NZ753025B2 - Split-sole footwear - Google Patents
Split-sole footwear Download PDFInfo
- Publication number
- NZ753025B2 NZ753025B2 NZ753025A NZ75302511A NZ753025B2 NZ 753025 B2 NZ753025 B2 NZ 753025B2 NZ 753025 A NZ753025 A NZ 753025A NZ 75302511 A NZ75302511 A NZ 75302511A NZ 753025 B2 NZ753025 B2 NZ 753025B2
- Authority
- NZ
- New Zealand
- Prior art keywords
- midsole
- toe
- heel
- shoe
- outsole patch
- Prior art date
Links
- 210000003371 Toes Anatomy 0.000 claims abstract description 213
- 210000000474 Heel Anatomy 0.000 claims abstract description 204
- 210000002683 Foot Anatomy 0.000 claims abstract description 48
- 239000000463 material Substances 0.000 claims description 17
- 230000000875 corresponding Effects 0.000 claims description 14
- 239000006260 foam Substances 0.000 claims description 14
- 239000003292 glue Substances 0.000 claims description 13
- 229920001971 elastomer Polymers 0.000 claims description 9
- 239000000806 elastomer Substances 0.000 claims description 5
- 239000010985 leather Substances 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 239000005977 Ethylene Substances 0.000 claims 1
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- 229920001194 natural rubber Polymers 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 210000001361 Achilles Tendon Anatomy 0.000 description 1
- YACLQRRMGMJLJV-UHFFFAOYSA-N Chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 description 1
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 1
- 101700015817 LAT2 Proteins 0.000 description 1
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- 206010033425 Pain in extremity Diseases 0.000 description 1
- 229920001021 Polysulfide Polymers 0.000 description 1
- 240000006092 Sandoricum koetjape Species 0.000 description 1
- 230000000386 athletic Effects 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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Abstract
shoe comprising: an upper, the upper forming an interior portion for receiving a foot, the interior portion including a toe cavity and a heel cavity; a midsole, the midsole having (i) a toe end, (ii) a heel end, (iii) an inner side, and (iv) an outer side, wherein a perimeter of the midsole is affixed to the upper thereby forming a bottom to the interior portion; a heel outsole patch affixed to a heel portion of a first face of the midsole; an insole that is affixed to the bottom of the interior portion. ixed to the upper thereby forming a bottom to the interior portion; a heel outsole patch affixed to a heel portion of a first face of the midsole; an insole that is affixed to the bottom of the interior portion.
Description
SPLIT-SOLE FOOTWEAR
RELATED APPLICATION
The present application claims priority to United States Patent Application No.
13/207,397, filed August 10, 2011, ed “Split-Sole ar”.
FIELD OF THE DISCLOSURE
The present disclosure relates to footwear and more specifically, split-sole shoes.
BACKGROUND
Conventional footwear has structural limitations that force the wearer to make difficult
choices between style and comfort. As a result, many individuals endure significant foot pain,
or elect to wear less attractive shoes or styles that may not be appropriate for the occasion. To
address this problem, some women carry additional footwear in a car or large bag. However, a
spare pair of conventional shoes is less than ideal because of size and bulk limitations on
portability. Lightweight rollable or foldable shoes are available that offer increased
portability. r, such products do not contain the support, durability, comfort or style
desired in a ldable shoe.
Moreover, prior art le shoes have outsoles that do not adequately protect the
shoe midsole and upper, leading to premature wear of the shoe including tearing and damage
to the shoe. Furthermore, such shoes are typically flimsy or, in other words, do not provide
adequate support or tion of the foot. For instance, many foldable shoes have an overall
spring constant that is, depending on the brand and model, between 0.14 kilogram-force / inch
and 0.34 kilogram-force / inch. Such shoes provide little or no resistance, protection and
support, and thus are inadequate to wear for repeated or extended use, particularly outside or
on rough terrain (e.g., dirty pavement, , eta). Moreover, such shoes are not durable
enough to last a normal shoe lifespan even with only moderate use. Therefore, while some
footwear designs have attempted to bridge the gap between full time and portable shoes, there
remains no practical solution.
In prior art shoe cturing processes, es are sewn onto a midsole. These
outsoles are at the bottom of the shoe and t the midsole and upper from wear and tear
and fiarther provide support and rigidity to the entire shoe. After the outsoles have been sewn
on, the e is sewn to the upper and an insole thereby forming a single seam. This single
seam traverses the perimeter of the shoe and essentially delineates the shoe upper from the
midsole. While such processes are advantageous e facturing efficiencies, the
drawback with such approaches is ed when one considers the properties of the outsoles.
The sewing wheel of the sewing machine used to sew the e, the upper, and the insole
together interferes with the outsoles previously sewn onto the midsole. As a result, a dilemma
arises. The ideal outsole patches serve to 1) protect the foot, 2) provide comfort, and 3)
provide lity by protecting the seam attaching the midsole, e and insole. Thus, the
ideal outsole patches are thick and wide such that the perimeter of the outsoles is close to the
seam. Yet, as the outsole becomes thicker and is brought closer to the seam that attaches the
upper, midsole and insole, the seam becomes more difficult and eventually impossible to
. Thus, prior art shoes are constructed with either (i) thin and wide or (ii) narrow and
thick outsole patches. Moreover, prior art shoes are d on their ability to add cushion
inserts below the insole because such cushion inserts make the seam even less manageable and
force more narrowing and thinning of the outsole patches leading to greater instability and/or
lower lity of the shoe and protection of the foot. Thus, in prior art shoes, shoe comfort
and durability is traded off for shoe stability. Thus the dilemma become apparent. If the
outsole is made thick and narrow, the lack of support due to the gap between the perimeter of
the outsoles and the seam becomes noticeable and uncomfortable and the seam, upper and
midsole are left exposed to the . If the outsole is made thin and wide, the lack of
support due to the gap between the perimeter of the outsole and the seam is not as noticeable.
However, in such instances, the upper, midsole and seam are exposed to the ground, the
outsole wears more quickly and the shoe provides limited protection and t.
Given the above background, what is needed in the art are improved foldable shoe
designs and improved shoe manufacturing processes.
SUMMARY
The present disclosure addresses the preceding and other shortcomings of the prior art
by providing an improved foldable shoe. The disclosed shoes are a split-sole class of
women’s shoe that allows for the shoe to be folded and placed in a drawstring pouch. The
split sole is defined by a heel outsole patch and a toe outsole patch with a spacing between the
patches. Advantageously, the disclosed shoes combine an upper and a midsole at a seam with
an insole added in separately. Thus, the insole is not concurrently stitched into the seam that
joins the midsole to the upper. This allows for (i) the ter of the heel outsole patch and
the toe outsole patch to be much closer to the seam g the midsole to the upper, and (ii)
the outsole patches to be thicker, thereby affording better protection of the seam, midsole, and
upper, greater support and comfort to the foot, a more rigid footbed, and allows for the
insertion of thicker more substantial cushioning.
In some embodiments, the outsole patches are sewn on. In some embodiments, the
outsole patches are both sewn and glued on. To facilitate sewing the patches on, deep grooves
near the perimeter of each outsole patch are afforded. These deep grooves are used to form
the seam between the s and the midsole. The thread used to form this seam is better
protected by the deep grooves thereby ing the durability of the shoe and preventing
wear on the seam.
The disclosed shoes have an ed spring constant relative to known shoes in the
women’s split sole class. In some embodiments, the spring constant of the overall shoe is
between 0.40 kilogram-force / inch and 0.70 kilogram-force / inch or between 0.55 kilogram-
force / inch and 0.65 kilogram-force / inch. This improved spring force constant lends r
t and allows for prolonged periods of wear.
In some embodiments, in on to providing a foam inlay that is often found in
women’s shoes, the sed shoes allow for the insertion of a cushion insert in the heel
portion of the shoes to provide additional support and t. Moreover, this heel portion
has greater thickness at the heel end of the shoe than at a position intermediate the heel and toe
ends of the shoes. Such a tapered thickness provides additional comfort, t, and style.
While it is known to place an elastic restriction at the edge of the upper that receives a
woman’s foot, the disclosed shoes provide an improved design by terminating the elastic
restriction in the heel portion of the shoe. There, rather than using the elastic ction, an
embedded cushion (Achilles’ cushion) is provided in order to provide greater comfort.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a perspective view of a shoe in accordance with an aspect of the disclosure
in which the shoe is in an extended state.
Figure 2 is a side view of a shoe in accordance with an aspect of the disclosure in
which the shoe is in an extended state.
Figure 3 is a top view of a shoe in accordance with an aspect of the sure in which
the shoe is in an extended state.
Figure 4 is a front view of a shoe in accordance with an aspect of the disclosure in
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which the shoe is in an extended state.
Figure 5 is a rear view of a shoe in accordance with an aspect of the sure in
which the shoe is in an extended state.
Figure 6 is a cross-sectional side View of a shoe in accordance with an aspect of the
disclosure in which the shoe is in an ed state.
Figure 6A is a cross-sectional view taken about region 6A—6A of Figure 6.
Figure 6B is a cross-sectional view taken about region 6B-6B of Figure 6.
Figure 7 is a perspective View of a shoe in accordance with an aspect of the disclosure
showing a n insert in which the shoe is in an extended state.
Figure 8 is a cutaway perspective view of a shoe in accordance with an aspect of the
disclosure in which the shoe is in an extended state.
Figure 9 is a bottom view of a shoe in accordance with an aspect of the disclosure in
which the shoe is in an extended state.
Figure 9A is an inset perspective view taken about line 9A-9A of Figure 9.
Figure 9B is an inset cross-sectional view of Figure 9B, taken about line 9B—9B of
Figure 9.
Figure 10 is a compact box having a lid in which a pair of shoes of the instant
disclosure can be stored in the folded state.
Figure 11 is a perspective of a shoe in accordance with an aspect of the disclosure in
which the shoe is in a folded state in which the shoe is bent about an axis such that a portion of
an upper comprising a toe cavity is tucked into a heel cavity.
Figure 12 is a perspective view of a drawstring pouch that may be used to store the
shoes of the present disclosure.
Figure 13 is a perspective View of a tote bag that may be used to store shoes and other
items in accordance with the present disclosure
Like reference numerals refer to corresponding parts throughout the several views of
the drawings.
DETAILED DESCRIPTION
Figures 1 through 5 respectively provide perspective, side, top, front and back views of
a shoe in accordance with the disclosure. From the perspective and side views of Figures 1
and 2, and when worn, the shoe appears no different from a conventional rigid sole shoe. Yet
the shoe affords flexibility in design, foldability, and comfort t dressing down the
wearer's outfit. In some ments, a cushion insert absorbs impact to the foot from
walking on hard surfaces. An elastic restriction 60 runs around the top ofthe upper 2 to grip
the foot and form a snug fit on feet of various sizes and shapes. However, the elastic
restriction 60 is designed to not encircle the entire foot, by stopping short in the back where it
would otherwise uncomfortably grip the Achilles tendon area. Instead, an Achilles cushion 56
is embedded in the upper fold that would otherwise surround the elastic restriction 60 to
increase comfort. er, in some embodiments, the Achilles heel portion of the upper 2 is
skived so as to reduce its depth. By g this portion of the shoe, the seam that would
normally de and come into t with the foot is d, resulting in greater comfort.
Elastic restriction 60 is affixed to the opening of the upper 2 so that, when worn, the
opening of the upper 2 will stretch to the size of the foot. In some embodiments, the elastic
restriction 60 is sewn and glued to the upper 2 so as to most securely affix the two materials.
In some embodiments, the elastic restriction 60 is sewn but not glued to the upper 2. By
sewing the elastic restriction without glue, the m amount that the elastic can be
stretched is increased. This allows for a more comfortable fit on more foot sizes. In addition,
by not gluing the elastic the natural rebound rate of the elastic restriction is preserved, adding
t and extending the useful life of the elastic.
Referring to Figure 6, a flexible insole 30 provides added comfort without
compromising portability, and may be fixed or removable. Optionally, the flexible insole 30
provides arch support. The shoe further comprises a foam inlay 44 that is affixed by glue to
the insole 30. In some embodiments, a e arch support provides added comfort without
compromising portability. The flexible arch support does not restrict folding of the shoe, and
may be fixed or removable. In some embodiments, the midsole 8 is reinforced by affixing
e material on the inside of the midsole, h the insole 30 (e.g, between midsole 8
foam inlay 44). Reinforcement of the midsole 8 in this manner has several benefits. First, the
flex points of the footwear are strengthened t compromising portability. Second, the
portions of the midsole 8 most likely to suffer from destructive friction from t with the
walking surface are strengthened to better withstand that stress. Third, the portion of the
midsole 8 that comes in contact with the edge of the toe outsole patch is made more resistant
to tearing. In some ments such a reinforcement is in instead of foam inlay 44. In some
embodiments such a reinforcement is in addition to foam inlay 44.
In some ments, a rigid insert is inserted in between foam inlay 44 and the
midsole 8. This rigid insert extends the width of the midsole 8, and from the toe of the
midsole 8 to no further than midpoint 32 at which the footwear is folded. By inserting the
rigid insert in this manner, r space is maintained when worn between the delicate
portions of the footwear (e.g., upper 2) and the walking surface. By increasing this space,
durability is improved.
Continuing to refer to Figure 6, the shoe comprises three uniquely shaped elements: a
midsole 8, a heel outsole patch 24, and a toe outsole patch 26. In some embodiments, the
midsole 8 is made of a flexible but durable material, such as high quality leather. In some
embodiments, the heel outsole patch 24 and toe outsole patch 26 are constructed from all
r, non-skid material. In typical embodiments, the heel e patch 24 and the toe
outsole patch 26 are individually sewn to the midsole 8. Materials required for the ary
durability and safety of a full time shoe are too rigid to afford the necessary flexibility to be
folded. Thus, in preferred embodiments, the heel outsole patch 24 and the toe outsole patch 26
are distinct, and individually stitched to the midsole 8 with a spacing 32 between them for the
shoe to be folded. The size and shape of the heel outsole patch 24 and the toe outsole patch 26
are designed to optimally balance durability, comfort, and practicality, with compact size and
l weight. The shape of the heel outsole patch 24 and the toe outsole patch 26
maximize protection for the foot in a space efficient manner. In some embodiments, the
contours of the heel outsole patch 24 and the toe outsole patch 26 are sloped to provide
attractive additional height when worn, and increase the nce between the midsole 8 and
the ground when worn. In such ments, the slope is designed so that when two shoes
are stacked, large meets small so as to cantly reduce the combined thickness of the
compressed pair for increased portability.
The upper 2 of the shoe is made of a high quality flexible but durable material
designed to withstand repeated folding at the center of the shoe, as well as long periods of
storage in the folded position. Such materials reduce or ate cracking at the surface of
the joint, and damage from contact with surfaces. The upper 2 is constructed and stitched in a
manner to wrap around the top and sides of the foot. The specific proportion of upper to
outsole also allows the soft upper 2 to mold to wide and narrow feet, molding to the unique
shape of each wearer's foot, and adding comfort and style benefits. The proportion also
s the bulk of the shoes in the folded state for e and portability. A rounded toe
cavity 6 and flexible wraparound upper design increases cial appeal by reducing or
eliminating the need for costly half-size and/or variable width ory, while maintaining a
durable and comfortable design. The design allows great flexibility for fashionable elements
via the upper such as distinctive colors, textures and ornamentation. When worn, the shoe
appears no different from conventional fixed sole footwear, adding style and the ability to be
worn with more formal attire.
Referring to Figure 13, a lightweight, durable, reusable, self-contained sible tote
bag with handles that may be folded and compressed, and then stored in the compacting pouch
(Figure 12) adds utility to the foldable shoe system. In typical embodiments pouch is made
out of a y stretch material and is capable of self—folding into a shape that minimizes
volume (e.g., an approximately spherical shape). In some embodiments, the stitching of the
pouch facilitates this stretching (e.g., using a zigzag stitching). In some embodiments, a
stretch thread al is used in such stitching.
Advantageously, the tote bag may be sed into a pocket of the tote bag. In some
embodiments, this pocket is in the interior of the tote bag when the tote bag is in the unfolded
state. In some embodiments the pocket is made out of an elastic material so that the tote bag is
compressed when in the folded state. When desired, the tote expands to carry an alternate pair
of shoes with sufficient volume for additional items. In some embodiments this pocket is
made out of a two-way h material and is capable of self—folding into a shape that
minimizes volume (e.g, an approximately spherical shape).
Referring to Figure 12, a pouch made of stretch nylon, polyester or similar material
adds functionality by safely and cleanly storing the foldable footwear and d items. The
pouch compresses the footwear in their folded configuration for minimal size when stored or
transported. A rounded edge on the bottom of the pouch r decreases volume and
ses compression. The pouch is sized just smaller than the footwear to minimize bulk. A
drawstring around the opening of the pouch further aids compression, and seals dirty shoes
from purse or pocket contents. A pocket located on one side of the pouch allows for
compressed storage of the tote bag and/or other items.
The disclosed foldable shoe design allows for footwear to be worn in a normal manner,
consistent with conventional rigid sole ts, and suitable for various surfaces, r,
fashions, etc. When storage or portability is desired, the shoes are folded manually at
approximately their midpoint, thus reducing their length in half. In their folded configuration,
the shoes can be stacked and placed in the compacting pouch for m compression and
portability. Once stowed in the pouch, the pair es roughly the space of a wallet, and may
be carried in a purse or pocket.
Now that an overview of the inventive shoe has been disclosed, specific features and
s embodiments of the disclosed shoes will now be described. Referring to Figure 7,
rated is a shoe in accordance with the present disclosure. The shoe comprises an upper 2.
The upper 2 forms an or portion 62 for receiving a foot of a woman. The interior portion
includes a toe cavity 4 and a heel cavity 6.
Referring to Figure 9, the shoe further comprises a midsole 8. The midsole 8 has (i) a
toe end 10, (ii) a heel end 12, (iii) an inner side 14 and (iv) an outer side 16. A perimeter of
the midsole 8 is stitched to the upper 2. The stitching of the midsole 8 to the upper 2 thereby
forms a bottom to the interior portion 62 that is bounded by a first seam 22. A heel e
patch 24 is stitched onto a heel portion of a first face of the midsole 8. A toe outsole patch 26
is stitched onto a toe portion of the first face of the midsole 8.
In typical embodiments, the heel outsole patch 24 and the toe outsole patch 26 are
stitched onto the midsole before the midsole 8 has been stitched to the upper 2.
ing to Figure 6, there is a spacing 32 between (i) the heel outsole patch 24
stitched onto the heel portion of the first face of the midsole 8 and (ii) the toe outsole patch 26
stitched onto the toe portion of the first face of the e 8. The spacing 32 extends from
the inner side 14 to the outer side 16 of the midsole 8 and occupies a position intermediate the
toe end 10 and the heel end 12 of the midsole 8 thereby permitting the entire shoe to fold about
an axis 34 in the g 32 running between the inner side 14 and the outer side 16. In some
embodiments, the spacing is between 4/8 of an inch and 6/8 of an inch. In some embodiments,
the spacing is about 5/8 of an inch. In taking these measurements, an “average” distance
between the heel outsole patch 24 and the toe outsole patch 26 across the region bounded by
the inner side 14 and the outer side 16 may be taken. For example, at several different points
in the region bounded by the inner side 14 to the outer side 16, the distance between the edge
of the heel outsole patch 24 and the edge of the toe outsole patch 26 may be measured and
these measurements may be averaged together to determine the distance between the heel
outsole patch 24 and the toe outsole patch 26. In some embodiments the spacing is simply a
break between the heel outsole patch 24 and the toe outsole patch 26.
uing to refer to Figure 6, the insole 30 is affixed by glue to the bottom of the
interior n.
The shoe is configured to fold n (i) an extended state wherein the heel outsole
patch 24 and the toe outsole patch 26 are ar or approximately coplanar (Figures 1
through 9) and (ii) a folded state in which the shoe is bent about the axis 34 such that a portion
of the upper 2 comprising the toe cavity 4 is tucked into the heel cavity 6 (Figure 11).
In some embodiments, the insole 30 is not stitched to the upper 2. Thus, in such
embodiments, the first seam 22, illustrated in Figure 9, only joins the upper 2 and the midsole
8, not the insole 30. Referring to Figure 9, this affords a ntial advantage because it
allows a perimeter (edge) of the heel and toe e patches 24, 26 to be brought closer to the
first seam 22 than in instances where the first seam binds the upper 2, midsole 8 and the insole
together, and allows for thicker heel and toe outsole patches, and more substantial (thicker,
and more rigid) ning in the insole. This distance is illustrated as distance 104 in Figure
9A. Accordingly, in embodiments where the first seam 22 only joins the upper 2 and the
midsole 8, the edge of the back comer 64 of the toe outsole patch 26 is within 1/4 of an inch of
a portion of the first seam 22. This proximity to the seam 22, along with the thickness of the
outsole patches, advantageously serves to protect the first seam 22 as well as the region of the
midsole 8 in the spacing 32 from wear and tear. In some embodiments, an edge of front
comer 66 of the toe outsole patch 26 is within 1/4 of an inch of a n of the first seam 22.
In l ments, the distance 104 between the edge of the toe outsole pouch 26
and the first seam 22 is uniform. In some embodiments in which this distance 104 is uniform,
(i) the edge of the back comer 64 and (ii) the edge of the front comer 66 of the toe outsole
patch 26 are respectively within 4/8 of an inch, 3/8 of an inch, or 2/8 of an inch of a
corresponding n of the first seam 22.
In some embodiments, an edge ofthe back comer 68 of the heel outsole patch 24 is
within 3/16 of an inch of a portion of the first seam 22. In some embodiments, an edge of the
front comer 70 of the heel outsole patch 24 is n 2/4 of an inch and 3/4 of an inch of a
portion of the first seam 22. In some embodiments, the distance 104 between the edge of the
heel outsole pouch 24 and the first seam 22 is uniform. In some embodiments in which this
distance 104 is uniform, (i) the edge of the back corner 68 and (ii) the edge of the front comer
70 of the heel outsole patch 24 are respectively within 4/8 of an inch, 3/8 of an inch, or 2/8 of
an inch of a corresponding portion of the first seam 22. In some embodiments, the distance
104 between the edge of the heel outsole pouch 24 and the first seam 22 is not uniform. In
some embodiments in which this distance 104 is not uniform, the edge of the back comer 68
of the heel outsole patch 26 is within 3/8 of an inch, or 2/8 of an inch of a corresponding
portion of the first seam 22.
Such ate distances 104, combined with the thickness of the rubber and ty
of the cushioning enabled by the described method of assembly, facilitate the protection of the
midsole 8 and the upper 2, thus ensuring the durability of the shoe while at the same time
allowing for a foldable design that remains flexible and comfortable.
Referring to Figure 9A, a unique and improved feature of the present shoes is the value
of a durability coefficient. As used herein, the term “durability ient” is defined as the
thickness 106 of an outsole patch divided by the ce 104 between the edge of the outsole
patch and the first seam 22. In some embodiments, the distance 104 is 4 mm and the thickness
106 is also 4 mm and thus the durability coefficient is unity. In some embodiments, the
distance 104 is 4 mm and the thickness 106 is 5 mm and thus the durability coefficient is 1.25.
In some embodiments, the durability coefficient is between 0.8 and 1.5. In some
embodiments, the durability coefficient is n 0.9 and 1.4. In some embodiments, the
durability coefficient is between 1.0 and 1.3.
In some embodiments, advantageously, the heel outsole patch 24 and the toe outsole
patch 26 are each at least 3/32 of an inch thick. In some embodiments, advantageously, the
heel outsole patch 24 and the toe outsole patch 26 are each at least 4/32 of an inch thick. In
some embodiments, the heel e patch 24 and the toe outsole patch 26 are each at least
/32 of an inch thick. In some ments, the heel outsole patch 24 and the toe outsole
patch 26 are each at least 6/32 of an inch thick. In some embodiments, the heel outsole patch
24 and the toe outsole patch 26 are each at least 7/32 of an inch thick. In some embodiments,
the heel outsole patch 24 and the toe outsole patch 26 are each at least 8/32 of an inch thick.
Such thickness increases the spring constant of the soles, leading to greater support for the foot
and increased durability of the shoe. Referring to Figure 1, because of the thickness of the
outsole s, and their proximity to the edge, it is possible to view a side of the outsole
patch at least at a 45 degree angle 100 from the horizontal 102 when the shoe is worn on a
woman’s foot when the woman is standing upright with respect to the horizontal. In some
embodiments, it is le to view a side of the outsole patch at least at a 50 degree angle, at
least a 55 degree angle, or at least a 60 degree angle 100 from the horizontal 102 when the
shoe is worn on a woman’s foot when the woman is standing upright with t to the
ntal. This visibility of the outsole s is described herein solely to set forth a
description of the dimensions and shapes of the disclosed shoes.
In some embodiments, the heel outsole patch 24 and the toe outsole patch 26 are each
made out of an elastomer. Exemplary mers that may be used include but are not limited
to, for example, natural rubber, vulcanized natural rubber, a ene-styrene copolymer such
as GR-S, neoprene, nitrile rubbers, butyl, polysulfide rubbers, ethylene—propylene rubbers,
polyurethane rubbers, and silicone rubbers as described in Marks ’ Standard Handbookfor
Mechanical Engineers, 1987, ne and Baumeister, eds., McGraw-Hill, New York, pp. 6—
161 through l-l63, which is hereby incorporated herein by reference. In some embodiments
the midsole 8 is made out of leather.
Referring to Figures 6, 6A, and 6B, in some embodiments the shoe is Characterized by
a midsole 8. A heel outsole patch 24 and a toe outsole patch 26 are sewn onto a first face of
the midsole 8. The midsole 8 comprises a second face having a heel portion 68 and a toe
portion 70. In some embodiments, a cushion insert 46 is glued to the heel portion 68 of a
second face of the midsole 8. The insert 46 absorbs impact to the foot when walking on hard
surfaces. The insert 46 molds to the foot over time. A foam inlay 44 is glued to (i) the
cushion insert 46 and (ii) the toe n 70 of the second face of the midsole 8. Next an
insole 30 is affixed by glue to the foam inlay 44. The cushion insert 46 is characterized by a
first end 76 and a second end 78. The first end 76 of the cushion insert 46 is glued to a first
part 72 of the heel portion 68 and the second end 78 of the cushion insert 46 is glued to a
second part 74 of the heel portion 68. The first part 72 of the heel n 68 is closer to the
toe portion 70 of the second face of the midsole 8 than the second part 74 of the heel n
68. In some embodiments, the first end 76 of the cushion insert 46 has a ess that is less
than the thickness of the second end 78 of the cushion insert 46. In some embodiments, the
cushion insert 46 has a thickness that increases along the n insert 46 as a function of a
distance away from the toe portion 70 of the second face of the midsole 8 so that a portion of
the cushion insert that is closest to the toe portion 70 of the e is thinner than a portion of
the cushion insert 46 that is farthest away from the toe portion 70 of the e 8. In some
embodiments, the maximum thickness of the cushion insert 46 is 3 millimeters or more, 4
millimeters or more, 5 millimeters or more, 6 millimeters or more, 7 millimeters or more, or 8
millimeters or more. This advantageously serves to improve the support provided by the shoe,
particularly at the heel, provides desired lift, and increases rigidity and thereby durability.
In addition to providing a graduated thickness to improve foot support, the cushion
insert 46 is made out of a rigid material such as a rigid ethylene vinyl acetate or r
cushion material. In some embodiments, the cushion insert 46 has a Shore A hardness of
between 45 and 70 or between 60 and 70. In some embodiments, the cushion insert 46 has a
density of between 0.30 g/cm3 and 0.5 g/cm3, between 0.40 g/cm3 and 0.5 g/cm3, between 0.45
g/cm3 and 0.5 g/cm3, or between 0.50 g/cm3 and 0.70 g/cm3.
The thickness of the heel outsole patch 24 and the toe outsole patch 26 together with
the materials used to make these patches, the ity of these patches to the seam 22 and the
y to add the cushion , contributes to a y improved spring constant relative to
known le shoes. In some embodiments, the overall spring constant of the shoe taken
lengthwise in the heel portion 68 of the shoe (z'.e., in the region of the heel outsole patch 24) is
between 0.40 kilogram—force / inch and 0.70 kilogram-force / inch. In some embodiments, the
overall spring constant of the shoe taken lengthwise in the heel portion 68 of the shoe is
between 0.45 kilogram-force / inch and 0.65 am-force / inch, or between 0.55 kilogram-
force / inch and 0.65 kilogram-force / inch. In some embodiments, the overall spring constant
of the shoe taken lengthwise in the heel portion 68 of the shoe is about 0.6 kilogram-force/
inch. Referring to Figure 6, to arrive at the spring constant measurement, the portions 68 and
70 are measured separately. For each region, with the shoe held in an t position one end
(z'.e., one end of portion 68 or 70 going the long way and with shoe facing up as it would be
worn) is anchored and then the other end of the portion 68 or 70 of the shoe being measured is
forced down a set distance (e.g, 1 inch) and the force exerted by the pushed down end is then
measured.
In some embodiments, the overall spring constant of the shoe taken lengthwise in the
toe portion 70 of the shoe (i.e., in the region of the toe outsole patch 26) is between 0.40
kilogram-force / inch and 0.70 kilogram-force / inch. In some embodiments, the overall spring
constant of the shoe taken lengthwise in the toe n 70 of the shoe is between 0.45
kilogram-force / inch and 0.65 kilogram-force / inch or between 0.55 kilogram-force / inch
and 0.65 am-force / inch. In some embodiments, the overall spring constant of the shoe
taken lengthwise in the toe portion 68 of the shoe is about 0.6 kilogram-force / inch.
r advantageous feature of the shoes in accordance with some embodiments of
the present disclosure are deep grooves in the heel outsole patch 24 and the toe outsole patch
26 that facilitate the stitching of the patches to the midsole 8 while at the same time protecting
the stitching. The deep grooves 48 are enabled by the ageous design in which thick
outsole patches are employed that, at the same time, are proximate to the first seam 22 which
attaches the upper 2 to the midsole 8. The deep grooves 48 protect the stitching that es
the e patches to the midsole 9 from contact with the ground, which would cause the
stitching to wear and thereby cause the outsole patches to become detached. These
advantageous features are d. By only ing the upper 2 to the midsole 8 to form the
first seam, rather than r stitching insole 30 to the midsole 8, it is possible to both
minimize distance 104 and increase thickness of the outsole patches 24/26 while still being
able to stitch the midsole 8 to the upper 2 using tional processes such as a sewing
machine. Because distance 104 is zed, it is possible to make the outsole patches 24/26
thicker (i.e., increase distance 106) without destabilizing foot support. Because the outsole
patches 24/26 are thicker, it is possible to make the first groove 48 deeper thereby better
protecting the stitching within the groove. Moreover, because the outsole patches are thicker,
the shoe is firm and allows for use for longer periods of time and a greater spectrum of terrain
(e.g., on t, concrete, dirt roads, etc.) Referring to Figure 9, one such advantageous
embodiment has a first groove 48 having a depth of at least 3/64 of an inch that is formed
proximate to a perimeter of the heel outsole patch 24. The heel e patch 24 is stitched
onto the heel portion of the first face of the midsole 8 with a first thread that occupies the first
groove 48. Further, a second groove 50 having a depth of at least 3/64 of an inch is formed
proximate to a perimeter of the toe outsole patch 26. The toe e patch 26 is stitched onto
the toe portion of the first face of the midsole 8 with a second thread that occupies the second
groove 50. In some embodiments, the first groove 48 is about 3/32 of an inch. In some
embodiments, the second groove 50 is about 3/32 of an inch.
Referring to Figure 5, the upper 2 is formed as a single piece having a first end and a
second end, where the first end and the second end are united by a second seam 52 at the heel
cavity. In some embodiments upper 2 is formed of two or more .
Referring to Figures 3 and 9, in typical embodiments, the upper 2 is formed as a single
piece having (i) a first end (80), (ii) a second end (82), (iii) a first edge (84) (visible in Figure
9), and (iv) a second edge (86). In some embodiments, upper 2 is formed of two or more
pieces sewn together. Referring to Figure 3, in typical embodiments, upper 2 is a single piece
having ends 110A and 1 10B. Of course, upper 2 may be formed by any number of pieces
sewn together into a single piece having ends 110A and 110B. Regardless of whether upper
ates as one or multiple pieces, ends 110A (first end) and 110B (second end) are united
by a second seam 52 at the heel cavity 6 to complete the upper 2. Referring to Figure 9, the
first edge 84 of the upper 2 is stitched to the perimeter of the e 8 thereby forming the
second seam 22 and the bottom to the interior portion of the shoe. Referring back to Figure 3,
a first portion of the second edge 86 is characterized by an elastic restriction 60, where the
portion of the second edge does not extend to the heel cavity 6. In some embodiments, the
second portion of the second edge 86 is terized by an Achilles cushion 56 that provides
an upper boundary to the heel cavity 6. Further, referring to Figure 5, in some embodiments, a
half-moon piece 58 covers a lower portion of the second seam 52 whereas a strip portion 54
covers an upper portion of the second seam 52.
Referring to Figure 11, in some ments, the shoe is in a folded state. In this
folded state, the shoes can be tucked into a h nylon or similar material compacting pouch
(Figure 12), having a drawstring. This provides for the ageous transport of the shoes in
a clean and compact state, while compressed into a minimal size. In some embodiments, the
pouch includes a pocket for holding a tote bag, where the tote bag is configured to
accommodate a pair n’s shoes, or other items and personal effects. This allows for
the possibility of carrying the shoes of the present disclosure in the pouch, while on the road,
and switching to wearing the shoes of the present disclosure by storing unwanted previously
worn shoes in the tote bag after it has been removed from the pocket of the pouch, and
expanded from its collapsed form.
Advantageously, the shoes of the present disclosure tuck into a folded state so that they
may be stored in a compact box having a lid. Such a compact box is illustrated in Figure 10.
In some ments, the edge of the outsole patches are beveled in two ways. First,
outside edge of the outsole patch is beveled at steep incline for durability and aesthetic
reasons. By preserving a steep bevel on the outside edge of the outsole patches, a greater
space is maintained between the walking surface and soft elements of the footwear, y
increasing durability. Second, in some embodiments the interior edge of one or more outsole
patches is beveled. By beveling the outsole patch in this manner, pressure between the edge of
the outsole patch and the softer midsole is reduced. This beveling blunts and softens the edge
of the outsole patch that is not affixed to the midsole. By softening this edge, durability and
longevity of the footwear is ed.
As discussed above, prior art split sole footwear suffer from n limitations. In
some embodiments, the shortcomings of the prior art are overcome by providing shoes that
e a maximum e ratio (OR), where OR is defined as:
T><W_
where,
D = average depth of second groove 50,
T = average thickness of toe outsole patch 26,
W = maximum width oftoe outsole patch 26, and
M = width of midsole 8 at point ofmaximum width oftoe outsole patch 26,
where W is less than M, and D, T, W and M are all given in the same unit of
ement (6.g.
, millimeters).
Accordingly, in some ments, the shoes of the present disclosure have an outsole ratio
OR. When this ratio is maximized, the toe outsole patch 26 is thick, the second groove 50 in
which the toe outsole patch 26 stitching is made is deep, and the toe e patch 26 is close
to the edge of the footwear. In some embodiments, an acceptable outsole ratio requires a toe
outsole patch 26 that is as narrow as le while still able to accommodate a wide range of
foot widths. The more narrow the toe outsole patch 26, the more t and portable the
footwear, and the better it will accommodate a narrow foot. A thicker toe outsole patch 26 is
important to foot safety and comfort when walking on uneven surfaces.
r, as the width of the toe outsole patch 26 is narrowed, the depth of the second
groove 50 for its stitching becomes more ant because that seam area will receive more
contact with the walking surface. Thus, a deep groove 50 is necessary to protect the seam
stitching. Also increasing in importance as the width of the toe outsole patch 26 is narrowed is
the coverage of midsole 8 by the toe outsole patch 26 and its proximity to the edge of the
upper 2. The benefits of a toe outsole patch 26 that is closer to the edge of the footwear have
been presented above. Given the present disclosure, it will be appreciated that these same
principles apply to the heel outsole patch 24 and first groove 48.
Table 1 below illustrates preferred values for average depth of second groove 50 (D),
average thickness of toe outsole patch 26 (T), maximum width of toe outsole patch 26 (W),
and width of midsole 8 at point ofmaximum width of toe outsole patch 26 (M) in accordance
with an embodiment of the present sure.
Table I, referred measurements for shoes in accordance with one as oect of the disclosure.
Women’s Shoe Size
(American) 5 7 8 1 0 1 1 l 2
Second groove 50 depth
(D) inmm 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
Toe outsole patch 26
ess (T) in mm 4 4 4 4 4 4 4 4
Maximum width of toe
outsole patch 26 (W) in
mm 72 75 78 81 84
Width of midsole 8 at
point of ement of
toe outsole patch 26 (M)
in mm 74 77 80 83 89 92 94
DXTXW
M 8.92 8.96 9.00 9.04 9.07 9.10 9.13 9.15
In some embodiments, the shoes of the present disclosure has an e ratio of 7.0 or
greater. In some embodiments, the shoes of the present disclosure has an outsole ratio of 7.2
or greater. In some embodiments, the shoes of the present disclosure has an outsole ratio of
7.4 or greater. In some embodiments, the shoes of the present sure has an outsole ratio
of 7.6 or greater. In some embodiments, the shoes of the present disclosure has an outsole
ratio of 7.8 or greater. In some embodiments, the shoes of the present sure has an
outsole ratio of 8.0 or greater. In some ments, the shoes of the present disclosure has
an outsole ratio of 8.2 or greater. In some embodiments, the shoes of the present disclosure
has an outsole ratio of 8.4 or greater. In some embodiments, the shoes of the present
disclosure has an outsole ratio of 8.6 or greater. By achieving an outsole ratio of this
magnitude, several benefits arise which increase the viability of split sole footwear.
Tables 2 and 3 below illustrate preferred values for average depth of second groove
50 (D), average thickness of toe e patch 26 (T), maximum width of toe outsole patch 26
(W), and width of midsole 8 at point of maximum width of toe outsole patch 26 (M) in
accordance with embodiments of the present disclosure.
Table 2, preferred measurements for shoes in accordance with one aspect of the disclosure.
Women’s Shoe Size
(American) 5 6 7 8 9 10 11 12
Second groove 50 depth (D)
in mm 2.5±.5 2.5±.5 2.5±.5 2.5±.5 2.5±.5 2.5±.5 2.5±.5 2.5±.5
Toe outsole patch 26
ess (T) in mm 4±.5 4±.5 4±.5 4±.5 4±.5 4±.5 4±.5 4±.5
Maximum width of toe 8
outsole patch 26 (W) in mm 66±2 69±2 72±2 75±2 78±2 81±2 84±2 86±2
Width of midsole 8 at point
of ement of toe 7 7 8 8 8 8 9 9
outsole patch 26 (M) in mm 74±2 77±2 80±2 83±2 86±2 89±2 92±2 94±2
Table 3, preferred measurements for shoes in accordance with one aspect of the disclosure.
s Shoe Size
(American) 5 6 7 8 9 10 11 12
Second groove 50 depth (D)
in mm 2.5±1 2.5±1 2.5±1 2.5±1 2.5±1 2.5±1 2.5±1 2.5±1
Toe outsole patch 26
thickness (T) in mm 4±1 4±1 4±1 4±1 4±1 4±1 4±1 4±1
Maximum width of toe
outsole patch 26 (W) in mm 66±4 69±4 72±4 75±4 78±4 81±4 84±4 86±4
Width of midsole 8 at point
of measurement of toe
outsole patch 26 (M) in mm 74±4 77±4 80±4 83±4 86±4 89±4 92±4 94±4
In some embodiments, a shoe is ed that achieves a maximum outsole ratio (OR),
where OR is defined as:
D’ x T’Ix W’
OR’ =
where,
D’ = is the average depth of second groove 50 and is a value of between 2.0
mm and 3.0 mm,
T’ = is the average thickness of the toe outsole patch 26 and is a value of at
least 3.0 mm,
W’ = maximum width of toe e patch 26, and is a value of between 60 mm
and 89 mm, and
M’ = width of midsole 8 at point ofmaximum width of toe outsole patch 26,
and is a value r than W’ that is between 70 mm and 93 mm, and wherein
OR’ is a value between 7.0 and 8.6.
In some embodiments, T’ has a value of at least 4.0 mm, at least 5.0 mm, at least 6.0 mm, at
least 7.0 mm, at least 8.0 mm, or at least 9.0 mm.
A first benefit of the shoes satisfying the OR metric is improved comfort. Thicker
outsole patches allows for more cushion between foot and walking surface and minimizes the
impact of hard objects. Wide outsole patches that are closer to the edge of the shoe covers
more of bottom of foot, preventing the foot from the uncomfortable feeling putting pressure on
the edge of the outsole or worse, hanging over the edge of the rubber.
A second benefit is improved protection of the foot. Thicker outsoles provide more of
a barrier and thus more protection to the foot against hard or sharp objects. Further, wider
outsoles provide more tion and coverage of the foot.
A third benefit is enhanced durability. Outsoles close to the edge of the shoe protects
the seam stitching, outsole (24, 26), midsole (8), and other delicate elements of the shoe.
Thicker outsoles (24, 26) provide more e to wear down before delicate parts of the shoe
(e.g. , e 8) wear out from contact with ground. A deeper groove (e.g., first groove 48
and second groove 50) protects e stitching better so it doesn’t wear out as quickly.
A forth benefit is that it enables a more attractive style: the narrower shoe flexes to
adapt to wider feet when necessary. This is accomplished by a deep groove (e.g., first groove
48 and second groove 50) that protects stitching from increased contact that the groove, and
thus the ing n, has with ground on narrower shoe. This is further accomplished by
a thick outsole patch (e.g. heel outsole patch 24 and toe outsole patch 26) that is close to the
edge that becomes increasingly important on narrow shoes as some feet are wider than the
e. Here, the e thickness prevents wider feet from g seam / midsole 8/ upper
2 down on to ground
A fifth benefit is that the shoe is more portable and compact because the non-foldable
heel outsole patch 24 and toe outsole patch area is minimized.
EXEMPLARY EMBODIMENTS
The following are nonlimiting exemplary embodiments ofthe t disclosure.
Embodiment A. A shoe comprising:
an upper, the upper g an interior portion for receiving a foot of a person, the
interior portion including a toe cavity and a heel cavity;
a midsole, the e having (i) a toe end, (ii) a heel end, (iii) an inner side, and (iv)
an outer side, wherein a perimeter of the midsole is stitched to the upper thereby forming a
bottom to the interior portion that is bounded by a first seam;
a heel outsole patch stitched onto a heel portion of a first face of the midsole;
a toe outsole patch stitched onto a toe portion of the first face of the midsole;
an insole that is affixed by glue to the bottom of the interior portion;
n there is a spacing between (i) the heel outsole patch stitched onto the heel
portion of the first face of the midsole and (ii) the toe outsole patch stitched onto the toe
portion of the first face of the midsole, the spacing extending from the inner side to the outer
side and occupying a position intermediate the toe end and the heel end thereby permitting the
entire shoe to fold about an axis in the spacing g between the inner side and the outer
side;
wherein the shoe is configured to fold between (i) an extended state wherein the heel
outsole patch and the toe outsole patch are coplanar or approximately coplanar and (ii) a
folded state in which the shoe is bent about the axis such that a portion of the upper
comprising the toe cavity is tucked into the heel cavity, and wherein
(i) the insole is not stitched to the upper or midsole, and
(ii) the heel outsole patch and the toe outsole patch are each made out of an elastomer.
Embodiment B. A shoe comprising:
an upper, the upper forming an interior n for receiving a foot of a , the
interior portion including a toe cavity and a heel cavity;
a midsole, the midsole having (i) a toe end, (ii) a heel end, (iii) an inner side, and (iV)
an outer side, n a ter of the e is stitched to the upper thereby forming a
bottom to the interior portion that is bounded by a first seam;
a heel outsole patch stitched onto a heel portion of a first face of the midsole;
a toe outsole patch stitched onto a toe portion of the first face of the midsole;
an insole that is affixed by glue to the bottom of the interior portion;
wherein there is a spacing between (i) the heel outsole patch stitched onto the heel
portion of the first face of the midsole and (ii) the toe outsole patch stitched onto the toe
portion of the first face of the e, the spacing extending from the inner side to the outer
side and occupying a position intermediate the toe end and the heel end thereby permitting the
entire shoe to fold about an axis in the g running between the inner side and the outer
side;
wherein the shoe is configured to fold between (i) an extended state n the heel
outsole patch and the toe outsole patch are coplanar or approximately coplanar and (ii) a
folded state in which the shoe is bent about the axis such that a portion of the upper
comprising the toe cavity is tucked into the heel cavity, and n
(i) the insole is not stitched to the upper, and
(ii) a region of the shoe defined by the heel outsole patch and sing a
corresponding portion of the midsole and the insole has a spring constant ofbetween 0.40
am-force / inch and 0.70 kilogram-force / inch.
Embodiment C. A shoe comprising:
an upper, the upper forming an interior portion for receiving a foot of a person, the
interior portion including a toe cavity and a heel cavity;
a midsole, the midsole having (i) a toe end, (ii) a heel end, (iii) an inner side, and (iv)
an outer side, wherein a perimeter of the midsole is stitched to the upper thereby g a
bottom to the interior portion that is bounded by a first seam;
a heel outsole patch stitched onto a heel portion of a first face of the midsole;
a toe outsole patch stitched onto a toe portion of the first face of the midsole;
an insole that is affixed by glue to the bottom of the interior portion;
wherein there is a spacing between (i) the heel outsole patch stitched onto the heel
portion of the first face of the midsole and (ii) the toe e patch stitched onto the toe
portion of the first face of the midsole, the spacing extending from the inner side to the outer
side and occupying a position intermediate the toe end and the heel end thereby permitting the
entire shoe to fold about an axis in the spacing running between the inner side and the outer
side;
wherein the shoe is configured to fold between (i) an extended state wherein the heel
outsole patch and the toe outsole patch are coplanar or approximately coplanar and (ii) a
folded state in which the shoe is bent about the axis such that a portion of the upper
comprising the toe cavity is tucked into the heel cavity, and wherein
(i) the insole is not stitched to the upper, and
(ii) a back comer of the toe outsole patch is within 1/4 of an inch of a portion of the
first seam.
ment D. A shoe comprising:
an upper, the upper forming an interior portion for receiving a foot of a person, the
interior portion including a toe cavity and a heel cavity;
a midsole, the midsole having (i) a toe end, (ii) a heel end, (iii) an inner side, and (iv)
an outer side, wherein a perimeter of the midsole is stitched to the upper y forming a
bottom to the interior n that is bounded by a first seam;
a heel outsole patch stitched onto a heel portion of a first face of the midsole;
a toe outsole patch stitched onto a toe n of the first face of the midsole;
an insole that is affixed by glue to the bottom of the interior portion;
wherein there is a spacing between (i) the heel outsole patch stitched onto the heel
portion of the first face of the midsole and (ii) the toe e patch stitched onto the toe
portion of the first face of the midsole, the spacing extending from the inner side to the outer
side and occupying a position intermediate the toe end and the heel end thereby permitting the
entire shoe to fold about an axis in the spacing running between the inner side and the outer
side;
wherein the shoe is configured to fold between (i) an extended state wherein the heel
outsole patch and the toe outsole patch are coplanar or approximately ar and (ii) a
folded state in which the shoe is bent about the axis such that a portion of the upper
comprising the toe cavity is tucked into the heel cavity, and wherein
(i) the insole is not stitched to the upper,
(ii) a first groove having a depth of at least 3/64 of an inch is formed ate to a
perimeter of the heel e patch and wherein the heel outsole patch is ed onto the heel
portion of the first face of the midsole with a first thread that occupies the first groove; and
(iii) a second groove having a depth of at least 3/64 of an inch is formed proximate to a
perimeter of the toe outsole patch and wherein the toe outsole patch is stitched onto the toe
portion of the first face of the midsole with a second thread that es the second groove.
Embodiment E. A shoe comprising:
an upper, the upper forming an interior n for receiving a foot of a person, the
interior portion including a toe cavity and a heel cavity;
a midsole, the midsole having (i) a toe end, (ii) a heel end, (iii) an inner side, and (iv)
an outer side, n a ter of the e is stitched to the upper thereby forming a
bottom to the interior portion that is bounded by a first seam;
a heel outsole patch stitched onto a heel portion of a first face of the midsole;
a toe outsole patch stitched onto a toe portion of the first face of the midsole;
an insole that is affixed by glue to the bottom of the interior portion;
wherein there is a g n (i) the heel outsole patch stitched onto the heel
portion of the first face of the midsole and (ii) the toe outsole patch stitched onto the toe
portion of the first face of the midsole, the spacing extending from the inner side to the outer
side and occupying a position intermediate the toe end and the heel end thereby permitting the
entire shoe to fold about an axis in the spacing g between the inner side and the outer
side;
wherein the shoe is configured to fold between (i) an extended state n the heel
outsole patch and the toe outsole patch are coplanar or approximately coplanar and (ii) a
folded state in which the shoe is bent about the axis such that a portion of the upper
comprising the toe cavity is tucked into the heel cavity, and wherein
(i) a region of the shoe defined by the heel outsole patch and comprising a
corresponding portion of the midsole and the insole has a spring constant ofbetween 0.45
kilogram—force / inch and 0.55 kilogram-force / inch; and
(ii) the toe outsole patch or the heel outsole patch has a durability coefficient of
between 0.8 and 1.5.
Embodiment F. A method of manufacturing a shoe, the method comprising:
(A) stitching a heel outsole patch onto a heel portion of a first face of a midsole;
(B) stitching a toe e patch onto a toe portion of the first face of the midsole;
(C) affixing a cushion insert to the heel portion of a second face of the midsole,
(D) sewing an upper, the upper forming an interior portion for receiving a foot of a
person, the interior portion including a toe cavity and a heel cavity, to the midsole, the midsole
having (i) a toe end, (ii) a heel end, (iii) an inner side, and (iv) an outer side, wherein the
sewing (D) results in a perimeter of the midsole being stitched to the upper thereby g a
bottom to the interior portion that is d by a first seam;
(E) affixing by glue an insole to the bottom of the interior portion;
wherein, the stitching (A) and stitching (B) form a spacing between (i) the heel outsole
patch stitched onto the heel portion of the first face of the midsole and (ii) the toe outsole
patch stitched onto the toe portion of the first face of the midsole, the spacing extending from
the inner side to the outer side and occupying a position intermediate the toe end and the heel
end thereby permitting the entire shoe to fold about an axis in the spacing running n the
inner side and the outer side;
wherein the shoe is configured to fold n (i) an extended state wherein the heel
outsole patch and the toe outsole patch are coplanar or approximately ar and (ii) a
folded state in which the shoe is bent about the axis such that a portion of the upper
comprising the toe cavity is tucked into the heel cavity, and wherein
(i) the insole is not ed to the upper or midsole, and
(ii) the heel outsole patch and the toe outsole patch are each made out of an elastomer.
Embodiment G. A method of manufacturing a shoe, the method comprising:
(A) stitching a heel outsole patch onto a heel n of a first face of a midsole;
(B) stitching a toe outsole patch onto a toe portion of the first face of the midsole;
(C) sewing an upper, the upper forming an interior portion for receiving a foot of a
person, the interior portion including a toe cavity and a heel cavity, to the midsole, the midsole
having (i) a toe end, (ii) a heel end, (iii) an inner side, and (iv) an outer side, n the
sewing (C) results in a perimeter of the midsole being stitched to the upper thereby forming a
bottom to the interior portion that is bounded by a first seam;
(D) affixing by glue an insole to the bottom of the interior n;
wherein, the stitching (A) and stitching (B) form a spacing n (i) the heel outsole
patch stitched onto the heel portion of the first face of the midsole and (ii) the toe outsole
patch stitched onto the toe n of the first face of the midsole, the spacing extending from
the inner side to the outer side and occupying a position intermediate the toe end and the heel
end thereby permitting the entire shoe to fold about an axis in the spacing running between the
inner side and the outer side;
wherein the shoe is configured to fold between (i) an ed state wherein the heel
outsole patch and the toe outsole patch are coplanar or approximately coplanar and (ii) a
WO 22466
folded state in which the shoe is bent about the axis such that a portion of the upper
comprising the toe cavity is tucked into the heel cavity, and wherein
(i) a region of the shoe defined by the heel outsole patch and comprising a
corresponding portion of the midsole and the insole has a spring constant ofbetween 0.45
kilogram—force / inch and 0.55 kilogram-force / inch; and
(ii) the toe outsole patch or the heel outsole patch has a durability coefficient of
between 0.8 and 1.5.
Embodiment H-l. Any one of embodiments A, B, C, D, E, F and G, wherein the midsole is
made out of leather.
Embodiment H-2. Any one of embodiments A, B, C, D, E, F and G, wherein the bottom of
the interior portion fiirther ses a foam inlay and wherein the insole is affixed by glue to
the foam inlay.
Embodiment H—3. Any one of embodiments A, B, C, D, E, F and G, wherein the or
portion further comprises a cushion insert that is glued to the heel portion of a second face of
the midsole.
Embodiment H-4. The embodiment of H—2, wherein the midsole comprises a second face
having a heel portion and a toe portion and wherein
the interior portion further comprises a cushion insert that is glued to the heel portion
of a second face of the midsole, and
the foam inlay is glued to (i) cushion insert and (ii) the toe portion of the second face
of the midsole.
ment H—5. The embodiment of H—3, wherein the cushion insert is characterized by a
first end and a second end, wherein
the first end of the cushion insert is glued to a first part of the heel portion and the
second end of the n insert is glued to a second part of the heel portion, wherein the first
part of the heel portion is closer to the toe n of the second face of the e than the
second part of the heel portion, and
the first end of the cushion insert has a thickness that is less than the second end of the
cushion insert.
Embodiment H-6. The embodiment of H-3, n the cushion insert has a thickness that
increases along the insert as a function of a distance away from the toe portion of the second
face of the midsole so that a portion of the cushion insert that is closest to the toe portion of
the midsole is thinner than a portion of the cushion insert that is farthest away from the toe
portion of the midsole.
Embodiment H—7. The ment of H—3, wherein the cushion insert comprises a ethylene
vinyl acetate or polyurethane type material.
Embodiment H-8. The embodiment of H-3, the cushion insert has a Shore A hardness of
between 45 and 70 or between 60 and 70.
Embodiment H-9. The embodiment of H-3, wherein the cushion insert has a density of
between 0.30 g/cm3 and 0.7 g/cm3.
Embodiment H—lO. The embodiment of H-3, wherein the cushion insert has a density of
between 0.40 g/cm3 and 0.7 g/cm3.
Embodiment H-1 1. Any one of embodiments A, B, C, D, E, F and G, wherein
a first groove having a depth of at least 3/64 of an inch is formed proximate to a
perimeter of the heel outsole patch and wherein the heel outsole patch is stitched onto the heel
portion of the first face of the midsole with a first thread that occupies the first ; and
a second groove having a depth of at least 3/64 of an inch is formed proximate to a
perimeter of the toe outsole patch and n the toe outsole patch is ed onto the toe
portion of the first face of the midsole with a second thread that occupies the second groove.
Embodiment H—lZ. Any one of ments A, B, C, D, E, F and G, wherein the upper is
formed as a single piece having a first end and a second end, n the first end and the
second end are united by a second seam at the heel cavity.
Embodiment H-13. Any one of embodiments A, B, C, D, E, F and G, wherein
the upper is formed as a single piece having (i) a first end, (ii) a second end, (iii) a first
edge, and (iv) a second edge,
the first end and the second end are united by a second seam at the heel cavity,
the first edge is stitched to the perimeter of the midsole thereby forming the bottom to
the interior portion,
a first portion of the second edge is characterized by an elastic restriction, wherein the
portion of the second edge does not extend to the heel cavity.
Embodiment H—l4. Any one of embodiments A, B, C, D, E, F and G, wherein a second
portion of the second edge is characterized by an Achilles cushion that provides an upper
ry to the heel cavity.
Embodiment H-lS. Any one of embodiments A, B, C, D, E, F and G, wherein
the upper is formed as a single piece having a first end and a second end,
the first end and the second end are united by a second seam at the heel cavity, and
a half moon piece covers a lower n of the second seam.
Embodiment H—l6. Any one of embodiments A, B, C, D, E, F and G, wherein the shoe is in a
folded state and is tucked into a pouch having a ring.
Embodiment H—l7. The embodiment of H—l6, n the pouch includes a pocket for
holding a tote bag, wherein the tote bag is configured to accommodate a pair of shoes.
Embodiment H-18. Any one of embodiments A, B, C, D, E, F and G, wherein the shoe is in a
folded state and is tucked into a compact box having a lid.
Embodiment H—l9. Any one of embodiments A, B, C, D, E, F and G, wherein a back corner
of the toe outsole patch is within 1/4 of an inch of a portion of the first seam.
Embodiment H—20. Any one of embodiments A, B, C, D, E, F and G, wherein a back comer
of the toe outsole patch is within 3/16 of an inch of a portion of the first seam.
ment H-2l. Any one of embodiments A, B, C, D, E, F and G, wherein a front comer
of the toe outsole patch is within l/4 of an inch of a portion of the first seam.
Embodiment H-22. Any one of embodiments A, B, C, D, E, F and G, wherein a back corner
of the heel outsole patch is within 3/16 of an inch of a portion of the first seam.
Embodiment H-23. Any one of embodiments A, B, C, D, E, F and G, wherein a back comer
of the heel outsole patch is within 1/4 of an inch of a portion of the first seam.
Embodiment H-24. Any one of embodiments A, B, C, D, E, F and G, wherein the toe outsole
patch or the heel outsole patch has a durability coefficient of between 0.8 and 1.5.
ment H-25. Any one of embodiments A, B, C, D, E, F and G, wherein the toe outsole
patch or the heel outsole patch has a durability coefficient of between 1.0 and 1.3.
Embodiment H-26. Any one of embodiments A, B, C, D, E, F and G, wherein the heel outsole
patch and the toe outsole patch are each at least 3/32 of an inch thick.
Embodiment H-27. Any one of embodiments A, B, C, D, E, F and G, wherein the heel outsole
patch and the toe outsole patch are each about 5/32 of an inch thick.
ment H—28. Any one of embodiments A, B, C, D, E, F and G, wherein the spacing is
n 4/8 of an inch and 6/8 of an inch.
Embodiment H-29. Any one of embodiments A, B, C, D, E, F and G, wherein the spacing is
about 5/8 of an inch.
Embodiment H-30. Any one of embodiments A, B, C, D, E, F and G, wherein a side ofthe
heel outsole patch is Visible at least at a 45 degree angle from the horizontal when the shoe is
worn on a person’s foot who is standing on the horizontal.
Embodiment H—3 1. Any one of ments A, B, C, D, E, F and G, wherein a side of the toe
outsole patch is Visible at least at a 45 degree angle from the horizontal when the shoe is worn
on a person’s foot who is ng on the horizontal.
Embodiment H-32. Any one of embodiments A, B, C, D, E, F and G, wherein a region ofthe
shoe defined by the heel outsole patch and comprising a ponding portion of the midsole
and the insole has a spring constant of between 0.40 kilogram-force / inch and 0.70 kilogram-
force / inch.
Embodiment H-33. Any one of embodiments A, B, C, D, E, F and G, wherein a region of the
shoe defined by the heel outsole patch and comprising a corresponding portion of the midsole
and the insole has a spring constant of between 0.45 kilogram—force / inch and 0.55 kilogram-
force / inch.
Embodiment H—34. Any one of embodiments A, B, C, D, E, F and G, wherein a region ofthe
shoe defined by the toe outsole patch and comprising a corresponding portion of the midsole
and the insole has a spring constant of between 0.40 kilogram-force / inch and 0.70 kilogram-
force / inch.
Embodiment H-35. Any one of embodiments A, B, C, D, E, F and G, wherein a region of the
shoe defined by the toe e patch and comprising a corresponding n of the midsole
and the insole has a spring constant of between 0.45 kilogram-force / inch and 0.55 kilogram-
force / inch.
ment H—36. Any one of embodiments A, B, C, D, E, F and G, wherein the shoe is a
shoe for women.
Embodiment H-37. Any one of embodiments A, B, C, D, E, F and G, wherein the shoe is a
shoe for men.
Embodiment H-38. Any one of embodiments A, B, C, D, E, F and G, wherein the shoe is a
shoe for men, women, or children.
REFERENCES CITED AND ALTERNATIVE EMBODIMENTS
All references cited herein are incorporated herein by reference in their entirety and for
all purposes to the same extent as if each individual ation or patent or patent application
was cally and individually indicated to be incorporated by reference in its entirety for
all purposes.
Many modifications and variations of this invention can be made without ing
from its spirit and scope, as will be apparent to those skilled in the art. The specific
embodiments described herein are offered by way of example only. The embodiments were
chosen and described in order to best explain the principles of the invention and its practical
ations, to thereby enable others d in the art to best utilize the invention and various
embodiments with various modifications as are suited to the particular use contemplated.
This disclosure extends to s footwear styles (in addition to the basic ballet
flat/slipper depicted in the diagrams). For example: sandals, flip-flops, active and athletic
shoes can be made with a similar construction for e compression and compact storage
and are fully encompassed within the scope of the present invention. er, while
embodiments have been disclosed that are designed for woman, it will be appreciated that such
shoes can be designed for men, children, or any combination ofwoman, men, and children.
All such ative designs are fully within the scope of the present disclosure.
The core shoe design and compacting pouch described offer significant potential for
superficial differentiation Via ornamentation, als, and colors, increasing their
commercial appeal. Alternative construction methods may include gluing of the outsoles to
the midsole without any stitching. The invention is to be limited only by the terms of the
appended claims, along with the full scope of equivalents to which such claims are entitled.
Claims (26)
1. A shoe comprising: an upper, the upper forming an interior portion for receiving a foot, the interior portion including a toe cavity and a heel cavity; a midsole, the midsole having (i) a toe end, (ii) a heel end, (iii) an inner side, and (iv) an outer side, wherein a perimeter of the midsole is affixed to the upper thereby forming a bottom to the interior portion; a heel outsole patch d to a heel portion of a first face of the midsole; an insole that is affixed to the bottom of the interior portion; a side of the heel outsole patch is visible from at least a 45 degree angle from the horizontal when the shoe is worn and is on the horizontal, and the heel outsole patch is at least 0.24 cm thick.
2. The shoe of claim 1, wherein the midsole is made out of leather.
3. The shoe according to either of claim 1 or 2, r comprising a foam inlay disposed between the insole and the midsole, and n the upper is stitched to the foam inlay.
4. The shoe ing to any one of claims 1-3, wherein the midsole is stitched to the upper, thereby forming the bottom of the interior portion that is bounded by a seam.
5. The shoe according to any one of claims 1-4, wherein the midsole comprises a second face having a heel portion and a toe portion and wherein: the interior portion further comprises a cushion insert that is glued to the heel portion of a second face of the midsole, and the foam inlay is glued to (i) the cushion insert and (ii) the toe portion of the second face of the midsole.
6. The shoe according to any one of claims 1-4, wherein the interior portion comprises a cushion insert that is glued to the heel portion of a second face of the midsole.
7. The shoe of claim 6, wherein the cushion insert is terized by a first end and a second end, the first end of the cushion insert is glued to a first part of the heel n and the second end of the cushion insert is glued to a second part of the heel portion, wherein the first part of the heel portion is closer to the toe portion of the second face of the midsole than the second part of the heel portion, and the first end of the cushion insert has a thickness that is less than the second end of the cushion insert.
8. The shoe of claim 6, wherein the cushion insert has a thickness that ses along the insert as a function of a distance away from the toe portion of the second face of the midsole so that a portion of the cushion insert that is closest to the toe portion of the midsole is thinner than a portion of the cushion insert that is st away from the toe n of the midsole.
9. The shoe according to any one of claims 6-8, wherein the cushion insert comprises an ethylene vinyl e or polyurethane type material.
10. The shoe according to any one of claims 6-9, wherein the cushion insert has a Shore A hardness of between 45 and 70.
11. The shoe according to any one of claims 1-10, wherein a first groove having a depth of at least 0.119 cm is formed ate to a perimeter of the heel outsole patch and wherein the heel outsole patch is stitched onto the heel portion of the first face of the midsole with a first thread that occupies the first groove.
12. The shoe according to any one of claims 1-11, further comprising a toe outsole patch affixed to a toe portion of the first face of the midsole and wherein the heel outsole patch is at least 0.238 cm thick.
13. The shoe according to any one of claims 1-11, further sing a toe outsole patch affixed to a toe n of the first face of the midsole and wherein the heel e patch and the toe outsole patch are each at least 0.397 cm thick.
14. The shoe according to any one of claims 1-11, further comprising a toe outsole patch affixed to a toe portion of the first face of the midsole and wherein there is a spacing between (i) the heel outsole patch affixed to the heel portion of the first face of the midsole and (ii) the toe outsole patch affixed to the toe portion of the first face of the midsole, the spacing extending from the inner side to the outer side and ing a position intermediate the toe end and the heel end thereby permitting the entire shoe to fold about an axis in the g running between the inner side and the outer side, wherein the spacing is between 1.270 cm and 1.905 cm.
15. The shoe of claim 14, wherein the spacing is about 1.586 cm.
16. The shoe according to any one of claims 1-11, further comprising a toe outsole patch affixed to a toe portion of the first face of the midsole and wherein there is a spacing between (i) the heel outsole patch affixed to the heel portion of the first face of the midsole and (ii) the toe outsole patch affixed to the toe portion of the first face of the midsole, the spacing extending from the inner side to the outer side and occupying a on ediate the toe end and the heel end thereby permitting the entire shoe to fold about an axis in the spacing running between the inner side and the outer side, and wherein a side of the toe e patch is visible at least at a 45 degree angle from the horizontal when the shoe is worn on a s foot who is ng on the horizontal.
17. The shoe according to any one of claims 1-16, wherein a region of the shoe defined by the heel outsole patch and comprising a corresponding portion of the midsole and the insole has a spring constant of between 0.157 kilogram-force / cm and 0.276 kilogram-force / cm.
18. The shoe according to any one of claims 1-16, wherein a region of the shoe defined by the heel outsole patch and comprising a corresponding portion of the midsole and the insole has a spring constant of between 0.177 kilogram-force / cm and 0.217 kilogram-force / cm.
19. The shoe according to any one of claims 1-11, further comprising a toe outsole patch affixed to a toe portion of the first face of the midsole and wherein a region of the shoe defined by the toe outsole patch and comprising a corresponding n of the midsole and the insole has a spring constant of between 0.157 kilogram-force / cm and 0.276 kilogram-force / cm.
20. The shoe according to any one of claims 1-11, further comprising a toe outsole patch affixed to a toe portion of the first face of the midsole and wherein a region of the shoe defined by the toe outsole patch and comprising a corresponding portion of the midsole and the insole has a spring nt of between 0.177 kilogram-force / cm and 0.217 am-force / cm.
21. The shoe according to any one of claims 12-20, wherein: (i) the insole is not stitched to the upper or midsole, and (ii) the heel outsole patch and the toe outsole patch are each made out of an elastomer.
22. The shoe according to any one of claims 12-20, wherein the insole is not stitched to the upper or midsole.
23. The shoe ing to any one of claims 12-20, wherein the heel outsole patch and the toe outsole patch are each made out of an elastomer.
24. The shoe according to any one of claims 1-20, wherein the insole is affixed by glue to the bottom of the interior portion.
25. The shoe according to any one of claims 1-24, wherein the heel e patch is stitched onto the heel portion of the first face of the midsole.
26. The shoe according to any one of claims 12-20, wherein the toe outsole patch is stitched onto the heel portion of the first face of the midsole.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NZ769961A NZ769961A (en) | 2011-08-10 | 2011-11-14 | Split-sole footwear |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/207,397 | 2011-08-10 | ||
US13/207,397 US8745893B2 (en) | 2011-08-10 | 2011-08-10 | Split-sole footwear |
NZ73669611 | 2011-11-14 |
Publications (2)
Publication Number | Publication Date |
---|---|
NZ753025A NZ753025A (en) | 2020-11-27 |
NZ753025B2 true NZ753025B2 (en) | 2021-03-02 |
Family
ID=
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