NZ756266B2 - Device for growing mushrooms - Google Patents

Abstract

The present disclosure relates to a device for growing mushrooms, comprising a shelving, arranged for supporting beds for holding compost. The beds are placed at a distance above each other and are movable between at least a first position and a second position. In the first position, a second bed supported above a first bed at least partially impedes the accessibility of the first bed in a direction perpendicular to the plane in which the first bed extends. In the second position at least a larger part of the first bed is free approachable from a direction perpendicular to the plane in which the first bed extends than in the first position, wherein the shelving comprises at least one portal, the portal comprising at least two essentially vertical stands, connected by at least one beam that extends from a first stand to the second stand, wherein at least two beds are movably supported by the at least one beam. A displacement between the first position and the second position comprises a rotation of the first bed around a central longitudinal axis situated at its underside. The device provide an efficient use of space, where the shelving is placed, and makes the work for the harvesters easier.

Description

DEVICE FOR GROWING MUSHROOMS FIELD The present disclosure relates to a device for growing mushrooms.

BACKGROUND At industrial scales, mushrooms are traditionally grown at indoor locations, often called growing rooms, wherein shelvings are placed that support beds for holding compost and casing soil, on which the mushrooms are grown.

The compost and casing soil are placed on pulling nets, that allow to fill and empty the bed with compost and casing soil easily. Usually, this is done after every two or three flushes of mushrooms, since the compost has lost its fertility and nutrition then.

The beds are placed at a mutual distance above each other in the shelving, and harvest of the mushrooms takes place manually by harvesters, standing next to the beds at various height levels and delivering the mushrooms to harvesting conveyors once they are cut. From there on they are further processed, either manually or in an automated The beds have an average length of 10 to 100 meters, a width of 0.5 to 2 meters, and are usually placed 0.4 to 1.4 meters above each other. As a result, the harvesters cannot reach all mushrooms without stooping. Given the required speed of working and the total length of the beds, this makes harvesting a cumbersome job, with even certain health risks. Moreover, harvesters tend to stand straight to avoid a painful back, but in this position they only have sight to a part of the bed, with the result that part of the harvesting takes place on intuition, which may have a negative impact on the quality of the work, since a better selection can be made when an eye is kept on the work.

The Dutch patent application N2021053 by the same applicant proposes a number of improvements with respect to the existing shelvings. In particular the embodiment with two beds at the same height in the shelving has appeared to be advantageous.

However, practical tests have raised room for further improvement of this specific embodiment.

The reference to prior art in the background above is not and should not be taken as an acknowledgment or any form of suggestion that the referenced prior art forms part of the common general knowledge in Australia or in any other country.

SUMMARY Applicant recognizes it would be beneficial to provide a device for growing mushrooms that at least ameliorates some of the shortcomings discussed in the background above.

The present disclosure proposes a device for growing mushrooms, comprising a plurality of beds for holding compost, a shelving supporting the beds for holding compost, wherein the beds are placed at a mutual distance above each other and are movable between at least: a first position wherein a second bed supported above a first bed at least partially impedes the accessibility of the first bed in a direction perpendicular to the plane in which the first bed extends; and a second position in which at least a larger part of the first bed is freely approachable from a direction perpendicular to the plane in which the first bed extends than when the first bed is in the first position, wherein the shelving comprises at least one portal, the portal comprising at least two essentially vertical stands that are connected by at least one beam that extends from a first stand to the second stand, and the plurality of beds are movably supported by the at least one beam, and wherein a displacement between the first position and the second position comprises a rotation of the first bed around an axis in the longitudinal direction of the first bed which axis is situated at the underside of the first bed, and is positioned in the middle in the width direction of the first bed.

With impeding the accessibility of the first bed is meant that the bed cannot be reached because there is another bed in the way for the harvester. A direction perpendicular to the plane in which the first bed extends is – in case of a bed that extends in a horizontal plane which is the common orientation for a bed for growing mushrooms – the direction from straight above. If the bed is under an angle with the horizontal plane, this perpendicular direction changes of course.

Freely approachable means that a harvester does not need to bend or that his or her sight is not impeded because of an overlaying bed. That means that there is at least a free zone of 40, preferably at least 50 centimeters and more preferably more than 60 centimeters in the perpendicular direction.

In the devices according to the state of the art, beds are arranged on top of each other.

In such case, the harvester has to work in between beds that are on top of each other.

The device according to the present disclosure takes away this disadvantage and makes the mushrooms available for harvesting and visible for inspection during harvest.

The device according to the present disclosure has several further advantages. With respect to the construction disclosed in Dutch patent application N2021053 a smaller and lighter construction is obtained. Since a portal offers inherent stability, there is no need for a broad foot under the shelving, but the lower end of a stand – normally formed by a rod or pipe – will do, which leads to a hygienic advantage, since a smaller floor surface is covered this way. The increased stability evidently provides safety benefits.

In a preferred embodiment the device comprises multiple beams extending from the first stand to the second stand at various heights along the stands, each beam movably supporting two beds. The beams essentially connect the stands in a horizontal direction, but their shape is not limited to a straight line, as will be elucidated later on.

It is further preferred that in the first position, two beds supported by the same beam are positioned in the same plane, against each other. This provides the benefit that a very compact solution can be provided, which offers to place more shelvings in the same cell, or to have the same production capacity in the same cell. A further advantage obtained is that the beds can be filled with compost and casing soil easily with a filling apparatus as described in the Dutch application N2021123 by the same applicant.

Herein, a choice can be made if two separate layers of compost and casing soil are applied on the beds, or if a separation is made at a later stage.

In yet a further preferred embodiment two beds supported by the same beam each have only one side board, arranged at the side facing away from the other bed. This way, in their first positions, the beds together provide a flat surface that can be filled in one single operation, and two adjacent beds may even share the same pulling net.

In that case, two beds supported by the same beam share a pulling net that extends over the width of both beds, and prefer comprises an expandable middle section for allowing coverage of both beds when at least one of the beds is in the second position.

When at least one of the beds is in the second position, the beds are no longer adjacent, and a gap is then filled by the pulling net. The pulling net may be over dimensioned for that purpose, be flexible or comprise a flexible part.

Configurations within the scope of the present disclosure are thinkable wherein movement of the beds requires both beds to change place or orientation, but preferably the displacement between the first and the second position requires a displacement of the first bed only. This keeps both the technical configuration and the use of the device as simple as possible.

In a preferred embodiment of the disclosure, the beds are equal and are positioned exactly above one another in vertical direction. This leads to an efficient use of space in the growing room or other location where the shelving is placed, and also makes the work for the harvesters easier, since they do not need to adapt their position or the tooling they work with when changing from bed to bed. Additionally, this standardization has benefits in production, and in the use of tooling like pulling nets, picking lorries and/or picking platforms.

In a preferred embodiment, the first bed is in the second position completely freely accessible from a direction perpendicular to the plane in which it extends.

The displacement between the first and the second position may for instance comprise a translation of a bed. In such case, the bed is arranged in a drawer-like configuration to the shelving. That means that the translation takes place in the width direction of the bed. One benefit of such system is that the orientation of the bed remains the same, that is in most cases: essentially horizontal.

However, such drawer-like configuration has the disadvantage that it requires more space around the shelving. In a preferred embodiment therefore, the displacement between the first and the second position comprises a rotation of a bed. This has the advantage that a relatively simple construction can be applied, but additionally, that there is no more space required than the devices according to the prior art require.

As the rotation of a bed takes place around an axis in the longitudinal direction of the bed which axis is situated at the underside of the bed, and is positioned in the middle in the width direction. This way, the bed is balanced and its rotation requires the least force that is in a practical embodiment obtainable. Moreover, the rotation around an axis at the bottom of the bed contributes to the accessibility of the bed in the second position, since the outmost point of the bed moves toward the harvester this way.

The bed may be rotatable to a maximum between 0 and 90 degrees, more preferably between 30 and 60 degrees and most preferably to a maximum angle of 45 degrees with respect to a horizontal position, in order to avoid the compost, soil ground and mushrooms to fall out of the bed when the bed is in its maximum rotated orientation.

Furthermore it has appeared that an angle around 45 degrees is a convenient harvesting angle. An operating device, such as a spindle may be provided for easy and controlled movement of the bed from the first position to the second position.

In yet a further embodiment, there is a pair of beds at the same height supported by the shelving, which beds extend parallel to each other. The pair of beds may be rotatable on the same layer in the opposite direction. Such pair has the advantage that it may be dimensioned half as big as a bed according to the state of the art, in order to make the picking easier, or, dimensioned the same size, but then requiring less shelving equipment to support the same amount of bed surface. The beds may each have a width between 0.5 and 2 meters, and / or have a length between 10 and 100 meters.

In yet a further embodiment, the device may be provided with a height-adjustable conveyor belt, which extends in the longitudinal direction of the beds, and is movable in height to positions which correspond to a lower end of a bed situated in a second position.

The present disclosure also proposes a method for harvesting mushrooms from a shelving, comprising the step of moving at least part of a shelving between at least a first position wherein a second bed supported above a first bed at least partially impedes the accessibility of the first bed in a direction perpendicular to the plane in which the first bed extends, and a second position in which at least a larger part of the first bed is freely approachable from a direction perpendicular to the plane in which the first bed extends than when the first bed is in the first position, and wherein moving the at least part of the shelving between the first position and the second position includes displacing at least part of the shelving a displacement that comprises a rotation of a bed of the plurality of beds around an axis in the longitudinal direction of the bed which axis is situated at the underside of the bed, and is positioned in the middle in the width direction of the first bed.

DETAILED DESCRIPTION An example embodiment in accordance with the disclosure will now be elucidated and described in more detail with reference to the following figure, wherein: Figure 1 is a schematic side-view of a device according to the present disclosure.

Figure 1 shows a device 1 for growing mushrooms 2, comprising a shelving 3, supporting beds 4 for holding compost 5. The shelving 3 comprises at least one portal, the portal comprising at least two essentially vertical stands 6, 7, connected by beams 8 that extend from a first stand to the second stand, wherein at least two beds 5 are movably supported by the at least one beam 8.

The beds 4 are placed at a mutual distance A above each other, and movable between a first position B, wherein a second bed C supported above a first bed D at least partially impedes the accessibility of the first bed D in a direction E perpendicular to the plane H in which the first bed D extends; and a second position I in which at least a larger part of a first bed F is freely approachable from a direction J perpendicular to the plane K in which the first bed F extends than in the first position.

The displacement between the first and the second position requires a displacement of the first bed F only. The first bed F is in the second position (shown) completely freely accessible from a direction perpendicular to the plane K in which it extends. The displacement between the first and the second position comprises a rotation of the bed F, around an axis 9 in the longitudinal direction of the bed which axis 9 is situated at the underside of the bed F, and is positioned in the middle in the width direction L.

The bed F is shown at its maximum angle of 45 degrees with respect to a horizontal position. The angular rotation is limited by a stop 10. Stop 10 forms part of beam 8, that, seen in a direction from stand 6 to stand 7, comprises an upwardly oriented section 11, a first support 9 for a first bed 4, a connecting section 12, a second support 9 for a second bed 4, and downwardly oriented section 10. Sections 10 and 11 form stops in the second positions for respective beds 4, and the connecting section 12 extends in this example essentially horizontally, and forms as such a stop for two beds 4 in a first position.

Additionally, beams 8 may comprise lighting elements 13, for illuminating beds 4 supported by lower beams 8.

Figure 1 also shows pulling nets 14, that are dimensioned such that they can cover a gap M between two beds 4, when one or both beds are in the second position.

Before rotating the beds, a cut can be made in the compost and casing soil, for instance with a knife or saw, above the separation of two adjacent beds N, to ensure that the compost and soil equally spread over the beds. Such cut may in particular be necessary when the compost and casing soil are provided as one layer over the two adjacent beds.

The stands 6 and 7 are configured as a guide for a harvesting conveyor 15. The stand is therefore at least partly hollow an provided with a slot through which wheels 16 of the harvesting conveyor 15 are guided. The harvesting conveyor may be supported by a wire 17 which is also guided by the stand 7. A second wire 18 may be present, that is led via a wheel 20 to a connection 19 with a bed 4. By means of wire 18 the bed may be supported and lifted from its second to its first position.

The figure is for illustrative purposes only and does in no sense limit the scope of protection claimed which is defined by the following claims.

In this specification, the term "comprising" is intended to denote the inclusion of a stated integer or integers, but not necessarily the exclusion of any other integer, depending on the context in which that term is used. This applies also to variants of that term such as "comprise" or "comprises".

Claims (19)

CLAIMS :

1. A device for growing mushrooms, comprising: a plurality of beds for holding compost; 5 a shelving arranged for supporting the beds for holding compost, wherein the beds are placed at a mutual distance above each other, and the beds are movable between at least: a first position, wherein a second bed supported above a first bed at least partially impedes the accessibility of the first bed in a direction perpendicular to 10 the plane in which the first bed extends; and a second position in which at least a larger part of the first bed is freely approachable from a direction perpendicular to the plane in which the first bed extends than when the first bed is in the first position, wherein the shelving comprises at least one portal, and wherein the portal 15 comprises at least two essentially vertical stands that are connected by at least one beam that extends from a first stand to the second stand, and the plurality of beds are movably supported by the at least one beam; and wherein a displacement between the first position and the second position comprises a rotation of the first bed around an axis in the longitudinal direction of the 20 first bed which axis is situated at the underside of the first bed, and is positioned in the middle in the width direction of the first bed.

2. The device according to claim 1, further comprising multiple beams extending from the first stand to the second stand at various heights along the stands, wherein 25 each beam movably supports two beds.

3. The device according to claim 1 or claim 2, wherein in the first position, two beds supported by the same beam are positioned in the same plane, against each other. 30

4. The device according to claim 3, wherein two beds supported by the same beam each have only one side board, arranged at the side facing away from the other bed.

5. The device according to any one of the preceding claims, wherein two beds supported by the same beam share a pulling net that extends over the width of both beds, and comprises an expandable middle section for allowing coverage of both beds when at least one of the beds is in the second position.

6. The device according to claim 1, wherein the beam, seen in a direction from 5 stand to stand, comprises an upwardly oriented section, a first support for a first bed, a connecting section, a second support for a second bed, and a downwardly oriented section.

7. The device according to claim 6, wherein the upwardly and downwardly oriented 10 sections form a stop for a bed in a second position.

8. The device according to claim 6 or claim 7, wherein the connecting section extends essentially horizontally, and forms a stop for two beds in a first position. 15

9. The device according to any one of claims 1-3, 6-8, wherein the bed is rotatable to a maximum angle between 0 and 90 degrees with respect to a horizontal position.

10. The device according to claim 9, wherein the bed is rotatable to a maximum angle between 30 and 60 degrees with respect to a horizontal position.

11. The device according to claim 10, wherein the bed is rotatable to a maximum angle of 45 degrees with respect to a horizontal position.

12. The device according to any one of the preceding claims, further comprising an 25 operating device for moving a bed from the first position to the second position, wherein the operating device comprises a spindle, an electric actuator, a pneumatic or hydraulic actuator including a pneumatic or hydraulic cylinder.

13. The device according to any one of the preceding claims, in which the beds each 30 have a width between 0.5 and 2 meters.

14. The device according to any one of claims 1 to 12, wherein the beds each have a width between 0.4 and 1 meter.

15. The device according to claim 14, wherein the beds each have a width between 0.6 and 0.8 meters.

16. The device according to any one of the preceding claims, in which the beds each 5 have a length between 10 and 100 meters.

17. The device according to any one of the preceding claims, wherein the device is provided with a height-adjustable conveyor belt, which extends in the longitudinal direction of the beds, and is movable in height to positions which correspond to a lower 10 end of a bed situated in a second position.

18. The device according to any one of the preceding claims, wherein at least one stand is at least partly hollow having a C or U profile, and is provided with a slot for wheels of a harvesting conveyor and/or provided with a slot for a wire for supporting a 15 bed and/or harvesting conveyor.

19. A method for harvesting mushrooms from a shelving, comprising: moving at least part of a shelving between at least a first position, wherein a second bed supported above a first bed at least partially impedes the accessibility of 20 the first bed in a direction perpendicular to the plane in which the first bed extends and a second position in which at least a larger part of the first bed is freely approachable from a direction perpendicular to the plane in which the first bed extends than when the first bed is in the first position, and wherein moving the at least part of the shelving between the first position and 25 the second position includes displacing at least part of the shelving a displacement that comprises a rotation of a bed of the plurality of beds around an axis in the longitudinal direction of the bed which axis is situated at the underside of the bed, and is positioned in the middle in the width direction of the first bed. 18 17 4 9 9