NZ740113A - Control valve assembly for fluid treatment apparatus - Google Patents
Control valve assembly for fluid treatment apparatusInfo
- Publication number
- NZ740113A NZ740113A NZ740113A NZ74011318A NZ740113A NZ 740113 A NZ740113 A NZ 740113A NZ 740113 A NZ740113 A NZ 740113A NZ 74011318 A NZ74011318 A NZ 74011318A NZ 740113 A NZ740113 A NZ 740113A
- Authority
- NZ
- New Zealand
- Prior art keywords
- valve assembly
- control valve
- housing
- chamber
- fluid
- Prior art date
Links
- 239000012530 fluid Substances 0.000 title claims abstract description 104
- 238000007789 sealing Methods 0.000 claims abstract description 14
- 239000012267 brine Substances 0.000 claims description 84
- 238000002156 mixing Methods 0.000 claims description 21
- 241000229754 Iva xanthiifolia Species 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 238000009434 installation Methods 0.000 description 4
- 239000000789 fastener Substances 0.000 description 3
- 230000003287 optical Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000009937 brining Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000001808 coupling Effects 0.000 description 1
- 230000003247 decreasing Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002093 peripheral Effects 0.000 description 1
- 238000009428 plumbing Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
Abstract
control valve assembly is provided for a fluid treatment system, including a housing having a top portion and a bottom portion secured to the top portion, the housing including an inlet and an outlet. At least two modular chambers are secured in the housing. A first chamber is configured to receive fluid from the inlet and a second chamber is configured to provide fluid to the outlet. A piston is also provided which includes a shaft with a plurality of sealing rings. The piston extends through the housing and through the first chamber and the second chamber. The piston is configured to reciprocate in an axial direction to control the flow of fluid in the control valve assembly. ive fluid from the inlet and a second chamber is configured to provide fluid to the outlet. A piston is also provided which includes a shaft with a plurality of sealing rings. The piston extends through the housing and through the first chamber and the second chamber. The piston is configured to reciprocate in an axial direction to control the flow of fluid in the control valve assembly.
Description
CONTROL VALVE ASSEMBLY FOR FLUID TREATMENT APPARATUS
RELATED APPLICATIONS
This application claims priority to United States Provisional Patent
Application No. 62/464,962, filed on February 28, 2017, the entirety of which is
incorporated herein by reference.
BACKGROUND
The present invention relates generally to fluid treatment systems
such as water treatment systems including water softeners, and more particularly
to a control valve for a water softening system. It is recognized that many aspects
of the present invention can be applied to other types of fluid treatment systems,
such as filtering or de-ionizing systems.
Control valve assemblies for fluid treatment systems, such as water
softeners, often use pistons equipped with radial ring seals to control the flow of
fluids though the control valve assemblies. Such controls are used to periodically
seal off certain flow paths and open others, under the control of a timer portion
of the control valve. As is known in the art, such water softeners cycle between
service, backwash, brine rinse, slow rinse, fast rinse, brine refill, and other
operations well known to designers of such equipment. Operation of such valves
is described in U.S. Patent Nos. 8,302,631, 6,644,349, and 6,176,258, all of
which are incorporated herein by reference.
There is a continuing need and desire for an improved control
valve assembly for a fluid treatment apparatus which is easier to manufacture,
assemble, install, and service.
SUMMARY
The above-identified need is met by the present control valve
assembly, which is particularly suited for use in water softeners. Features
included on the present control valve include a two-part housing secured together
with fasteners that provide for a construction that is easier to assemble for
installation and disassemble for maintenance and repair. Additionally, unlike
some conventional which have machined parts and/or require tools for
installation, such a design utilizes molded components which are less expensive,
easier to replace, and require only minimal tools for assembly.
Another feature is that a blending valve is integrally formed in the
housing. Such a blending valve allows for a quicker and easier installation since
it eliminates the requirement for a complex, enteral blending valve to be coupled
to the control valve assembly.
Yet another feature is that a single piston extends through the
housing. The cylinder for the piston is formed by a plurality of modular
chambers. Such a construction allows for only one piston to be used, reducing
the number of moving parts. Additionally, the modular chambers provide for an
easier assembly, installation, and maintenance of the control valve assembly.
The modular chambers allow for molded components to be utilized.
Still another feature is that a modular drain assembly is secured to
the housing. Such a feature allows again for a control valve assembly that is
easier to assemble, easier to separate for maintenance, and does not require
complex parts. Additionally, maintenance and repair is made easier with
modular components.
A further feature is a flow meter located within the valve body.
Such a design utilizes molded components which are less expensive than
conventional flow meters which typically have machined components.
Another feature is a cavity for an eductor of a brine valve assembly
being integrally formed in the housing. A removable cap is utilized to allow for
access to the eductor. Such a configuration provides for a control valve assembly
that is easier to assemble and separate for maintenance.
Finally, an additional feature is that the brine valve assembly is
associated with a drive cam that is rotated by a motor. The rotation of the motor
can move a brine piston to control fluid flow. The position of the drive cam will
control the opening or closing of the brine valve based upon the position of the
brine piston. In the present valve, the brine piston cam is integral with the main
piston cam assembly which includes an electro-optical sensor.
More specifically, a control valve assembly is provided for a fluid
treatment system, including a housing having a top portion and a bottom portion
secured to the top portion, the housing including an inlet and an outlet. At least
two modular chambers are secured in the housing. A first chamber is configured
to receive fluid from the inlet and a second chamber is configured to provide
fluid to the outlet. A piston is also provided which includes a shaft with a
plurality of sealing rings. The piston extends through the housing and through
the first chamber and the second chamber. The piston is configured to
reciprocate in an axial direction to control the flow of fluid in the control valve
assembly.
In another embodiment, a control valve assembly is provided for a
fluid treatment system, including a housing having a top portion and a bottom
portion secured to the top portion, the housing including an inlet and an outlet.
At least two chambers are secured in the housing. A first chamber is configured
to receive fluid from the inlet and a second chamber is configured to provide
fluid to the outlet. A piston, including a shaft with a plurality of sealing rings,
extends through the housing and through the first chamber and the second
chamber. The piston is configured to reciprocate in an axial direction to control
the flow of fluid in the control valve assembly. A blending valve including a
channel integrally formed with the top portion of the housing is also provided.
In still another embodiment, a control valve assembly is provided
for a fluid treatment system, including, a housing having a top portion and a
bottom portion secured to the top portion and forming a cavity having a first end
and a second end and defining an axis extending between the first end and the
second end. The housing further includes an inlet and an outlet. At least two
chambers are disposed in the housing. A first chamber is in fluid communication
with the inlet and a second chamber is in fluid communication with the outlet. A
piston extends through the at least two chambers in the housing and is configured
to reciprocate along a longitudinal axis to control the flow of fluid in the control
valve assembly through the first chamber and the second chamber. A brine valve
assembly, including a brine piston configured to selectively open and close the
brine valve assembly, is provided. A main piston drive cam is provided and
configured to move the piston. A brine cam is integrally joined to the drive cam.
Additional features, aspects, embodiments, and details of the
invention, all of which may be combinable in any manner, are set forth in the
following detailed description.
BRIEF DESCRIPTION OF THE DRAWINGS
is a top and front perspective view of the present control
valve;
is a top and side perspective view of the control valve shown
in
is a drain end view of the control valve shown in
is a top view of the control valve shown in
is a vertical cross-section of the control valve shown in 1;
is another top perspective view of the control valve shown
in
is another side perspective view of the control valve shown
in
is an exploded perspective view of the present control valve
assembly;
is a fragmentary exploded perspective view of the motor
piston and modular chambers of the present control valve assembly;
is perspective assembled view of the assembly of
is a rear and top perspective view of a blending valve and
the top portion of the housing shown in ;
is a top perspective assembled view of the assembly of
;
is a top view of the top portion of the housing of the present
control valve assembly;
B is a cross-section taken along the line B-B of
and in the direction indicated;
is a top view of the top portion of the housing of the present
control valve assembly;
A is a cross-section taken along the line A-A of
and in the direction indicated;
B is a bottom view of the top portion of the housing of FIG.
is an exploded view of the present motor and piston drive
assembly;
is a perspective assembled view of the assembly of is a reverse side perspective assembled view of the
assembly of ;
is a cutaway view of the brine valve assembly and the
eductor assembly;
is a back and top perspective fragmentary view of a drive
cam in the present control valve assembly;
is a partial cutaway view of ;
is a top view of the drive cam shown in ;
is vertical cross-section of the present control valve
assembly in a first operational mode;
is a vertical cross-section of the present control valve
assembly in a second operational mode;
a is another fragmentary cross-section the present control
valve assembly in the second operational mode;
is vertical cross-section of the present control valve
assembly in a third operational mode;
is a vertical cross-section of the present control valve
assembly in a fourth operational mode; and
a shows another fragmentary cross-section of the present
control valve assembly in the fourth operational mode.
DETAILED DESCRIPTION
Referring now to FIGs. 1 to 8, a control valve assembly for a fluid
treatment system is generally designated 10. Preferably, the fluid treatment
system used with the control valve assembly 10 is a water softening system,
which includes a resin tank and a brine tank (both not shown but are well known
in the art); however, other fluid treatment systems are contemplated to be used
with the present control valve assembly 10. Also in the present discussion,
“fluid” is intended to mean any type of flowing liquid, but preferably refers to
water.
The control valve assembly 10 includes a housing 12, a motor
assembly 14, and a drain port assembly 16. The housing also includes an inlet
18 configured to receive untreated fluid and an outlet 20 configured to pass
treated fluid out of the control valve assembly 10.
A bypass valve 22 is releasably attached to the housing 12 via two
clips 24a, 24b. Preferably, one clip 24a is associated with the inlet 18 and the
second clip 24b is associated with the outlet 20. A preferred design for the clips
24a, 24b is disclosed in detail in U.S. App. Ser. No. 15/282,452 filed on
September 30, 2016 (U.S. Pat. Pub. No. 2017/0114903), the entirety of which is
incorporated herein by reference.
As is known in the art, the bypass valve 22 includes an inlet 26 and
an outlet 28. The inlet 26 is typically connected to a source of fluid, for example
raw or standard tap water. The outlet 28 is secured to, for example, plumbing or
piping to provide fluids downstream of the fluid treatment system. Also included
in the bypass valve 22 is an actuating mechanism 30 such as a manually operated
plunger to selectively control whether fluids flow through the fluid treatment
system or bypass same when treatment is not desired. Such bypass valves 22 are
known in the art.
Referring now to the control valve assembly 10 also
includes a flow meter 32. The flow meter 32 is preferably disposed directly in
the outlet 20 of the control valve assembly 10. While other configurations are
contemplated, a feature of the present control valve assembly is that the flow
meter 32 is not required to be in a specialized portion of the housing 12 but is
instead located in the existing outlet 20.
In addition, the housing 12 of the control valve assembly 10
includes a top portion 34 and a bottom portion 36. Upon assembly, the top
portion 34 and the bottom portion 36 are secured in a sealing engagement via,
for example, threaded fasteners 38. The housing 12, and more specifically, the
top portion 34 and the bottom portion 36, defines a cavity 40 that includes an
axis A ( extending from one end 42 of the housing 12 to a second end
44. In the depicted embodiment, the motor assembly 14 is secured to the housing
12 at the first end 42 and the drain port assembly 16 is secured to the housing 12
at the second end 44. Other configurations are contemplated.
Referring now to FIGs. 8-10, a piston 46 extends through the
housing 12. As will be discussed in more detail below, the piston 46 is
configured to reciprocate in a direction parallel with or along the axis A of the
cavity 40 to provide various fluid flow paths through the control valve assembly
Disposed in the housing 12, preferably in the cavity 40, are a
plurality of modular chambers 48, 50, 52. The various chambers are configured
to receive and direct fluid, as will be discussed in more detail below. In the
depicted embodiment, there are three modular chambers 48, 50, 52. While any
number of modular chambers are contemplated, preferably there are at least two
chambers.
Referring now to FIGs. 5, 8, 9 and 10, when assembled, as
discussed below, the modular chambers 48, 50, 52 form a cylinder 51 with axial
apertures 56 (discussed below) for the piston 46. As shown in FIGs. 9 and 10,
O-rings 53, or other similar gaskets or seals, are used between the chambers 48,
50, 52, as well as between other components of the control valve assembly 10 to
provide for a sealing engagement as is known in the art. It should be noted that
the O-rings 53 are each located in an associated groove in the respective modular
chamber 48, 50, 52 so that when the chambers are removed from the housing 12,
which is easily accomplished without the use of tools once the housing is opened,
the O-rings 53 are replaced along with the respective chamber.
The modular chambers 48, 50, 52 engage slots 54a and pins 54b
located on adjacent chambers to form the cylinder 51. The modular chambers
48, 50, 52 also engage with the pins 54b on the motor assembly 14 and pins 54b
on the drain port assembly 16 (specifically a drain port module 86 discussed
below) to form a sub-assembly. Once the sub-assembly is formed, it is inserted
into the housing 12 and in the housing 12, the chambers 48, 50, 52 include
engagement portions 54c, 54d configured to engage one of the top and bottom
housing portions 34, 36.
The modular chambers 48, 50, 52 include axial apertures 56
arranged along the axis A of the cavity 40. These apertures 56 are configured
to be selectively sealed by sealing rings 58 such as O-rings, disposed on a shaft
57 of the piston 46. The position of the piston 46, and thus the sealing rings 58,
provides the various fluid flow paths through the modular chambers 48, 50, 52
and the control valve assembly 10 depending on which apertures 56 are open and
which are closed by the various sealing rings 58. At least one sealing ring 58 is
in association with the drain port assembly 16.
Lateral flow apertures 60 are constructed and arranged for defining
paths for fluids to flow in and out of the chambers 48, 50, 52 in a direction that
is orthogonal to the axis A of the cavity 40, as well as a longitudinal axis A of
the piston 46. In the preferred embodiment, the axes A and A are co-linear,
although variations are contemplated. One of these lateral flow apertures 60 is
preferably associated with the inlet 18, and another of these lateral flow apertures
60 is preferably associated with the outlet 20. Additionally, some of these
apertures 60 allow fluids to flow out of the chambers 48, 50, 52 and into channels
integrally formed in the housing 12.
Referring now to FIGs. 11 - 14B, in some operational modes of the
treatment system, particularly water softeners, it is often desired to blend the raw,
or untreated, fluid entering the control valve assembly 10 with fluid, or treated
fluid, leaving the control valve assembly 10. Accordingly, the control valve
assembly 10 preferably includes a blending valve 62. The blending valve 62 is
configured to provide for selective fluid communication between various
chambers 48, 50, 52. Preferably, the blending valve 62 is integral with the
housing 12, most preferably the top portion 34 of the housing 12.
As shown in FIGs. 11 and 12, the blending valve 62 includes a
channel 64 in the top portion 34 of the housing 12 and a shaft or spindle 66 that
extends through the channel 64. The channel 64 defines a longitudinal axis A
arranged parallel to the axis A of the cavity 40. The shaft 66 extends through
the channel 64 and is displaceable along the longitudinal axis A of the channel
64. A threaded portion 68 on the shaft 66 is configured complimentarily to an
inner surface 69 of a knurled wheel 70. A cover 72 extends over the knurled
wheel 70 and is movably secured to apertures 74 in the top portion 34 of the
housing 12 via posts 76. As will be appreciated, rotation of the knurled wheel
70 will displace the shaft 66 along the longitudinal axis A of the channel 64. A
removable stop 78 prevents the shaft 66 from unintentionally being withdrawn
from the channel 64.
As shown in FIGs. 10, 13, 13B, 14 and 14A, the channel 64
includes two apertures 80a, 80b in the top portion 34 of the housing 12 which
are disposed to be associated with blending valve ports 82a, 82b in the chambers
48, 52, shown in . More specifically, when the present valve 10 is
assembled, a first aperture 80a is associated with a blending valve port 82a on
the first chamber 48, and a second aperture 80b, is associated with a blending
valve port 82b on the third chamber 52.
In the depicted embodiment, the first chamber 48 is associated with
the inlet 18 and the third chamber 52 is associated with the outlet 20. Depending
on the position of the shaft 66 of the blending valve 62, a selective amount of
fluid bypasses treatment and flows through the first blending valve port 82a,
through the channel 64, into the second chamber 52, via the second blending
valve port 82b, and out the control valve assembly 10 through the outlet 20.
Referring now to in some operational modes, fluids are
drained from the control valve assembly 10 via the drain port assembly 16. As
shown, the drain port assembly 16 is includes a drain port 84 secured to a drain
port module 86 via a clip 88, which has the same configuration as clips 24a, 24b,
discussed above. The drain port module 86 includes a flange 90 which is
configured to be received in an associated slot in the housing 12. Preferably, the
drain port assembly 16 includes a flow restrictor 92 disposed in the drain port
module 86.
Referring now to FIGs. 18-21, in various operational modes of the
control valve assembly 10, fluids are directed either to or from a brine tank (not
shown). Accordingly, the control valve assembly 10 preferably further
comprises a brine valve assembly 94. The brine valve assembly 94 includes a
brine valve 96.
An eductor 98 and the brine valve assembly 94 are at least partially
disposed in an eductor cavity 100 integrally formed in the housing 12. A nozzle
102 and a distributor 104 are disposed on top of the eductor 98. A cap 106,
covering the eductor 98, the nozzle 102, and the distributor 104, is secured to the
housing 12. The cap 106 is preferably a separate component, but is optionally
integrally formed with the top portion 34 of the housing 12.
The brine valve 96 includes a brine valve housing 110 with a port
112 and a brine piston 114 extending thorough the brine valve housing 110. A
first end 116 of the brine piston 114 extends into the housing 12 of the control
valve assembly 10. A second, opposite end 118 of the brine piston 114 extends
out of the brine valve housing 110. A biasing element 120, such as a coiled
spring, is provided to bias the brine piston 114. The brine piston 114, as will be
described in more detail below, is displaceable in a direction along a longitudinal
axis A4, () which is parallel with the axis A1 of the cavity 40.
Turning to FIGs. 19-21, the positioning of the brine piston 114 is
controlled by a brine cam 122 driven by a motor (not shown) of the motor
assembly 14. The brine cam 122 is formed by a wall 124 extending outwardly
away from a first surface 126 of a disk 128 of a main piston drive cam 129
disposed on an axle 130 that is driven by the motor (not shown). Thus, the brine
cam 122 and the main piston drive cam 129 are preferably a single component.
The wall 124 extends completely around the disk 128, i.e., 360 rotational degrees
about the axle 130, and includes flat portions 132 that have a constant distance
from the axle 130 (or point of rotation). The wall 124 also includes sloped
portions or lobes 134 that are formed by increasing or decreasing a distance from
the axle 130 (or point of rotation). As the disk 128 rotates, the second end 118
of the brine piston 114 will ride along the wall 124, and is biased towards the
cam by the biasing element 120. The brine piston 114 will be moved reciprocally
within the brine valve housing 110 depending on which of the various flat
portions 132 and sloped portions 134 of the wall 124 are contacted by the brine
piston 114.
Referring now to , also included on the main piston drive
cam 129 is a second surface 136 of the disk 128 including a second wall 138 that
has one or more gaps 140. The gaps 140 preferably have different
circumferential or peripheral widths. More specifically, an electro-optical sensor
142 is disposed on the motor assembly 14 and is configured to generate an
electrical signal based upon the presence of the second wall 138, the presence of
a gap 140, or both. Since the second wall 138 is on the disk with the brine cam
122, the presence of the second wall 138 or the presence of the gap 140 will be
among other things, representative of a rotational positon of the disk 128 (or axle
130) as well as the rotational position of the brine cam 122. Preferably, the
electrical signal generated by the electro-optical sensor 142 is communicated,
via means known in the art, to a controller (not shown) which controls a motor
(not shown) driving the piston 46 in the housing 12.
Turning to , the piston 46 is driven by a motor (not shown)
in the motor assembly 14 via a scotch yoke 144. The scotch yoke 144 includes
a slotted portion 146 on one end of the piston 46. A drive member 148 that is
rotated, via gears (not shown), by the motor is disposed within the slotted portion
146. As the motor rotates about an axis that is orthogonal to the axis A of the
cavity 40, the position of the drive member 148 will change. The movement of
the drive member 148 will be translated to the piston 46 which moves in a
direction along its longitudinal axis A . As mentioned above, sealing rings 58
disposed along the piston will interact with various apertures 56 of the chambers
48, 50, 52, as well as the drain port 84, to define different fluid flow paths through
the control valve assembly 10.
Exemplary operation modes or cycles are shown in FIGS. 22-25A
and will be briefly described. In , when the brine cam 122 is positioned
for a service operational mode, the brine piston 114 is positioned to close the
brine valve 96. As shown by the arrows in , raw or untreated fluid (lighter
arrows) is received into the control valve assembly 10 via the inlet 18, and flows
through the modular chambers 48, 50, 52 and out of the control valve assembly
through a tank distributor 150 into a tank for treatment (not shown). Treated
fluid (darker arrows), isolated from the untreated fluid, is returned to the control
valve assembly 10 via the tank distributor 150. The treated fluid flows out of the
control valve assembly 10 though the outlet 20. Although not depicted as such,
the blending valve 62 can be utilized to mix a desired amount of untreated or raw
fluid with the treated fluid.
Turning now to FIGs. 23 and 23a, when the brine cam 122 is
positioned for a brining or a slow rinse operational modes, the brine piston 114
is displaced by the brine cam 122 to open the brine valve 96, allowing for brine
fluid to be drawn from a separate brine tank (not shown) into the control valve
assembly 10. Based upon the position of the brine cam 122, and, the electro-
optical sensor 142 (FIGs. 19 to 21) operating in conjunction with the main piston
drive cam 129, an appropriate signal is sent to the motor, depending on the
presence of the second wall 138 or a gap 140, to position the piston 46 to provide
the desired fluid flow path through the control valve assembly 10.
As shown by the arrows in FIGs. 23 and 23a, brine from the remote
brine tank is received into the valve control assembly 10 via the inlet 18 and
flows from the first chamber 48, through the second chamber 50, and to the third
chamber 52. The spent treated fluid from the treatment tank (not shown) flows
out of the control valve assembly 10 through the drain port assembly 16. In 23a, the specific path of the brine into the control valve assembly 10 is shown.
Specifically, in the brine valve assembly 94, the brine flows through the nozzle
102 and eductor 98. As the untreated fluid flows through the eductor 98, as is
known, the passing fluid will draw brine fluid from a brine tank (not shown) via
the port 112 (see, ) of the brine valve 96. The mixture of the brine fluid
and untreated fluid flows through the tank distributor 150 into the treatment tank.
The treated fluid (meaning fluid different from the untreated/brine
mixture) remaining in the treatment tank from the prior service mode returns to
the control valve assembly 10 from the treatment tank through the tank
distributor 150 and flows out of the control valve assembly 10 through the drain
port assembly 16.
Turning now to , when the brine cam 122 is positioned for
a fast rinse operational mode, the brine piston 114 is positioned to close the brine
valve 96. Based again upon the position of the brine cam 122, and, the electro-
optical sensor 142 (FIGs. 19 to 21) on the main piston drive cam 129 has sent
another signal to the motor, depending on the presence of the second wall 138 or
a gap 140, to position the piston 46 to provide the desired fluid flow path through
the control valve assembly 10.
As represented by the arrows in , the fluid flow path
through the control valve assembly 10 in the fast rinse operational mode is
similar to the brining or a slow rinse operational modes described above.
Specifically, raw or untreated fluid is received by the control valve assembly 10
via the inlet 18. The raw or untreated fluid flows from the first chamber 48,
through the second chamber 50, and to the third chamber 52. A portion of the
untreated or raw fluid flows out of the control valve assembly 10 through the
drain port assembly 16 to flush the brine from the treatment tank.
In the fast rinse operational mode, a second portion of the untreated
or raw fluid flows directly through the tank distributor 150 into the treatment
tank. The treated fluid (meaning fluid different from the untreated fluid) returns
to the control valve assembly through the tank distributor 150 and flows out of
the control valve assembly 10 through the drain port assembly 16.
Turning to FIGs. 25 and 25a, when the brine cam 122 is positioned
for a fill operational mode, the brine piston 114 is displaced by the brine cam
122 to open the brine valve 96, allowing for fluid to flow out of the control valve
assembly 10 and into the brine tank via the port 112 (see, FIG 19). Based upon
the position of the brine cam 122, and the main piston drive cam 129, the electro-
optical sensor 142 (FIGs. 19-21) has sent another signal to the motor, depending
on the presence of the second wall 138 or a gap 140 on the main piston drive
cam, to position the piston 46 to provide the desired fluid flow path through the
control valve assembly 10.
As shown by the arrows in FIGS. 25 and 25a, raw or untreated
fluid is received into the control valve assembly 10 via the inlet 18, and flows
out of the control valve assembly 10 through the tank distributor 150 to the tank
for treatment. Treated fluid (meaning that it is different than the untreated fluid),
isolated from the untreated fluid, is returned to the control valve assembly 10 via
the tank distributor 150. From the third chamber 52, a first portion of the treated
fluid flows out of the control valve assembly 10 through the outlet 20. A second
portion of the treated fluid flows to the brine valve assembly 94.
As seen in a, the fluid flows downward both through the
distributor 104, nozzle 102, and eductor 98 and upward (based upon the
orientation of the drawing) through the eductor 98. The fluid flows out of the
brine valve assembly 94 and the control valve assembly 10 via the port 112 (), and to the brine tank to fill same.
Upon rotation of the brine cam 122, the brine piston 114 will close
the brine valve 96 and the piston 46 will be displaced based upon a signal
generated by the electro-optical sensor 142 and the control valve may return to,
for example, the service operational mode.
It should be appreciated and understood by those of ordinary skill
in the art that various other components such as various clips, fasteners,
couplings, interfaces, sealing elements, O-rings, and other elements, some of
which are shown in drawings, were not specifically discussed as it is believed
that the specifics of same are well within the knowledge of those of ordinary skill
in the art and a description of same is not necessary for practicing or
understanding the embodiments of the present invention.
While at least one exemplary embodiment has been presented in
the foregoing detailed description for a control valve assembly, it should be
appreciated that a vast number of variations exist. It should also be appreciated
that the exemplary embodiment or exemplary embodiments are only examples,
and are not intended to limit the scope, applicability, or configuration of the
control valve assembly in any way. Rather, the foregoing detailed description
will provide those skilled in the art with a convenient road map for implementing
an exemplary embodiment of the control valve assembly, it being understood
that various changes may be made in the function and arrangement of elements
described in an exemplary embodiment without departing from the scope of the
control valve assembly as set forth in the appended claims and their legal
equivalents.
Claims (20)
1. A control valve assembly for a fluid treatment system comprising: a housing having a top portion and a bottom portion secured to the top 5 portion, the housing including an inlet and an outlet; at least two modular chambers secured in the housing, a first chamber configured to receive fluid from the inlet and a second chamber configured to provide fluid to the outlet; and, a piston comprising a shaft with a plurality of sealing rings, the piston 10 extending through the housing and through the first chamber and the second chamber and being configured to move in a direction along its longitudinal axis to control a flow of fluid in the control valve assembly.
2. The control valve assembly of claim 1 wherein a direction of the flow of fluid through the inlet of the housing and a direction of the flow of fluid through the outlet of the housing are orthogonal to the longitudinal axis of the piston.
3. The control valve assembly of claim 2 further comprising: a flow meter disposed in the inlet of the housing, the outlet of the housing, or both.
4. The control valve assembly of claim 1 further comprising: at least three modular chambers secured in the housing, a first chamber configured to receive fluid from the inlet, a second chamber configured to provide fluid to the outlet, and a third chamber disposed between the first chamber and the second chamber, and wherein the piston extends through the first chamber, the second chamber, and the third chamber.
5. The control valve assembly of claim 1 further comprising: a drain port assembly, the drain port assembly comprising a drain port module and a drain port, the drain port module being partially disposed in the housing.
6. The control valve assembly of claim 1 wherein the top portion of the housing further comprises a blending valve.
7. The control valve assembly of claim 6 wherein the blending valve is integral with the top portion of the housing and is configured to selectively allow fluid flow between two of the at least three modular chambers.
8. A control valve assembly for a fluid treatment system comprising: a housing having a top portion and a bottom portion secured to the top portion, the housing including an inlet and an outlet; at least two chambers secured in the housing, a first chamber configured to receive fluid from the inlet and a second chamber configured to provide fluid to the outlet; a piston comprising a shaft with a plurality of sealing rings, the piston extending through the housing and through the first chamber and the second chamber and being configured to move in a direction along its longitudinal axis to control a flow of fluid in the control valve assembly; and, a blending valve comprising a channel integrally formed in the top portion of the housing.
9. The control valve assembly of claim 8 wherein the channel is configured to allow for fluid to flow between the at least two chambers.
10. The control valve assembly of claim 9, wherein the blending valve further comprises a shaft extending through the channel.
11. The control valve assembly of claim 10 wherein the shaft has a longitudinal axis and the shaft is displaceable in a direction along the longitudinal axis.
12. The control valve assembly of claim 11 wherein the shaft includes a threaded portion, and wherein the blending valve further comprises a knurled wheel having an inner surface configured complimentarily to the threaded portion of the shaft.
13. The control valve assembly of claim 8 further comprising: a brine valve assembly comprising an eductor disposed in an eductor cavity integrally formed in the housing.
14. The control valve assembly of claim 13 wherein the brine valve assembly further comprises a brine piston configured to be moved by a drive cam.
15. A control valve assembly for a fluid treatment system comprising: a housing having a top portion and a bottom portion secured to the top portion and forming a cavity having a first end and a second end and defining an axis extending between the first end and the second end, the housing including an inlet and an outlet; at least two chambers in the housing, a first chamber in fluid communication with the inlet and a second chamber in fluid communication with the outlet; a piston extending piston through the at least two chambers in the housing and configured to be displaced along a longitudinal axis to control a flow of fluid in the control valve assembly through the first chamber and the second chamber; a brine valve assembly including a brine piston configured to selectively open and close the brine valve assembly; a main piston drive cam is configured to displace the piston; and, a brine cam is integrally joined to the main piston drive cam.
16. The control valve assembly of claim 15 wherein the brine cam comprises a wall extending outwardly away from a first surface of said main piston drive cam including a disk disposed on an axle that is driven by a motor.
17. The control valve assembly of claim 16 wherein a second surface of the disk, opposite the first surface, includes a second wall having at least one gap, and further comprising: an electro-optical sensor configured to generate an electrical signal based upon a presence of the second wall, a presence of a gap, or both.
18. The control valve assembly of claim 16 wherein said axle extends orthogonally away from the longitudinal axis of the piston extending through the housing.
19. The control valve assembly of claim 15 wherein the brine valve assembly further comprises an eductor disposed in an eductor cavity integrally formed in the housing.
20. The control valve assembly of claim 15 wherein the at least two chambers comprise modular chambers, and wherein the control valve assembly further comprises a drain port assembly, the drain port assembly comprising a drain port module and a drain port, the drain port module being partially disposed in the housing. 24a 28 114 40 96 116 2 53 50 53 58 48 72 34 13B 13B A B 14A 14A 66 78 A 80b 80a B 34 36 20 64 66 82a 56 48 58 50 58 58 A 58 18 58 A
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US62/464,962 | 2017-02-28 |
Publications (1)
Publication Number | Publication Date |
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NZ740113A true NZ740113A (en) |
Family
ID=
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