NZ791631A - A drain apparatus for a subsea pipeline - Google Patents
A drain apparatus for a subsea pipelineInfo
- Publication number
- NZ791631A NZ791631A NZ791631A NZ79163117A NZ791631A NZ 791631 A NZ791631 A NZ 791631A NZ 791631 A NZ791631 A NZ 791631A NZ 79163117 A NZ79163117 A NZ 79163117A NZ 791631 A NZ791631 A NZ 791631A
- Authority
- NZ
- New Zealand
- Prior art keywords
- channel
- subsea
- liquid
- drain
- chamber
- Prior art date
Links
- 239000007788 liquid Substances 0.000 claims abstract description 343
- 241000282898 Sus scrofa Species 0.000 claims abstract description 72
- 238000000605 extraction Methods 0.000 claims abstract description 67
- 239000007791 liquid phase Substances 0.000 claims abstract description 7
- 239000012071 phase Substances 0.000 claims abstract description 6
- 238000003860 storage Methods 0.000 claims description 66
- 230000002401 inhibitory effect Effects 0.000 claims description 47
- 239000003112 inhibitor Substances 0.000 claims description 43
- 238000002347 injection Methods 0.000 claims description 30
- 239000007924 injection Substances 0.000 claims description 30
- 239000012530 fluid Substances 0.000 claims description 18
- 238000004891 communication Methods 0.000 claims description 16
- 150000002500 ions Chemical class 0.000 claims description 13
- 241000283986 Lepus Species 0.000 claims description 12
- LYCAIKOWRPUZTN-UHFFFAOYSA-N glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 10
- 230000001276 controlling effect Effects 0.000 claims description 8
- OKKJLVBELUTLKV-UHFFFAOYSA-N methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 8
- 238000009491 slugging Methods 0.000 claims description 7
- 238000011144 upstream manufacturing Methods 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 6
- 238000005086 pumping Methods 0.000 claims description 5
- 235000013772 propylene glycol Nutrition 0.000 claims 2
- 229940035295 Ting Drugs 0.000 claims 1
- 239000007789 gas Substances 0.000 description 92
- 238000004519 manufacturing process Methods 0.000 description 20
- 230000000694 effects Effects 0.000 description 10
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 6
- 241000282887 Suidae Species 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000000903 blocking Effects 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 238000007689 inspection Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 241000229754 Iva xanthiifolia Species 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000001808 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000003247 decreasing Effects 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 230000000670 limiting Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000003287 optical Effects 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- PPNXXZIBFHTHDM-UHFFFAOYSA-N Aluminium phosphide Chemical compound P#[Al] PPNXXZIBFHTHDM-UHFFFAOYSA-N 0.000 description 1
- MWRWFPQBGSZWNV-UHFFFAOYSA-N Dinitrosopentamethylenetetramine Chemical compound C1N2CN(N=O)CN1CN(N=O)C2 MWRWFPQBGSZWNV-UHFFFAOYSA-N 0.000 description 1
- 241000237858 Gastropoda Species 0.000 description 1
- UJRRDDHEMZLWFI-UHFFFAOYSA-N N-(5-nitro-1,3-thiazol-2-yl)acetamide Chemical compound CC(=O)NC1=NC=C([N+]([O-])=O)S1 UJRRDDHEMZLWFI-UHFFFAOYSA-N 0.000 description 1
- 230000001154 acute Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000009412 basement excavation Methods 0.000 description 1
- 229910001423 beryllium ion Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000875 corresponding Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 231100000078 corrosive Toxicity 0.000 description 1
- 231100001010 corrosive Toxicity 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000003247 radioactive fallout Substances 0.000 description 1
- 230000002829 reduced Effects 0.000 description 1
- 230000036633 rest Effects 0.000 description 1
- 230000000630 rising Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Abstract
The present invention provides a drain apparatus for use in a subsea pipeline to remove liquid from a multiphase flow in the subsea pipeline. The drain apparatus comprises a first channel for carrying a multiphase flow comprising liquid and gas phases; and liquid extraction means for extracting the liquid phase from the multiphase flow in the first channel. The internal diameter of the first channel is substantially the same as an internal diameter of a subsea pipe arranged to carry the multiphase flow in the subsea pipeline, such that a pig travelling along the subsea pipe can pass through the first channel. The present invention also provides a subsea pipeline comprising a subsea pipe for transporting a multiphase flow subsea; and at least one drain. The at least one drain is disposed partway along a gradient in the subsea pipe to reduce liquid holdup. liquid phase from the multiphase flow in the first channel. The internal diameter of the first channel is substantially the same as an internal diameter of a subsea pipe arranged to carry the multiphase flow in the subsea pipeline, such that a pig travelling along the subsea pipe can pass through the first channel. The present invention also provides a subsea pipeline comprising a subsea pipe for transporting a multiphase flow subsea; and at least one drain. The at least one drain is disposed partway along a gradient in the subsea pipe to reduce liquid holdup.
Description
A Drain Apparatus for a Subsea Pipeline
This t application is a divisional application from New Zealand patent
application 751833 the entire disclosure of which is hereby incorporated by this
reference.
Field
The present invention relates to a drain apparatus and a subsea pipeline. More
particularly, the present invention relates to a drain apparatus for use in the subsea
pipeline.
Background
When orting tion gas (which can be later processed into ied Natural
Gas (LNG)) along a subsea pipeline, water and other liquid components or mixtures
precipitate out of the multiphase flow due to heat and pressure loss. This results in a
reduction in re driving the system due to the gravitational effect on the
condensing water, which means generally production gas cannot naturally flow more
than about 80 - 140 km from a well head. Furthermore, the effect, known as
“slugging”, increases the back pressure on the well and shortens the production
plateau, where it would have been much greater if liquids had not been in the system
(in other words, a “dry gas” system).
To solve this problem, both increasing and decreasing the bore of the main carrier pipe
within the pipeline have been tried. However, increasing the bore was found to make
the slugging worse due to an increase in gravitational pressure losses. Decreasing the
bore was found to increase pressure loss due to friction.
Therefore, it is necessary to remove as much liquid from the multiphase flow as
possible, as early as possible. To that end, it is known to incorporate a single separator
at the well head. However, this still does not produce a pseudo dry gas system.
Moreover, it is known to use subsea drains (or, “Low Point Drains” (LPDs)), oned
at the lowest part of a gradient, to remove liquid flowing back down the pipe in the
pipeline that precipitated out due to ature and pressure variations. However,
the particular designs of these LPDs, and their location, is shown not to have had a
great effect on system efficiency, as ted by ing the plots represented by
diamonds and squares in Figure 17. Moreover, present designs of LPDs do not allow
continuous g operations, with uent negative effect on the system’s
Minimising the effect of gravitational pressure losses enables pipelines to have pipes
with greater bore ers, which in turn lowers the pressure drop per unit distance.
Reducing the pressure drop also increases the production plateau and allows more
resources to be extracted from the ground. Aspects of the present invention aim to
address one or more of the aforementioned drawbacks inherent in prior art subsea
pipelines, while still allowing continuous pigging operations.
Summary
According to a first aspect of the present invention, there is provided a drain apparatus
for use in a subsea gas pipeline to remove liquid from a multiphase flow in the subsea
gas pipeline, the drain apparatus comprising:
a first channel for ng a multiphase flow comprising liquid and gas phases;
liquid extraction means for extracting the liquid phase from the multiphase flow
in the first channel;
a first storage tank disposed beneath the liquid extraction means, the first
storage tank being ed to receive liquid from the liquid extraction means; and
wherein the internal er of the first channel is substantially the same as an
internal diameter of a subsea pipe arranged to carry the multiphase flow in the subsea
gas pipeline, such that a pig travelling along the subsea pipe can pass through the first
channel,
wherein in use, the drain tus is configured to support the liquid
extraction means a certain height above the seabed so as to accommodate the first
storage tank without a need to excavate the seabed, and
wherein the first channel further ses curved sections between respective
ends of the first l and the liquid extraction means to accommodate a difference
in height between the liquid extraction means and the subsea gas pipeline, and a bend
radius of each of said curved sections is configured such that the pig travelling along the
subsea pipe can pass through each of said curved sections.
Advantageously, the first aspect provides a means for orting gas greater distances
by removing liquid from a subsea pipe in a subsea pipeline at any chosen point along
the length of the subsea pipe. By being able to be positioned anywhere along the subsea
pipe, rather than at the well head, more liquid can be removed from the system. The
drain apparatus can be positioned re along the subsea pipe by virtue of it being
configured to allow pigging operations to continue uninterrupted between a well head
and a terminal on the land.
The liquid extraction means may be configured so as not to permit the multiphase flow
to bypass the pig as the pig passes through the first channel, such that a pressure
differential can be maintained across the pig. In some ments, the liquid
extraction means comprises at least one opening formed in a wall of the first channel to
permit liquid to be ted through the at least one opening, and a ce between
the furthest downstream point of the at least one opening and the furthest upstream
point of the at least one opening is less than 1.5 times the internal diameter of the first
channel. For example, in some embodiments the distance between the furthest
downstream point of the at least one opening and the furthest upstream point of the at
least one opening is less than 0.8 times the internal diameter of the first channel.
The drain apparatus may be installed in a subsea ne, and the drain apparatus may
be disposed partway along a gradient in the subsea pipe to reduce liquid holdup.
The liquid extraction means may be a slug catcher or a separator.
The liquid extraction means may comprise an inlet to receive liquid from the first
channel, and a chamber in fluid communication with the inlet.
The liquid extraction means may be offset from the longitudinal axis of the first
l.
The drain tus may further comprise at least one valve arranged to block the inlet
in a first mode of operation and the first l in a second mode of operation.
The drain apparatus may further comprise:
a second channel configured to bypass the first channel,
wherein the liquid extraction means is disposed on the second channel.
The inlet may be formed in a wall of the first channel.
The liquid extraction means may comprise an outlet in fluid communication with the
chamber for removing liquid from the drain apparatus.
The drain apparatus may further comprise:
first and second inlets formed in a wall of the first channel along the
longitudinal axis of the first channel;
a baffle arranged to divide the chamber into first and second chambers, wherein
the first inlet is arranged in the first chamber and the second inlet is ed in the
second chamber; and
a conduit ed outside the r and connected to the first and second
chambers to y t the first chamber to the second chamber,
wherein the outlet is arranged in fluid communication with the conduit.
The drain apparatus may further comprise:
at least one valve arranged in the conduit for controlling a flow through the
conduit.
The liquid extraction means may comprise a reservoir in fluid communication with an
opening formed in the bottom of the chamber. The opening may have a diameter
substantially equal to the diameter of the chamber. The opening may extend across the
full width of the chamber. The reservoir may comprise an overflow outlet formed
through a side surface of the reservoir for transporting gas to the r.
The outlet may be formed through the bottom of the chamber. The outlet may extend
into the chamber and may be formed through an upper surface of the chamber. The
outlet may be formed h the bottom of the reservoir. The outlet may extend into
the reservoir and may be formed through an upper surface of the chamber.
The outlet may be in fluid communication with a third channel. The third channel may
be an internal conduit of a subsea umbilical line or a second subsea pipe.
The drain apparatus may further comprise at least one pump coupled to the outlet and
configured to receive liquid from the outlet and pump the liquid to the surface.
The chamber or the reservoir may further comprise a control mechanism configured to
activate the at least one pump when a liquid level in the chamber or the reservoir
exceeds a old.
The liquid extraction means may comprise: a first liquid extraction chamber
comprising at least one first inlet to receive liquid from the first channel; a second
liquid tion chamber comprising at least one second inlet to receive liquid from
the first channel, wherein the first channel is arranged to pass through the first liquid
extraction r before the second liquid extraction chamber; a first storage tank
arranged to e liquid from the first liquid extraction chamber; and a second
storage tank ed to receive liquid from the second liquid extraction chamber.
onally, the drain tus may further comprise a first gas conduit connecting
the first storage tank to the first channel to permit gas flow between the first storage
tank and the first channel, and/or a second gas conduit connecting the second storage
tank to the first channel to permit gas flow n the second storage tank and the
first channel. In some embodiments the first gas conduit and the second gas conduit
are connected to the first channel after the second liquid extraction chamber. In other
embodiments the first gas conduit is connected to the first channel before the second
liquid extraction chamber, and the second gas t is connected to the first channel
after the second liquid extraction chamber. Furthermore, in some embodiments the
first channel is configured such that when the drain apparatus is installed in the subsea
pipeline the first and second liquid extraction chambers are raised above a level of the
subsea pipe at either end of the first channel, such that the first and second storage
tanks can be located at or above the level of the subsea pipe and below a level at which
the first and second liquid extraction chambers are located. The first channel may be
welded directly to the subsea pipe.
The drain apparatus may further comprise at least one ion port for injecting a
hydrate inhibitor into the first channel. The injection port may extend through an
outer surface of the first channel where the first channel des from the dry side of
the chamber. The injection port may comprise at least one valve for controlling the rate
of flow of hydrate inhibitor into the first channel. The at least one injection port may be
arranged to receive hydrate inhibitor from a fourth l. The fourth channel may
be an internal conduit of a subsea umbilical line or a third subsea pipe.
The e inhibitor may be at least one of Ethylene glycol [MEG], Methanol or a low
dose hydrate inhibition chemical.
According to a second aspect of the present invention, there is provided a subsea
pipeline comprising:
a subsea pipe for transporting a multiphase flow subsea; and
at least one drain, wherein the at least one drain is disposed partway along a
gradient in the subsea pipe to reduce liquid holdup.
Advantageously, the second aspect allows gas to be transported greater distances by
reducing pressure losses through the gravitational effect of liquid in the multiphase
flow, as it has been shown that positioning a drain along a gradient rather than at the
bottom of the gradient draws out more liquid from the subsea pipe.
The at least one drain may be disposed at a point along the gradient at which liquid
holdup in the subsea pipeline would ise cause ng to occur. That is to say,
the position of the at least one drain can be determined ing to the liquid holdup
in relation to the gradient that causes a slugging regime.
The at least one drain may be disposed about 15% of the way along the length of the
gradient when measured from the lowest point of the gradient.
The at least one drain may comprise the drain apparatus according to the first aspect,
wherein the ends of the first channel may be fluidly coupled inline with the subsea pipe.
The ends of the first channel may be welded to the subsea pipe.
The subsea pipeline may comprise a plurality of drain apparatuses, wherein an inlet of
each pump is arranged to receive liquid from a pump of another drain tus.
The subsea pipeline may further comprise a subsea umbilical line having at least one
internal conduit coupled to an outlet of the drain and configured to receive liquid from
the outlet and transport it to the e or an offshore terminal, and/or at least one
internal t coupled to an injection port of the drain and configured to deliver
hydrate inhibitor from the surface or an offshore terminal to the injection port. The
hydrate inhibitor is at least one of Ethylene glycol [MEG], Methanol or a low dose
hydrate inhibition chemical.
All features described herein (including any accompanying claims, abstract and
drawings), and/or all of the steps of any method or process so disclosed, may be
combined with any of the above aspects in any combination, except combinations
where at least some of such features and/or steps are mutually ive.
Brief Description of the Figures
Embodiments of the present invention will now be described, by way of example only,
with nce to the accompanying drawings, in which:
Figure 1 shows a subsea drain according to one embodiment of the present ion;
Figures 2a, 2b and 2c show a subsea drain apparatus according to an embodiment of
the present invention;
s 3a and 3b show a subsea drain apparatus according to another embodiment of
the present invention;
Figure 4 shows a subsea drain apparatus according to another embodiment of the
present ion;
Figure 5 shows a subsea drain tus according to another embodiment of the
present invention;
Figure 6 shows a subsea drain apparatus according to another embodiment of the
t invention;
Figure 7 shows a subsea pipeline having a subsea drain tus according to an
ment of the present invention;
Figure 8 shows a subsea drain apparatus according to an embodiment of the t
invention;
Figure 9 shows a subsea drain apparatus according to an embodiment of the present
invention;
Figure 10 shows a subsea drain apparatus according to an embodiment of the present
invention;
Figures 11a and 11b show a subsea drain apparatus according to an embodiment of the
present invention;
Figure 12 shows a subsea pipeline having a subsea drain apparatus according to an
embodiment of the present invention;
Figure 13 shows a subsea pipeline having a subsea drain apparatus according to an
embodiment of the present invention;
Figure 14 shows a subsea pipeline having a drain apparatus according to an
embodiment of the present invention;
Figure 15 shows a subsea umbilical line;
Figure 16 shows a gathering system having a drain apparatus according to an
embodiment of the t invention;
Figure 17 is a graph showing the improved efficiency of the pipeline in Figure 15 over
prior art pipelines;
Figure 18 is a graph showing the effect of distance from a well head on liquid drop out
rate;
Figure 19 is a graph showing the flow regimes that occur within a subsea pipe;
Figure 20 illustrates a pig passing through a drain apparatus for removing liquid from a
multiphase flow in a subsea ne, ing to an embodiment of the present
invention;
Figure 21 illustrates a drain apparatus in perspective view, ing to an embodiment
of the present invention;
Figure 22 illustrates a side elevation view of the drain apparatus of Fig. 21;
Figure 23 illustrates a cross-sectional view of the drain apparatus of Fig. 21;
Figure 24 rates a drain apparatus in perspective view, according to an
embodiment of the present invention;
Figure 25 illustrates a side elevation view of the drain apparatus of Fig. 24; and
Figure 26 illustrates a cross-sectional view of the drain apparatus of Fig. 24.
Detailed Description
As noted above, a first aspect of the present invention provides a drain apparatus for
use in a subsea pipeline. It would be generally understood that drains, pipes and other
components designed for the subsea environment need to remain in place for many
years while withstanding challenging ions. For example, equipment for use in a
subsea environment should be ion-resistant, and be able to withstand high
res. By way of example, the drain apparatuses described herein can be made of a
suitable material for use in subsea environments, such as high density polyethylene
(HDPE), carbon steel or corrosion-resistant alloys. rmore, as the bottom of the
sea is relatively inaccessible, system ancy is highly desirable.
Another design consideration when working subsea is the necessity to perform pigging
operations without being able to remove a pig to bypass a vessel too small for the pig to
pass through. A pig could be, for e, a cleaning pig (operational pigging), or a
leak detection pig (inspection pigging). As shown in Figure 20, a pig 800 comprises at
least two driving seals 801, 802, commonly referred to as cups, connected together by a
mandrel 803. The length of the mandrel is normally between 0.8 and 1.5 times the
internal diameter of the subsea pipeline. The pig 800 can be driven through the subsea
pipeline by way of a pressure differential across the pig 800. The pressure differential
may be ted by the natural pressure of the wells, for example as is the case during
operational g, or may be generated by alternative means, such as a pump.
The length of the mandrel 803 that is ible with a given pipeline system is
influenced by two parameters: firstly, the size of any barred tees within the system; and
secondly, the m radius of any bends within the system. The size of any barred
tees ines the minimum length of the mandrel 803, such that it does not get stuck
at a barred tee due to fluids/gases being able to flow around the pig 800. The
m bend radius within a pipeline system determines the maximum length of the
mandrel 803, as the pig will need to be able to pass round bends. Pipeline systems are
commonly designed to have a minimum bend radius of 3 to 5 times the er of the
pipeline, in order to accommodate pigging operations. If the mandrel 803 is too long,
or if the minimum bend radius is too small, the pig 800 will become physically stuck at
the bends with significant impacts to both production flowrates and future
inspectability of the pipeline system. It has been known to join a number of pigs
together with a tether, for example during tion pigging, but this brings additional
complications and risks of failure during a pigging run.
On land, it is possible to position pig receiving stations and pig launching stations
wherever necessary to service the whole gathering pipeline network. A pig launching
station may also be referred to as a ‘pig launcher’, and a pig receiving n may also
be referred to as a ‘pig catcher’. Subsea, however, pig launchers and receivers are only
provided at the well heads, major nodal points on gathering systems, or terminals of
subsea pipelines, due to the high cost and complexity ated with inserting and
removing pigs in a subsea environment.
Throughout this document, the term “subsea pipe” is used to refer to the pipe that
carries the multiphase flow. The subsea pipe may also be referred to as a “carrier pipe”,
since the on of the subsea pipe is to carry production gas away from the well head.
The term “subsea pipeline” is used to refer to a system comprising at least the subsea
pipe and a liquid extraction means such as a subsea drain. The terms “gathering
system” and “gathering network” are used to refer to a system comprising at least one
subsea pipeline (where one subsea pipeline may branch off another subsea pipeline), at
least one well head and at least one processing facility.
A subsea drain is designed to remove liquids from a multiphase flow being transported
in a pipe of a subsea pipeline. Liquid in the subsea pipeline will reduce pressure and
consequently the distance that gas in the multiphase flow can be transported. The
multiphase flow, for example, is production gas. The liquid in the multiphase flow is
primarily water and hydrocarbons. Contaminants, such as fine sedimentary deposits or
liquid chemicals, might also be present in the multiphase flow. The liquid naturally
separates from the gas in the multiphase flow due to variations in the pressure caused
by frictional means and topography of the ground, and the change in atures due
to the delta between the gas and the ambient water temperature.
One example of a subsea drain 100 according to an ment of the present
invention is shown in Figure 1. As shown in Figure 1, the body of the subsea drain 100
constitutes a chamber 12 for receiving multiphase flow from an inlet 10. Liquid, which
sinks to the bottom of the chamber 12, drains out of a liquid outlet 14 fluidly coupled to
the bottom of the r 12. The inlet 10 preferably curves downwards as shown in
Figure 1, so that the multiphase flow will be directed towards the bottom of the
r 12. This arrangement can prevent the multiphase flow from simply bypassing
the liquid outlet 14 at high flow rates. Further designs for the liquid outlet 14 are
described with reference to Figures 3a and 3b that . The chamber 12 also has a
gas outlet 15 formed on the te side to the side having the inlet 10. It would also
be nt to the d person that the gas outlet 15 could be formed on a side of the
chamber 12 perpendicular to the side having the inlet 10. As the gas rises above the
liquid, oning the gas outlet 15 higher than the lowest point of the chamber 15
reduces the likelihood of liquid continuing to flow with the gas out of the drain 100.
Figure 1 shows an idealised system, where liquid mixed with gas enters through the
inlet 10, and only gas leaves the drain 100 through the gas outlet 15. It would be
nt to the skilled person that the substance leaving the gas outlet 15 is likely to
remain a multiphase flow, rather than be pure gas, and so further drains 100 will be
necessary to remove liquid that later precipitates out of the multiphase flow. However,
for clarity, the side of the drain 100 having the inlet 10 is referred to as the wet side and
the side having the gas outlet 15 is referred to as the dry side. Less liquid will leave the
dry side than the amount of liquid that entered the wet side. The same reasoning
applies to later-described embodiments.
In general the chamber 12 may have any suitable shape. For example, the chamber 12
may be cuboidal, as shown in Figure 1, or may be cylindrical as shown in later Figures.
As the gas outlet 15 is curved, and the gas outlet 15 is detached from the inlet 10, it
would be impossible for a pig to pass through the subsea drain of Figure 1. It is
essential for pigging operations to be performed in most jurisdictions. However, it is
not possible to remove a pig and reinsert it into a pipe in a subsea environment without
a substantial increase in the number of subsea structures and overall increase in capital
expenditure (CAPEX) and ional expenses (OPEX). Therefore, the present
invention also provides a means for a pig to bypass the subsea drain 100 shown in
Figure 1 or any other design of liquid drain. Throughout this nt, bypass means
combined with a drain constitute a drain apparatus. In some embodiments, described
with reference to Figures 2a to 6 later, these bypass means are ed on the
longitudinal axis of the drain. In other embodiments, described with reference to
Figures 8 to 11b later, these bypass means are offset from the longitudinal axis of drain
(or, in other words, arranged outside of the drain).
In the ment shown in Figure 1, a subsea pipe acts as the tor for separating
liquid from the multiphase flow, while the drain 100 simply extracts the liquid.
In operation, the chamber 12 is configured to be free of standing s.
Figures 2a and 2b show a subsea drain apparatus 200 according to an embodiment of
the present invention. The drain apparatus 200 includes a channel 20 for carrying a
multiphase flow that passes through the drain apparatus 200. The drain apparatus 200
further comprises a chamber 12 for receiving liquid from the l 20, and a liquid
outlet 14 for receiving liquid from the chamber 12. The drain apparatus 200 is designed
to be a standalone structure that can be installed into a pipeline as a single unit.
More specifically, Figure 2a shows a view through the longitudinal axis of the drain
apparatus 200. The channel 20 passes continuously through a cylindrical chamber 12.
In other words, the cylindrical chamber 12 has a r diameter than the er of
the channel 20. The channel 20 has a diameter imately equal to the diameter of
a subsea pipe for transporting a hase flow, to which the drain apparatus 200 will
be coupled. The drain apparatus 200 is configured to be installed inline with a subsea
pipe with a certain internal diameter, by connecting open ends of the subsea pipe to the
open ends of the channel 20. Additionally, the channel 20 has a diameter that is
substantially the same as the internal er of the subsea pipe, such that a pig can
travel through the channel 20 and the subsea pipe. As a result, when the drain
apparatus 200 is installed inline with the subsea pipe, a pig travelling along the subsea
pipe can pass through the drain tus 200 via the channel 20 and ue
unhindered (or continuously, or uninterrupted) along the subsea pipe.
The channel 20 has a circular cross section inside the chamber 12 such that the channel
forms a tube running through the chamber 12. Alternatively, inside the chamber 12,
the channel 20 may have a semi-circular cross section such that the top of the chamber
12 forms a barrier between the channel 20 and the sea. In all ments, where the
channel 20 extends outside of the chamber 12, the channel 20 is in the form of a tube so
that the multiphase flow is not in fluid communication with the sea.
The chamber 12 may have a rectangular cross section d of the circular cross
section shown in Figure 2a. Figure 2a further shows a reservoir 16 extending from the
bottom of the chamber 12. The reservoir 16 receives liquid from the chamber 12
through an opening 18 in the chamber 12. In an exemplary embodiment, the opening
18 is formed in the bottom of the chamber 12. In other embodiments, the opening 18 is
formed in the wall of the chamber at a point lower than the lowest one of a plurality of
inlets 11 (or lower than the inlet 11 where there is only one inlet 11), such that standing
liquid does not form in the channel 20. The opening 18 has a diameter approximately
equal to the diameter of the chamber 12. In this configuration, the walls of the
reservoir 16 couple to the r 12 at the widest point of the chamber 12. The
chamber 12 and the reservoir 16 are integrally formed, i.e. in one piece. Alternatively,
the oir 16 and the chamber 12 may be fabricated as separate components that are
then welded er. Advantageously, the reservoir 16 improves the liquid extraction
efficiency of the drain apparatus 200 as more liquid is able to fall out of the chamber
12, and consequently the channel 20, per second.
In the embodiments of the present invention described herein, the drain is configured
to remove the liquid phase from the hase flow such that the channel 20 is
arranged to be free of standing liquid. The oir 16 assists in draining the channel
so that it is essentially dry during ion, but is not essential unless there is
ive liquid being d in the multiphase flow. The lack of standing liquid
creates a less corrosive environment for the channel 20, which improves the reliability
of the system. There are additional benefits, such as when pigging, a liquid slug does
not form in front of the pig to allow smoother ions. Also, by having an excessive
amount of liquid in front a pig, production may have to be stopped prematurely due to
a reduction in system re.
A liquid outlet 14 is formed in fluid communication with the bottom of the reservoir 16.
In other words, the liquid outlet 14 communicates with the reservoir 16 through an
opening in the bottom of the reservoir 16. The liquid outlet 14 has an internal diameter
less than that of reservoir 16. The reservoir 16 shown in Figure 2a has a flat bottom
surface. Alternatively, the bottom surface of the reservoir 16 may taper such that liquid
is funnelled into the liquid outlet 14.
Alternatively, the liquid outlet 14 may be formed to pass through a side wall of the
reservoir 16, and ed such that liquid can drain out of the reservoir 16 without
inhibiting the multiphase flow in the channel 20.
The reservoir 16 includes a liquid level sensor 22 on its internal surface. The liquid
level sensor 22 is for example an optical sensor and light emitter. The light emitter
transmits a light beam across the reservoir 16, which is reflected off the opposite wall of
the reservoir 16 and received at the optical sensor. The intensity of the reflected light
will reduce when a liquid level rises over the level of the liquid level sensor 22. This is
just one example of a liquid level sensor 22, and the skilled person would iate
there are many other alternatives, such as using a float.
The liquid level sensor 22 is electrically coupled to a pump, which is described later.
When the liquid level in the reservoir exceeds a threshold level, the pump, in fluid
communication with the outlet 14, is activated to remove liquid from the drain
apparatus 200 faster.
Alternatively to the design shown in Figure 2a, the liquid outlet 14 may be d
directly to the bottom of the chamber 12 such that there is no reservoir 16 n the
liquid outlet 14 and the chamber 12. This is shown in Figure 2c. In embodiments
where the liquid outlet 14 is coupled directly to the chamber 12, the liquid level sensor
22 is disposed in the liquid outlet 14.
Figure 2b shows a perspective view of the subsea drain tus 200 of Figure 2a.
Here, it is clear that in the present embodiment some of the channel 20 protrudes from
both ends of the chamber 12. In other embodiments, the l 20 could be the same
length as the chamber 12 such that the subsea ne can be directly coupled to
openings in the end walls of the chamber 12. The chamber 12 is closed at both ends
except where the channel 20 protrudes, such that liquid entering the chamber 12 is
contained within the r 12 until extracted via the liquid outlet 14. The channel
may be welded into the ends of the chamber 12 or may be joined to the chamber 12
using a le mechanical connection. Alternatively, the chamber 12 and channel 20
may be ally formed.
The channel 20 includes at least one inlet 11 in fluid communication with the chamber
12. The inlet 11 is sized so that it does not affect the passage of a pig. In other words,
the length of the inlet 11 is less than the length of a pig. Where there is more than one
inlet 11, they may be formed along the longitudinal axis of the channel 20, or around
the circumference of the channel 20, or both. The inlets 11 are typically formed towards
the bottom of the channel 20 so that liquid, heavier than the production gas, can drain
out. However, as shown in Figure 19, various flow regimes can occur within a subsea
pipe. Figure 19 is for a subsea pipe at 0 degree inclination. Slugging may occur, for
example, at a superficial liquid velocity of between about 0.1 m/s and 5 m/s and a
superficial gas ty of n 1 m/s and 100 m/s. Under these operating
conditions gas and liquid are not evenly distributed throughout the subsea pipe, but
travel as large plugs with mostly liquids or mostly gases through the subsea pipe. These
large plugs can be referred to as ‘slugs’. Annular flow is where liquid forms around the
inside wall of a subsea pipe, but the production gas travels down the centre of the pipe.
Therefore, it is preferential to install inlets 11 at several different points on the surface
of the channel 20.
Figures 3a and 3b show a subsea drain apparatus 300 having a similar arrangement to
the subsea drain apparatus 200 described with reference to s 2a and 2b.
Description of the same features will not be repeated.
The subsea drain apparatus 300 includes a liquid outlet 14 that extends from the
reservoir 16 to, and out of, the upper outer surface of the chamber 12. The liquid outlet
14 may exit the chamber 12 through an upper side n of the chamber 12, or
through the top of the chamber 12.
The bottom of the liquid outlet 14 is spaced apart from the bottom of the reservoir 16
such that liquid can be drawn into the liquid outlet 14. This is clear from Figure 3a.
Alternatively, the bottom of the liquid outlet 14 may t the bottom of the reservoir
16, but here at least one opening is disposed in a wall of the liquid outlet 14 at a lower
portion of the liquid outlet 14 so that liquid can be drawn into the liquid outlet 14 from
the reservoir 16.
As shown in Figure 3a, the liquid outlet 14 passes through both the chamber 12 and the
l 20. Figure 3a is not drawn to scale, and it would be apparent that the diameter
of the liquid outlet 14 is narrow relative to the diameter of the channel 20 and the liquid
outlet 14 is offset from the central region of the channel 20, such that it does not inhibit
pigging operations h the channel 20.
atively, the liquid outlet 14 is a curved pipe that passes around the outside of the
channel 20. In other words, the liquid outlet 14 is curved to follow the contour of the
chamber 12 and/or the contour of the outside of the channel 20, and does not pass
directly through the channel 20.
It would also be apparent that the design of liquid outlet 14 described with reference to
Figures 3a and 3b could be implemented in the drain 100 shown in Figure 1, where the
diameter of the liquid outlet 14 need not be relatively small as pigs do not pass through
the chamber 12 of the drain 100 anyway.
Having the liquid outlet 14 extend from the top of the chamber 12 reduces the extent to
which the structure must be designed to accommodate the seabed with regards to the
drain apparatus 300. ating deep into the seabed is a difficult and expensive
process.
Similarly to as described with reference to Figure 2c, the liquid outlet 14 may extend
from the chamber 12 d of a reservoir 16.
Figure 4 shows a perspective view of a drain apparatus 400 ing to another
embodiment of the present invention. The features of Figure 4 that are common to
Figures 2a and 2b will not be described repeatedly.
It is known to inject hydrate inhibitor, typically Ethylene glycol (MEG), into a
multiphase flow to suppress the formation of hydrates which could otherwise restrict
flow along the pipeline and cause ional issues. The hydrate inhibitor is typically
injected into the pipeline close to or at the well head. Therefore, as liquid is lost from
the pipeline through known subsea drains, the hydrate inhibitor is also lost from the
system. uently, greater quantities of e inhibitor need to be ed than
are ly required. The present invention solves this problem by injecting hydrate
inhibitor into the channel 20 transporting the multiphase flow after the liquid that
precipitated out of the multiphase flow has escaped through each liquid outlet 14. In
other words, hydrate inhibitor is injected into the multiphase flow on the dry side of the
drain apparatus 400 through an ion port 24 (or vessel, or duct) in fluid
communication with the channel 20. By injecting e inhibitor at regular intervals,
the amount of hydrate inhibitor needed is reduced.
The injection port 24 penetrates the channel 20. The ion port 24 may be a flexible
conduit, or a rigid pipe. The injection port 24 is made of any suitable subsea material,
such as carbon steel. The injection port 24 is welded to the channel 20 at a position
corresponding to an opening in the outer surface of the channel 20.
At the other end of the ion port 24, the injection port 24 is coupled to a hydrate
inhibitor ion line 26. The hydrate inhibitor injection line 26 is a subsea pipe for
transporting hydrate inhibitor to all drain apparatuses 400 disposed along the subsea
pipeline.
At least one valve 25 is disposed in the injection port 24. The at least one valve 25
controls the rate of flow of hydrate inhibitor into the multiphase flow. In this way,
more hydrate inhibitor can be injected into a drain apparatus 400 close to the well
head, where a greater quantity of liquid will remain in the hase flow after the
drain apparatus 400, than a drain apparatus 400 close to the processing facility on the
land.
In some embodiments, instead of being a dedicated subsea pipe, the hydrate inhibitor
injection line 26 is at least one internal conduit of a subsea umbilical line 46, as
described with reference to Figure 15.
While Figure 4 shows a drain tus 400 having the features of the drain apparatus
200 shown in Figures 2a and 2b, it would be readily apparent that the concept of the
hydrate inhibitor injection port 24 can be applied to the drain 100 of Figure 1, where
the hydrate inhibitor is injected into the gas outlet 15, the drain apparatus 200 of
Figure 2c, the drain apparatus 300 of Figures 3a and 3b, or any later-described drain
apparatuses.
Figure 5 shows a perspective view of a subsea drain apparatus 500 according to another
embodiment of the t invention. The subsea drain apparatus 500 of Figure 5 is
substantially the same as the subsea drain apparatus 200 of Figures 2a and 2b, and
ption of identical features will not be repeated.
Additionally to the subsea drain apparatus 200 described previously, the drain
apparatus 500 of Figure 5 includes an overflow outlet 28 fluidly coupling the reservoir
16 to the dry side of the chamber 12. The overflow outlet 28 penetrates the chamber 12
and the channel 20 such that tion gas that inadvertently leaked through the
opening 18 in the chamber 12 can be reinjected into the multiphase flow in the channel
. Alternatively to the embodiment shown in Figure 5, the overflow outlet 28 may
reinject production gas into the channel 20 outside of the chamber 12 on the dry side of
the drain apparatus 500.
r to these advantages, the overflow outlet 28 s a secondary gas flow and
centrifugal forces to pull the liquids into the reservoir 16, thus increasing efficiency.
The ow outlet 28 is arranged in the side of the oir 16, ably between
the liquid level sensor 22 and the opening 18.
As production gas is r than liquid, the liquid outlet 14 will be substantially blocked
by the liquid, such that the production gas that escaped into the reservoir 16 is more
likely to enter the overflow outlet 28 than the liquid outlet 14.
Additionally, any liquid that avoided falling through the opening 18 and entered the dry
side of the drain tus 500 is captured by the overflow outlet 28, which transports
the liquid back to the reservoir 16.
The overflow outlet 28 may also be arranged at an acute angle relative to the horizontal
plane, to prevent the likelihood of liquid rising back up to the dry side of the drain
apparatus 500 through the overflow outlet 28, and to draw any liquid in the overflow
outlet back to the reservoir 16.
The subsea drain apparatus 500 includes a liquid outlet 14 extending from the bottom
surface of the reservoir 16. However, the concept of the overflow outlet 28 can also be
applied to embodiments having the liquid outlet 14 arranged as described with
reference to Figures 2c, 3a and 3b, the drain 100 t a reservoir 16 as described
with reference to Figure 1, and the e inhibitor injection port 24 described with
nce to Figure 4.
Figure 6 shows a subsea drain apparatus 550 according to another embodiment. Here,
the chamber 12 is divided into a first chamber 12a and a second chamber 12b by a baffle
13. The baffle 13 is an r structure through which the channel 20 passes.
At least one first inlet 11a is ed on the dry side of the chamber 12. In other words,
the at least one first inlet 11a is disposed in the first chamber 12a. At least one second
inlet 11b is disposed on the wet side of the chamber 12. In other words, the at least one
second inlet 11b is disposed in the second r 12b. The first inlets 11a and second
inlets 11b are of a length less than the length of a pig.
The arrangement of the baffle 13 and first and second inlets 11a, 11b induces a pressure
differential across the chamber 12.
A first opening 18a is formed in the wall of the first r 12a at a point lower than
the lowest of the first inlets 11a. Preferably, the first opening 18a is formed in the
bottom of the first chamber 12a. A second opening 18b is formed in the wall of the
second chamber 12b at a point lower than the lowest of the second inlets 11b.
Preferably, the second opening 18b is formed in the bottom of the second chamber 12b.
The first and second openings 18a, 18b are fluidly coupled by a conduit 19. The conduit
19 is ed outside of the chamber 12. The liquid outlet 14 is y coupled to the
conduit 19. In an exemplary embodiment, the liquid outlet 14 is fluidly coupled to the
lowest point in the conduit 19. In another embodiment, a portion of the conduit 19 can
be ed at act as the liquid reservoir 16 according to previously described
embodiments. In some embodiments, the portion is the bottom section of the conduit
The pressure differential between the first chamber 12a and the second chamber 12b
draws liquid out of the channel 20 and into the conduit 19, such that the conduit 19
provides a secondary gas flow. The liquid then drains through the liquid outlet 14 in
the bottom of the conduit 19.
Although not essential to the inventive concept, at least one valve 17a, 17b can be
disposed in the conduit. In the present embodiment, a first valve 17a is disposed at the
end of the conduit 19 t to the first opening 18a, and a second valve 17b is disposed
at the end of the conduit 19 closest to the second opening 18b. The valves 17a, 17b are
closed during pigging operations to improve the efficiency of pig transport.
Figure 7 shows a subsea pipeline 600 ing to an embodiment of the present
invention. Here, a drain tus 200 according to Figures 2a and 2b is ated
with a subsea pipe 30. The open longitudinal ends of the channel 20 are coupled to
open ends of a subsea pipe 30. The ends of the channel 20 are coupled to the ends of
the subsea pipe 30 by welding. In Figure 7, the channel 20 and subsea pipe 30 are
welded at weld points 32. Alternatively, the ends of the subsea pipe 30 and the ends of
the channel 20 may include perpendicular flanges, which can be aligned and bolted or
riveted with each other, or mechanical connection systems known for subsea systems.
A gasket or seal may also be disposed between the ends of the subsea pipe 30 and the
channel 20 to further prevent the hase flow from escaping the subsea ne
600.
As with the ment shown in Figures 2a and 2b, in the present embodiment the
internal diameter of the l 20 and the internal diameter of the subsea pipe 30 are
approximately equal. Therefore, a pig, such as a pipe inspection pig, is able to travel
through both the channel 20 and the subsea pipe 30 uninterrupted.
The subsea pipeline 600 includes a pump 42 coupled to the liquid outlet 14. The pump
42 according to this embodiment forms part of the drain apparatus 200 prior to
lation of the drain apparatus 200 on the seabed. In other words, the pump 42
becomes integrated with the subsea pipeline 600 upon the ends of the l 20 being
coupled to the subsea pipe 30. atively, the pump 42 can be installed on a
retrievable substructure within the drain apparatus 200. Alternatively, the pump 42
may be pre-installed on the seabed, and the liquid outlet 14 is coupled to the pump 42
after the drain apparatus 200 has been laid.
The pump 42 may be continually active to draw liquid from the drain apparatus 200.
Alternatively, the pump 42 may be activated by the liquid level sensor 22 detecting that
level of liquid in reservoir 16 (or liquid outlet 14) exceeds a threshold.
At one inlet of the pump 42, the pump 42 is coupled to the liquid outlet 14 of the drain
apparatus 200. At another inlet of the pump 42, the pump 42 is coupled to a liquid
removal line 44 coupled at its other end to another pump. The pumps 42 work in
unison to effectively draw liquid from plural drain tuses. In other words, each
drain apparatus 200 acts as a pumping station for moving liquid to the next drain
apparatus in the . Using a plurality of pumps 42 disposed along the pipeline 600
reduces the pumping overhead versus the prior art, where a single or a plurality of
pumps are installed at the end of the pipeline. Furthermore, system redundancy is
improved, which is particular important in inaccessible subsea environments. An
outlet of the pump 42 is d to a liquid removal line 44 for transporting the
extracted liquid to a processing facility on the land or an re terminal.
The liquid removal line 44 shown in Figure 7 is a separate subsea pipe. However, in
other embodiments, the liquid removal line 44 is an internal conduit of a subsea
umbilical line 46.
Rather than there being a pump 42 disposed n separate liquid removal lines 44,
the pump 42 may be disposed within a single liquid removal line 44.
While Figure 7 has been described with reference to the subsea drain apparatus 200 of
Figures 2a and 2b, in other ments the subsea pipeline 600 includes any of the
subsea drain apparatuses described with reference to Figures 2c to 6.
Figure 8 shows a plan view of a subsea drain apparatus 700 according to another
embodiment. In other words, Figure 8 is shown from the perspective of someone
looking down onto the drain apparatus 700 which is sitting, for example, on the .
Here, a drain 100 as shown in Figure 1 is offset from, and coupled to, a bypass channel
21 by the inlet 10 and the gas outlet 15. Alternatively to the drain 100 according to
Figure 1, the drain apparatus may include a separator or slug catcher. A slug catcher is
a term of art, and will not be bed in detail here. In the embodiment shown in
Figure 8, a subsea pipe 30 with which the drain apparatus 700 is integrated acts as the
separator for separating liquid from the multiphase flow, while the drain 100 simply
extracts the liquid. The drain apparatus 700 is ed to be a standalone structure
that can be led into a pipeline as a single unit or as a separate manifold ted
by spools.
As part of a subsea pipeline, the bypass channel 21 is coupled to a subsea pipe 30 in the
manner explained with reference to Figure 7. In other words, the drain 100 is offset
from the bypass channel 21 and the subsea pipe 30 in the horizontal plane. The drain
100 may be further offset from the bypass l 21 and the subsea pipe 30 in the
vertical plane. Moreover, the internal diameter of the bypass channel 21 is substantially
the same as that as the subsea pipe 30, so that a pig can travel through the bypass
channel 21 and the subsea pipeline 30 uninterrupted.
A valve 34a is disposed in the inlet 10 and a valve 34b is disposed in the bypass channel
21 in order to control the direction of travel of multiphase flow or a device travelling
through the subsea drain apparatus 700. To prevent disruption to the flow, or damage
to the pig or drain apparatus 700, the valves 34a, 34b are disposed as close to the
on between the inlet 10 and bypass channel 21 as possible.
When the valve 34a in the inlet 10 is closed and the valve 34b in the bypass channel 21
is open, a pig is able to travel from a well head, through the bypass channel 21, towards
land, without becoming stuck in the drain 100. Conversely, when the valve 34a in the
inlet 10 is open and the valve 34b in the bypass channel 21 is closed, the multiphase
flow is able to pass through the drain 100 so that liquid in the multiphase flow is drawn
out of the multiphase flow.
While Figure 8 shows the liquid outlet 14 pointing towards the bypass channel 21, in
other embodiments, the liquid outlet 14 is ed to face directly away from the
bypass channel 21, or upwards and directly away from the seabed. When the drain 100
is offset from the bypass l 21 in the vertical plane, the liquid outlet 14 may be
arranged to point ally rds, as the offset raises the drain 100 from the
seabed and prevents subsea excavation work being necessary to bury the liquid l
line 44that will be connected to the liquid outlet 14 when the drain tus 700 is
ated with a subsea pipe 30 to form a subsea pipeline.
In embodiments of the present invention, by configuring the apparatus so as to support
the drain 100 at a certain height above the seabed, a liquid storage vessel for collecting
and storing liquid extracted via the liquid outlet 14 can also be situated above the
seabed, thereby removing the need to excavate the seabed in order to accommodate the
liquid storage vessel. For e, a liquid storage vessel may comprise a reservoir 16
or conduit 19 disposed beneath the drain 100, as described above with nce to
Figs. 4, 5 and 6, or may comprise a separate vessel situated a certain distance away
from the drain and connected to the liquid outlet 14 formed in the drain 100 via a
suitable connection, such as a pipe arranged to carry liquid from the liquid outlet 14 to
the storage vessel.
In embodiments in which the drain 100 is raised above the seabed, the drain 100 may
consequently be situated above the level of the main pipeline, which typically rests
directly on the seabed. A difference in height between the drain 100 and the ne
can be accommodated in various ways, for example, through natural elastic deflection
within the pipeline either side of the drain 100, or by providing a prefabricated piggable
bend before and/or after the drain 100, to t the raised drain 100 to the pipeline
at a lower level.
Figure 9 shows a plan view of a subsea drain apparatus 800 according to another
embodiment. The subsea drain apparatus 800 is similar to the subsea drain apparatus
700 described with reference to Figure 8. In Figure 9, a valve 34c is disposed in the gas
outlet 15. A further valve 34d is disposed in the bypass channel 21. To prevent
disruption of the flow or damage to the pig or drain apparatus 800, the valves 34c, 34d
are disposed as close to the junction between the gas outlet 15 and the bypass channel
21 as possible.
The additional valves 34c, 34d allow g operations to be performed in both
directions along the subsea pipeline, i.e. from well head to land (or an offshore facility)
and from land (or an offshore facility) to well head. Additionally, the additional valves
34c, 34d provide more control over the drain apparatus 800. Additionally, the
additional valves 34c, 34d prevent multiphase flow that passed through the drain 100
from returning back down the bypass channel 21, and t a pig that bypassed the
drain 100 through the bypass l 21 from entering the gas outlet 15.
Figure 10 shows a plan view of a subsea drain apparatus 900 according to another
embodiment. The drain apparatus 900 includes a drain 100 and valves 34a-d as
described with reference to Figure 9. Alternatively to a drain 100, the drain apparatus
900 may include a separator or slug catcher.
Further to the subsea drain apparatus 800 of Figure 9, the drain apparatus 900 of
Figure 10 includes an inline tee junction 36 at the junction between the bypass channel
21 and the inlet 10 and at the on between the bypass channel 21 and the gas outlet
15.
The inline tee junction 36 is welded into the bypass channel 21 and inlet 10, and into
the bypass channel 21 and gas outlet 15.
The use of inline tee ons 36 es manufacturing efficiency and es the
reliability of the subsea drain apparatus 900.
Figures 11a and 11b show a plan view of a subsea drain apparatus 1000 according to
another embodiment. Figure 11a shows the subsea drain apparatus 1000 operating in a
first mode of operation. Figure 11b shows the subsea drain apparatus 1000 operating in
a second mode of operation. The subsea drain apparatus 1000 is similar to the subsea
drain apparatus 700 described with reference to Figure 8.
In Figures 11a and 11b, the valves 34a, 34b are replaced by a single valve unit. Here, a
hinge 38 on the junction between the inlet 10 and the bypass channel 21 is coupled to a
blocking member 40. The hinge 38 is manually operable by way of an electrical signal
received from a control room on land (or an offshore facility) or at the well head. The
electrical signal is ed through an internal conduit of a subsea umbilical line 46
bed with reference to Figure 15. In ative embodiments, at least one sensor
for detecting a pig is ed along the subsea pipe 30. When a pig is detected, the
hinge 38 is automatically operated to change the position of the blocking member 40 to
open the bypass channel 21. A predetermined period of time after the pig has passed
the sensor, the hinge 38 is operated to close the bypass channel 21 and open the inlet
. In r embodiments, the hinge 38 is arranged to operate automatically at
predetermined times.
The blocking member 40 is of a length chosen to substantially block the bypass channel
21 in the first mode of operation and block the inlet 10 in the second mode of ion.
Additionally, the blocking member 40 can be formed from a material that is
substantially impermeable to either a liquid or gas phase in the multiphase flow.
Therefore, in the first mode of operation, hase flow is directed through the drain
100 but not the bypass channel 21. In the second mode of operation a pig is ed
through the bypass channel 21 but not the drain 100.
Similarly to as described with reference to Figure 9, the drain apparatus 1000 may
further include a second valve unit arranged to alternately block the gas outlet 15 and
the bypass l 21.
Figure 12 shows a part of a subsea pipeline 1100 according to an embodiment of the
present invention. The subsea pipeline 1100 es a subsea drain apparatus 700
coupled to open ends of a subsea pipe 30. The open ends of the bypass channel 21 are
coupled to the open ends of the subsea pipe 30. Coupling may comprise welding,
bolting, or any other well-known means for producing an air-tight seal between vessels
coupled subsea. In Figure 12, the ends of the bypass channel 21 are welded to the ends
of the subsea pipe 30 at weld points 32. A gasket or seal may also be disposed between
the ends of the subsea pipe 30 and the bypass channel 21 to further prevent the
multiphase flow from escaping the subsea pipeline 1100.
The internal diameter of the bypass channel 21 and the al diameter of the subsea
pipe 30 are approximately equal. ore, a pig, such as a pipe inspection pig, is able
to travel through both the bypass channel 21 and the subsea pipe 30 uninterrupted.
While a drain apparatus 700 according to Figure 8 is shown in this embodiment, this is
for illustrative purposes only, and any drain apparatus as described with reference to
Figures 9 to 11b may be used instead of the drain apparatus 700 of Figure 8 in
ative embodiments.
The subsea pipeline 1100 includes a pump 42 coupled to the liquid outlet 14. The pump
42 according to this embodiment forms part of the drain apparatus 700 prior to
installation of the drain apparatus 700 on the seabed. In other words, the pump 42
becomes integrated with subsea pipeline 1100 upon the ends of the bypass channel 21
being coupled to the subsea pipe 30. Alternatively, the pump 42 may be pre-installed
on the seabed, and the liquid outlet 14 is coupled to the pump 42 after the drain
apparatus 700 has been laid.
The pump 42 may be continually active to draw liquid from the drain apparatus 700.
Alternatively, the pump 42 may be activated by the liquid level sensor 22 detecting that
level of liquid in chamber 12, reservoir 16 or liquid outlet 14 exceeds a threshold.
At one inlet, the pump 42 is coupled to the liquid outlet 14 of the drain tus 700.
At another inlet, the pump 42 is coupled to a liquid removal line 44 coupled at its other
end to another pump. The pumps 42 work in unison to ively draw liquid from
plural drain tuses. In other words, each drain apparatus 700 acts as a pumping
station for moving liquid to the next drain apparatus 700 in the system. Using a
plurality of pumps 42 disposed along the ne 1100 reduces the pumping overhead
versus the prior art, where a single or a plurality of pumps are installed at the end of the
pipeline. Furthermore, system redundancy is improved, which is ular important
in inaccessible subsea environments. An outlet of the pump 42 is d to a liquid
removal line 44 for transporting the extracted liquid to a processing facility on the land
(or an offshore facility).
The liquid removal line 44 shown in Figure 12 is a separate subsea pipe. However, in
other embodiments, the liquid removal line 44 is an internal conduit of a subsea
umbilical line 46.
Rather than there being a pump 42 disposed n separate liquid removal lines 44,
the pump 42 may be ed within a single liquid l line 44.
Figure 13 shows a system view of a more specific embodiment of the subsea pipeline
600 described with reference to Figure 7. Here, two subsea drain apparatuses 400
having a hydrate inhibitor injection port 24 are shown integrated with a subsea pipe 30.
It would be readily apparent that the number of drain apparatuses 400 is not intended
to be ng and more or fewer subsea drain apparatuses 400 may be integrated with
the subsea pipe 30.
The hydrate inhibitor port 24 is coupled to a hydrate tor ion line 26. In the
embodiment shown in Figure 13, the hydrate inhibitor line 26 is an internal conduit of
a subsea cal line 46. In other embodiments, the hydrate inhibitor line 26 is a
separate subsea pipe.
Moreover, the liquid removal line 44, coupled to the pump 42 and to the liquid outlet
14, is also an internal conduit of the subsea umbilical line 46. In other embodiments,
the liquid removal line 44 is a separate subsea pipe.
In the embodiment shown in Figure 13, a single pump 42 is connected to the umbilical
line 46 at one end of the subsea pipeline 600. More specifically, the pump 42 is
connected to the internal conduit of the subsea umbilical line for carrying extracted
liquid to a processing facility on the land. In alternative embodiments, each subsea
drain apparatus 400 includes a pump 42 coupled to the subsea umbilical line 46.
Figure 14 shows a system view of a more specific embodiment of the subsea pipeline
1100 described with reference to Figure 12. Here, two subsea drain apparatuses 700
having a hydrate tor injection port 24 (as described with reference to Figure 4 as
being compatible with any subsea drain or drain apparatus) are shown integrated with
a subsea pipe 30. It would be readily nt that the number of drain apparatuses
700 is not intended to be limiting and more or fewer subsea drain tuses 700 may
be integrated with the subsea pipe 30.
Each subsea drain apparatus 700 has a liquid outlet 14 coupled to an inlet of a pump
42. In other words, there are an equal number of pumps 42 and liquid outlets 14. In
alternative embodiments, the liquid outlets 14 all filter into the same liquid removal
line 44, and pumps 42 either interspersed randomly along the liquid removal line 44 or
at the end of the liquid l line 44 pump the liquid in the liquid removal line 44 to
the surface.
The hydrate inhibitor port 24 is coupled to a hydrate inhibitor injection line 26. In the
embodiment shown in Figure 13, the hydrate inhibitor line 26 is a separate subsea pipe.
Moreover, the liquid removal line 44, being coupled to a pump 42 at each subsea drain
apparatus 700, is also a separate subsea pipe. In alternative embodiments, the liquid
removal line 44 and/or the hydrate inhibitor line 26 are internal conduits of a subsea
umbilical line 46.
Figure 15 shows a perspective view of a subsea umbilical line 46 according to an
embodiment. The subsea umbilical line 46 powers and controls the subsea pipeline.
According to an embodiment, an umbilical ation assembly is installed at each
subsea drain apparatus to allow the subsea umbilical line 46 to be coupled to each drain
apparatus.
The subsea umbilical line 46 includes a plurality of internal conduits 47. Internal
conduits 47 typically have one out of a range of diameters from 0.25 inches to 2.5
inches. The internal ts 47 may be selectively used for electronic cables, such as
power or control cables, or for fluid or gas transfer. According to an embodiment, one
al conduit 47 is used to as a liquid l line 44 to er extracted liquid to a
processing ty on the land. Alternatively or additionally, another internal conduit
47 is used as a hydrate inhibitor injection line 26 to provide hydrate inhibitor from a
reservoir on land to each drain apparatus.
Figure 16 shows a gathering system 1200 including a subsea pipeline 600 according to
an embodiment. The gathering system 1200 includes a production gas reservoir 48. In
alternative embodiments, the reservoir 48 is an oil reservoir. A well head 50 is used to
draw the production gas, which is a multiphase flow, from the reservoir 48 and the
reservoir pressure drives it through a pipeline 600. gh a pipeline 600 according
to the embodiments described with reference to Figure 7 is shown, any pipeline
orating subsea drains along its length may be used to achieve the advantages
described herein.
The pipeline 600 terminates at a processing facility 52 on the land or an offshore
facility. The processing ty 52 receives production gas through the pipe 30, as well
as liquid h the liquid removal line 44. The processing facility 52 es the
liquid so that it can be recycled or deposited t causing environmental damage.
The processing facility 52 or another land-based facility in ication with the
pipeline 600 includes a pig launcher for sending pigs through the pipeline 600 to
inspect, repair or clean the pipeline 600.
Two types of subsea drain apparatuses are used in the gathering system 1200 – shutdown
liquid drains 210 and ional liquid drains 220. A shut- down liquid drain
210 is installed at significant geographical low points. Only one shut-down liquid drain
210 is shown in Figure 16, but this is not intended to be limiting. More than one shut-
down liquid drain 210 may be installed at the same geographical low point, and/or a
shut-down liquid drain 210 may be installed at each phical low point. Therefore,
liquid drop out caused by the cooling effect on shut down of the ing system 1200
can be removed from the pipeline 600 before subsequent start up.
With reference to Figure 18, operational liquid drains 220 are located near the reservoir
48 in order to remove the liquid drop out caused by the ambient temperature.
Furthermore, operational liquid drains 220 are located on the upward or downward
slopes of topographical features that induce liquid drop out in the gathering system
1200. Therefore, the position of ional liquid drains 220 is not restricted to being
close to the well head, and they can be positioned at any point along the length of the
subsea pipeline 600. The drain apparatuses described hout this document are
capable of ing effectively when located at substantial distances from the well
head 50 while providing the described advantages. For example, in a 160 km subsea
pipeline 600, a first drain apparatus can be positioned 200 m from the well head 50 to
provide a continuously piggable pipeline while increasing the distance that production
gas can be transported.
In an exemplary embodiment, the operational liquid drains 220 for extracting liquid
due to topological effects are disposed about 15% of the way along the slope when
measured from the bottom of the slope. r, to obtain the full benefit of the
operational liquid drains 220, their position depends on the angle of the slope relative
to the horizontal plane (i.e. the gradient or inclination of the slope), additional liquid
holdup ed by the gradient as a result of temperature and pressure changes
(expressed as a percentage), pressure, flow rate, and composition of the hase
flow. Generally, as the gradient increases, the lower down the slope the operational
liquid drain 220 should be ed. The position of each drain can be determined
according to the liquid holdup in relation to the gradient that causes a slugging regime.
This s each drain to be ed at a point along the gradient at which liquid
holdup in the subsea pipeline would otherwise cause slugging to occur. Additionally,
the number of operational liquid drains 220 and their location can be determined
according to both the design flowrate and required turn down flowrate of the gathering
system. The number and location of the operational liquid drains 220 can be adapted
ing to different flowrates.
As shown by the dashed line in Figure 17, one shut-down liquid drain 210 disposed at
the bottom of a gradient has a negligible effect on the liquid content in an inclined
subsea pipe 30 positioned on the gradient in relation to gradient limits on the ne
for geotechnical and stability reasons (for example, it is not le to lay subsea
pipeline at gradients greater than about 4o degrees because it would be structurally
unstable). The shut-down liquid drain 210 is primarily useful when the system 1200 is
shut down and the flow ceases. Investigations by the inventors have revealed the
surprising result that an operational liquid drain 220 partway along the gradient has a
much larger impact on liquid content in the subsea pipe 30, as shown by the solid line
in Figure 17.
Both shut-down liquid drains 210 and ional liquid drains 220 may take any form
for draining liquid from the pipeline 600. Preferably, to achieve all of the advantages
bed herein, the shut-down liquid drains 210 and the ional liquid drains
220 se the drain apparatuses described with reference to s 2a to 6 and 8
to 11b.
Figure 20 illustrates a pig passing through a drain apparatus for removing liquid from a
multiphase flow in a subsea pipeline, according to an embodiment of the present
invention. The drain apparatus comprises a first channel 12 for carrying a multiphase
flow comprising liquid and gas phases, and liquid extraction means 16 for extracting
the liquid phase from the multiphase flow in the first channel 12, the liquid extraction
means 16 comprising at least one opening 18 formed in a wall of the first channel 12 to
permit liquid to be extracted through the at least one opening. The internal diameter of
the first l, d, is substantially the same as an internal diameter of a subsea pipe
arranged to carry the hase flow in the subsea pipeline.
In the present embodiment, the ce w between the furthest downstream point of
the at least one opening 18 and the st upstream point of the at least one opening
18 is configured to enable a pig to be driven through the first channel by a pressure
differential within the first channel. To put it another way, the at least one opening 18
can be configured such that a pressure differential can be maintained across the pig
800 as the pig 800 passes through the drain apparatus. The distance w can be less
than the total length of the pig 800, such that the multiphase flow cannot bypass the
pig by flowing out of the first channel 12 at the st upstream point of the opening
18 and re-entering the first l 12 at the furthest downstream point of the g
18. If this were to happen, then the pressure differential across the pig 800 would
decrease. Depending on the speed at which the pig is travelling and the frictional force
between the cups 801, 802 of the pig and the inner surface of the first channel 12, it
could be le for the pig to come to a halt and become stuck within the drain
apparatus.
In the present ment the distance w between the furthest downstream point of
the at least one opening 18 and the furthest upstream point of the at least one opening
18 is ured to be less than 1.5 times the internal diameter d of the first channel 12,
such that a pig 800 with a length of 1.5d can be driven through the first channel by a
pressure differential within the first l 12. In some embodiments the distance w
can be smaller, for example less than 0.8d to allow pigs with a minimum length of 0.8d
to be driven through the first channel 12.
Referring now to Figs. 21, 22 and 23, a drain apparatus is illustrated according to a
further embodiment of the present ion. Like the embodiment described above
with reference to Fig. 6, the drain apparatus 2100 of the present embodiment
comprises liquid extraction means in the form of a first chamber 2112a and a second
chamber 2112b. The first and second chambers 2112a, 2112b can each be referred to as
a liquid extraction chamber. In the present embodiment the first chamber 2112a and
the second chamber 2112b are spaced apart along the channel 2120, but in other
embodiments the first 2112a and the second chamber 2112b could be formed from a
single chamber divided by a baffle, as described above in relation to Fig. 6.
At least one first inlet 2111a is disposed in the first chamber 2112a, and at least one
second inlet 2111b is disposed in the second chamber 2112b. The first inlets 2111a and
second inlets 2111b are of a length less than the length of a pig, such that when a pig is
travelling through the apparatus, the multiphase flow cannot bypass the pig by flowing
out of the channel 2120 through the first inlet 2111a and back into the l 2120
through the second inlet 2111b.
A first opening 2118a is formed in the wall of the first chamber 2112a at a point lower
than the lowest of the first inlets 2111a. The first opening 2118a may be formed in the
bottom of the first chamber 2112a. A second opening 2118b is formed in the wall of the
second chamber 2112b at a point lower than the lowest of the second inlets 2111b. The
second opening 2118b may be formed in the bottom of the second r 21112b.
In the present embodiment, unlike the one shown in Fig. 6, the first and second
openings 2118a, 2118b are not fluidly coupled by a single conduit. Instead, in the
present ment the one or more first openings 2118a are connected to one or more
first e tanks 2131a by one or more first conduits 2132a, and the one or more
second openings 2118a are connected to one or more second storage tanks 2131b by one
or more second conduits 2132b. The first conduits 2132a and the second conduits
2132b are disposed outside of the first chamber 2112a and the second r 2112b.
Raising the point at which the first conduit 2132a enters the tive first storage
tank 2131a can help to stop the first conduit 2132a from being blocked by liquid
contained in the first storage tank 2131a, by raising the entry point of the first conduit
2132a above the waterline. In the present embodiment each first conduit 2132a enters
the respective first storage tank 2131a at a point near the top of the first storage tank
2131a.
In the present embodiment two of each of the first and second storage tanks 2131a,
2131b are provided, but in other embodiments a ent number of first and second
storage tanks 2131a, 2131b may be used. By increasing the number of storage tanks
provided, the storage tanks can be placed alongside one another, i.e. arranged laterally,
as opposed to have a single large e tank of greater height. Accordingly, providing
a plurality of storage tanks can increase the storage capacity without increasing the
overall height of the structure, making installation easier. Positioning storage tanks on
te sides of the main pipeline can also assist during installation by helping to
balance the structure as the drain apparatus is lowered through the water column,
having been welded to the pipeline. A r benefit of having two or more storage
tanks is that the efficiency of the liquid/gas separation can be increased, by lowering
the gas flow and aiding gravity-based separation.
The first and second storage tanks 2131a, 2131b act as reservoirs in which r
liquid/gas tion can occur. In the present embodiment, each of the first and
second storage tanks 2131a, 2131b is further connected back to the main channel 2120
by a respective first or second gas conduit 2133a, 2133b. The first and second gas
conduits 2133a, 2133b fluidly connect the respective storage tank 2131a, 2131b to the
main channel 2120. In the present embodiment the first and second gas conduits
2133a, 2133b exit the respective e tank 2131a, 2131b at a point at or near the top
of the storage tank, to avoid liquid entering the gas t 2133a, 2133b. Any gas
remaining in the liquid that enters the storage tanks 2131a, 2131b will separate from the
liquid over time, collecting at the top of the storage tanks 2131a, 2131b. The first and
second gas conduits 2133a, 2133b allow this gas to be reintroduced to the multiphase
flow in the main pipeline, thereby helping to prevent a build-up of pressure in the
storage tanks 2131a, 2131b and increasing the efficiency of gas collection. One or more
valves 2117a, 2117b can be disposed in the first and second gas conduit 2133a, 2133b, to
control the flow of gas in the first and second gas conduits 2133a, 2133b.
Additionally, in the present embodiment the apparatus is configured so as to support
the drain at a certain height above the seabed, as described above with reference to the
embodiment of Fig. 8. This enables the first and second storage tanks 2131b, 2131b for
collecting and storing liquid to also be situated above the seabed, thereby removing the
need to excavate the seabed in order to odate the apparatus. In the present
embodiment, curved sections of pipeline are welded between the main pipeline and the
channel which passes through the liquid/gas separators, in order to odate the
difference in height between the drain and the pipeline. The curved sections of pipeline
can be configured to have a sufficiently large bend radius that the entire apparatus will
be le once assembled.
In the ment shown in Figs. 21, 22 and 23, the one or more first gas conduits
2133a may be connected to the main channel 2120 before the second chamber 2112b, so
that gas from the first e tanks 2131a is reintroduced to the main multiphase flow
before it passes h the second chamber 2112b. In an alternative embodiment of
the drain apparatus 2400, as shown in Figs. 24, 24 and 26, the first and second gas
conduits 2433a, 2433b are connected to the main channel 2420 after the second
chamber 2412b, so that gas from the first and second storage tanks 2431a, 2431b is
reintroduced to the main multiphase flow after it has passed h the first and
second chambers 2412a, 2412b.
By having two liquid extraction chambers arranged in series, as in the embodiments
shown in Figs. 21 to 26, the separation ency across each chamber can be increased.
This in turn can lower the total number of drain apparatuses that need to be installed in
the pipeline, hence lowering the overall cost and complexity and increasing the
operational envelope of the total liquid gathering system.
A configuration such as the one shown in Figs. 21, 22 and 23, in which gas from the first
storage tanks 2131a is oduced to the main multiphase flow before it passes
h the second liquid extraction chamber 2112b, may be advantageous for systems
in which high superficial gas velocities are expected within the one or more first storage
tanks 2131a. The high gas velocities in the one or more first storage tanks 2131a may
result in a percentage of liquid re-entering the main channel 2120 from the one or more
first storage tanks 2131a. In these stances, the amount of liquid t in the
main flow can then be further d by the second liquid extraction chamber 2112b,
with the excess liquid being removed to the one or more second storage tanks 2131b.
A configuration such as the one shown in Figs. 24, 25 and 26, in which gas from the
first and second storage tanks 2431a, 2431b is reintroduced to the main hase
flow after it has passed through the first and second chambers 2412a, 2412b, may be
advantageous for systems which are expected to experience higher superficial liquid
velocities within an annular flow regime in the main channel 2120. Accordingly, by
having gas from the one or more first storage tanks 2431a re-enter the main channel
2120 after the second liquid extraction chamber 2412b, a stable annular flow regime
can be maintained in the second liquid extraction chamber 2412b. As a result, more of
the total gas flow passes through the first and second storage tanks 2431a, 2431b,
increasing the overall efficiency of quid separation.
Additionally, in the embodiment of Figs. 24, 25 and 26, the first and second e
tanks 2431a, 2432b are physically separate from one another, whereas in the
embodiment of Figs. 21, 22 and 23, a first storage tank 2131a and a respective second
storage tank 2131a are formed as a single body with an internal baffle 2134 dividing the
body into separate first and second storage tanks 2131a, 2131b. Either ement is
possible in any embodiment. For example, in an embodiment similar to the one shown
in Figs. 21, 22 and 23, in which gas from the one or more first e tanks 2131a is
reintroduced to the main channel 2120 before the second chamber 2112b, the first and
second storage tanks 2131a, 2131b may be physically separate as shown in the
embodiment of Figs. 24, 25 and 26. Similarly, in an embodiment similar to the one
shown in Figs. 24, 25 and 26, the first and second storage tanks 2431a, 2431b may be
physically connected as in the embodiment of Figs. 21, 22 and 23.
Furthermore, in some embodiments such as the ones shown in Figs. 21 to 26, a MEG
injection port may be provided, the MEG injection port being configured to inject MEG
into the main channel 2120, 2420 after the point at which the one or more second gas
conduits 2132b, 2432b are connected to the main channel 2120, 2420.
r to the advantages described above, embodiments of the present invention may
further provide the following advantages:
1. Subsea tie backs can be extended to much greater distances than tly
possible with prior art systems.
2. Significant improvements in the gathering system’s 1200 operational
envelope, such as lowering unstable flow and hydrate risks.
3. The overall system design acts as an alternative to subsea compression, by
using the existing /pressure from the oil or gas reservoir 48 more
efficiently.
4. The arrival ature of the pipeline 600 is increased.
. The overall back pressure within the system 1200 is lowered; this has the
dual benefits of increasing the performance of the ‘integrated production
system’ (i.e. reservoir and pipeline gathering network), by sed
production plateau flowrate and/or increased duration of plateau
production.
Claims (38)
1. A drain apparatus for use in a subsea gas ne to remove liquid from a hase flow in the subsea gas pipeline, the drain apparatus comprising: 5 a first channel for carrying a multiphase flow comprising liquid and gas phases; liquid extraction means for ting the liquid phase from the multiphase flow in the first channel; a first storage tank disposed beneath the liquid extraction means, the first e tank being arranged to receive liquid from the liquid tion means; and 10 wherein the internal diameter of the first channel is substantially the same as an internal diameter of a subsea pipe arranged to carry the hase flow in the subsea gas pipeline, such that a pig travelling along the subsea pipe can pass through the first channel, wherein in use, the drain apparatus is configured to t the liquid 15 tion means a certain height above the seabed so as to odate the first storage tank without a need to excavate the seabed, and wherein the first channel further comprises curved sections between respective ends of the first channel and the liquid extraction means to accommodate a difference in height between the liquid extraction means and the subsea gas pipeline, and a bend 20 radius of each of said curved sections is configured such that the pig travelling along the subsea pipe can pass through each of said curved sections.
2. The drain apparatus according to claim 1, comprising a plurality of storage tanks including the first storage tank, wherein the plurality of storage tanks are 25 disposed beneath the liquid extraction means on opposite sides of the drain apparatus.
3. The drain apparatus according to claim 1 or 2, wherein the liquid extraction means is configured so as not to permit the multiphase flow to bypass the pig as the pig passes through the first channel, such that a pressure differential can be maintained 30 across the pig.
4. The drain apparatus according to claim 3, wherein the liquid extraction means comprises at least one opening formed in a wall of the first channel to permit liquid to be extracted through the at least one opening, and wherein a distance between the furthest downstream point of the at least one opening and the furthest upstream point of the at least one opening is less than 1.5 times the internal diameter of the first channel.
5. 5. The drain apparatus ing to claim 4, n the distance between the furthest downstream point of the at least one g and the furthest upstream point of the at least one opening is less than 0.8 times the internal diameter of the first channel. 10
6. The drain apparatus according to any one of the preceding claims installed in the subsea gas pipeline, wherein the drain apparatus is disposed partway along a gradient in the subsea gas pipeline to reduce liquid holdup.
7. The drain tus according to any one of the preceding claims, wherein the 15 liquid extraction means is a slug catcher or a separator, and/or wherein the liquid tion means comprises an inlet to receive liquid from the first channel, and a chamber in fluid communication with the inlet, wherein optionally the first channel passes through the longitudinal axis of the chamber, and/or wherein optionally the inlet is formed in a wall of the first channel along the 20 longitudinal axis of the first channel, and/or n the drain apparatus r ses a second channel configured to bypass part of the first channel, the liquid extraction means being disposed on the second channel, and optionally r comprises at least one valve arranged to block the inlet in a first mode of operation and the first channel in a second mode of 25 ion, and/or wherein the liquid extraction means comprises an outlet in fluid communication with the chamber for removing liquid from the drain apparatus.
8. The drain apparatus according to claim 7, wherein the liquid extraction means 30 comprises the outlet, and the outlet is formed through the bottom of the chamber or is formed through an upper surface of the chamber so as to extend into the chamber.
9. The drain apparatus according to claim 7, wherein the liquid extraction means comprises the outlet and the drain apparatus further comprises: 35 first and second inlets formed in a wall of the first channel along the longitudinal axis of the first channel; a baffle arranged to divide the chamber into first and second chambers, wherein the first inlet is arranged in the first chamber and the second inlet is arranged in the second chamber; and a conduit disposed outside the chamber and connected to the first and second 5 chambers to y connect the first chamber to the second chamber, n the outlet is arranged in fluid communication with the t.
10. The drain apparatus according to claim 9 further comprising: at least one valve arranged in the conduit for controlling a flow through the 10 t.
11. The drain apparatus according to any one of claims 7 to 10, wherein the liquid tion means comprises a reservoir in fluid communication with an opening formed in the bottom of the chamber.
12. The drain apparatus according to claim 11, n the opening has a diameter ntially equal to the diameter of the chamber.
13. The drain apparatus according to claim 12, wherein the opening extends across 20 the full width of the chamber, and/or wherein the reservoir comprises an overflow outlet formed through a side surface of the reservoir for orting gas to the chamber.
14. The drain apparatus ing to any one of claims 11 to 13, wherein the outlet 25 is formed through the bottom of the reservoir, or wherein the outlet extends into the reservoir and is formed through an upper surface of the chamber.
15. The drain apparatus according to any one of claims 7 to 14, wherein the outlet is 30 in fluid communication with a third channel.
16. The drain apparatus according to claim 15, wherein the third channel is an internal conduit of a subsea umbilical line or a second subsea pipe. 35
17. The drain apparatus according to claim 15 or 16, wherein the apparatus further comprises: at least one pump coupled to the outlet and configured to receive liquid from the outlet and pump the liquid to the surface.
18. The drain apparatus according to claim 17, wherein the r or the reservoir 5 further comprises a control mechanism configured to activate the at least one pump when a liquid level in the chamber or the reservoir exceeds a threshold.
19. The drain apparatus according to any one of claims 1 to 7, wherein the liquid extraction means ses: 10 a first liquid extraction chamber comprising at least one first inlet to receive liquid from the first channel; a second liquid tion chamber sing at least one second inlet to receive liquid from the first channel, wherein the first channel is arranged to pass through the first liquid extraction chamber before the second liquid extraction 15 chamber; and a second storage tank arranged to receive liquid from the second liquid extraction r, wherein the first storage tank is arranged to receive liquid from the first liquid extraction chamber.
20. The drain apparatus according to claim 19, further comprising: a first gas conduit connecting the first storage tank to the first channel to permit gas flow between the first storage tank and the first channel; and/or a second gas conduit connecting the second storage tank to the first channel to 25 permit gas flow between the second storage tank and the first channel.
21. The drain apparatus according to claim 20, n the first gas conduit and the second gas conduit are connected to the first channel after the second liquid tion chamber, or 30 wherein the first gas conduit is connected to the first channel before the second liquid extraction r, and the second gas conduit is connected to the first channel after the second liquid extraction r.
22. The drain apparatus according to any one of claims 19 to 21, wherein the first 35 channel is configured such that when the drain apparatus is installed in the subsea gas pipeline the first and second liquid extraction chambers are raised above a level of the subsea pipe at either end of the first channel, such that the first and second storage tanks can be located at or above the level of the subsea pipe and below a level at which the first and second liquid extraction rs are located, optionally wherein the first channel is welded directly to the subsea pipe.
23. The drain apparatus according to any one of the preceding , further comprising: at least one injection port in fluid communication with the first channel, the at least one injection port being configured to inject a hydrate inhibitor into the 10 hase flow in the first channel on the dry side of the drain apparatus, wherein the injection port extends through an outer surface of the first channel where the first channel protrudes from the dry side of the chamber, wherein the injection port optionally comprises at least one valve for controlling the rate of flow of e inhibitor into the first channel, 15 wherein the at least one injection port is ally arranged to receive hydrate inhibitor from a fourth channel, the fourth channel optionally being an internal conduit of a subsea cal line or a third subsea pipe, and/or wherein the hydrate inhibitor is at least one of Ethylene glycol [MEG], Methanol or a low dose hydrate inhibition chemical.
24. A subsea pipeline comprising: a subsea pipe for transporting a multiphase flow subsea; and at least one drain for removing liquid from the multiphase flow in the subsea pipe, wherein the at least one drain is disposed partway along a gradient in the 25 subsea pipe to reduce liquid .
25. The subsea pipeline according to claim 24, wherein the at least one drain is disposed at a point along the gradient at which liquid holdup in the subsea pipeline would otherwise cause slugging to occur.
26. The subsea pipeline according to claim 24 or 25, wherein the at least one drain is disposed about 15% of the way along the nt when measured from the bottom of the gradient. 35
27. The subsea pipeline according to claim 24 or 25, n the at least one drain comprises a first drain disposed at a first position along a first gradient and a second drain ed at a second position along a second nt, the second gradient being more steeply inclined than the first gradient, and wherein a distance from a bottom of the first gradient to the first position is greater than a distance from a bottom of the second gradient to the second position.
28. The subsea pipeline according to any one of the preceding , wherein the at least one drain comprises: a first channel for carrying a multiphase flow comprising liquid and gas phases, wherein ends of the first channel are fluidly coupled inline with the subsea pipe; and 10 liquid extraction means for extracting the liquid phase from the hase flow in the first channel, wherein the internal diameter of the first channel is substantially the same as an internal diameter of a subsea pipe arranged to carry the multiphase flow in the subsea pipeline, such that a pig travelling along the subsea pipe can pass h the first 15 channel.
29. The subsea pipeline according to claim 28, wherein the at least one drain further comprises: a first storage tank disposed beneath the liquid extraction means, the first 20 storage tank being arranged to receive liquid from the liquid extraction means, wherein the at least one drain apparatus is configured to support the liquid extraction means a certain height above the seabed so as to accommodate the first storage tank without a need to excavate the seabed, the first channel further comprising curved sections between the open ends and the liquid extraction means to 25 accommodate a difference in height between the liquid extraction means and the subsea gas pipeline, and a bend radius of each of said curved ns is configured such that the pig travelling along the subsea pipe can pass through each of said curved sections.
30. 30. The subsea pipeline according to claim 29, n the at least one drain further comprises: a second storage tank disposed beneath the liquid extraction means, the first and second storage tanks being disposed on te sides of the drain apparatus. 35
31. The subsea pipeline according to claim 28, 29 or 30, comprising a plurality of drains each sing at least one pump d to the outlet so as to receive liquid from the outlet, wherein an inlet of each pump is arranged to receive liquid from a pump of r drain apparatus such that each drain acts as a pumping station for moving liquid to the next drain along the subsea pipeline. 5
32. The subsea pipeline according to any one of claims 28 to 31, further comprising: a second channel configured to bypass the first channel, wherein the liquid extraction means is disposed on the second channel.
33. The subsea pipeline according to any one of the preceding claims, further 10 comprising a subsea umbilical line having at least one first conduit coupled to an outlet of the drain and configured to receive liquid from the outlet and transport it to the e or an offshore terminal.
34. The subsea pipeline according to any one of the preceding claims, further 15 comprising at least one second conduit d to an injection port of the drain and configured to r hydrate inhibitor from the surface or an offshore terminal to the injection port.
35. The subsea ne according to claim 34, wherein the e inhibitor is at 20 least one of Ethylene glycol [MEG], Methanol or a low dose e tion chemical.
36. The subsea pipeline according to claim 34 or 35, wherein the injection port comprises at least one valve for controlling the rate of flow of hydrate inhibitor into the 25 first channel.
37. The subsea pipeline according to any one of the preceding claims, further comprising: at least one shut-down drain for removing liquid from the subsea pipeline 30 during a shut-down period before a subsequent start-up of the subsea pipeline, each shut-down drain being disposed at a geographical low point along the subsea pipeline.
38. A method of operating a subsea pipeline according to claim 36, the subsea ne comprising a first drain having at least one first injection port and at least one 35 first valve for controlling the rate of flow of hydrate inhibitor into the first channel of the first drain, and a second drain having at least one second injection port and at least one second valve for controlling the rate of flow of e inhibitor into the first channel of the second drain, the first drain being disposed closer to a well head than the second drain, the method comprising: controlling the at least one first valve and the at least one second valve such that 5 more hydrate inhibitor is injected into the first drain than the second drain. [02 920: mo A| 93g4+wmo A| 9%: + A| 80 w_
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB1614196.2 | 2016-08-19 | ||
GB1706795.0 | 2017-04-28 |
Publications (1)
Publication Number | Publication Date |
---|---|
NZ791631A true NZ791631A (en) | 2022-08-26 |
Family
ID=
Similar Documents
Publication | Publication Date | Title |
---|---|---|
AU2022252772B2 (en) | A drain apparatus for a subsea pipeline | |
US8894325B2 (en) | Submerged hydrocarbon recovery apparatus | |
US10408377B1 (en) | Pig ramp, system and method | |
US7708839B2 (en) | Subsea vehicle assisted pipeline dewatering method | |
US20120155964A1 (en) | Universal Subsea Oil Containment System and Method | |
US20160339359A1 (en) | Modular Plant And Process For Liquid/Gas Separation, In Particular For Liquid And Gaseous Phases Of A Crude Oil | |
NO324110B1 (en) | System and process for cleaning a compressor, to prevent hydrate formation and/or to increase compressor performance. | |
US9790778B2 (en) | Subsea processing | |
US20160348490A1 (en) | Subsea processing | |
NZ791631A (en) | A drain apparatus for a subsea pipeline | |
OA19026A (en) | A drain apparatus for a subsea pipeline | |
BR112019003277B1 (en) | DRAINAGE APPLIANCE FOR A SUBMARINE PIPING | |
WO2021168525A1 (en) | System and method for offshore gas production with a single-phase flow to shore | |
KR101846268B1 (en) | Chemical Injection Skid for Offshore | |
KR20130010161A (en) | Oil pipeline de-oiling method | |
KR20110018480A (en) | Cleaning system for gravity flow type wastewater pipeline |