NZ733519B2 - Door leaf with panel and panel kit for such a door leaf - Google Patents

Door leaf with panel and panel kit for such a door leaf Download PDF

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Publication number
NZ733519B2
NZ733519B2 NZ733519A NZ73351915A NZ733519B2 NZ 733519 B2 NZ733519 B2 NZ 733519B2 NZ 733519 A NZ733519 A NZ 733519A NZ 73351915 A NZ73351915 A NZ 73351915A NZ 733519 B2 NZ733519 B2 NZ 733519B2
Authority
NZ
New Zealand
Prior art keywords
leaf
frame
door
panel
door leaf
Prior art date
Application number
NZ733519A
Other versions
NZ733519A (en
Inventor
Kris Andre Harinck
Original Assignee
Amcovering Naamloze Vennootschap
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from BE2015/5024A external-priority patent/BE1022685B1/en
Priority claimed from BE2015/5834A external-priority patent/BE1023705B1/en
Application filed by Amcovering Naamloze Vennootschap filed Critical Amcovering Naamloze Vennootschap
Priority claimed from PCT/BE2015/000071 external-priority patent/WO2016112437A1/en
Publication of NZ733519A publication Critical patent/NZ733519A/en
Publication of NZ733519B2 publication Critical patent/NZ733519B2/en

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04Wing frames not characterised by the manner of movement
    • E06B3/263Frames with special provision for insulation
    • E06B2003/26349Details of insulating strips
    • E06B2003/26387Performing extra functions
    • E06B2003/26389Holding sealing strips or forming sealing abutments
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70Door leaves
    • E06B2003/7049Specific panel characteristics
    • E06B2003/7051Specific panel characteristics of layered construction involving different materials
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70Door leaves
    • E06B2003/7059Specific frame characteristics
    • E06B2003/7082Plastic frames
    • E06B2003/7084Plastic frames reinforced with metal or wood sections
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04Wing frames not characterised by the manner of movement
    • E06B3/06Single frames
    • E06B3/08Constructions depending on the use of specified materials
    • E06B3/20Constructions depending on the use of specified materials of plastics
    • E06B3/22Hollow frames
    • E06B3/221Hollow frames with the frame member having local reinforcements in some parts of its cross-section or with a filled cavity
    • E06B3/222Hollow frames with the frame member having local reinforcements in some parts of its cross-section or with a filled cavity with internal prefabricated reinforcing section members inserted after manufacturing of the hollow frame
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04Wing frames not characterised by the manner of movement
    • E06B3/06Single frames
    • E06B3/24Single frames specially adapted for double glazing
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/54Fixing of glass panes or like plates
    • E06B3/58Fixing of glass panes or like plates by means of borders, cleats, or the like
    • E06B3/5807Fixing of glass panes or like plates by means of borders, cleats, or the like not adjustable
    • E06B3/5821Fixing of glass panes or like plates by means of borders, cleats, or the like not adjustable hooked on or in the frame member, fixed by clips or otherwise elastically fixed
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70Door leaves
    • E06B3/72Door leaves consisting of frame and panels, e.g. of raised panel type
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70Door leaves
    • E06B3/72Door leaves consisting of frame and panels, e.g. of raised panel type
    • E06B3/721Door leaves consisting of frame and panels, e.g. of raised panel type with panels on one lateral side of the frame only
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70Door leaves
    • E06B3/72Door leaves consisting of frame and panels, e.g. of raised panel type
    • E06B3/725Door leaves consisting of frame and panels, e.g. of raised panel type with separate hollow frames, e.g. foam-filled
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70Door leaves
    • E06B3/72Door leaves consisting of frame and panels, e.g. of raised panel type
    • E06B3/725Door leaves consisting of frame and panels, e.g. of raised panel type with separate hollow frames, e.g. foam-filled
    • E06B3/726Door leaves consisting of frame and panels, e.g. of raised panel type with separate hollow frames, e.g. foam-filled of metal

Abstract

Door leaf comprising a frame (4) and a door panel (5) with a front leaf (6), a back leaf (7) and a filler plate (8), whereby the frame (4) is composed of conventional profiles (9) with a lip (14) oriented inwards to form a groove (15), whereby the front leaf (6) is affixed against the front of the frame (4), and at least partially covers the front of the frame (4) and whereby the door panel (5) is fastened to the back of the frame (4) by means of panel slats (17), characterised in that the front leaf (6) is provided with clamping means (20) that enable the front leaf (6) to be pulled against the front of the frame (4), whereby these clamping means (20) are formed by one or more clamps along the periphery of the frame (4) with a basic element (21) that is fastened on the front leaf (6) and a clamping slat (22) affixed thereon that hooks behind an aforementioned lip (14) and can be tightened on the basic element (21) towards the front leaf (6). The door is simpler and easier to mount. rame (4), and at least partially covers the front of the frame (4) and whereby the door panel (5) is fastened to the back of the frame (4) by means of panel slats (17), characterised in that the front leaf (6) is provided with clamping means (20) that enable the front leaf (6) to be pulled against the front of the frame (4), whereby these clamping means (20) are formed by one or more clamps along the periphery of the frame (4) with a basic element (21) that is fastened on the front leaf (6) and a clamping slat (22) affixed thereon that hooks behind an aforementioned lip (14) and can be tightened on the basic element (21) towards the front leaf (6). The door is simpler and easier to mount.

Description

Door leaf with panel and panel kit for such a door leaf.
The present invention relates to a door leaf with panel, more specifically on the leaf of a door that is intended to be hingeably mounted in a frame of the door.
A type of door leaf is already known that is produced starting with a frame that is composed of es, for example plastic or aluminium, and of a door panel in the form of at least one plate that is affixed therein as a front leaf that is visible on the front of the door, more specifically on the outside of the door. lly a door panel is used in the form of a sandwich panel or double glazing or similar, whereby this door panel is composed of two or more plates, with at least a front leaf on the front of the door and a back leaf on the back of the door.
Conventionally the door manufacturer starts with a frame made of his own es and the panel is purchased from a supplier of such panels.
Conventionally the door manufacturer uses conventional profiles with a front wall and a back wall, respectively on the front and back of the frame, an inner wall and an outer wall, respectively on the inner edge and outer edge of the frame, whereby the inner wall of the profiles is ed with a lip oriented inwards with a seal to form a groove in which the panel is affixed g against the seal on the back of the lip and whereby the panel is held by means of a panel slat with a seal that is fastened on the aforementioned inner wall of the profiles, such that the panel is held all around along its edges between the seals of the aforementioned lip of the profiles and the panel slat, whereby the panel slats with seal are intended to cover and seal the gap between the panel and groove against water and dust.
A disadvantage of such doors is that the aforementioned lip of the profiles rests on the front leaf and thereby forms a raised edge, which for some people interferes with the nice appearance of the door.
For this reason panels are also used whose front leaf is glued to the front of the frame, y the front leaf essentially has the same dimensions as the outer periphery of the front of the frame, so that the front of the frame is completely d by the front leaf of the panel and a modern, taut, even front leaf is thus obtained on the front of the door.
In such a case the groove of the profiles is not used for the mounting of the panel and this lip is generally completely sawn away all around to have more space for the filler plate. This is certainly the case for the renovation of a door leaf where such a lip is always t.
A disadvantage is that the sawing away of the lip requires extra working time that has a negative influence on the cost of the door.
Another disadvantage is that the gluing of the front panel on the frame must be done very lly and that this must be done in controlled conditions in a workshop or similar using clamps or similar to press and hold the front leaf with its edges aligned t the frame during the drying of the adhesive.
The affixing of the clamps also requires extra working time and must be done precisely by personnel with ient experience.
The purpose of the present invention is to provide a solution to one or more of the aforementioned and other disadvantages.
To this end, a first aspect of the invention concerns a door leaf comprising a frame and a door panel with a front leaf and a back leaf, whereby the frame is composed of conventional profiles with a front wall and back wall, respectively on the front and back of the frame, an inner wall and an outer wall, respectively on the inner edge and outer edge of the frame, and a lip oriented inwards is ed on the inner wall of the profiles to form a groove and whereby the front leaf is affixed against the front of the frame, hereby at least partially covering the front of the frame, with the n the front leaf is provided with clamping means that enable the front leaf to be pulled against the front of the frame, whereby these clamping means are formed by one or more clamps along the periphery of the frame with a basic element that is fastened on the front leaf and a clamping slat affixed thereon that hooks behind an entioned lip and can be tightened on the basic element s the front leaf.
In this way the lip is usefully used to fix the door panel, at least in the first instance the front leaf, on the frame by ng without it being necessary for the front leaf to be glued to the front of the frame.
The ng then does not require a conditioned working space as is the case with gluing.
The clamping also requires less in-depth experience than in the case of gluing and also takes less time, primarily because no drying time is required for letting the adhesive dry.
Moreover, a correction of the alignment of the front leaf with respect to the periphery of the front is always possible, to which end it is sufficient to loosen the clamping means and tighten them again after repositioning the front leaf.
In brief, the door manufacturer can save a lot of time in this way and he can also make use of his standard profiles with groove and lip.
Due to the fact that use can be made of a frame with standard profiles, the front leaf can also be mounted on an existing frame, for example for the purpose of renovating the door leaf.
The basic ts of the clamping means can be glued on the back of the front leaf, for example by means of doublesided tape. atively the front leaf can also be made of metal, for example aluminium, and the basic elements of the ng means are fastened on the front leaf by means of fishplate bolts that are welded on the back of the front leaf and which extend transversely to the plane of this back, gh other fastening techniques and materials are not excluded, for example by bonding bolts on a glass fibre plate.
As a result the basic elements can be fastened firmly on the front leaf h a suitable choice of fastening techniques, such that the clamping means can be tightened with relatively large forces for a sturdy fastening of the front leaf in the frame.
Preferably the clamping means are provided with screwing means to tighten the clamping slat against the lip of the profiles, such that the clamping slats can be screwed tight steplessly with standard means.
According to a particular embodiment a filler plate or spacer is provided between the front leaf and the back leaf and clipping means are provided with which the back leaf is fastened or can be fastened against the back of the filler plate in a detachable way, although the invention is not strictly limited to this and the back leaf can only be fastened by means of the aforementioned panel slats for example.
In this way the back leaf can be detached at any time for a change of the jamb or replacement or similar, without the frame or the front leaf having to be replaced or adapted. ing to a practical embodiment the clipping means are formed by a series of clips that are fastened on the front of the back leaf and which are provided with arms that spring out ys with which the clips are clamped in corresponding openings in the filler plate.
Preferably, in that case a reinforcing plate made of an incompressible al such as aluminium is affixed on the back of the filler plate, whereby this cover plate is provided with passages corresponding to the openings in the filler plate and with a diameter that is somewhat smaller than the largest external diameter of the clips in their rest position.
This reinforcing plate ensures that the edges of the gs in the filler plate are strengthened and that the arms of the clips that spring outwards can snap in under the edges of the passages in the reinforcing plate, which is especially useful when the filler plate is made of a relatively soft and compressible material.
The clips can be tapered, narrowing in a direction away from the back plate, which ensures automatic centring when introducing the clips in the gs and passages.
Preferably the clips are screw clips that are fastened on the back leaf by means of fishplate bolts that are fastened on the front of the back leaf.
This ensures a strong fastening of the clips.
According to another embodiment of the ion the front leaf and/or the back leaf can be made of a transparent or translucent material such as single glass, double glass or laminated glass, Plexiglas, c, plastic or similar, whereby the clamping means are glued with a suitable ve or double-sided tape to the back of the front leaf.
In a accordance with a second aspect, the invention also relates to a panel kit for assembling a door leaf as described above, starting with a frame made of standard profiles with a front wall and a back wall, respectively on the front and back of the frame, an inner wall and an outer wall, respectively on the inner edge and outer edge of the frame, and a lip oriented inwards is provided on the inner wall of the profiles to form a , wherein the panel kit comprises at least the following elements: - a front leaf with one or more basic elements affixed thereon at a distance from the peripheral edge forming part of clamping means enabling the front leaf to be pulled against the front of the frame; - one or more clamping slats that can engage with the basic ts of the clamping means; - means to be able to tighten the clamping slats on the basic elements; - the clamping means ng the front leaf to be pulled against the front of the frame by hooking the clamping slats behind the lip of the frame and by tightening the clamping slats on the basic elements towards the front leaf; - a separate back leaf.
Furthermore, preferably in this panel kit: - the front leaf is provided with a filler plate or a spacer that extends n the basic elements, and which is ed against the back of the front leaf and which is provided with a series of openings; - the filler plate or spacer may be provided with a reinforcing plate that is fastened against the back of the filler plate, and which is provided with passages corresponding to the openings in the filler plate; - the back leaf is provided with clipping means that can engage with the openings and es in the filler plate and any reinforcing plate in order to be able to fasten the back leaf against the filler plate or reinforcing plate.
The thickness of the door panel can be chosen such that the door panel can be clamped or held by means of the aforementioned panel slats or that the back of the back leaf is aligned with the back of the frame, whereby a nce is left between the back leaf and the frame that can be covered with decorative slats, which can be chosen to be minimal so that a covering is not required.
Alternatively the back leaf can also be affixed in the frame such that it is apparently floating, i.e. with a small red gap n the back leaf and the frame, or affixed overlapping the back of the frame, in which case the back leaf with the overlapping part can be fastened against the frame by gluing or similar.
With the intention of better showing the characteristics of the invention, a preferred embodiment of a door leaf according to the invention and a panel kit for such a door leaf is described hereinafter by way of an example, without any limiting nature, with reference to the accompanying drawings, wherein: figure 1 schematically shows an outside door along the front, y the left half presents a conventional door and the right half presents a door with a door leaf according to the ion; figure 2 shows a cross-section of a conventional door according to line II-II of figure 1; figure 3 shows a section of a door according to the invention along line III-III of figure 1; figure 4 shows the cross-section shown in figure 3, but with the door leaf in an unmounted state; figure 5 shows a cross-section according to line V-V of figure 3; figure 6 shows a rear view according to arrow F6 of figure 4; figure 7 shows a variant of a door leaf according to the invention; figures 8 and 9 show another variant of a door leaf according to the invention; figures 10 to 14 show different variants of a door leaf with a glass panel.
The e door 1 shown in figure 1 comprises a fixed door frame 2 that is intended to be fastened in a wall hole and a hingeably affixed door leaf 3 n.
The door leaf 3 is composed of a frame 4 and a door panel 5 affixed thereon that is constructed as a sandwich panel with a front leaf 6 on the front of the door, more specifically on the outside of the door and a back leaf 7 on the back, more specifically the inside of the door, and in between a filler plate 8 of an ting or other The front leaf 6 and the back leaf 7 are preferably made of a weldable material such as aluminium.
The frame 4 of the door leaf 3 is a conventional frame 4 that is identical for the conventional door leaf in the left part of figure 1 and in the corresponding crosssection of figure 2 and for a door leaf 3 according to the invention as shown in the right part of figure 1 and in the corresponding cross-section of figure 3.
This frame 4 of the door leaf 3 is composed of standard profiles 9 of aluminium, plastic, wood or similar with a front wall 10 and back wall 11, respectively on the front and the back of the frame 4, an inner wall 12 and an outer wall 13, respectively on the inner edge and the outer edge of the frame 4, and on the inner wall 12 of the profiles 9 a lip 14 oriented inwards to form a groove 15, whereby in the example shown this lip 14 is provided with a seal 16 over its entire .
The groove 15 is provided for a conventional door leaf to mount the door panel 5 in a known way that is pressed along its periphery onto the front of the frame 4 t the seal 16 of the lip 14 by means of a panel slat 17 that is fastened on the frame 4 all around the back, and which is provided with a second seal 18 that presses on the back of the door panel as is clearly shown in figure 2, whereby the door panel 5 is held along its edges between the seals 16 and 18, respectively of the lip 14 and the panel slat 17.
As shown by the left part of figure 1, on the front of the door 1, more specifically on the e of the door 1, an upright edge 19 can be seen around the visible part of the door panel 5 that is formed by the visible part of the frame 4 of the door leaf, whereby this upright edge 19 is regarded by some as annoying.
In the door leaf 3 according to the invention such as in the right part of figure 1, this annoying upright edge 19 is concealed by the front of the frame 4, in this case it is completely covered by the front leaf 6 that is mounted against it and which thus essentially has the same outer dimensions as the frame 4.
For the fastening of the front leaf 6 to the conventional frame 4, according to the invention the front leaf 6 is provided with clamping means 20 that enable the front leaf 6 to be pulled against the front of the frame 4.
In the example, these clamping means 20 are formed by one or more clamps along the periphery of the frame 4 with a basic element 21 that is fastened to the back of the front leaf 6 and a clamping slat 22 affixed thereon that hooks behind an aforementioned lip 14 with its seal 16 and can be tightened on the basic element 21 towards the front leaf 6.
In the example shown, the basic elements 21 are fastened on the front leaf 6 by means of fishplate bolts 23 that are welded on the back of the front leaf 6 and which extend transversely to the plane of this back through passages 24 in the basic element 21 and nuts 25 that are screwed on the fishplate bolts 23.
The basic elements 21 are provided with guides 26 for the clamping slats 22 that extend transversely to the plane of the front leaf 6.
The clamping slats 22 are ed with es 27 to this end whereby the clamping slats 22 slide over the guides 26 with a close fit.
Furthermore the clamping means 20 are provided with ng means in order to n the clamping slat 22 along the guides 26 against the seal 16 of the lip 14 of the profiles 9, whereby these screwing means are shown in the drawings as a peg 28 with a screw thread 29 that forms part of the basic element 21 and which extends through a passage 30 in the clamping slat 22 and by nuts 31 that are screwed onto the pegs 28.
The filler plate 8 has dimensions that are somewhat smaller than the door openings A of the frame 4 and it is glued by one side to the back of the front leaf 6.
If the filler plate 8 is made of a relatively soft and compressible material, a reinforcing plate 32 made of a non-compressible material such as aluminium, and which may or may not be perforated, is affixed on the back of the filler plate 8. The reinforcing plate 32 is glued to the filler plate for example.
Openings 33 are provided in the filler plate 8 according to a certain pattern, whereby these openings are distributed at least along the edges of the filler plate 8 while corresponding passages 34 are provided in the reinforcing plate 32 that are centred with t to the openings 33 in the filler plate 8.
The back leaf 7 is provided with clipping means 35 with which it is detachably fastened against the back of the filler plate 8 or rcing plate 32.
The ng means 35 are preferably formed by a series of clips 36 that are fastened on the front of the back leaf 7 and which are provided with arms 37 that spring out sideways 37 with which the clips 36 are clamped in the corresponding openings 33 in the filler plate and/or can be hooked behind the edges of the passages 34 in the reinforcing plate 32 as shown in figure 3, in which case the diameter C of these passages 34 is chosen to be somewhat smaller than the largest al diameter D of the clips 36 in their rest on.
The clips 36 are tapered, narrowing in a direction away from the back plate 7. The ends of the arms 37 are provided with a bevel 38.
In the example shown the clips 36 are screw clips that are fastened on the back leaf by means of fishplate bolts 39 that are welded on the front of the back leaf 7, although other fasteners are not inconceivable.
The dimensions of the back leaf 7 are somewhat smaller than the groove dimensions B of the frame 4 and larger than the dimensions of the filler plate 8, so that the back leaf 7 almost covers the entire groove 15 and the clamping means The gap 40 between the eral edge of the back leaf 7 and the frame 4 is covered by affixing the panel slats 17 that conventionally belong to the profiles 9 of the frame 4 and which press with their seal on the back of the periphery of the back leaf 7.
To this end a suitable composite ess E is chosen for the filler plate 8, provided or otherwise with a reinforcing plate 32 and the back plate 7.
Instead of a solid filler plate it is not excluded using a hollow plate or spacer, for example in the form of a collar that is d all around within the periphery of the clamping slats 22 against the back of the front leaf 6 and which is provided with openings 33 for fastening the back leaf 7 using the clipping means 35 or with other means.
Starting with an existing conventional frame 4, old or new, the door cturer can easily assemble a taut, modern, nice g door leaf from a panel kit that he can order tailor-made from the panel supplier.
For example such a panel kit comprises a basic kit that is composed as follows: - a front leaf 6 with one or more basic elements 21 affixed thereon; - a corresponding number of clamping slats 22 that can be affixed on the basic elements 21 and can be tightened thereon; - means 31 for being able to tighten the clamping slats 22 on the basic elements 21; - a separate back leaf 7.
In addition, for fastening the back plate 7 in the frame 4 the basic kit can be supplemented as follows with: - a filler plate 8 or spacer that is fastened against the back of the front leaf 6 and which is ed with a series of openings 33; - if need be a reinforcing plate 32 that is fastened against the back of the filler plate 8 and which is provided with passages 34 ponding to the openings 33 in the filler plate 8; - a separate back leaf 7 with clipping means 35 thereon that can engage with the openings 33 and passages 34 in the filler plate 8 and possibly a reinforcing plate 32 in order to be able to fasten the back leaf 7 against the filler plate 8 or reinforcing plate 32.
The assembly of the panel kit by the door manufacturer in a conventional frame is very simple and as s.
First the front leaf 6 is affixed against the front of the frame 4 with the filler plate 8 d thereon, any reinforcing plate 32 and basic elements 21 oriented towards the back of the frame 4 and this front leaf 6 is clamped by means of the clamping slats 22 supplied that are screwed tight against the seal 16 of the lip 14 of the es 9.
Afterwards the back leaf 7 is affixed by pushing the clips 36 through the passages 34 in the reinforcing plate 32 in the openings 33 in the filler plate 8, whereby due to the smaller diameter C of the passages 34 in the reinforcing plate 32 and the tapered form of the clips 36, the arms 37 of the clips 36 are automatically squeezed, after which, after their passage through the passages 34 in the reinforcing plate 32, they automatically spring back ys and hook on behind the edges of the passages 34 in the reinforcing plate 32 and/or clamp in the openings 33 in the filler plate 8.
The clipping fast of the back leaf 7 ensures correct centring of the back leaf 7 with respect to the front leaf 6 and with respect to the groove 15.
Then it is sufficient for the door manufacturer to affix his panel slats 17 with seal 18 to finish the door leaf.
It is clear that the door leaf 5 can easily be dismantled in the reverse order, for example for a repair or replacement of the door panel 5 by another.
It is also clear that such a panel kit can also be used for the renovation of an existing door 1, whereby the old door panel 5 is d from the frame and replaced by a covering door panel 5 as described above.
It is also clear that the clipping means 35 can also be ed in different ways, for example by means of ssible elements, and that the clipping means can even be d, for example when exact centring of the back leaf 7 in the groove 15 is not required.
Figure 7 shows an outside door with a variant of a door leaf 3 according to the invention.
In this case the thickness E is constructed such that the back of the back leaf 7 is approximately in line with the back of the frame 4.
The gap 40 between the peripheral edge of the back leaf 7 and the frame 4 is in this case covered by a tive slat 41 that is fastened on the back of the back leaf 7 or alternatively on the back of the frame 4 by means of an auxiliary profile that is fastened on the back leaf 7 or on the frame, for example by means of screws, adhesive or similar, and which s the decorative slat 41 to be clipped or clamped on the auxiliary profile 42.
The covering by means of a decorative slat 41 and auxiliary profile 42 can of course also be applied in a situation such as that of figure 3 in replacement of the clamping slat 17.
Figure 8 shows a door with a variant of a door leaf 3 according to the invention.
This embodiment differs in that the dimensions of the periphery the back leaf 7 are larger than the groove dimensions B of the frame 4 and that the back of the frame 4 is covered, at least partially overlapping, by this oversized back leaf 7.
In this case, the thickness E is preferably chosen such that the back leaf 7 rests against the back of the frame 4.
The back leaf 7 is held fast by the clips 36 and/or by gluing or similar of the back leaf 7 against the back of the frame 4, for e by making use of double-sided tape as illustrated in figure 8.
Preferably the back leaf 7 rests against the filler plate 8, although there can also be a gap n the two.
It goes without saying that the filler plate 8 does not necessarily have to be a solid plate, but that it can also be a hollow filler plate or a filler plate in the form of a sandwich panel or similar.
Figure 9 shows a variant embodiment of the embodiment of figure 7 that differs from it by the back leaf 7 now extending to t or practically against the inner wall of the frame 4, so that in this case the gap 40 has a minimal width. In this case, this gap 40 is not very annoying so that a decorative slat 41 is superfluous, but not necessarily excluded.
Figures 10 to 13 show possible variants whereby the door leaf is made of a transparent or translucent material such as glass, Plexiglas or another plastic, ceramic or similar.
In the case of figure 10, for example, double glass 44 is used consisting of two sheets of glass 45 with a seal 46 all around in order to close off the space in an airtight way between the sheets of glass 45 for heat insulation.
In this case the front leaf 6 is formed by the front sheet of glass 45 of the front double glass 44, whose front sheet of glass 45 is oversized so that it can at least partially overlap the lip 14 of the frame 4, while the back sheet of glass 45 is smaller to make room for the clamping means 20 that are ed with basic elements 21 that are fastened along the periphery of the back sheet of glass 45 on the back of the front sheet of glass 45, in this case glued with double-sided tape 43 or similar, instead of using fishplate bolts 23 that can be omitted in this case.
In this case, the back leaf 7 is formed by the back sheet of glass 45 of a second double glass 44, whose front sheet of glass 45 has practically the same dimensions as the back sheet of glass 45 of the front double glass 44 and the back sheet of glass is larger so that it can be mounted pping the clamping means 20 in the frame 4 by fastening the second double glass 44 with the front against the back of the first double glass 44, for example by means of double-sided tape 43 between the two glass sets 44.
In the case of figure 10 the gap 40 between the back sheet of glass 45 of the back double glass 44 is covered by means of a panel slat 17.
The embodiment of figure 11 differs from that of figure 10 in the fact that in this case the back sheet of glass 45 of the back double glass 44 partially overlaps the back wall 11 of the profiles 9 of the frame 4, whereby this pping part can be fastened against this back wall 11 by double-sided tape 43 or r.
Figure 12 shows a variant whereby in this case double glass and laminated glass 44 are combined, whereby the back leaf 7 is composed of two sheets of glass 45 of the laminated glass 44 and the back leaf 7 draws level with the back wall 11 of the frame 4 with a minimal gap 40 between the two, which in the case of figure 12 is not d, but which alternatively can also be covered by a decorative slat or similar.
The embodiment of figure 13 corresponds to that of figure 11 with the difference that the back double glass 44 now also covers the clamping means 20 with the front sheet of glass 45 that is made larger than the back sheet of glass 45 of the front double glass 44.
In the embodiment of figure 14 the front leaf 6 and the back leaf 7 are both constructed of single glass 44 with one single sheet of glass 45, whereby the front leaf with the clamping means 20 is fastened against the front of the frame 4, and the back leaf 7 is stuck to the back of the frame 4 with double-sided tape 43.
It is clear that more than two double glass sets 44 can also be used or multiple double glass sets 44 with more than two sheets of glass 45 can be used or laminated glass 44 or r.
A panel kit for the use of glazing or other transparent material is composed for example of an aforementioned basic kit whereby the front leaf and the back leaf are made of glass or similar, and whereby the basic kit is further provided with adhesive in the form of a -sided tape 43 or similar.
The present invention is by no means limited to the embodiment described as an example and shown in the drawings, but a door leaf and panel kit according to the ion can be realised in all kinds of forms and dimensions, without departing from the scope of the invention. _______

Claims (20)

1. Door leaf comprising a frame and a door panel with a 5 front leaf and a back leaf, y the frame is composed of conventional profiles with a front wall and back wall, respectively on the front and back of the frame, an inner wall and an outer wall, respectively on the inner edge and outer edge of the frame, and a lip oriented inwards is 10 provided on the inner wall of the profiles to form a groove and whereby the front leaf is affixed against the front of the frame, hereby at least partially covering the front of the frame, wherein the front leaf is provided with clamping means that enable the front leaf to be pulled against the 15 front of the frame, whereby these clamping means are formed by one or more clamps along the periphery of the frame with a basic t that is ed on the front leaf and a clamping slat affixed thereon that hooks behind an aforementioned lip and can be tightened on the basic 20 element towards the front leaf.
2. Door leaf according to claim 1, characterised in that the basic elements are provided with one or more guides that extend transversely to the plane of the front leaf and on which the clamping slats are movably affixed. 25
3. Door leaf according to claim 1 or 2, characterised in that the ng means are provided with screwing means to tighten a clamping slat against the lip of the profiles.
4. Door leaf according to any one of the previous claims, characterised in that the basic elements of the clamping means are fastened to the back of the front leaf by means of double-sided tape or another adhesive.
5. Door leaf according to any one of claims 1 to 3, characterised in that the front leaf is metal, and that the 5 basic elements of the clamping means are fastened to the front leaf by means of one or more fishplate bolts that are welded on the back of the front leaf and which extend transversely to the plane of this back.
6. Door leaf according to claim 5, characterised in that 10 the front leaf is aluminium.
7. Door leaf according to any one of the previous claims, characterised in that a filler plate or a spacer is provided between the front leaf and the back leaf whose outer dimensions are somewhat smaller than the door 15 openings of the frame and that the filler plate or the spacer is glued by one side to the back of the front leaf.
8. Door leaf according to any one of the previous claims, characterised in that there are clipping means with which the back leaf is detachably fastened against the back of 20 the filler plate or spacer.
9. Door leaf according to claim 8, characterised in that the clipping means are formed by a series of clips that are fastened on the front of the back leaf and which are provided with arms that spring out sideways by which the 25 clips are d in ponding openings in the filler plate.
10. Door leaf according to claim 8 or 9, terised in that a reinforcing plate of an ressible material such as aluminium is affixed on the back of the filler plate, whereby this reinforcing plate is provided with es corresponding to the openings in the filler plate and with a diameter that is somewhat r than the largest 5 external diameter of the clips in their rest position.
11. Door leaf according to any one of the claims 7 or 8, characterised in that the clips are screw clips that are fastened on the back leaf by means of fishplate bolts that are ed on the front of the back leaf. 10
12. Door leaf according to any one of the claims 1 to 4, characterised in that the front leaf and/or the back leaf are formed by at least one sheet of glass of single, double or laminated glass.
13. Door leaf according to claim 12, characterised in that 15 the front leaf is formed by at least one sheet of glass of double or laminated glass and that the back leaf is formed by at least one sheet of glass of r double or laminated glass, whereby the double or laminated glass to which the front leaf belongs and the double or laminated 20 glass to which the back leaf belongs, are fastened against one another by means of double-sided tape.
14. Door leaf according to any one of the previous claims, characterised in that the dimensions of the back leaf are somewhat smaller than the groove dimensions of the frame 25 and that the gap between the door panel at the back of the frame is covered by means of panel slats or decorative slats.
15. Door leaf according to claim 14, characterised in that the panel slats are ed on the frame in a groove provided to this end on the inner wall of the frame, whereby these panel slats are provided with a seal for 5 sealing off the back plate, whereby the thickness of the assembled door leaf is chosen such that in the mounted state the seals of the panel slats press on the back of the back leaf.
16. Door leaf according to any one of the claims 1 to 11, 10 characterised in that the dimensions of the back leaf are larger than the groove dimensions of the frame and that the back of the frame is at least partially covered by this oversized back leaf, whereby the back leaf rests against the back of the frame or is fastened against it by gluing 15 or similar.
17. Panel kit for assembling a door leaf according to any one of the claims 1 to 10 starting with a frame made of standard profiles with a front wall and a back wall, respectively on the front and back of the frame, an inner 20 wall and an outer wall, respectively on the inner edge and outer edge of the frame, and a lip ed inwards is provided on the inner wall of the profiles to form a groove, wherein the panel kit comprises at least the following elements: 25 a front leaf with one or more basic elements affixed n at a distance from the peripheral edge forming part of clamping means enabling the front leaf to be pulled against the front of the frame; one or more ng slats that can engage with the 30 basic elements of the clamping means; means to be able to tighten the ng slats on the basic ts; the clamping means enabling the front leaf to be pulled against the front of the frame by hooking the 5 clamping slats behind the lip of the frame and by tightening the clamping slats on the basic elements towards the front leaf; a separate back leaf.
18. Panel kit according to claim 17, characterised in 10 that: the front leaf is provided with a filler plate that extends between the basic elements, and which is ed against the back of the front leaf and which is provided with a series of openings; 15 the filler plate may be provided with a reinforcing plate that is fastened against the back of the filler plate, and which is provided with passages corresponding to the openings in the filler plate; the back leaf is provided with ng means that can 20 engage with the openings and/or passages in the filler plate and any reinforcing plate in order to be able to fasten the back leaf against the filler plate or reinforcing plate.
19. Door leaf ing to claim 1, substantially as 25 herein described with reference to any embodiment disclosed.
20. Panel kit according to claim 17, substantially as herein described with reference to any embodiment disclosed.
NZ733519A 2015-01-14 2015-12-29 Door leaf with panel and panel kit for such a door leaf NZ733519B2 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
BE2015/5024A BE1022685B1 (en) 2015-01-14 2015-01-14 Door leaf with panel and panel kit for such a door leaf
BE2015/5024 2015-01-14
BE2015/5834 2015-12-18
BE2015/5834A BE1023705B1 (en) 2015-12-18 2015-12-18 Door leaf with panel and panel kit for such a door leaf
PCT/BE2015/000071 WO2016112437A1 (en) 2015-01-14 2015-12-29 Door leaf with panel and panel kit for such a door leaf

Publications (2)

Publication Number Publication Date
NZ733519A NZ733519A (en) 2020-11-27
NZ733519B2 true NZ733519B2 (en) 2021-03-02

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