NZ742596A - Contact layer with mineral binder component - Google Patents
Contact layer with mineral binder componentInfo
- Publication number
- NZ742596A NZ742596A NZ742596A NZ74259616A NZ742596A NZ 742596 A NZ742596 A NZ 742596A NZ 742596 A NZ742596 A NZ 742596A NZ 74259616 A NZ74259616 A NZ 74259616A NZ 742596 A NZ742596 A NZ 742596A
- Authority
- NZ
- New Zealand
- Prior art keywords
- contact layer
- layer
- component
- concrete
- mineral binder
- Prior art date
Links
- 239000011230 binding agent Substances 0.000 title claims abstract description 73
- 229910052500 inorganic mineral Inorganic materials 0.000 title claims abstract description 46
- 239000011707 mineral Substances 0.000 title claims abstract description 46
- 239000004094 surface-active agent Substances 0.000 claims abstract description 45
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 44
- 239000000203 mixture Substances 0.000 claims description 68
- 239000004567 concrete Substances 0.000 claims description 65
- 125000002091 cationic group Chemical group 0.000 claims description 5
- 101700082413 tant Proteins 0.000 claims description 3
- 239000012528 membrane Substances 0.000 abstract description 60
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 41
- 239000000758 substrate Substances 0.000 abstract description 36
- 238000004078 waterproofing Methods 0.000 abstract description 21
- 238000007789 sealing Methods 0.000 abstract description 15
- 238000010276 construction Methods 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000035515 penetration Effects 0.000 abstract description 11
- 239000010410 layer Substances 0.000 description 203
- 239000000853 adhesive Substances 0.000 description 45
- 230000001070 adhesive Effects 0.000 description 45
- 235000010755 mineral Nutrition 0.000 description 40
- 239000004568 cement Substances 0.000 description 31
- -1 burnt shale Substances 0.000 description 28
- 239000002245 particle Substances 0.000 description 24
- 229920000642 polymer Polymers 0.000 description 24
- 239000000463 material Substances 0.000 description 20
- 239000004416 thermosoftening plastic Substances 0.000 description 16
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 14
- 239000005038 ethylene vinyl acetate Substances 0.000 description 13
- 229920001577 copolymer Polymers 0.000 description 12
- 238000000034 method Methods 0.000 description 10
- 238000003490 calendering Methods 0.000 description 9
- 150000002500 ions Chemical class 0.000 description 9
- 238000005259 measurement Methods 0.000 description 9
- 238000006703 hydration reaction Methods 0.000 description 8
- 229920003023 plastic Polymers 0.000 description 8
- 239000004033 plastic Substances 0.000 description 8
- 229920005646 polycarboxylate Polymers 0.000 description 8
- 150000002170 ethers Chemical class 0.000 description 7
- 238000001125 extrusion Methods 0.000 description 7
- 229920001296 polysiloxane Polymers 0.000 description 7
- 239000011378 shotcrete Substances 0.000 description 7
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L Calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 6
- 239000000654 additive Substances 0.000 description 6
- 239000002131 composite material Substances 0.000 description 6
- 239000004088 foaming agent Substances 0.000 description 6
- 238000009472 formulation Methods 0.000 description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 238000002844 melting Methods 0.000 description 6
- 239000004570 mortar (masonry) Substances 0.000 description 6
- 239000004576 sand Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 239000004593 Epoxy Substances 0.000 description 5
- DJWFNQUDPJTSAD-UHFFFAOYSA-N N-octadecyloctadecanamide Chemical class CCCCCCCCCCCCCCCCCCNC(=O)CCCCCCCCCCCCCCCCC DJWFNQUDPJTSAD-UHFFFAOYSA-N 0.000 description 5
- 229910052783 alkali metal Inorganic materials 0.000 description 5
- 150000008055 alkyl aryl sulfonates Chemical class 0.000 description 5
- 125000003700 epoxy group Chemical group 0.000 description 5
- 239000000945 filler Substances 0.000 description 5
- 239000010881 fly ash Substances 0.000 description 5
- 239000010440 gypsum Substances 0.000 description 5
- 229910052602 gypsum Inorganic materials 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 239000002736 nonionic surfactant Substances 0.000 description 5
- XTXRWKRVRITETP-UHFFFAOYSA-N vinyl acetate Chemical group CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- 229920002943 EPDM rubber Polymers 0.000 description 4
- 239000005977 Ethylene Substances 0.000 description 4
- 235000019738 Limestone Nutrition 0.000 description 4
- 229920002521 Macromolecule Polymers 0.000 description 4
- UIIMBOGNXHQVGW-UHFFFAOYSA-M NaHCO3 Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 4
- 239000002390 adhesive tape Substances 0.000 description 4
- 150000001340 alkali metals Chemical class 0.000 description 4
- 125000000129 anionic group Chemical group 0.000 description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 4
- 238000009415 formwork Methods 0.000 description 4
- 230000036571 hydration Effects 0.000 description 4
- 230000001965 increased Effects 0.000 description 4
- 239000006028 limestone Substances 0.000 description 4
- 238000010128 melt processing Methods 0.000 description 4
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 4
- 239000002893 slag Substances 0.000 description 4
- 229920003002 synthetic resin Polymers 0.000 description 4
- 239000000057 synthetic resin Substances 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 241001182492 Nes Species 0.000 description 3
- 239000004698 Polyethylene (PE) Substances 0.000 description 3
- 239000011398 Portland cement Substances 0.000 description 3
- 229940035295 Ting Drugs 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 235000012215 calcium aluminium silicate Nutrition 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 150000002191 fatty alcohols Chemical class 0.000 description 3
- 238000005755 formation reaction Methods 0.000 description 3
- 239000011440 grout Substances 0.000 description 3
- 239000002346 layers by function Substances 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 125000005373 siloxane group Chemical group [SiH2](O*)* 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 3
- PRKQVKDSMLBJBJ-UHFFFAOYSA-N Ammonium carbonate Chemical compound N.N.OC(O)=O PRKQVKDSMLBJBJ-UHFFFAOYSA-N 0.000 description 2
- KWIUHFFTVRNATP-UHFFFAOYSA-N Betaine Natural products C[N+](C)(C)CC([O-])=O KWIUHFFTVRNATP-UHFFFAOYSA-N 0.000 description 2
- 229960003563 Calcium Carbonate Drugs 0.000 description 2
- WNCYAPRTYDMSFP-UHFFFAOYSA-N Calcium aluminosilicate Chemical compound [Al+3].[Al+3].[Ca+2].[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O WNCYAPRTYDMSFP-UHFFFAOYSA-N 0.000 description 2
- 229920002681 Hypalon Polymers 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 229920002367 Polyisobutene Polymers 0.000 description 2
- 210000003813 Thumb Anatomy 0.000 description 2
- 239000012190 activator Substances 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 239000001099 ammonium carbonate Substances 0.000 description 2
- 229910052925 anhydrite Inorganic materials 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 239000000404 calcium aluminium silicate Substances 0.000 description 2
- 229940078583 calcium aluminosilicate Drugs 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- VOLSCWDWGMWXGO-UHFFFAOYSA-N cyclobuten-1-yl acetate Chemical compound CC(=O)OC1=CCC1 VOLSCWDWGMWXGO-UHFFFAOYSA-N 0.000 description 2
- 238000001938 differential scanning calorimetry curve Methods 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 150000004677 hydrates Chemical class 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000000149 penetrating Effects 0.000 description 2
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 238000009832 plasma treatment Methods 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 229920000151 polyglycol Polymers 0.000 description 2
- 239000010695 polyglycol Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- VBICKXHEKHSIBG-UHFFFAOYSA-N rac-1-monostearoylglycerol Chemical class CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 239000000565 sealant Substances 0.000 description 2
- 229910021487 silica fume Inorganic materials 0.000 description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 2
- 235000017557 sodium bicarbonate Nutrition 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- ULUZGMIUTMRARO-UHFFFAOYSA-N (carbamoylamino)urea Chemical compound NC(=O)NNC(N)=O ULUZGMIUTMRARO-UHFFFAOYSA-N 0.000 description 1
- JXBKZAYVMSNKHA-UHFFFAOYSA-N 1H-tetrazol-1-ium-5-olate Chemical compound OC=1N=NNN=1 JXBKZAYVMSNKHA-UHFFFAOYSA-N 0.000 description 1
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2,2'-azo-bis-isobutyronitrile Substances N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- YQEMORVAKMFKLG-UHFFFAOYSA-N 2-stearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC(CO)CO YQEMORVAKMFKLG-UHFFFAOYSA-N 0.000 description 1
- ZCMUTXVQMSILSV-UHFFFAOYSA-N 3-diazo-2-methylpropanenitrile Chemical compound N#CC(C)C=[N+]=[N-] ZCMUTXVQMSILSV-UHFFFAOYSA-N 0.000 description 1
- 241001502050 Acis Species 0.000 description 1
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 description 1
- OZAIFHULBGXAKX-VAWYXSNFSA-N Azobisisobutyronitrile Chemical compound N#CC(C)(C)\N=N\C(C)(C)C#N OZAIFHULBGXAKX-VAWYXSNFSA-N 0.000 description 1
- XOZUGNYVDXMRKW-AATRIKPKSA-N Azodicarbonamide Chemical compound NC(=O)\N=N\C(N)=O XOZUGNYVDXMRKW-AATRIKPKSA-N 0.000 description 1
- 239000004156 Azodicarbonamide Substances 0.000 description 1
- JHLNERQLKQQLRZ-UHFFFAOYSA-N Calcium silicate Chemical compound [Ca+2].[Ca+2].[O-][Si]([O-])([O-])[O-] JHLNERQLKQQLRZ-UHFFFAOYSA-N 0.000 description 1
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 1
- 229920003345 Elvax® Polymers 0.000 description 1
- 239000004609 Impact Modifier Substances 0.000 description 1
- 239000004610 Internal Lubricant Substances 0.000 description 1
- 210000000088 Lip Anatomy 0.000 description 1
- 101700052360 MSLNL Proteins 0.000 description 1
- FKBZYYQILOOBTQ-UHFFFAOYSA-N N-(benzyldiazenyl)-1-phenylmethanamine Chemical compound C=1C=CC=CC=1CNN=NCC1=CC=CC=C1 FKBZYYQILOOBTQ-UHFFFAOYSA-N 0.000 description 1
- USVVENVKYJZFMW-UHFFFAOYSA-L N-carboxylatoiminocarbamate Chemical compound [O-]C(=O)N=NC([O-])=O USVVENVKYJZFMW-UHFFFAOYSA-L 0.000 description 1
- ALIFPGGMJDWMJH-UHFFFAOYSA-N N-phenyldiazenylaniline Chemical compound C=1C=CC=CC=1NN=NC1=CC=CC=C1 ALIFPGGMJDWMJH-UHFFFAOYSA-N 0.000 description 1
- 239000006057 Non-nutritive feed additive Substances 0.000 description 1
- 229920002845 Poly(methacrylic acid) Polymers 0.000 description 1
- 229940068965 Polysorbates Drugs 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- TYJJADVDDVDEDZ-UHFFFAOYSA-M Potassium bicarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 1
- DUIOPKIIICUYRZ-UHFFFAOYSA-N Semicarbazide Chemical compound NNC(N)=O DUIOPKIIICUYRZ-UHFFFAOYSA-N 0.000 description 1
- JNYAEWCLZODPBN-CTQIIAAMSA-N Sorbitan Chemical class OCC(O)C1OCC(O)[C@@H]1O JNYAEWCLZODPBN-CTQIIAAMSA-N 0.000 description 1
- VRFNYSYURHAPFL-UHFFFAOYSA-N [(4-methylphenyl)sulfonylamino]urea Chemical compound CC1=CC=C(S(=O)(=O)NNC(N)=O)C=C1 VRFNYSYURHAPFL-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000000996 additive Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000005037 alkyl phenyl group Chemical group 0.000 description 1
- 125000005466 alkylenyl group Chemical group 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000003862 amino acid derivatives Chemical class 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 235000012538 ammonium bicarbonate Nutrition 0.000 description 1
- 235000012501 ammonium carbonate Nutrition 0.000 description 1
- 239000002280 amphoteric surfactant Substances 0.000 description 1
- 150000001449 anionic compounds Chemical class 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 235000019399 azodicarbonamide Nutrition 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium(0) Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- 239000011400 blast furnace cement Substances 0.000 description 1
- 230000001680 brushing Effects 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- ZHZFKLKREFECML-UHFFFAOYSA-L calcium;sulfate;hydrate Chemical compound O.[Ca+2].[O-]S([O-])(=O)=O ZHZFKLKREFECML-UHFFFAOYSA-L 0.000 description 1
- 238000007707 calorimetry Methods 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 238000002144 chemical decomposition reaction Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000000875 corresponding Effects 0.000 description 1
- OGQYPPBGSLZBEG-UHFFFAOYSA-N dimethyl(dioctadecyl)azanium Chemical class CCCCCCCCCCCCCCCCCC[N+](C)(C)CCCCCCCCCCCCCCCCCC OGQYPPBGSLZBEG-UHFFFAOYSA-N 0.000 description 1
- 230000003467 diminishing Effects 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical class O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000013601 eggs Nutrition 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003623 enhancer Substances 0.000 description 1
- 230000002708 enhancing Effects 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 239000004572 hydraulic lime Substances 0.000 description 1
- 125000001165 hydrophobic group Chemical group 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxyl anion Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 230000000977 initiatory Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 229920000092 linear low density polyethylene Polymers 0.000 description 1
- 239000004707 linear low-density polyethylene Substances 0.000 description 1
- 239000004335 litholrubine BK Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 239000011404 masonry cement Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000006224 matting agent Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 239000004573 non-hydraulic lime Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000001590 oxidative Effects 0.000 description 1
- 239000006072 paste Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 230000002093 peripheral Effects 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920000136 polysorbate Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000011736 potassium bicarbonate Substances 0.000 description 1
- 229910000028 potassium bicarbonate Inorganic materials 0.000 description 1
- 235000015497 potassium bicarbonate Nutrition 0.000 description 1
- 229940094025 potassium bicarbonate Drugs 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 150000004023 quaternary phosphonium compounds Chemical class 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching Effects 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- KEAYESYHFKHZAL-UHFFFAOYSA-N sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 150000005621 tetraalkylammonium salts Chemical class 0.000 description 1
- 210000001519 tissues Anatomy 0.000 description 1
- 125000005270 trialkylamine group Chemical group 0.000 description 1
- 230000005641 tunneling Effects 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 238000010947 wet-dispersion method Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Abstract
The invention is directed to a contact layer used in waterproofing and roofing applications. The contact layer comprises a mineral binder component B, thermoplastic polymer component P, and a surfactant component S. The invention is also directed to a method for producing the contact layer, to a method for binding two substrates to each other, to a method for waterproofing a substrate, to a waterproofed structure, to a method for sealing a substrate against water penetration, to a sealed construction for sealing a substrate against water penetration and to a use of the contact layer as a waterproofing membrane. hod for binding two substrates to each other, to a method for waterproofing a substrate, to a waterproofed structure, to a method for sealing a substrate against water penetration, to a sealed construction for sealing a substrate against water penetration and to a use of the contact layer as a waterproofing membrane.
Description
Contact layer with mineral binder component
Technical field
The invention relates to contact layers for use in the construction industry, for
e for basements, g and tunneling applications to protect concrete
structures against water penetration.
Background of the invention
Waterproofing membranes are commonly used in the construction industry for
sealing bases, underground surfaces or buildings against water penetration.
State-of-the-art waterproofing membranes are multilayer systems comprising a
polymer-based barrier layer as the principal layer to provide watertightness.
Typical rs used in barrier layers include thermoplastics such as
plasticized nylchloride ) and thermoplastic polyolefins (TPO) or
elastomers such as ethylene-propylene diene monomer (EPDM) and
crosslinked chlorosulfonated hylene (CSPE). One of the drawbacks of
polymer-based barrier layers is their poor bonding properties; they typically
show low bonding strength to adhesives that are ly used in the
construction industry, such as epoxy adhesives, polyurethane adhesives, and
cementitious compositions. Therefore, a contact layer, for example, a fleece
backing, is typically used to provide sufficient bonding of the r-based
r layer and the ure to be waterproofed.
One of the main challenges related to the multilayer waterproofing membranes
is to ensure watertightness after infiltration in case of leak in the barrier layer.
Watertightness after infiltration means in general that the sealing construction
should be able to prevent the rated water from penetrating to the space
between the membrane and the waterproofed surface. A leak in the barrier
W0 2017/108844 2016/082004
layer can be a result of inward growing tree roots, material failure or tensile or
shear forces directed to the membrane. If the ightness after ration is
lost, water is able to flow laterally underneath the membrane and to invade the
interior of the building structure. In such cases the exact location of the leak in
the barrier layer is also difficult to .
US879386282 describes a waterproofing membrane comprising a barrier
layer, a composite layer arranged on one side of the barrier layer and a
network of sealant between the barrier layer and the composite layer. The
network of sealant is said to limit the size of area affected by penetrating water
in case of water leakage in the barrier layer. In waterproofing applications the
membrane is applied on a subsurface in such way that the barrier layer is
directed against a concrete base and the composite layer is facing the concrete
casted against the membrane. During the hardening process, the composite
layer is ated by the liquid concrete forming a good bond with the
hardened concrete.
U82015/0231863A1 discloses a waterproofing membrane including a barrier
layer and a functional layer including a thermoplastic polymer that changes
consistency under nce of highly alkaline media and an adhesive. Once
the functional layer gets into contact with liquid concrete, the thermoplastic
polymer dissolves and allows the adhesive to bond to the cast concrete. The
functional layer may additionally se other thermoplastic polymers, fillers
or concrete tuents. The construction of the onal layer is said to
enable working with membranes in adverse weather conditions without
diminishing the adhesive capacity of the membrane.
One antage of of—the—art multilayer waterproofing membranes is
related to the use of ves, which increases the complexity of the
ne build-up and consequently the production costs of such
membranes. The adhesive has to provide good binding to the low surface
energy polymers in the barrier layers, form a strong bond to the contact layer
and to fresh concrete and have a good resistance to varying temperature
W0 2017/108844
ranges, UV irradiation and ion. ves fulfilling all the requirements, if
ble at all, are expensive and thus se the production cost of such
membranes by a icant amount.
Another disadvantage of state-of—the-art multilayer waterproofing membranes
is related to the use of fleece backings as contact layer to provide sufficient
bonding between the ne and the substrate to be waterproofed. In
roofing and roofing ations the adjacent membrane sheets have to
be homogenouslyjoined to each other in a reliable way to ensure
watertightness of the sealing uction. Membranes having a fleece backing
cannot be joined by heat welding but instead the edges of the membranes
have to be bonded together either with an adhesive or with a sealing tape
adhered on top of the seam and/or under the seam. The use of an adhesive or
a sealing tape to join adjacent membrane sheets complicates the installation
process and increases application costs.
Summary of the invention
The objective of the present invention is to provide a contact layer, which can
be bonded to a thermoplastic layer without the use of adhesives.
Another objective is to provide a contact layer, which fully and permanently
bonds to concrete and other cementitious compositions after hardening without
the use of adhesives.
Still another objective of the present invention is to provide a contact layer,
which has a good heat welding properties.
According to the invention, the aforementioned objectives are achieved with
the contact layer according to claim 1.
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The main concept of the invention is that the contact layer comprises a mineral
binder component, a thermoplastic polymer component and a surfactant
component.
The combination of the mineral binder component, the thermoplastic polymer
component and the surfactant component enables the contact layer to be
bonded with thermoplastic layers and to cementitious compositions after
hardening. It has been found by the ors of the present invention that the
presence of the surfactant component in the contact layer significantly
increases the strength of adhesion by which the t layer is bonded to
cementitious compositions.
Without being bound by any theory it is believed that the ce of
tants in the contact layer eases the “waterflow” through the percolated
binder cavities in the polymer matrix, which s partial hydration of the
binder particles in the contact layer and formation adhesion through hardening
of the mineral binder component.
One of the advantages of the present invention is that the contact layer can be
bonded to plastic layers and to cementitious compositions without the
use of adhesives. This s the use of waterproofing and roofing
nes, which have simple up and which can thus be ed with
lower costs compared to state—of—the-art membranes.
Another advantage of the present invention is that the contact layer has good
heat welding properties, which means that adjacent contact layers or
thermoplastic membranes comprising a contact layer can be homogeneously
joined by heat welding instead of using an adhesive or sealing tape to bond
overlapping membrane sheets.
In another aspect of the present invention there is ed a method for
producing a contact layer, a method for binding to substrates together, a
method for waterproofing a substrate, a waterproofed construction, a method
W0 2017/108844
for sealing a substrate, a sealedd arrangement and to use of the contact layer
as a waterproofing membrane.
Detailed description of the invention
The term “polymer” designates collective of chemically uniform
macromolecules produced by a polyreaction (polymerization, polyaddition,
polycondensation) where the macromolecules differ with respect to their
degree of polymerization, molecular weight and chain length. The term also
comprises derivatives of said collective of macromolecules resulting from
polyreactions, that is, compounds which are obtained by reactions such as, for
example, additions or substitutions, of functional groups in predetermined
macromolecules and which may be ally uniform or chemically non-
uniform.
The term “polymer component” designates polymer compositions comprising
one or more polymers.
The term ng point” ates the maximum of the curve determined
according to ISO 11357 standard by means of dynamic differential calorimetry
(DSC). At the melting point the material undergoes transition from the solid to
the liquid state. The ement can be performed with a Mettler Toledo
822e device at a g rate of 2 degrees centigrade/min. The melting point
values can be determined from the measured DSC curve with the help of the
DSC software.
The term “surfactant” designates e tension lowering substances.
Surfactants are usually organic nds containing both hobic and
hydrophilic groups. Based on the charge of the hydrophilic group the
surfactants are classified to anionic, cationic, amphoteric, non-ionic surfactants.
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By calcium carbonate as l filler is understood in the present document
calcitic fillers produced from chalk, limestone or marble by grinding and/or
precipitation.
The term “sand” designates mineral clastic sediments (clastic rocks) which are
loose conglomerates (loose sediments) of round or angular small grains, which
were detached from the al grain structure during the ical and
chemical degradation and transported to their deposition point, said sediments
having an Si02 t of greater than 50 wt.-%, in particular greater than 75
wt.-%, particularly preferably greater than 85 wt.-%.
The term “mineral binder” designates a binder, which in the presence of water
reacts in a hydration reaction under formation of solid hydrates or hydrate
phases. In particular, the term “mineral binder” refers to non-hydrated l
binders, i.e. mineral binders, which have not been mixed with water and
reacted in a hydration reaction.
The term "hydraulic binder" designates substances that harden as a result of
chemical reactions with water (“hydration reactions”) and produce hydrates that
are not water-soluble. In particular, the hydration reactions of the lic
binder take essentially place independently of the water content. This means
that hydraulic binders can harden and retain their strength even when exposed
to water, for example unden/vater or under high humidity conditions. Examples
of hydraulic binders include cement, cement r and hydraulic lime. In
contrast, “non-hydraulic binders” such as air-slaked lime (non-hydraulic lime)
and gypsum, are at least partially water soluble and must be kept dry in order
to retain their th.
The term "gypsum" designates any known form of gypsum, in ular
m e dehydrate, calcium sulfate hydrate, calcium sulfate [3-
hemihydrate, or calcium sulfate anhydrite or mixtures thereof.
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The term "latent hydraulic binders” designates particular type II concrete
additives with latent hydraulic character according to DIN EN 206-1 :2000.
These als are calcium aluminosilicates that are not able to harden
directly or harden too slowly when mixed with water. The hardening process is
accelerated in the presence of alkaline activators, which break the chemical
bonds in the binder’s amorphous (or glassy) phase and promote the dissolution
of ionic species and the formation of calcium aluminosilicate hydrate phases.
Examples of latent hydraulic binders include granulated blast furnace slag.
The term “pozzolanic binders" designates in particular type II concrete
ves with pozzolanic character ing to DIN EN 000. These
materials are siliceous or aluminosilicate compounds that react with water and
m hydroxide to form calcium silicate hydrate or calcium aluminosilicate
hydrate . Pozzolanic binders e natural pozzolans such as trass
and artificial ans such as fly ash and silica fume.
The term t” designates ground hydraulic binders, which apart from the
hydraulic binders as the main constituents, usually contain small quantities of
m sulfate (gypsum and/or hemihydrate and/or anhydrite), and optionally
secondary constituents and/or cement additives such as grinding aids. The
main constituents are contained in quantities of more than 5% by weight. The
main constituents can be Portland cement clinker, also referred to as clinker or
cement clinker, slag sand, natural or artificial pozzolans, fly ash, for example,
siliceous or calcareous fly ash, burnt shale, limestone and/or silica fume. As
secondary tuents, the cements can contain up to 5% by weight of finely
divided inorganic, mineral nces, which originate from clinker production.
The term “cementitious composition” designates concrete, shotcrete, grout,
mortar, paste or a combination thereof. The terms ", "mortar", "concrete",
“shotcrete”, and “grout” are well-known terms in the state-of-the—art. Pastes are
mixtures comprising a hydratable cement binder, usually Portland cement,
masonry cement, or mortar cement. Mortars are pastes additionally including
fine aggregate, for example sand. te are mortars additionally including
W0 08844 2016/082004
coarse aggregate, for example d gravel or stone. Shotcrete is concrete
(or sometimes mortar) conveyed through a hose and pneumatically projected
at high velocity onto a surface. Grout is a particularly flowable form of concrete
used to fill gaps. The cementitious compositions can be formed by mixing
required amounts of certain ents, for example, a hydratable cement,
water, and fine and/or coarse aggregate, to produce the particular cementitious
composition.
The term “fresh cementitious composition” or “liquid itious composition”
designate cementitious compositions before hardening, particularly before
setting.
The present invention relates in a first aspect of the ion to a contact layer
comprising a mineral binder component B, a thermoplastic polymer component
P, and a tant component S, wherein the amount of the mineral binder
component B is 10.0 - 90.0 wt.-%, preferably 20.0 - 85.0 wt.-%, more
ably 25.0 - 80.0 wt.—%, most preferably 30 — 75 wt.-%, based on the total
weight of the contact layer.
The contact layer is typically a sheet-like element having top and bottom
surfaces (first and second surfaces of the contact layer) defined by peripheral
edges.
The thermoplastic polymer component P may have a Young’s modulus
measured ing to ISO 527—3 standard at a temperature of 23 °C of not
more than 1000 MPa, more preferably not more than 750 MPa, even more
preferably not more than 500 MPa, most preferably not more than 450 MPa. In
particular, the thermoplastic component P may have a Young’s modulus
measured according to ISO 527—3 standard at a temperature of 23 °C in the
range from 50 to 1000 MPa, preferably from 50 to 750 MPa, more preferably
from 100 to 750 MPa, most preferably from 100 to 700 MPa. Contact layers
containing a plastic polymer component P having a Young’s modulus at
W0 2017/108844
the above mentioned ranges were found to provide good concrete adhesion
strengths.
ably, the thermoplastic polymer component P has a Young’s s
measured according to ISO 527-3 standard at a temperature of 23 °C of less
than 100 MPa, more preferably less than 50 MPa, even more preferably less
than 50 MPa, most preferably less than 10 MPa. Contact layers with the
thermoplastic polymer component P having Young’s modulus at the above
mentioned ranges were found to have particularly good concrete adhesion
th.
The glass transition temperature (T9) of the thermoplastic polymer component
P is ably below the temperatures ing during the use of the contact
layer. It is therefore preferred that the T9 of the thermoplastic polymer
component P is below 0 °C, more preferably below -15 °C, most preferably
below -30 °C.
The term “glass transition temperature” refers to the temperature measured
with DSC according to ISO 11357 standard above which temperature a
polymer component becomes soft and pliable, and below which it s
hard and glassy. The measurements can be performed with a Mettler Toledo
822e device at a heating rate of 2 degrees centigrade /min. The T9 values can
be determined from the ed DSC curve with the help of the DSC
software.
The mineral binder component B is preferably dispersed throughout, preferably
uniformly, the thermoplastic polymer component P in the contact layer to
ensure that the properties of the contact layer do not change considerably
along the length of the layer.
The mineral binder component B is preferably present in the contact layer as a
discontinuous particle based phase, which is sed in a continuous phase
of the thermoplastic r component P.
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Preferably, the contact layer has concrete adhesion th of at least 5 N/50
mm, more preferably of at least 10 N/50 mm, even more preferably of at least
N/50 mm, most preferably of at least 20 N/50 mm. In particular, the contact
layer has concrete adhesion strength of at least 30 N/50 mm, preferably of at
least 35 N/50 mm, more preferably of at least 40 N/50 mm, even more
preferably of at least 45 N/50 mm, most preferably of at least 50 N/50 mm.
Preferably, the contact layer has te adhesion strength in the range of 5—
400 N/50 mm, more preferably of 10-350 N/50 mm, even more preferably of
-300 N/50 mm, most ably of 20-250 N/50 mm.
The term “concrete adhesion th of a contact layer” refers to the average
peel resistance [N/mm] per unit width of the contact layer upon peeling the
contact layer from a surface of a concrete specimen, which has been casted on
the surface of the contact layer and hardened for 28 days under standard
here (air temperature 23°C, ve air humidity 50%).
In the context of the present invention, the concrete adhesion strength of a
contact layer is determined using the measurement method described below.
Method for determining the concrete adhesion strength of a contact layer
For the determination of the concrete adhesion strength, the contact layer is
bonded to a polyethylene—based barrier layer WT 1210 HE available form Sika
to obtain a test ne, which can be used in measuring the average peel
resistance from a hardened concrete specimen. The thickness of the barrier
layer is approximately 0.5 mm. The barrier layer can be bonded to the t
layer by welding or by adhesion with any adhesive suitable for the purpose,
such as Sikadur—31 CF available from Sika.
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For the measurement of the average peel resistance, a concrete test specimen
having a sample of the test membrane adhered on its e is first prepared.
A sample membrane with a ion of 200 mm (length) X 50 mm (width) is
first cut from the test membrane. One edge of the sample membrane on the
side of the t layer is covered with an adhesive tape having a length of 50
mm and a width coinciding with the width of the sample membrane to prevent
the adhesion to the hardened concrete. The adhesive tapes are used to
provide easier installation of the concrete test specimens to the peel resistance
testing apparatus. The sample membrane is placed into a formwork having a
dimension of 200 mm (length) x 50 mm (width) x 30 mm (height) with the
contact layer of the sample membrane facing upwards and the barrier layer
against the bottom of the rk.
For the preparation of the concrete specimen, a fresh concrete formulation is
prepared by mixing 46.3 wt.-% of sand having a particle size of 0 — 1 mm, 7.1
wt.-% of ll—15 (from KFN) concrete additive (limestone filler), 32.1 wt.-%
of CEM | 42.5 N cement (preferably Holcim Normo 4), 14.3 wt.-% of water and
0.2 wt.-% of Viscocrete® PC2 solution (from Sika) in a cement mixer for five
minutes. The dry components of the concrete formulation are mixed and
homogenized for two s in a tumbling mixer before ng with the
liquid components.
The formwork containing the sample membrane is subsequently filled with the
fresh te formulation and vibrated for two minutes to release the
entrapped air. After hardening for one day the concrete specimen is stripped
from the formwork and stored under standard atmosphere (air temperature
23°C, relative air humidity 50%) for 28 days before measuring the average peel
resistance.
The average peel resistance upon peeling the sample membrane from the
surface of the concrete en is measured using a Zwick Roell
AllroundLine Z010 material testing apparatus equipped with a Zwick Roell 90°-
W0 2017/108844 2016/082004
peeling device or using a similar g apparatus fulfilling the requirements of
the DIN EN 1372 standard.
In the peel resistance measurement, the te specimen is clamped with
the upper grip of the material testing apparatus for a length of 10 mm at the
end of the concrete specimen comprising the taped section of the sample
membrane. Following, the sample membrane is peeled off from the surface of
the concrete specimen at a peeling angle of 90 ° and at a constant cross beam
speed of 100 1 1O mm/min. During the peel resistance measurement the
distance of the rolls is preferably approximately 570 mm. The peeling of the
sample membrane is continued until a length of approximately 140 mm of the
sample membrane is peeled off from the surface of the concrete specimen.
The average peel resistance is calculated as average peel force per unit width
of the ne [N/ 50 mm] during peeling over a length of approximately 70
mm thus excluding the first and last quarter of the total peeling length from the
calculation.
Preferably, the l binder component B comprises at least one mineral
binder selected from the group ting of hydraulic, non-hydraulic, latent
hydraulic, pozzolanic s, and mixtures thereof. The mineral binder
component B can further comprise inert substances such as sand, calcium
carbonate, crystalline silicas, talc, ts, and mixtures thereof.
The mineral component B preferably comprises a hydraulic binder, in particular
cement or cement clinker. The l binder component B can further
comprise latent hydraulic and/or pozzolanic binders, preferably slag and/or fly
ash. In one embodiment, the mineral binder component B contains 5.0-50.0
wt.—%, preferably 5.0-40.0 wt.-%, more preferably 5.0-30.0 wt.-% of latent
hydraulic and/or pozzolanic binders, preferably slag and/or fly ash and at least
35.0 wt.-%, more ably at least 65.0 wt.-% of hydraulic binder, preferably
cement or cement clinker.
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Preferably, the mineral binder component B is a hydraulic binder, preferably
cement.
The cement can be any conventional cement, for example, one in accordance
with the five main cement types according to DIN EN 197—1: namely, Portland
cement (CEM I), Portland composite s (CEM ll), blast-furnace cement
(CEM lll), pozzolan cement (CEM IV) and composite cement (CEM V). These
main cement types are subdivided, ing on the amount added, into an
additional 27 cement types, which are known to the person skilled in the art
and listed in DIN EN 197-1. Naturally, all other cements that are produced
according to r standard are also suitable, for e, according to
ASTM standard or Indian standard. To the extent that nce is made here
to cement types according to DIN standard, this naturally also relates to the
corresponding cement compositions which are produced according to another
cement standard.
The mineral binder component B is preferably in the form of finely divided
particles, in order to obtain a contact layer with uniform surface properties. The
term “finely d particles" refers to particles, whose median particle size d50
does not exceed 500 pm. The term median particle size d50 refers to a particle
size below which 50 % of all particles by volume are smaller than the d50 value.
The term “particle size” refers to the area-equivalent spherical diameter of a
particle. The particle size distribution can be measured by laser diffraction
according to the method as described in rd ISO 13320:2009. For
determination of the particle size distribution, the particles are ded in
water (wet dispersion method). A Mastersizer 2000 device (trademark of
Malvern Instruments Ltd, GB) can be used in measuring particle size
distribution.
Preferably the median particle size d50 of the mineral binder component B is
1.0 — 300.0 pm, more preferably 1.5 — 250.0 um, even more preferably 2.0 —
200.0 um, most preferably 2.0 — 150.0 pm.
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Preferably, less than 40 wt-%, more preferably less than 30 wt.-%, even more
preferably less than 20-wt.—%, most preferably less than 10 wt.—% of the
les of the mineral binder ent B have a particle size of less than 5
pm and preferably less than 40 wt.—%, more preferably less than 30 wt.—%,
even more preferably less than 20-wt.-%, most ably less than 10 wt.-% of
the particles of the l binder component B have a particle size of above
100 um.
Preferably, the overall particle size of the mineral binder component B (of at
least 98 percent of the particles) is below 250 pm, more preferably below 200
um, even more preferably below 100 um.
Preferably, the surfactant component S ses at least one surfactant
selected from the group consisting of anionic, cationic, amphoteric, non-ionic
surfactants, and polymeric surfactants and mixtures thereof.
Examples of anionic surfactants include surfactants ning carboxylate,
sulfate, phosphate or sulfonate groups, such as amino acid derivatives; fatty
alcohol ether es; fatty alcohol sulfates; soaps; henol ethoxylates;
fatty alcohol ethoxylates; alkanesulfonates; olefinsulfonates; and alkyl
phosphates.
Examples of cationic surfactants include quaternary ammonium or
phosphonium compounds, such as, for example, tetraalkylammonium salts;
N,N-dialkylimidazoline compounds; dimethyldistearylammonium compounds,
N-alkylpyridine compounds; and um des.
Amphoteric (zwitterionic) surfactants have both cationic and anionic centers
attached to the same molecule. Examples of amphoteric surfactants include
amphoteric electrolytes such as aminocarboxylic acis and betaines.
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Examples of non-ionic surfactants include ethoxylates, such as, for example,
ethoxylated adducts of alcohols, such as polyoxyalkylene polyols; amines; fatty
acids; fatty acid amides; alkylphenols; ethanolamides; fatty ;
polysiloxanes; fatty acid esters; alkyl or alkylphenyl polyglycol ethers, such as,
for e, fatty alcohol polyglycol ethers; alkylglycosides; sugar esters;
sorbitan esters; polysorbates or trialkylamine oxides; esters and amides of
poly(meth)acrylic acids with polyalkylene glycols or aminopolyalkylene glycols,
which at most may be tacked at one end with alkyl groups.
Polymeric surfactants can be d into two groups of products. The first
group includes comb or rake polymers where there is an organic polymeric
chain with hobic groups at regular intervals along the chain and
hydrophilic groups at random or regular intervals along that chain. The second
group of polymeric surfactants includes block co-polymers where there are
blocks of hydrophobic groups (B) and blocks of hydrophilic groups (A) usually
in A-B-A configuration. Certain ric surfactants such as ethylene oxide-
propylene oxide co-polymer surfactants can also be classified as non—ionic
surfactants.
Preferably, the at least one surfactant is selected from the group consisting of
glycerol monostearates, polycarboxylate ethers, polyether—modified
polysiloxanes, kylene oxide siloxanes, hydroxyethyl amines, erucamides,
stearyl stearamides, alkali metal alkanesulfonates, alkyl aryl sulfonates, and
mixtures thereof.
Examples of suitable commercially available glycerol earates include
Dimodan HP (from Danisco).
es of suitable polycarboxylate ethers include polycarboxylate ether-
based lasticizers (PCEs), which are composed by a methoxy-
polyethylene glycol copolymer (side chain) d with rylic acid
mer (main chain). Suitable commercially available polycarboxylate ether—
W0 2017/108844
based superplasticizers include Viscocrete® Polymer PC-2, Viscocrete®
Polymer RMC-2, and Cemerol® R-750 MC (from Sika).
Examples of suitable polyether-modified polysiloxanes include
polyetherpolysiloxane copolymers. le commercially available polyether-
modified polysiloxanes include Tegostab B8870 (from Evonik).
Examples of suitable commercially available polyalkylene oxide nes
include Niax L-1500 (from Momentive).
es of suitable hydroxyethyl amines include bis(2-hydroxyethyl) amines,
which are commercially ble as Armostat 300 (from Akzo Nobel).
Examples of suitable commercially available erucamides and stearyl
stearamides include Kemamide E180 and Kemamide 8180 (from PMC
Biogenix).
es of suitable alkali metal alkanesulfonates include sodium
alkanesulfonates, which are commercially available as Armostat 3002 (from
Akzo Nobel) and Loxiol 93P (from Emery emicals).
Examples of le commercially available alkylarylsulfonates include
ZetaSphere 2300, 3100 and 3700 (from Airproducts).
Increasing the amount of the surfactant component S in the contact layer
increases the amount of hydrated cement grains in the contact layer, which
enables er bonding of the contact layer with cementitious compositions.
The surfactants, however, also have a tendency to migrate from the contact
layer into the layer of cementitious composition applied on contact layer. In
case the amount of surfactants is increased above a certain limit, the hydration
of cement grains is inhibited in the cementitious composition. As a result, the
contact layer is very weakly if at all bonded to the cementitious composition.
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Preferably, the amount of the surfactant component S is at least 0.1 wt.—%, in
particular 0.1 — 15.0 wt.-%, preferably 0.5 — 15.0 wt.-%, more preferably 0.5 —
.0 wt.-%, most preferably 0.5 — 5.0 wt.-%, based on the total weight of the
contact layer.
ably, the surfactant component S comprises at least one surfactant,
preferably selected from the group consisting of glycerol monostearates,
polycarboxylate ethers, polyether—modified polysiloxanes, polyalkylene oxide
siloxanes, hydroxyethyl amines, erucamides, stearyl stearamides, alkali metal
sulfonates, and alkyl aryl sulfonates, and the amount of the surfactant
component S is 0.1 — 15.0 wt.-%, in particular 0.5 —15.0 wt.-%, preferably 1.0
— 10.0 wt.-%, more preferably 1.0 — 5.0 wt.-%, most preferably 1.5 — 5.0 wt.-%,
based on the total weight of the contact layer.
Preferably, the surfactant component S comprises at least two surfactants. It
has been found that the concrete adhesion strength of the contact layer is
further improved if the contact layer comprises at least two surfactants selected
from the group ting of anionic, cationic, amphoteric, non-ionic
surfactants, and polymeric surfactants and mixtures thereof.
Preferably, the at least two surfactants are selected from a group consisting of
glycerol earates, polycarboxylate ethers, her—modified
polysiloxanes, polyalkylene oxide nes, yethyl amines, erucamides,
stearyl stearamides, alkali metal sulfonates, alkyl aryl sulfonates, and
mixtures thereof.
Preferably, the surfactant component S comprises at least two surfactants,
preferably selected from a group consisting of ol monostearates,
polycarboxylate ethers, polyether—modified polysiloxanes, polyalkylene oxide
siloxanes, hydroxyethyl , erucamides, stearyl stearamides, alkali metal
sulfonates, and alkyl aryl sulfonates, and the amount of the surfactant
component S is 1.0—15.0 wt.-%, more preferably 2.0-10.0 wt.-%, most
preferably 3.0-5.0, based on the total weight of the contact layer.
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Increasing the amount of the thermoplastic r component P in the
contact layer increases the strength of adhesion by which a contact layer is
bonded to thermoplastic layers. However, increasing the amount of the
thermoplastic r component P above a n limit tends decrease the
te adhesion strength of the contact layer. Preferably, the amount of the
thermoplastic polymer component P is 20.0 — 90.0 wt.-%, based on the total
weight of the contact layer.
In particular, the amount of the thermoplastic r ent P is
preferably 20.0 — 85.0 wt.-%, more preferably 30.0 - 80.0 wt.-%, even more
preferably 35.0 - 75.0 wt.-%, most preferably 40.0 - 70.0 wt.-%, based on the
total weight of the contact layer.
Any kind of thermoplastic polymer component is in principle suitable to be used
in the contact layer. Preferably, the thermoplastic polymer component P
comprises at least one polymer selected from the group consisting of ethylene
— vinyl acetate copolymers (EVA), ethylene — acrylic ester copolymers,
ne — in co-polymers, ethylene — propylene co-polymers,
polypropylene (PP), polyethylene (PE), polyvinylchloride (PVC), polyethylene
terephthalate (PET), polystyrene (PS), polyamides (PA), chlorosulfonated
polyethylene , ethylene propylene diene rubber (EPDM),
polyisobutylene (PIB), and mixtures thereof.
Preferably the thermoplastic polymer component P comprises at least one
polymer selected from the group consisting of low-density hylene, linear
low-density polyethylene, high-density polyethylene, ethylene — vinyl acetate
copolymer, ethylene — acrylic ester mers, ethylene — d-olefin copolymers
, and ethylene — propylene co-polymers.
The properties of the contact layer were found especially suitable when the
thermoplastic polymer component P comprises at least one ethylene-vinyl
acetate copolymer having a content of a structural unit derived from vinyl
W0 2017/108844
acetate (hereinafter ed to as “vinyl acetate unit”) of at least 7.0 wt.-%,
more preferably at least 20.0 wt.-%, even more preferably at least 30.0 wt.-%,
most preferably at least 35.0 wt.-%.
Preferably, the at least one ethylene-vinyl e mer has a content of
vinyl acetate unit in the range from 7.0 wt.-% to 90.0 wt.-%, more preferably
from 7.0 to 80.0 wt.—%, most preferably from 7.0 to 70.0 wt.-%.
Preferably, the amount of the at least one ethylene—vinyl acetate co-polymer is
at least 5.0 wt.-%, more preferably at least 10.0 wt.-%, most preferably at least
.0 wt.-%, based on the total weight of the thermoplastic polymer component
P. In particular, the amount of the at least one ethylene-vinyl acetate co-
polymer is in the range from 5.0 wt.-% to 90.0 wt.-%, preferably from 10.0 to
90.0 wt.-%, more preferably from 15.0 to 80 wt.-%, most preferably from 15.0
to 70.0 wt.-%.
The amount of the at least one ne-vinyl acetate co-polymer, preferably
having a content of vinyl acetate unit of at least 7.0 wt.-%, more preferably at
least 20.0 wt.-%, is preferably at least 30.0 wt.—%, more preferably at least 35.0
wt.-%, even more preferably at least 40.0 wt.-%, most ably at least 50.0
wt.-%, based on the total amount of the plastic polymer component P.
The contact layer can comprise, in addition to the mineral binder component B,
the thermoplastic polymer component P, and the surfactant component S
additives such as UV- and heat stabilizers, plasticizers, foaming agents, dyes,
colorants, pigments, matting , antistatic agents, impact ers, flame
retardants, and processing aids such as lubricants, slip agents, antiblock
agents, and denest aids.
Typically, the contact layer contains only small amounts of water before it is
contacted with a fresh cementitious composition. Preferably, the amount of
water in the contact layer is less than 5.0 wt.-%, preferably less than 3.0 wt.-%,
even more preferably less than 1.5 wt.-%, based on the total weight of the
W0 2017/108844
contact layer. In particular, the amount of water in the contact layer can be less
than 2.0 wt.-%, preferably less than 1.0 wt.-%, even more preferably less than
0.5 wt.-%, based on the total weight of the contact layer.
The mineral binders in the contact layer should remain in substantially non-
hydrated state at least until the contact layer is contacted with a composition
containing water, such as fresh cementitious composition. Hydration of the
mineral binder particles contained in the contact layer would decrease the
flexibility and thus deteriorate the ng properties of the t layer. It
would also affect vely the concrete adhesion th of the contact
layer. It has been found that the mineral binders contained in the contact layer
remain in substantially non-hydrated if the contact layer is stored for l
weeks at normal room temperature and relative humidity of 50 %.
The contact layer may se not more than 10.0 wt.—%, preferably not more
than 5.0 wt.-% of hydrated mineral binders, based on the total weight of the
t layer. Preferably, the contact layer comprises not more than 3.0 wt.—%,
more preferably not more than 1.5 wt.-%, even more ably not more than
1.0 wt.-%, even more preferably not more than 0.5 wt.—%, most preferably not
more than 0.1 wt.-% of hydrated mineral binders, based on the total weight of
the contact layer.
In order to produce a contact layer containing non-hydrated mineral binders,
the mineral binder component B is preferably mixed with the thermoplastic
polymer component P and the surfactant component S in dry form, i.e. without
being mixed with water. Mixing the mineral binder with water would result in
initiation of the hydration ons, which is not desired. The contact layer of
the present invention is preferably obtained by melt-processing a composition
ning the mineral binder component B, the thermoplastic polymer
component P and the surfactant component S to a nized melt, which is
then further processed into a shaped article. The homogenized melt can be, for
example, extruded through a manifold or a flat die followed by cooling the
extruded material between calender cooling rolls.
W0 2017/108844 2016/082004
The homogenized melt is preferably obtained by melt-processing a
composition comprising the mineral binder component B, the thermoplastic
r component P, and the surfactant component S at a temperature,
which is above the melting point of point of the plastic polymer
component P. Preferably, the homogenized melt is substantially free of water.
In particular, the amount of water in the homogenized melt is less than 5.0 wt.—
%, preferably less than 2.5 wt.-%, more preferably less than 1.0 wt.-%, even
more preferably less than 0.5 wt.—%, most preferably less than 0.1 wt.-%,
based on the total weight of the homogenized melt.
The surface of the contact layer is preferably non-tacky at normal room
temperature (25 °C). Whether a surface of a specimen is tacky or not can be
determined by pressing the surface with the thumb at a pressure of about 5 kg
for 1 second and then trying to lift the specimen by g the hand. In case
the thumb does not remain adhered to the e and the specimen cannot be
raised up, the surface is ered to be cky. In the context of
membrane of the present invention, the “specimen” used in the tackiness test
refers to a membrane having width of 10 cm and length of 20 cm.
There are no particular restrictions for the thickness of the t layer.
However, contact layers having a thickness of above 50 mm are not practical in
waterproofing or roofing applications and contact layers with a thickness of
below 50 um have been found to be ult to produce with the desired
mechanical properties. In particular, the contact layer has a thickness of at
least 0.1 mm, preferably of 0.1 — 75.0 mm, more preferably 0.1 — 25.0 mm,
most preferably 0.1 — 10.0 mm. Preferably, the contact layer has a thickness of
0.1 — 50.0 mm, preferably 0.2 —10.0 mm, more preferably 0.3 — 5.0 mm, most
preferably 0.4 — 2.0 mm. The thickness of the contact layer is measured
according to EN 1849-2 standard.
It is preferable that the contact layer has a certain flexibility to allow it to be
wound into rolls, typically during production, and then easily applied to a
W0 2017/108844
e of a substrate. The inventors of the present invention, however, also
have found that contact layers with certain flexibility have better concrete
adhesion strength. Preferably, the contact layer has a shear modulus at a
temperature of 30 °C according to EN ISO 6721-2:2008 of less than 600 MPa,
more preferably less than 200 MPa, and most preferably less than 100 MPa.
The contact layer preferably has a mass per unit area of 100 — 10000 g/m2,
more ably of 200 — 6000 g/m2, even more preferably of 300 — 3000 g/m2.
The mass per unit area is measured according to EN 1849-2.
The density of the contact layer is preferably 0.25-3.00 g/cm3, particularly 0.30-
2.75 g/cm3, more preferably 0.35-2.50 g/cm3, even more preferably 0.40-2.00
g/cm3, most ably 0.50-1.50 g/cm3. The density of the contact layer is
measured by using the buoyancy method.
In order to improve the mechanical properties of the contact layer, it can be
advantageous that the t layer is reinforced with a layer of fiber material
bonded to one of its surfaces. The reinforcement layer can be in the form of a
fiber mat, a fiber-woven fabric or a fibrous tissue. Particularly suitable materials
for the rcement layer include glass fibers, polyester fibers or nylon fibers.
It may be ageous that the contact layer comprises a first and second
reinforcement layers bonded to the first and second es of the contact
layer, respectively.
The preferences given above for the mineral binder component B, the
thermoplastic r component P, and to the surfactant component apply
equally to all aspects of the invention.
In another aspect of the present ion, a method for producing a contact
layer, as it was described above in , is provided. The method for
producing a contact layer is not particularly limited and any conventional
technology used for producing sheets and films from plastic materials can be
used.
W0 2017/108844
The contact layer can be produced by extruding, calendering, compressing or
casting a homogenized melt comprising the components of the t layer.
Preferably, the method for producing a contact layer comprises ing
and/or calendering a homogenized melt comprising the components of the
contact layer.
The homogenized melt can be obtained by melt—processing a composition
comprising mineral binder component B, the thermoplastic polymer component
P, and the surfactant ent S in an extruder or kneader. The melt-
processing is preferably conducted at a temperature that is higher than the
melting point of the plastic polymer component P, typically at least 20
°C higher, preferably at least 30 °C higher. Preferably, the amount of water in
the homogenized melt is less than 1.0 wt.-%, preferably less than 0.5 wt.-%,
most ably less than 0.1 wt.-%.
Preferably, the plastic polymer component P is rocessed in an
extruder before the mineral binder component B is fed into the extruder
through a side feeder. Some or all of the components of the composition can
also be first mixed in a mixing device to obtain a dry blend, which is then melt-
processed in extruder or kneader. The components of the composition can also
be first mixed in a compounding extruder to obtain pellets or granulates, which
are then fed into extruder or kneader.
Preferably, the contact layer is produced by an extrusion process. In the
extrusion s, a homogenized melt comprising the mineral binder
component B, the thermoplastic polymer component P, and the surfactant
component S through a manifold or a flat, annular, slot or cast die, preferably
through a manifold or a flat die, and quenching the extruded web of material
between water cooled chill rolls. The thickness of the produced contact layer
can be controlled by die lip ment and/or by adjusting the gap size
between the chill rolls. Any conventional er apparatus used for producing
W0 2017/108844
flat film sheet as described in stoff Verarbeitung” by Schwarz, Ebeling
and Furth, 10th Edition 2005, Vogel rlag, paragraph 5.7.2 can be used
in the extrusion process.
The optimal extrusion temperature depends on the composition of the contact
layer and on the desired throughput of the ion process. The extrusion
temperature is preferably 80 — 250 °C, more ably 100 — 240 °C, even
more preferably 120 — 220 °C, most preferably 140 — 200 °C. The term
“extrusion temperature” refers to the temperature of the molten material in the
extruder die or manifold. Contact layers extruded at a temperature within the
above bed temperature ranges were found to provide particularly good
te adhesion strengths.
Preferably, the ion pressure is 20.0-350.0 bar, more preferably 30.0-240
bar, even more preferably 35.0—200 bar, most preferably 40.0—130.0 bar. The
term sion pressure” refers to the pressure of the molten material inside
the extruderjust before the material enters the extruder die or manifold.
The gap size between the cooling rolls can be wider than the thickness of the
produced contact layer. For e, the gap size between the cooling rolls
can be 10 %, 25 %, 50 %, or 75 % wider than the thickness of the produced
contact layer.
The contact layer can also be produced by a calendering process. In the
calendering process, a homogenized melt comprising the mineral binder
component B, the thermoplastic polymer ent P, and the surfactant
component S is passed between a series of calender rolls, in the course of
which the homogenized melt is spread across the width of the rolls, stretched
and finally cooled to the form of a film or sheet with defined ess. The
homogenized melt can be fed with an extruder to the top of the calendering
section and into the gap between the first and second rolls. Preferably, the
calendering section comprises at least four calender rolls. Any conventional
calendering apparatus used for producing films or sheets from thermoplastic
W0 2017/108844
materials as described in “Kunststoff eitung” by Schwarz, Ebeling and
Furth, 10th n 2005, Vogel Buchverlag, chapter 3 can be used in the
calendering process.
The homogenized melt can comprise, in addition to the mineral binder
component B, the thermoplastic polymer component P, and the tant
component S l additives used in extrusion and calendering ses
such as internal lubricants, slip agents, ock agents, denest aids, oxidative
stabilizers, melt strength enhancers. The nized melt can also further
comprise other additives such as UV- and heat stabilizers, plasticizers, foaming
agents, dyes, nts, pigments, matting agents, antistatic , impact
modifiers, and flame retardants.
According to one embodiment, the homogenized melt comprises, in addition to
the mineral binder component B, the thermoplastic polymer component P and
the surfactant component S at least one chemical or physical foaming agent
and optionally at least one activator for the foaming agent. Examples of
suitable chemical foaming agents include azodicarbonamide,
azobisisobutyronitrile, benzenesulphonyl hydrazide, 4,4-oxybenzenesulphonyl
semicarbazide, 4,4-oxybis(benzenesulphonyl hydrazide), diphenyl sulphone-
sulphonyl hydrazide, p-toluenesulphonyl semicarbazide, sodium
bicarbonate, ammonium carbonate, ammonium bicarbonate, potassium
bicarbonate, diazoaminobenzene, diazoaminotoluene, hydrazodicarbonamide,
diazoisobutyronitrile, barium azodicarboxylate and 5-hydroxytetrazole.
Preferably, the foaming agent is sodium bicarbonate.
It has also been found that subjecting the contact layer to a washing step
before contacting it with a fresh cementitious composition has a positive effect
on the concrete adhesion strength ally in case the amount of the
surfactant component S in the contact layer is near the upper limit of the
preferable range. Water can be used as a washing liquid in the washing step.
The method for producing a contact layer can r comprise subjecting the
contact layer to a washing step.
W0 2017/108844
The method for producing a t layer can also comprise a post-treatment
step such as brushing and/or sand blasting and/or plasma treatment, in
particular air plasma treatment step, to optimize the surface properties of the
produced contact layer. The final t is preferably stored in the form of
rolls.
In another aspect of the present invention a method for binding two ates
to each other is provided. The substrates can be any objects having a surface,
which can be covered with a contact layer.
The method for binding two substrates to each other comprises steps of:
a) applying a layer of first adhesive on the surface of a first substrate,
b) covering the layer of the first adhesive with a contact layer according of
the present invention such that a first e of the contact layer is
brought in contact with the layer of the first adhesive,
c) applying a layer of a second adhesive on the second opposite surface of
the contact layer and ting the layer of the second adhesive with
the surface of the second substrate or applying a layer of a second
adhesive on a surface of the second substrate and contacting the layer
of the second adhesive with the second opposite surface of the contact
layer
d) letting the layers of the first and second ves to harden.
The first and the second adhesives can be fresh cementitious compositions or
tic resin compositions, such as epoxy based two-component adhesive or
EVA-based adhesive, preferably fresh cementitious compositions.
Preferably, the first and second substrates consist of or comprise material
selected from the group consisting of hardened cementitious compositions,
wood, plywood, le board, gypsum board, metal, metal alloy, plastic,
thermal insulation material, or a combination thereof.
W0 2017/108844
The substrates can consist of or comprise same material or different material.
Preferably, at least one of the ates consists of hardened concrete.
In another aspect of the present invention a method for waterproofing a
substrate is provided. The substrate can be any structural or civil ering
structure, which is to be sealed against moisture and water. The surface of the
substrate can be orientated horizontally or not.
The method for waterproofing a substrate comprises steps of
- applying a contact layer according to the present ion to a surface of a
substrate such that a first surface of the contact layer is directed against the
surface of the substrate,
- casting a fresh cementitious composition on a second opposing surface of the
contact layer, and
- ing the fresh cementitious composition.
Preferably, the fresh cementitious ition is a fresh concrete ition.
The casted cementitious ition after ing can be part of a
structure, in particular, an above-ground or underground structure, for example
a building, garage, tunnel, landfill, water retention, pond, dike or an element for
use in pre-fabricated uctions.
In another aspect of the present invention a waterproofed construction for
waterproofing a ate against water penetration is provided. The
waterproofed construction comprises a layer of concrete and a contact layer
according to the present invention arranged between surface of a substrate
and the layer of concrete such that the first surface of the contact layer is
directed against the surface of the ate and the second surface of the
contact layer is fully bonded to the surface of the layer of concrete.
The term "fully bonded" refers to two surfaces being adhesively joined over
the full surface.
W0 2017/108844
The ate can be any structural or civil engineering structure, which is to be
sealed against moisture and water, such as a ed concrete structure or a
subsurface.
In another aspect of the present ion a method for sealing a substrate
against water penetration is provided. The method for sealing a substrate
against water penetration ses steps of
- applying a layer of ve on the surface of the substrate,
- covering the layer of the adhesive with a contact layer of the present invention
such that one of the surfaces of the contact layer brought in contact with the
layer of adhesive, and
- hardening the layer of adhesive.
The adhesive can be a fresh cementitious composition or a synthetic resin
based adhesive, such as epoxy based two-component adhesive or sed
adhesive, preferably a fresh cementitious composition, particularly a fresh
concrete or a fresh shotcrete composition.
The adhesive can be a fresh cementitious composition or a synthetic resin
based adhesive such as epoxy based two-component adhesive or EVA-based
adhesive, ably a fresh cementitious composition, particularly a fresh
concrete or shotcrete composition.
According to one embodiment, the method for sealing a substrate t
water penetration comprises steps of
- applying a layer of adhesive on one of the surfaces of a contact layer of the
t invention,
- covering surface of the substrate with the contact layer such that the layer of
adhesive is brought in contact with surface of the substrate, and
- hardening the layer of adhesive.
W0 2017/108844
The ve can be a fresh cementitious composition or a synthetic resin
based adhesive such as epoxy based two-component adhesive or EVA-based
adhesive, preferably a fresh cementitious composition, particularly a fresh
concrete or shotcrete composition.
In another aspect of the t ion a sealed construction for sealing a
substrate against water penetration is provided. The sealed construction
comprises a contact layer according to the present invention and a layer of
adhesive ed between a surface of the substrate and the contact layer
such that one of the surfaces of the contact layer is bonded to the surface of
the substrate with the layer of adhesive.
The adhesive can be a fresh cementitious composition or a synthetic resin
based adhesive such as epoxy based two-component ve or EVA-based
adhesive, preferably a fresh cementitious composition, particularly a fresh
concrete or shotcrete composition.
In another aspect of the present invention use of the contact layer ing to
the t invention as a waterproofing membrane is provided.
W0 2017/108844
Examples
The materials shown in Table 1 were used in the experiments.
Table 1. Materials used in the experiments
E-Modulus
Polymers
[Mpfl
EVA copolymer with 28 wt.-
Elvax® 265A DuPont 19
% vinyl acetate
EVA copolymer with 40 wt.-
Levapreen® 400 Lanxess 4.5
% Vinyl acetate.
ne-propylene
copolymer with ca. 20 wt.- Hifax® CA 212 Basell
% ethylene
Ethylene-propylene
copolymer with 16 wt.-% Vistamaxx® 6202 Exxon Mobil 10
ethylene
CEM | /42,5 cement Normo‘3 4 LafargeHolcim_
Glycerol monostearate Dimodant3 HP —_
Polyether—modified
Tegostab® B8870 Evonik_
polysnloxan.
Anionic compound. . LOXIOl. ® Emew
emlcals_
Ionic nd Zetaspheree’ 3700 AirProducts _
Poly carboxylate ether Viscocrete‘" PC-2—_
EVA, ethylene vinyl acetate copolymer
° E-modulus measured ing to ISO 527-3 standard at
a temperature of 23 °C
W0 2017/108844
For the measurement of the average peel resistances, each contact layer was
bonded to a thermoplastic barrier layer to obtain an example ne, which
could be used in the peel resistance test.
Preparation of the test membranes
For each example membrane (EX1-EX16), a contact layer (E) was first
produced by hot-pressing from a homogenized melt comprising the
components of the respective contact layer.
The homogeneous melt of the contact layer was obtained by melt-
homogenizing a composition comprising the components of the contact layer
on a two-roll mill (from h Engineering). The melt-homogenizing was
ted at a temperature, which is approximately 30 °C above the melting
temperature of the polymer component. Sheets with a ess of
approximately 1mm were subsequently pressed from the homogeneous melt
using a hot press. The temperature of the al during pressing was kept
approximately 30°C above the melting temperature of the polymer component.
Finally, the example membranes were produced by laminating each contact
layer onto a polyethylene-based barrier layer (WP 1210-06 —H ble from
Sika) in a hot press.
The compositions and Young’s modulus measured at a temperature of 23 °C
of the contact layers (E) for the example membranes EX1-EX16 are presented
in Tables 2 and 3.
Preparation of the test concrete specimen
Three sample membranes with a dimension of 159 mm (length) x 39 mm
(width) were cut from each of the example membranes 16 produced as
W0 2017/108844
described above. The sample membranes were placed into formworks having
a dimension of 160 mm (length) x 45 mm (width) X 30 mm (height) with the
contact layer facing s and the thermoplastic barrier layer against the
bottom of the formwork.
One edge of each sample membrane on the side of the contact layer was
covered with an adhesive tape having a length of 50 mm and width coinciding
with the width of the membrane sample to prevent the adhesion to the
hardened concrete. The adhesive tapes were used to provide easier
lation of the test specimens to the peel resistance testing tus.
For the ation of concrete test specimens a batch of fresh concrete
formulation was ed. The fresh concrete formulation was obtained by
blending 46.3 wt.-% sand having a particle size of 0-1mm, 7.1 wt.-% Nekafill-15
(from KFN) (limestone filler), 32.1 wt.-% CEM I 42.5 N cement m Normo
4), 14.3 wt.-% water and 0.2 wt.-% rete® PC 2 solution. The dry
components were mixed and homogenized for 2 minutes in a tumbling mixer.
After adding water and Viscocrete® solution the concrete mixture was
homogenized for 5 minutes in a cement mixer.
The formworks containing the sample membranes were subsequently filled
with the fresh te formulation and vibrated for 30 seconds to release the
entrapped air. After hardening for one day the test concrete specimens were
stripped from the formworks and stored at humid atmosphere (temperature
23°C, relative air humidity 100 %) before measuring the peel resistances.
Measurement of peel resistances
The measurement for peel resistances of sample membranes from ed
concrete specimen was conducted in accordance with the procedure laid out in
the standard DIN EN 1372:2015-06. A peel resistance testing apparatus
fulfilling the requirements of the DIN EN 1372:2015 standard was used for
conducting the peel resistance measurements.
For the peel resistance measurements, a concrete specimen was clamped with
the upper grip of the material testing tus for a length of 10 mm at the
end of the concrete en sing the taped section of the sample
membrane. Following, the sample membrane was peeled off from the surface
of the concrete specimen at a peeling angle of 90 ° and at a constant cross
beam speed of 100 mm/min. The peeling of the sample membrane was
continued until the entire sample membrane was peeled off from the surface of
the concrete specimen. The values for peel resistance were calculated as
average peel force [N/ 50 mm] during peeling over a length of approximately 70
mm thus excluding the first and last quarter of the total peeling length from the
calculation.
The e peel resistance values for example membranes EX1-EX16
presented in Tables 2 and 3 have been calculated as an average of measured
values obtained with three sample membranes cut from the same e
membrane.
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WO 08844
Claims (5)
1. A contact layer comprising a mineral binder component B, a 5 thermoplastic polymer component P and a surfactant component S, wherein the amount of the l binder component B is 10.0 — 90.0 wt.-%, preferably 20.0 — 85.0 wt.-%, more preferably 25.0 — 80.0 wt.-%, most preferably 30.0 — 75.0 wt.-%, based on the total weight of the contact layer.
2. The contact layer according to claim 1 comprising not more than 3.0 wt.- %, preferably not more than 1.5 wt.—%, more preferably not more than 1.0 wt.-%, most preferably less than 0.5 wt.-% of hydrated mineral binders, based on the total weight of the contact layer.
3. The contact layer ing to claim 1 or 2, wherein the contact layer has concrete a adhesion strength, determined by means of the method cited in the description, of at least 5 N150 mm, more preferably of at least 10 N/50 mm, even more preferably of at least 15 N/50 mm, most 20 preferably of at least 20 N/50 mm.
4. The contact layer ing to any of previous claims, wherein the mineral binder component B comprises at least one mineral binder selected from the group consisting of hydraulic binders, non-hydraulic 25 binders, latent hydraulic binders, and pozzolanic binders, and mixtures thereof.
5. The t layer ing to any of previous claims, wherein the surfactant component S comprises at least one tant selected from 30 the group consisting of c, cationic, non-ionic, amphoteric, and polymeric surfactants, and mixtures thereof. W0
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP15202471.7 | 2015-12-23 |
Publications (1)
Publication Number | Publication Date |
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NZ742596A true NZ742596A (en) |
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