NZ730745B2 - Multiple depth plane three-dimensional display using a wave guide reflector array projector - Google Patents

Multiple depth plane three-dimensional display using a wave guide reflector array projector Download PDF

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Publication number
NZ730745B2
NZ730745B2 NZ730745A NZ73074513A NZ730745B2 NZ 730745 B2 NZ730745 B2 NZ 730745B2 NZ 730745 A NZ730745 A NZ 730745A NZ 73074513 A NZ73074513 A NZ 73074513A NZ 730745 B2 NZ730745 B2 NZ 730745B2
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New Zealand
Prior art keywords
light
reflectors
micro
wave
wave guide
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NZ730745A
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NZ730745A (en
Inventor
John Graham Macnamara
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Magic Leap Inc
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Priority claimed from NZ702897A external-priority patent/NZ702897A/en
Publication of NZ730745A publication Critical patent/NZ730745A/en
Publication of NZ730745B2 publication Critical patent/NZ730745B2/en

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/01Head-up displays
    • G02B27/0101Head-up displays characterised by optical features
    • G02B2027/0127Head-up displays characterised by optical features comprising devices increasing the depth of field
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/01Head-up displays
    • G02B27/017Head mounted
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B30/00Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images
    • G02B30/50Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images the image being built up from image elements distributed over a 3D volume, e.g. voxels
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0013Means for improving the coupling-in of light from the light source into the light guide
    • G02B6/0023Means for improving the coupling-in of light from the light source into the light guide provided by one optical element, or plurality thereof, placed between the light guide and the light source, or around the light source
    • G02B6/0028Light guide, e.g. taper
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0033Means for improving the coupling-out of light from the light guide
    • G02B6/0035Means for improving the coupling-out of light from the light guide provided on the surface of the light guide or in the bulk of it
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0075Arrangements of multiple light guides
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0075Arrangements of multiple light guides
    • G02B6/0076Stacked arrangements of multiple light guides of the same or different cross-sectional area
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0075Arrangements of multiple light guides
    • G02B6/0078Side-by-side arrangements, e.g. for large area displays
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/04Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings formed by bundles of fibres
    • G02B6/06Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings formed by bundles of fibres the relative position of the fibres being the same at both ends, e.g. for transporting images
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/26Optical coupling means
    • G02B6/262Optical details of coupling light into, or out of, or between fibre ends, e.g. special fibre end shapes or associated optical elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/011Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  in optical waveguides, not otherwise provided for in this subclass

Abstract

system for reflecting light into a three dimensional pattern. The system comprises a coupling tube oriented in a first direction and having a series of beam splitters, wherein the coupling tube is configured to receive input light, and further wherein each of the beam splitters reflects a portion of light incident on the beam splitter to a wave guide and transmits a second portion of light. Multiple wave guides oriented in a second direction different from the first direction and multiple sets of curved micro-reflectors, wherein a set of curved micro-reflectors is embedded in each of the multiple wave guides. Each set of micro-reflectors are arranged to reflect light into a three dimensional pattern. of light incident on the beam splitter to a wave guide and transmits a second portion of light. Multiple wave guides oriented in a second direction different from the first direction and multiple sets of curved micro-reflectors, wherein a set of curved micro-reflectors is embedded in each of the multiple wave guides. Each set of micro-reflectors are arranged to reflect light into a three dimensional pattern.

Description

MULTIPLE DEPTH PLANE THREE-DIMENSIONAL DISPLAY USING A WAVE GUIDE TOR ARRAY PROJECTOR BACKGROUND A light field encompasses all the light rays at every point in space traveling in every ion. Light fields are ered four dimensional because every point in a three-dimensional space also has an associated direction, which is the fourth dimension.
Wearable three-dimensional displays may include a substrate guided optical device, also known as the light-guide optical element (LOE) system. Such devices are manufactured by, for example Lumus Ltd. As illustrated in FIGS 1B-1, 1B-2 and 1B-3, the LOE system 10 uses a single layer wave guide 12 made of two parallel planar surfaces 14a, 14b. Light 16 is d into the LOE wave guide 12 using a mini-projector (not shown) and reflector strip 18. FIGS 1B-1, 1B-2 and 1B-3 illustrate the wave guide 12 of the LOE system 10, showing light 16 entering at three respective angles. The LOE system 10 uses planar micro-reflectors 20a-20n (only two called out for sake of drawing clarity) that are only oriented along one angular direction and are positioned parallel to one another. However, the LOE system 10 only projects a single depth plane, focused at infinity, with a spherical wave front curvature of zero. [0002A] In one embodiment, there is provided a system comprising: a coupling tube oriented in a first direction and having a series of beam splitters, wherein the coupling tube is configured to receive input light, and further wherein each of the beam splitters reflects a portion of light nt on the beam splitter to a wave guide and transmits a second portion of light; le wave guides oriented in a second direction different from the first ion; and multiple sets of curved micro-reflectors, wherein a set of curved micro-reflectors is embedded in each of the multiple wave guides.
Each set of micro-reflectors reflects light into a three-dimensional (3D) pattern.
BRIEF DESCRIPTION OF THE DRAWINGS In the drawings, cal nce numbers identify similar elements or acts. The sizes and relative positions of elements in the drawings are not necessarily drawn to scale. For example, the shapes of various elements and angles are not drawn to scale, and some of these elements are arbitrarily enlarged and positioned to improve drawing legibility. r, the particular shapes of the elements as drawn, are not intended to convey any information regarding the actual shape of the particular elements, and have been solely selected for ease of recognition in the drawings. 2013/045267 Examples of a wave guide reflector array projector (WRAP) system are illustrated in the figures. The examples and figures are illustrative rather than limiting. shows an example convex spherical mirror that refocuses light focused at infinity at a specific radial distance.
FIGS. 18-1, 18-2 and 18-3 show a conventional system that uses a light-guide optical element (LOE) technology to project a single depth plane, with input light entering at three respective angles. is an illustration of example curved micro-reflectors that are used to produce a spherical wave front that s to radiate from a virtual point source. shows example ve orientation angles of micro- reflectors in a wave guide. shows an e layer in a wave guide reflector array projector. shows example orientation angles of micro-reflectors in a wave guide.
FIG. BC shows an example curved micro-reflector. illustrates example flat and spherical wave fronts. is an isometric view of an optical apparatus in the form of an example multiple depth plane 3D display system or wave guide reflector array projector (WRAP) apparatus. is a schematic view of a portion of the optical apparatus of showing a number of wave guide layers projecting light to produce tive virtual depth planes having at respective radial distances enting a number of virtual point sources to te a 4D light field, according to one illustrated embodiment is a schematic view of a portion of the optical tus of showing a number of wave guide layers projecting light to produce respective virtual depth planes having cal wave fronts at tive radial distances to te a 4D light field, according to one illustrated embodiment shows example projection and propagation light cones for a WRAP system. shows an example of a reduced projection cone resulting from curved micro-reflectors. shows an example of a multiple layer multiplexing system with a z-axis coupling tube equipped with optical gates. shows an example illustration of light propagation through a WRAP system. illustrates the use of deformable tive surfaces for producing an example wave front. illustrates an example system that uses transparent y screen with pixels that project light in specified directions. is an example illustration of how a three-dimensional volume is generated from a stack of two-dimensional projections. shows a coordinate system for virtual object points. shows a coordinate system for a 4D light field on a display surface. shows a coordinate system for two-dimensional microreflector orientations. shows an example of depth indexing of a two- dimensional light field. illustrates an example of deformable micro-fluids used as micro-reflectors. rates an example of an array of reflectors that functions similar to a side-injected Fresnel mirror. illustrates an example wave guide tube that generates a wide two-dimensional array of light beams from a single, narrow light beam. shows an example of a light beam that must be sufficiently wide to minimize gaps in a light beam array. is a flow diagram illustrating an example process of re- creating a three-dimensional volume on a display by driving a multiple layer wave guide in el.
DETAILED DESCRIPTION Various aspects and examples of the invention will now be described. The ing description provides specific details for a thorough understanding and enabling description of these examples. One skilled in the art will understand, however, that the invention may be practiced t many of these details. onally, some well-known ures or functions may not be shown or described in detail, so as to avoid unnecessarily obscuring the relevant description.
The terminology used in the description presented below is intended to be interpreted in its broadest reasonable manner, even though it is being used in ction with a detailed description of certain specific examples of the technology. Certain terms may even be emphasized below; however, any ology intended to be interpreted in any cted manner will be overtly and specifically defined as such in this ed Description secflon.
The ability of the humans to perceive depth of field in a scene is limited, that is, humans have limited visual resolution at different radial distances. Consequently, to recreate an object or scene so that a user experiences the full 3D effect, not every possible focal plane in the 3D volume needs to be recreated. The 3D volume can be recreated for human perception by simply reproducing a limited number of slices of a particular 3D . Theories as to the number of slices that need to be recreated range from less than 16 to 36 or more, where the width of the slices are thinnest for distances closer to the eye and increase with ce. The human vision system (i.e. eyes, retinal nerve, brain) focally collapses each of these planes so that additional slices of information presented are not necessary for the human to perceive the 3D volume. Independent of the actual number of slices needed, the basic tion is that only a finite number of slices of a 3D volume need to be reproduced for a human to ve the full 3D effect.
An optical apparatus or system may be employed to, for example, generate or project light to simulate a four dimensional (4D) light field that would be produced by light reflecting from a real three-dimensional object or scene. For example, an optical apparatus such as a wave guide reflector array tor (WRAP) apparatus or multiple depth plane three dimensional (3D) display system may generate or project multiple virtual depth planes at respective radial focal distances to simulate a 4D light field.
The optical apparatus in the form of a WRAP apparatus or multiple depth plane 3D display system may, for instance, project images into each eye of a user, either directly or indirectly. When the number and radial placement of the l depth planes is comparable to the depth resolution of the human vision system as a function of radial distance, a discrete set of projected depth planes mimics the psycho-physical effect that is produced by a real, continuous, three dimensional object or scene.
As best illustrated in , an optical apparatus in the form of a WRAP apparatus or le depth plane 3D display system 500 may include a 2D array 502 of a plurality of wave guides 504a-504n ctively 504, only two called out for drawing clarity). As illustrated, each of the wave guides 504 may have a rectangular cross section taken across a length or longitudinal axis thereof (the longitudinal axis denominated herein as x axis).
The wave guides 504 may be ed in a plurality of columns 506 (e.g., xy , extending vertically in the view of , only one called out for drawing clarity) and rows 508 (e.g., xz planes, extending horizontally in the view of , only one called out for drawing clarity). The columns 506 may be characterized as mensional (2D) wave guides or sets of wave guides (each identified with reference number 506). The 2D wave guides 506 may be stacked as layers, for example along a first lateral axis, nated herein as z axis. As explained herein, each 2D planar wave guide, set of wave guides, layer or column 506 produces or generates a respective virtual depth plane at a respective distance to produce a 4D light field.
The WRAP apparatus or multiple depth plane 3D display system 500 may include one or more components to provide one or more optical paths to, or from, the wave guides 504. For e, a set of distribution wave guides 510a-510n (collectively 510, only two called out for drawing y). The distribution wave guides may provide an optical path to wave guides 504 in respective columns or layers 506. Also for e, in a non- multiplexed implementation, the WRAP apparatus or multiple depth plane 3D display system 500 may include a plurality of optical couplers (e.g., optical fibers) illustrated by arrows 512 (referenced collectively) that provide an optical path to respective ones of the distribution wave guides 510 (i.e., each tive column 508). Also for example, in a multiplexed implementation, the WRAP apparatus or multiple depth plane 3D display system 500 may include a single optical coupler (e.g., l ) illustrated by arrow 514 that provides an optical path to two, more or all of the distribution wave guides 510. The distribution wave guides 510 and/or optical couplers 512, 514 may, for example e input to the wave guides 504 of the 2D array 502, for instance as a pixel pattern from a source of red/green/blue (RGB) light (not illustrated in .
As best illustrated in FIGS. 5B and 5C, each column or wave guide layer 506a-506c (only three shown, collectively 506) produces a respective slice or virtual depth plane 522a-522c (only three shown, collectively 522) having a spherical wave front 524a-524c (only three shown, collectively 524) to cumulatively simulate a 4D light field 526. A position of a tive virtual point source 528a-528c (only three shown, collectively 528) for each of the virtual depth planes 522a-522c is also illustrated. shows a single , 2D planar wave guide, column, layer or set of wave guides 506, along with its respective distribution coupler 510 and an optical r 512, 514, ing to one illustrated embodiment, Each of the 2D planar wave guides or layers 506 are sed of a plurality of linear wave guides 504e, 504f (collectively 504, only two called out for drawing clarity). The 2D planar wave guides 506 may, for example, each include a series or linear array of rectangular cylindrical wave guides 504, sometimes referred to as wave guide tubes. While sometimes denominated as "tubes" one of skill in the art will readily appreciate that such ures do not need to be hollow, and in many implementations will be solid, similar in many respects to optical fibers but having at least one pair of opposed planar surfaces, which are at least partially internally reflective to propagate electromagnetic energy (e.g., light) along a length 530 of the wave guide 504. As explained further herein, the at least one pair of opposed planar surfaces 532a, 532b (collectively 532) may substantially internally reflect certain defined modes of light while allowing certain other defined modes of light to substantially pass out of the wave guide 504. Typically, the wave guide 504 will include two pairs of opposed planar surfaces 32b, 532c/532d (collectively 532), which are partially internally reflective, for example substantially internally reflective of certain defined modes. As used herein and in the claims, the term substantially means more than 50 percent, and typically more than 85 percent or 95 t. The wave guides 504 of the 2D planar wave guide, layer, column or set 506 may be formed individually and led or d together.
Alternatively, the wave guides 504 of the 2D planar wave guide, layer, column or set 506 may be formed as a single unitary structure. Planar surfaces may facilitate production of the desired depth planes and/or increase the density of packing the wave guides 504 into a 3D structure.
Embedded, d or formed within each linear wave guide 504 is a series of deconstructed curved spherical reflectors or mirrors 540a-540n (only two of the curved micro-reflectors called out for clarity of drawing) that are designed to refocus infinity-focused light at specific radial distances. It is noted that in the interest of drawing clarity, the full reflectors of a single linear array of only one of the linear wave guides 504 are fully illustrated in broken line, the micro-reflectors of other linear arrays of other linear wave guides 504 represented schematically by simple convex curves. A number of micro-reflectors 504A-504D for a single linear or rectangular wave guide 504n are represented in . shows an example of how an input plane wave 100 focused at infinity can be reflected from a convex spherical mirror 102 to produce an output spherical wave 104 to represent a virtual point source 106 which appears to be d at a defined distance behind the convex spherical mirror 102. By concatenating in a (linear or rectangular) wave guide a series of micro-reflectors 540 whose shapes (e.g., radii of curvature about two axes) and orientation together project a 3D image that corresponds to a spherical wave front ed by a virtual point source at a particular x, y, z, coordinate. Each of the 2D wave guides or layers 506 provides an independent optical path relative to the other wave , and shapes the wave front and focuses incoming light to project a virtual depth plane 522 () that corresponds to a tive radial distance. With a sufficient number of 2D wave guides, a user viewing the projected l depth planes experiences a 3D effect.
A multiple layer 2D array 502 of planar wave guides 506 is described herein, in which each layer projects light that corresponds to a ent virtual depth plane in the 3D volume. As ned above, FIGS. 5A-5C shows a portion of an example multiple layer WRAP display apparatus or system 500 with 2D planar wave guides, columns or sets of wave guides 506 stacked as layers. Each layer 506 es multiple wave guides, for instance linear or gular wave guides 504, as shown in the example of . A set of optical distribution couplers 510 and/or other optical couplers 512, 514 optically couple the linear or rectangular wave guides 504 of the 2D array 502, to other components. For instance, the optical distribution couplers 510 and/or other l couplers 512, 514 may optically couple the linear or rectangular wave guides 504 of the 2D array 502 to a subsystem that provides pixel patterns (e.g., RGB intensity modulated pixel patterns). In some instances the set of optical couplers 510 are referred to herein and/or in the claims as a linear array of column distribution couplers or as second lateral (Y) axis bution optical rs, or coupling tubes. As previously noted, one of skill in the art will readily appreciate that such structure do not need to be hollow, and in many implementations will be solid, similar in many respects to optical fiber.
Each individual wave guide 504 in the WRAP apparatus 500 includes a series of deconstructed curved spherical reflectors or mirrors 540 that are designed to s infinity-focused light at specific radial distances.
A Fresnel lens is an example of a macroscopic optical element constructed from a series of optical micro-components. The WRAP apparatus 500 includes an array of reflectors 540 that operate effectively as a side- injected (e.g., injected from a side denominated as the first end) l mirror. rates an example of an array of micro-reflectors 1802a- 1802n (collectively 1802, only two called out for drawing clarity) in the configuration of a portion of a sphere 1804 rather than an array of micro- reflectors 1806a-1806n (collectively 1806, only two called out for drawing clarity) in a linear configuration 1808 as would be found in the equivalent l mirror, where the orientation of the micro-reflectors 1802 in the sphere configuration 1804 matches the orientation of the micro-components or micro-reflectors 1806 of the linear Fresnel mirror configuration 1808.
What The WRAP Does The WRAP apparatus 500 includes an array of curved microreflectors in the linear or rectangular wave guides 504 that se each of the 2D wave guides 506. The array of curved micro-reflectors are positioned and oriented to act similarly to a lens or curved mirror, to project virtual images at specified radial distances. While denominated herein and/or in the claims as ctors," as explained herein the curved micro-reflectors typically partially reflect and partially pass electromagnetic energy, for instance optical wavelengths of light (i.e., Near Infrared or N-lR, visible, Near iolet or N-UV). As described herein, the tance may be a function of an angular mode of the electromagnetic energy or light. 1010 2013/045267 Conventional lens-based imaging systems or curved mirror- based imaging systems use optical elements with large surface curvatures.
Conventional ased imaging systems or curved mirror-based imaging systems are front- or back-injected, lly by a wide light field from a projector element. Such conventional systems tend to be relatively thick and heavy, and often use multiple optical elements and moving parts to vary their focal lengths. In contrast, the illustrated 2D array 502 () of linear wave guides 504 of the WRAP apparatus 500 has a planar surface. The illustrated 2D array 502 of linear wave guides 504 of the WRAP apparatus 500 may be side-injected (i.e., injected into side denominated herein and in the claims as a first end) by a cone 542 () of narrow angled beams from an optical fiber which are then internally multiplied into a wide light field.
The rated 2D array 502 of linear wave guides 504 of the WRAP apparatus 500 may be can be made very thin and light. The illustrated 2D planar wave guides or layers 506 may be easily stacked to create a multifocal display in which each 2D planar wave guide, layer, column or set 506 provides optical paths ndently of other 2D planar wave guides, layers, columns or sets, for example allowing each to provide a respective focal or depth plane in a 3D image.
In contrast to the LOE system 10 (FIGS. 18-1, 18-2, 18-3) bed above, in one embodiment, the WRAP apparatus 500 ts multiple depth planes 522 (), each focused at a different radial distance with the corresponding spherical wave front curvatures 524 (). The WRAP apparatus 500 may include a series of linear or rectangular cylindrical wave guides arranged in vertical (xy) columns to create a planar 2D wave guide 506, which is some instances may be referred to as a 2D assembly of linear or rectangular wave guides 503. The WRAP apparatus 500 may include le 2D planar wave guides, columns, layers or sets 506, each corresponding to a ent virtual depth plane 522 ().
The WRAP apparatus 500 may use convex spherically curved micro- reflectors 540 (FIGS. 3A and 5A). The micro-reflectors 540 may have one or more surface curvatures, and the surface curvatures may vary in each wave 1111 guide layer 506. As best illustrated in FIGS. 3B and 3C, each of the microreflectors 540 may be oriented along two angular directions (p, 0. The angular directions (p, 0 may vary in any given linear wave guide 504 or may vary between linear wave guides 504 in a single layer 506 or n different layers 506.
As best illustrated in , light (e.g., pixel pattern) may be coupled to the 2D array 503 of the WRAP apparatus 500 from one or more RGB (red, green, blue) light sources 544, for example via one or more of a light intensity tor 546, fiber optic cables 548, angular mode modulator or beam deflector 550, optional optical demultiplexing switch for instance implemented via optical gates 552, optional z-axis coupling array 554, and the previously described and rated separate set of y-axis optical couplers or optical coupling array 510.
What The WRAP Is A WRAP apparatus 500 may include a stack of thin, planar, 2D wave guides 506 that are themselves made up of horizontal rows of linear or rectangular cylindrical wave guides 504. While denominated as 2D, the 2D wave guides 506 ally have depth, but are nated as such since each represents a 2D slice or portion (i.e., column) of the 2D array 502.
While denominated as a 2D, the 2D array of wave guides physically have a length, but are denominated as such since the length is an inherent property of the individual linear or gular wave guides 504 which may up the 2D array 502, Likewise, while mes referred to as a linear wave guide 504, these wave guides physically have heights and widths, but are denominated as such since each provides a linear optical path. shows an e single layer of the 2D array 503 of a WRAP apparatus 500. An input cone 542 of light is directed via an optical fiber 512, 514, 548 into a distribution optical coupler or y-axis optical coupler 510, sometimes referred to herein as a coupling tube (oriented vertically in ). Mounted in a row within the optical coupler 510 are a number of multiple beam splitters 556a-556n (collectively 556, only two called out in 1212 interest of drawing clarity). Each beam splitter 556vreflects a first portion of the light incident upon it to one of multiple stacked linear or rectangular wave guides 504 (oriented horizontally in ), and its a second portion of light to the next beam splitter 556. Thus, light incident into the distribution optical coupler or y-axis l coupler 510 is emitted into multiple linear or rectangular wave guides 504 oned along at least a portion of a length of the distribution optical r or y-axis optical coupler 510.
As previously explained, embedded, positioned or formed in each linear or rectangular wave guide 504 is a linear array of curved micro- reflectors 540 that are shaped and angularly oriented such that each angled light beam that is guided through the linear or rectangular wave guide 504 is projected from the linear or rectangular wave guide 504 by the microreflectors 540 into a three dimensional curved pattern. shows example orientation angles (p, e of micro-reflectors 540 in a wave guide, where the micro-reflectors are ented in planar form for ease if illustration. FIG. BC shows an example of orientation angles (p, 0 for a curved micro-reflector 540. The projected pattern corresponds to the cal wave front that is produced by a virtual point source placed at a given x,y,z coordinate, with the x and y coordinates being determined by the 2D angular orientation of the light beam, and the z-coordinate being determined by the particular configuration of micro-reflector shapes and 2D orientation gradients in a given 2D planar wave guide, column, layer or set 506. Each 2D planar wave guide, column, layer or set 506 is configured to have different wave front shaping and focusing properties such that each layer projects a l depth plane corresponding to a different z-coordinate, or radial coordinate (r-coordinate).
A point source of light that is placed at a given x,y,z nate produces a radiating three dimensional pattern of light that varies in a very specific way throughout three dimensional space. ically, the point source generates a spherical wave front whose surface curvature varies in inverse proportion to the radius of the radiating sphere. The WRAP apparatus 500 is designed to generate a section of this sphere with the 1313 appropriate wave front curvature and two dimensional rotation, for a particular z-coordinate, upon receiving the input ray that corresponds to a given x, y coordinate.
How The WRAP Works As shown in the example of , light input to each WRAP 2D planar wave guide, column, layer or set 506 may be provided via a separate multi-mode l fiber 512 into which a small cone 542 of light has been injected. Alternatively, light input to each 2D planar wave guide, column, layer or set 506 is in the form of the light cone 542 via a respective output channel 514 of a demultiplexing switch 552 (. The light cone 542 ns a two dimensional r distribution of light beams that corresponds to the two dimensional x, y light intensity pattern that is present in a single depth plane of a 3D volume to be re-created. There are a number of ways to couple the angular bution of the light cone into the input fiber, such as using a MEMS scanner, a switchable liquid crystal, or a MEMS diffraction grating.
The propagating light cone 542 should have a defined or known angular pattern, for example as shown in the example of In some embodiments, the light cone 542 that propagates inside of the linear or gular wave guide 504 should lie approximately in the angular range of -22.5 s to -67.5 degrees, in both angular directions, and the light cone 560 that is projected out of the wave guide should lie approximately in the angular range of -22.5 degrees to +225 degrees, in both angular directions.
Notably, on a relatively narrow range of ray angles will propagate in the wave guide, thus the angular range of the input image should be limited accordingly. Light that is propagated outside of these angular ranges will produce aliasing and double .
There are two ways to drive the 2D planar wave guide, , set or multiple layers 506 of the 2D array 502, in parallel or in series. In the parallel method (shown in the example of ), each wave guide layer 506 is driven by a different multi-mode fiber 512 that propagates an angular 1414 pattern corresponding to that portion of the visual field which is contained in a particular depth layer volume. These angular patterns are generated by drive electronics (e.g., RGB light source, intensity modulator) that are located in a base unit and then sent to the 2D array 502 in parallel over multiple mode fibers 512. For example, 2D images can be angularly encoded using a scanning projector system (such as the scanning fiber tor) or by coupling a 2D projector to a pinhole aperture.
In the series method (shown in the example of , the angular pattern for the entire visual field is simultaneously created and sorted amongst the different wave guide layers 506, one angular beam at a time, using optical gates 552 that are synchronized with a 2D beam deflector 550 that creates the pattern. Because this process takes place at the 2D array 502, distribution or y-axis optical coupler 510 and/or z-axis optical r 562 (, and not in a base unit, it can be driven by a single single-mode fiber 514. In this , input images are angularly encoded such that each resolvable angle that propagates through a fiber or other wave guide 514 corresponds to an intensity of a single object point. To encode an image in this way, multi-mode fibers 514 and optical couplers 514, 562 are used that are able to propagate numerous angular modes with an angular density that is comparable to the linear resolution of the display. The angular range of the light cone corresponds to the maximum field of view of the optical apparatus 500, for example, 45 degrees. shows an example illustration of light propagation through a n of a WRAP apparatus which includes a z-axis optical coupler 562. ents the relative orientations of the z-axis optical coupler 562, the bution or y-axis l coupler 510, and the linear or rectangular wave guides (interchangeably referred to as x-axis wave guides) 504. In the embodiment of light initially enters via the z-axis optical coupler 562.
The z-axis optical coupler may be similar in many respects to the linear or rectangular wave , for example having at least one pair of opposed planar sides that provide at least partial internal reflection to propagate or guide light along a length of the z-axis optical coupler 562. The z-axis optical 1515 coupler 562 contains a linear array of angled, planar micro-reflectors 564a- 564n ctively 564) that multiply and inject copies of the incoming angular distribution of light into each of the distribution or y-axis l couplers 510 of the various columns, sets or layers 506. The distribution or y-axis optical rs 510 may be similar in construction to the z-axis optical coupler 562, having a linear array of angled, planar micro-reflectors 566a-566n (collectively 566). The distribution or y-axis optical couplers 510 multiplies and injects copies of the incoming angular distribution of light into each of the x-axis wave guides 504 in the respective column, set or layer 506.
As shown in , narrow, angled, plane wave light beam 566 enters the linear or rectangular wave guide 504, reflecting from a planar reflector 568 toward at least one of the opposed reflective surfaces 532.
When each , angled, plane wave light beam ates through the wave guide and strikes a curved micro-reflector 540, the plane wave light beam is split into two beams. Also as shown in , a first beam continues to the next micro-reflector 540, and a second beam is reflected in a divergent pattern with a curvature that is twice as great as that of a surface of the micro-reflector 540 from which the second beam reflected. In other words, a narrow incident plane wave is converted into a small wedge-like section of a spherical wave front that has a 2D orientation that corresponds to that of the nt plane wave. If the 2D orientations of all of the curved micro-reflectors 540 in a 2D wave guide, column, set or layer 506 are varied in a very precise way, all of the cal wave front wedges that are projected from each micro-reflector 540 can be aligned into a single spherical wave front 569 that appears to be radiating from a virtual point 570 d at the X and y nates that correspond to the 2D orientation of the plane wave 566 and the z-coordinate that corresponds to the curvature(s) of the micro-reflector 540 and 2D orientation gradient of the 2D wave guide, column, set or layer 506, as shown in . For reference, FIGS. 13-15 show coordinate systems for virtual object points, a 4D light field on a y surface, and 2D micro-reflector orientations, respectively. 1616 As all of the angled, plane wave light beams in an input cone propagate throughout a 2D wave guide, plane, set or layer 506, the beams recreate the superposed light field that is produced by a single depth plane.
When all of the input signals for each 2D wave guide, plane, set or layer 506 propagate hout the 2D array 502 they reproduce the superposed light field that is generated by multiple depth plane volumes. If these depth planes are iently numerous and have the appropriate thicknesses as a function of their radial distance (as ined by the depth of field equation), such that if the depth planes meet or exceed the limits of human z-coordinate resolution (as well as x, y coordinate resolution), then the light field that is ted from a virtual 3D volume should be indistinguishable to a human from that of a real, physical, three dimensional space.
Because of the unique optical properties of the materials that are used in the optical system 500 (as described herein) each 2D wave guide, plane, set or layer 506 is mutually unaffected by the other 2D wave guide, plane, set or layers 506. This feature allows the 2D wave guide, plane, set or layers 506 to be stacked on top of each other to create a multifocal optical system, a feature which is not believe to be possible with conventional lenses.
Additionally, orthogonal light polarization can be used to decouple light from the real e world from that of the virtual display to create an augmented reality multiple depth plane 3D y. Polarized tors 540 only reflect that n of light which is aligned parallel to the axis of polarization of the reflector. Cross polarized light is not reflected by the reflector 540, and in the case of a semi-transparent reflector 540, would simply pass h the reflector without being reflected. In this way, a 2D wave guide, plane, set or layer 506 can be made transparent to light from the outside world or to other 2D wave guide, plane, set or layers 506 simply by cross polarizing the 2D wave guide, plane, set or layer's 506 light.
If a 2D light pattern 1602 is generated that corresponds to the radial pinhole projections of the entire virtual 3D volume 1604 in a time sequential manner, and each of the points in the 2D field are depth indexed, 1717 2013/045267 for example, as shown in , then as shown in a z-axis optical coupler 562 ( can be equipped with optical gates 522 that are synchronized with the beam deflector 550 to sort the light beams from a multiplexed input cone 542 into le output channel cones 572 (only one called out in for clarity of drawing) that correspond to each of the depth plane in the virtual 3D volume 1604.
In the series method for driving the different 2D wave guide, plane, set or layers 506 of the 2D array 502 discussed above, the 2D array 502 is driven by a single single-mode fiber 514, 548, and the light cones 572 that correspond to the different 2D wave guide, plane, set or layers 506 are generated within the device itself. The light angles should be simultaneously created and sorted, one angle at a time. If the light angles are not created in a time tial manner, the light angles cannot easily be sorted into each of the 2D wave guide, plane, set or layers 506.
Mathematical ations The optical apparatus 500 can be viewed as a mathematical operator that transforms 2D light fields into 4D light fields. shows example details of the transformation. The optical apparatus 500 performs the transformation by applying a positive curvature to each of the light beams in an input cone 402 and mapping 406 a 2D array of differentially rotated copies of the modified light cone onto a surface of a y. These operations are physically generated by the array(s) of micro-reflectors 540 and have the effect of transforming narrow, plane wave light beams into wide, spherical wave fronts 404; converting light cones into virtual depth planes; and generating a 3D volume from a stack of two dimensional projections, as shown in the example of . (For comparison, FIGS. 4 and 12 also show an input cone 408 generated into a flat wave front 410.) shows a coordinate system 1300 for virtual object points. shows a coordinate system 1400 for a 4D light field on a y surface. shows a coordinate system 1500 for two-dimensional micro-reflector orientations. 1818 Within the context of the optical apparatus 500, linear or gular wave guides 504 function as beam multipliers and wideners that mathematically and physically generate a wide 2D array of light beams based on the input of a single, narrow light beam. illustrates how a light cone 902d (collectively 1902) is multiplied h the use of multiple beam splitters that transmit a portion of incident light and reflect a portion of the incident light.
Example System Specifications: The micro-reflectors (e.g., curved micro-reflectors 504) should be partially transparent and perform the on of a beam splitter as well as a reflector. In this way, a single beam of light having a narrow range of angles can be repeatedly multiplied and redistributed h the array to create a wide 4D light field.
Further, the reflectances of the reflective surfaces (e.g. 532) of the wave guides (e.g., linear or rectangular wave guides 504) and the micro- reflectors (e.g., curved micro-reflectors 504) should be angle specific.
Specifically, the micro-reflectors (e.g., curved micro-reflectors 504) should only reflect the angular modes of the input cone that are internally reflected from the surface (e.g., 532) of the wave guide (e.g., linear or rectangular wave guides 504), and should be transparent to all other r modes.
Each wave guide (e.g., linear or rectangular wave guides 504) should only be transparent to the angular modes which are reflected from the micro- reflectors (e.g., curved reflectors 504) and should confine all other angular modes to the interior of the wave guide (e.g., linear or rectangular wave guides 504). This allows the light from the input cone to be distributed throughout the entire length of the wave guide (e.g., linear or rectangular wave guides 504) and to be coupled to each of the reflectors (e.g., curved micro-reflectors 504) before being projected out of the 2D array 502.
This also prevents light from striking the micro-reflectors (e.g., curved micro- reflectors 504) from two opposing surfaces (e.g., 532) in the wave guides (e.g., linear or rectangular wave guides 504), which would result in the creation of a dual set of images instead of a single set of images. 1919 2013/045267 This may restrict the field of view. For example, this may restrict the field of view to a maximum field of view (FOV) 700 ( of 45 degrees. Of the total possible 360 degrees of angles that can propagate in the wave guide, half of those angles (180 degrees) are propagating in the wrong direction (out of, instead of into the wave guide), another 45 degrees correspond to the field of view that is projected out by the micro-reflectors, and a further 45 degrees correspond to the rly shifted light cone that is propagated by the wave guide before the light cone strikes the microreflectors.
The remaining 90 degrees do not appear useable because these angles may create aliasing effects from the secondary reflections off the outer wave guide surface, as shown in In practice, the field of view 700 of the optical apparatus 500 will be less than 45 degrees to accommodate the beam ure that is produced by the micro-reflectors 540, as shown in The light beams that are coupled into the linear or rectangular wave guides 504 should be wide enough so that the reflectors 540 are evenly covered by the light beams, and gaps and irregularities in the output are zed. shows an e where the width of the light beam 2002 is not wide enough to prevent gaps in the light beam array.
For the display to function as an augmented reality device, the light from the input cone should be polarized along a single axis, and the micro-reflectors 540 and reflective opposed surfaces 532 of the wave guides 504 should only reflect light that is polarized along the same axis.
Furthermore, an exterior side of the y should have an orthogonally polarizing screen (not shown), such as a liquid crystal display, that allows the user to adjust the real-virtual contrast, i.e., the ve light intensities of the real and virtual visual fields. The orthogonally polarizing screen can also orthogonally polarize the light from the real world relative to the polarization axis of the virtual display, thus allowing the light to pass through the display without being affected by the micro-reflectors 540 or reflective opposed surfaces 532 of the linear or rectangular wave guides 504. 2020 Further, any phase differences and incoherence that is brought about by variations in path length, transit time and wavelength should be undetectable by the human visual system.
To be thin enough to be a wearable device, each 2D planar wave guide, column, set or layer 506 of the 2D array 502 should be as thin as possible. For example, in one embodiment with 10 layers, a thickness of approximately 1 mm per layer would work for the wearable device. With a larger number of layers, e.g., 25 to 35, near and far light fields can be fully recreated. However, fewer than 10 or greater than 35 layers can be used.
In some implementations, each 2D planar wave guide, , set or layer 506 can be reconfigured in real-time, i.e., the curvature(s) of the micro-reflector(s) 504 and/or 2D orientation gradient can be dynamically varied in a rapid . Using such an entation, the projection of each virtual depth layer can be time multiplexed, instead of being presented simultaneously. To do this, a single layer N-plane display system should be reconfigured at a rate N times that of the refresh rate of a single layer in an N-layer system. Dynamically urable curved micro-reflectors 504a () may be employed. For example, two dimensional liquid crystal surfaces can be used, where the shapes and orientations of the surfaces can be controlled with electric and/or magnetic fields, as shown in the example of . atively, ically and/or magnetically deformable microfluids can be used as the micro-reflectors 504b, where the shapes and orientations can be dynamically changed, as shown in the e of .
In some embodiments, transparent display screens whose pixels 540b are able to project light in specified directions can be used to change the direction of the ted light, for instance as shown in the examples of the bottom of and .
Operating the WRAP is a flow diagram illustrating an example process 2100 of re-creating a three-dimensional volume on a display by g a multiple layer wave guide in parallel. At block 2105, the optical apparatus 502 2121 receives multiple input light beams. Each of the multiple light beams can be delivered by a mode optical fiber. Each of the multiple input light beams corresponds to an ity pattern of a portion of a visual field in a different layer of the three-dimensional volume to be recreated.
Then at block 2110, the system creates a set of intermediate light beams from each of the multiple input light beams.
Next, at block 2115, the system independently rotates copies of the set of multiple intermediate light beams, and at block 2120, projects a wave front that appears to radiate from a virtual point. All of the projected wave fronts together recreate the 3D volume for viewing by the user.
Conclusion Unless the context clearly requires otherwise, hout the description and the claims, the words "comprise, comprising," and the like are to be ued in an inclusive sense (i.e., to say, in the sense of "including, but not limited to"), as opposed to an exclusive or exhaustive sense. As used herein, the terms "connected," "coupled," or any variant thereof means any connection or ng, either direct or indirect, between two or more elements. Such a coupling or tion between the elements can be physical, logical, or a ation thereof. Additionally, the words "herein, above," "below," and words of similar import, when used in this application, refer to this application as a whole and not to any particular portions of this application. Where the context permits, words in the above Detailed Description using the singular or plural number may also include the plural or singular number respectively. The word "or," in reference to a list of two or more items, covers all of the following interpretations of the word: any of the items in the list, all of the items in the list, and any ation of the items in the list.
The above Detailed Description of es of the invention is not intended to be exhaustive or to limit the invention to the e form disclosed above. While specific examples for the invention are described above for illustrative purposes, various equivalent modifications are possible 2222 within the scope of the invention, as those skilled in the relevant art will recognize. While processes or blocks are ted in a given order in this application, alternative implementations may perform routines having steps performed in a different order, or employ systems having blocks in a different order. Some processes or blocks may be deleted, moved, added, subdivided, combined, and/or modified to provide alternative or subcombinations. Also, while ses or blocks are at times shown as being performed in series, these processes or blocks may instead be performed or implemented in parallel, or may be med at different times.
Further any specific numbers noted herein are only examples. It is understood that alternative implementations may employ differing values or The various illustrations and teachings provided herein can also be applied to s other than the system described above. The elements and acts of the various examples described above can be combined to provide further entations of the invention.
Any s and applications and other references noted above, ing any that may be listed in anying filing papers, are incorporated herein by reference. Aspects of the invention can be modified, if necessary, to employ the systems, functions, and concepts included in such references to provide further implementations of the invention.
These and other changes can be made to the ion in light of the above Detailed Description. While the above description describes certain examples of the invention, and describes the best mode contemplated, no matter how detailed the above appears in text, the invention can be practiced in many ways. Details of the system may vary considerably in its ic implementation, while still being encompassed by the invention disclosed herein. As noted above, particular terminology used when describing certain features or aspects of the invention should not be taken to imply that the terminology is being redefined herein to be restricted to any specific characteristics, features, or aspects of the invention with which that terminology is associated. In general, the terms used in the 2323 WO 88464 following claims should not be construed to limit the invention to the specific examples disclosed in the specification, unless the above Detailed Description section explicitly s such terms. Accordingly, the actual scope of the invention encompasses not only the disclosed examples, but also all equivalent ways of practicing or implementing the ion under the claims.
While certain aspects of the invention are presented below in certain claim forms, the applicant contemplates the various aspects of the invention in any number of claim forms. For example, while only one aspect of the invention is recited as a means-plus-function claim under 35 U.S.C. § 112, sixth paragraph, other aspects may likewise be embodied as a means-plus-function claim, or in other forms, such as being embodied in a computer-readable medium. (Any claims intended to be treated under 35 U.S.C. § 112, 11 6 will begin with the words "means for.") ingly, the applicant reserves the right to add additional claims after filing the application to pursue such additional claim forms for other aspects of the invention.
US. Patent Application No. 61/658,355, filed June 11, 2012 is orated herein by reference in its entirety. 2424

Claims (15)

CLAIMS 1. We claim:
1. A system sing: a coupling tube oriented in a first ion and having a series of beam splitters, wherein the coupling tube is configured to receive input light, and further wherein each of the beam splitters reflects a portion of light incident on the beam splitter to a wave guide and transmits a second portion of light; multiple wave guides oriented in a second direction ent from the first direction; and multiple sets of curved micro-reflectors, wherein a set of curved micro-reflectors is embedded in each of the multiple wave guides, wherein each set of micro-reflectors reflects light into a threedimensional (3D) pattern.
2. The system of claim 1, wherein each of the curved microreflectors are partially arent.
3. The system of claim 1, wherein the input light is a cone of light.
4. The system of claim 3, wherein a first reflectance of each of the micro-reflectors reflects angular modes of the cone of light that are reflected from an inner surface of the corresponding wave guide and is transparent to other r modes.
5. The system of claim 3, wherein a second reflectance of each of the wave guides does not reflect angular modes reflected from the corresponding micro-reflectors and reflects other angular modes within the wave guide.
6. The system of claim 1, wherein the input light is sufficiently wide so that no gap is present between light reflected from the micro-reflectors in the 3D pattern.
7. The system of claim 1, further comprising a mode l fiber configured to direct the input light into the ng tube.
8. The system of claim 1, wherein the input light is polarized along a first axis, and the micro-reflectors and wave guide surfaces only reflect light polarized along the first axis.
9. The system of claim 8, wherein an exterior of a y g the apparatus has an orthogonally polarizing screen configured to adjust a contrast level between al light and light reflected into the 3D pattern.
10. The system of claim 1, wherein a curvature and shape of the micro-reflectors are dynamically varied.
11. The system of claim 1, wherein the 3D pattern corresponds to a spherical wave front produced by a virtual point source at a given xcoordinate , y-coordinate, and z-coordinate.
12. The system of claim 11, wherein the x-coordinate and the y-coordinate are determined by a 2D angular orientation of each of the curved micro-reflectors in the multiple sets of curved micro-reflectors.
13. The system of claim 11, wherein the z-coordinate is determined by a configuration of micro-reflector shapes and two-dimensional orientation gradients of the micro-reflectors.
14. The system of claim 1, wherein the second direction is substantially dicular to the first direction.
15. A three-dimensional projection system comprising multiple stacked apparatuses as claimed in claim 1, wherein the input light is directed into each coupling tube by a separate multi-mode optical fiber. WO 88464
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US201261658355P 2012-06-11 2012-06-11
US61/658,355 2012-06-11
NZ702897A NZ702897A (en) 2012-06-11 2013-06-11 Multiple depth plane three-dimensional display using a wave guide reflector array projector

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NZ730745B2 true NZ730745B2 (en) 2021-02-02

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