OA16760A - Fiber bundle for hair and hair ornament product. - Google Patents

Fiber bundle for hair and hair ornament product. Download PDF

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Publication number
OA16760A
OA16760A OA1201400116 OA16760A OA 16760 A OA16760 A OA 16760A OA 1201400116 OA1201400116 OA 1201400116 OA 16760 A OA16760 A OA 16760A
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Prior art keywords
fiber
hair
weight
fiber bundle
polypropylene
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OA1201400116
Inventor
TAKECHI Keiko
Mihoichi Masahiko
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Kaneka Corporation
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Application filed by Kaneka Corporation filed Critical Kaneka Corporation
Publication of OA16760A publication Critical patent/OA16760A/en

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Abstract

The present invention provides a fiber bundle for hair having a natural gloss and a soft texture that are similar to those of human hair and also having favorable curl holding properties and voluminousness as well as a hair ornament product. The present inventions relates to a fiber bundle for hair including a polyester-based fiber and a polypropylene-based fiber. The polyesterbased fiber contains 5 to 30 parts by weight of a brominated epoxy flame retardant with respect to 100 parts by weight of a polyester resin, the polyester resin being polyalkylene terephthalate and/or a copolymerized polyester containing polyalkylene terephthalate as the main component. The fiber bundle for hair includes 10 to 90 parts weight of the polyester-based fiber with respect to 100 parts by weight of the fiber bundle for hair. The present invention also relates to a hair ornament product including the fiber bundle for hair.

Description

FIBER BUNDLE FOR HAIR AND HAIR ORNAMENT PRODUCT
BACKGROUND OF THE INVENTION
1. Field of the Invention
The présent invention relates to a fiber bundle for hair capable of being used as an alternative to human hair and a hair ornament product that uses the fiber bundle for hair, Specifically, the présent invention relates to a fiber bundle for hair including a polyesterbased fiber and a polypropylene-based fiber as well as a hair ornament product that uses the fiber bundle for hair.
2. Description of Related Art
In hair ornament products such as a hairpiece, a hair wig, crepe hair, a hair band, and doll hair, human hair has been conventionally used. However, in recent years, it is becoming difficult to obtain human hair, and the importance of fîbers for artificial hair, instead of human hair, is increasing. As a fiber material for artificial hair, for example, synthetic fibers such as polyester-based fibers, polypropylene-based fibers, and polyamide-based fibers hâve been used. For example, JP H06-313213A discloses man-made hair including synthetic fibers such as a polyesterbased fiber and a polypropylene-based fiber. JP 2000-303239A discloses a hair weft including synthetic fibers such as a polypropylene-based fiber and a polyesterbased fiber.
SUMMARY OF THE INVENTION
However, synthetic fîbers such as polypropylene-based fibers and polyesterbased fibers hâve a high gloss in comparison with human hair, and furthermore hâve a hard texture and poor combing properties. Thus, when the synthetic fîbers are used for hair ornament products, particularly for hair products attached to human hair such as hair wigs and hairpieces, the whole hair looks unnatural due to the différence in gloss and texture between the human hair and the synthetic fîbers. In addition, in the case of the hair ornament products, the fibers are often curled using hair irons, and there is a demand for artificial hair having curling properties. Furthermore, in the case of the hair ornament products, hair ornament products having excellent voluminousness are favored.
In order to solve the above*described conventional problems, the present invention provides a fiber bundle for hair having a natural gloss and a soft texture that are similar to those of human hair and also having favorable combing properties, voluminousness, and curl holding properties as well as a hair ornament product.
The present invention relates to a fiber bundle for hair including a polyesterbased fiber and a polypropylene*based fiber, wherein the polyesterbased fiber contains 5 to 30 parts by weight of a brominated epoxy flame retardant with respect to 100 parts by weight of a polyester resin, the polyester resin being polyalkylene terephthalate and/or a copolymerized polyester containing polyalkylene terephthalate as the main component, and the fiber bundle for hair includes 10 to 90 parts by weight of the polyester-based fiber with respect to 100 parts by weight of the fiber bundle for hair.
In the fiber bundle for hair of the present invention, it is préférable that a fiber treating agent adhères to the polypropylene-based fiber, the fiber treating agent containing an acrylic resin and/or a colloïdal silica-containing silicone oil as well as an amino-modifîed silicone. It also is préférable that 0.1 to 1.5 parts by weight of the fiber treating agent adhères to the polypropylene-based fiber with respect to 100 parts by weight of the polypropylene-based fiber.
The present invention also relates to a hair ornament product including the above fiber bundle for hair.
According to the present invention, in the fiber bundle for hair including the polyester-based fiber and the polypropylene-based fiber, a spécifie polyester-based fiber is used, and the amount of that polyesterbased fiber included in the fiber bundle for hair is adjusted. Thus, the present invention can provide a fiber bundle for hair having a natural gloss and a soft texture that are similar to those of human hair and also having favorable combing properties, curl holding properties, and voluminousness as well as a hair ornament product.
DETAILED DESCRIPTION OFTHE INVENTION
The inventors of the present invention hâve conducted numerous studies to solve the above problems and found that when, in a fiber bundle for hair including a polyesterbased fiber and a polypropylene-based fiber, a polyester-based fiber containing 5 to 30 parts by weight of a brominated epoxy flame retardant with respect to 100 parts by weight of a polyester resin composed of polyalkylene terephthalate and/or a copolymerized polyester containing polyalkylene terephthalate as the main component is used as the polyesterbased fiber, and the fiber bundle for hair includes 10 to 90 parts by weight of the polyesterbased fiber with respect to 100 parts by weight of the fiber bundle for hair, the fiber bundle for hair has a natural gloss and a soft texture that are similar to those of human hair and also has favorable combing properties, curl holding properties, and voluminousness. Thus, the présent invention was accomplished. Moreover, the inventors of the présent invention also found that when a fiber treating agent containing an acrylic resin and/or a colloïdal silica-containing silicone oil as well as an amino-modified silicone adhères to the polypropylene'based fiber, the fiber bundle for hair has a natural gloss and a soft texture that are more similar to those of human hair and also has more favorable combing properties.
The polyesterbased fiber as used in the présent invention contains 5 to 30 parts by weight of a brominated epoxy flame retardant with respect to 100 parts by weight of a polyester resin. The lower limit of the content of the brominated epoxy flame retardant with respect to 100 parts by weight of the polyester resin is preferably 6 parts by weight or more, and more preferably 7 parts by weight or more. The upper limit of the content of the brominated epoxy flame retardant with respect to 100 parts by weight of the polyester resin is preferably 25 parts by weight or less, and more preferably 20 parts by weight or less. A brominated epoxy flame retardant content within the above-described range enables the gloss and texture ofthe polyester-based fiber to approximate to those ofthe human hair and also provides excellent combing properties and curl holding properties.
The polyester resin is composed of polyalkylene terephthalate and/or a copolymerized polyester containing polyalkylene terephthalate as the main component.
The polyalkylene terephthalate is not particularly limited and may be, for example, polyethylene terephthalate, polypropylene terephthalate, polybutylene terephthalate, or polycyclohexane dimethylene terephthalate. The copolymerized polyester containing polyalkylene terephthalate as the main component is not particularly limited and may be, for example, a copolymerized polyester containing polyalkylene terephthalate such as polyethylene terephthalate, polypropylene terephthalate, polybutylene terephthalate, or polycyclohexane dimethylene terephthalate as the main component and other copolymerizable components. In the présent invention, the term “main component” means a component that is contained in an amount of 50 mol% or more, Thus, the “copolymerized polyester containing polyalkylene teiOphthalate as the main component” refers to the copolymerized polyester containing 50 mol% or more of polyalkylene terephthalate. Preferably, the copolymerized polyester containing polyalkylene terephthalate as the main component contains 60 mol% or more, more preferably 70 mol% or more, and even more preferably 80 mol% or more of polyalkylene terephthalate.
Examples of the other copolymerizable components include the following: polycarboxylic acids such as isophthalic acid, orthophthalic acid, naphthalenedicarboxylic acid, paraphenylenedicarboxylic acid, trimellitic acid, pyromellitic acid, succinic acid, glutaiic acid, adipic acid, suberic acid, azelaic acid, sebacic acid, and dodecanedioic acid, and their dérivatives! dicarboxylic acids including a sulfonic acid sait such as 5-sodiumsulfoisophthalic acid and dihydroxyethyl 5-sodiumsulfoisophthalate, and their dérivatives! 1,2-propanediol! 1,3-propanediol! 1,4'butanediol! 1,6-hexanediol! neopentyl glycol! 1,4-cyclohexanedimethanol! diethylene glycol! polyethylene glycol! trimethylolpropane! pentaeiythritol!
4- hydroxybenzoic acid! and ccaprolactone.
Spécifie examples of the copolymerized polyester containing polyalkylene terephthalate as the main component include a copolymerized polyester obtained by copolymerization of polyethylene terephthalate as the main component with one compound selected from the group consisting of ethylene glycol ether of bisphenol A, 1,4'cydohexanedimethanol, isophthalic acid, and dihydroxyethyl
5- sodiumsulfoisophthalate.
The polyalkylene terephthalate and/or the copolymerized polyester containing polyalkylene terephthalate as the main component may be used alone or in a combination of two or more.
In the polyester-based fiber, the brominated epoxy flame retardant has the effect of causing the gloss and texture of the polyester-based fiber for artificial hair to approximate to those of human hair and providing a natural gloss and a soft texture that are similar to those ofhuman hair. From the standpoint ofcausing the gloss and texture of the polyesterbased fiber for artificial hair to approximate to those of the human hair, it is préférable that the brominated epoxy flame retardant is présent as aggregates in the fiber.
The brominated epoxy flame retardant may be any brominated epoxy flame retardant that causes the gloss and texture of the polyesterbased fiber for artificial hair to approximate to those of human hair, and is not particularly limited. For example, it is préférable to use as a raw material a brominated epoxy flame retardant having an epoxy group or tribromophenol at the end of the molécule.
The brominated epoxy flame retardant may be, but not limited to, for example, a compound including a structural formula represented by general formula (1) below in the molécule.
Chemical Formula 1
In general formula (1) above, m is 1 to 1000.
Specifically, the compound represented by general formula (1) above may be compounds that are represented by general formulae (2) to (4) below.
Chemical Formula 2
-'m
In general formulae (2) to (4) above, m is 1 to 1000, R1 is an alkyl group having 1 to 10 carbon atoms, and y is 0 to 5.
It is préférable that the polyester-based fiber further contains 0 to 5 parts by weight of an antimony compound with respect to 100 parts by weight of the polyester resin. Containing the antimony compound enhances the flame retardance of the polyesterbased fiber.
The antimony compound may be any antimony compound having antimony atoms and is not particularly limited. Examples of the antimony compound include antimony trioxide, antimony tetraoxide, antimony pentoxide, and sodium antimonate. Those compounds may be used alone or in a combination of two or more. The antimony compound may be a hydrate, and in the case where the antimony compound is a hydrate, it is préférable that the antimony compound content is 0 to 5 parts by weight with respect to 100 parts by weight of the polyester resin in terms of weight excluding the water of hydration.
The polyesterbased fiber is obtained by melt spinning a polyester resin composition containing the polyester resin, the brominated epoxy flame retardant, the antimony compound, and the like by an ordinary melt spinning method. The polyester resin composition can be obtained by dry blending each of the above-described components such as the polyester resin, the brominated epoxy flame retardant, and the antimony compound, and melt kneading the mixture using various general kneading machines. Examples of the kneading machines include a single-screw extruder, a twin-screw extrader, a roll, a Banbury mixer, and a kneader. In particular, the twin-screw extruder is preferred in terms of the adjustment of the degree of kneading and the ease of operation.
In the case where the polyesterbased fiber is produced by melt spinning by an ordinary melt spinning method, for example, the polyester resin composition is melt spun into yarns while the températures of an extrader, a gear pump, a spinneret, and the like are set to 250°C to 300°C. Then, the obtained yarns are cooled to a température of not more than the glass transition point of the polyester resin, and wound up at a speed of 50 m/min to 5000 m/min, and thus spun yarns (undrawn yarns) are obtained. Moreover, the spun yarns may be cooled in a water bath containing cooling water so as to control the fîneness. The température and amount of the cooling air applied, the température of the cooling water bath, the cooling time, and the winding speed can be adjusted appropriately in accordance with the extrusion rate of the polymer and the number of holes of the spinneret.
It is préférable that the obtained spun yarns (undrawn yarns) are hot drawn. The drawing may be performed by either a two-step method or a direct drawing method. In the two-step method, the spun yarns are once wound, and then drawn. In the direct drawing method, the spun yarns are drawn continuously without winding. The hot drawing may be performed by a single-stage drawing method or a multi-stage drawing method that includes two or more stages. The heating means for the hot drawing may be a heating relier, a heat plate, a steam jet apparatus, or a hot water bath, and they can be used in combination as desired.
The polyesterbased fiber may contain various kinds of additives such as a flame retardant, a heat-resistant agent, a photostabilizer, a fluorescent agent, an antioxidant, an antistatic agent, a pigment, a plasticizer, and a lubricant as desired without impeding the effects of the présent invention.
The polypropylene-based fiber as used in the présent invention may be any polypropylene-based fiber that can be used as a fiber for hair, and is not particularly limited. A polypropylene resin that composes the polypropylene-based fiber is not particularly limited, and may be a homopolymer of propylene or may be a copolymer of propylene and other crolefins such as ethylene.
In the case where the polypropylene-based fiber is melt spun by an ordinary melt spinning method, for example, the polypropylene resin is melt spun into yarns while the températures of an extrader, a geai- pump, a spinneret, and the like are set to 200°C to 260°C. Then, the spun yarns are cooled to a température of not more than the glass transition point of the polypropylene resin, and wound up at a speed of m/min to 5000 m/min, and thus spun yams (undrawn yarns) are obtained. As in the case of the polyesterbased fiber, it is préférable that the obtained spun yarns (undrawn yams) are hot drawn.
Preferably, the above-described polyesterbased fiber and polypropylene-based fiber hâve a fineness of 10 to 100 dtex because the fineness within this range is suitable for artificial hair. The lower lirait of the fineness of the polyesterbased fiber and polypropylene-based fiber is more preferably 20 dtex or more and even more preferably 35 dtex or more. The upper limit of the fineness of the polyester-based fiber and polypropylene-based fiber is more preferably 90 dtex or less and even more preferably 80 dtex or less.
It is préférable that a fiber treating agent containing an acrylic resin and/or a colloïdal silica-containing silicone oil as well as an amino-modified silicone adhères to the polypropylene-based fiber in view of the combing properties, the soft texture, and the natural gloss. Preferably, 0.1 to 1.5 parts by weight of the fiber treating agent adhères to the polypropylene-based fiber with respect to 100 parts by weight of the polypropylene-based fiber. The lower limit ofthe amount ofadhesion ofthe fiber treating agent with respect to 100 parts by weight of the polypropylene-based fiber is more preferably 0.2 parts by weight or more, even more preferably 0.3 parts by weight or more, and still more preferably 0.4 parts by weight or more. The upper limit of the amount of adhesion of the fiber treating agent with respect to 100 parts by weight of the polypropylene-based fiber is more preferably 1.2 parts by weight or less, even more preferably 0.9 parts by weight or less, and still more preferably 0.8 parts by weight or less. An amount of adhesion ofthe fiber treating agent within the above-described range can provide favorable combing properties and also provide a soft texture and a natural gloss while preventing a significantly sticky texture. In the case where the fiber treating agent contains an acrylic resin, a colloïdal silica-containing silicone oil, and an amino-modified silicone, the weight ratio of the acrylic resin : the colloïdal silica-containing silicone oil : the amino-modified silicone is preferably 1:0.5 :0.5 to 1 : 3:10 and more preferably 1:1:1 to 1 · 2 :7, where the weight of the acrylic resin is taken as 1. In the case where the fiber treating agent contains an acrylic resin and an amino-modified silicone, the weight ratio of the acrylic resin : the amino-modified silicone is preferably 1:0.5 to 1:10 and more preferably 1:1 to 1 - 5, where the weight of the acrylic resin is taken as 1. In the case where the fiber treating agent contains a colloïdal silica-containing silicone oil and an amino-modified silicone, the weight ratio of the colloïdal silica-containing silicone oil : the amino· modified silicone is preferably 1:1 to 1:10 and more preferably 1 ’ 1 to 1 · 5. It should be noted that the amount of the fiber treating agent adhering to the polypropylene-based fiber can be measured in the manner that will be described later.
Adhesion of the fiber treating agent to the polypropylene-based fiber is not particularly limited and may be performed by, for example, immersing the polypropylene-based fiber in a treatment liquid containing the fiber treating agent. The treatment liquid containing the fiber treating agent may be obtained by dispersing or dissolving, preferably by dispersing, the fiber treating agent in an aqueous medium, The aqueous medium is preferably water, and, for example, distilled water, ion-exchanged water, ultrapure water, and the like may be used.
As the acrylic resin, it is possible to use, for example, a polymer obtained by polymerizing or copolymerizing one or more kinds of monomers selected from the group consisting of (meth)acrylic acid esters, such as methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, butyl (meth)acrylate, isobutyl (meth)acrylate, lauryl (meth)acrylate, 2-ethylhexyl (meth)acrylate, and octyl (meth)acrylate! aciylic monomers containing a hydroxyl group, such as hydroxyethyl acrylate, hydroxyethyl méthacrylate, hydroxypropyl acrylate, hydroxypropyl méthacrylate, hydroxybutyl acrylate, hydroxybutyl méthacrylate, polyethylene glycol acrylate, and polyethylene glycol méthacrylate! aciylic monomers such as (meth)acrylonitrile, acrylamide, and N-(hydroxymethyl) acrylamide. When necessaiy, one or more kinds of monomers selected from the group consisting of styrene, vinyl acetate, vinyl toluene, (meth)aciylic acid, crotonic acid, maleic acid, and fumaric acid may be added to the aciylic resin. The acrylic resin may be obtained by using the above-described monomers and performing émulsion (co)polymerization with a known method using a surfactant as an emulsifier or using polyvinyl alcohol (PVA) as a protective colloid.
Although there is no particular limitation to the colloïdal silica-containing silicone oil, it is préférable that the colloïdal silica-containing silicone oil is dispersible in the aqueous medium. For example, trade name Shuwatto TR-502” manufactured by Hokko Chemicals Co., Ltd. may be used.
ίο
As the amino-modified silicone, for example, any amino-modified silicone that is used as a conditioner ingrédient for fibers for hair can be used. The amino-modified silicone usually has a functional group équivalent weight of500 or more and less than 4000 in terms of amine équivalent weight and has an average molecular weight within a range of 5000 to 100000.
The fiber bundle for hair of the présent invention includes 10 to 90 parts by weight of the polyester-based fiber with respect to 100 parts by weight of the fiber bundle for hair. The lower limit of the content of the polyester-based fiber with respect to 100 parts by weight of the fiber bundle for hair is preferably 20 parts by weight or more, and more preferably 30 parts by weight or more. The upper limit of the content of the polyester-based fiber with respect to 100 parts by weight of the Cher bundle for hair is preferably 80 parts by weight or less, and more preferably 70 parts by weight or less. Moreover, the fiber bundle for hair of the présent invention includes 10 to 90 parts by weight of the polypropylene-based fiber with respect to 100 parts by weight of the fiber bundle for hair. The lower limit of the content of the polypropylene-based fiber with respect to 100 parts by weight of the fiber bundle for hair is preferably 20 parts by weight or more, and more preferably 30 parts by weight or more. The upper limit of the content of the polypropylene-based fiber with respect to 100 parts by weight of the fiber bundle for hair is preferably 80 parts by weight or less, and more preferably 70 parts by weight or less. A fiber bundle for hair that satisfies the above-described ranges has a natural gloss and a soft texture that are similar to those of the human hair and also has favorable combing properties, curl holding properties, and voluminousness, while reducing the costs.
In addition to the polyester-based fiber and the polypropylene-based fiber, the fiber bundle for hair may also include other fibers without impeding the effects of the présent invention. Examples of the other fibers include synthetic fibers for hair such as a modacrylic fiber, a polyvinyl chloride fiber, a nylon fiber, and other polyester fibers, natural fibers such as human hair and animal hair, and fibers denved from natural products such as a regenerated collagen fiber.
The fiber bundle for hair preferably has a curl élongation percentage of 30% or less, more preferably 29% or less, even more preferably 20% or less, and particularly preferably 19% or less because a fiber bundle for hair having a curl élongation percentage within the above-described range exhibits excellent curl holding properties. The curl élongation percentage of the fiber bundle for hair can be measured in the manner that will be described later.
The fiber bundle for hair preferably has a bulkiness value of 10 mm or more, more preferably 13 mm or more, even more preferably 15 mm or more, and particularly preferably 17 mm or more because a fiber bundle for hair having a bulkiness value within the above-described range exhibits excellent voluminousness. The bulkiness value of the fiber bundle for hair can be measured in the manner that will be described later.
The hair ornament product of the présent invention can be formed using the above-described fiber bundle for hair. A hair ornament product that is formed using the above-described fiber bundle for hair has a natural gloss and a soft texture that are similar to those of human hair and also has excellent curl holding properties and voluminousness. Preferably, the hair ornament product that is formed using the above-described fiber bundle for hair also has excellent combing properties. Examples of the hair ornament product include hair wigs, hairpieces, weavings, hair extensions, braided hair, hair accessories, and doll hair.
The hair ornament product may be formed only of the above-described fiber bundle for hair. The hair ornament product may also be formed by combining the above-described fiber bundle for hair with a synthetic fiber for hair such as a modacrylic fiber, a polyvinyl chloride fiber, a nylon hair, or other polyester fibers, a natural fiber such as human hair or animal hair, a fiber derived from a natural product such as a regenerated collagen fiber, or the like.
Examples
Hereinafter, the présent invention will be described in more detail based on examples. However, the présent invention is not limited to the examples.
(Production Example 1 of PolyesterBased Fiber)
First, 100 parts by weight of polyethylene terephthalate (trade name
BK-2180 manufactured by Nippon Unipet Co., Ltd.) dried to hâve a moisture content of 100 ppm or less, 20 parts by weight of a brominated epoxy flame retardant (trade name SRT-2MP manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.), and 2 parts by weight of sodium antimonate (trade name SA·A manufactured by Nihon Seiko Co., Ltd.) were dry blended. The dry blended resin composition was supphed to a twin-screw extruder, melt kneaded at 280°C, and pelletized. The pellets were dried to a moisture content of 100 ppm or less. Next, the dried resin pellets were supplied to a melt spinning machine, and a molten polymer was extruded at 280°C through a spinneret with nozzle holes having a nozzle diameter of 0.5 mm and a circulai* cross-section. The extruded polymer was cooled in a water bath at a water température of 50°C that was disposed in a position 30 mm below the spinneret, and wound up at a speed of 100 m/min to obtain spun yarns. The obtained spun yarns were drawn to foui· times the original length in a hot water bath at 80°C. The drawn yarns were wound up at a speed of 100 m/min and heat’treated using a heat roller heated to 200°C. Thus, a polyester-based fiber Al (multifilament) having a single fiber fineness of about 50 dtex was obtained.
(Production Example 2 of Polyester-Base d Fiber)
A polyesterbased fiber A2 (multifilament) having a single fiber fineness of about 50 dtex was obtained in the same manner as in Production Example 1 of the polyesterbased fiber except that polyethylene terephthalate (trade name BK-2180 manufactured by Nippon Unipet Co., Ltd.) dried to a moisture content of 100 ppm or less was supplied to a melt spinning machine.
(Production Example 1 of Polypropylene-Based Fiber)
Polypropylene (trade name PM900 manufactured by SunAllomer Ltd., melt flow rate MFR = 30) was supplied to a melt spinning machine, and a molten polymer was extruded at a spinning température of 230°C through a spinneret with nozzle holes having a nozzle diameter of 0.5 mm and a circulai' cross-section. The extruded polymer was cooled in a water bath at a water température of 50°C that was disposed in a position 30 mm below the spinneret, and wound up at a speed of 100 m/min to obtain spun yarns. The obtained spun yarns were drawn to 3.5 times the original length in a hot water bath at 80°C, The drawn yarns were wound up at a speed of 100 m/min and heat-treated using a heat roller heated to 180°C. Thus, a polypropylene-based fiber BI (multifilament) having a single fiber fineness of about 50 dtex was obtained.
(Production Example 2 of Polypropylene-Based Fiber)
A polypropylene-based fiber BI (40 cm, 200 g) produced in the same manner as in Production Example 1 of the polypropylene-based fiber was immersed in a treatment liquid containing a fiber treatîng agent for 10 minutes and then air dried at room température to obtain a polypropylene-based fiber B2. The treatment liquid containing the fiber treatîng agent was prepared by adding an aqueous acrylic resin émulsion (acrylic resin component 40 wt%, CAS Number: 27082-10*6), a colloïdal silica-containing silicone oil (trade name Shuwatto TR-502 manufactured by Hokko Chemicals Co., Ltd.), and an amino-modified silicone (trade name FZ-4645 manufactured by Dow Coming Tbray Co., Ltd.) to an ion-exchanged water so that their respective contents were 0.14 wt%, 0.1 wt%, and 0.4 wt%. The acrylic resin was a copolymer composed of the following monomers: acrylic acid, butyl acrylate, ethyl acrylate, N-(hydroxymethyl)acrylamide, and methyl méthacrylate. It should be noted that the amount of the fiber treatîng agent adhering to the polypropylene-based fiber obtained in Production Example 2 of the polypropylene-based fiber was measured in accordance with a measurement method that will be described later and was found to be 0.7%omf.
(Production Example 3 of Polypropylene-Based Fiber)
A polypropylene-based fiber B3 was obtained in the same manner as in Production Example 2 of the polypropylene-based fiber except that a fiber treatîng agent that will be described below was used. In Production Example 3 of the polypropylene-based fiber, a treatment liquid containing the fibei· treatîng agent was prepared by adding an aqueous acrylic resin émulsion (acrylic resin component 40 wt%, CAS Numberi 27082-10-6), a colloïdal silica-containing silicone oil (trade name Shuwatto TR-502 manufactured by Hokko Chemicals Co., Ltd.), and an amino-modified silicone (trade name FZ'4645 manufactured by Dow Coming Tbray Co., Ltd.) to an ion-exchanged water so that then* respective contents were 0.07 wt%, 0.05 wt%, and 0.2 wt%. The acrylic resin was a copolymer composed of the following monomers· aciylic acid, butyl acrylate, ethyl acrylate, N-(hydiOxymethyDaciylamide, and methyl méthacrylate. It should be noted that the amount ofthe fiber treating agent adhering to the polypropylene-based fiber obtained in Production Example 3 of the polypropylene-based fiber was measured in accordance with the measurement method that will be described later and was found to be 0.35%omf.
(Production Example 4 of Polypropylene-Based Fiber)
A polypropylene-based fiber B4 was obtained in the same manner as in Production Example 2 of the polypropylene-based fiber except that a fiber treating agent that will be described below was used. In Production Example 4 of the polypropylene-based fiber, a treatment liquid containing the fiber treating agent was prepared by adding an aqueous acrylic resin émulsion (aciylic resin component 40 wt%, CAS Number: 27082-10'6), a colloïdal silica-containing silicone oil (trade name Shuwatto TR-502 manufactured by Hokko Chemicals Co., Ltd.), and an amino-modified silicone (trade name FZ-4645 manufactured by Dow Coming Toray Co., Ltd.) to an ion-exchanged water so that their respective contents were 0.24 wt%, 0.17 wt%, and 0.68 wt%. The aciylic resin was a copolymer composed of the following monomers: aciylic acid, butyl aciylate, ethyl acrylate, N-(hydroxymethyl)aciylamide, and methyl méthacrylate. It should be noted that the amount ofthe fiber treating agent adhering to the polypropylene-based fiber obtained in Production Example 4 of the polypropylene-based fiber was measured in accordance with the measurement method that will be described later and was found to be 1.2%omf.
(Examples 1 to 6 and Comparative Examples 1 to 5)
The polyester-based fiber Al (PETAI), the polyester-based fiber A2 (PETA2), the polypropylene-based fiber B1 (PP-B1), the polypropylene-based fiber B2 (PP-B2), the polypropylene-based fiber B3 (PP-B3), and the polypropylene-based fiber B4 (PP-B4) were mixed in blending ratios shown in Tables 1 and 2 below to obtain fiber bundles (fiber bundles for hair).
The gloss, texture (softness), curl holding properties, voluminousness (bulkiness), combing properties, and stickiness of the fiber bundles obtained in Examples 1 to 6 and Comparative Examples 1 to 5 were evaluated and measured in the following manners. The results are shown in Tables 1 and 2 below. Also, the amounts of the fiber treating agents adhering to the respective polypropylene-based fibers (amount of fiber treating agent adhering to PP fiber) were measured in the following manner. The results are also shown in Tables 1 and 2.
(Gloss)
Sensoiy évaluation was performed by comparison with human hair, and the gloss was evaluated by the following criteria.
A: The luster is suppressed, and the gloss is natural and similar to that of the human hair.
B: Although the luster is suppressed to a certain extent, the gloss is slightly different from that of the human hair.
C: The luster is strong, and the gloss is considerably different from that of the human hair.
(Ibxture)
Sensory évaluation was performed by comparison with human hair, and the texture was evaluated by the following criteria.
A: The texture is extremely soft and is équivalent to the human hair in softness.
B: The texture is slightly harder in comparison with that of the human hair. C: The hardness is significant, and the texture is poor.
(Curl Holding Properties)
The curl holding properties were evaluated by the following criteria based on the curl élongation percentage.
A: The curl élongation percentage is less than 20%, and the curl holding properties are considerably favorable.
B: The curl élongation percentage is 20% or more and less than 30%, and the curl holding properties are favorable.
0^ The curl élongation percentage is 30% or more, and the curl holding propeities are less favorable.
<Curl Elongation Percentage>
(a) Fibers in a fiber bundle (length: 20 inches, weight: 2 g) were mixed well and shifted so that the overall length of the fiber bundle became 22 inches. Then, the fiber bundle was tied at the center with a rubber band and folded in half so that the length became 11 inches.
(b) The obtained fiber bundle (length: 11 inches) was wound around an aluminum pipe having a diameter of 16 mm in such a manner that the fiber bundle was not twisted, the loops of the fiber bundle did not overlap, and the winding width was 2 inches. Then, fiber ends were brought together with a nonwoven fabric and fastened with a rubber band.
(c) The fiber bundle wound around the aluminum pipe was placed in a diyer whose température was adjusted to 100°C, allowed to stand for 60 minutes, and then taken out ofthe dryer.
(d) The fiber bundle wound around the aluminum pipe was cooled at room température for 60 minutes.
(e) The fiber bundle was removed from the aluminum pipe and combed to make the curl tidy.
(f) The end of the fiber bundle at which the fiber bundle was tied with the rubber band was fixed, and the fiber bundle was allowed to hang down due to gravity. In this state, the length from a point 0.5 inches below the fixed end to the free end of the fibers was measured, and the measured length was taken as a curl length immediately after setting.
(g) The fiber bundle was left for 11 days in the state in which the end of the fiber bundle at which the fiber bundle was tied with the rubber band was fixed and the fiber bundle was allowed to hang down due to gravity. After 11 days had elapsed, the length from the point 0.5 inches below the fixed end to the free end of the fibers was measured, and the measured length was taken as a curl length aftei· 11 days.
(h) The curl élongation percentage was calculated based on an équation below: curl élongation percentage (%) = {(curl length after 11 days curl length immediately after setting) / curl length immediately after setting} x 100.
(Voluminousness)
A: The bulkiness value is 17 mm or more, and the voluminousness is considerably favorable.
The bulkiness value is 10 mm or more and less than 17 mm, and the voluminousness is favorable.
C: The bulkiness value is less than 10 mm, and the voluminousness is less favorable.
<Measurement of Bulkiness Value>
(a) Fïbers of a fiber bundle (25 inches, 20 g) were mixed well, and the fiber bundle was tied at the center with a rubber band and folded in half.
(b) The obtained fiber bundle folded in half was combcd 10 times with a comb made of a polyacetal resin (trade name NEW DELRIN COMB No. 826 manufactured by Uehara Cell), and then gently placed on a fiat acrylic plate (length:
21.5 cm, width: 1.5 cm). Then, an acrylic plate (10 g, length: 21.5 cm, width: 1.4 cm) was put as a weight on the fiber bundle.
(c) The height ofthe fiber bundle sandwiched between the acrylic plates was measured with a vemier caliper at three positions.
(d) The number (n) of the samples was set at 2, and an average value of the height of the fiber bundle at the total of six positions was taken as a bulkiness value of the fiber bundle.
(Combing Properties)
A fiber bundle (length: 32 cm, weight: 20 g) was combed at least 30 times by running a comb made of a polyacetal resin (trade name NEW DELRIN COMB No. 826 manufactured by Uehara Cell) from a point 3 cm below the top of the fiber bundle down through it at a speed of 0.3 m/s. Thus, the ease of combing was evaluated.
A: The fiber bundle is combed with almost no résistance, and the combing properties are considerably favorable.
B: Although the fiber bundle is combed with a little résistance, the combing properties are favorable.
C: The fiber bundle is combed with a considérable résistance, or the comb is caught in the middle of the fiber bundle, and the combing properties are poor.
(Stickiness)
A: The stickiness is negligible, and the texture is équivalent to that of the human hair.
B: The stickiness is slightly higher than that of the human hair.
C: The stickiness is significant, and the texture is different from that of the human hair.
(Method for Measuring Amount of Fiber Treating Agent Adhe ring to Polypropylene-Based Fiber)
The amount of the fiber treating agents adhering to the polypropylene*based fiber was measured with a rapid residual fat extraction apparatus (model OC’l heater unit manufactured by Intec Co., Ltd.). Apolypropylene*based fiber to which a fiber treating agent adhered was eut to a fiber length of 12 to 15 cm, and about 2 g of the eut fiber was weighed out. The fiber was lightly kneaded and softened by hand, shaped into a cocoon-like shape, and placed in a dedicated test tube. This dedicated test tube was put in the rapid residual fat extraction apparatus. Then, 35 ml of a mixed solvent of éthanol and çyclohexane (weight ratio 1:1) was fed in the dedicated test tube, and an adjustment was made so that the mixed solvent drips at a rate of 1 to
1.5 drops per second. The solvent dripping from a lower portion of the dedicated test tube was received into a tray that was disposed on a table equipped with a heater. It should be noted the tray before receiving the solvent was weighed, and the weight at that time was taken as Wl. The heater was heated to about 80°C to volatilize the solvent. Even after the dripping of the solvent stopped, the tray was left for a while to volatilize the solvent in the tray. Furthermore, the tray was left in a dryer at 90°C for 5 minutes to completely volatilize the solvent. After that, the tray was taken out, cooled, and then weighed, and the weight at that time was taken as W2. Afterward, the amount of the fiber treating agent adhering to the fiber was calculated based on an équation below:
amount of adhesion of fiber treating agent(%omf) = {(W2 - Wl) / weight of fiber} x
100%.
Table 1
Ex. 1 Ex. 2 Ex. 3 Ex. 4 Ex. 5 Ex. 6
Composition of fiber bundle PETAI 50 50 30 70 50 50
PETA2
PPB1 50
PPB2 50 70 30
PPB3 50
PP-B4 50
Amount of fiber treating agent adhering to PP fiber (%om0 0.7 0 0.7 0.7 0.35 1.2
Characteristics Gloss A B B A B A
Ibxture (Softness) A B B A B A
Combing properties A A A A A B
Curl length immediately after setting (cm) 12.0 12.1 12.5 10.8 12.0 12.2
Curl length after 11 days (cm) 14.0 14.3 14.9 12.5 14.2 14.5
Curl élongation percentage (%) 16.7 18.1 19.2 15.7 18.3 18.9
Curl holding properties A A A A A A
Bulkiness value (mm) 14 15 16 13 15 14
Voluminousness B B B B B B
Stickiness A A A A A C
Table 2
Com. Ex, 1 Com. Ex. 2 Com. Ex. 3 Com. Ex. 4 Com. Ex. 5
Composition of fiber bundle PETAI 100
PETA2 100 50
PP-B1 100 50
PP-B2 100
Amount of fiber treating agent adheiing to PP fiber (%omf) 0.7 0 0
Characteristics Gloss A A C C C
Texture (Softness) A A C C C
Combing properties A B c C C
Curl length immediately after setting (cm) 10.4 13.6 13.7 10.3 11.9
Curl length after 11 days (cm) 11.9 20.3 20.5 11.7 14.0
Curl élongation percentage (%) 14.4 49.3 49.6 13.6 17.6
Curl holding properties A C C A A
Bulldness value (mm) 8 20 20 7 14
Voluminousness C A A C B
Stickiness A A A A A
As can be seen from the results shown in Thble 1, the fiber bundles for hair of Examples 1 to 6, each of which included the polypropylene-based fiber and the polyesterbased fiber containing the brominated epoxy flame retardant, had a natural gloss and a soft texture that were similar to those of the human hair and also had favorable combing properties, voluminousness, and curl holding properties.
As also can be seen from the results shown in Table 1, the fiber bundles for hair of Examples 1 to 6, each of which included the polypropylene-based fiber and the 10 polyester-based fiber containing the brominated epoxy flame retardant, were particularly superior to the fiber bundles for hair of Comparative Examples 1 and 4, each of which was composed only of the polyesterbased fiber, in terms of the voluminousness. Moreover, the fiber bundles for hair of Examples 1 to 6, each of which included the polypropylene-based fiber and the polyester-based fiber containing 15 the brominated epoxy flame retardant, were particularly superior to the fiber bundles for hair of Comparative Examples 2 and 3, each of which was composed only of the polypropylene-based fiber, in terms of the cui-l holding properties. Furthermore, the fiber bundles for hair of Exemples 1 to 6, each of which included the polypropylene-based fiber and the polyester-based fiber containing the brominated epoxy flame retardant, had superior combing properties and had a more natural gloss and a softer texture when compared with the fiber bundle for hair of Comparative Example 3, which was composed only of the polypropylene fiber, the fiber bundle for hair of Comparative Example 4, which was composed only of the polyester-based fiber that did not contain a brominated epoxy flame retardant, and the fiber bundle for hair of Comparative Example 5, which included the polyester-based fiber that did not contain a brominated epoxy flame retardant and the polypropylene-based fiber to which no fiber treating agent adhered.
Acomparison among Examples 1,2, and 5 indicated that a fiber bundle for hair that includes a polypropylene-based fiber to which a predetermined amount of a fiber treating agent containing an acrylic resin and/or a colloïdal silica-containing silicone oil as well as an amino-modified silicone adhères has a more natural gloss and a softer texture and also has more excellent combing properties.
The invention may be embodied in other forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed in this application are to be considered in ail respects as illustrative and not limiting. The scope of the invention is indicated by the appended daims rather than by the foregoing description, and ail changes which corne within the meaning and range of equivalency of the daims are intended to be embraced therein.

Claims (4)

  1. WHATIS CLAIMED IS:
    1. A fiber bundle for hair comprising a polyester-based fiber and a polypropylene-based fiber, wherein the polyester-based fiber contains 5 to 30 parts by weight of a brominated epoxy flame retardant with respect to 100 parts by weight of a polyester resin, the polyester resin being polyalkylene terephthalate and/or a copolymerized polyester containing polyalkylene terephthalate as a main component, and the fiber bundle for hair comprises 10 to 90 parts by weight of the polyester-based fiber with respect to 100 parts by weight ofthe fiber bundle for hair.
  2. 2. The fiber bundle for hair according to daim 1, wherein a fiber treating agent adhères to the polypropylene-based fiber, the fiber treating agent containing an acrylic resin and/or a colloïdal silica-containing silicone oil as well as an amino-modified silicone.
  3. 3. The fiber bundle for hair according to daim 2, wherein 0.1 to 1.5 parts by weight ofthe fiber treating agent adhères to the polypropylene-based fiber with respect to 100 parts by weight of the polypropylene-based fiber.
  4. 4. A hair omament product comprising the fiber bundle for hair according to any one of daims 1 to 3.
OA1201400116 2014-03-14 Fiber bundle for hair and hair ornament product. OA16760A (en)

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