NZ757594A - Mixer drum washing apparatus - Google Patents
Mixer drum washing apparatusInfo
- Publication number
- NZ757594A NZ757594A NZ757594A NZ75759419A NZ757594A NZ 757594 A NZ757594 A NZ 757594A NZ 757594 A NZ757594 A NZ 757594A NZ 75759419 A NZ75759419 A NZ 75759419A NZ 757594 A NZ757594 A NZ 757594A
- Authority
- NZ
- New Zealand
- Prior art keywords
- rotational speed
- mixer drum
- washing
- charging
- discharging
- Prior art date
Links
- 238000005406 washing Methods 0.000 title claims abstract description 356
- 238000007599 discharging Methods 0.000 claims description 54
- 239000012530 fluid Substances 0.000 claims description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 44
- 238000000034 method Methods 0.000 description 33
- 230000003247 decreasing Effects 0.000 description 28
- 238000010586 diagram Methods 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 5
- 230000000875 corresponding Effects 0.000 description 4
- 239000000203 mixture Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006011 modification reaction Methods 0.000 description 2
- 230000001629 suppression Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Abstract
The controller of the mixer drum washing apparatus controls the driving device so that the rotational speed of the mixer drum changes according to the target washing pattern in which the target rotational speed of the mixer drum at the time of washing is set. The target rotational speed of the mixer drum of the target washing pattern is set so as to increase to the charging-side washing rotational speed DN1 and the discharging-side washing rotational speed DN2 at a predetermined time change rate, or to decrease from the charging-side washing rotational speed DN1 and the discharging-side washing rotational speed DN2 at a predetermined time change rate. drum of the target washing pattern is set so as to increase to the charging-side washing rotational speed DN1 and the discharging-side washing rotational speed DN2 at a predetermined time change rate, or to decrease from the charging-side washing rotational speed DN1 and the discharging-side washing rotational speed DN2 at a predetermined time change rate.
Description
MIXER DRUM WASHING APPARATUS
TECHNICAL FIELD
The present invention relates to a mixer drum washing
apparatus for a mixer vehicle.
BACKGROUND ART
JP2002-67782A discloses a mixer drum washing apparatus
for washing a mixer drum of a mixer vehicle. In this mixer drum
washing apparatus, the inside of the mixer drum is washed by
repeating the rotation in the charging direction and the rotation in the
discharging direction.
SUMMARY OF INVENTION
In the mixer drum washing apparatus described in
JP2002-67782A, the rotational direction of the mixer drum is
switched so as to rotate at a predetermined rotational speed in the
discharging direction from a state in which the mixer drum is rotated
at a predetermined rotational speed in the charging direction. When
the rotational direction of the mixer drum is simply switched in this
manner, the vehicle may vibrate largely due to the impact at the time
of switching.
The present invention has been made in view of the
above-mentioned problems, and it is an object of the present invention
to suppress vibration of a vehicle which occurs when a mixer drum is
washed.
The present invention is characterized in that a mixer drum
washing apparatus includes: a mixer drum rotatably mounted on the
vehicle; a driving device capable of rotationally driving the mixer drum
in a charging direction and a discharging direction; and a controller
that controls an operation of the driving device, when a washing
instruction for the mixer drum is input, so as to alternately repeat a
charging direction rotation in which the mixer drum rotates in the
charging direction at a predetermined charging-side washing
rotational speed and a discharging direction rotation in which the
mixer drum rotates in the discharging direction at a predetermined
discharging-side washing rotational speed. The controller has a
target washing pattern in which a target rotational speed of the mixer
drum at the time of washing is set, and controls the driving device so
that a rotational speed of the mixer drum changes according to a
target washing pattern. The target rotational speed of the mixer
drum in the target washing pattern is set so as to increase to the
charging-side washing rotational speed and the discharging-side
washing rotational speed at a predetermined time change rate, or to
decrease from the charging-side washing rotational speed and the
discharging-side washing rotational speed at a predetermined time
change rate.
According to the present invention, the rotational speed of
the mixer drum at the time of washing the mixer drum is controlled so
as to increase to the charging-side washing rotational speed and the
discharging-side washing rotational speed at a predetermined time
change rate, or to decrease from the charging-side washing rotational
speed and the discharging-side washing rotational speed at a
predetermined time change rate. Thus, at least before and after the
switchover of the rotational direction of the mixer drum, the rotational
speed of the mixer drum is controlled so as to gradually change with
the passage of time and thereby sudden switchover of the rotational
direction of the mixer drum is restrained.
The present invention is characterized in that the target
rotational speed of the mixer drum in the target washing pattern is set
so as to increase to the charging-side washing rotational speed and
the discharging-side washing rotational speed at a predetermined first
time change rate, and to decrease from the charging-side washing
rotational speed and the discharging-side washing rotational speed at
a predetermined second time change rate that is different from the
first time change rate.
According to the present invention, the rotational speed of
the mixer drum at the time of washing the mixer drum is controlled so
as to increase to the charging-side washing rotational speed and the
discharging-side washing rotational speed at the first time change
rate, and to decrease from the charging-side washing rotational speed
and the discharging-side washing rotational speed at the second time
change rate that is different from the first time change rate. As
described above, by making the time change rate different between the
case where the rotational speed of the mixer drum increases to the
charging-side washing rotational speed and the discharging-side
washing rotational speed and the case where the rotational speed of
the mixer drum decreases from the charging-side washing rotational
speed and the discharging-side washing rotational speed, it is
possible to achieve both the improvement of the washing power and
the reduction of the impact at the time of switching the rotational
direction of the mixer drum.
The present invention is characterized in that the first time
change rate is larger than the second time change rate.
In the present invention, the first time change rate is set to
be larger than the second time change rate. In this manner, the
washing power can be improved by increasing the time change rate of
the target rotational speed when the rotational speed of the mixer
drum increases to the charging-side washing rotational speed and the
discharging-side washing rotational speed, and by decreasing the time
change rate of the target rotational speed when the rotational speed of
the mixer drum decreases from the charging-side washing rotational
speed and the discharging-side washing rotational speed, the impact
at the time of switching the rotational direction of the mixer drum can
be reduced.
The present invention is characterized in that the target
washing pattern includes a start pattern in which a target rotational
speed of the mixer drum after starting washing of the mixer drum until
the rotational speed of the mixer drum reaches the charging-side
washing rotational speed is set, and the target rotational speed of the
mixer drum in the start pattern is set to increase at a predetermined
third time change rate toward the charging-side washing rotational
speed and further increase at a predetermined fourth time change rate
which is different from the third time change rate before reaching the
charging-side washing rotational speed.
In the present invention, the time change rate of the target
rotational speed of the mixer drum is changed until the washing of the
mixer drum is started and the rotational speed of the mixer drum
reaches the charging-side washing rotational speed. As described
above, by changing the time change rate, the rotational speed of the
mixer drum can slowly reach the charging-side washing rotational
speed, and as a result, the vibration of the vehicle which occurs when
the rotational speed of the mixer drum reaches the charging-side
washing rotational speed can be reduced.
The present invention is characterized in that the fourth
time change rate is smaller than the third time change rate.
According to the present invention, the time change rate of
the target rotational speed of the mixer drum before reaching the
charging-side washing rotational speed is set small. In this manner,
by reducing the time change rate of the target rotational speed of the
mixer drum before reaching the charging-side washing rotational
speed, the rotational speed of the mixer drum can slowly reach the
charging-side washing rotational speed, and as a result, it is possible
to reduce vibration of the vehicle which occurs when the rotational
speed of the mixer drum reaches the charging-side washing rotational
speed.
The invention is characterized in that the controller changes
a time for rotating the mixer drum in the discharging direction
according to the amount of washing fluid charged into the mixer
drum.
In the present invention, the time to rotate the mixer drum in
the discharging direction is changed in accordance with the amount of
washing fluid charged into the mixer drum. In this manner, by
changing the time for rotating the mixer drum in the discharging
direction in accordance with the amount of the washing fluid charged
into the mixer drum, it is possible to efficiently remove the deposits
adhering to the vicinity of the opening while preventing the washing
fluid from overflowing from the opening of the mixer drum.
The present invention is characterized in that the
discharging-side washing rotational speed is set to be smaller than
the charging-side washing rotational speed.
In the present invention, the discharging-side washing
rotational speed is set to be smaller than the charging-side washing
rotational speed. In this manner, by setting the discharging-side
washing rotational speed to be smaller than the charging-side
washing rotational speed, it is possible to prevent the washing fluid
from overflowing from the opening of the mixer drum, and by providing
a difference between the charging-side washing rotational speed and
the discharging-side washing rotational speed, it is possible to make
the flow of the washing fluid moving in the mixer drum slower or faster
and to improve the washing power.
The present invention is characterized in that the controller
rotates the mixer drum by repeatedly performing a plurality of cycles
from the start of the charging direction rotation to the end of the
discharging direction rotation as one cycle, and changes at least one
of the charging-side washing rotational speed and the
discharging-side washing rotational speed for each cycle.
In the present invention, at least one of the charging-side
washing rotational speed and the discharging-side washing rotational
speed is changed for each cycle. In this manner, by changing the
charging-side washing rotational speed and the discharging-side
washing rotational speed for each cycle, the flow of the washing fluid
moving in the mixer drum can be made slower and faster, and the
washing power can be improved.
BRIEF DESCRIPTION OF DRAWINGS
is a side view of a mixer vehicle to which a mixer drum
washing apparatus according to an embodiment of the present
invention is applied;
is a block diagram showing a hardware configuration of a
mixer drum washing apparatus according to an embodiment of the
present invention;
is a diagram showing a washing pattern by a mixer drum
washing apparatus according to an embodiment of the present
invention;
is an enlarged view showing a start part of a washing
pattern by the mixer drum washing apparatus according to the
embodiment of the present invention;
is an enlarged view of a part of a washing pattern by the
mixer drum washing apparatus according to the embodiment of the
present invention;
is a flow chart showing a processing procedure when
washing the mixer drum in the mixer drum washing apparatus
according to an embodiment of the present invention; and
is a view showing a modification of the washing pattern by
the mixer drum washing apparatus according to the embodiment of
the present invention.
DESCRIPTION OF EMBODIMENTS
Embodiments of the present invention will be described
below with reference to the drawings.
First, an overall configuration of a mixer vehicle 1 to which a
mixer drum washing apparatus 100 according to an embodiment of
the present invention is applied will be described with reference to
FIGS. 1 and 2. is a schematic diagram showing a side surface
of a mixer vehicle 1, and is a block diagram showing a hardware
configuration of a mixer drum washing apparatus 100.
The mixer vehicle 1 is a vehicle for transporting so-called
ready-mixed concrete such as mortar charged into the mixer drum 2.
In the following description, a case where the mixer vehicle 1 loads
ready-mixed concrete as a load will be described.
As shown in the mixer vehicle 1 is a vehicle including
a cab 11 and a frame 3, and includes a mixer drum 2 mounted on the
frame 3 and capable of mounting a ready-mixed concrete, a driving
device 4 for driving the mixer drum 2 to rotate, and a controller 20 for
controlling the rotation of the mixer drum 2.
Mixer drum 2 is a bottomed cylindrical container mounted to
rotate on the frame 3, an opening 2a to be used to charge and
discharge the ready-mixed concrete is provided at the rear end. The
mixer drum 2 is mounted so as to be inclined so that the rotational
axis O thereof becomes gradually higher from the front portion toward
the rear portion of the vehicle. In the mixer drum 2, a drum blade
(not shown) is spirally disposed along the inner wall surface of the
drum, and the drum blade rotates together with the mixer drum 2,
thereby the ready-mixed concrete loaded in the mixer drum 2 is
agitated or the like.
A hopper 16 is provided at a rear upper portion of the
opening 2a of the mixer drum 2. The ready-mixed concrete charged
into the mixer vehicle 1 in the ready-mixed concrete plant is guided to
the opening 2a by the hopper 16. A flow guide 17 and a chute 18 are
provided at a rear lower portion of the opening 2a of the mixer drum 2.
The ready-mixed concrete discharged from the opening 2a is guided to
the chute 18 by the flow guide 17, and discharged in a predetermined
direction by the chute 18.
The mixer drum 2 is rotationally driven via a driving device 4
using an engine 10 for driving as a power source mounted on the
mixer vehicle 1. The driving device 4 is a hydraulic device that is
driven by the rotation of the engine 10 and rotationally drives the
mixer drum 2 by the fluid pressure of the working fluid.
As shown in the engine 10 has a throttle valve 10a for
adjusting the output and the rotational speed of the engine 10. The
opening degree of the throttle valve 10a is controlled by the controller
via an actuator (not shown) when the driving device 4 is driven by
the engine 10. Further, the engine 10 is provided with a rotation
sensor 10b that detects the rotational speed of the engine 10 and
outputs a signal corresponding to the detected rotational speed to the
controller 20.
The rotational speed of the engine 10 when driving the
driving device 4 is controlled by the controller 20 via the throttle valve
10a so that the rotational speed detected by the rotation sensor 10b
becomes a predetermined speed. The rotation sensor 10b may detect
the rotational speed of the PTO shaft 9 and the drive shaft 8, which are
input shafts of the driving device 4.
Rotation of the engine 10 is transmitted to the driving device
4 via a PTO shaft 9 (PTO: Power take-off) which constantly extracts
power from the engine 10, and a drive shaft 8 (see which
connects the PTO shaft 9 and the driving device 4.
The driving device 4 includes a hydraulic pump 5 driven by
an engine 10 to discharge hydraulic fluid as a working fluid, and a
hydraulic motor 6 driven by hydraulic fluid supplied from the
hydraulic pump 5 to drive the mixer drum 2 to rotate. In the driving
device 4, other incompressible fluid may be used as the working fluid
instead of the hydraulic fluid.
The hydraulic pump 5 is a swash plate type axial piston
pump in which the discharge amount and the discharging direction
are changed in accordance with the tilt angle of a swash plate (not
shown), and includes a capacity detecting sensor 5a for detecting the
discharge amount and the discharging direction of the hydraulic
pump 5, and a solenoid valve 5b for adjusting the tilt angle of the
swash plate. The capacity detecting sensor 5a outputs signals
corresponding to the detected discharge amount to the controller 20.
The discharge quantity and the discharging direction of the hydraulic
pump 5 are changed by switching the solenoid valve 5b by the
controller 20. The hydraulic pump 5 may be a swash plate type axial
piston pump in which the discharge amount is changed in accordance
with the inclination angle of the swash plate and the discharging
direction is changed by a discharging direction switching valve.
The hydraulic pump 5 is provided with a pressure sensor 5c
for detecting the discharge pressure of the hydraulic pump 5. The
pressure sensor 5c outputs signals corresponding to the detected
pressure of the hydraulic fluid to the controller 20. The pressure
sensor 5c may be provided in the hydraulic motor 6 to detect the
pressure of the hydraulic fluid supplied from the hydraulic pump 5 to
the hydraulic motor 6. In this manner, the pressure sensor 5c
detects the pressure of the hydraulic fluid in the driving device 4.
The hydraulic motor 6 is a swash plate type axial piston
motor whose displacement is changed in accordance with the
inclination angle of a swash plate (not shown), and has a solenoid
valve 6b for adjusting the inclination angle of the swash plate. By
switching the solenoid valve 6b by the controller 20, the displacement
of the hydraulic motor 6 is switched between two stages: a small
displacement for high-speed rotation and a large displacement for
normal rotation. The hydraulic motor 6 may be a swash plate type
axial piston motor whose capacity can be continuously changed from a
small capacity to a large capacity.
Further, the hydraulic motor 6 is provided with a rotation
sensor 6a for detecting a rotational direction and a rotational speed of
an output shaft (not shown) of the hydraulic motor 6. The rotation
sensor 6a outputs signals corresponding to the detected rotational
direction and rotational speed of the output shafts to the controller
In the driving device 4 configured as described above, the
hydraulic motor 6 is rotated by the hydraulic oil discharged from the
hydraulic pump 5 being supplied to the hydraulic motor 6, and the
rotational speed of the hydraulic motor 6 is changed in accordance
with the amount of supplied oil and the inclination angle of the swash
plate of the hydraulic motor 6. The rotational direction of the
hydraulic motor 6 is switched by switching the discharging direction
in the hydraulic pump 5.
The rotation of the hydraulic motor 6 of the driving device 4
is transmitted to the mixer drum 2 via the reduction gear 7, whereby
the rotational direction of the mixer drum 2 can be switched between
the charging direction, which is the normal rotational direction, and
the discharging direction, which is the reverse rotational direction,
and the rotational speed of the mixer drum 2 can be increased or
decreased.
When the mixer drum 2 is rotationally driven in the charging
direction, the ready-mixed concrete in the mixer drum 2 moves
forward while being agitated by the drum blade. On the other hand,
when the mixer drum 2 is rotationally driven in the discharging
direction, the ready-mixed concrete in the mixer drum 2 moves
backward while being agitated by the drum blade.
By rotating the mixer drum 2 in the discharging direction
which is the opposite direction to the charging direction in this
manner, the ready-mixed concrete can be discharged from the opening
2a of the mixer drum 2. The ready-mixed concrete discharged from
the mixer drum 2 is guided to a predetermined position via a flow
guide 17 and a chute 18.
When the ready-mixed concrete is charged into the mixer
drum 2 via the hopper 16, the mixer drum 2 is rotated at a higher
speed than that at the time of stirring in the charging direction, so
that the charged ready-mixed concrete is quickly moved to the front of
the mixer drum 2.
In the driving device 4 having the above-described
configuration, since the hydraulic pump 5 is driven to rotate by the
power constantly extracted from the engine 10 via the PTO shaft 9, the
rotational speed of the hydraulic pump 5 is affected by the change in
the rotational speed of the engine 10 for driving according to the
running state of the vehicle. Therefore, in the mixer vehicle 1, the
rotational speed of the hydraulic motor 6 is controlled by the
controller 20 so that the rotational speed of the mixer drum 2 becomes
the target rotational speed. The drive source for rotationally driving
the hydraulic pump 5 is not limited to the engine 10 for driving, and
may be an auxiliary engine or an electric motor that is not used for
running.
The controller 20 is composed of a microcomputer including
a CPU (Central Processing Unit), a ROM (Read Only Memory), a RAM
(Random Access Memory), an I/O interface (Input/Output Interface),
and the like. The RAM stores data in the processing of the CPU, the
ROM stores a control program of the CPU and the like in advance, and
the I/O interface is used for input/output of information to/from a
connected device. The operation of the driving device 4 is controlled
by operating the CPU, the RAM, and the like in accordance with a
program stored in the ROM.
The controller 20 is disposed in the cab 11 together with the
parking brake 31 and the operating device 32 for operating the mixer
drum 2. In addition, the controller 20 is provided with a display unit
20a for displaying the state of the mixer drum 2 in the flashing state of
the character code or the lamp, and the operator or the maintenance
operator can confirm, for example, the kind of abnormal state in the
control state of the mixer drum 2 by viewing the display of the display
unit 20a.
The parking brake 31 is provided with a detector (not shown)
for detecting the lever position of the parking brake 31. When the
parking brake 31 is applied, a stop signal is output from the detector
to the controller 20.
The operating device 32 is provided with a knob-type
operating switch 32a for switching the rotational direction and the
rotational speed of the mixer drum 2, an input unit 32b to which a
washing setting to be described later is input by an operator, an
emergency stop switch 32c for stopping the rotation of the mixer drum
2 in an emergency, and a washing switch 32d for automatically
washing and rotating the mixer drum 2. In order to enable the mixer
drum 2 to be operated outside the mixer vehicle 1, an operating device
similar to the operating device 32 may be disposed at the rear portion
of the mixer vehicle 1. When the operating device 32 is installed in a
place easier to see than the controller 20, the display unit 20a may be
provided on the operating device 32.
When the operator operates the operating switch 32a, the
controller 20 sets a target rotation state such as the rotational
direction and the target rotational speed of the mixer drum 2 in
accordance with the operation direction and the operation amount of
the operating switch 32a, and controls the driving device 4 and the
engine 10 so that the rotation state of the mixer drum 2 becomes the
target rotation state.
Specifically, since the rotation state of the mixer drum 2
correlates with the rotation state of the hydraulic motor 6, the
controller 20 switches the discharging direction of the hydraulic pump
via the solenoid valve 5b so that the rotational direction signals of
the hydraulic motor 6 inputted through the rotation sensor 6a become
the desired rotational direction. In addition, the controller 20
appropriately changes the discharge amount of the hydraulic pump 5
via the solenoid valve 5b and appropriately changes the displacement
of the hydraulic motor 6 via the solenoid valve 6b so that the
rotational speed signal of the hydraulic motor 6 inputted via the
rotation sensor 6a becomes a desired magnitude.
When the emergency stop switch 32c is operated by the
operator, the controller 20 controls the driving device 4 to stop the
rotation of the mixer drum 2.
Further, when the washing switch 32d is operated by the
operator, the controller 20 controls the driving device 4 so as to
alternately repeat the charging direction rotation for rotating the
mixer drum 2 in the charging direction at a predetermined
charging-side washing rotational speed DN1 and the discharging
direction rotation for rotating the mixer drum 2 in the discharging
direction at a predetermined discharging-side washing rotational
speed DN2. As described above, when the operator operates the
washing switch 32d, the mixer drum washing apparatus 100 performs
washing of the mixer drum 2.
Hereinafter, the washing of the mixer drum 2 by the mixer
drum washing apparatus 100 will be described in detail with reference
to FIGS. 2 to 6. is a block diagram showing a hardware
configuration of the mixer drum washing apparatus 100, FIGS. 3 to 5
are diagrams showing a washing pattern by the mixer drum washing
apparatus 100, and is a flowchart showing a processing
procedure when the mixer drum 2 is washed in the mixer drum
washing apparatus 100.
As shown in the mixer drum washing apparatus 100
for washing mixer drum 2 is mainly composed of a mixer drum 2
rotatably mounted on the vehicle, a driving device 4 capable of
rotationally driving the mixer drum 2 in the charging direction and the
discharging direction, and controller 20 that controls the operation of
the driving device 4, when an instruction to wash the mixer drum 2 is
input, so as to alternately repeat the charging direction rotation in
which the mixer drum 2 rotates in the charging direction and the
discharging direction rotation in which the mixer drum 2 rotates in
the discharging direction. The description of each configuration is
omitted because it has been described above.
The ROM of the controller 20 stores a target washing pattern
in which a target change of the rotational speed of the mixer drum 2 at
the time of washing the mixer drum 2 is set, as shown in in
order to perform washing of the mixer drum 2. The ROM of the
controller 20 stores a target change of the rotational speed of the
engine 10 when the mixer drum 2 is washed in accordance with the
target washing pattern as shown in
The target washing pattern is composed of three patterns: a
start pattern PS in which a target transition of the rotational speed of
the mixer drum 2 at the time of starting washing is set; a washing
pattern PW in which a target transition of the rotational speed of the
mixer drum 2 at the time of washing is set; and an end pattern PE in
which a target transition of the rotational speed of the mixer drum 2 at
the time of finishing washing is set.
The washing pattern PW is a combination of a charging
direction rotation pattern 41 for rotating the mixer drum 2 in the
charging direction and a discharging direction rotation pattern 42 for
rotating the mixer drum 2 in the output direction.
The charging direction rotation pattern 41 is a process of
vigorously moving water input into the mixer drum 2 as a washing
fluid toward the front of the mixer drum 2. The charging direction
rotation pattern 41 includes the charge increasing section 41a in
which the rotational speed increases toward the charging-side
washing rotational speed DN1, the charge constant section 41b in
which the rotational speed becomes the charging-side washing
rotational speed DN1, and the charge decreasing section 41c in which
the rotational speed decreases from the charging-side washing
rotational speed DN1.
The discharging direction rotation pattern 42 is a process of
vigorously transferring the water charged into the mixer drum 2
toward the opening 2a of the mixer drum 2. The discharging
direction rotation pattern 42 includes the discharge increasing
section 42a in which the rotational speed increases toward the
discharging-side washing rotational speed DN2, the discharge
constant section 42b in which the rotational speed becomes the
discharging-side washing rotational speed DN2, and the discharge
decreasing section 42c in which the rotational speed decreases from
the discharging-side washing rotational speed DN2. The
charging-side washing rotational speed DN1 and the discharging-side
washing rotational speed DN2 may be set to the same rotational speed
or may be different rotational speed.
The start pattern PS is substantially the same as the
combination of the charging direction rotation pattern 41 and the
discharging direction rotation pattern 42 of the washing pattern PW,
and the end pattern PE is the same as the charging direction rotation
pattern 41 of the washing pattern PW.
In accordance with the target washing pattern set in this
manner, the mixer drum 2 into which the water as the washing fluid is
input is repeatedly rotated in the charging direction and the
discharging direction, whereby the inside of the mixer drum 2 is
washed, and the water in the mixer drum 2 is collected in front of the
mixer drum 2 in the end pattern PE.
Here, if the target rotational speed is set to shift from the
charging-side washing rotational speed DN1 to zero rotation in the
charge decreasing section 41c of the charging direction rotation
pattern 41 without decreasing the target rotational speed at a
predetermined time change rate, and the target rotational speed is set
to shift from zero rotation to the discharging-side washing rotational
speed DN2 in the discharge increasing section 42a of the discharging
direction rotation pattern 42 without increasing the target rotational
speed at a predetermined time change rate, the rotational direction of
the mixer drum 2 changes suddenly.
When the rotational direction of the mixer drum 2 is rapidly
changed in this manner, the vehicle may swing largely due to the
impact. If the vehicle vibrates largely while the mixer drum 2 is
washed in this manner, the operator may feel danger, or may be
misunderstood or anxious that some trouble occurs in the mixer drum
washing apparatus 100.
This is the same when the target rotational speed is set to
shift from the discharging-side washing rotational speed DN2 to zero
rotation in the discharge decreasing section 42c of the discharging
direction rotation pattern 42, and the target rotational speed is set to
shift from zero rotation to the charging-side washing rotational speed
DN1 in the charge increasing section 41a of the charging direction
rotation pattern 41.
In the present embodiment, in order to suppress the large
vibration of the vehicle when washing the mixer drum 2, the target
rotational speed of the mixer drum 2 in the charge increasing section
41a and the discharge increasing section 42a is gradually increased at
the first time change rate, which is a predetermined time change rate,
and the target rotational speed of the mixer drum 2 in the charge
decreasing section 41c and the discharge decreasing section 42c is
gradually decreased at the second time change rate, which is a
predetermined time change rate.
If the target rotational speed of the mixer drum 2 in the
charge increasing section 41a, the charge decreasing section 41c, the
discharge increasing section 42a, and the discharge decreasing
section 42c is gradually changed with the elapse of time, it takes time
when the rotational direction of the mixer drum 2 is switched, as
compared with the case where the target rotational speed is
instantaneously changed, so that the rotational direction of the mixer
drum 2 is naturally slowly switched. As a result, it is possible to
suppress the vehicle from vibrating due to the impact caused by the
switching of the rotational direction of the mixer drum 2.
Although the first time change rate of the target rotational
speed in the charge increasing section 41a and the second time
change rate of the target rotational speed in the charge decreasing
section 41c may be the same, the first time change rate in the charge
increasing section 41a is set to be larger than the second time change
rate in the charge decreasing section 41c because it is preferable to
shorten the time until reaching the charging-side washing rotational
speed DN1 in order to encourage the flow of water in the mixer drum 2
and improve the washing power. For the same reason, the first time
change rate of the target rotational speed in the discharge increasing
section 42a is set to be larger than the second time change rate of the
target rotational speed in the discharge decreasing section 42c.
Also, when washing of the mixer drum 2 is started, as shown
in the rotational speed of the engine 10 also increases at the
same time as the rotational speed of the mixer drum 2, and it becomes
the washing rotational speed EN1 that is a predetermined rotational
speed from the idling state. As described above, when the increase in
the rotational speed of the engine 10 and the increase in the rotational
speed of the mixer drum 2 overlap, the vibration of the vehicle caused
by the rotational speed of the engine 10 reaching the washing
rotational speed EN1 and the vibration of the vehicle caused by the
rotational speed of the mixer drum 2 reaching the charging-side
washing rotational speed DN1 are superimposed, and as a result, the
vehicle may swing greatly.
In the present embodiment, the start pattern PS is set as
follows in order to suppress a large vibration of the vehicle when the
washing of the mixer drum 2 is started.
As shown in an enlarged view in the start pattern PS
has a first start pattern 43 for rotating the mixer drum 2 in the
charging direction together with the start of washing, and a second
start pattern 44 for rotating the mixer drum 2 in the discharging
direction following the first start pattern 43. The second start
pattern 44 is set in the same manner as the discharging direction
rotation pattern 42 of the washing pattern PW, and therefore the
description thereof is omitted.
The first start pattern 43 is a step of vigorously moving the
water charged into the mixer drum 2 as the washing fluid toward the
front of the mixer drum 2, similarly to the charging direction rotation
pattern 41 of the washing pattern PW.
The first start pattern 43 has a first charge increasing
section 43a in which the rotational speed increases from zero rotation
to the charging-side washing rotational speed DN1, a second charge
increasing section 43b in which the rotational speed is switched from
the first charge increasing section 43a prior to reaching the
charging-side washing rotational speed DN1, and an charge
decreasing section 43c in which the rotational speed decreases from
the charging-side washing rotational speed DN1.
The fourth time change rate, which is a predetermined time
change rate of the target rotational speed in the second charge
increasing section 43b, is set to be smaller than the third time change
rate, which is a predetermined time change rate of the target
rotational speed in the first charge increasing section 43a. The time
change rate of the target rotational speed in the charge decreasing
section 43c is the same as the time change rate of the charge
decreasing section 41c of the charging direction rotation pattern 41.
In this way, the fourth time change rate in the second charge
increasing section 43b is reduced, and before the rotational speed of
the mixer drum 2 reaches the charging-side washing rotational speed
DN1, the degree of increase in the rotational speed of the mixer drum
2 is made gentle, whereby the rotational speed of the mixer drum 2 is
prevented from overshooting, and the vibrations of the vehicles
generated when the rotational speed of the mixer drum 2 reaches the
charging-side washing rotational speed DN1 can be reduced.
As a result, even if an overshoot occurs and the vehicle
vibrates when the rotational speed of the engine 10 reaches the
rotational speed EN1 at the time of washing, the vibration of the
vehicle caused by the rotational speed of the mixer drum 2 reaching
the charging-side washing rotational speed DN1 is suppressed, so
that the vehicle is prevented from swinging greatly.
As shown in the timing at which the rotational speed
of the mixer drum 2 reaches the charging-side washing rotational
speed DN1 in the first start pattern 43 is set to be later than the timing
at which the rotational speed of the engine 10 reaches the washing
rotational speed EN1.
By setting the first start pattern 43 in this manner, even if
the vehicle slightly vibrates by the rotational speed of the mixer drum
2 reaching the charging-side washing rotational speed DN1, the
vehicle is restrained from swinging largely because the timing at
which the vibration occurs deviates from the timing at which the
vibration occurs due to the rotational speed of the engine 10 reaching
the washing rotational speed EN1.
In the first start pattern 43, the charge increasing section is
configured by two sections, but the charge increasing section may be
configured by three or more sections, and the rotational speed of the
mixer drum 2 may more slowly reach the charging-side washing
rotational speed DN1. Further, not only at the time of starting the
washing of the mixer drum 2, but also the charge increasing section
41a and the discharge increasing section 42a of the washing pattern
PW may be configured by a plurality of sections in the same manner as
the first start pattern 43, so that the rotational speed of the mixer
drum 2 slowly reaches the charging-side washing rotational speed
DN1 and the discharging-side washing rotational speed DN2.
In addition, in washing the mixer drum 2 by the mixer drum
washing apparatus 100, since the ready-mixed concrete adheres to
the vicinity of the opening 2a in particular in the mixer drum 2 after
the ready-mixed concrete has been discharged, it is preferable to
prolong the time of the discharging direction rotation pattern 42 in the
pattern during washing pattern PW, in particular, the time of the
discharge constant section 42b, and actively guide the water to the
vicinity of the opening 2a.
However, when the quantity of water charged into the mixer
drum 2 for washing is large, if the discharge constant section 42b is
lengthened, the water overflows from the opening 2a. On the other
hand, if the time of the discharge constant section 42b is limited to
prevent water from overflowing from the opening 2a, when the amount
of water charged into the mixer drum 2 is small, water is not guided to
the vicinity of the opening 2a, and as a result, it becomes difficult to
remove the ready-mixed concrete adhering to the vicinity of the
opening 2a.
In order to prevent the overflow of water from the opening 2a
or the inability to guide the water to the vicinity of the opening 2a
depending on the amount of the water charged into the mixer drum 2,
in the present embodiment, the time of the discharging direction
rotation pattern 42 in the washing pattern PW, in particular, the time
of the discharge constant section 42b is changed in accordance with
the amount of the water charged into the mixer drum 2.
More specifically, as shown in when the amount of
water charged into the mixer drum 2 is small, the washing pattern PW
is changed to a pattern indicated by a solid line in which the time of
the discharge constant section 42b is the first time T1, while when the
amount of water charged into the mixer drum 2 is large, the washing
pattern PW is changed to a pattern indicated by a broken line in which
the time of the discharge constant section 42b is the second time T2
shorter than the first time T1.
When the quantity of the water charged into the mixer drum
2 is small as described above, the time of the discharging direction
rotation pattern 42, particularly the time of the discharge constant
section 42b, is lengthened, so that the ready-mixed concrete adhering
to the vicinity of the opening 2a of the mixer drum 2 can be efficiently
removed with little water even in the area where the water is valuable.
Further, when the quantity of the water charged into the
mixer drum 2 is large, by shortening the time of the discharging
direction rotation pattern 42, particularly the time of the discharge
constant section 42b, it is possible to efficiently remove the
ready-mixed concrete adhering to the vicinity of the opening 2a while
preventing the water from overflowing from the opening 2a of the
mixer drum 2.
The relationship between the amount of water charged into
the mixer drum 2 and the time of the discharge constant section 42b is
stored in advance in the ROM as a map.
Instead of changing the time of the discharge constant
section 42b in accordance with the amount of water charged into the
mixer drum 2, the rotational speed of the mixer drum 2 in the
discharge constant section 42b may be changed. In this case, when
the amount of water is small, the centrifugal force is increased by
making a relatively high rotational speed to guide water to the vicinity
of the opening 2a of the mixer drum 2, and when the amount of water
is large, the centrifugal force is decreased by making a relatively low
rotational speed to prevent water from overflowing from the opening
2a of the mixer drum 2.
Next, with reference to the flowchart of a processing
procedure when the mixer drum 2 is washed by the mixer drum
washing apparatus 100 will be described.
First, in step S101, it is determined whether or not the
operator presses the washing switch 32d of the operating device 32.
When the washing switch 32d is not pressed, the process is once
finished, and when the washing switch 32d is pressed, the process
proceeds to step S102.
In step S102, it is determined whether or not the washing
setting has already been performed. The washing setting means the
number of times through executed cycle when one cycle is defined
from the start of the charging direction rotation pattern 41 to the end
of the discharging direction rotation pattern 42, and the amount of
water are charged into the mixer drum 2. In addition, the
charging-side washing rotational speed DN1 and the discharging-side
washing rotational speed DN2, the lengths of the sections 41a to 41c
and 42a to 42c, and the time change rate may be set.
If the washing setting has already been performed, the
process proceeds to step S104, and if the washing setting has not yet
been performed, the process proceeds to step S103.
In step S103, the operator inputs the washing setting such
as the quantity of water charged into the mixer drum 2 via the input
unit 32b of the operating device 32, the washing pattern, and the
number of repetitions of the washing pattern. When the inputting of
the washing setting is completed, the process proceeds to step S104.
When the input is completed, it is possible to omit the input of the
washing setting from the next time by selecting to perform the
washing with the same setting in the future.
In the following step S104, it is determined whether or not
there is an abnormality in the entire system of the mixer vehicle 1. If
there is any abnormality, the process proceeds to step S109 without
washing the mixer drum 2 for safety, and the reason why the washing
cannot be performed, specifically where the abnormality exists, is
displayed on the display unit 20a, and the process is temporarily
terminated. If there are no abnormalities, the process proceeds to
step S105.
In step S105, it is determined whether or not the mixer drum
2 is stopped. When the mixer drum 2 is rotating, there is a
possibility that ready-mixed concrete is still loaded in the mixer drum
2, and therefore, the process proceeds to step S109 without
performing washing of the mixer drum 2 for safety, and a message
indicating that washing is not possible because the mixer drum 2 is
rotating is displayed on the display unit 20a, and the process is once
terminated. When the mixer drum 2 is stopped, the process proceeds
to step S106.
In step S106, it is determined whether or not the parking
brake 31 is being applied. When the parking brake 31 is not applied,
the vehicle may move while the mixer drum 2 is being washed, and
therefore, the process proceeds to step S109 without washing the
mixer drum 2 for safety, and a message indicating that the vehicle
cannot be washed because the parking brake 31 is not applied is
displayed on the display unit 20a, and the process is temporarily
terminated. When the parking brake 31 is applied, the process
proceeds to step S107.
In step S107, it is determined whether or not ready-mixed
concrete is loaded in the mixer drum 2. More specifically, the
determination is made based on the detected values detected by the
pressure sensor 5c when the mixer drum 2 is slightly rotated. When
ready-mixed concrete is loaded in the mixer drum 2, the load for
rotating the mixer drum 2 is larger than that in the case where water
for washing is put in the mixer drum 2, and load fluctuation occurs
when the ready-mixed concrete slides in the mixer drum 2. Therefore,
when the detected value detected by the pressure sensor 5c is larger
than a predetermined value, or when the variation range of the
detected value is larger than a predetermined value, it can be
determined that ready-mixed concrete is loaded in the mixer drum 2.
When it is determined that the ready-mixed concrete is
loaded in the mixer drum 2, the mixer drum 2 cannot be washed, so
that the process proceeds to step S109, the fact that the ready-mixed
concrete is loaded in the mixer drum 2 is displayed on the display unit
20a, and the process is once terminated. When it is determined that
the ready-mixed concrete is not loaded in the mixer drum 2, the
process proceeds to step S108.
In step S108, the mixer drum 2 starts to be washed.
Specifically, the controller 20 controls the operation of the driving
device 4 and the rotational speed of the engine 10 so that the mixer
drum 2 rotates in accordance with the above-mentioned target
washing pattern.
In step S108, when the washing of the mixer drum 2 is
started, the process proceeds to step S110, and it is determined
whether or not the washing switch 32d of the operating device 32 is
pressed again by the operator. When any switch or the like is
operated after the washing of the mixer drum 2 is started, it is
considered that there is an intention to suspend or stop the washing
of the mixer drum 2, and therefore, when the washing switch 32d is
pressed again, the process proceeds to step S111 and the washing of
the mixer drum 2 is forcibly terminated. Then, since the washing
switch 32d is pressed, the fact that the washing is forcibly terminated
is displayed on the display unit 20a, and the processing is terminated.
If the washing switch 32d is not pressed again in step S110,
the process proceeds to step S112, and it is determined whether or not
the operator has operated the operating device 32. When some
operation is performed via the operating device 32 after the washing of
the mixer drum 2 is started, it is considered that there is an intention
to suspend or stop the washing of the mixer drum 2, and therefore,
when the operating device 32 is operated, the process proceeds to step
S111 and the washing of the mixer drum 2 is forcibly terminated.
Then, since the operating device 32 has been operated, the fact that
the washing has been forcibly terminated is displayed on the display
unit 20a, and the processing is terminated.
In step S112, when the operating device 32 is not operated,
the process proceeds to step S113, and it is determined whether or not
the emergency stop switch 32c is pressed by the operator. When the
emergency stop switch 32c is pressed, the process proceeds to step
S111, and the washing of the mixer drum 2 is forcibly terminated.
Then, since the emergency stop switch 32c is pressed, the fact that the
washing is forcibly terminated is displayed on the display unit 20a,
and the process is terminated. When the emergency stop switch 32c
is not pressed, the process proceeds to step S114.
In step S114, it is determined whether or not the set number
of cycles has been completed. If the set number of cycles has not yet
been reached, the process returns to step S110, and the mixer drum 2
is continuously washed. When the number of cycles reaches the set
number, the process proceeds to step S115, the fact that the washing
of the mixer drum 2 has been normally completed is displayed on the
display unit 20a, and the process is terminated.
In this manner, by rotating the mixer drum 2 in accordance
with the above-mentioned target washing pattern, the mixer drum 2
can be washed while suppressing vibration of the vehicle.
According to the above embodiment, the following effects are
obtained.
In the mixer drum washing apparatus 100, the target
rotational speed of the mixer drum 2 in the charge increasing section
41a and the discharge increasing section 42a is gradually increased at
a predetermined first time change rate, and the target rotational speed
of the mixer drum 2 in the charge decreasing section 41c and the
discharge decreasing section 42c is gradually decreased at a
predetermined second time change rate.
By setting the target rotational speed of the mixer drum 2 in
the charge increasing section 41a, the charge decreasing section 41c,
the discharge increasing section 42a, and the discharge decreasing
section 42c so as to gradually change with the passage of time, the
rotational speed of the mixer drum 2 is controlled so as to gradually
change with the passage of time before and after the rotational
direction of the mixer drum 2 is switched. As a result, when the
mixer drum 2 is washed, the rotational direction of the mixer drum 2
is restrained from being suddenly switched, and as a result, it is
possible to restrain the vehicle from being vibrated by the impact
caused by the switching of the rotational direction of the mixer drum
Hereinafter, a modification of the embodiment of the present
invention will be described.
In the above embodiment, as shown in the
charging-side washing rotational speed DN1 and the discharging-side
washing rotational speed DN2 are the same in the respective cycles.
Alternatively, as shown in the charging-side washing
rotational speed and the discharging-side washing rotational speed
may be changed for each cycle. Specifically, the rotational speed of
the charge constant section 41b is switched to the first charging-side
washing rotational speed DN3 having a relatively high rotational
speed and the second charging-side washing rotational speed DN5
having a relatively low rotational speed for each cycle, and the
rotational speed of the discharge constant section 42b is switched to
the first discharging-side washing rotational speed DN4 having a
relatively high rotational speed and the second discharging-side
washing rotational speed DN6 having a relatively low rotational speed
for each cycle.
By switching the washing rotational speed per cycle in this
manner, the flow of the water moving in the mixer drum 2 can be made
slow and fast, and as a result, the wash power can be improved.
In the above embodiment, the charging-side washing
rotational speed DN1 and the discharging-side washing rotational
speed DN2 are set to the same rotational speed. Alternatively, the
discharging-side washing rotational speed DN2 may be set to a
rotational speed lower than the charging-side washing rotational
speed DN1. In this manner, by setting the discharging-side washing
rotational speed DN2 to a relatively low rotational speed, it is possible
to reliably prevent water from overflowing from the opening 2a of the
mixer drum 2, and by setting a difference between the charging-side
washing rotational speed DN1 and the discharging-side washing
rotational speed DN2, the flow of water moving in the mixer drum 2
can be made slow and fast, and as a result, it is possible to improve
the washing power.
In the above embodiment, the target rotational speed of the
mixer drum 2 in the charge increasing section 41a and the discharge
increasing section 42a changes linearly at a constant time change rate.
Alternatively, the time change rate of the target rotational speed of the
mixer drum 2 in the charge increasing section 41a and the discharge
increasing section 42a may be changed stepwise or continuously, for
example, may be changed so as to gradually decrease as the
charging-side washing rotational speed DN1 and the discharging-side
washing rotational speed DN2 are approached. In addition, the time
change rate of the target rotational speed of the mixer drum 2 in the
charge decreasing section 41c and the discharge decreasing section
42c may also be changed stepwise or continuously.
In the washing pattern PW in the above embodiment, the
charging direction rotation pattern 41 and the discharging direction
rotation pattern 42 are alternately repeated. Alternatively, the
washing pattern PW may alternately repeat the charging direction
rotation pattern 41 and the stop state, may alternately repeat the
discharging direction rotation pattern 42 and the stop state, or may be
a combination thereof. Further, the start pattern PS may also be
temporarily stopped after being rotated in the charging direction, or
may be temporarily stopped after being rotated in the discharging
direction. The end pattern PE is not limited to the same as the
charging direction rotation pattern 41, and may be the same as the
discharging direction rotation pattern 42.
Further, in the above embodiment, information on the end of
the washing of the mixer drum 2 is displayed on the display unit 20a.
Alternatively, a monitor capable of displaying information on the
washing process and the washing setting of the mixer drum 2 by
characters or images may be provided on the operating device 32
together with the input unit 32b.
Hereinafter, configurations, functions, and effects of the
embodiments of the present invention will be collectively described.
The mixer drum washing apparatus 100 includes: a mixer
drum 2 rotatably mounted on the vehicle; a driving device 4 capable of
rotationally driving the mixer drum 2 in the charging direction and the
discharging direction; and a controller 20 that controls the operation
of the driving device 4, when a washing instruction for the mixer drum
2 is input, so as to alternately repeat the charging direction rotation in
which the mixer drum 2 rotates in the charging direction at a
predetermined charging-side washing rotational speed DN1 and the
discharging direction rotation in which the mixer drum 2 rotates in
the discharging direction at a predetermined discharging-side
washing rotational speed DN2. The controller 20 has a target
washing pattern in which the target rotational speed of the mixer
drum 2 at the time of washing is set, and controls the driving device 4
so that the rotational speed of the mixer drum 2 changes according to
the target washing pattern. The target rotational speed of the mixer
drum 2 in the target washing pattern is set so as to increase to the
charging-side washing rotational speed DN1 and the discharging-side
washing rotational speed DN2 at a predetermined time change rate, or
to decrease from the charging-side washing rotational speed DN1 and
the discharging-side washing rotational speed DN2 at a
predetermined time change rate.
In this configuration, the rotational speed of the mixer drum
2 at the time of washing the mixer drum 2 is controlled so as to
increase to the charging-side washing rotational speed DN1 and the
discharging-side washing rotational speed DN2 at a predetermined
time change rate, or to decrease from the charging-side washing
rotational speed DN1 and the discharging-side washing rotational
speed DN2 at a predetermined time change rate. Thus, at least
before and after the switchover of the rotational direction of the mixer
drum 2, the rotational speed of the mixer drum 2 is controlled so as to
gradually change with the passage of time and thereby sudden
switchover of the rotational direction of the mixer drum 2 is restrained.
As a result, it is possible to suppress the vehicle from vibrating due to
the impact caused by the switching of the rotational direction of the
mixer drum 2.
In addition, the target rotational speed of the mixer drum 2
in the target washing pattern is set so as to increase to the
charging-side washing rotational speed DN1 and the discharging-side
washing rotational speed DN2 at a predetermined first time change
rate, and to decrease from the charging-side washing rotational speed
DN1 and the discharging-side washing rotational speed DN2 at a
predetermined second time change rate that is different from the first
time change rate.
If the time change rate of the rotational speed of the mixer
drum 2 is increased, the flow of the water moving in the mixer drum 2
becomes vigorous and the washing power can be improved, while if the
time change rate is decreased, the impact at the time of switching of
the rotational direction of the mixer drum 2 can be alleviated. In this
configuration, the rotational speed of the mixer drum 2 at the time of
washing the mixer drum 2 is controlled so as to increase to the
charging-side washing rotational speed DN1 and the discharging-side
washing rotational speed DN2 at the first time change rate, and to
decrease from the charging-side washing rotational speed DN1 and
the discharging-side washing rotational speed DN2 at the second time
change rate that is different from the first time change rate. As
described above, by making the time change rate different between the
case where the rotational speed of the mixer drum 2 increase to the
charging-side washing rotational speed DN1 and the discharging-side
washing rotational speed DN2 and the case where the rotational speed
of the mixer drum decreases from the charging-side washing
rotational speed DN1 and the discharging-side washing rotational
speed DN2, it is possible to achieve both improvement of the washing
power and the reduction of the impact at the time of switching the
rotational direction of the mixer drum 2.
The first time change rate is set to be larger than the second
time change rate.
In this configuration, the time change rate of the target
rotational speed when the rotational speed of the mixer drum 2 is
increased to the charging-side washing rotational speed DN1 and the
discharging-side washing rotational speed DN2 is set to be larger than
the time change rate of the target rotational speed when the rotational
speed of the mixer drum 2 is decreased from the charging-side
washing rotational speed DN1 and the discharging-side washing
rotational speed DN2. In this manner, by increasing the time change
rate of the target rotational speed when the rotational speed of the
mixer drum 2 increases to the charging-side washing rotational speed
DN1 and the discharging-side washing rotational speed DN2, the flow
of water moving in the mixer drum 2 is forced to improve the washing
power, and by reducing the time change rate of the target rotational
speed when the rotational speed of the mixer drum 2 decreases from
the charging-side washing rotational speed DN1 and the
discharging-side washing rotational speed DN2, the impact at the time
of switching the rotational direction of the mixer drum 2 can be
reduced.
In addition, the target washing pattern includes a start
pattern in which the target rotational speed of the mixer drum 2 after
starting washing of the mixer drum 2 until the rotational speed of the
mixer drum reaches the charging-side washing rotational speed DN1
is set, and the target rotational speed of the mixer drum 2 in the start
pattern is set to increase at a predetermined third time change rate
toward the charging-side washing rotational speed DN1 and further
increase at a predetermined fourth time change rate which is different
from the third time change rate before reaching the charging-side
washing rotational speed DN1.
In this configuration, the time change rate of the rotational
speed of the mixer drum 2 is changed until the washing of the mixer
drum 2 is started and the rotational speed of the mixer drum 2
reaches the charging-side washing rotational speed DN1. As
described above, by changing the time change rate, the rotational
speed of the mixer drum 2 can slowly reach the charging-side washing
rotational speed DN1, and as a result, the vibration of the vehicle
which occurs when the rotational speed of the mixer drum 2 reaches
the charging-side washing rotational speed DN1 can be reduced.
The fourth time change rate is set to be smaller than the
third time change rate.
In this configuration, the time change rate of the target
rotational speed of the mixer drum 2 before reaching the charging-side
washing rotational speed DN1 is set small. In this manner, by
reducing the time change rate of the target rotational speed of the
mixer drum 2 before reaching the charging-side washing rotational
speed DN1, the rotational speed of the mixer drum 2 can slowly reach
the charging-side washing rotational speed DN1, and as a result, it is
possible to reduce vibration of the vehicle which occurs when the
rotational speed of the mixer drum 2 reaches the charging-side
washing rotational speed DN1.
In addition, the controller 20 changes the time for rotating
the mixer drum 2 in the discharging direction according to the amount
of water charged into the mixer drum 2.
In this configuration, the time to rotate the mixer drum 2 in
the discharging direction is changed in accordance with the amount of
water charged into the mixer drum 2. In this manner, by changing
the time for rotating the mixer drum 2 in the discharging direction in
accordance with the amount of water charged into the mixer drum 2, it
is possible to efficiently remove the ready-mixed concrete adhering to
the vicinity of the opening 2a while preventing water from overflowing
from the opening 2a of the mixer drum 2.
Further, the discharging-side washing rotational speed DN2
is set to be smaller than the charging-side washing rotational speed
DN1.
In this configuration, the discharging-side washing
rotational speed DN2 is set to be smaller than the charging-side
washing rotational speed DN1. In this manner, by setting the
discharging-side washing rotational speed DN2 to be smaller than the
charging-side washing rotational speed DN1, it is possible to reliably
prevent water from overflowing from the opening 2a of the mixer drum
2, and by providing a difference between the charging-side washing
rotational speed DN1 and the discharging-side washing rotational
speed DN2, it is possible to make the flow of water moving in the mixer
drum 2 slower or faster and to improve the washing power.
Further, the controller 20 rotates the mixer drum 2 by
repeatedly performing a plurality of cycles from the start of the
charging direction rotation to the end of the discharging direction
rotation as one cycle, and changes at least one of the charging-side
washing rotational speed DN1 and the discharging-side washing
rotational speed DN2 for each cycle.
In this configuration, at least one of the charging-side
washing rotational speed DN1 and the discharging-side washing
rotational speed DN2 is changed for each cycle. In this manner, by
changing the charging-side washing rotational speed DN1 and the
discharging-side washing rotational speed DN2 for each cycle, the flow
of water moving in the mixer drum 2 can be made slow and faster, and
the washing power can be improved.
The embodiments of the present invention described above
are merely illustration of some application examples of the present
invention and not of the nature to limit the technical scope of the
present invention to the specific constructions of the above
embodiments.
Claims (8)
1. A mixer drum washing apparatus, comprising: a mixer drum rotatably mounted on a vehicle; a driving device capable of rotationally driving the mixer drum in a charging direction and a discharging direction; and a controller configured to control an operation of the driving device, when an instruction to wash the mixer drum is input, so as to alternately repeat a charging direction rotation in which the mixer drum rotates in the charging direction at a predetermined charging-side washing rotational speed and a discharging direction rotation in which the mixer drum rotates in the discharging direction at a predetermined discharging-side washing rotational speed; wherein the controller has a target washing pattern in which a target rotational speed of the mixer drum at the time of washing is set, and controls the driving device so that a rotational speed of the mixer drum changes according to the target washing pattern, and the target rotational speed of the mixer drum in the target washing pattern is set so as to increase to the charging-side washing rotational speed and the discharging-side washing rotational speed at a predetermined time change rate, or to decrease from the charging-side washing rotational speed and the discharging-side washing rotational speed at a predetermined time change rate.
2. The mixer drum washing apparatus according to claim 1, wherein the target rotational speed of the mixer drum in the target washing pattern is set so as to increase to the charging-side washing rotational speed and the discharging-side washing rotational speed at a predetermined first time change rate, and to decrease from the charging-side washing rotational speed and the discharging-side washing rotational speed at a predetermined second time change rate that is different from the first time change rate.
3. The mixer drum washing apparatus according to claim 2, wherein the first time change rate is larger than the second time change rate.
4. The mixer drum washing apparatus according to any one of claims 1 to 3, wherein the target washing pattern includes a start pattern in which the target rotational speed of the mixer drum after starting washing of the mixer drum until the rotational speed of the mixer drum reaches the charging-side washing rotational speed is set, and the target rotational speed of the mixer drum in the start pattern is set to increase at a predetermined third time change rate toward the charging-side washing rotational speed and further increase at a predetermined fourth time change rate which is different from the third time change rate before reaching the charging-side washing rotational speed.
5. The mixer drum washing apparatus according to claim 4, wherein the fourth time change rate is smaller than the third time change rate.
6. The mixer drum washing apparatus according to any one of claims 1 to 5, wherein the controller changes a time for rotating the mixer drum in the discharging direction according to the amount of washing fluid charged into the mixer drum.
7. The mixer drum washing apparatus according to any one of claims 1 to 6, wherein the discharging-side washing rotational speed is set to be smaller than the charging-side washing rotational speed.
8. The mixer drum washing apparatus according to any one of claims 1 to 7, wherein the controller rotates the mixer drum by repeatedly performing a plurality of cycles from the start of the charging direction rotation to the end of the discharging direction rotation as one cycle, and changes at least one of the charging-side washing rotational speed and the discharging-side washing rotational speed for each cycle.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2018-180534 | 2018-09-26 |
Publications (1)
Publication Number | Publication Date |
---|---|
NZ757594A true NZ757594A (en) |
Family
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