NZ758601B2 - Panel and covering - Google Patents
Panel and covering Download PDFInfo
- Publication number
- NZ758601B2 NZ758601B2 NZ758601A NZ75860118A NZ758601B2 NZ 758601 B2 NZ758601 B2 NZ 758601B2 NZ 758601 A NZ758601 A NZ 758601A NZ 75860118 A NZ75860118 A NZ 75860118A NZ 758601 B2 NZ758601 B2 NZ 758601B2
- Authority
- NZ
- New Zealand
- Prior art keywords
- panel
- upward
- downward
- tongue
- coupling
- Prior art date
Links
- 238000010168 coupling process Methods 0.000 claims abstract description 146
- 230000001808 coupling Effects 0.000 claims abstract description 145
- 238000005859 coupling reaction Methods 0.000 claims abstract description 145
- 229920001971 elastomer Polymers 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 2
- 229940035295 Ting Drugs 0.000 claims 1
- 239000011162 core material Substances 0.000 description 71
- 210000002105 Tongue Anatomy 0.000 description 69
- 239000000463 material Substances 0.000 description 16
- 239000010410 layer Substances 0.000 description 15
- 239000000428 dust Substances 0.000 description 9
- 210000000088 Lip Anatomy 0.000 description 5
- 230000000295 complement Effects 0.000 description 5
- 239000011241 protective layer Substances 0.000 description 4
- 230000001965 increased Effects 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229920000915 polyvinyl chloride Polymers 0.000 description 3
- 239000004800 polyvinyl chloride Substances 0.000 description 3
- 229920001169 thermoplastic Polymers 0.000 description 3
- 239000004416 thermosoftening plastic Substances 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 210000001503 Joints Anatomy 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000007799 cork Substances 0.000 description 2
- 230000000875 corresponding Effects 0.000 description 2
- 230000001419 dependent Effects 0.000 description 2
- 230000002708 enhancing Effects 0.000 description 2
- 238000009408 flooring Methods 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 240000003917 Bambusa tulda Species 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 235000007575 Calluna vulgaris Nutrition 0.000 description 1
- 240000002804 Calluna vulgaris Species 0.000 description 1
- 229920002943 EPDM rubber Polymers 0.000 description 1
- 101700015817 LAT2 Proteins 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000021615 conjugation Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02038—Flooring or floor layers composed of a number of similar elements characterised by tongue and groove connections between neighbouring flooring elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/01—Joining sheets, plates or panels with edges in abutting relationship
- E04F2201/0138—Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels perpendicular to the main plane
- E04F2201/0146—Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels perpendicular to the main plane with snap action of the edge connectors
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/04—Other details of tongues or grooves
- E04F2201/041—Tongues or grooves with slits or cuts for expansion or flexibility
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
- E04F2290/041—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise
Abstract
The invention relates to an interconnectable panel (1), in particular a floor panel, comprising at least one first coupling part (3) and at least one second coupling part (4) connected respectively to opposite edges of the core (2). The first coupling part comprises an upward tongue (5), at least one upward flank (6) lying at a distance from the upward tongue and an upward groove (7), and the second coupling part comprises a downward tongue (9), at least one downward flank (10) lying at a distance from the downward tongue, and a downward groove (11). The second coupling part comprises a resilient upper bridge part (13) connecting the downward tongue to the core of the panel, the bridge part being provided with at least one upper elongated slot (14) with an open first end connecting to the downward groove, and a closed, rounded second end. The first coupling part comprises a resilient lower bridge part connecting the downward tongue to the core of the panel, the bridge part being provided with at least one lower elongated slot with an open first end connecting to the upward groove, and a closed, rounded second end. e upward flank (6) lying at a distance from the upward tongue and an upward groove (7), and the second coupling part comprises a downward tongue (9), at least one downward flank (10) lying at a distance from the downward tongue, and a downward groove (11). The second coupling part comprises a resilient upper bridge part (13) connecting the downward tongue to the core of the panel, the bridge part being provided with at least one upper elongated slot (14) with an open first end connecting to the downward groove, and a closed, rounded second end. The first coupling part comprises a resilient lower bridge part connecting the downward tongue to the core of the panel, the bridge part being provided with at least one lower elongated slot with an open first end connecting to the upward groove, and a closed, rounded second end.
Description
Panel and covering
Field of the Invention
The ion relates to an interconnectable panel, in particular a floor panel. The
invention also s to a covering, in particular a floor covering, comprising a
plurality of interconnected panels according to the invention.
Background Art
Interconnectable panels, such as interconnectable floor panels, are generally joined
mechanically at edges of the panels by using complementary coupling profiles at
opposite edges. Traditionally, rectangular floor panels are connected at the long
edges by means of a traditional angling method. On the short side, the different
coupling mechanisms can be applied, wherein a short edge coupling mechanism
may, for example, be based upon vertical folding, also referred to as a drop down,
wherein a downward tongue d at a short edge of a panel to be coupled is
moved in downward direction, such that said downward tongue is inserted into an
upward groove located at a short edge of a panel y installed. An example of
such a panel is disclosed in US7896571, n a short edge coupling mechanism
is shown being configured to vertically lock ly coupled short edges of nt
panels. Although this aimed vertical locking effect at the short edges is intended to
stabilize the coupling between floor panels at the short edges, in practice often
breakages, due to coupling edges being put under tension both during assembly and
during practical use, occur at the coupling edges, which affects the reliability and
durability of this type of drop down coupling.
FR2826392 ses an assembly ism for panel edges n the
assembly mechanism for the edges of panels is composed of a male part fitting one
longitudinal edge and a corresponding female part fitting the other longitudinal and
transverse edges of the panels. The male and female parts are ed relative to
the vertical joint plane n the panels. WO2012/126046 discloses vertical joint
system for substrates which is formed with joints which engaged by relative motion
in a direction perpendicular to major surfaces and of the substrate. The joints are
configured to enable relative rotation of up to (3) degrees (i.e. clockwise or
anticlockwise) while maintaining ment of the . DE20203311 discloses a
panel element for forming a floor, wall or ceiling covering from a plurality of similar
panel elements which can be connected to one another. At least two opposite sides
are integrally formed on one side of the panel element, on the ide formed by
a tion and on the other hand formed on the upper side by a projection. On the
underside projection an opening is formed to the top opening. EP2390437 discloses
a connector with a lower lip extended over a separating plane and formed at an edge
of a panel, and a locking projection formed at the lip. The g projection is
inserted into a locking recess of another panel in a locked condition. A spring element
is arranged in a front-sided guiding groove of the former panel, and stays in effective
connection with a vertical locking e at the latter panel. A vertical slot is formed
in the lip, and increases elastic resilience of the lip. The slot is extended into a base
layer of the former panel. DE10305695 discloses a floor panel with an upper step
portion formed at one edge, and a corresponding lower step portion formed at the
other edge. A protruding, mushroom-shaped latching strip is formed between the
step portions. The latching strip engages the latching groove formed on an nt
floor panel, and is locked with the retaining lip of the other floor panel.
WO2015/130169 ses a panel, in particular a floor panel, interconnectable with
similar panels for forming a covering.
A first preferred aim of the invention is to provide an improved panel which can be
coupled in ed manner to an adjacent panel.
A second preferred aim of the invention is to provide an improved panel comprising
an improved, in particular relatively reliable, drop down coupling ism.
A third preferred aim of the invention is to provide an improved panel comprising an
improved drop down coupling mechanism, wherein the risk of damaging, in particular
breakage of, the drop down coupling mechanism is reduced.
Summary of the Disclosure
According to one , there is disclosed a panel, in particular a floor panel,
comprising:
- a centrally located core provided with an upper side and a lower side, which
core defines a plane;
- at least one first coupling part and at least one second resilient coupling part
connected respectively to opposite edges of the core,
○ which first coupling part comprises an upward tongue, at least one
upward flank lying at a distance from the upward tongue and an upward
groove formed in between the upward tongue and the upward flank
wherein the upward groove is adapted to receive at least a part of a
downward tongue of a second coupling part of an adjacent panel of the
same type, wherein:
■ at least a part of a side of the upward tongue facing toward the
upward flank is inclined toward the upward flank
○ which second coupling part comprises a downward tongue, at least one
downward flank lying at a ce from the rd tongue, and a
downward groove formed in between the downward tongue and the
rd flank, wherein the downward groove is adapted to receive at
least a part of an upward tongue of a first coupling part of an adjacent
panel, wherein:
■ at least a part of a side of the downward tongue facing toward the
downward flank is inclined toward the rd flank,
wherein the second coupling part comprises a resilient upper bridge part connecting
the downward tongue to the core of the panel, wherein the bridge part is configured
to deform during coupling of adjacent panels, to widen the downward groove,
facilitating introduction of the upward tongue into the d downward groove; and
wherein said bridge part is provided with at least one upper elongated slot, wherein
the upper elongated slot has an open first end connecting to the downward groove,
and a closed second end, such that a weakened area is formed in said upper bridge
part between said closed second end of said elongated slot and an upper side of
said upper bridge part, facilitating deformation of said bridge part;
and wherein the first coupling part comprises a ent lower bridge part connecting
the upward tongue to the core of the panel, wherein the bridge part is configured to
deform during coupling of the panels, to widen the upward groove arily,
facilitating introduction of the downward tongue in the widened upward groove, and
n said lower bridge part is provided with at least one lower elongated slot,
wherein the lower elongated slot has an open first end connecting to the upward
groove, and a closed second end, such that a ed area is formed in said lower
bridge part between said closed second end of said lower elongated slot and a lower
side of said lower bridge part, facilitating deformation of said lower bridge part.
The panel disclosed herein is provided with an improved drop down coupling
mechanism with t to known drop down coupling mechanisms. In ular,
the ng mechanism is still configured to lock coupled panels both in horizontal
and vertical direction due to the presence of the upward tongue having an ed
(inner) side facing toward the upward flank, and due to the presence of an inclined
side of the downward tongue facing toward the rd flank, as a result of which
the downward tongue will be secured within the upward groove. This first locking
mechanism is also referred to as an inner lock. In order to prevent damaging of the
profiles and/or in order to realize a coupling between two panels in a relatively
controlled (and predictable) manner, the at least one upper elongated slot is applied
in the resilient upper bridge part. The upper elongated slot provided in the upper
bridge part typically s a weakened area (weakened zone) of said upper bridge
part, and therefore defines the location of (maximum) al deformation of the
bridge part. Due to the resiliency of the ) bridge part, in combination with the
upper elongated slot on-selectively weakening the bridge part, deformation of
said bridge part will take place in a controlled and facilitated manner, which
significantly reduces the change of damaging and breaking (parts of) of the coupling
parts, which is in favour of the reliability and durability of the connection between the
panels, and hence of the panels as such.
The upper slot is an elongated slot meaning that the slot length is greater than the
slot width. Typically, the slot width is small, preferably smaller than or equal to 5
millimetre, more preferably smaller than or equal to 3 millimetre, and most preferably
smaller than or equal to 1.5 millimetre. Typically, the slot length is larger than 1.5
millimetre, and commonly larger than 2.5 millimetre. Dependent on the panel
thickness and the material used, the slot length may even exceed 5 millimetre. The
maximum slot length is d in order to secure that the bridge parts remains
sufficiently strong to stay intact during coupling and uncoupling.
The upper elongated slot may have a length which is at least two times the width of
the slot, preferably at least three times the width of the slot. The upper elongated slot
may be considered a long slit or slot, which function is to locally interrupt the material
of the panel to create a weakest, or thinnest, area in the bridge part to facilitate
deformation at this weakest, or thinnest, area. Instead of three times, the length may
also be at least 2 times the width.
The closed second end of the upper elongated slot may be rounded. Having a
rounded end of the slot may be used to distribute forces exerted on the panel, for
instance when walked upon, equally and gradually over the material beneath the slot.
A sharp transition for instance would increase the risk of tearing or splitting because
peak forces may occurs at the sharp angles of the transition. In particular since the
slot typically defines a weakest or st point in the bridge part, the distribution
and transmittal of forces, in particular peak forces, prevents the bridge part from
locally ng or failing. Forces d on the bridge part are transmitted
rdly towards the rest of the coupling part, preventing peak forces to be
exerted on sharp corners or transitions where the slot otherwise would extend.
The bridge part of the second coupling part according to the invention may for
instance be understood as (merely) a part of the bridge (also referred to as shoulder)
connecting the rd tongue to the core, and being provided with the at least
one upper elongated slot. However, the bridge part may also be understood as being
the complete bridge ted the downward tongue to the core. The bridge part
may be the part of the coupling part which is extending from the top of the rd
flank or from the second closed end of the elongated slot, up to the downward
. The slot is an elongated slot meaning that the slot length is greater than the
slot width. Typically, the slot width is small, preferably smaller than or equal to 5
millimetre, more preferably smaller than or equal to 3 millimetre, and most preferably
r than or equal to 1.5 millimetre. Typically, the slot length is larger than 1.5
millimetre, and commonly larger than 2.5 millimetre. Dependent on the panel
thickness and the material used, the slot length may even exceed 5 millimetre. The
maximum slot length is limited in order to secure that the bridge parts s
sufficiently strong to stay intact during coupling and ling. The first coupling
part and the second coupling part preferably form an integral part of the core. From
a structural, production engineering and logistics viewpoint this integral connection
between the core and the coupling parts is generally recommended. However, it is
also able that the first coupling part and/or the second coupling part (or parts
thereof) are separate components which are connected, for example glued and/or
mechanically attached, as te components to the core.
The upper elongated slot may have a longitudinal axis having at least a component
extending in a direction perpendicular to a (virtual) plane defined by the core. For
instance, when the panel is a floor panel lying on a floor which extends horizontally,
the slot may have a longitudinal axis having at least a vertical component. The
vertical component provides for a local ng of the bridge part, and thus formation
of a weakened area, and preferably the weakest area, of the bridge part, formed in
between the (closed) end of the elongated slot and an upper side of the panel. The
thinnest part of the second coupling part, measured from the upper side of the panel
to the downward groove, is commonly located at the end of the elongated slot. The
thinnest part of the second coupling part, measured from the upper side of the panel
to the downward groove, is commonly located at the end of the elongated slot. The
thinnest part of the second coupling part, ed (as st distance) from the
upper side of the panel to the (closed) end of the elongated slot, has a thickness
which is preferably less than half (50%) the ess of the core of the panel, in
particular less than a third (33%) of the thickness of the core of the panel. At the other
hand, the thinnest part of the second coupling part, measured from the upper side of
the panel to the (closed) end of the elongated slot, has a thickness which is ably
more than 10% of the ess of the core of the panel, in particular more than 20%
of the thickness of the core of the panel, in order to secure sufficient robustness to
the bridge part.
The upper elongated slot may have a longitudinal axis having a direction with a
component extending in a direction perpendicular to the abovementioned plane of
the core and a component extending in the direction of the plane of the core, n
the angle enclosed by the longitudinal axis and the direction perpendicular to the
plane of the core lies between 0 and 85 degrees, in particular lies between 25 and
60 degrees, and is in particular is about 45 s. For instance, when the panel is
a floor panel lying on a floor which s horizontally, the elongated slot may have
a longitudinal axis having at least a vertical component and a horizontal component.
The component extending in the direction of the (virtual) plane of the core is
preferably directed towards the core of the panel, or is ed inwardly. This will
result in an inwardly extending elongated slot. Here, the horizontal component is
used to position the d) end of the elongated slot inwardly compared to the
downward flank, which would elongate the bridge part between the core and the
downward tongue. When forces are to be applied to the tongues during coupling, the
ted bridge part creates a longer arm for applying this force, and furthermore
limits the amplitude of the deformation (in a direction perpendicular to the plane of
the panel). This will be reduce material stress during coupling and uncoupling, which
will be in favour of the reliability and durability of the panel tion.
The upper elongated slot may also have a longitudinal axis having a direction with a
component extending in a direction perpendicular to the plane of the core and a
ent extending in the direction of the plane of the core (i.e. parallel to the core),
wherein the angle enclosed by the longitudinal axis and the upper side of the core
lies between 2 and 90 degrees, in particular lies between 25 and 60 degrees, and in
particular is about 45 degrees. For instance, when the panel is a floor panel lying on
a floor which extends horizontally, the slot may have a longitudinal axis having at
least a vertical component and a ntal component. The ent extending
in the direction of the plane of the core may for instance be directed towards the core
of the panel, or is directed inwardly. The horizontal component may thus be used to
place the (closed) end of the elongated slot inwardly compared to the downward
flank. This elongates the bridge part between the core and the downward .
When forces are to be applied to the tongues during coupling, the elongated bridge
part creates a longer arm for ng this force, and furthermore limits the amplitude
of the deformation (in a ion perpendicular to the plane of the panel).
The longitudinal axis of the upper elongated slot may be directed s the
direction perpendicular to the plane of the core, such that the direction perpendicular
to the plane defined by the core and the longitudinal axis intersect. This way, the slot
is, from its open end to its closed end, directed towards the core of the panel, which
results in an inward direction of the slot. By directing the slot ly, the distance
between (an upper part of) the core and the downward tongue may be increased,
which provides a longer arm for applying a coupling force, and limits the amplitude
of the deformation, and hence limits material stress during coupling and/or
uncoupling. The open first end of the slot may be arranged at the tion between
the bridge part and the core, or at the transition between the bridge part and the
downward flank. By providing the slot at the transition, the slot may be used to
prolong, or elongate, the bridge part.
At least a part of a side of the upward tongue facing toward the upward flank may
form an upward aligning edge for the e of coupling the first coupling part to a
second coupling part of an adjacent panel. The aligning edge aids in the mutual
alignment of two panels (to be coupled). This ng edge may help to guide the
downward tongue towards the upward groove, which groove lly is too narrow to
allow insertion of the downward tongue, before deformation of the upper bridge part.
The upward aligning edge is preferably flat (non-curved and non-profiled) and/or
inclined to provide an improved sliding surface.
At least a part of a side of the upward tongue facing away from the upward flank may
be provided with a first locking element, and the downward flank may be provided
with a second locking element, wherein each locking element may be adapted to coact
with another g element of an adjacent panel. The locking elements may be
used to provide a locking against vertical and/or rotational uncoupling of two coupled
floor panels. In another embodiment variant the first locking element comprises at
least one outward bulge, and the second g element comprises at least one
recess, which outward bulge is adapted to be at least partially received in a recess
of an adjacent coupled floor panel for the purpose of realizing a locked coupling. This
embodiment variant is lly advantageous from a production engineering
viewpoint. The first locking element and the second locking element ably take
a complementary form, whereby a form-fitting connection of the locking elements of
adjacent floor panels to each other will be realized, this enhancing the effectiveness
of the locking.
In an embodiment of the floor panel according to the invention the first locking
element is positioned at a distance from an upper side of the upward tongue.
Positioning the first locking element at a distance from the upper side of the upward
tongue has a number of advantages. A first age is that this positioning of the
first locking t can facilitate the coupling between adjacent floor , since
the first g element will be positioned lower than (a lower part of) the aligning
edge of the upward , whereby the coupling between two coupling parts can
be performed in stages. During the coupling process the tongue sides facing toward
the associated flanks will first engage each other, after which the locking elements
engage each other, this generally requiring a less great maximum pivoting
(amplitude), and thereby deformation of a second coupling part of an adjacent floor
panel, than if the first aligning edge and the first locking element were to be located
at more or less the same height. A further advantage of positioning the first locking
element at a ce from an upper side of the upward tongue is that the ce
to the resilient connection n each coupling part and the core, generally formed
by the resilient bridge of each coupling part, is increased, whereby a torque exerted
on the coupling parts can be compensated relatively quickly by the locking elements,
which can further enhance the reliability of the locking.
The upper ted slot may be provided with an elastic insert, such as a rubber
insert. Such c insert may be used to provide a waterproof seal between the
coupling parts in coupled condition. The insert may also be used to prevent closing
of the elongated slot through ation of the bridge part, which insert does not
impede opening of the elongated slot h deformation. This way, unintentional
closing and thus ing of coupling of two panels, can be prevented. In coupled
condition, the elongated slot may be essentially free of (tongue) material of another
panel, which prevents ing of deformation of the bridge part. The insert may for
ce be formed of silicon, (natural) rubber, EPDM, PU, PVC, or a thermoplastic
material. Preferably, the elastic insert co-acts in a sealing manner with an upward
tongue of an adjacent panel (in coupled condition).
The open first end of the upper elongated slot may be located at a distance from both
the downward flank and the downward tongue. More in particular the open end of
the elongated slot may be situated in between the top of the downward flank and a
position halfway between the top of the downward flank and the side of the downward
tongue facing toward the downward flank. The open end of the upper ted slot
may thus be located on the first half of the bridge part closest to the core of the panel.
By having the open end of the slot relatively close to the core of the panel, the length
of the coupling part following the slot towards the outside is also relatively large,
which provides a relatively long arm tating deformation of the bridge part of the
second coupling part.
A lower side (lower surface) of the bridge part of the second coupling part defining
an upper side (upper surface) of the downward groove may be at least partially
inclined, and preferably extends downward towards the core of the panel. The upper
side (upper surface) of the upward tongue may, as well, be at least partially inclined,
wherein the inclination of this upper side of the upward tongue and the inclination of
the lower side of the bridge part of the second coupling part may be identical, though
wherein it is also imaginable that both ations for instance mutually enclose an
angle between 0 and 5 degrees. The inclination of the bridge part of the second
coupling part creates a l weakened area of the bridge part, where deformation
is likely to occur. This weakened area may for instance be the location where the
upper elongated slot is provided, which increases or enlarges the weakened area.
atively, the slot may be provided on a different location, to bute weakened
zones over the bridge part and distribute ation over the bridge part. This
decreases the chances of the bridge part being damaged or fails upon coupling of
the panels.
Similarly to the upper bridge part of the second coupling part, the lower ted
slot on the first coupling part serves a similar purpose. It is imaginable that, at least
in an uncoupled condition and possibly also in a d condition, at least a part of
the first coupling part is ed at a higher level than the lower side of the panel
(facing the core). Here, at least a part of the first coupling part be inclined upwardly
in uncoupled condition, which may additionally facilitate bending down (downward
ation) during coupling, leading to less material stress both in the first coupling
part (of a first panel) and the second coupling part (of a second panel) during
coupling. In an embodiment of the panel according to the invention, it is imaginable
that the lower bridge part (of the first coupling element) is provided with at least lower
elongated slot, while the upper bridge part (of the second coupling element) is not
provided with an upper elongated slot.
The panel may be elongated, in particular rectangular, n the first and second
coupling parts are provided on the short sides of the panel. On the long sides of the
panel in that case typically an angling in profile is present. Coupling of panels, and
floor panels in particular, is typically done by angling a new panel in a groove of an
existing, already laid, panel. Difficulty in these situations lies in ing a relatively
strong connecting on the short sides of the , which is preferably obtained
during the same angling motion along the long sides. In that case, first and second
coupling parts can be configured to be coupled with a zipping motion, wherein the
first and second coupling parts are particularly configured to be coupled during an
angling movement on one of the long sides of the panel.
Alternatively, the panel may be elongated, wherein the first and second coupling
parts are provided on the long sides of the panel, and wherein the first and second
coupling parts are configured to be coupled with a zipping motion, wherein the first
and second coupling parts are particularly ured to be coupled during an angling
movement on one of the short sides of the panel.
In an embodiment a plurality of sides of the floor panel comprise the first coupling
part, and a plurality of other sides of the floor panel comprise the second coupling
part. Each first coupling part and each second coupling part are preferably situated
on opposite sides of the floor panel. By positioning the first coupling part and the
second coupling part on opposite sides it will be relatively simple for a user to lay a
floor formed by floor panels ing to the invention, since each floor panel can be
formed in the same way. However, it is also conceivable that a first coupling part is
situated on a side of the panel, wherein a second coupling part is situated on an
adjacent side of said panel. In this way each side of the floor panel can be provided
with a (first or second) coupling part, this increasing the coupling options of the floor
panel. Each panel can have y the same uration. However, it is also
able that different types of panels ing to the invention, for example a
first type A and a second type B, are used. The two types are in this embodiment
identical except that the location of the coupling parts is mirror-inverted. Several
variants may be used. The two types of panels need not be of the same format, and
the coupling parts can also be of ent shapes provided that they can be joined.
Hence, this may lead to a flooring according to the invention, comprising two (or
more) different types of floorboards (A and B tively), wherein the ng part
of one type of floorboard (A) along one pair of opposite edge portions are arranged
in a mirror-inverted manner relative to the coupling parts along the same pair of
opposite edge portions of the other type of oard (B). The (floor) panel according
to the invention is primarily intended for so-called laminated floors, but generally it
can also be applied for other kinds of covering, consisting of hard floor panels, such
as veneer parquet, prefabricated parquet, or other floor panels which can be
compared to laminated flooring. Hence, the floor panel according to the invention is
preferably a laminated floor panel. A laminated floor panel is considered as a floor
panel comprising multiple material layers. A typical laminated floor panel comprises
at least one l core layer, and at least one further layer attached to either at a
bottom surface and/or top e of said core layer. A backing layer attached to at
least a part of a bottom surface is also ed to as a balancing layer. This backing
layer commonly covers the core of the panel, and optionally, though not necessarily,
one or more edges of the panel. On top of the core, commonly one or more additional
layers are applied, including at least one design layer ative layer) which is
preferably covered by a substantially transparent protective layer. The decorative
layer may be formed by a paper layer onto which a decorative pattern is printed,
though it is also ble that the decorative design is directly d onto the core
or onto a core coating. The protective layer may have a profiled top surface, which
may include an embossing which corresponds to the decorative pattern (design)
ised underneath the protective layer, to provide the floor panel an improved
feel and touch. Different materials may be used for the layers. The core, for example,
can be formed of a MDF or HDF product, provided with a protective layer. The core
could also be formed of a synthetic material, such as a thermoplastic like polyvinyl
chloride (PVC), and/or a thermoplastic material which is enriched with one or more
additives. The plastic material may be fibre rced and/or dust reinforced,
and may be part of a composite material to be used as core material. To this end, a
dust-(thermo)plastic-composite may be used as core material. The expression “dust”
is understood is small dust-like particles (powder), like wood dust, cork dust, or nonwood
dust, like mineral dust, stone powder, in ular cement. By combining
bamboo dust, wood dust, or cork dust, or combination thereof, with for example high
density polyethylene (HDPE), or polyvinylchloride (virgin, recycled, or a mixture
thereof), a rigid and inert core is provided that does not absorb re and does
not expand or contract, resulting in peaks and gaps. An ative material which
may be used to manufacture at least a part of the floor panel according to the
invention, in particular the core layer, is at least one mineral, ceramics and/or cement.
Instead of a laminated floor panel, the floor panel according to the invention may also
be formed by a single layer floor panel, which may for example be made of wood.
The panel according to the invention can also be applied to form an alternative
covering, for example a wall covering or a ceiling covering.
The invention will be elucidated on the basis of non-limitative exemplary
embodiments shown in the following s.
Brief Description of the Drawings
- Figure 1 schematically shows a panel according to the present invention;
- Figure 2 schematically shows a panel according to the present invention;
- Figure 3 tically shows the coupling parts of two panels in coupled
condition according to the present invention;
- s 4A-4C schematically show the coupling of two ng parts
according to the present invention; and
- Figures 5A-5C schematically show different locations of the elongated slot in
a panel according to the present invention.
Description of Embodiment(s) of the Invention
Figure 1 schematically shows a panel (1), comprising a centrally located core (2)
provided with an upper side (2a) and a lower side (2b), which core defines a plane.
The panel (1) is further provided with a first coupling part (3) and second resilient
coupling part (4) ted respectively to te edges of the core (2). The first
coupling part (3) comprises an upward tongue (5), an upward flank (6) lying at a
distance from the upward tongue (5) and an upward groove (7) formed n the
upward tongue (5) and the upward flank (6) wherein the upward groove (7) is adapted
to receive at least a part of a downward tongue (9) of an adjacent panel (1). A part
of a side (8) of the upward tongue (5) facing toward the upward flank (6) extends
towards the core (2) of the panel (1). The angle (α) enclosed by on the one hand the
direction in which the side (8) of the upward tongue (5) extends and on the other a
ion (N1, N2) perpendicular to the plane of the core (2) lies between 1 and 5
degrees. The direction perpendicular to the plane of the core (2) is defined by the
upper normal (N1) and the lower normal (N2) of the core (2).
The second coupling part (4) comprises a downward tongue (9), a downward flank
(10 lying at a distance from the downward tongue (9), and a downward groove (11)
formed between the downward tongue (9) and the downward flank (10), wherein the
downward groove (11) is d to receive at least a part of an upward tongue (5)
of an adjacent panel (1). A part of a side (12) of the downward tongue (9) facing
toward the downward flank (10) extends towards the core (2), The angle (β) enclosed
by on the one hand the direction in which the side (12) of the downward tongue (9)
extends and on the other a direction (N1, N2) perpendicular to the plane of the core
(2) lies n 1 and 5 degrees. The direction perpendicular to the plane of t he
core (2) is defined by the upper normal (N1) and the lower normal (N2) of the core
(2).
The second coupling part (4) comprises a resilient bridge part (13) connecting the
downward tongue (9) to the core (2) of the panel (1), n the bridge part (13) is
ured to deform during coupling of adjacent panels (1), to widen the downward
groove (11), facilitating introduction of the upward tongue (5) in the widened
downward groove (11). The bridge part (13) is thereto provided with an elongated
slot (14), wherein the elongated slot (14) has an open first end (15) connecting to the
downward groove (11), and a closed second end (16), wherein the closed second
end (16) defines a weakest area (17) of said bridge part (13), where the bridge part
(13) has the smallest (material) thickness , such that deformation of the bridge (13)
is facilitated at that location of the slot (14), in particular the location of the closed
second end (16) of the slot (14).
The slot (14) in figure 1 has a longitudinal axis (L) having a direction with a
component in a direction (N1) perpendicular to the plane of the core (2) and a
component in the direction of the plane of the core (2), wherein the angle (γ1)
ed by the longitudinal axis (L) and the direction (N1) perpendicular to the plane
of the core (2) is about 45 degrees. In figure 1, the upper side (2a) of the core (2) is
flat, such that the angle (γ1) enclosed by the longitudinal axis (L) and the upper side
(2a) of the core also is about 45 degrees.
Figure 2 schematically shows the panel of figure 1, wherein the coupling parts (3, 4)
are ed ly ent. Another side (17) of upward tongue (5) facing toward
upward flank (6) forms an aligning edge (17) enabling facilitated realization of a
coupling to an adjacent panel (1). As shown, this side (17) functioning as aligning
edge (17) is directed away from the normal N1 of upper side (2a) of the core (2). An
upper side (18) of upward tongue (18) extend in the direction of the normal N1 of
upper side (2a) of core (2), and runs inclining downward in the direction of the side
(19) of upward tongue (5) facing away from upward flank (6). This chamfering
provides the option of giving the complementary second coupling part (4) a more
robust and therefore stronger form. The side (19) of upward tongue (5) facing away
from upward flank (6) is oriented substantially vertically and is moreover provided
with a locking element (20), shown as an d bulge (20). A lower part (21) of
upward flank (6) is oriented diagonally, while an upper part (22) of upward flank (6)
is shown to be substantially vertical and forms a stop surface for second coupling
part (4). A lower wall part (23) of upward groove (7) is oriented ntially
horizontally in this exemplary embodiment. A bridge (24) lying between lower wall
part (23) of upward groove (7) and a lower side (2b) connects the upward tongue (5)
and the core (2).
A side (25) facing away from downward flank (10) is diagonally oriented, but may
have a flatter orientation than the complementary side (21) of upward flank (6),
whereby a gap (air space) will be formed in the coupled position. The inclining side
(25) of rd tongue (9) also functions as aligning edge (25) for the purpose of
r facilitating coupling between two panels (1). Another side (26) facing away
from downward flank (10) takes a substantially vertical form and forms a
complementary stop surface (26) to the stop e (22) of upward flank (6) of an
adjacent panel (1). Downward tongue (9) is further ed with a side (27) which is
facing toward downward flank (10) and which functions as aligning edge (27) for first
coupling part (3) of an adjacent panel (1). Because upper side (18) of upward tongue
(5) has an inclining orientation, an upper side (28) of downward groove (11) has a
similar inclining orientation, whereby the (average) distance n upper side (28)
of rd groove (11) and an upper side (18) of second coupling part (4) is
sufficiently large to impart sufficient strength to second coupling part (4) as such.
Downward flank (10) is oriented substantially vertically and is provided with a locking
t (29), embodied as a recess (29) adapted to receive the outward bulge (20)
of the upward tongue (5) of an adjacent panel (1).
Figure 3 schematically shows the coupling parts (3, 4) of two panels as shown for
instance in figure 1, in coupled condition. The elongated slot (14), in coupled
condition, is free of any material of the tongues (5, 9).
Figures 4A-4C schematically show the coupling of two ng parts, for instance
as shown in figures 1 or 3. In figure 4A, two adjacent panels (1) are close together,
but uncoupled. The downward tongue (9) of one panel (1) is located above the
upward groove (7) of another panel (1). Since the side (8) of the upward tongue (5)
facing towards the upward flank (6) is directed towards the core (2), or inwardly, the
coupling parts require deformation for coupling.
In figure 4B the deformation of the bridge part (13) of the second coupling part of one
of the panels (1) is shown. At the location of the closed end (16) of the elongated slot
(14) the bridge part (13) is thinnest, and thus weakest. At that location, the bridge
part (13) pivots, wherein the downward tongue (9) is turned upwards slightly. This
pivots the downward tongue (9) slightly such that the downward tongue (9) can be
placed into the upward groove (7). The deformation widens the elongated slot (14),
at least temporarily.
In figure 4C, the panels (1) are coupled. The elongated slot (14) returned to its
original shape and dimension, while the sides (8, 12) of the tongues (5, 9) grip behind
each other, forming both a horizontal as vertical locking of the panels (1).
Figures 5A-5C schematically show different locations of the elongated slot (14) in a
panel (1). In all embodiments the slot (14) is located in the bridge part (13) of the
second coupling part of the panel (1).
It will be nt that the invention is not limited to the working es shown
and described , but that numerous variants are possible within the scope of
the ed claims that will be obvious to a person skilled in the art.
The verb “comprise” jugations thereof used in this patent publication are
understood to mean not only ise”, but are also understood to mean the
phrases “contain”, antially consist of”, “formed by” and conjugations thereof.
Claims (20)
1. A panel comprising: - a centrally located core provided with an upper side and a lower side, which 5 core defines a plane; - at least one first coupling part and at least one second resilient coupling part connected tively to opposite edges of the core, ○ which first coupling part comprises an upward tongue, at least one upward flank lying at a distance from the upward tongue and an upward 10 groove formed in between the upward tongue and the upward flank wherein the upward groove is adapted to receive at least a part of a downward tongue of a second coupling part of an adjacent panel of the same type, wherein: ■ at least a part of a side of the upward tongue facing toward the 15 upward flank is inclined toward the upward flank ○ which second coupling part comprises a downward tongue, at least one downward flank lying at a distance from the downward tongue, and a downward groove formed in n the downward tongue and the downward flank, wherein the downward groove is adapted to receive at 20 least a part of an upward tongue of a first coupling part of an nt panel, wherein: ■ at least a part of a side of the downward tongue facing toward the downward flank is inclined toward the downward flank, wherein the second coupling part comprises a resilient upper bridge part ting 25 the rd tongue to the core of the panel, n the bridge part is configured to deform during coupling of adjacent panels, to widen the rd groove, facilitating introduction of the upward tongue into the widened downward groove; and wherein said bridge part is provided with at least one upper elongated slot, wherein the upper elongated slot has an open first end connecting to the downward groove, 30 and a closed second end, such that a weakened area is formed in said upper bridge part between said closed second end of said elongated slot and an upper side of said upper bridge part, facilitating deformation of said bridge part; and wherein the first coupling part comprises a resilient lower bridge part connecting the upward tongue to the core of the panel, n the bridge part is configured to 35 deform during coupling of the panels, to widen the upward groove temporarily, facilitating introduction of the rd tongue in the d upward , and wherein said lower bridge part is provided with at least one lower elongated slot, wherein the lower elongated slot has an open first end connecting to the upward groove, and a closed second end, such that a weakened area is formed in said lower 5 bridge part between said closed second end of said lower elongated slot and a lower side of said lower bridge part, facilitating deformation of said lower bridge part.
2. A panel according to claim 1, wherein the longitudinal axis of the upper elongated slot is directed towards a direction dicular to a plane defined by the 10 core, such that said direction perpendicular to the plane defined by the core and the longitudinal axis ect.
3. A panel according to any one of the preceding claims, wherein the open first end of the upper elongated slot is arranged at the tion between the bridge part 15 and the core, or at the transition between the bridge part and the downward flank.
4. A panel according to any one of the preceding claims, wherein a part of a side of the upward tongue facing toward the upward flank forms an upward aligning edge for the purpose of coupling the first coupling part to a second coupling part of an 20 adjacent panel.
5. A panel as claimed in claim 4 wherein the upward aligning edge is a flat, inclined upward aligning edge. 25
6. A panel according to any one of the preceding claims, wherein at least a part of a side of the upward tongue facing away from the upward flank is provided with a first locking element, and wherein the downward flank is provided with a second locking element configured to co-act with a first g element of an adjacent panel. 30
7. A panel ing to any one of the preceding claims, wherein the upper elongated slot is provided with an elastic insert, such as a rubber insert, preferably configured to co-act in a sealing manner with an upward tongue of an adjacent panel.
8. A panel according to any one of the preceding claims, n that the 35 weakened area of the bridge part formed in between the closed second end of the upper elongated slot and an upper side of said bridge part forms the weakest area of the bridge part.
9. A panel according to any one of the preceding claims, wherein the distance 5 between the closed second end of the upper elongated slot and an upper side of said bridge part is less than half the ess of the core of the panel.
10. A panel as claimed in claim 9 wherein the distance between the closed second end of the upper elongated slot and an upper side of said bridge part is less than a 10 third of the thickness of the core of the panel.
11. A panel according to any one of the preceding claims, wherein the open first end of the upper elongated slot is located at a distance from both the downward flank and the downward tongue.
12. A panel according to any one of the preceding claims, wherein a lower side of the bridge part of the second ng part defines an upper side of the downward groove, wherein said lower side of the bridge part is at least partially inclined, and preferably s downward towards the core of the panel, wherein, preferably, the 20 upper side of the upward tongue is at least partially inclined, n the ation of the upper side of the upward tongue and the inclination of the lower side of the bridge part of the second coupling part are substantially similar, wherein preferably both inclinations mutually enclose an angle between 0 and 5 degrees. 25
13. A panel according to any one of the ing claims, wherein the upper elongated slot has a length which is at least three times the width of the slot; and wherein the closed second end of the upper elongated slot has a rounded shape.
14. A panel according to any one of the preceding claims, wherein the panel is 30 elongated, and wherein the first and second ng parts are provided on the short edges of the panel, and wherein, preferably, the opposite long edges of the panel are provided with coupling parts that allow that two such panels can be coupled to each other by means of an angling movement.
15. A panel according to claim 14, wherein the first and second coupling parts of a first and second panel are configured to be coupled with a zipping .
16. A panel as claimed in claim 15, wherein the first and second coupling parts are 5 configured to be coupled during ng of a second and third panel at the long edges by means of said angling movement.
17. A panel according to any one of claims 1-13, wherein the panel is elongated, and wherein the first and second coupling parts are provided on the long edges of 10 the panel, and wherein te long edges of the panel are provided with coupling parts that allow that a first panel and a second panel can be coupled to each other by means of an angling movement, during which angling movement the first coupling part of said second panel and the second coupling part of a third panel are configured to be coupled with a g motion.
18. A panel as claimed in any one of the ing claims, wherein the panel is a floor panel.
19. A covering comprising a plurality of interconnected panels according to any one 20 of claims 1 to 17.
20. A floor covering comprising a plurality of interconnected panels according to claim 18.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL2018781 | 2017-04-26 | ||
NL2018781A NL2018781B1 (en) | 2017-04-26 | 2017-04-26 | Panel and covering |
PCT/NL2018/050272 WO2018199756A1 (en) | 2017-04-26 | 2018-04-26 | Panel and covering |
Publications (2)
Publication Number | Publication Date |
---|---|
NZ758601A NZ758601A (en) | 2021-11-26 |
NZ758601B2 true NZ758601B2 (en) | 2022-03-01 |
Family
ID=
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