NZ775705A - Container and method of forming a container - Google Patents

Container and method of forming a container

Info

Publication number
NZ775705A
NZ775705A NZ775705A NZ77570519A NZ775705A NZ 775705 A NZ775705 A NZ 775705A NZ 775705 A NZ775705 A NZ 775705A NZ 77570519 A NZ77570519 A NZ 77570519A NZ 775705 A NZ775705 A NZ 775705A
Authority
NZ
New Zealand
Prior art keywords
spout
top surface
threaded
canister
docking
Prior art date
Application number
NZ775705A
Other versions
NZ775705B2 (en
Inventor
Edward Abante
Steve Charles Nichols
Evan Goldberg
Original Assignee
Yeti Coolers Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US16/180,599 external-priority patent/US10959552B2/en
Priority claimed from US16/537,873 external-priority patent/US10959553B2/en
Application filed by Yeti Coolers Llc filed Critical Yeti Coolers Llc
Publication of NZ775705A publication Critical patent/NZ775705A/en
Publication of NZ775705B2 publication Critical patent/NZ775705B2/en

Links

Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J41/00Thermally-insulated vessels, e.g. flasks, jugs, jars
    • A47J41/0005Thermally-insulated vessels, e.g. flasks, jugs, jars comprising a single opening for filling and dispensing provided with a stopper
    • A47J41/0027Thermally-insulated vessels, e.g. flasks, jugs, jars comprising a single opening for filling and dispensing provided with a stopper the stopper incorporating a dispensing device, i.e. the fluid being dispensed through the stopper

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Closures For Containers (AREA)
  • Thermally Insulated Containers For Foods (AREA)

Abstract

An insulating container configured to facilitate more controlled pouring of the contents of the internal reservoir of the canister into another container. An insulating container comprising: a canister, further comprising: a first inner wall having a first end with a threaded sidewall and an opening extending into an internal reservoir for receiving liquid; a second outer wall forming an outer shell of the canister, the second outer wall having a second end configured to support the canister on a surface; a sealed vacuum cavity forming an insulated double wall structure between the first inner wall and the second outer wall; a lower cap structure, further comprising: a lower threaded sidewall configured to removably couple to and seal the opening of the canister; a top surface extending between the lower threaded sidewall and a spout, the spout further comprising an upper threaded sidewall; a docking structure, protruding from the top surface, having a magnetic docking surface and a top surface that slopes between the spout and the magnetic docking surface and is spaced apart from the top surface of the lower cap structure; and an upper cap, further comprising: a pullout gasket, configured to be removably coupled within the upper cap; a magnetic top surface and a threaded inner sidewall, wherein the upper cap is configured to be removably coupled to the spout or the magnetic docking surface.

Description

An insulating container configured to facilitate more controlled pouring of the contents of the internal reservoir of the canister into another container. An insulating container comprising: a canister, further comprising: a first inner wall having a first end with a threaded sidewall and an opening extending into an internal reservoir for receiving liquid; a second outer wall forming an outer shell of the canister, the second outer wall having a second end configured to support the canister on a surface; a sealed vacuum cavity forming an insulated double wall structure between the first inner wall and the second outer wall; a lower cap structure, further comprising: a lower threaded sidewall configured to removably couple to and seal the opening of the canister; a top surface extending between the lower threaded sidewall and a spout, the spout further comprising an upper threaded sidewall; a docking structure, protruding from the top surface, having a magnetic docking surface and a top surface that slopes between the spout and the magnetic docking surface and is spaced apart from the top surface of the lower cap structure; and an upper cap, further comprising: a pullout gasket, configured to be removably coupled within the upper cap; a magnetic top surface and a threaded inner sidewall, wherein the upper cap is configured to be removably coupled to the spout or the magnetic docking surface.
NZ 775705 A2 CONTAINER AND METHOD OF FORMING A CONTAINER CROSS-REFERENCE TO RELATED APPLICATIONS This application claims priority to U.S. Patent Application No.16/537,873 filed August 12, 2019, entitled "CONTAINER AND METHOD OF FORMING A CONTAINER," which is a continuation-in-part of U.S Application No. 16/180,599, filed November 5, 2018, which is a continuation-in-part of U.S. Application No. 15/786,163, filed 17 October 2017, which claims the benefit of, and priority to, U.S. Provisional Patent Application No. 62/409,242, filed 17 October 2016, and U.S. Provisional Patent Application No. 62/508,793, filed 19 May 2017. The content of these applications is expressly incorporated herein by reference in its entirety for any and all non-limiting purposes.
FIELD The present disclosure herein relates broadly to containers, and more specifically to drinkware containers used for drinkable beverages or foods.
BACKGROUND A container may be configured to store a volume of liquid. Containers can be filled with hot or cold drinkable liquids, such as water, coffee, tea, a soft drink, or an alcoholic beverage, such as beer. These containers can be formed of a double-wall vacuumed formed construction to provide insulative properties to help maintain the temperature of the liquid within the container.
BRIEF SUMMARY This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. The Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter. [04a] In one particular aspect, the invention encompasses an insulating container comprising: a canister, further comprising: a first inner wall having a first end with a threaded sidewall and an opening extending into an internal reservoir for receiving liquid; a second outer wall forming an outer shell of the canister, the second outer wall having a second end configured to support the canister on a surface; a sealed vacuum cavity forming an insulated double wall structure between the first inner wall and the second outer wall; a lower cap structure, further comprising: a lower threaded sidewall configured to removably couple to and seal the opening of the canister; a top surface extending between the lower threaded sidewall and a spout, the spout further comprising an upper threaded sidewall; a docking structure, protruding from the top surface, having a magnetic docking surface and a top surface that slopes between the spout and the magnetic docking surface and is spaced apart from the top surface of the lower cap structure; an upper cap, further comprising: a pullout gasket, configured to be removably coupled within the upper a magnetic top surface and a threaded inner sidewall, wherein the upper cap is configured to be removably coupled to the spout or the magnetic docking surface. [04b] In one particular aspect, the invention encompasses a spout adapter, comprising: a lower cap structure, further comprising: a lower threaded sidewall configured to removably couple to and seal an opening of a canister; a top surface extending between the lower threaded sidewall and a spout, the spout further comprising an upper threaded sidewall; a docking structure, protruding from the top surface, having a magnetic docking surface and a top surface that slopes between the spout and the magnetic docking surface and is spaced apart from the top surface of the lower cap structure; an upper cap, further comprising: a pullout gasket, configured to be removably coupled within the upper cap; a magnetic top surface and a threaded inner sidewall, the upper cap configured to be removably coupled to the spout or the magnetic docking surface. [04c] General aspects of the present disclosure are also provided herewith. These are set out below and in the description that follows.
In certain examples, an insulating container can be configured to retain a volume of liquid. The insulating container can include a canister with a first inner wall having a first end with an opening extending into an internal reservoir for receiving liquid, along with a second outer wall and a bottom portion forming an outer shell of the canister. The bottom portion may form a second end configured to support the canister on a surface.
The insulating container may include a spout adapter configured to seal the opening of the canister, and provide a re-sealable spout opening that is narrower than the opening of the canister, to facilitate more controlled pouring of the contents of the internal reservoir of the canister into another container. In one example, the other container may be a cup formed for a lid that is removably coupled to a top of the spout adapter.
BRIEF DESCRIPTION OF THE DRAWINGS The present disclosure is illustrated by way of example and not limited in the accompanying figures in which like reference numerals indicate similar elements and in which: depicts an isometric view of an insulating container, according to one or more aspects described herein. depicts another isometric view of the insulating container from according to one or more aspects described herein. depicts another isometric view of the insulating container from according to one or more aspects described herein. depicts an exploded isometric view of the container from according to one or more aspects described herein. depicts a more detailed isometric view of a top of a spout adapter, according to one or more aspects described herein. depicts a more detailed isometric view of a bottom of the spout adapter, according to one or more aspects described herein. schematically depicts a cross-sectional isometric view of the spout adapter, according to one or more aspects described herein. depicts an isometric view of cap, according to one or more aspects described herein. schematically depicts a cross-sectional view of the insulating container of according to one or more aspects described herein.
FIGS. 10A-10F depict steps of a molding process of the spout adapter 104, according to one or more aspects described herein. depicts an isometric view of an opening adapter assembly configured to be removably coupled to an insulating container, according to one or more aspects described herein. depicts an exploded isometric view of the opening adapter assembly from , according to one or more aspects described herein. depicts an isometric view of a plug structure, according to one or more aspects described herein. depicts a bottom view of an opening adapter, according to one or more aspects described herein.
A schematically depicts a cross-sectional view of a plug structure fully engaged with an opening adapter, according to one or more aspects described herein.
B schematically depicts another cross-sectional view of the plug structure in a partially uncoupled configuration relative to the opening adapter, according to one or more aspects described herein. depicts an isometric view of an alternative implementation of an insulating container, according to one or more aspects described herein. depicts another isometric view of the insulating container of , according to one or more aspects described herein. depicts an isometric view of a spout adapter, according to one or more aspects described herein. depicts another isometric view of the spout adapter of , according to one or more aspects described herein. depicts another isometric view of the spout adapter of from another orientation, according to one or more aspects described herein. depicts a plan view of the spout adapter of , according to one or more aspects described herein. depicts another isometric view of the spout adapter of , according to one or more aspects described herein. depicts an elevation view of the spout adapter of , according to one or more aspects described herein. depicts a cross-sectional view of the spout adapter of , according to one or more aspects described herein. schematically depicts an isometric view of a spout adapter with an upper cap removed, according to one or more aspects described herein. depicts an isometric view of an upper cap, according to one or more aspects described herein. depicts an isometric view of a pullout gasket, according to one or more aspects described herein. depicts another isometric view of a pullout gasket, according to one or more aspects described herein.
Further, it is to be understood that the drawings may represent the scale of different components of various examples; however, the disclosed examples are not limited to that particular scale.
DETAILED DESCRIPTION In the following description of the various examples, reference is made to the accompanying drawings, which form a part hereof, and in which is shown by way of illustration various examples in which aspects of the disclosure may be practiced.
It is to be understood that other examples may be utilized and structural and functional modifications may be made without departing from the scope and spirit of the present disclosure. [38a] As used in this specification, the terms "comprises" and "comprising" are to be construed as being inclusive and open ended rather than exclusive. Specifically, when used in this specification, including the claims, the terms "comprises" and "comprising" and variations thereof mean that the specified features, steps, or components are included. The terms are not to be interpreted to exclude the presence of other features, steps, or components. depicts an isometric view of an insulating container 100, according to one or more aspects described herein. In one example, the container 100 may be configured to store a volume of liquid. The container 100 may comprise a canister 102 that is removably coupled to a spout adapter 104 and a lid 106. The lid 106, when removed from the spout adapter 104, may be configured to function as a cup into which, for example, a portion of the liquid stored in the canister 102 can be poured. In one example, the canister 102 may be substantially cylindrical in shape, however, it is contemplated that the canister 102 may be embodied with any shape, such as a cuboidal shape, without departing from the scope of these disclosures. Further, in various examples, the canister 102 may be referred to as a bottom portion, base, or insulated base structure having a substantially cylindrical shape. depicts another isometric view of the insulating container 100 from according to one or more aspects described herein. As depicted in the lid 106 is removed from the spout adapter 104 to reveal a cap 108 that is removably coupled to a top surface 110 of the spout adapter 104. The cap 108, when removed from the spout adapter 104, as depicted in reveals a spout opening 112 that extends through the spout adapter 104 into a cavity of the canister 102. Accordingly, the cap 108 may be configured to removably couple to, and seal (i.e. resealably seal), the spout opening 112. Accordingly, in one example, the spout opening 112 provides a narrower opening than an opening 158 (see, e.g. of the canister 102, and as such, provides for more controlled/ better targeted manual pouring of the contents of the canister 102 into another container, such as the lid 106, when removed from the spout adapter 104. In one example, the spout opening 112 of the spout adapter 104 is off-center on the top surface 110 of the spout adapter 104. It is contemplated that the spout opening 112 may be positioned at any point on the top surface 110, and may be off-center, as depicted, or may be centered. In another example, the spout opening 112 may have a central axis (parallel to the axis of rotation of the cylindrical shape of the spout opening 112) that is parallel to a longitudinal axis of the container 100 (i.e. the longitudinal axis may be parallel to the axis of rotation of the cylindrical shape of the canister 102) and/or perpendicular to the plane of the top surface 110 of the spout adapter 104. In an alternative example, the central axis of the spout opening 112 may be angled relative to the top surface 110 at an angle that is not 90 degrees. In this regard, it is contemplated that the any angle may be utilized, without departing from the scope of these disclosures.
In one implementation, the cap 108 includes a magnetic top surface 111. The magnetic top surface 111 may include a polymeric outer layer covering a ferromagnetic structure (e.g. a metal plate/ other structural shape may be positioned below the magnetic top surface 111). In another implementation, all or a portion of the outer surfaces of the cap 108 may be constructed from one or metals and/or alloys.
Accordingly, the magnetic top surface 111 may include an outer material that is ferromagnetic, or itself magnetized. In another implementation, the magnetic top surface 111 may comprise one or more polymers overmolded over a magnet structure (i.e. a magnetized metal/ alloy may be positioned within the cap 108 as it is being molded).
The term "magnetic," as utilized herein, may refer to a material (e.g. a ferromagnetic material) that may be temporarily or "permanently" magnetized. As such, the term "magnetic" may refer to a material (i.e. a surface, or object, and the like) that may be magnetically attracted to a magnet (i.e. a temporary or permanent magnet) that has a magnetic field associated therewith. In one example, a magnetic material may be magnetized (i.e. may form a permanent magnet). Additionally, various examples of magnetic materials may be utilized with the disclosures described herein, including nickel, iron, and cobalt, and alloys thereof, among others.
The cap 108, when removed from the spout opening 112, as depicted in may be magnetically coupled to a docking surface 114 of the spout adapter 104. Similar to the top surface 111 of the cap 108, the docking surface 114 of the spout adapter 104 may include a magnetic material. In one example, the docking surface 114 may include one or more polymers that are overmolded over a magnetic element (e.g. a metal plate, foil, or wire, among others). In another example, the docking surface 114 may include a metallic and magnetic outer surface.
It is contemplated that in one example, the canister 102 and the lid 106 may be primarily constructed from an alloy, such as steel, or an alloy of titanium, and the spout adapter 104 and cap 108 may be primarily constructed from one or more polymers (with the exception of the magnetic top surface 111, and the docking surface 114, among others). However, it is further contemplated that each element described herein can be constructed from one or more metals, alloys, polymers, ceramics, or fiber-reinforced materials, among others. In particular, the container 100 may utilize one or more of steel, titanium, iron, nickel, cobalt, high impact polystyrene, acrylonitrile butadiene styrene, nylon, polyvinylchloride, polyethylene, and/or polypropylene, among others. depicts an exploded isometric view of the container 100, according to one or more aspects described herein. In particular, depicts the spout adapter 104 removed from the canister 102, and the lid 106 and cap 108 removed from the spout adapter 104. In one implementation, the spout adapter 104 may include a bottom threaded surface 116 that is configured to removably couple to a threaded inner surface 118 of the canister 102. Additionally, the spout adapter 104 may include a top threaded surface 120 that is configured to removably couple to a threaded inner surface of the lid 106. Further a threaded outer spout surface 122 is configured to removably couple to a threaded inner surface 124 of the cap 108.
It is contemplated, however, that in an alternative implementation, the threaded surfaces previously described may be reversed, without departing from the scope of these disclosures. In this alternative implementation, the spout adapter 104 may include a bottom threaded surface that is configured to removably couple to a threaded outer surface of the canister 102, and the spout adapter 104 may include a top threaded surface that is configured to removably couple to a threaded outer surface of the lid 106. Further a threaded inner spout surface of the spout opening 112 may be configured to removably couple to a threaded outer surface of the cap It is contemplated that a threaded surface discussed herein may include any thread geometry, including any thread pitch, angle, or length, among others, without departing from the scope of these disclosures. As such, any of the bottom threaded surface 116, threaded inner surface 118, top threaded surface 120, threaded inner surface of the lid 106, threaded outer spout surface 122, and/or threaded inner surface 124 may be fully engaged with corresponding mating elements by rotating the elements relative to one another by any number of rotations, without departing from the scope of these disclosures. For example, two mating threaded elements, from elements 116, 118, 120, 122, and/or 124, may be fully engaged by rotating by approximately ¼ of one full revolution, approximately 1/3 of one full revolution, approximately ½ of one full revolution, approximately 1 full revolution, approximately 2 full revolutions, approximately 3 full revolutions, at least 1 revolution, or at least five revolutions, among many others.
It is further contemplated that the removable couplings between one or more of the canister 102, the spout adapter 104, the lid 106 and the cap 108 may include additional or alternative coupling mechanisms, such as clamp elements, tabs, ties, or an interference fitting, among others, without departing from the scope of these disclosures. depicts a more detailed isometric view of the top of the spout adapter 104, according to one or more aspects described herein. The spout adapter 104 includes the bottom threaded surface 116 separated from the top threaded surface 120 by a grip ring 126. In one implementation, the docking surface 114 is a portion of a docking structure 128 extending from the grip ring 126. In one implementation, the grip ring 126 is configured to be grasped by a user in order to couple and uncouple the spout adapter 104 from the canister 102 and/or lid 106. Accordingly, in one example, the docking structure 128 prevents or reduces the likelihood of a user’s hand slipping around the grip ring 126 as a user exerts a manual torque on the spout adapter 104 to couple or decouple it from the canister 102 and/or lid 106. It is further contemplated that the grip ring 126 may comprise multiple docking structures in addition to the single docking structure 128 depicted in without departing from the scope of these disclosures. Additionally, the grip ring 126 may include one or more tacky or rubberized materials, or a surface texture such as a knurling, configured to prevent or reduce slippage of a user’s hand as it rotates the spout adapter 104 relative to the canister 102 and/or the lid 106.
In one example, the spout opening 112 of the spout adapter 104 provides access to a spout channel 130 that extends through a height (approximately parallel to direction 132) of the spout adapter 104 and through to a bottom surface 134 of the spout adapter 104, as depicted in schematically depicts a cross-sectional isometric view of the spout adapter 104, according to one or more aspects described herein. As depicted in the spout channel 130 may extend from the spout opening 112 through to the bottom surface 134. In the depicted implementation, the spout channel 130 may have a diameter 136 approximately uniform through the length of the spout channel 130. However, it is contemplated that the spout channel may have different diameters and sizes through the length of the channel extending between the spout opening 112 and the bottom surface 134.
In one implementation, the spout adapter 104 may include an internal cavity 138 that extends around the spout channel 130. This internal cavity 138 may be sealed by one or more manufacturing processes utilized to construct the spout adapter 104.
Accordingly, in one example, the internal cavity 138 may contain a vacuum cavity to reduce heat transfer between the bottom surface 134 and top surface 111, or vice versa. Additionally or alternatively, it is contemplated that the internal cavity 138 may be partially or wholly filled with one or more foam or polymer materials to increase thermal resistance. In yet another example, one or more surfaces of the internal cavity 138 may be coated with a reflective material to reduce heat transfer by radiation.
In one example, a magnet, or magnetic material, may be positioned behind the docking surface 114. Accordingly, in one implementation, the magnet or magnetic material may be positioned within a cavity 140 within the docking structure 128. It is contemplated that any coupling mechanism may be utilized to position the magnet or magnetic material within the cavity 140, including gluing, an interference fitting, clamping, screwing, or riveting, among others. In another example, the magnet or magnetic material may be overmolded within the docking structure 128, and such that the cavity 140 represents a volume that the overmolded magnet or magnetic material occupies.
In one example, the spout adapter 104 may be integrally formed. In another example, the spout adapter 104 may be formed from two or more elements that are coupled together by another molding process, welding, gluing, interference fitting, or one or more fasteners (rivets, tabs, screws, among others). In one implementation, the spout adapter 104 may be constructed from one or more polymers. It is contemplated, however, that the spout adapter 104 may, additionally or alternatively, be constructed from one or more metals, alloys, ceramics, or fiber-reinforced materials, among others. The spout adapter 104 may be constructed by one or more injection molding processes. In one specific example, a multi-shot injection molding process (e.g. a two-shot, or a three-shot, among others) may be utilized to construct the spout adapter 104. It is further contemplated that additional or alternative processes may be utilized to construct the spout adapter 104, including rotational molding, blow molding, compression molding, gas assist molding, and/or casting, among others. depicts an isometric view of cap 108, according to one or more aspects described herein. As previously described, the cap 108 may include a magnetic top surface 111. Accordingly, the cap 108 may be constructed from one or more polymer materials, and such that the magnetic top surface 111 includes one or more polymers that are overmolded over a magnetic material.
In the depicted example, cap 108 has a substantially cylindrical shape. However, it is contemplated that additional or alternative shapes may be utilized, without departing from the scope of these disclosures. For example, cap 108 may be cuboidal in shape, among others. The cap 108 includes grip depressions 142a-c, which are configured to reduce or prevent a user’s fingers from slipping upon application of a manual torque to the cap 108 to couple or uncouple the cap 108 to or from the threaded outer spout surface 122 of the spout opening 112. It is contemplated that any number of the grip depressions 142a-c may be utilized around a circumference of the cylindrical cap 108, without departing from the scope of these disclosures. Further, the cap 108 may include additional or alternative structural elements configured to increase a user’s grip of the cap 108. For example, an outer cylindrical surface 144 of the cap 108 may include a tacky/ rubberized material configured to increase a user’s grip. Further, the outer cylindrical surface 144 may include a series of corrugations, or a knurling. schematically depicts a cross-sectional view of the insulating container 100 with the cap 108 coupled to the threaded outer spout surface 122, the lid 106 coupled to the top threaded surface 120 of the spout adapter 104, and the bottom threaded surface 116 of the spout adapter 104 coupled to the threaded inner surface 118 of the canister 102.
The canister 102 may include a first inner wall 146 and a second outer wall 148. A sealed vacuum cavity 150 may be formed between the first inner wall 146 and the second outer wall 148. This construction may be utilized to reduce heat transfer through the first inner wall 146 and the second outer wall 148 between a reservoir 152, which is configured to receive a mass of liquid, and an external environment 154. As such, the sealed vacuum cavity 150 between the first inner wall 146 and the second outer wall 148 may be referred to as an insulated double-wall structure.
Additionally, the first inner wall 146 may have a first end 156 that defines an opening 158 extending into the internal reservoir 152 for receiving a mass of liquid. The second outer wall 148 may form an outer shell of the canister 102. The second outer wall 148 may be formed of a side wall 160 and a bottom portion 162, which forms a second end 164 to support the canister 102 on a surface. A seam 163 can be formed between the second outer wall 148 and the bottom portion 162. In one example, the bottom portion 162 can be press-fitted onto the second outer wall 148. Additionally the bottom portion 162 can be welded to the second outer wall 148. The weld may also be polished such that the seam does not appear on the bottom of the canister 102.
The bottom portion 162 may include a dimple 166 that is used during a vacuum formation process. As depicted in the bottom portion 162 may cover the dimple 166 such that the dimple 166 is not visible to the user. The dimple 166 may generally resemble a dome shape. However, other suitable shapes are contemplated for receiving a resin material during the manufacturing process, such as a cone, or frustoconical shape. The dimple 166 may include a circular base 168 converging to an opening 170 extending into the second outer wall 148. As discussed below, the opening 170 may be sealed by a resin (not shown). During the formation of the vacuum between the first inner wall 146 and the second outer wall 148, the resin may seal the opening 170 to provide the sealed vacuum cavity 150 between the first inner wall 146 and the second outer wall 148 in formation of the insulated double-wall structure.
In alternative examples, the dimple 166 may be covered by a correspondingly shaped disc (not shown) such that the dimple 166 is not visible to the user. The circular base 168 may be covered by a disc, which can be formed of the same material as the second outer wall 148 and the first inner wall 146. For example, the first inner wall 146, the second outer wall 148, and the disc may be formed of titanium, stainless steel, aluminum, or other metals or alloys. However, other suitable materials and methods for covering the dimple 166 are contemplated, as discussed herein and as discussed in U.S. Appl. No. 62/237,419, which is incorporated fully by reference as set forth fully herein.
The canister 102 may be constructed from one or more metals, alloys, polymers, ceramics, or fiber-reinforced materials. Additionally, canister 102 may be constructed using one or more hot or cold working processes (e.g. stamping, casting, molding, drilling, grinding, forging, among others). In one implementation, the canister 102 may be constructed using a stainless steel. In specific examples, the canister 102 may be formed substantially of 304 stainless steel or a titanium alloy. Additionally, one or more cold working processes utilized to form the geometry of the canister 102 may result in the canister 102 being magnetic (may be attracted to a magnet).
In one example, the reservoir 152 of the canister 102 may have an internal volume of 532 ml (18 fl. oz.). In another example, the reservoir 152 may have an internal volume ranging between 500 and 550 ml (16.9 and 18.6 fl. oz.) or between 1000 ml and 1900 ml (33.8 fl. oz. and 64.2 fl. oz). In yet another example, the reservoir 152 may have an internal volume of at least 100 ml (3.4 fl. oz.), at least 150 ml (5.1 fl. oz.), at least 200 ml (6.8 fl. oz.), at least 400 ml (13.5 fl. oz.), at least 500 ml (16.9 fl. oz.), or at least 1000 ml (33.8 fl. oz.). The opening 158 in the canister 102 may have an opening diameter of 64.8 mm. In another implementation, the opening 158 may have an opening diameter at or between 60 and/or 70 mm. The reservoir 152 may have an internal diameter 153 and a height 155 configured to receive a standard-size 355 ml (12 fl. oz.) beverage (aluminum) can (standard 355 ml beverage can with an external diameter of approximately 66 mm and a height of approximately 122.7 mm).
Accordingly, the internal diameter 153 may measure at least 66 mm, or between 50 mm and 80 mm. The height 155 may measure at least 122.7 mm, or between 110 mm and 140 mm.
Additional or alternative methods of insulating the container 100 are also contemplated. For example, the cavity 150 between the first inner wall 146 and the outer walls 148 may be filled with various insulating materials that exhibit low thermal conductivity. As such, the cavity 150 may, in certain examples, be filled, or partially filled, with air to form air pockets for insulation, or a mass of material such as a polymer material, or a polymer foam material. In one specific example, the cavity 150 may be filled, or partially filled, with an insulating foam, such as polystyrene. However, additional or alternative insulating materials may be utilized to fill, or partially fill, cavity 150, without departing from the scope of these disclosures.
Moreover, a thickness of the cavity 150 may be embodied with any dimensional value, without departing from the scope of these disclosures. Also, an inner surface of one or more of the first inner wall 146 or the second outer wall 148 of the container 100 may comprise a silvered surface, copper plated, or covered with thin aluminum foil configured to reduce heat transfer by radiation.
In one example, the lid 106 may be formed of one or more metals, alloys, polymers, ceramics, or fiber-reinforced materials, among others. Further, the lid 106 may be formed using one or more injection molding or other manufacturing processes described herein among others. The lid 106 may comprise a solid structure, or may include a double-wall structure similar to the canister 102, having an inner wall 172, an outer wall 174, and a cavity 176 therebetween. It is also contemplated that the lid 106 may be insulated such that the cavity 176 is a vacuum cavity constructed using the techniques described herein.
In one example, the canister 102 includes a shoulder region 182. As such, the canister 102 may have an outer diameter 184 that is greater than an outer diameter 186 of the spout adapter 104. Accordingly, an outer wall 148 of the canister 102 may taper between points 188 and 190 along a shoulder region 182. In one example, the shoulder region 182 may improve heat transfer performance of the canister 102 (reduce a rate of heat transfer). In particular, the shoulder region 182 may comprise insulation having lower thermal conductivity (higher thermal resistance/ insulation) than the lid spout adapter 104 that seals the opening 158.
It is contemplated that the spout adapter 104 may include a lower gasket 178 configured to seal the opening 158 of the canister 102 when the spout adapter 104 is removably coupled thereto. Additionally, the spout adapter 180 may include an upper gasket configured to resealably seal the lid 106 against the spout adapter 104, when coupled thereto.
FIGS. 10A-10F depict steps of a molding process of the spout adapter 104, according to one or more aspects described herein. As previously described, the spout adapter may be constructed from one or more polymers, and molded using a multi-shot injection molding process, among others. Accordingly, in one example, A depicts an intermediate spout adapter structure 1002 of following a first injection molding shot of polymer. The intermediate spout adapter structure 1002 includes a top threaded section 1004 and a bottom threaded section 1006 that will form the top threaded surface 120 and the bottom threaded surface 116, respectively, when the molding processes of the spout adapter 104 are complete. In one implementation, the intermediate spout adapter structure 1002 includes a complete top surface 110 and spout opening 112 having threaded outer spout surface 122 and spout channel 130.
B depicts a second intermediate spout adapter structure 1010 following a second injection molding shot. The second intermediate spout adapter structure 1010 includes a grip ring base structure 1112 that extends around a circumference of the second intermediate spout adapter structure 1010 and forms an underlying structural support surface for an overmolded third shot that forms the grip ring 126, as described with reference to C. Additionally, the second intermediate spout adapter structure 1010 includes a handle base structure 1114, which forms an underlying structural support surface for an overmolded third shot that forms the docking structure 128. Further, the handle base structure 1114 includes a plate bracket 1116, which, in one implementation, is configured to hold a magnetic plate 1118 in a fixed position on surface 1120 prior to overmolding to form the docking surface 114.
Further, the plate bracket 1116 may include clamping elements configured to hold the magnetic plate 1118 in an interference fit prior to overmolding with a third injection molding shot. However, it is contemplated that the plate bracket 1116 may utilize additional or alternative elements for holding the magnetic plate 1118, including gluing, or using one or more fasteners, among others.
C depicts a third intermediate spout adapter structure 1020 following a third injection molding shot of polymer. In particular, a third injection molding shot of polymer is configured to overmold the grip ring base structure 1112 and handle base structure 1114 to form the grip ring 126 and docking structure 128 with docking surface 114, as previously described. It is also contemplated, however, that the grip ring base structure 1112 could be formed separately with threads and threaded and glued into place on the spout adapter structure 1010.
D depicts a bottom view of the third intermediate spout adapter structure 1020 of C. In particular, D depicts an opening 1022 into a cavity (i.e. cavity 138 described in prior to forming the bottom surface 134 of the spout adapter 104. Accordingly, a foam 1024 may be injected into the cavity, as depicted in D to partially or wholly fill the cavity, and thereby increase thermal resistivity of the spout adapter 104, once complete. It is contemplated that the foam 1024 may comprise any polymer foam material, without departing from the scope of these disclosures.
E depicts a fourth intermediate spout adapter structure 1030 having a lower cap 1032 positioned to cover the opening 1022, as previously described in relation to E. In one example, the lower cap 1032 may be formed by a fourth shot of a polymer injection molding process (otherwise referred to as a first shot of a process to mold the bottom surface 134).
F depicts the complete spout adapter 104 following a fifth shot of an injection molding process (otherwise referred to as a second shot of a process to mold the bottom surface 134). As depicted, a fifth injection molding shot may be utilized to mold a sealing element 1042, which seals the opening 1022, as previously described in relation to E, and forms the bottom surface 134 of the complete spout adapter 104. depicts an isometric view of an opening adapter assembly 1100 configured to be removably coupled to an insulating container, according to one or more aspects described herein. In one example, the opening adapter assembly 1100 may be configured to be removably coupled to the insulating container canister/bottle 102, as previously described in these disclosures. depicts an exploded isometric view of the opening adapter assembly 1100 from , according to one or more aspects described herein. In one example, the assembly 1100 includes a lid 1202. This lid 1202 may be similar to lid 106. Further, the lid 1202 may be configured to be removably coupled to an opening adapter 1204. In one example, the opening adapter 1204 may have a substantially cylindrical geometry with an external top threaded surface 1220 that is configured to engage with internal threads of the lid 1202.
Additionally, the opening adapter 1204 may include an external bottom threaded surface 1222 that is configured to engage with a threaded inner surface of a canister, such as surface 118 of canister 102. An upper gasket 1208 and a lower gasket 1210 may be configured to seal an opening of the canister 102 when the external bottom threaded surface 1222 is removably coupled thereto. Further, the upper gasket 1208 and the lower gasket 1210 may include any gasket geometry and/or materials, without departing from the scope of these disclosures.
A grip ring 1206 may extend around a circumference of the opening adapter 1204.
The grip ring 1206 may be spaced between the external top threaded surface 1220 and the external bottom threaded surface 1222. In one example, the grip ring 1206 may be integrally molded with the cylindrical structure of the opening adapter 1204. In another example, the grip ring 1206 may be formed separately, and rigidly coupled to the cylindrical structure of the opening adapter 1204. For example, the grip ring 1206 may be injection molded as a separate element and subsequently coupled to the opening adapter 1204 by gluing, welding, and/or an interference fitting, among others.
In another example, the grip ring 1206 may be overmolded onto the opening adapter 1204.
The opening adapter 1204 may include a top opening 1224 configured to receive a plug structure 1212. The plug structure 1212 may include a bottom portion 1216 that has a substantially cylindrical sidewall, and a top portion 1214 that is rigidly coupled thereto. In one example, the bottom portion 1216 may be spin welded to the top portion 1214, among others. depicts another isometric view of the plug structure 1212, according to one or more aspects described herein. In one implementation, the substantially cylindrical sidewall of the bottom portion 1216 of the plug structure 1212 may include a threaded outer surface 1302 that is configured to removably couple to the internal threaded surface 1218 of the opening adapter 1204. In one example, the plug structure 1212 may be configured to resealably seal the top opening 1224 of the opening adapter 1204 when the threaded outer surface 1302 engages with the internal threaded surface 1218 of the opening adapter 1204.
Further, the top portion 1214 may be configured to extend, in a radial direction, beyond the sidewall of the bottom portion 1216 to form a sealing surface 1304. This sealing surface 1304 may be configured to abut a top lip of the opening adapter 1204 at the top opening 1224. Accordingly, the sealing surface 1304 may include a gasket, and this gasket may have any geometry (e.g. c-shaped gasket, among others), and may be constructed from any material, without departing from the scope of these disclosures.
The plug structure 1212 may include a handle 1306 that is rigidly coupled to the top portion 1214. The handle 1306 may extend across a diameter of the top portion 1214, and may be configured for manual actuation of the threaded coupling between the plug structure 1212 and the opening adapter 1204, as well as for manual insertion/removal of the plug structure 1212. The plug structure 1212 may also include one or more external channels 1308. In one specific example, the plug structure 1212 may include three external channels 1308 equally spaced apart around a circumference of the outer sidewall of the bottom portion 1216 of the plug structure 1212. It is contemplated, however, that any number of external channels 1308 may be utilized, without departing from the scope of these disclosures. The external channel 1308 may be configured to extend between a channel top edge 1310 and a channel bottom edge 1312. In one implementation, a depth of the external channel 1308 (e.g. depth along a radial direction relative to the substantially cylindrical geometry of the outer sidewall of the bottom portion 1216 of the plug structure 1212) may be uniform along a longitudinal length of the external channel 1308 (e.g. along that direction parallel to a longitudinal axis of the cylindrical geometry of the bottom portion 1216 of the plug structure 1212). In another implementation, a depth of the external channel 1308 may be non-uniform, and may transition from a first depth to a second depth, less than the first depth, along a channel transition region 1314. In certain examples, the external channel 1308 may be configured to provide a partial or full gas pressure relief/equilibration between an external environment and an internal compartment of the canister 102 that the opening adapter 1204 is removably coupled In one example, the plug structure 1212 may include an internal cavity that is partially or wholly filled with an insulating material, such as a foam (e.g. expanded polystyrene, among others), and/or may include a vacuum cavity, configured to reduce heat transfer therethrough.
The plug structure 1212 may additionally include retention tabs 1316. As depicted, the plug structure 1212 may include three retention tabs 1316 equally spaced around a circumference of a base 1318 of the plug structure 1212. However, it is contemplated that any number of retention tabs 1316 may be utilized, without departing from the scope of these disclosures. In one example, the retention tabs 1360 may include flexures (e.g. one or more of longitudinal surface 1322 and/or radial surface 1320 may be configured to deform) configured to flex between a compressed configuration and an expanded configuration. As depicted in , the retention tabs 1316 are in the expanded configuration.
In one example, the retention tabs 1316 may be configured to limit the extent to which the plug structure 1212 may be removed from the opening adapter 1204 when the threaded outer surface 1302 is uncoupled from the internal threaded surface 1218 of the opening adapter 1204. In particular, when in the expanded configuration, the retention tabs 1316 may be configured to abut a retention surface of the opening adapter 1204. As such, depicts a bottom view of the opening adapter 1204, according to one or more aspects described herein. In one implementation, the retention tabs 1316 may be configured to abut the retention ridge surface 1402 of the opening adapter 1204 when in the expanded configuration.
A schematically depicts a cross-sectional view of the plug structure 1212 when fully engaged with the opening adapter 1204. In particular, A schematically depicts the threaded outer surface 1302 of the plug structure 1212 coupled to the internal threaded surface 1218 of the opening adapter 1204. Further, when in this depicted fully engaged configuration, the retention tab 1316 may be spaced apart from the retention ridge surface 1402 of the opening adapter 1204. B schematically depicts another cross-sectional view of the plug structure 1212 in a partially uncoupled configuration relative to the opening adapter 1204. Accordingly, as depicted in B, the threaded outer surface 1302 of the plug structure 1212 may be uncoupled from the internal threaded surface 1218 of the opening adapter 1204. However, the plug structure 1212 may be prevented from being fully removed from the opening adapter 1204 as a result of the retention tab 1316 abutting the retention ridge surface 1402 of the opening adapter 1204. Advantageously, this partial uncoupling may allow for the top opening 1224 to be unsealed, and the contents of, in one example, the canister 102 to be poured therefrom, without the plug structure 1212 being fully removed from the opening adapter 1204. Further advantageously, this functionality may allow for single-handed actuation of the threaded coupling between the opening adapter 1204 and the plug structure 1212, as well as pouring of the contents of the canister 102, without requiring the plug structure 1212 to be fully removed and held in a user’s other hand, or set aside on an external surface.
In order to fully remove the plug structure 1212 from the opening adapter 1204, a manual decoupling force may be applied to urge the retention tabs 1316 to transition from the expanded configuration depicted in B, to a compressed configuration that allows the retention tabs 1316 to move past the retention ridge surface 1402. In one example, this manual decoupling force may be applied in a direction parallel to a longitudinal axis of the cylindrical structure of the bottom portion 1216. It is contemplated that any decoupling force may be utilized, based on the specific geometries and materials, among others, of the retention tabs 1316, without departing from the scope of these disclosures. Additionally or alternatively, the retention tabs 1360 may be configured to abut one or more additional or alternative surfaces of the opening adapter 1204 when in the expanded configuration, such as base surface 1502, without departing from the scope of these disclosures.
It is contemplated that the structures of the opening adapter assembly 1100 may be constructed from any materials. For example, one or more of the described elements may be constructed from one or more polymers, metals, alloys, composites, ceramics or woods, without departing from the scope of these disclosures. In particular, the opening adapter assembly 1100 may utilize one or more of steel, titanium, iron, nickel, cobalt, high impact polystyrene, acrylonitrile butadiene styrene, nylon, polyvinylchloride, polyethylene, and/or polypropylene, among others. It is further contemplated that any manufacturing methodologies may be utilized to construct the described elements of the opening adapter assembly 1100, without departing from the scope of these disclosures. In certain examples, injection molding, blow molding, casting, rotational molding, compression molding, gas assist molding, thermoforming, or foam molding, welding (e.g. spin welding), gluing, or use of fasteners (e.g. rivets, staples, screws etc.) among others, may be utilized, without departing from the scope of these disclosures. Additionally, it is contemplated that the depicted and described elements of the opening adapter assembly 1100 may be constructed with any dimensional values, without departing from the scope of these disclosures. As such, for example, the described threads (e.g. of threaded outer surface 1302, internal threaded surface 1218, external top threaded surface 1220, and/or external bottom threaded surface 1222) may be constructed with any thread geometries, without departing from the scope of these disclosures. depicts an isometric view of an alternative implementation of an insulating container 1600, according to one or more aspects described herein. In the depicted example of , the insulating container 1600 includes a lower cap structure 1602 that is coupled to an upper cap 1604 and a canister 1606. In one implementation, the canister 1606 may be similar to the canister 102. Accordingly, canister 1606 may include elements similar to canister 102, and may be constructed using similar materials and/or processes. The canister 1606 may include an insulated double wall structure. The canister 1606 may additionally include a tapered, substantially cylindrical geometry. However, as discussed in relation to canister 102, the canister 1606 may have a regular cylindrical geometry, or alternative geometries, without departing from the scope of these disclosures. As depicted in , the upper cap 1604 is removably coupled to the lower cap structure 1602. Further, the upper cap 1604 may be similar to cap 108, as previously described in this disclosure. As such, the upper cap 1604 may include a magnetic top surface 1608, which may be constructed similarly to the magnetic top surface 111 of the cap 108. depicts another isometric view of the insulating container 1600, according to one or more aspects described herein. In particular, depicts the upper cap 1604 magnetically coupled to a docking structure 1610 of the lower cap structure 1602. Accordingly, the docking structure 1610 may be similar to docking structure 128, as previous described in relation to the spout adapter 104. In one example, the combination of the lower cap structure 1602 and the upper cap 1604 may otherwise be referred to as a spout adapter 1601, which is configured to provide a spout 1612 with a smaller aperture than an opening of the canister 1606. depicts an isometric view of the spout adapter 1601, according to one or more aspects described herein. depicts the upper cap 1604 removably coupled to the spout 1612 (not depicted). Further, depicts a lower threaded sidewall 1614 of the lower cap structure 1602, which is configured to be received by a threaded sidewall of a canister, such as the threaded inner surface 118 of the canister 102. As depicted, the upper cap 1604 includes multiple grip elements spaced around an outer cylindrical sidewall 1618 of the upper cap 1604. These grip elements are collectively labeled as elements 1616, and it is contemplated that any number of these elements may be spaced around the outer cylindrical sidewall 1618 of the upper cap 1604, without departing from the scope of these disclosures. In one limitation, the grip elements 1616 may be similar to the grip depressions 142a-c described in relation to cap 108. Additionally, the upper cap 1604 may be implemented with a filleted/ curved surface 1620 that is spaced between the outer cylindrical sidewall 1618 and the magnetic top surface 1608. Further, it is contemplated that the surface 1620 may have any radius of curvature. depicts another isometric view of the spout adapter 1601. In , the upper cap 1604 is depicted as being magnetically coupled to the docking structure 1610, such that the spout 1612 is uncovered and visible.
A depicts another isometric view of the spout adapter 1601 from a different orientation such that the docking structure 1610 is more clearly visible. Accordingly, the docking structure 1610 includes a magnetic docking surface 1622.
The magnetic docking surface 1622 may be similar to the magnetic docking surface 114, as previously described. Additionally, the docking structure 1610 may include a top surface 1624 that slopes between the magnetic docking surface 1622, and the spout 1612. Additionally, the top surface 1624 of the docking structure 1610 is spaced apart from a top surface 1626 of the lower cap structure 1602. The docking surface 1622 projects from the outer perimeter 1627 of the top surface 1626. In one example, the docking surface 1626 may be positioned at a distance from a center of the lower cap structure 1602 equal or greater than a maximum outer radius of the canister 1606.
B depicts a plan view of the spout adapter 1601, according to one or more aspects described herein. As depicted, the docking structure 1610 may taper from a first width 1611 at the intersection of the docking structure 1610 with the collar surface 1630 of the spout adapter 1601, to a second width 1613, less than the first width 1613, at the docking surface 1622. As such, the docking structure 1610 may taper in at least two planes. depicts another isometric view of the spout adapter 1601, according to one or more aspects described herein. In particular, depicts the spout adapter 1601 without the upper cap 1604. also depicts an upper threaded sidewall 1628 of the spout 1612. Accordingly, the lower threaded sidewall 1614 and the upper threaded sidewall 1628 may, similar to any other threaded surfaces discussed throughout this disclosure, may be implemented with any thread geometries.
Additionally, the spout adapter 1601 includes a collar surface 1630 spaced between the spout 1612 and the top surface 1626 of the lower cap structure 1602. This collar surface 1630 extends around a circumference of the spout 1612 and, in one implementation, provides a flat surface that may abut the upper cap 1604, when removably coupled to the upper threaded sidewall 1628. depicts an elevation view of the spout adapter 1601 with the upper cap 1604 magnetically coupled to the docking structure 1610. In the depicted example, the top surface 1626 of the lower cap structure 1602 has a geometry that slopes between the spout 1612 and a rounded/filleted outer edge 1632 of the top surface 1626. More specifically, the top surface 1626 of the lower cap structure 1602 extends between the outer surface 1630 and the outer edge 1632. further depicts a lower gasket 1634 that extends around a first end of the lower threaded sidewall 1614. This lower gasket 1634 includes one or more vent structures 1638 spaced apart around a circumference of the lower gasket 1634. In one implementation, the vent structures 1638 are configured to provide a pressure release mechanism, and allow gas to pass between the canister 1606 and an external environment. It is contemplated that any number of vent structures 1638 may be spaced apart around the lower gasket 1634. In one specific implementation, the lower gasket 1634 includes four vent structures 1638 that are approximately equally spaced around the circumference of the lower gasket 1634.
The spout adapter 1601 may additionally include an upper gasket 1642 that extends around a second end 1644 of the lower threaded sidewall 1614. Accordingly, both the lower gasket 1634 of the upper gasket 1642 may resealably seal an opening of the canister 1606.
Central axis 1640 corresponds to an axis of rotation of the cylindrical geometries of the spout adapter 1601. In one example, the magnetic docking surface 1622 is substantially parallel to the central axis 1640 of the lower cap structure 1602. schematically depicts a cross-sectional view of the spout adapter 1601, according to one or more aspects described herein. schematically depicts an internal passageway 1650 of the spout adapter 1601 that extends between a spout opening 1656 at a top of the spout adapter 1601, and a canister opening 1658 at a bottom of the spout adapter 1601, which is configured to open into an internal cavity of the canister 1606. In the depicted implementation, the internal passageway 1650 substantially conforms to the outer geometry of the lower cap structure 1602. In an alternative implementation, the internal passageway 1650 may be implemented as a substantially cylindrical channel that extends between the spout opening 1656 and the canister opening 1658, among another geometries. also depicts magnetic elements 1660 and 1662, which are encapsulated in the upper cap 1604 and the docking structure 1610 of the lower cap structure 1602, respectively. The magnetic elements 1660 and 1662 may be permanent magnets, or may be ferromagnetic structures that are magnetically attracted to magnets. It is contemplated that the magnetic elements 1660 and 1662 may be implemented with any geometries. In one specific example, the magnetic element 1660 is a permanent magnet, and the magnetic element 1662 is a magnetic plate. In another implementation, the magnetic element 1662 is a permanent magnet, and the magnetic element 1660 is a magnetic plate. In yet another example, both of the magnetic elements 1660 and 1662 are permanent magnets. depicts the upper cap 1604 coupled to the spout 1612. In particular, depicts the upper threaded sidewall 1628 removably coupled to an inner threaded sidewall 1670 of the upper cap 1604. The upper cap 1604 may additionally include a cap gasket 1652 that extends around an internal circumference of at a top of the upper cap 1604 and seals the upper cap 1604 against the spout 1612.
It is it contemplated that the spout adapter 1601 can be manufactured using any combination of the processes and materials described throughout this disclosure. For example, each of the lower cap structure 1602 and the upper cap 1604 may be formed by multi-shot injection molding processes that encapsulate the magnetic elements 1660 and 1662. schematically depicts an isometric view of the spout adapter 1601 with the upper cap 1604 removed. Also depicted is a pullout gasket 2502, which is configured to be positioned within the upper cap 1604 to form a seal between the spout 1612 and the upper cap 1604. The pullout gasket 2502 is configured to be removable from the upper cap 1604 in order to allow the upper cap 1604 and/or gasket 2502 to be cleaned. depicts an isometric bottom view of the upper cap 1604. As shown, the upper cap 1604 includes an inner threaded sidewall 1670. The pullout gasket 2502 is configured to be retained within the upper cap 1604. In one example, the pullout gasket 2502 may be held within the upper cap 1604 by an interference fit such that an outer diameter of the pullout gasket 2504 is slightly bigger than an inner diameter of the upper cap 1604. Additionally or alternatively, the pullout gasket 2502 may be held within the upper cap 1604 by being held by one or more threads of the inner threaded sidewall 1670. In one example, the pullout gasket 2502 is formed from a deformable material such that it may be deformed in order to be positioned within the upper cap 1604 as depicted. It is contemplated that any polymeric/elastomeric material may be used to form the pullout gasket 2502. In certain examples, the pullout gasket 2502 may be formed from a single material, or combination of materials, including one or more silicone rubbers, neoprene rubbers, ethylene propylene (EPM) rubbers, or ethylene propylene diene (EPDM) rubbers, or nitrile rubbers, among many others. The pullout gasket 2502 may be positioned within the upper cap 1604, as depicted in , using the depicted gasket grip 2602. This gasket grip 2602 serves as an element that may be manually grasped. The gasket grip 2602 may be connected to the sealing surface 2604 of the pullout gasket 2502, whereby the sealing surface 2604 may be configured to abut and form a seal against the spout 1612. depicts a first isometric view and depicts a second isometric view of the pullout gasket 2502. As depicted, the pullout gasket 2502 includes an outer ring structure 2701 that includes the sealing surface 2604. The outer cylindrical surface 2703 of the outer ring structure 2701 may be configured to abut/intersect with the inner threaded sidewall 1670 of the upper cap 1604. An inner ring structure 2702 forms a sidewall that extends below the sealing surface 2604 and provides rigidity to the pullout gasket 2502. The gasket grip 2602 is attached to the inner ring structure 2702 and extends partially across a diameter of the pullout gasket 2502 such that the ends (2704a, 2704b) of the grip 2602 intersect with an outer sidewall of the inner ring structure 2702. In one example, a top edge of the grip 2602 is approximately level with a bottom surface 2708 of the inner ring structure 2702.
In one example, an insulating container formed of a material can include a canister that has a first inner wall that has a first end with a threaded sidewall and an opening extending into an internal reservoir for receiving liquid, and a second outer wall forming an outer shell of the canister. The second outer wall can include a second end configured to support the canister on a surface. The canister can also include a sealed vacuum cavity forming an insulated double wall structure between the first inner wall and the second outer wall. The insulating container can also include a spout adapter having a spout channel extending through a height of the spout adapter between a bottom surface and a spout opening on a top surface of the spout adapter.
The spout opening is sealed with a cap having a magnetic top surface configured to magnetically couple to a docking surface on a grip ring extending around a circumference of the spout adapter between a top threaded surface and a bottom threaded surface. The bottom threaded surface configured to resealably seal the spout adapter to the opening of the canister, and the top threaded surface configured to removably couple the spout adapter to a lid.
In another aspect, an insulating container may include a canister that has a first inner wall having a first end having a threaded sidewall and an opening extending into an internal reservoir for receiving liquid, and a second outer wall forming an outer shell of the canister. The second outer wall can include a second end configured to support the canister on a surface. The canister can also include a sealed vacuum cavity forming an insulated double wall structure between the first inner wall and the second outer wall. The insulating container can also include an opening adapter that has an external bottom threaded surface to removably couple to and seal the opening of the canister. The opening adapter may also have an internal threaded surface, an external top threaded surface, and a grip ring positioned between the external top threaded surface and the external bottom threaded surface. The insulating container may also include a plug structure that has a substantially cylindrical top portion and a substantially cylindrical bottom portion. The plug structure may also include a threaded outer surface that is configured to removably couple to the internal threaded surface of the opening adapter. The plug structure may also have a handle that is rigidly coupled to a top portion, and a retention tab that is rigidly/ flexibly coupled to a bottom portion of the plug structure. Further, an external channel may extend between a channel top edge and a channel bottom edge of the plug structure.
Additionally, the insulating container may include a lid that is configured to be removably coupled to the external top threaded surface of the opening adapter.
In another aspect, an insulating container may include a canister that has a first inner wall with a first end that has a threaded sidewall and an opening that extends into an internal reservoir configured to receive liquid. The canister may also include a second outer wall forms an outer shell of the canister, with the second outer wall having a second end that is configured to support the canister on a surface. The canister may have a sealed vacuum cavity that forms an insulated double wall structure between the first inner wall and the second outer wall. The insulating container may also include a lower cap structure that has a lower threaded sidewall that is configured to be removably coupled to and seal the opening of the canister the lower cap structure may also have a top surface that extends between the lower threaded sidewall and a spout, with the spout further having an upper threaded sidewall. The lower cap structure may include a docking structure that protrudes from the top surface, and has a magnetic docking surface. The insulating container may also include an upper cap that has a magnetic top surface and a threaded inner sidewall, with the upper cap configured to be removably coupled to the spout and the docking surface.
In one implementation, the magnetic docking surface of the spout adapter is substantially parallel to a central axis of the lower cap structure.
In one implementation, the spout adapter further includes a lower gasket that extends around a first end of the lower threaded sidewall, and an upper gasket that extends around a second end of the lower threaded sidewall.
In another implementation, the lower gasket includes a vent structure.
The docking structure of the spout adapter may also include a top surface that slopes between the spout and the magnetic docking surface.
The insulating container may also include a collar surface between the spout and the top surface of the lower cap structure. The collar surface may extend around the circumference of the spout.
The docking structure of the lower cap may taper from a first width at an intersection of the docking structure with the collar surface, to a second width, less than the first width, at the magnetic docking surface.
The top surface of the docking structure may be spaced apart from the top surface of the lower cap structure.
The docking structure may encapsulate a magnetic plate.
The top surface of the lower cap structure may have a geometry that slopes between the spout and a rounded/filleted outer edge of the top surface.
In another aspect, a spout adapter may include a lower cap structure. The lower cap structure may additionally include a lower threaded sidewall that is configured to be removably coupled to and to seal the opening of a canister. The lower cap structure may additionally include a top surface that extends between the lower threaded sidewall and a spout, with the spout further including an upper threaded sidewall. The lower cap structure may also include a docking structure that protrudes from the top surface and has a magnetic docking surface. Additionally, the spout adapter under may include an upper cap that has a magnetic top surface and a threaded inner sidewall. The upper cap maybe configured to be removably coupled to the spout and the magnetic docking surface.
In another aspect, an insulating container may include a canister that has a first inner wall with a first end that has a threaded sidewall and an opening that extends into an internal reservoir configured to receive liquid. The canister may also include a second outer wall forms an outer shell of the canister, with the second outer wall having a second end that is configured to support the canister on a surface. The canister may have a sealed vacuum cavity that forms an insulated double wall structure between the first inner wall and the second outer wall. The insulating container may also include a lower cap structure that has a lower threaded sidewall that is configured to be removably coupled to and seal the opening of the canister the lower cap structure may also have a top surface that extends between the lower threaded sidewall and a spout, with the spout further having an upper threaded sidewall. The lower cap structure may include a docking structure that protrudes from the top surface, and has a magnetic docking surface. The insulating container may also include an upper cap that has a pullout gasket configured to be removably attached within the upper cap, and a magnetic top surface and a threaded inner sidewall, with the upper cap configured to be removably coupled to the spout and the docking surface.
The pullout gasket may additionally include an outer ring structure that is configured to abut and be retained by the threaded inner sidewall of the upper cap, and have a sealing surface that is configured to abut the spout. The pullout gasket may additionally include an inner ring structure that is attached to and concentric with the outer ring structure, with the inner ring structure forming a sidewall that extends below the sealing surface, and a gasket grip structure that is attached to the inner ring structure in extends at least partially across a diameter of the inner ring structure.
The present disclosure is disclosed above and in the accompanying drawings with reference to a variety of examples. The purpose served by the disclosure, however, is to provide examples of the various features and concepts related to the disclosure, not to limit the scope of the disclosure. One skilled in the relevant art will recognize that numerous variations and modifications may be made to the examples described above without departing from the scope of the present disclosure.
In this specification, where reference has been made to external sources of information, including patent specifications and other documents, this is generally for the purpose of providing a context for discussing the aspects of the present disclosure.
Unless stated otherwise, reference to such sources of information is not to be construed, in any jurisdiction, as an admission that such sources of information are prior art or form part of the common general knowledge in the art.
The description herein may contain subject matter that falls outside of the scope of the claimed invention. This subject matter is included to aid understanding of the invention.

Claims (16)

What is claimed is:
1. An insulating container comprising: a canister, further comprising: a first inner wall having a first end with a threaded sidewall and an opening extending into an internal reservoir for receiving liquid; a second outer wall forming an outer shell of the canister, the second outer wall having a second end configured to support the canister on a surface; a sealed vacuum cavity forming an insulated double wall structure between the first inner wall and the second outer wall; a lower cap structure, further comprising: a lower threaded sidewall configured to removably couple to and seal the opening of the canister; a top surface extending between the lower threaded sidewall and a spout, the spout further comprising an upper threaded sidewall; a docking structure, protruding from the top surface, having a magnetic docking surface and a top surface that slopes between the spout and the magnetic docking surface and is spaced apart from the top surface of the lower cap structure; an upper cap, further comprising: a pullout gasket, configured to be removably coupled within the upper a magnetic top surface and a threaded inner sidewall, wherein the upper cap is configured to be removably coupled to the spout or the magnetic docking surface.
2. The insulating container of claim 1, wherein the pullout gasket further comprises: an outer ring structure configured to abut and be retained by the threaded inner sidewall and having a sealing surface configured to abut the spout; an inner ring structure coupled to and concentric with the outer ring structure, the inner ring structure forming a sidewall that extends below the sealing surface; and a gasket grip structure, coupled to the inner ring structure and extending at least partially across a diameter of the inner ring structure.
3. The insulating container of claim 1, wherein the magnetic docking surface is substantially parallel to a central axis of the lower cap structure.
4. The insulating container of claim 1, further comprising: a lower gasket extending around a first end of the lower threaded sidewall, wherein the lower gasket includes a vent; and an upper gasket extending around a second end of the lower threaded sidewall.
5. The insulating container of claim 1, further comprising a collar surface spaced between the spout and the top surface of the lower cap structure, wherein the collar surface extends around a circumference of the spout.
6. The insulating container of claim 5, wherein the docking structure tapers from a first width at an intersection of the docking structure with the collar surface, to a second width, less than the first width, at the magnetic docking surface.
7. The insulating container of claim 1, wherein the docking structure encapsulates a magnetic plate.
8. The insulating container of claim 1, wherein the top surface of the lower cap structure has a geometry that slopes between the spout and a filleted outer edge of the top surface.
9. A spout adapter, comprising: a lower cap structure, further comprising: a lower threaded sidewall configured to removably couple to and seal an opening of a canister; a top surface extending between the lower threaded sidewall and a spout, the spout further comprising an upper threaded sidewall; a docking structure, protruding from the top surface, having a magnetic docking surface and a top surface that slopes between the spout and the magnetic docking surface and is spaced apart from the top surface of the lower cap structure; and an upper cap, further comprising: a pullout gasket, configured to be removably coupled within the upper cap; a magnetic top surface and a threaded inner sidewall, the upper cap configured to be removably coupled to the spout or the magnetic docking surface.
10. The spout adapter of claim 9, wherein the pullout gasket further comprises: an outer ring structure configured to abut and be retained by the threaded inner sidewall and having a sealing surface configured to abut the spout; an inner ring structure coupled to and concentric with the outer ring structure, the inner ring structure forming a sidewall that extends below the sealing surface; and a gasket grip structure, coupled to the inner ring structure and extending at least partially across a diameter of the inner ring structure.
11. The spout adapter of claim 9, wherein the magnetic docking surface is substantially parallel to a central axis of the lower cap structure.
12. The spout adapter of claim 9, further comprising: a lower gasket extending around a first end of the lower threaded sidewall, wherein the lower gasket includes a vent; and an upper gasket extending around a second end of the lower threaded sidewall.
13. The spout adapter of claim 9, further comprising a collar surface spaced between the spout and the top surface of the lower cap structure, wherein the collar surface extends around a circumference of the spout.
14. The spout adapter of claim 13, wherein the docking structure tapers from a first width at an intersection of the docking structure with the collar surface, to a second width, less than the first width, at the magnetic docking surface.
15. The spout adapter of claim 9, wherein the docking structure encapsulates a magnetic plate.
16. The spout adapter of claim 9, wherein the top surface of the lower cap structure has a geometry that slopes between the spout and a filleted outer edge of the top surface.
NZ775705A 2019-11-05 Container and method of forming a container NZ775705B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US16/180,599 US10959552B2 (en) 2016-10-17 2018-11-05 Container and method of forming a container
US16/537,873 US10959553B2 (en) 2016-10-17 2019-08-12 Container and method of forming a container
PCT/US2019/059799 WO2020097033A2 (en) 2018-11-05 2019-11-05 Container and method of forming a container

Publications (2)

Publication Number Publication Date
NZ775705A true NZ775705A (en) 2023-10-27
NZ775705B2 NZ775705B2 (en) 2024-01-30

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EP3860412A2 (en) 2021-08-11
WO2020097033A3 (en) 2020-06-11
AU2019374770A1 (en) 2021-05-27
CA3118873A1 (en) 2020-05-14
WO2020097033A2 (en) 2020-05-14
AU2019374770B2 (en) 2022-12-08
JP7168778B2 (en) 2022-11-09
CN112969388A (en) 2021-06-15
AU2023200500A1 (en) 2023-03-02
AU2024205133A1 (en) 2024-08-15
MX2021005276A (en) 2021-06-18
JP2022506512A (en) 2022-01-17
JP2023001204A (en) 2023-01-04
AU2024205136A1 (en) 2024-08-15
AU2023200500B2 (en) 2024-05-09

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