NZ747132B2 - Cooling apparatus for carbonized biomass - Google Patents

Cooling apparatus for carbonized biomass Download PDF

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Publication number
NZ747132B2
NZ747132B2 NZ747132A NZ74713217A NZ747132B2 NZ 747132 B2 NZ747132 B2 NZ 747132B2 NZ 747132 A NZ747132 A NZ 747132A NZ 74713217 A NZ74713217 A NZ 74713217A NZ 747132 B2 NZ747132 B2 NZ 747132B2
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NZ
New Zealand
Prior art keywords
biomass
water
less
solid fuel
immersion
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NZ747132A
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NZ747132A (en
Inventor
Naohide Fujimoto
Shigeya Hayashi
Daisuke Maki
Tatsumi Tano
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Ube Industries Ltd
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Application filed by Ube Industries Ltd filed Critical Ube Industries Ltd
Priority claimed from PCT/JP2017/014002 external-priority patent/WO2017175737A1/en
Publication of NZ747132A publication Critical patent/NZ747132A/en
Publication of NZ747132B2 publication Critical patent/NZ747132B2/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B39/00Cooling or quenching coke
    • C10B39/04Wet quenching
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B39/00Cooling or quenching coke
    • C10B39/16Cooling or quenching coke combined with sorting
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B45/00Other details
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/02Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/08Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form in the form of briquettes, lumps and the like
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2200/00Components of fuel compositions
    • C10L2200/04Organic compounds
    • C10L2200/0461Fractions defined by their origin
    • C10L2200/0469Renewables or materials of biological origin
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/02Combustion or pyrolysis
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/06Heat exchange, direct or indirect
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/18Spraying or sprinkling
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/32Molding or moulds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/34Other details of the shaped fuels, e.g. briquettes
    • C10L5/36Shape
    • C10L5/361Briquettes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/44Solid fuels essentially based on materials of non-mineral origin on vegetable substances
    • C10L5/442Wood or forestry waste
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L9/00Treating solid fuels to improve their combustion
    • C10L9/08Treating solid fuels to improve their combustion by heat treatments, e.g. calcining
    • C10L9/086Hydrothermal carbonization
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D7/00Devices using evaporation effects without recovery of the vapour
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

Abstract

apparatus for producing carbonised biomass includes a rotary kiln (1) for carbonizing biomass moulded bodies to obtain a carbonized biomass; a classifying means (21) which is disposed on the downstream side of the carbonizing furnace and which is for classifying the carbonized biomass; and a cooling means (22a) which is disposed on the downstream side of the classifying means and which is for cooling the classified carbonized biomass with a water spray. The biomass moulded bodies are obtained by pulverization and subsequent moulding of a starting material biomass. Carbonizing the moulded biomass includes thermal decomposition of the moulded biomass. Using a water spray on the semi-carbonized moulded biomass after any particles have been removed by the classifier improves the cooling efficiency while reducing clogging in a facility. ing means (22a) which is disposed on the downstream side of the classifying means and which is for cooling the classified carbonized biomass with a water spray. The biomass moulded bodies are obtained by pulverization and subsequent moulding of a starting material biomass. Carbonizing the moulded biomass includes thermal decomposition of the moulded biomass. Using a water spray on the semi-carbonized moulded biomass after any particles have been removed by the classifier improves the cooling efficiency while reducing clogging in a facility.

Description

COOLING APPARATUS FOR CARBONIZED BIOMASS Technical Field The present ion relates to a cooling tus for carbonized biomass.
Background Art Conventionally, in Patent Document 1, bio coke having an excellent th is obtained by pressure-molding pulverized biomass while heating it to effect semi-carbonization. on List Patent Document Patent nt 1: Patent No. 4088933 Summary of Invention cal Problem However, in the Patent Document 1, there is a problem that the cooling efficiency is low because the product after molding is cooled in a pressurized state and by natural cooling in the air. Even if water g is tried to improve cooling efficiency, the water cooling under pressurized state is difficult, and the water cooling causes disintegration of a part of bio coke which is a molded product of pulverized biomass, which makes handling difficult. In particular, in the unsteady state in which heating is not carried out, there is a risk that the molded bio coke may disintegrate, leading to the clogging in the facility. Alternatively, for simplicity, if cooling is carried out by putting the bio coke into a water tub or the like after the carbonization (heating), collecting process becomes complicated because the biomass solid fuel floats due to its light specific gravity.
The t invention has been made to solve the above problems and an objective of the present invention is to improve the cooling efficiency of semicarbonized molded s while reducing clogging in a facility.
Solution to Problem The present invention ses a carbonizing furnace for obtaining carbonized biomass by carbonizing molded biomass; classification means, disposed at downstream side of the carbonizing furnace, for classifying the carbonized biomass; and cooling means, disposed at ream side of the classification means, for cooling the classified carbonized biomass; wherein the molded biomass is obtained by molding pulverized raw biomass, and the cooling means cools the carbonized biomass by spraying water thereon.
In an aspect, the invention provides a cooling apparatus for ized biomass, comprising: a rotary kiln for ing carbonized biomass by izing molded biomass, classification means, disposed at downstream side of the rotary kiln, for classifying the ized biomass, and cooling means, disposed at downstream side of the classification means, for cooling the classified carbonized biomass, n the molded biomass is obtained by molding pulverized raw biomass, the cooling means cools the ized biomass by spraying water thereon, and carbonizing the molded biomass includes thermal decomposition of the molded biomass.
Advantageous Effect of Invention According to the present ion, there is ed an improvement in the cooling efficiency of semi-carbonized molded biomass while reducing clogging in a facility.
Brief Description of Drawing Fig. 1 is a graph showing COD and pH versus solid temperature of the biomass solid fuels.
Fig. 2 is a graph showing the correlation of the solid temperature of the heating step to grindability index and pulverizing rate of the obtained biomass solid fuels.
Fig. 3 is a graph g a particle size distribution of the biomass solid fuels subjected to disintegration test.
Fig. 4 is a graph showing the results of a water immersion test ure content of the solid) of biomass solid fuels.
Fig. 5 is a graph showing the solid strength (rotation strength) before and after a water immersion test.
FP16-650 Fig. 6 is a graph g the solid strength (mechanical durability) before and after a water immersion test.
Fig. 7 is a graph showing BET specific surface area of the solid fuels.
Fig. 8 is a graph showing an average pore diameter of the surface of the solid fuels.
Fig. 9 is a graph showing a total pore volume of the surface of the solid fuels.
Fig. 10 is a graph showing a yield of the biomass solid fuels.
Fig. 11 is a graph showing a spontaneous combustion index (SCI) of the biomass solid fuels.
Fig. 12 is a cross-sectional photograph before immersion in water of Example A-2.
Fig. 13 is a cross-sectional photograph after immersion in water (2 seconds) of Example A-2.
Fig. 14 is a cross-sectional photograph after immersion in water (20 seconds) of Example A-2.
Fig. 15 is a cross-sectional photograph before immersion in water of Comparative Example A.
Fig. 16 is a cross-sectional photograph after immersion in water (2 seconds) of Comparative e A.
Fig. 17 is a cross-sectional photograph after immersion in water (20 seconds) of Comparative Example A.
Fig. 18 is a m showing (estimated) mechanism of the development of solid cross-links in PBT.
Fig. 19 is a chart showing the results of FT-IR analysis of the outer surface of pellets of the biomass solid fuels.
Fig. 20 is a chart showing the s of FT-IR analysis of the cross-sectional center of pellets of the biomass solid fuels.
Fig. 21 is a chart showing the results of FT-IR is of acetone extract on of the biomass solid fuels.
Fig. 22 is a chart showing the results of FT-IR analysis of the solid of biomass solid fuels after acetone extract.
Fig. 23 is a chart g the results of GC-MS is of acetone extract solution of the biomass solid fuels.
FP16-650 Fig. 24 is a photograph showing the shape of a pellet after immersion in physiological saline solution in Example B.
Fig. 25 is a diagram showing the distribution of sodium before and after ion in physiological saline in Example B.
Fig. 26A is a schematic view showing a cooling facility for carbonized biomass.
Fig. 26B is a schematic view showing another example of the cooling facility for ized biomass. is a diagram showing a process flow of the present invention. is a diagram showing a control flow.
Description of Embodiment Fig. 26A is a tic view of the present invention and Fig. 27 is a process flow. A biomass solid fuel obtained by a fuel manufacturing step 100 in Fig. 27 becomes a product through a classification step 200 and a cooling step 300.
In the fuel manufacturing step, the biomass solid fuel is manufactured by using known . Raw biomass is molded in a molding step 120 after a crushing-pulverizing step 110, then the molded biomass is heated by using a kiln 1 in Fig. 26A in a g step 130. No binding agent such as binder is added in the molding step 120, and the pulverized biomass particles is simply compressed or pressed for g.
The unheated molded biomass just after the molding step 120 (White Pellet: referred to as WP below) has a low strength since it is obtained by just pressing and molding pulverized s, ore it tends to disintegrate easily during handling. Further, it expands and disintegrates by absorbing water.
In the fuel manufacturing step 100 of the present invention, by heating the molded biomass at 150 to 400 C (low-temperature carbonizing) in heating step 130 (kiln 1), a biomass solid fuel (Pelletizing Before Torrefaction: FP16-650 referred to as PBT below) having high-strength and water-resistance is manufactured, while keeping a shape as a molded product. The s of the fuel manufacturing step 100 will be described later.
The classification step 200 and the cooling step 300 are carried out by using a vibrating conveyer 2 shown in Fig. 26A. The vibrating conveyer 2 is separated into two sections by a separating plate 24, in which one of the sections is a classification section 21 and the other is a g section 22. The PBT discharged from the kiln 1 is transported by vibration of a flat plate 22b and by being pushed by the PBT which is uously supplied from the kiln 1. The PBT is discharged as a product through the classification section 21 and the cooling section 22. Although the vibrating conveyer 2 in Fig. 26A is inclined, horizontal one that is not inclined can be used.
Classification of PBT and fine powder (classification step 200) is carried out by vibrating PBT on a sieve 21a in the classification section 21.
Opening size of the sieve 21a may be changed accordingly to the desired value.
The PBT disintegrated during manufacturing or the PBT smaller than the ermined size fall down from the sieve 21a and are d in other process. The PBT remaining on the sieve is transported to the cooling n The cooling section 22 has a spraying section 22a and a vibration flat plate 22b, wherein the spraying n 22a is ured to spray water on the flat plate 22b. The PBT on the flat plate 22b is cooled by water spraying (cooling step 300), and then discharged as a product. It is noted that cooling may be implemented by spraying water only, or by using air cooling together by providing air nozzle or the like in addition to the spraying section 22a.
Moreover, a two-fluid spray nozzle for air and water may be used.
The flat plate 22b is a smooth plate that has no hole and no concave-convex, and a metal plate or a resin plate is used for it. Employment of a smooth plate allows the PBT to slide easily in the cooling n 22, resulting in smooth transportation in the cooling section 22.
FP16-650 Since the classification section 21 and the cooling section 22 is separated by the separating plate 24, it is possible to prevent d water within the cooling section 22 from entering into the classification section 21.
Accordingly, water absorption by fine powder which has been classified in the fication section 21 is prevented and thus, ng in the classification section 21 can be reduced.
A thermometer 11 is disposed at an outlet of the kiln 1 and a l section 30 is configured to perform spraying water and stopping water spraying based on the measured temperature. It is noted that the meter 11 may be disposed at other position as long as it is disposed at such a position that allows the thermometer to e a ature of the kiln 1.
In the present invention, while PBT having high strength and water-resistance can be obtained by heating WP in the kiln 1, if the temperature of kiln 1 is at a predetermined value or lower, unheated WP or molded biomass that does not have enough strength and water-resistance will be discharged from the kiln 1. If they are fed to a vibrating conveyer 2, since they have poor water-resistance, they will expand and disintegrate after water absorption in the spraying section 22, and cause clogging in the facility.
Accordingly, if a temperature measured by the thermometer 11 is below a predetermined value, it is judged as a low temperature insufficient for PBT manufacturing and the control section 30 stops spraying water by spraying section 22a. By doing so, even if WP or insufficiently-heated PBT is discharged from the kiln when the temperature of kiln is low, the disintegration at the spraying section 22 is restrained and ng in the facility can be avoided.
Fig. 28 is a flowchart of continuing and stopping of spraying water based on temperature, which is d out by the control section 30. In a step S1, a temperature of the outlet of kiln 1 is measured by the thermometer 11.
FP16-650 In a step S2, it is judged whether the measured temperature T is a predetermined value α or lower; if YES then spraying water is stopped in a step S3 whereas if NO then spraying water is carried out in a step S4.
Particularly in a ng-up phase or unsteady state of the kiln 1 or in a low-temperature state, unheated WP or insufficiently-heated molded biomass is rged from the kiln 1, therefore stopping of water spray prevents the disintegration and clogging in the facility.
If transportation of the WP in the kiln 1 is stopped when the kiln 1 has stopped and temperature becomes a predetermined value or lower, the WP s inside of the kiln 1. In that case, a large amount of thermal decomposition gas is generated due to progress of carbonization of WP even at low temperature, which necessitates another cated process for processing the gas. Furthermore, the excessively carbonized WP is unfavorable for fuel since amount of the remaining volatile component in the WP ses, and needs to be processed onally, leading to the increase in additional steps. Accordingly, stopping of transportation in the kiln 1 is not preferable.
On the other hand, if the supply of WP is stopped at low temperature but transportation in the kiln1 is continued, non-carbonized WP or insufficiently-heated molded biomass will be discharged. Therefore, even at low temperature, transportion is not stopped so that the generation of a large amount of thermal osition gas and excessive carbonization are prevented, and also spraying water on the discharged WP is stopped so that clogging is suppressed.
It is noted that the meter 11 directly measures not an atmosphere temperature of outlet of the kiln 1 but a temperature of PBT at the outlet of the kiln 1. Although in the t invention the PBT (solid fuel) having water-resistance and high-strength is obtained by carbonizing WP at a predetermined temperature or higher, the excessive temperature increase accelerates carbonization more than necessary and reduces a thermal yield, FP16-650 leading to icient fuel properties. To keep a maximum thermal yield and obtain water-resistance and strength, accurate temperature control is required; and therefore the ature of PBT is measured directly to accomplish a high accuracy carbonization. Thermometer 11 may be any type as long as it can directly measure a temperature of PBT at outlet of kiln 1, and a contact type thermometer or a non-contact type thermometer such as infrared radiation may be used. <Effect> (1) An apparatus comprises a kiln 1 (a carbonizing furnace) for obtaining carbonized biomass (PBT) by carbonizing molded biomass, a classification section 21 (classification , disposed at downstream side of the kiln 1, for classifying the carbonized biomass (PBT), and a cooling section 22 (cooling means), disposed at downstream side of the classification section 21, for cooling the classified carbonized biomass (PBT), wherein the molded s is obtained by molding pulverized raw biomass and wherein the cooling section 22 cools the carbonized biomass (PBT) by ng water.
If the carbonized biomass is cooled by immersing it in water, handling is difficult because the carbonized s floats on water and spreads on the water surface. On the other hand, even in the case of cooling by spraying water, the molded biomass tends to egrate to particles again because it is ed by molding pulverized s. Therefore, there is a risk that clogging in a facility may take place because the pulverized biomass absorbs water if water is splayed while no e is taken. However, clogging can be avoided by carrying out ng water after the classification of the carbonized biomass. In addition to spraying water, air cooling and water spraying may be used in combination, or a two-fluid nozzle for air and water may be used. (2) The cooling section 22 comprises a vibration flat plate 22b (flat plate) and a splaying section 22a for spraying water on the flat plate 22b, n the flat plate 22b is a metal plate or a resin plate, and the carbonized biomass (PBT) is transported by vibration.
FP16-650 Since a part of carbonized biomass (PBT) disintegrates during transportation, the ized biomass having small diameter remains in a certain amount even after classification. The smaller the diameter, the more it tends to adhere to each other by ng water, which makes handling during transportation difficult. Here, if carbonized biomass is cooled on the net in consideration of draining water, the water-sprayed carbonized biomass may be piled up due to the resistance of concave-convex of the net and transportation efficiency may decrease, leading to clogging in the facility.
However, efficient transportation can be carried out by using a metal plate or a resin plate having a small sliding resistance with the carbonized biomass so as to reduce the resistance during the transportation. (3) Control section 30 ol means) is provided for stopping spraying water by the spraying section 22a if a temperature at the outlet of kiln 1 is at a predetermined value or lower. In unsteady state such as starting-up phase or ng phase, since the ature of kiln 1 is equal to a predetermined value or lower (low temperature insufficient for manufacturing PBT), non-carbonized molded biomass or insufficiently-carbonized molded biomass with low-strength or low water-resistance is discharged. They may swell and disintegrate, leading to clogging in the ty. However, clogging can be avoided by stopping spraying water. (4) Thermometer 11 can directly measure the temperature of carbonized biomass (PBT). Although water-resistant and high-strength PBT (solid fuel) can be obtained by carbonizing WP at a ermined temperature or higher, excessive carbonization deteriorates thermal yield.
Therefore, by directly measuring the temperature of PBT, highly accurate carbonization can be carried out, allowing the production of the t having water-resistance and high-strength while ensuring thermal yield. (5) Separating n 24 for separating the fication section 21 and the cooling section 22 is ed. By separating these sections, it is possible to t the sprayed water from entering into the classification FP16-650 section 22, and thus, piling up of the product and clogging during classification are suppressed.
Instead of the vibrating conveyor 2 in the mentioned ment, a classification step and a cooling step may be carried out using a system as shown in Fig. 26B. The system 402 includes a vibrating sieve apparatus 403A and a cooling vibrating conveyor 403B. The vibrating sieve apparatus 403A and the cooling vibrating or 403B are configured to have separate bodies. The vibrating sieve apparatus 403A is disposed at the upstream side of a transport direction of the PBT, and the cooling vibrating conveyor 403B is disposed at the downstream side. The description for the functions and structures common to the configuration in Fig. 26A will be d to avoid redundant description.
The vibrating sieve apparatus 403A has a classifying section 421 provided with a sieve 421a. As with the configuration of Fig. 26A, PBT is ed from the rotary kiln (not shown in Fig. 26B) onto the sieve 421a. The PBT is transported while being vibrated on the sieve 421a, whereby classification (classification step) of PBT and fine powder is d out.
Although the vibrating sieve apparatus 403A is inclined, a horizontal one that is not inclined can be used. ing the opening size of the sieve 421a, as ned in the above embodiment, it may be changed appropriately according to a d value. Those disintegrated during manufacturing or small PBT that do not reach a ermined size fall under the sieve 421a and are processed separately. The PBT remaining on the sieve 421a is discharged from an outlet 421b of the vibrating sieve apparatus 403A.
The cooling vibrating conveyor 403B has a cooling section 422 provided with a water spray section 422a and a vibration flat plate 422b and the like, and the PBT from the vibrating sieve apparatus 403A is supplied onto the flat plate 422b. Although not shown, the cooling vibrating conveyor 403B is also provided with a control section for controlling the operation of the water spray FP16-650 section 422a and the like, as in the configuration of Fig. 26A. As an e, the flat plate 422b is a smooth plate t holes and concave-convex, and a metal plate or a resin plate is used. Employment of a smooth plate allows the PBT to slide easily, enabling smooth transportation. Although the cooling vibrating apparatus 403B is inclined, a horizontal one that is not inclined can be used.
Also in this example, cooling may be d out by water spraying only, or it may be carried out by using air cooling in ation with water ng. Spray nozzle may be a two-fluid nozzle for air and water. Further, similarly to the above-mentioned embodiment, it is preferable in one embodiment that the water spraying by water spray section 422a may be controlled so as to stop water spraying when the temperature measured by the meter 11 of the kiln 1 (see Fig. 26A) is below a predetermined value. It should be noted that the technical matters disclosed in Fig. 26B can be combined with or replaced with the matters disclosed in other embodiments, without departing from the scope of the present invention.
A method of manufacturing the biomass solid fuel (PBT) ed in the above-described fuel manufacturing step 100 will be described in detail as follows.
[Manufacturing of Biomass Solid Fuel (PBT) in Fuel manufacturing step] The biomass solid fuel is a molded solid product obtained by the steps including a molding step of compressing and molding biomass that has been crushed and pulverized to a state of debris or powder into biomass blocks, and a heating step of heating the biomass blocks. The molded and heated solid product is used as a fuel (corresponding to PBT mentioned below). Since the s solid fuel does not require a step of steam explosion and the use of a binder, the cost se is suppressed. In the present specification, the biomass blocks obtained by molding process and before the heating step are also referred to as "unheated biomass blocks". The unheated s blocks correspond to the WP as mentioned above.
FP16-650 Biomass as a raw material may be any wood-based and herbaceous material, and tree species and parts thereof or the like are not particularly limited, but examples include douglas fir, hemlock, cedar, cypress, European red pine, almond old tree, almond shell, acacia xylem part, acacia bark, walnut shell, sago palm, EFB (empty fruit bunch that is a residue of palm oil processing), meranti, rubber tree and the like. These may be used alone or in a mixture of two or more of these.
In the molding process, the biomass blocks are formed by using known molding techniques. The biomass blocks are preferably in a form of pellet or briquette, and the size thereof is arbitrary. In the heating step, the molded biomass blocks are heated.
In a s solid fuel obtained after the heating step, the COD (Chemical Oxygen Demand) of an immersion water used for water immersion is preferably 3,000 ppm or less. In addition, COD ratio ented by (COD of biomass solid fuel after the heating step / COD of unheated s solid fuel) of the biomass solid fuel is preferably 0.98 or less. Here, the COD cal Oxygen ) of an immersion water used for water immersion of a biomass solid fuel (simply, may be referred to as “COD”) means a COD value assayed in accordance with JIS K0102(2010)-17 for a sample of immersion water for COD determination prepared in accordance with Japan Environment Agency Announcement No.13 "(A) a method for detecting a metal or the like contained in an industrial , 1973.
The biomass solid fuel obtained after the heating step has a Hardgrove grindability index (HGI) in accordance with JIS M 8801 of preferably15 or more and 60 or less, and more preferably 20 or more and 60 or less. Further, BET specific surface area thereof is 0.15 to 0.8 m2/g, and more preferably 0.15 to 0.7 m2/g. It is able that the equilibrium moisture content after immersion in water is 15 to 65 wt%, and more ably 15 to 60 wt%.
The biomass solid fuel of the present invention has a fuel ratio (fixed carbon / volatile matter) of 0.2 to 0.8, a dry-basis higher heating value of 4,800 FP16-650 to 7000 (kcal/kg), a molar ratio of oxygen O to carbon C (O/C) of 0.1 to 0.7, and a molar ratio of hydrogen H to carbon C (H/C) of 0.8 to 1.3. If the biomass solid fuel has the physical properties within the above , COD of a discharged water during storage can be reduced, disintegration can be reduced and handleability during e can be improved. The biomass solid fuel of the present invention can be obtained by adjusting, for example, tree species of the biomass used as a raw material, parts of these, and heating temperature in the heating step and the like. Proximate analysis (industrial is) value, ultimate analysis (elemental is) value, and higher g value in the present specification are based on JIS M 8812, 8813, and 8814.
The method of manufacturing a biomass solid fuel of the present invention comprises a molding step of molding pulverized biomass of the biomass that has been crushed and pulverized to obtain unheated biomass blocks, and a heating step of heating the unheated biomass blocks whereby providing a heated solid product, wherein the heating temperature in the heating step is preferably 150 °C to 400 °C. With the temperature of the heating step within the above range, the biomass solid fuel having the above properties can be ed. The heating temperature is appropriately determined ing on biomass raw materials and the shape and size of biomass blocks, but it is preferably 150 to 400°C, more preferably 200 to 350°C. Further preferably, it is 230 to 300°C. It is yet furthermore preferably 250 to 290°C. The heating time in the heating step is not particularly d, but it is preferably 0.2 to 3 hours. The le size of the pulverized biomass is not particularly limited, but the average size is about 100 to 3000 m, and preferably 400 to 1000 m. As the method of measuring the particle size of the pulverized biomass, known measurement methods may be used. Since mutual bonding or adhesion in the pulverized biomass is maintained by solid cross-linking in the biomass solid fuel (PBT) of the present invention as described below, the particle size of the pulverized biomass is not particularly limited as long as it is within a moldable range. Further, since the fine pulverization s a cause of cost increase, the particle size may be within a known range as long as both of cost and ility can stand together.
FP16-650 When A denotes the bulk density of the unheated biomass blocks before heating step and B denotes the bulk density of the heated solid product after the heating step, it is preferred that B/A = 0.7 to 1. The value of the bulk density A is not particularly limited as long as it is within such a known range that unheated biomass blocks can be obtained by molding the pulverized biomass. The bulk y varies depending on the kind of biomass raw materials, and thus it may be appropriately set. In addition, when H1 denotes HGI (Hardgrove grindability index of JIS M8801) of unheated biomass blocks and H2 denotes HGI of heated solid products, it is preferred that the H2/H1 = 1.1 to 2.5 is ied. By performing the heating so that one or both of the values of B/A and H2/H1 is within the ranges, it is possible to obtain a biomass solid fuel having improved handleability during storage by reducing disintegration while reducing the COD in the discharged water during storage.
Herein, teristics of the biomass solid fuel may be ined in a preferable range depending on tree species of biomass used as a raw material. Hereinafter, an e thereof will be described, but the present invention is not limited to these tree species and combinations thereof.
Hereinafter, preferred ranges will be described about species of biomass raw materials used in the present invention and properties of the ed solid fuels (corresponding to PBT as mentioned below) and their manufacturing method, respectively.
[Species of biomass raw material and properties of solid fuel] (Douglas fir, hemlock, cedar and s: Solid fuel A) As an aspect of the present invention, when a raw material contains at least one species selected from douglas fir, k, cedar and cypress, the properties of a biomass solid fuel (hereinafter, may be referred to as a solid fuel A) is as follows.
COD f is ably 1000 ppm or less, more preferably 900 ppm or less, further more preferably 800 ppm or less, and COD ratio thereof is FP16-650 preferably 0.80 or less, more preferably 0.70 or less, and further more preferably 0.68 or less.
The brium moisture content after immersion in water thereof (described later) is preferably 15 wt% to 45 wt%, more preferably 18 wt% to 35 wt%, and further more ably 18 wt% to 32 wt%.
The BET specific surface area thereof is preferably 0.25 m2/g to 0.8 m2/g, more preferably 0.28 m2/g to 0.6 m2/g, and further more preferably 0.32 m2/g to 0.5 m2/g.
The HGI thereof is preferably 20 to 60, more preferably 20 to 55, and further more preferably 22 to 55. Since HGI of coal (bituminous coal) suitable as a boiler fuel for electric power tion is about 50, HGI closer to about 50 is preferable, considering that it is mixed and ground with coal. HGI ratio (described later) is ably 1.0 to 2.5.
The fuel ratio thereof is preferably 0.2 to 0.8, more preferably 0.2 to 0.7, and further more preferably 0.2 to 0.65.
The dry-basis higher heating value f is preferably 4800 to 7000 g, more preferably from 4900 to 7000 kcal/kg, and further more preferably 4950 to 7000 kcal/kg.
The molar ratio of oxygen O to carbon C (O/C) thereof is preferably 0.1 to 0.62, more preferably 0.1 to 0.61, and further more preferably 0.1 to 0.60.
The molar ratio of hydrogen H to carbon C (H/C) thereof is preferably 0.8 to 1.3, more preferably 0.85 to 1.3, and further more preferably 0.9 to 1.3.
The foregoing description is the preferred range of properties of the solid fuel A.
FP16-650 In addition, when manufacturing the solid fuel A, the heating temperature in the heating step is preferably 200 to 350 °C, more preferably 210 to 330 °C, and further more preferably 220 to 300 °C.
(European red pine: Solid fuel B) As an aspect of the present invention, when a raw al is European red pine, the properties of a biomass solid fuel (hereinafter, may be referred to as a solid fuel B) is as follows.
COD thereof is preferably 900 ppm or less, more preferably 800 ppm or less, r more preferably 700 ppm or less, and COD ratio thereof is preferably 0.75 or less, more preferably 0.68 or less, and further more preferably 0.64 or less.
The equilibrium moisture content after immersion in water thereof is preferably 15 wt% to 45 wt%, more preferably 18 wt% to 40 wt%, and r more preferably 18 wt% to 31 wt%.
The BET specific surface area thereof is preferably 0.30 m2/g to 0.7 m2/g, more preferably 0.30 m2/g to 0.6 m2/g, and further more preferably 0.30 m2/g to 0.5 m2/g.
The HGI thereof is preferably 25 to 60, more preferably 30 to 55, and further more preferably 35 to 55. HGI ratio (described later) is preferably 1.0 to 2.5.
The fuel ratio thereof is preferably 0.2 to 0.8, more preferably 0.2 to 0.7, and further more preferably 0.2 to 0.65.
The dry-basis higher heating value thereof is preferably 4950 to 7000 kcal/kg, more ably from 5000 to 7000 g, and further more preferably 5100 to 7000 kcal/kg.
FP16-650 The molar ratio of oxygen O to carbon C (O/C) thereof is preferably 0.1 to 0.60, more preferably 0.2 to 0.60, and further more preferably 0.3 to 0.60.
The molar ratio of hydrogen H to carbon C (H/C) thereof is preferably 0.8 to 1.3, more preferably 0.85 to 1.3, and further more preferably 0.9 to 1.3.
The foregoing description is the preferred range of properties of the solid fuel B.
In addition, when manufacturing the solid fuel B, the heating temperature in the heating step is preferably 200 to 350 °C, more preferably 220 to 300 °C, and further more preferably 240 to 290 °C.
(Almond old tree: Solid fuel C) As an aspect of the present ion, when a raw material is almond old tree, the properties of a biomass solid fuel (hereinafter, may be referred to as a solid fuel C) is as follows.
COD thereof is preferably 2100 ppm or less, more preferably 2000 ppm or less, further more preferably 1500 ppm or less, and COD ratio f is preferably 0.80 or less, more preferably 0.75 or less, and further more preferably 0.55 or less.
The equilibrium moisture content after immersion in water f is preferably 25 wt% to 60 wt%, more preferably 30 wt% to 50 wt%, and further more preferably 30 wt% to 45 wt%.
The BET specific e area thereof is preferably 0.20 m2/g to 0.70 m2/g, more preferably 0.22 m2/g to 0.65 m2/g, and further more ably 0.25 m2/g to 0.60 m2/g.
The HGI thereof is preferably 15 to 60, more ably 18 to 55, and further more preferably 20 to 55. HGI ratio (described later) is preferably 1.0 to 2.0.
FP16-650 The fuel ratio thereof is preferably 0.2 to 0.8, more preferably 0.25 to 0.7, and further more ably 0.3 to 0.65.
The dry-basis higher heating value thereof is preferably 4800 to 7000 kcal/kg, more preferably from 4800 to 6500 kcal/kg, and further more preferably 4900 to 6500 kcal/kg.
The molar ratio of oxygen O to carbon C (O/C) thereof is preferably 0.10 to 0.70, more preferably 0.20 to 0.60, and further more preferably 0.30 to 0.60.
The molar ratio of hydrogen H to carbon C (H/C) thereof is preferably 0.8 to 1.3, more preferably 0.85 to 1.3, and further more preferably 0.9 to 1.20.
The foregoing description is the preferred range of properties of the solid fuel C.
In addition, when manufacturing the solid fuel C, the heating temperature in the heating step is ably 200 to 350 °C, more preferably 220 to 300 °C, and further more preferably 240 to 290 °C.
(Mixture of almond shell and almond old tree: Solid fuel D) As an aspect of the present invention, when a raw material is a mixture of almond shell and almond old tree, the properties of a biomass solid fuel (hereinafter, may be referred to as a solid fuel D) is as s.
COD f is preferably 2500 ppm or less, more preferably 2000 ppm or less, further more ably 1500 ppm or less, and COD ratio f is preferably 0.75 or less, more preferably 0.68 or less, and further more preferably 0.50 or less.
The equilibrium moisture t after immersion in water thereof is preferably 15 wt% to 50 wt%, more preferably 20 wt% to 40 wt%, and further more ably 20 wt% to 35 wt%.
The BET specific surface area thereof is preferably 0.20 m2/g to 0.70 m2/g, more preferably 0.27 m2/g to 0.70 m2/g, and further more preferably 0.30 m2/g to 0.60 m2/g.
The HGI thereof is preferably 20 to 60, more preferably 20 to 55, and further more preferably 23 to 55. HGI ratio (described later) is preferably 1.0 to 2.0.
The fuel ratio thereof is preferably 0.2 to 0.8, more preferably 0.30 to 0.7, and further more preferably 0.35 to 0.65.
The dry-basis higher heating value f is preferably 4800 to 7000 kcal/kg, more preferably from 4800 to 6500 kcal/kg, and further more preferably 4900 to 6300 kcal/kg.
The molar ratio of oxygen O to carbon C (O/C) f is preferably 0.10 to 0.70, more preferably 0.20 to 0.60, and further more preferably 0.30 to 0.55.
The molar ratio of hydrogen H to carbon C (H/C) thereof is preferably 0.8 to 1.3, more preferably 0.8 to 1.25, and further more preferably 0.85 to 1.20.
The foregoing description is the preferred range of properties of the solid fuel D.
In addition, when manufacturing the solid fuel D, the heating temperature in the g step is preferably 200 to 350 °C, more preferably 220 to 300 °C, and further more preferably 240 to 290 °C.
(Acacia xylem part: Solid fuel E) As an aspect of the present invention, when a raw material is acacia xylem part, the properties of a biomass solid fuel (hereinafter, may be referred to as a solid fuel E) is as follows.
COD thereof is preferably 950 ppm or less, more ably 850 ppm or less, further more preferably 800 ppm or less, and COD ratio f is ably 0.95 or less, more preferably 0.85 or less, and further more preferably 0.80 or less.
The equilibrium moisture content after immersion in water thereof is preferably 20 wt% to 60 wt%, more preferably 20 wt% to 55 wt%, and further more preferably 23 wt% to 53 wt%.
The BET specific surface area thereof is ably 0.40 m2/g to 0.70 m2/g, more preferably 0.50 m2/g to 0.70 m2/g, and further more preferably 0.55 m2/g to 0.70 m2/g.
The fuel ratio thereof is preferably 0.2 to 0.6, more preferably 0.2 to 0.5, and further more preferably 0.2 to 0.4.
The dry-basis higher heating value thereof is preferably 4800 to 7000 kcal/kg, more preferably from 4800 to 6000 kcal/kg, and further more preferably 4800 to 5500 kcal/kg.
The molar ratio of oxygen O to carbon C (O/C) thereof is preferably 0.40 to 0.70, more preferably 0.45 to 0.70, and r more preferably 0.48 to 0.65.
The molar ratio of hydrogen H to carbon C (H/C) thereof is preferably 0.8 to 1.3, more preferably 1.0 to 1.3, and further more preferably 1.1 to 1.3.
The foregoing description is the preferred range of properties of the solid fuel E.
FP16-650 In addition, when manufacturing the solid fuel E, the heating temperature in the heating step is preferably 200 to 350 °C, more preferably 220 to 300 °C, and further more preferably 240 to 290 °C.
(Acacia bark: Solid fuel F) As an aspect of the present invention, when a raw material is acacia bark, the properties of a biomass solid fuel (hereinafter, may be referred to as a solid fuel F) is as follows.
COD thereof is preferably 2500 ppm or less, more preferably 2000 ppm or less, r more preferably 1200 ppm or less, and COD ratio f is preferably 0.30 or less, more preferably 0.20 or less, and further more preferably 0.15 or less.
The equilibrium moisture content after immersion in water thereof is preferably 15 wt% to 50 wt%, more preferably 20 wt% to 45 wt%, and further more preferably 25 wt% to 40 wt%.
The BET specific surface area thereof is preferably 0.35 m2/g to 0.55 m2/g, more preferably 0.40 m2/g to 0.55 m2/g, and further more preferably 0.40 m2/g to 0.50 m2/g.
The fuel ratio f is preferably 0.4 to 0.8, more preferably 0.42 to 0.75, and further more ably 0.45 to 0.75.
The dry-basis higher heating value thereof is preferably 4800 to 7000 kcal/kg, more preferably from 5000 to 7000 kcal/kg, and r more preferably 5200 to 6500 g.
The molar ratio of oxygen O to carbon C (O/C) thereof is preferably 0.25 to 0.60, more preferably 0.30 to 0.60, and further more preferably 0.30 to 0.55.
FP16-650 The molar ratio of hydrogen H to carbon C (H/C) thereof is preferably 0.8 to 1.3, more preferably 0.8 to 1.2, and further more preferably 0.9 to 1.2.
The foregoing description is the red range of ties of the solid fuel F.
In addition, when manufacturing the solid fuel F, the heating temperature in the heating step is preferably 200 to 350 °C, more preferably 220 to 300 °C, and further more ably 240 to 290 °C.
(Mixture of almond shell and walnut shell: Solid fuel G) As an aspect of the present invention, when a raw material is a mixture of almond shell and walnut shell, the properties of a biomass solid fuel (hereinafter, may be referred to as a solid fuel G) is as follows.
COD thereof is preferably 2500 ppm or less, more preferably 2100 ppm or less, further more preferably 1500 ppm or less, and COD ratio thereof is preferably 0.65 or less, more preferably 0.55 or less, and further more preferably 0.45 or less.
The equilibrium re content after immersion in water thereof is preferably 20 wt% to 45 wt%, more preferably 20 wt% to 40 wt%, and further more preferably 25 wt% to 35 wt%.
The BET ic surface area thereof is preferably 0.15 m2/g to 0.35 m2/g, more preferably 0.19 m2/g to 0.33 m2/g, and further more preferably 0.20 m2/g to 0.30 m2/g.
The HGI thereof is preferably 18 to 60, and more ably 20 to 60.
HGI ratio (described later) is preferably 1.0 or more.
The fuel ratio thereof is preferably 0.2 to 0.7, more preferably 0.25 to 0.65, and further more preferably 0.28 to 0.60.
FP16-650 The dry-basis higher heating value thereof is preferably 4800 to 7000 kcal/kg, more preferably from 4800 to 6000 kcal/kg, and further more preferably 5000 to 6000 kcal/kg.
The molar ratio of oxygen O to carbon C (O/C) thereof is preferably 0.30 to 0.65, more ably 0.40 to 0.70, and further more preferably 0.40 to 0.60.
The molar ratio of hydrogen H to carbon C (H/C) thereof is preferably 0.8 to 1.3, more preferably 0.9 to 1.25, and r more preferably 0.9 to 1.2.
The foregoing description is the preferred range of ties of the solid fuel G.
In addition, when manufacturing the solid fuel G, the heating temperature in the heating step is preferably 200 to 350 °C, more preferably 220 to 300 °C, and further more preferably 240 to 290 °C.
(Sago: Solid fuel H) As an aspect of the t invention, when a raw al is sago, the properties of a biomass solid fuel (hereinafter, may be referred to as a solid fuel H) is as follows.
COD thereof is preferably 2000 ppm or less, more preferably 1600 ppm or less, further more preferably 800 ppm or less, and COD ratio f is preferably 0.85 or less, more preferably 0.60 or less, and further more preferably 0.4 or less.
The equilibrium moisture content after immersion in water thereof is preferably 20 wt% to 35 wt%, more preferably 20 wt% to 33 wt%, and further more preferably 22 wt% to 30 wt%.
FP16-650 The BET ic surface area thereof is preferably 0.15 m2/g to 0.35 m2/g, more preferably 0.18 m2/g to 0.33 m2/g, and further more preferably 0.18 m2/g to 0.30 m2/g.
The HGI thereof is preferably 20 to 60, more preferably 25 to 55, and further more preferably 30 to 55. HGI ratio (described later) is preferably 1.0 to 2.5, more preferably 1.3 to 2.3 and further more preferably 1.5 to 2.2.
The fuel ratio thereof is preferably 0.2 to 0.8, more preferably 0.25 to 0.8, and further more preferably 0.5 to 0.8.
The dry-basis higher heating value thereof is preferably 4800 to 7000 kcal/kg, more preferably from 4900 to 6500 kcal/kg, and further more preferably 5000 to 6000 kcal/kg.
The molar ratio of oxygen O to carbon C (O/C) thereof is preferably 0.20 to 0.65, more preferably 0.20 to 0.60, and further more preferably 0.2 to 0.55.
The molar ratio of hydrogen H to carbon C (H/C) thereof is preferably 0.8 to 1.3, more preferably 0.85 to 1.3, and further more preferably 0.85 to 1.2.
The foregoing description is the preferred range of ties of the solid fuel H.
In addition, when manufacturing the solid fuel H, the heating temperature in the heating step is preferably 200 to 350 °C, more preferably 220 to 300 °C, and further more preferably 240 to 290 °C.
(EFB: Solid fuel I) As an aspect of the present invention, when a raw material is EFB (empty fruit bunch that is e of palm oil processing), the properties of a biomass solid fuel nafter, may be referred to as a solid fuel I) is as follows.
FP16-650 COD thereof is preferably 2350 ppm or less, more preferably 2300 ppm or less, further more preferably 2000 ppm or less, and COD ratio thereof is preferably 0.98 or less, more preferably 0.96 or less, and further more preferably 0.85 or less.
The brium moisture content after immersion in water f is preferably 23 wt% to 45 wt%, more preferably 20 wt% to 40 wt%, and r more preferably 20 wt% to 35 wt%.
The BET specific surface area thereof is preferably 0.25 m2/g to 0.65 m2/g, more preferably 0.30 m2/g to 0.60 m2/g, and further more preferably 0.35 m2/g to 0.55 m2/g.
The fuel ratio thereof is preferably 0.25 to 0.8, more preferably 0.30 to 0.8, and further more preferably 0.36 to 0.8.
The dry-basis higher heating value thereof is preferably 4800 to 7000 kcal/kg, more preferably from 4900 to 7000 kcal/kg, and further more preferably 5000 to 7000 kcal/kg.
The molar ratio of oxygen O to carbon C (O/C) f is preferably 0.15 to 0.65, more preferably 0.15 to 0.60, and further more preferably 0.15 to 0.55.
The molar ratio of hydrogen H to carbon C (H/C) thereof is preferably 0.5 to 1.3, more preferably 0.55 to 1.3, and further more preferably 0.6 to 1.2.
The foregoing description is the preferred range of properties of the solid fuel I.
In addition, when manufacturing the solid fuel I, the heating temperature in the heating step is preferably 200 to 350 °C, more preferably 220 to 300 °C, and r more preferably 240 to 260 °C.
FP16-650 (Meranti: Solid fuel J) As an aspect of the present invention, when a raw al is meranti, the properties of a biomass solid fuel nafter, may be referred to as a solid fuel J) is as follows.
COD thereof is preferably 330 ppm or less, more preferably 320 ppm or less, further more preferably 300 ppm or less, and COD ratio thereof is preferably 0.98 or less, more ably 0.95 or less, and further more preferably 0.90 or less.
The equilibrium moisture content after immersion in water thereof is preferably 15 wt% to 30 wt%, more ably 15 wt% to 27 wt%, and further more preferably 18 wt% to 25 wt%.
The fuel ratio thereof is preferably 0.2 to 0.6, more preferably 0.2 to 0.5, and further more preferably 0.2 to 0.45.
The dry-basis higher heating value thereof is preferably 4800 to 7000 kcal/kg, more preferably from 4800 to 6500 kcal/kg, and further more preferably 4800 to 6000 g.
The molar ratio of oxygen O to carbon C (O/C) thereof is preferably 0.3 to 0.60, more preferably 0.35 to 0.60, and further more preferably 0.40 to 0.60.
The molar ratio of hydrogen H to carbon C (H/C) thereof is preferably 0.9 to 1.2, more preferably 0.95 to 1.2, and further more preferably 1.0 to 1.2.
The foregoing description is the preferred range of properties of the solid fuel J.
In addition, when cturing the solid fuel J, the heating temperature in the heating step is preferably 200 to 350 °C, more preferably 220 to 300 °C, and further more preferably 230 to 290 °C.
FP16-650 (Rubber tree: Solid fuel K) As an aspect of the present invention, when a raw material is rubber tree, the properties of a biomass solid fuel (hereinafter, may be referred to as a solid fuel K) is as follows.
The fuel ratio thereof is preferably 0.2 to 0.8, and more ably 0.2 to 0.7. The dry-basis higher heating value is preferably 4800 to 7000 kcal/kg.
The molar ratio of oxygen O to carbon C (O/C) thereof is preferably 0.1 to 0.70. The molar ratio of hydrogen H to carbon C (H/C) f is preferably 0.8 to 1.3.
The foregoing description is the preferred range of properties of the solid fuel K.
In addition, when manufacturing the solid fuel J, the heating temperature in the g step is preferably 200 to 350 °C, more preferably 220 to 300 °C, and further more preferably 230 to 290 °C.
The present inventors presume that, in the method of manufacturing the biomass solid fuel, because the method has such an order of the steps that the heating step of heating the unheated biomass blocks is performed after the molding step, mutual bonding or on in the ized biomass is maintained by using components originated from the raw material biomass without using a binder, which enables the production of biomass solid fuels having high water-resistant which do not disintegrate by ion in water.
According to the analysis of the present inventors, the ing findings are obtained ing the mechanism that the biomass solid fuels acquire water resistance.
The t inventors performed FT-IR analysis, GC-MS analysis, and SEM observation about three types of biomass solid fuels manufactured by different production methods, specifically an unheated solid fuel obtained FP16-650 by g pulverized biomass (White Pellet: hereinafter may be referred to as WP), and a solid fuel obtained by heating after molding pulverized biomass (Pelletizing Before Torrefaction; hereinafter may be referred to as PBT), and analyzed the ism of water ance of the biomass solid fuels. Herein, binders were not used either in WP and PBT.
First, acetone extracts of the respective solid fuels were analyzed by FT-IR. In the PBT ed through the heating step, content of hydrophilic COOH groups is in small, but content of C=C bond is large as compared with the unheated WP. This suggests that the chemical structure of the components constituting the biomass has changed and has become hydrophobic by heating.
In addition, the acetone extract components of the respective solid fuels were analyzed by GC-MS is. It is suggested that terpenes such as abietic acid and tives thereof (hereinafter, may be referred to as "abietic acid and the like") have thermally decomposed by heating, and this fact relates to the water resistance of the s solid fuel. The abietic acid and the like are main components of rosins ned in pine and the like.
Fig. 18 is a diagram illustrating a (estimated) mechanism of the development of solid cross-linking in PBT. In the case of PBT, in the heating step after the molding step, melted liquid of the abietic acid elutes in the gap between biomass (the gap between adjacent pulverized biomass particles that have been compacted by molding after pulverizing; herein the biomass may be referred to as pulverized s) with the rise of temperature, and the evaporation and thermal decomposition of abietic acid take place to form hydrophobic als, which are fixed in the gap between the pulverized s particles to develop cross-linkage (solid cross-linkage). Thus, without the addition of a binder, mutual bonding or adhesion in the pulverized biomass is maintained by the abietic acid and the like derived from biomass raw material. Thus, it is speculated that because pulverized biomass particles are connected or bonded to each other to prevent water penetration, water resistance is improved.
FP16-650 On the other hand, in the case of WP which is unheated and obtained only by molding pulverized s, no solid cross-linkage of the pulverized biomass between powder particles exists unlike the above PBT. Since there are a lot of hydrophilic COOH group and the like on the surface of raw pulverized biomass constituting the WP, water easily enters. The penetrated water expands the gap between the pulverized biomass les wider, and thus, the molded pellets and the like disintegrate easily.
Furthermore, in the case of solid fuels molded after heating the pulverized biomass (Pelletizing After Torrefaction; hereinafter may be referred to as PAT), the individual pulverized biomass les themselves become hydrophobic on the surface due to elution of abietic acid etc. However, since the pulverizing and molding is med after they become hydrophobic by heating, formation of the cross-linkage between the pulverized biomass particles are not ed unlike the above PBT. ore, in the case of PAT in which heating is performed before the g, water easily penetrates into the gap between the compacted pulverized biomass particles, and thus it has poor water resistance as compared with PBT.
The melting point of abietic acid or derivatives thereof is about 139 to 142 °C, and the boiling point is about 250 °C. Thus, abietic acid and the like melt by heating at temperature near the g point to form liquid cross-linkage, and abietic acid and the like decompose thermally at temperature near the boiling point to develop the ion of solid cross-linkage.
It should be noted that terpenes, including abietic acid, are contained in biomass in general (see, Hokkaido Forest Products Research Institute monthly report 171, April 1966, Public Interest Incorporated Association Japan Wood Protection Association, "Wood Preservation" Vol.34-2 (2008), etc.).
Although there are small differences in content depending on the type of biomass (see, "use of essential oil", Ohira Tatsuro, Japan Wood Society the 6th ch Subcommittee Report p72, Table 1, Japan Wood Society 1999, etc.), FP16-650 all of <Example A> to < Example I> described below showed the generation of water resistance by heating 230 °C or higher (disintegration does not occur even after immersion in water, see Table 6), and therefore it is considered that the heating the biomass in general at temperature at least 230 °C or higher to 250 °C or higher provides water resistance.
Figs. 19 to 22 are charts showing the s of FT-IR analysis of a biomass solid fuel of the present invention. The raw material is a European pine of Example B below, and the analysis was made to a heated solid fuel (PBT) ed by pulverizing and molding the raw material to a pellet form and heating at 250 °C. In addition, the data of unheated solid fuel (WP) obtained by pulverizing and molding the same raw material, but with no heating is also shown. Both in the outer e of the pellet (Fig. 19) and in cross-sectional center (Fig. 20), the amount of COOH groups is WP> PBT, and the amount of C=C bonds is PBT> WP. Further, the amount of COOH group eluted into acetone extract (Fig. 21) is WP> PBT, indicating that PBT has less hilic COOH groups. In on, in the solids after acetone extraction (Fig. 22), the PBT has more C=C bonds than WP. Thus, it is understood that PBT is excellent in water resistance.
Fig. 23 is a chart showing the results of GC-MS analysis of the acetone extract solution. The raw materials is a European pine of Example B as is the same for the above-mentioned Figs. 19 to 22, and the analysis was made to a heated solid fuel (PBT) obtained by pulverizing and molding the raw material to a pellet form and heating at 250 °C and an unheated solid fuel (WP). As shown in Fig. 23, the eluted amount of the abietic acid and the like, which is a kind of terpenes, to acetone is smaller in the case of PBT than in the case of WP. Thus, the results are ered showing that abietic acid melted by heating to form liquid cross-linkage, and solid linkage was formed by the volatilization of abietic acid and the like.
In addition, in the case of PBT, the strength of the solid fuel is ed due to the development of the solid cross-linking, and therefore it is presumed that good bility (HGI described later, pulverizing rate) and FP16-650 good handleability (disintegration test described below) is obtained without the addition of a binder, by heating at least 230 °C or higher to 250 °C or higher as similar to the water resistance. As mentioned above, COD is reduced when PBT is used. This is considered e the tar component of the biomass raw material volatilizes by g, and at the same time the solidified abietic acid and the like covers the surface of solid fuel PBT, which further increases hydrophobicity of the surface of the solid fuel to prevent the elution of tar component remaining in the biomass raw material.
EXAMPLE <Example A> (Examples A-1 to A-6) A biomass solid fuel A (PBT) was obtained through a molding step of pulverizing biomass after crushing and molding the pulverized biomass, and subsequent heating step. The binder is not used in any step. The biomass raw al used is a mixture of douglas fir 40% by weight, hemlock 58% by weight, cedar 1% by weight and cypress 1% by weight. In the molding process of each Example, the raw al was molded into a pellet shape with a diameter of 8 mm. In the heating step of each Example, 4kg of raw material is d in an electric batch furnace having 600mm er and heated to target temperatures (heating ature in Table 1) in respective Examples with a heating rate of 2 °C/min. Hereinafter, the target ature and the heating temperature refer to the same meaning. In es A-1 to A-6, temperature was not maintained at the target temperature (heating temperature) (this also applies to the following Examples B to K). Table 1 shows the heating temperature of the g step in Examples A-1 to A-6 and the properties of the resulting biomass solid fuel A obtained after the heating step. rative Example A) Comparative Example A is an unheated biomass solid fuel (WP) which is obtained only by molding after crushing and pulverizing, and is not through the heating step. A binder is not used also in Comparative Example A. Raw FP16-650 biomass is the same as in Example A-1. Table 1 also shows the properties of the resulting solid fuel of Comparative Example A.
In Table 1, HGI is based on JIS M 8801 as described, and the larger value indicates better grindability. Table 1 shows a higher heating value (dry-basis), a fuel ratio calculated based on proximate analysis values (air dried basis), and s of ultimate is values (air dried basis) and molar ratios of oxygen O, carbon C and hydrogen H obtained based on the ultimate analysis.
FP16-650 Table 1 Comparative Example Example A A-1 A-2 A-3 A-4 A-5 A-6 Samples <Example A> unheated 230C 250C 270C 280C 290C 300C WP PBT moisture content wt%-AD 11.0 8.4 7.7 7.2 6.9 6.7 6.3 at e is ash content wt%-AD 0.6 0.6 0.5 0.5 0.6 0.7 0.9 im al ys volatile matter wt%-AD 73.6 74.1 74.5 70.9 68.9 64.8 57.4 ox pr an fixed carbon wt%-AD 14.8 16.9 17.3 21.4 23.6 27.8 35.4 fuel ratio - 0.2 0.2 0.2 0.3 0.3 0.4 0.6 kcal/kg higher heating value -dry 4,719 5,000 5,146 5,366 5,478 5,734 6,105 ash content wt%-dry 0.7 0.7 0.5 0.6 0.7 0.7 1.0 is ys carbon wt%-dry 50.7 52.2 53.4 56.0 57.2 60.0 63.9 al hydrogen wt%-dry 5.5 5.6 5.7 5.5 5.4 5.2 5.2 te an oxygen wt%-dry 42.7 41.2 40.0 37.5 36.4 33.9 29.5 ma en wt%-dry 0.4 0.3 0.4 0.4 0.3 0.2 0.4 ul ti combustible sulfur wt%-dry 0.00 0.01 0.01 0.01 0.00 0.00 0.00 O/C mol / mol 0.63 0.59 0.56 0.50 0.48 0.42 0.35 H/C mol / mol 1.30 1.29 1.28 1.18 1.13 1.04 0.98 total sulfur wt%-dry 0.01 0.01 0.02 0.02 0.01 0.01 0.01 non-combustible sulfur wt%-dry 0.01 0.00 0.01 0.01 0.01 0.01 0.01 bulk density g/cm3 0.69 0.69 0.66 0.63 0.63 0.59 0.55 bulk density ratio (B/A) - - 1.00 0.96 0.91 0.91 0.86 0.80 HGI - 21 24 29 38 35 38 46 ratio of HGI (H2 / H1) - 1.14 1.38 1.81 1.67 1.81 2.19 r es were carried out as described below to the biomass solid fuels obtained in the above Examples and Comparative Examples.
[COD] FP16-650 Fig. 1 shows the correlations of the heating temperature in the heating step and COD (chemical oxygen demand) and pH (pH is described below) in the immersion water when the resulting biomass solid fuels were immersed in water. A sample of immersion water for COD determination was prepared in accordance with Japan Environment Agency Announcement No.13 "(A) a method for detecting a metal or the like contained in an industrial waste", 1973, and COD was analyzed in accordance with JIS K0102(2010)-17.
From Fig. 1, COD of Comparative Example A (WP: biomass solid fuel obtained by only molding without heating step) is high, i.e. approximately 1200ppm. In contrast, COD values of the biomass solid fuels that have been heated at 230 °C or higher are less 800 ppm, ting that the elution of tar ent is low. Accordingly, it is shown that the biomass solid fuels of Example A-1 to A-6 are fuels having excellent handling ties because the elution of tar component is low even during outdoor storage. The COD values of the biomass solid fuels of Examples A-1 to A-6 heated at 230 °C or higher decrease as the heating temperature becomes higher. This is presumed that the COD value decreases by volatilization of tar or the like due to heating.
Therefore, even in the case where the heating temperature is lower than 230 °C, namely the heating temperature is 150 °C or higher and lower than 230 °C, lower COD values is expected in comparison with the values of ative Example A.
[PH] Solid fuels of Examples A-1 to A-6 and ative Example A were immersed in water at solid-liquid ratio of 1:3, and pH values were ed.
Fig. 1 shows that although slightly low values are observed for Example A-2 and Example A-3, pH values are approximately about 6 in all of Examples A-1 to A-6, indicating that there is no ular change as compared with unheated Comparative Example A. Therefore, it is shown that no particular problem occurs ning pH values of the discharged water when Examples A-1 to A-6 are stored outdoor.
[Grindability] FP16-650 Fig. 2 shows a relationship between heating ature in the heating step and Hradgrove grindability Index (HGI) and izing rate (described later) of the obtained biomass solid fuel A, for the biomass solid fuels in Comparative Example A and Examples A-1 to A-6.
As clearly seen from Table 1 and Fig. 2, properties were altered by heating in Examples A-1 to A-6, and HGI values (based on JIS M 8801) were higher than that of Comparative Examples A (WP: unheated biomass solid fuel after molding). A typical HGI value for coal (bituminous coal) is around 50, and pulverizing properties of Examples A-1 to A-6 are closer to coal and better than Comparative Example A.
The pulverizing rate in Fig. 2 is a ground weight per a unit time (g/min) as determined by measuring the weight of a ground sample which is a fraction g through a 150 µm sieve after pulverizing a sample of 700 cc with a ball mill. Herein, measuring was carried out by using a ball mill conforming to JIS M4002, n into a cylindrical container having an inner diameter of 305 mm × axial length of 305 mm, normal grade ball bearings as defined in JIS B1501 (Φ36.5 mm × 43 balls, Φ30.2 mm × 67 balls, Φ24.4 mm × 10 balls, Φ19.1 mm × 71 balls and Φ15.9 mm × 94 balls) were charged and the container was rotated at a speed of 70 rpm. Heating improves the pulverizing rate, in ular, heating at 230°C or higher considerably increases the izing rate. It can be considered that elution and solidification associated with heating of organic ingredients such as tar leads to an increase in hardness of the biomass solid fuel and improvement of pulverizing efficiency. Therefore, even in the case where the heating temperature is 150 °C or higher and lower than 230 °C, improved HGI and izing rate are expected in comparison with the values of unheated Comparative Example A.
[Disintegration Test] Table 2 shows cumulative sieve-passed percentage of the biomass solid fuel A after ted to the disintegration test, and Fig. 3 is a particle size distribution m. In order to evaluate the handling characteristics of the FP16-650 pellets, disintegration test was performed. 1kg of sample was packed into a plastic bag and was d 20 times from a height of 8.6m, and subjected to rotational strength test based on JIS Z 8841, to measure the particle size distribution. The resulting particle size distribution is shown in Fig. 3. Herein, a sample having a particle size bution in which an amount of 2 mm sieve-passed particles is 30 wt% or less and an amount of 0.5 mm sieve-passed particles is 15 wt% or less, is determined as a sample having a handleable particle size in storage and the like. The s of Table 2 and Fig. 3 show that while the sample particle size after rotation strength test has become finer as the heating temperature becomes higher, all samples clear the evaluation criteria described above and therefore they are handleable without any problem.
Table 2 Sieve Comparative Example opening Example A A-1 A-2 A-3 A-4 A-5 A-6 (mm) (wt%) (wt%) (wt%) (wt %) (wt%) (wt %) (wt %) 16 100.0 100.0 100.0 100.0 100.0 100.0 100.0 9.5 90.5 100.0 100.0 100.0 100.0 100.0 100.0 4.75 12.9 14.4 19.5 20.9 32.3 19.1 18.4 3.35 10.2 10.1 14.9 16.9 26.2 15.8 16.8 2 8.0 7.4 11.2 12.7 20.0 13.4 14.5 1 6.3 5.8 9.0 10.4 16.1 11.6 12.3 0.5 5.1 4.7 7.2 8.6 13.2 10.0 10.3 0.212 3.0 2.8 4.0 4.9 8.6 6.8 6.3 0.1 1.2 1.0 1.2 1.7 3.5 2.7 2.4 0.075 0.7 0.6 0.6 0.8 1.7 1.5 1.3 [Immersion in water] Table 3 and Fig. 4 show the results of a water immersion test of biomass solid fuels A. Solid fuels from tive Examples and ative Example were immersed in water and removed after a predetermined time FP16-650 shown in Table 3 and Fig. 4. After wiping off water, a re t of the solid was measured. The solid fuel of Comparative Example A (WP) was disintegrated by immersion in water, and the measurement of moisture content of the solid was impossible. In contrast, in the solid fuel of Example A-1, the moisture content reached equilibrium in about 10 hours after immersion, and the equilibrium moisture content was about 27 wt%. In the solid fuel of Example A-2, the moisture content reached the equilibrium after about 100 hours, and equilibrium moisture content was about 25 wt%. Also, in the solid fuels of Examples A-3 to A-5, the re content reached the equilibrium of about 23 wt% after about 100 hours. Also, in the solid fuel of Example A-6, the moisture content reached nearly equilibrium after about 100 hours, and the equilibrium moisture content was about 28 wt% (although the variance is larger than that of Examples A-3 to A-5, it is believed to be due to variations in raw materials). It can be considered that these results were ed because elution and solidification of organic ingredients such as tar associated with heating made the e of the biomass solid fuel hydrophobic, indicating that Examples A-1 to A-6 ( PBT) have advantageous properties as a solid fuel which is often stored outdoors.
Table 3 Immersion 0 6 24 48 72 96 144 168 192 240 time (h) Ex. A-1 2.83 27.34 28.76 28.81 27.35 27.79 27.97 Moisture Ex. A-2 2.37 21.91 23.74 25.02 24.59 24.71 23.80 t Ex. A-3 1.71 14.39 19.66 20.30 22.09 22.85 23.00 after immersion Ex. A-4 1.13 12.00 16.78 18.43 20.31 23.83 22.58 22.41 (wt%) Ex. A-5 1.31 11.10 14.87 17.16 18.67 23.93 22.09 23.04 Ex. A-6 2.48 9.99 14.94 17.05 18.73 25.02 27.21 28.13 26.97 Ex. = e [Solid strength before and after immersion in water] (Rotational strength) Fig. 5 shows the results of solid th measured before and after the immersion in water (based on JIS Z-8841 rotational strength test method) for Examples A-1 to A-6 and Comparative Example A. As mentioned above, the FP16-650 solid fuel of Comparative Example A (WP) was disintegrated by immersion in water, and the measurement of rotational strength after immersion was impossible. For Examples A-1 to A-6 (PBT), samples used are those dried for 22 hours at 35 C in a thermostat oven, after wiping off water on the surface of the solid fuels that have reached the equilibrium moisture content. In Examples A-1 to A-6 (PBT) that have experienced the heating step, the strength did not substantially decrease, and powdering hardly ed even compared with ative Example A before water immersion (WP), and thus it can be said that the handleability is maintained.
(Mechanical durability) Fig. 6 is a diagram showing the result measured for the mechanical durability before and after immersion in water. For solid fuels of Examples A-1 to A-6 and Comparative Example A, mechanical durability DU was determined based on the ing equation in accordance with the United States agriculture industry's standard ASAE S 269.4 and German Industrial Standard DIN EN 15210-1. In the on, m0 is a sample weight before on treatment, m1 is a sieve-on weight of sample after the rotation treatment, wherein the sieve used was a plate sieve having circle holes with 3.15 mm diameter.
DU = (m1 / m0) × 100 With t to the mechanical durability, as similar to the rotation th, in Examples A-1 to A-6 (PBT) that have experienced the heating step, the strength did not substantially se, and powdering hardly occurred even compared with Comparative Example A before water immersion (WP), and thus it is indicated that the handleability was maintained.
[Spontaneous combustion property] Spontaneous combustion property was ted based on "Spontaneous combustion test" in "the Manual of Tests and Criteria, the United Nations: Regulations for the Carriage and Storage of Dangerous Goods by Ship, 16th revised n". 1 to 2 cm3 of the biomass solid fuel of Example FP16-650 A-2 (heating temperature: 250 C) was dropped to an inorganic insulation board from a height of 1 m, and ined r ignition during falling or within five minutes after falling occurs. The test was made six times. Since the ignition did not occur in 6 trials, e A-2 (PBT) was determined that it does not fall to the packing grade I of the above UN Manual of Tests and Criteria.
[Self heating property] Self g property was evaluated based on "Self combustion test" in "Regulations for the Carriage and Storage of Dangerous Goods by Ship, 16th revised edition". Into a sample container (stainless steel mesh cube with a side length of 10 cm), the biomass solid fuel of Example A-2 (heating temperature 250 C) was charged and was suspended inside of a thermostat oven at a temperature of 140 C, and the ature of the material was measured for 24 hours continuously. Material for which ignition or temperature rise more than 200 degrees is found is determined as a self heating material, and is r subjected to a same test using a sample container with a side length of 2.5 cm and confirmed whether ignition or temperature rise more than 60 degrees occurs. Based on the test results, Example A-2 (PBT) was determined that it does not fall to a self heating material.
[Pore size distribution] (BET specific surface area) Fig. 7 is a diagram showing the results of measurement of BET specific surface area of the solid fuel the A. BET specific e area was determined using an automatic specific surface area / pore size distribution measuring apparatus (Nippon Bell Co., Ltd. P-min II) for s of solid fuels of Examples A-1 to A-6 and ative Example A that had been cut into a size of 2 to 6 mm, filled in a container, and degassed in vacuo for 2 hours at 100 °C as a pretreatment. Nitrogen gas was used as an adsorption gas. From Fig. 7, BET specific surface area increases with the increase of heating temperature, showing that pores developed with heating (pyrolysis).
FP16-650 ge pore diameter, total pore ) Fig. 8 is a diagram showing the average pore diameter at surface of solid fuel A, and Fig. 9 is a diagram showing the total pore . Average pore er and total pore volume were measured using the same equipment used for BET specific surface area. The term "pore" used herein means cavity having a diameter of 2 nm to 100 nm. The average pore er becomes smaller with the increase in heating temperature as in Example A-2 and subsequent Examples, indicating that a large number of finer pores were generated. This is believed to be due to decomposition of cellulose.
[Yield] Fig. 10 is a m showing a yield of biomass solid fuel A after the heating step (solid yield and thermal yield). Solid yield is a weight ratio before and after heating, and thermal yield is ratio of heating value before and after heating. As mentioned above, temperature was not maintained at the target temperature (heating temperature) in each Example (this also applies to the following es B to K).
From the results of Examples A-1 to A-6, it is shown that according to the present invention, the biomass solid fuel A (PBT) can be obtained with low cost, in which COD reduction, improvement in grindability, reduction of water absorption, improvement in solid strength and improvement in yield have been achieved.
[Spontaneous combustion property] Spontaneous combustion property of the solid fuel of Example A-2 was measured according to the following method. 1kg of samples was charged in a container, and placed in a thermostat oven at 80 °C. Air was flowed to the sample, and the concentrations of O2, CO, and CO2 in the ing gas was measured. Amount of O2 adsorption, amount of CO formation, amount of CO2 formation by heating samples are calculated from the tration before and after heating, based on the ing equation (1) to calculate the self-heating index (SCI).
FP16-650 Spontaneous combustion index (SCI) = {amount of O2 adsorption × heat of O2 tion × )} + {amount of CO formation × (heat of CO formation + (1/2) × heat of H2O formation × H/C) × (1/100)} + {amount of CO2 formation × (heat of CO2 formation + (1/2) × heat of H2O ion × H/C) × (1/100)} ··· formula (1) Amount of adsorption, amount of formation, and H/C of the solid fuel of Example A-2 are as follows.
Amount of O2 adsorption 0.42 [ml/kg · min] Amount of CO formation 0.03 [ml/kg · min] Amount of CO2 formation 0.02 [ml / kg · min] H/C (molar ratio of hydrogen and carbon in the solid fuel of Example A-2) 1.28 [mol/mol] (see Table 1) Further, heat of adsorption and tive heat of formation used in equation (1) are as follows. heat of O2 adsorption 253 [kJ/mol] (same value as heat of O2 adsorption to coal) heat of CO formation 110.5 [kJ/mol] heat of H2O formation 285.83 [kJ/mol] heat of CO2 formation 393.5 [kJ/mol] SCI of the solid fuel of Example A-2 was calculated based on the above, and SCI=1.3 was found. Herein, since the properties of the biomass solid fuel A are close to coal, the same value as the heat of adsorption on coal was used as the heat of O2 adsorption.
Using the same method as used for calculation of SCI in Example A-2, SCI of es A-1 to A-3, A-6 and SCI of Example A-2 after disintegration test (see Table 2, Fig. 3) was calculated. The calculation results are shown in Fig. 11. For comparison, SCI of bituminous coal in Table 4 is also shown in Fig. 11. The ntal axis of Fig. 11 is moisture content of arrival-basis, and SCI values of bituminous coal in Fig. 11 are calculated for four samples which are FP16-650 prepared by adding water to the bituminous coal shown in Table 4 to provide four samples with different moisture content.
The lower value of the SCI indicates lower spontaneous combustion property as shown by formula (1). Therefore, when Examples A-1 to A-3, A-6, Example A-2 after disintegration test (see, Table 2 and Fig. 3), and bituminous coal are compared, if the moisture content is comparable, the biomass solid fuels (PBT) of the present invention have lower SCI (spontaneous combustion index) than bituminous coal and thus have the same level of SCI (spontaneous combustion index) as of nous coal having high moisture content. Accordingly, the biomass solid fuel A (PBT) can be said to be good fuel having a reduced risk of ignition during handling.
Table 4 nous coal proximate moisture content wt% (air dried basis) 3.3 analysis ash content 12.3 le matter 30.5 fixed carbon 53.9 higher heating value kcal/kg (dry basis) 7135 ultimate ash content wt% (dry basis) 12.8 is carbon 73.6 hydrogen 4.5 oxygen 6.9 en 1.7 combustible sulfur 0.46 [Surface Photograph] Figs. 12 to 14 are cross-sectional SEM photographs of the solid fuels of Example A-2 (PBT) before and after immersion in water. Fig. 12 is a raph before immersion, Fig. 13 is a photograph at 2 seconds after immersion, and Fig. 14 is a photograph at 20 seconds after immersion.
FP16-650 Similarly, Figs. 15 to 17 are cross-sectional SEM photographs of the solid fuels of Comparative Example A (WP) before and after immersion in water.
Fig. 15 is a photograph before immersion, Fig. 16 is a photograph at 2 seconds after immersion, and Fig. 17 is a photograph at 20 seconds after immersion. In e A-2 and ative e A, a cross-section after ion means a cross section obtained by cutting the solid fuel after 2 seconds or 20 seconds after immersion. In on, the magnification and scale are each shown at bottom part of photographs.
When the photographs before and after immersion in water are compared, pores are enlarged after the water immersion in Comparative Example A (Figs. 15 to 17). It is presumed that since Comparative Example A (WP) is a molded product of ground biomass, the biomass absorbed water by immersion whereby enlarging pores (gaps between pulverized biomass particles). Thus, it is considered that water further enters the enlarged pores to separate the ground biomasses from each other, causing disintegration of the solid fuel itself (see, Fig.4).
In contrast, in the surface of solid fuel of Example A-2 (Figs. 12 to 14), pores did not expand so much even after immersion in water, and the change by immersion was small. It is ed that in Example A-2, solid cross-linking developed between pulverized biomass particles by heating, and the water absorption has become difficult due to improved hydrophobicity, causing little change by immersion. Therefore, because the g or adhesion between biomass that have been crushed is maintained by solid cross-linking even after immersion, disintegration as in ative Example A is less likely to take place. Therefore, in the heated solid fuels of Examples A-1 to A-6 (PBT), as shown in Fig. 4, biomass solid fuels were obtained in which disintegration was d when exposed to rain water and the like, and handling ties during outdoor storage was ensured. <Example B> In Examples B-1 to B-4 (PBT), except for using European red pine as a biomass raw material, the biomass raw material was heated to target FP16-650 temperatures (heating temperatures described in Table 5) in the same manner as Example A. Table 5 and Table 6 show the properties of the resulting biomass solid fuel B (Examples B-1 to B-4) obtained after the heating step. Similarly, the properties of Comparative Example B (WP) is also shown. A binder is not used in Examples B-1 to B-4 and ative Example B, as is in Example A. Since the re contents after immersion in water are those after ing more than 100 hours (168 hours in Example B), the moisture content in the solid fuel B is considered to have d equilibrium.
Methods of measuring properties of the biomass solid fuel are the same as that described in the above Example A. A ball mill grindability bed in Table 6 was measured as follows.
[Ball mill grindability] The pulverizing time of each biomass solid fuel B was 20 minutes, and 150 m sieve-passed weight ratio after 20 minutes was determined as pulverizing point. Herein, measuring was carried out by using a ball mill conforming to JIS M4002, wherein into a cylindrical container having an inner diameter of 305 mm × axial length of 305 mm, normal grade ball bearings as defined in JIS B1501 (Φ36.5 mm × 43 balls, Φ30.2 mm × 67 balls, m × 10 balls, Φ19.1 mm × 71 balls and Φ15.9 mm × 94 balls) was charged and the container was rotated at a speed of 70 rpm. The higher value indicates that the grindability is improved. It was confirmed that with the increase in the heating ature, pulverizing point increased.
Comparative Example B disintegrated immediately after immersion in water. In contrast, in Examples B-1, B-3 and B-4, the bonding or adhesion between pulverized biomass particles are maintained even after immersion in water (168 hours), and they did not disintegrate. Thus, since solid forms were maintained even after immersion, measurement of re content was possible, and thus the tion of water resistance was confirmed. Further, the grindability is improved compared with ative Example B, and also COD is reduced. From the viewpoint of water resistance (moisture content after immersion), the biomass solid fuel of Example B-3 is particularly excellent, and from the viewpoint of yield, the biomass solid fuels of Examples B-2 and B-3 showed particularly excellent physical properties.
In addition, it is presumed that Example B-2 has excellent water resistance and bility based on the development of solid cross-linking, and is a fuel exhibiting reduced COD. <Example C> Except for using almond old tree as a biomass raw material, the biomass raw material was heated to target temperatures (heating temperatures described in Table 5) in the same manner as Example A (Examples C-1 to C-4: PBT). The ball mill grindability was measured in the same manner as in the above example B. Table 5 and Table 6 show the properties of the resulting biomass solid fuel C obtained after the heating step.
Similar to Example B, since the moisture contents after immersion in water are those after ing more than 100 hours (168 hours in Example C), the moisture content is considered to have reached equilibrium. Similarly, the properties of Comparative Example C (WP) is also shown. A binder is not used in Examples C-1 to C-4 and Comparative e C. ative Example C disintegrated immediately after immersion in water. In contrast, in Examples C-1 to C-4, the bonding or adhesion between pulverized biomass particles were maintained even after immersion in water, and they did not disintegrate, indicating that water ance is improved. In addition, ement of grindability and reduction of COD are indicated.
From the viewpoints of COD and water resistance (moisture content after ion), Examples C-2, C-3 and C-4 are excellent, and from the int of thermal yield, Examples C-1, C-2 and C- 3 are excellent. Herein, although HGI of Example C-1 is lower than that of Comparative Example C, this is believed to be due to variations in raw materials and measurement errors, and therefore, Example C-1 is presumed to have HGI value equal to or more than at least Comparative Example C. <Example D> Except for using a mixture of (30 wt% of almond shell + 70 wt% of almond old tree) as a biomass raw material, the biomass raw material was heated to target temperatures (heating temperatures described in Table 5) in the same manner as e A (Examples D-1 to D-4: PBT). The ball mill grindability was measured in the same manner as in the above example B.
Table 5 and Table 6 show the properties of the resulting s solid fuel D obtained after the heating step. Since the moisture contents after immersion in water are those after ing more than 100 hours (168 hours in Example D), the moisture content is ered to have reached brium.
Similarly, the properties of Comparative Example D (WP) is also shown. A binder is not used in es D-1 to D-4 and Comparative Example D.
Comparative Example D disintegrated immediately after immersion in water. In contrast, in Examples D-1 to D-4, the bonding or adhesion between pulverized biomass les were maintained even after immersion in water, and they did not disintegrate, indicating that water ance is improved. In addition, improvement of grindability and reduction of COD are indicated.
From the viewpoint of COD, Examples D-2, D-3 and D-4 are excellent, and from the viewpoint of thermal yield, Examples D-1, D-2 and D- 3 showed particularly excellent physical ties. <Example E> Except for using acacia xylem part as a biomass raw al and molding it into a tablet shape, and except for using a tubular furnace having φ70 mm as a heating apparatus, the biomass raw material was heated to target temperatures (heating temperatures described in Table 5) in the same manner as Example A (Examples E-1 to E-3: PBT). Table 5 and Table 6 show the properties of the resulting biomass solid fuel E obtained after the heating step. Since the moisture contents after immersion in water are those after immersing more than 100 hours (168 hours in Example E), the moisture content is considered to have reached equilibrium. Similarly, the properties of Comparative Example E (WP) is also shown. A binder is not used in Examples E-1 to E-3 and Comparative Example E. In Example E, measurement of pH was carried out by immersing solid fuels with the solid-liquid ratio of 1:13.
FP16-650 Herein, the immersion time of Comparative Example E in Table 6 is a time when pH was measured, namely, it means that pH was measured at 96 hours after the solid fuel of Comparative example E was immersed.
Comparative Example E disintegrated immediately after immersion in water. However, in Examples E-1 to E-3, the bonding or adhesion n pulverized biomass particles are maintained, and they did not disintegrate, showing water resistance. From the viewpoint of water resistance (moisture content after ion), Examples E-2 and E-3 are excellent, and from the viewpoint of thermal yield, Examples E-1 and E-2 are ent. In Example E, it is estimated that the solid-cross-linking described above is formed also in PBT heated at 240 to 270 °C, and therefore water resistance, COD, and grindability and the like are considered ent. While thermal yield of Example E-1 exceeds 100%, this was caused by variations in raw materials and measurement errors. <Example F> Except for using acacia bark as a biomass raw material, the biomass raw material is heated to target temperatures (heating temperatures described in Table 5) in the same manner as Example E (Examples F-1 to F-4: PBT). Table 5 and Table 6 show the properties of the resulting biomass solid fuel F obtained after the heating step. Since the moisture contents after immersion in water are those after immersing more than 100 hours (168 hours in Example F), the re content is considered to have reached equilibrium. Similarly, the properties of ative Example F (WP) is also shown. A binder is not used in es F-1 to F-4 and ative Example F. In Example F, measurement of pH was carried out by immersing solid fuels with the solid-liquid ratio of 1:13. Herein, the immersion time of Comparative Example F in Table 6 is a time when pH was measured, namely, it means that pH was measured at 96 hours after the solid fuel of ative example F was ed.
Comparative Example F disintegrated one hour after immersion in water. However, in Examples F-1 to F-4, the g or adhesion between FP16-650 pulverized biomass les are maintained, and they did not disintegrate, showing water resistance. From the viewpoints of COD and water resistance (moisture content after ion), Examples F-2, F-3 and F-4 are ent, and from the viewpoint of thermal yield, Examples F-1, F-2 and F- 3 are ent. <Example G> Except for using a mixture of (70 wt% of almond shell + 30 wt% of walnut shell), as a biomass raw material, and except for using a tubular furnace having φ70 mm as a heating tus, the biomass raw material was heated to target temperatures (heating temperatures described in Table 5) in the same manner as Example A (Examples G-1 to G-4: PBT). Table 5 and Table 6 show the properties of the resulting biomass solid fuel G obtained after the g step. Since the moisture contents after immersion in water are those after immersing more than 100 hours (144 hours in Example G), the moisture content is considered to have reached equilibrium. Similarly, the properties of Comparative Example F (WP) is also shown. A binder is not used in Examples G-1 to G-4 and Comparative Example G.
Comparative Example G disintegrated immediately after immersion in water. However, in Examples G-1 to G-4, the bonding or adhesion between pulverized biomass particles are maintained, and they did not disintegrate, showing water resistance. From the viewpoints of COD and water resistance (moisture content after ion), Examples G-2, G-3 and G-4 are excellent, and from the viewpoint of thermal yield, Examples G-1, G-2 and G- 3 are excellent. While thermal yield of Example G-2 exceeds 100%, this was caused by variations in raw materials and ement errors. <Example H> Except for using sago palm as a biomass raw material, the biomass raw material is heated to target temperatures (heating temperatures described in Table 5) in the same manner as e A (Examples H-1 to H-4: PBT). The ball mill grindability was measured in the same manner as in the above example B. Table 5 and Table 6 show the properties of the resulting FP16-650 biomass solid fuel H obtained after the heating step. Since the moisture contents after immersion in water are those after immersing more than 100 hours (168 hours in Example H), the moisture content is considered to have reached equilibrium. Similarly, the properties of Comparative Example H (WP) is also shown. A binder is not used in Examples H-1 to H-4 and Comparative Example H. Herein, the ion time of Comparative Example H in Table 6 is a time when pH was measured, namely, it means that pH was measured at 24 hours after the solid fuel of Comparative e H was immersed.
Comparative Example H disintegrated three hours after immersion in water. However, in es H-1 to H-4, the g or adhesion between pulverized biomass particles are maintained, and they did not disintegrate, showing water resistance. From the viewpoints of COD, pH (slightly low) and water resistance (moisture content after immersion), Examples H-2, H-3 and H-4 are excellent, and from the viewpoint of thermal yield, Examples H-1, H-2 and H- 3 are excellent. le I> Except for using EFB (empty fruit bunch that is residue of palm oil processing) as a biomass raw material, the biomass raw material was heated to target temperatures (heating temperatures described in Table 5) in the same manner as Example A (Examples I-1 to I-4: PBT). Table 5 and Table 6 show the properties of the resulting biomass solid fuel I ed after the g step. Since the moisture contents after immersion in water are those after immersing more than 100 hours (168 hours in Example I), the re t is considered to have reached equilibrium. Similarly, the properties of Comparative Example I (WP) is also shown. A binder is not used in Examples I-1 to I-4 and Comparative Example I.
The mechanical durability before and after immersion in water for Example I-3 that had been heated at 270 °C and Example I-4 that had been heated at 300 °C was measured by the ing method. 50g of sample was filled in a 1,000 cc container made of polypropylene, and rotated at 60 rpm for FP16-650 s (1,800 rotations in total) using Mazemazeman (trade mark) SKH-15DT manufactured by MISUGI LTD. The sample after rotation treatment was sieved by a sieve having a circular hole diameter of 3.15 mm, and mechanical durability (DU) was calculated by the following on: DU = (m1/m0) × 100 In the equation, m0 is a sample weight before rotation treatment, m1 is a sieve-on weight of sample after the rotation treatment.
Comparative Example I disintegrated immediately after ion in water. However, in Examples I-1 to I-4, the bonding or adhesion between pulverized biomass particles are ined, and they did not disintegrate, showing water resistance. From the viewpoints of COD and water resistance (moisture content after ion), Examples I-2, I-3 and I-4 are excellent, and from the viewpoint of thermal yield, Examples I-1, I-2 and I- 3 are excellent. <Example J> Except for using meranti as a biomass raw material, the biomass raw material was heated to target temperatures (heating temperatures described in Table 5) in the same manner as Example A (Examples J-1 and J-2: PBT).
Table 5 and Table 6 show the properties of the resulting biomass solid fuel J obtained after the heating step. Since the moisture contents after immersion in water are those after immersing more than 100 hours (168 hours in Example J), the re content is considered to have reached equilibrium.
Similarly, the properties of Comparative Example J (WP) is also shown. A binder is not used in Examples J-1 and J-2 and Comparative Example J.
Comparative Example J disintegrated immediately after immersion in water. However, in Examples J-1 and J-2, the bonding or adhesion between pulverized biomass particles are maintained, and they did not disintegrate, showing water resistance. Excellent s were ed also for COD. <Example K> FP16-650 Except for using rubber tree as a biomass raw material, and except for using a tubular furnace having φ70 mm as a heating apparatus, the biomass raw material was heated to target temperatures (heating temperatures bed in Table 5) in the same manner as e A (Example K-1). Table and Table 6 show the properties of the resulting biomass solid fuel K obtained after the heating step. Similarly, the properties of Comparative Example K (WP) is also shown. A binder is not used in Examples and ative Example.
Comparative Example K is expected to disintegrate by immersion in water as the other Comparative Examples. On the other hand, it is expected that Example K-1 does not disintegrate even by immersion in water due to the above solid cross-linking, and the ement of grindability, reduction of COD and the like will be obtained. While Example K-1 was heated at 270 C, the same effect is expected to the heating temperature of 230 to 270 C in the same manner as described above.
FP16-650 Table 5 volatil fixed tree heating solid therm al e fuel HGI carbo HHV O H C O/C H/C HGI species tem p. yield yield m atte ratio ratio wt% wt% kcal/kg wt% wt% wt% ℃ wt% % -AD -AD -dry -dry -dry -dry Com p-Ex.B W P unheated 100.0 100.0 11.5 77.4 0.15 4,949 42.1 5.7 51.9 0.61 1.32 23 1.0 Ex.B-1 230 94.7 98.1 12.8 78.7 0.16 5,125 41.0 5.8 52.8 0.58 1.32 40 1.7 European Ex.B-2 250 87.8 94.2 16.2 77.2 0.21 5,310 39.1 5.8 54.8 0.54 1.27 40 1.7 PBT red pine Ex.B-3 270 81.4 89.2 18.3 75.7 0.24 5,425 37.8 5.7 56.1 0.51 1.22 43 1.9 Ex.B-4 300 52.7 70.5 44.2 50.0 0.88 6,618 24.6 5.0 68.7 0.27 0.87 48 2.1 Com p-Ex.C W P 25 100.0 100.0 18.4 63.8 0.29 4,539 40.2 5.1 47.5 0.63 1.29 24 1.0 Ex.C-1 230 90.0 96.1 21.8 64.1 0.34 4,847 36.5 5.1 51.2 0.53 1.20 22 0.9 alm ond old Ex.C-2 250 82.4 91.8 24.9 61.7 0.40 5,059 33.9 5.0 53.4 0.48 1.12 25 1.0 PBT tree Ex.C-3 270 75.6 88.2 28.8 57.7 0.50 5,295 31.2 4.9 55.8 0.42 1.05 30 1.3 Ex.C-4 300 59.2 77.8 39.1 47.6 0.82 5,968 25.2 4.6 62.1 0.30 0.89 47 2.0 Com p-Ex.D W P 30 wt% of unheated 100.0 100.0 17.3 65.5 0.26 4,535 40.4 5.0 47.8 0.63 1.26 31 1.0 Ex.D-1 alm ond 230 89.5 96.2 21.9 64.4 0.34 4,875 36.8 5.1 51.5 0.54 1.19 26 0.8 Ex.D-2 shell+ 70 250 81.1 91.5 25.6 61.8 0.41 5,119 34.4 4.9 54.2 0.48 1.08 30 1.0 Ex.D-3 PBT wt% of 270 74.1 87.6 29.1 58.0 0.50 5,361 31.6 4.8 56.6 0.42 1.02 30 1.0 alm ond old Ex.D-4 tree 300 56.0 75.9 42.8 43.7 0.98 6,143 23.0 4.4 64.3 0.27 0.82 50 1.6 Com p-Ex.E W P unheated 100.0 100.0 12.6 76.1 0.17 4,623 44.1 5.6 49.8 0.66 1.35 - - Ex.E-1 acacia 230 98.2 100.3 12.8 78.4 0.16 4,721 42.9 5.5 51.0 0.63 1.29 - - Ex.E-2 PBT xylem 270 87.8 95.1 16.0 74.8 0.21 5,005 41.0 5.4 53.0 0.58 1.22 - - Ex.E-3 300 78.2 90.2 21.2 70.6 0.30 5,331 38.2 5.3 55.8 0.51 1.14 - - Com p-Ex.F W P unheated 100.0 100.0 25.6 60.3 0.42 4,994 39.4 5.3 51.5 0.57 1.23 - - Ex.F-1 230 93.9 99.1 27.5 60.9 0.45 5,272 35.4 5.2 55.3 0.48 1.13 - - Ex.F-2 acacia bark 250 89.1 97.0 30.5 58.9 0.52 5,439 33.6 5.0 57.1 0.44 1.05 - - Ex.F-3 270 84.5 95.3 33.5 56.7 0.59 5,635 31.7 4.9 59.1 0.40 0.99 - - Ex.F-4 300 77.5 90.6 36.6 53.5 0.68 5,835 29.5 4.7 61.3 0.36 0.92 - - Com p-Ex.G W P 70 wt% of ed 100.0 100.0 17.7 67.1 0.26 4,603 41.8 5.2 48.5 0.65 1.29 17 1.0 Ex.G-1 alm ond 230 91.0 96.2 20.0 67.4 0.30 4,867 40.0 5.3 51.0 0.59 1.25 - - Ex.G-2 shell+ 30 250 86.5 101.0 27.8 61.1 0.45 5,372 33.7 5.2 56.2 0.45 1.11 22 1.3 Ex.G-3 PBT wt% of 270 80.1 92.2 26.4 62.9 0.42 5,298 35.4 5.2 55.4 0.48 1.13 - - walnut Ex.G-4 shell 300 67.0 82.3 32.3 56.7 0.57 5,654 31.3 5.1 59.1 0.40 1.04 - - Com p-Ex.H W P unheated 100.0 100.0 16.3 68.2 0.24 4,403 43.4 5.2 47.0 0.69 1.33 20 1.0 Ex.H-1 230 76.6 86.8 27.5 60.5 0.45 4,989 37.1 4.9 53.5 0.52 1.10 38 1.9 sago palm Ex.H-2 250 71.1 83.2 30.8 57.1 0.54 5,152 35.3 4.8 55.2 0.48 1.04 37 1.9 PBT pellet Ex.H-3 270 63.3 78.1 35.8 51.1 0.70 5,436 31.3 4.5 58.5 0.40 0.92 34 1.7 Ex.H-4 300 48.0 68.9 48.5 36.9 1.31 6,317 21.7 4.0 67.3 0.24 0.71 46 2.3 Com p-Ex.I W P unheated 100.0 100.0 16.5 67.6 0.24 4,463 41.7 5.1 47.3 0.66 1.29 - - Ex.I-1 230 81.3 90.1 22.6 65.2 0.35 4,946 37.7 5.2 51.4 0.55 1.21 - - Ex.I-2 EFB 250 71.4 83.6 27.0 60.2 0.45 5,228 34.6 5.1 54.0 0.48 1.13 - - Ex.I-3 270 52.0 73.4 40.3 45.3 0.89 6,303 24.0 4.8 62.7 0.29 0.92 - - Ex.I-4 300 40.3 58.1 51.0 32.1 1.59 6,430 17.7 4.0 67.7 0.20 0.71 - - Com p-Ex.J W P unheated 100.0 100.0 13.6 74.8 0.18 4,793 42.1 5.2 51.4 0.61 1.21 - - Ex.J-1 m eranti 250 87.7 95.4 20.2 72.9 0.28 5,213 39.3 5.3 54.3 0.54 1.17 - - Ex.J-2 270 78.8 89.6 24.7 68.7 0.36 5,451 36.4 5.2 57.2 0.48 1.09 - - Com p-Ex.K W P unheated 100.0 100.0 12.9 74.1 0.17 4,461 rubbertree Ex.K-1 PBT 270 87.6 94.7 17.7 71.2 0.25 4,822 39.7 5.2 50.6 0.59 1.23 In table,HHV m eans dry-basis higherheating value FP16-650 Table 6 afterim m ersion in waterbefore im m ersion in water M echani M echani durability BET average m oist bulk bulk im m er cal Ballm ill initial (DU) specific pore totalpore ure densit density COD sion size pH durabilit bility dim ension e surface diam ete volum e conte y ratio tim e y inm m ersi area r nt (DU) on in water) point mm % kg/L m 2/g nm cm 3/g m g/L h mm wt% % Com p-Ex.B W P 19.4 Φ8.1 96.9 0.70 1.00 0.290 28.9 0.00210 1,100 - - - - - Ex.B-1 50.2 Φ8.0 97.7 0.67 0.96 0.374 24.9 0.00233 710 168 Φ9.2 4.65 35.6 95.8 Ex.B-2 Ex.B-3 85.8 Φ7.8 96.9 0.64 0.91 0.392 22.2 0.00218 560 168 Φ8.0 4.60 22.1 96.5 Ex.B-4 - Φ6.9 90.8 0.558 19.5 2 42 168 Φ7.0 7.68 31.1 91.9 Com p-Ex.C W P 5.0 Φ8.6 83.5 0.47 1.00 0.215 23.3 0.00125 2,700 - - - - - Ex.C-1 20.7 Φ8.3 83.0 0.44 0.93 0.261 14.8 0.000969 1,900 168 Φ8.9 5.57 40.7 81.8 Ex.C-2 29.1 Φ8.2 78.9 0.42 0.89 0.301 18.2 0.00137 1,200 168 Φ8.7 5.96 39.5 79.5 Ex.C-3 63.8 Φ7.9 76.4 0.40 0.85 0.386 20.6 0.00199 630 168 Φ8.4 6.87 36.5 80.7 Ex.C-4 - Φ7.8 65.0 0.628 30.9 0.00485 210 168 Φ7.8 8.29 37.1 66.3 Com p-Ex.D W P 6.9 Φ8.6 89.1 0.62 1.00 0.268 24.5 0.00164 3,000 - - - - - Ex.D-1 32.5 Φ8.0 87.5 0.59 0.95 0.320 22.6 0.00181 1,900 168 Φ8.7 5.94 33.2 86.4 Ex.D-2 60.3 Φ7.8 84.7 0.56 0.90 0.357 24.0 0.00214 980 168 Φ8.0 6.01 30.7 86.8 Ex.D-3 74.8 Φ7.5 83.1 0.53 0.86 0.402 21.3 0.00214 480 168 Φ8.0 6.72 25.7 87.6 Ex.D-4 - Φ7.2 70.0 0.672 21.0 2 150 168 Φ7.3 8.30 27.1 75.4 Φ20.1 disinte- Com p-Ex.E W P - - 0.550 21.1 0.00290 1,000 96 5.51 - - ×H14.5 gration Φ20.2 Φ20.7 Ex.E-1 - - 0.567 16.5 0.00234 810 168 6.48 53.0 - ×H17.1 ×H24.0 Φ20.2 Φ20.5 Ex.E-2 PBT - - 0.632 20.5 0.00324 540 168 7.37 33.0 - ×H16.2 ×H18.0 Φ20.0 Φ20.2 Ex.E-3 - - 0.709 19.6 0.00347 300 168 7.92 25.4 - ×H15.0 ×H16.8 Φ20.1 disinte- Com p-Ex.F W P - - 0.431 30.3 0.00327 10,000 96 4.88 - - ×H13.0 gration Φ19.9 Φ20.7 Ex.F-1 - - 0.442 28.1 0.00311 1,600 168 6.59 38.3 - ×H14.9 ×H17.1 Φ20.0 Φ20.2 Ex.F-2 - - 0.442 31.6 0.00349 890 240 7.32 34.7 - ×H14.5 ×H15.0 Φ20.0 Φ20.2 Ex.F-3 - - 0.414 18.2 9 480 264 7.89 32.6 - ×H14.0 ×H18.5 Φ20.0 Φ20.1 Ex.F-4 - - 0.462 19.9 0.00230 270 168 7.50 27.3 - ×H14.0 ×H14.2 Com p-Ex.G W P - Φ8.0 90.5 0.188 17.2 0.000809 4,000 - - - - - Ex.G-1 - Φ8.0 - 0.228 12.3 0.00070 1,800 168 Φ8.7 6.54 32.6 - Ex.G-2 - Φ7.6 - 0.261 12.0 0.00078 1,100 144 Φ8.1 6.55 31.1 - Ex.G-3 - Φ7.5 - 0.248 11.4 0.00071 1,100 168 Φ8.1 7.01 29.2 - Ex.G-4 - Φ7.2 - 0.284 13.5 0.00096 510 168 Φ7.5 7.05 29.5 - disinte- Com p-Ex.H W P 9.8 Φ8.1 99.1 0.68 1.00 0.175 30.1 0.00132 2,400 24 4.01 - - gration Ex.H-1 96.5 Φ7.3 92.9 0.62 0.91 0.201 26.3 0.00132 1,300 168 Φ7.8 4.52 23.0 95.0 Ex.H-2 97.8 Φ7.2 92.7 0.61 0.89 0.191 25.4 0.00122 590 168 Φ7.7 5.23 24.0 95.1 Ex.H-3 99.1 Φ7.3 92.2 0.57 0.83 0.205 17.7 0.00090 310 168 Φ7.2 6.78 25.7 93.9 Ex.H-4 99.4 Φ6.9 86.3 0.51 0.75 0.276 15.3 0.00105 130 168 Φ7.0 7.91 27.5 86.4 disinte- Com p-Ex.I W P 4.4 Φ7.9 96.1 0.69 1.00 0.288 35.2 0.00253 2,400 - - - - gration Ex.I-1 78.9 Φ7.7 93.2 0.62 0.90 0.396 25.9 6 2,300 168 Φ7.9 6.91 28.5 93.5 Ex.I-2 86.6 Φ7.4 92.7 0.58 0.84 0.374 24.0 0.00224 1,500 168 Φ7.7 7.15 27.7 93.4 Ex.I-3 98.9 Φ7.2 75.5 0.51 0.74 0.438 20.9 0.00229 740 168 Φ7.1 8.04 29.8 82.9 Ex.I-4 - Φ6.5 67.7 0.51 0.74 0.521 17.6 0.00230 200 168 Φ6.6 9.10 32.7 78.9 disinte- Com p-Ex.J W P 17.5 Φ7.8 98.3 0.63 1.00 340 - - - - gration Ex.J-1 84.5 Φ7.6 96.6 0.60 0.95 260 168 Φ8.0 5.22 20.9 Ex.J-2 97.3 Φ7.4 94.6 0.56 0.89 170 168 Φ7.8 5.37 22.1 FP16-650 <Water absorption distribution> In order to compare the water ance of PAT and PBT, sodium distribution of the biomass solid fuels after water absorption was examined using saline solution. As a sample of PAT, a solid fuel obtained by heating a raw material of European red pine at 250 °C and molding into pellets having er of 6 mm was used. As a sample of PBT, a solid fuel (solid fuel B) obtained by molding a raw material of European red pine into pellets having diameter of 6 mm and heating it at 250 °C. The PBT and PAT was ed in 0.9 wt% saline solution for 5 days. As a result, as Fig. 24 shows the appearance of pellets, the PBT maintained its pellet shape (Fig. 24, left), s the PAT disintegrated largely (Fig. 24, right). Further, for PAT and PBT each, samples before and after immersion in 0.9 wt% saline solution for 5 days were analyzed at their cross section by EPMA (Electron Probe nalyser) analysis, to compare Na distribution. In the PBT, Na distribution remains at the surface of the pellet and does not penetrate into the inside, whereas, in the PAT, Na is widely distributed into the inside (see Fig. 25). This means that penetration of saline solution is less in the PBT than in the PAT. From this result, it is presumed that in PBT, the l decomposition products of extracted components make a solid cross-linking in the gap between adjacent pulverized s particles and become hydrophobic to prevent the penetration of water, whereas, in PAT, since water can ate into the gap between ized biomass particles, water permeates into the inside of pellets and expands the gap between pulverized biomass particles, leading to the disintegrate.
[Expansion ratio before and after immersion in water] The pellet length of the solid fuels of Examples A-1 and A-3 before and after immersion in water was measured. For the pellet length, ten pellets before the ion was chosen and their length was measure by an electronic caliper (manufactured by Mitutoyo: CD-15CX, repeating precision is 0.01 mm and the second decimal place was rounded.) and the length of the same pellets after 72 hours immersion in water were ed again by electronic caliper. In case that the pellet end was diagonal before and/or after immersion, the length up to the most distal end portion was measured. Table FP16-650 7 shows the measurement results. As shown in Table 7, the pellet length of Example A-1 increased by 4.6 % in average, and Example A-3 increased by 0.2 % in average.
Table 7 L1 (mm) before L2 (mm) 72hous after length expansion ratio immersion immersion (average) ExampleA-1 eA-3 ExampleA-1 ExampleA-3 ExampleA-1 ExampleA-3 17.4 18.9 20.1 15.9 17.9 18.7 17.1 18.1 19.8 17.9 20.8 13.5 16.5 17.5 18.0 17.5 19.7 15.0 19.5 17.7 {(L2-L1)/L1} 18.0 13.8 18.6 14.7 ×100% 18.1 16.2 19.6 18.9 .2 17.8 19.7 17.6 17.5 17.4 18.2 19.0 18.2 14.9 20.1 15.6 average average average average 4.6 0.2 18.33 16.81 19.17 16.85 Note: In table 7, values on the same line do not correspond to the same sample.
In addition, the pellet diameter of the solid fuels of Examples A-1 to A-6 before and after immersion in water was measured by the same electronic caliper and the same measurement method as for Table 7. Table 8 shows the measurement s. The measured value of the pellet er is an average values of ten samples randomly selected respectively from Examples A-1 to A-6.
FP16-650 Table 8 before immersion after immersion in in water water Diameter φ2 expansion ratio φ1 initial time dimensio {(φ2-φ1)/φ1} dimension (h) n ×100% (mm) (mm) Comparative Φ8.0 24 - - Example A Example A-1 Φ7.8 168 Φ8.4 7.7 Example A-2 Φ7.7 168 Φ8.1 5.2 Example A-3 Φ7.5 168 Φ7.8 4.0 e A-4 Φ7.5 168 Φ7.7 2.7 Example A-5 Φ7.3 168 Φ7.5 2.7 Example A-6 Φ7.2 144 Φ7.3 1.4 Table 7 and Table 8 indicate that higher temperature in the heating step provides lower expansion ratio. Expansion is assumed to be suppressed by the formation of linking due to heating. While the diameter expansion ratio of Table 8 is larger than the length expansion ratio of Table 7, this is ered because the immersion time is longer in Table 7, and also e Example A is in a pellet form which has been compacted mainly in the radial direction and therefore the expansion in the radial direction becomes large. It is noted that in Table 8, the diameter expansion ratio remains 10 % or less even in Example A-1 which has the t expansion ratio. In e A, the diameter and length expansion ratios are preferably 10% or less, and more preferably 7% or less. The volume expansion ratio is preferably 133% or less, and more preferably 123% or less.
While Table 7 and Table 8 show the expansion ratios of Example A, the expansion ratios of Examples B to J will be calculated based on Table 6. The expansion ratio was calculated by using the following equation (2) as used for Example A.
FP16-650 ion ratio = {(value after immersion - value before immersion) / value before immersion} × 100 ··· (2) Example B is in a pellet form, and thus the er expansion ratio was ated based on equation (2) using the pellet diameter before immersion (initial dimensions in Table 6) and the pellet diameter after immersion (dimension after immersion in Table 6), and the result is 15% or less (note that equation (2) is used for the calculation of diameter expansion ratios for Example B thereafter). Since the length expansion ratio < diameter expansion ratio can be estimated for the pellet form as in Example A, the length expansion ratio in Example B can be assumed up to 15% or less. Then, the volume ion ratio is calculated as 152% or less (the volume after immersion relative to the volume 100% before immersion; and the same applies to the following Examples C and thereafter). In Example B, the diameter expansion ratio is preferably 20% or less, and more preferably 10% or less. The volume expansion ratio is preferably 173% or less, and more preferably 133% or less.
Example C is also in a pellet form, the diameter expansion ratio before and after the immersion is 7.2% or less, and the length expansion ratio is assumed 7.2% at t; and thus the volume expansion ratio is 123% or less (the volume expansion ratios of pellets in the following Examples will be calculated in the same manner). In Example C, the er ion ratio is preferably 13% or less, and more preferably 7% or less. The volume expansion ratio is preferably 144% or less, and more preferably 123% or less.
In Example D (in a pellet form), the diameter ion ratio before and after the immersion is 8.8%, and the volume expansion ratio based thereon is 129% or less. In Example D, the diameter expansion ratio is preferably 10% or less, and more preferably 8% or less. The volume expansion ratio is preferably 133% or less, and more preferably 126% or less. e E is in a tablet shape, the diameter (φ) expansion ratio is 2.5% or less, the height (H) expansion ratio is 40% or less, and the volume ion ratio is 147% or less. The er ion ratio is preferably 5% or less, and more preferably 2.3% or less. The height expansion ratio is preferably 50% or less, more preferably 20% or less. The volume expansion ratio is preferably 165% or less, and more preferably 126% or less.
In Example F (in a tablet shape), the diameter expansion ratio is 4.0% or less, the height expansion ratio is 15% or less, and the volume expansion ratio is 124% or less. Herein, the height of Example F-3 after immersion is believed to be measurement error or variation due to individual differences.
The diameter expansion ratio is preferably 5% or less, more preferably 3% or less. The height expansion ratio is preferably 40% or less, and more preferably % or less. The volume ion ratio is preferably 154% or less, and more preferably to 117% or less.
In Example G (in a pellet form), the diameter expansion ratio before and after the immersion is 8.8% or less, and the volume expansion ratio based thereon is 129% or less. The diameter expansion ratio is preferably 10% or less, and more preferably 8% or less. The volume expansion ratio is preferably 133% or less, and more preferably 126% or less.
In Example H (in a pellet form), the diameter expansion ratio before and after the immersion is 6.9% or less, and the volume expansion ratio based thereon is 122% or less. The er expansion ratio is preferably 10% or less, and more preferably 7% or less. The volume expansion ratio is preferably 133% or less, and more preferably 123% or less.
In Example I (in a pellet form), the diameter expansion ratio before and after the immersion is 4.1% or less, and the volume expansion ratio based thereon is 113% or less. The diameter expansion ratio is preferably 10% or less, and more preferably 5% or less. The volume expansion ratio is preferably 133% or less, and more preferably 116% or less.
FP16-650 In Example J (in a pellet form), the er expansion ratio before and after the immersion is 5.4% or less, and the volume expansion ratio based thereon is 117% or less. The diameter ion ratio is preferably 20% or less, and more preferably 10% or less. The volume expansion ratio is preferably 173% or less, and more preferably 133% or less.
As described above, in the solid fuels (PBT) of the present invention using biomass as a raw material, the length (including diameter and height) expansion ratio before and after the ion is preferably 40% or less for each case, and the volume expansion ratio is preferably about 275% or less. It is further more preferred that the diameter and length expansion ratios are % or less and the volume expansion ratio is about 220% or less. It is yet further more preferred that the er and length expansion ratios are 20% or less and the volume expansion ratio is about 173% or less. It is yet further more preferred that the diameter and length expansion ratios are 10% or less and the volume expansion ratio is about 133% or less. If the expansion ratio after immersion in water is within a certain range as above, the biomass solid fuel (PBT) does not disintegrate even by ion, showing that it has water resistance.
For each raw material of rubber tree, acacia, and Melanti, PBT was separately prepared and tested. The test results are shown in Tables 9 and 10 below. In the test results in Tables 9 and 10, rubber tree is described as Example a, Acacia as Example b, and Melanti as Example c.
Table 9 FP16-650 Table 10 REFERENCE L LIST 1 CARBONIZING FURNACE 2 VIBRATING CONVEYOR 11 THERMOMETER 21 CLASSIFICATION SECTION (CLASSIFYING MEANS) 22 COOLING SECTION (COOLING MEANS) 22a SPRAYING SECTION (WATER SPRAYING MEANS) 22b FLAT PLATE 24 SEPARATING SECTION CONTROL SECTION OL MEANS) 100 FUEL CTURING STEP 110 PULVERIZING STEP 120 MOLDING STEP 130 HEATING STEP 200 CLASSIFICATION STEP 300 COOLING STEP 402 SYSTEM 403A VIBRATING SIEVE APPARATUS 403B COOLING VIBRATING CONVEYOR 421 CLASSIFICATION SECTION 421a SIEVE 421b OUTLET FP16-650 422 G SECTION 422a WATER SPRAY SECTION 422b FLAT PLATE The claims defining the invention are as follows 1. A cooling apparatus for carbonized biomass, comprising: a rotary kiln for obtaining carbonized biomass by carbonizing molded biomass, classification means, disposed at downstream side of the rotary kiln, for fying the carbonized biomass, and cooling means, disposed at downstream side of the classification means, for cooling the classified carbonized biomass, wherein the molded biomass is obtained by molding pulverized raw biomass, the cooling means cools the ized biomass by spraying water thereon, carbonizing the molded biomass includes thermal decomposition of the molded biomass. 2. The cooling apparatus for carbonized biomass according to claim 1, wherein the cooling means comprises a vibration flat plate and a splaying section for spraying water on the flat plate, wherein the flat plate is a metal plate or a resin plate, and the carbonized biomass is transported by ion. 3. The cooling tus for ized biomass according to claim 1 or claim 2, further comprising a meter for measuring temperature at an outlet of the rotary kiln, control means for stopping the spraying means if temperature measured by the meter is a predetermined value or lower. 4. The cooling apparatus for carbonized biomass according to claim 3, n the thermometer can directly e temperature of the carbonized biomass.
. The cooling apparatus for carbonized biomass according to any one of claims 1 to 4, r comprising a separating section for separating the classification means and the cooling means.

Claims (5)

The claims defining the invention are as follows
1. A cooling apparatus for carbonized biomass, comprising: a rotary kiln for obtaining carbonized biomass by carbonizing molded biomass, classification means, disposed at downstream side of the rotary kiln, for fying the carbonized biomass, and cooling means, disposed at downstream side of the classification means, for cooling the classified carbonized biomass, wherein the molded biomass is obtained by molding pulverized raw biomass, the cooling means cools the ized biomass by spraying water thereon, carbonizing the molded biomass includes thermal decomposition of the molded biomass.
2. The cooling apparatus for carbonized biomass according to claim 1, wherein the cooling means comprises a vibration flat plate and a splaying section for spraying water on the flat plate, wherein the flat plate is a metal plate or a resin plate, and the carbonized biomass is transported by ion.
3. The cooling tus for ized biomass according to claim 1 or claim 2, further comprising a meter for measuring temperature at an outlet of the rotary kiln, control means for stopping the spraying means if temperature measured by the meter is a predetermined value or lower.
4. The cooling apparatus for carbonized biomass according to claim 3, n the thermometer can directly e temperature of the carbonized biomass.
5. The cooling apparatus for carbonized biomass according to any one of claims 1 to 4, r comprising a separating section for separating the classification means and the cooling means.
NZ747132A 2016-04-06 2017-04-03 Cooling apparatus for carbonized biomass NZ747132B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2016-076234 2016-04-06
JP2016076234 2016-04-06
PCT/JP2017/014002 WO2017175737A1 (en) 2016-04-06 2017-04-03 Cooling apparatus for carbonized biomass

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NZ747132B2 true NZ747132B2 (en) 2022-03-01

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