NZ763644A - Inter-penetrating elastomer network derived from ground tire rubber particles - Google Patents

Inter-penetrating elastomer network derived from ground tire rubber particles

Info

Publication number
NZ763644A
NZ763644A NZ763644A NZ76364418A NZ763644A NZ 763644 A NZ763644 A NZ 763644A NZ 763644 A NZ763644 A NZ 763644A NZ 76364418 A NZ76364418 A NZ 76364418A NZ 763644 A NZ763644 A NZ 763644A
Authority
NZ
New Zealand
Prior art keywords
rubber
polymeric matrix
group
auxiliary polymer
matrix
Prior art date
Application number
NZ763644A
Other versions
NZ763644B2 (en
Inventor
William Coe
Original Assignee
Coe William B
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from PCT/US2018/028656 external-priority patent/WO2018200340A1/en
Priority claimed from US16/053,708 external-priority patent/US10626275B2/en
Application filed by Coe William B filed Critical Coe William B
Publication of NZ763644A publication Critical patent/NZ763644A/en
Publication of NZ763644B2 publication Critical patent/NZ763644B2/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L95/00Compositions of bituminous materials, e.g. asphalt, tar, pitch
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L17/00Compositions of reclaimed rubber
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/24Crosslinking, e.g. vulcanising, of macromolecules
    • C08J3/246Intercrosslinking of at least two polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/098Metal salts of carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L19/00Compositions of rubbers not provided for in groups C08L7/00 - C08L17/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L21/00Compositions of unspecified rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L7/00Compositions of natural rubber
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08L9/06Copolymers with styrene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2317/00Characterised by the use of reclaimed rubber
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2400/00Characterised by the use of unspecified polymers
    • C08J2400/26Elastomers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2407/00Characterised by the use of natural rubber
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2409/00Characterised by the use of homopolymers or copolymers of conjugated diene hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2409/00Characterised by the use of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08J2409/06Copolymers with styrene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2421/00Characterised by the use of unspecified rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/20Recycled plastic
    • C08L2207/24Recycled plastic recycling of old tyres and caoutchouc and addition of caoutchouc particles
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2555/00Characteristics of bituminous mixtures
    • C08L2555/20Mixtures of bitumen and aggregate defined by their production temperatures, e.g. production of asphalt for road or pavement applications
    • C08L2555/22Asphalt produced above 140°C, e.g. hot melt asphalt
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2555/00Characteristics of bituminous mixtures
    • C08L2555/30Environmental or health characteristics, e.g. energy consumption, recycling or safety issues
    • C08L2555/34Recycled or waste materials, e.g. reclaimed bitumen, asphalt, roads or pathways, recycled roof coverings or shingles, recycled aggregate, recycled tires, crumb rubber, glass or cullet, fly or fuel ash, or slag
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2555/00Characteristics of bituminous mixtures
    • C08L2555/40Mixtures based upon bitumen or asphalt containing functional additives
    • C08L2555/80Macromolecular constituents
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Manufacturing & Machinery (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Road Paving Structures (AREA)

Abstract

Crumb rubber obtained from recycled tires is subjected to an interlinked substitution process. The process utilizes a reactive component that interferes with sulfur bonds. The resulting treated rubber exhibits properties similar to those of the virgin composite rubber structure prior to being granulated, and is suitable for use in fabricating new tires, engineered rubber articles, and asphalt rubber for use in waterproofing and paving applications.

Claims (18)

WHAT IS CLAIMED IS:
1. A polymeric matrix comprising a crosslinked network of -life tirederived rubber and at least one auxiliary polymer comprising a reactive moiety, n the reactive moiety of the auxiliary polymer is reacted with a omatic hydrocarbon so as to form a chemical bond, whereby the ric matrix sequesters the polyaromatic hydrocarbon, and n the polymeric matrix has an effective le size of less than 5 microns.
2. The polymeric matrix of Claim 1, wherein the auxiliary polymer is ed from the group consisting of a functionalized butadiene, a functionalized virgin natural rubber and, a functionalized styrene butadiene/butadiene rubber.
3. The polymeric matrix of Claim 1 or 2, wherein the end-of-life tire-derived rubber and the auxiliary polymer have different backbone chemistries.
4. The polymeric matrix of any of Claims 1-3, wherein the at least one auxiliary polymer comprises an epoxide group as the moiety.
5. The polymeric matrix of any of Claims 1-4, in a form of a sheet.
6. The polymeric matrix of Claim 5, exhibiting an ropy in length tensile strength to width tensile strength, wherein the anisotropy in length tensile strength to width tensile strength is at least 1.1:1.
7. The polymeric matrix of any of Claims 1-6, in a form of laminated sheets, wherein each of the sheets has a ess of from 10 to 70 microns, and wherein each of the sheets is oriented 30 to 45 degrees to an anisotropic grain of an adjacent sheet.
8. The polymeric matrix of any of Claims 1-7, in a form of an e selected from the group consisting of tire tread, tire sidewall, roofing membrane, high dielectric electrical tape, tank , reservoir , trench lining, bridge underlayment, wire harness wrap, selfbonding wire harness wrap, shoe soles, rubber boots, electrical tape, foundation waterproofing, parking garage waterproofing, hose, belt, and molding.
9. The polymeric matrix of any of Claims 1-7, in a form of a radiation shielding material.
10. A paving material comprising the polymeric matrix of any of Claims 1-7.
11. A suspension of the polymeric matrix of any of Claims 1-7 in asphalt.
12. A method for preparing a polymeric matrix, comprising: combining vulcanized rubber particles, an auxiliary polymer comprising a reactive moiety, and an organometallic compound into a mixture, so as to induce delamination of a rubber matrix within the vulcanized rubber les as coordinated with disrupting sulfidic linkages, so as to induce crosslinking of the auxiliary polymer into the polymeric matrix, and so as to induce a chemical on between the ve moiety and a polyaromatic hydrocarbon, whereby the polymeric matrix sequesters the polyaromatic hydrocarbon.
13. The method of Claim 12, wherein the organometallic compound is copper acetate.
14. The method of Claim 12 or 13, wherein the auxiliary polymer is a polybutadiene and wherein the reactive moiety is an epoxide group.
15. The method of Claim 12 or 13, wherein the reactive moiety is selected from the group consisting of an epoxide group and a urethane group.
16. The method of Claim 12 or 13, wherein the reactive moiety is an acetate group.
17. The method of Claim 12 or 13, wherein the auxiliary polymer is an elastomer.
18. The method of Claim 17, wherein the elastomer is selected from the group ting of butadiene, natural rubber, styrene butadiene rubber, isobutylene-isoprene rubber, styrene-1,4-cis polybutadiene polymer, trans-1,4-polyisoprene, cis-1,4-polyisoprene, natural oprene, tic polyisoprene, chloroprene rubber, halogenated butyl rubber, ogenated butyl rubber, ne rubber, hydrogenated nitrile rubber, nonhydrogenated nitrile rubber, and 1,2-high vinyl butadiene. ELEMENT ONE: An o-mechanical reactor environment (EMRE) which provides an effective “Phase Space” environment to: 1) unpack the GTRP, re-set the vulcanization pre-cursor for 2) subsequent sulfidic bridge realignment, 3) with l alteration to the native, elastomer-filler matrix. 16” SS Rotor Variable 101 tip speed max 15,900 fpm GTRP Slurry Flow Pattern — :7“ ss “Stator" 102 J “ 116 Slots: Cavitation ..r a « Portals DETAIL ‘A’ 3;wa $333 032 26: 0.x memu WE m8 ”LEE E Em 9“. mm .Oi Em; Eo‘m 8N 5% EmeEajw mm; cmmm 020 ES, nmnmm: Cum _o>w_ Wmo?ém £3, 35:? 3039a E0: 0% + mm .562, 30 3mm: 95.5% :28 25 mEm? 020 “wowmmgmoa 5:9:me __.E3 ?gm?om “Em? xc? K :83 mwmhcmocoo wm :0ng ON 556 .mSEEBoco Uuq Em; UU< EEEmE ii Mo Y Cam m< - £00m - B £96533 - mmanoa 2.89: Wmm Lm>o cow mv E; mom»? W3”; mam mm: .UE NE ocw. 3% 023000 ammx Wim?dé a u u x269 “.0 mm OF 0% DD< 8E9 E :3? wa?gDmZTZOZ mw®mm Omammz >>Ogmm Q3 coumm. moe CW3 2w m< gawk mmEm mm ._o> n d9, .Qm Low am Em $me wE/OJJ/w mmWém AQMEQEWQQ mdQU Ioqu muzgom oomWoomWB55 0m “53 @WSN:.oimW@W QNFG uE?mEécmméESQESW$3036.95:8. 3.55 SW WW...»A m?h? /(
NZ763644A 2018-10-23 Inter-penetrating elastomer network derived from ground tire rubber particles NZ763644B2 (en)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
US201862613744P 2018-01-04 2018-01-04
US201862621465P 2018-01-24 2018-01-24
PCT/US2018/028656 WO2018200340A1 (en) 2017-04-25 2018-04-20 Process for regenerating a monolithic, macro-structural, inter-penetrating elastomer network morphology from ground tire rubber particles
US201862703366P 2018-07-25 2018-07-25
US16/053,708 US10626275B2 (en) 2017-08-04 2018-08-02 Inter-penetrating elastomer network derived from ground tire rubber particles
PCT/US2018/045061 WO2019028286A1 (en) 2017-08-04 2018-08-02 Inter-penetrating elastomer network derived from ground tire rubber particles
PCT/US2018/057110 WO2019135815A1 (en) 2018-01-04 2018-10-23 Inter-penetrating elastomer network derived from ground tire rubber particles

Publications (2)

Publication Number Publication Date
NZ763644A true NZ763644A (en) 2024-02-23
NZ763644B2 NZ763644B2 (en) 2024-05-24

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Publication number Publication date
WO2019135815A1 (en) 2019-07-11
CN111479870B (en) 2024-03-19
JP7379340B2 (en) 2023-11-14
AU2018400200B2 (en) 2020-09-17
JP2021509694A (en) 2021-04-01
KR20230145227A (en) 2023-10-17
AU2018400200A1 (en) 2020-05-07
AU2020256340A1 (en) 2020-11-12
MX2020006750A (en) 2021-03-26
CA3080627A1 (en) 2019-07-11
KR102586008B1 (en) 2023-10-05
SG10202013259UA (en) 2021-02-25
EP3735440A1 (en) 2020-11-11
RU2020115429A (en) 2022-02-04
AU2020256340B2 (en) 2023-01-05
KR20200096940A (en) 2020-08-14
MX2021003540A (en) 2021-05-27
EP3735440A4 (en) 2021-11-17
CN111479870A (en) 2020-07-31
SG11202003514QA (en) 2020-05-28
SA520412374B1 (en) 2023-03-06

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