NZ730337B2 - Method of manufacturing enteric seamless soft capsule - Google Patents
Method of manufacturing enteric seamless soft capsule Download PDFInfo
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- NZ730337B2 NZ730337B2 NZ730337A NZ73033715A NZ730337B2 NZ 730337 B2 NZ730337 B2 NZ 730337B2 NZ 730337 A NZ730337 A NZ 730337A NZ 73033715 A NZ73033715 A NZ 73033715A NZ 730337 B2 NZ730337 B2 NZ 730337B2
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- capsule
- gelatin
- seamless soft
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K31/00—Medicinal preparations containing organic active ingredients
- A61K31/185—Acids; Anhydrides, halides or salts thereof, e.g. sulfur acids, imidic, hydrazonic or hydroximic acids
- A61K31/19—Carboxylic acids, e.g. valproic acid
- A61K31/20—Carboxylic acids, e.g. valproic acid having a carboxyl group bound to a chain of seven or more carbon atoms, e.g. stearic, palmitic, arachidic acids
- A61K31/202—Carboxylic acids, e.g. valproic acid having a carboxyl group bound to a chain of seven or more carbon atoms, e.g. stearic, palmitic, arachidic acids having three or more double bonds, e.g. linolenic
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K47/00—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
- A61K47/06—Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite
- A61K47/08—Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite containing oxygen, e.g. ethers, acetals, ketones, quinones, aldehydes, peroxides
- A61K47/10—Alcohols; Phenols; Salts thereof, e.g. glycerol; Polyethylene glycols [PEG]; Poloxamers; PEG/POE alkyl ethers
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K47/00—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
- A61K47/30—Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
- A61K47/36—Polysaccharides; Derivatives thereof, e.g. gums, starch, alginate, dextrin, hyaluronic acid, chitosan, inulin, agar or pectin
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K47/00—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
- A61K47/30—Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
- A61K47/42—Proteins; Polypeptides; Degradation products thereof; Derivatives thereof, e.g. albumin, gelatin or zein
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/48—Preparations in capsules, e.g. of gelatin, of chocolate
- A61K9/4816—Wall or shell material
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/48—Preparations in capsules, e.g. of gelatin, of chocolate
- A61K9/4816—Wall or shell material
- A61K9/4825—Proteins, e.g. gelatin
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/48—Preparations in capsules, e.g. of gelatin, of chocolate
- A61K9/4833—Encapsulating processes; Filling of capsules
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/48—Preparations in capsules, e.g. of gelatin, of chocolate
- A61K9/4841—Filling excipients; Inactive ingredients
- A61K9/4866—Organic macromolecular compounds
Abstract
The present invention addresses the problem of providing a method of producing seamless soft capsules that have an enteric coating and exhibit superior production characteristics.?In this method, enteric-coated seamless soft capsules are produced by means of steps (a) and (b), which are: (a) a step for preparing an enteric capsule coating solution which has a viscosity of 60-127 mPa·s at 50°C and contains gelatin and a low methoxyl pectin having a degree of esterification of 0-40% and a degree of amidation of 0-25%; and (b) a step for encapsulating capsule contents by means of a falling-drop technique using the prepared enteric capsule coating solution. It is preferable for the gelatin to have a jelly strength of 180-330 Bloom, for the viscosity of a 2 mass percent solution of the low methoxyl pectin to be 8-15 mPa·s at a temperature of 35°C, and for the enteric capsule coating solution to contain 10-20 parts by mass of the low methoxyl pectin per 100 parts by mass of the gelatin. for preparing an enteric capsule coating solution which has a viscosity of 60-127 mPa·s at 50°C and contains gelatin and a low methoxyl pectin having a degree of esterification of 0-40% and a degree of amidation of 0-25%; and (b) a step for encapsulating capsule contents by means of a falling-drop technique using the prepared enteric capsule coating solution. It is preferable for the gelatin to have a jelly strength of 180-330 Bloom, for the viscosity of a 2 mass percent solution of the low methoxyl pectin to be 8-15 mPa·s at a temperature of 35°C, and for the enteric capsule coating solution to contain 10-20 parts by mass of the low methoxyl pectin per 100 parts by mass of the gelatin.
Description
(12) Granted patent specificaon (19) NZ (11) 730337 (13) B2
(47) Publicaon date: 2021.12.24
(54) METHOD OF MANUFACTURING ENTERIC SEAMLESS SOFT CAPSULE
(51) Internaonal Patent Classificaon(s):
A61K 9/52 A61K 47/10 A61K 47/36 A61K 47/42
(22) Filing date: (73) Owner(s):
2015.10.06 FUJI CAPSULE CO., LTD.
(23) Complete specificaon filing date: (74) Contact:
2015.10.06 AJ PARK
(30) Internaonal Priority Data: (72) Inventor(s):
JP 2014-205994 2014.10.06 MASUDA, Koji
NISHIMURA, Naoki
(86) Internaonal Applicaon No.: HAYANO, Akihiko
SHIMOKAWA, Yoshiyuki
KATO, Kenji
(87) Internaonal Publicaon number:
WO/2016/056229
(57) Abstract:
The present invenon addresses the problem of providing a method of producing seamless
so capsules that have an enteric coang and exhibit superior producon characteriscs. In this
method, enteric-coated seamless so capsules are produced by means of steps (a) and (b), which
are: (a) a step for preparing an enteric capsule coang soluon which has a viscosity of 60-127
mPa·s at 50°C and contains gelan and a low methoxyl pecn having a degree of esterificaon
of 0-40% and a degree of amidaon of 0-25%; and (b) a step for encapsulang capsule contents
by means of a falling-drop technique using the prepared enteric capsule coang soluon. It is
preferable for the gelan to have a jelly strength of 180-330 Bloom, for the viscosity of a 2 mass
percent soluon of the low methoxyl pecn to be 8-15 mPa·s at a temperature of 35°C, and for the
enteric capsule coang soluon to contain 10-20 parts by mass of the low methoxyl pecn per 100
parts by mass of the gelan.
NZ 730337 B2
DESCRIPTION
TITLE OF THE INVENTION
METHOD OF MANUFACTURING ENTERIC SEAMLESS SOFT CAPSULE
Technical Field
The present invention relates to a method of
manufacturing an enteric seamless soft capsule, and more
particularly to a method of manufacturing an enteric
seamless soft capsule, comprising the following steps (a)
and (b): (a) preparing an enteric capsule shell liquid
comprising gelatin and low methoxy pectin having a degree
of esterification of 0 to 40% and a degree of amidation of
0 to 25%, the enteric capsule shell liquid having a
viscosity at 50°C of 60 to 127 mPa•s; and (b)
encapsulating capsule fills with the enteric capsule shell
liquid prepared in the step (a) by dripping.
Background Art
A variety of conventional capsules containing
various active ingredients have been reported. Widely
used materials of shells of these capsules include gelatin
and agar. Since shells made of materials such as gelatin
and agar disintegrate in the acidic environment of the
stomach, it was not possible to use acid-labile substances
as active ingredients.
Enteric capsules have been recently developed for
this reason. Enteric capsules are capsules whose shells
have acid resistance, therefore do not disintegrate in the
stomach, but disintegrate in the intestines to release the
capsule fills. These enteric capsules are used not only
to encapsulate acid-labile substances as active
ingredients, but also to encapsulate substances to be
released slowly for effects sustained for a long period of
time and substances that cause bad breath and flavor
reversion when digested in the stomach, such as garlic and
a fish oil.
Methods of manufacturing enteric capsules proposed
so far include a method comprising (a) preparing a
solution comprising a film-forming, water-soluble polymer
and an acid-insoluble polymer and mixing with appropriate
plasticizers to form a gel mass; (b) casting the gel mass
into films or ribbons using heat-controlled drums or
surfaces; and (c) forming a soft capsule using rotary die
technology (see Patent Document 1), and a method of
manufacturing an enteric, sustained-release soft capsule,
comprising manufacturing a soft capsule material mixture
obtained by homogeneously mixing and kneading gelatin,
polyol as a plasticizer, an alkali metal salt, water, and
a polysaccharide such as carrageenan, agar, or locust bean
gum at a concentration of 6 to 40% by mass; and
encapsulating at least one selected from garlic, a fish
oil, propolis, an enteric bacterium, and a protein agent
with the soft capsule material mixture (see Patent
Document 2).
Further proposed is a method of manufacturing an
enteric soft capsule, comprising a preparation step of
preparing a capsule shell liquid comprising gelatin, water,
a plasticizer, and 10 to 30 parts by weight of low
methoxyl pectin having a degree of esterification of 20 to
40% per 100 parts by weight of gelatin; and a capsule-
forming step of forming a soft capsule in which fill
materials are packed into a capsule shell formed from the
capsule shell liquid with a rotary die capsule-forming
apparatus; wherein the capsule shell liquid comprises no
salts comprising a polyvalent metal ion that gelates low
methoxyl pectin and the method comprises no step of
immersing the formed soft capsule in a gelation solution
comprising the polyvalent metal ion (see Patent Document
Prior Art Documents
Patent Documents
Patent Document 1: Japanese unexamined Patent
Application Publication (Translation of PCT Application)
No. 2006-505542
Patent Document 2: Japanese unexamined Patent
Application Publication No. 2009-185022
Patent Document 3: Japanese unexamined Patent
Application Publication No. 2010-047548
Summary of the Invention
Object to be Solved by the Invention
An object of the present invention is to provide a
method of manufacturing a seamless soft capsule that is
enteric and excellent in formulation properties; and/or to
at least provide the public with a useful choice.
Means to Solve the Object
The present inventors focused on the degree of
amidation and the degree of esterification of pectin used
in a capsule shell and the viscosity of the shell liquid
in the manufacturing of enteric seamless soft capsules.
The present inventors found that seamless soft capsules
that are enteric and excellent in formulation properties
can be manufactured by using gelatin and low methoxy
pectin having a degree of esterification of 0 to 40% and a
degree of amidation of 0 to 25% as capsule shell materials
and making the viscosity of the shell liquid at 50°C 60 to
127 mPa•s, thereby completing the present invention.
Accordingly, the present invention is as disclosed
below.
(1) A method of manufacturing an enteric seamless soft
capsule, comprising the following steps (a) and (b): (a)
preparing an enteric capsule shell liquid comprising
gelatin and low methoxy pectin having a degree of
esterification of 0 to 40% and a degree of amidation of 0
to 25%, the enteric capsule shell liquid having a
viscosity at 50°C of 60 to 127 mPa•s; and (b)
encapsulating capsule fills with the enteric capsule shell
liquid prepared in the step (a) by dripping.
(2) The method of manufacturing an enteric seamless soft
capsule according to (1) above, wherein a jelly strength
of the gelatin is 180 to 330 Bloom.
(3) The method of manufacturing an enteric seamless soft
capsule according to (1) or (2) above, wherein an aqueous
solution of the low methoxy pectin at a concentration of 2
mass% has a viscosity at 35°C of 8 to 15 mPa•s.
(4) The method of manufacturing an enteric seamless soft
capsule according to any one of (1) to (3) above, wherein
the enteric capsule shell liquid comprises 10 to 20 parts
by mass of the low methoxy pectin per 100 parts by mass of
the gelatin.
(5) The method of manufacturing an enteric seamless soft
capsule according to any one of (1) to (4) above, wherein
the enteric capsule shell liquid has a viscosity at 50°C
of 70 to 110 mPa•s.
(6) The method of manufacturing an enteric seamless soft
capsule according to any one of (1) to (5) above, wherein
the low methoxy pectin has a degree of amidation of 5 to
%.
(7) The method of manufacturing an enteric seamless soft
capsule according to any one of (1) to (6) above, wherein
the low methoxy pectin is dispersed in glycerin and
subsequently dissolved in hot water, then gelatin is added
and dissolved, and the mixture is filtered and degassed
with standing.
(8) The method of manufacturing an enteric seamless soft
capsule according to any one of (1) to (7) above, wherein
the encapsulating is performed such that an enteric
capsule shell rate is 9 to 30 mass%.
Effects of the Invention
Enteric seamless soft capsules manufactured by the
present invention are enteric and excellent in formulation
properties. Therefore, they can be produced easily and
encapsulate fill materials containing an acid-labile
substance. In addition, they can prevent bad breath and
flavor reversion after administering fill materials
containing a substance that causes bad breath or flavor
reversion when digested in the stomach, such as garlic and
a fish oil, encapsulated therein.
Mode of Carrying Out the Invention
A method of manufacturing an enteric seamless soft
capsule according to the present invention is not
particularly limited as long as it is a method of
manufacturing an enteric seamless soft capsule, comprising
the following steps (a) and (b): (a) preparing an enteric
capsule shell liquid comprising gelatin and low methoxy
pectin having a degree of esterification of 0 to 40% and a
degree of amidation of 0 to 25%, the enteric capsule shell
liquid having a viscosity at 50°C of 60 to 127 mPa•s; and
(b) encapsulating capsule fills with the enteric capsule
shell liquid prepared in the step (a) by dripping.
"Enteric" refers to the property of being dissolved in
intestines, but not dissolved in the stomach.
Gelatin in the present invention is not particularly
limited, but examples include gelatin having a jelly
strength of 180 to 330 Bloom, and preferably 250 to 320
Bloom. Moreover, mixtures of 2 or more gelatins different
in jelly strength can be used.
In the present invention, low methoxy pectin (LM
pectin) refers to pectin having a degree of esterification
(DE) of less than 50% and such a degree of esterification
is 0 to 40% and may be 3 to 38%, 3 to 12%, or 22 to 35%,
as long as the viscosity of the enteric capsule shell
liquid at 50°C is 60 to 127 mPa•s. The degree of
esterification means percentage of methyl esterified
galacturonic acid to total galacturonic acid and is the
value (%) calculated by dividing the number of methyl
esterified galacturonic acid by the number of total
galacturonic acid and multiplying the obtained value by
100.
Examples of the viscosity of an aqueous solution of
the low methoxy pectin at a concentration of 2 mass% at
°C include 8 to 15 mPa•s and preferably 9 to 14 mPa•s.
In the present invention, degree of amidation (DA)
means percentage of amidated galacturonic acid to total
galacturonic acid and is the value (%) calculated by
dividing the number of amidated galacturonic acid by the
number of total galacturonic acid and multiplying the
obtained value by 100. The degree of amidation of the
aforementioned low methoxy pectin is 0 to 25% and may be 0,
to 25%, or 6 to 23% as long as the enteric capsule shell
liquid has a viscosity at 50°C of 60-127 mPa•s.
A method of preparing an enteric capsule shell
liquid according to the present invention is not
particularly limited but examples include a method
comprising dissolving low methoxy pectin having degree of
esterification of 0 to 40% and a degree of amidation of 0
to 25% in water then adding gelatin to the mixture and
dissolving the gelatin. In view of quality control such
as securing of the homogeneity of the shell liquid, the
prevention of weakening of capsule shells, and the
prevention of deformation and poor adhesiveness of
capsules, it is preferred to dissolve the aforementioned
low methoxy pectin in hot water after dispersing it in a
plasticizer such as glycerin; to filter the prepared
enteric capsule shell liquid through a mesh with 0.5 mm or
smaller aperture, and preferably 0.3 mm or smaller; and to
further degas the shell liquid with standing till at least
apparent forms are disappeared when the shell liquid is
liquid.
In the present invention, example of a method of
encapsulating capsule fills by dripping include a method
comprising discharging various liquid flows into a
solidification liquid or a gas from a concentric multiplex
nozzle such as a double nozzle or a triple nozzle and
encapsulating capsule fills in a capsule shell liquid.
Such a method can be conducted using a commercially
available dripping seamless soft capsule producing
apparatus and produce seamless capsules, which have no
seams.
In the present invention, capsule fills are not
particularly limited and can be a solid or a liquid and
examples include a pharmaceutical ingredient, a supplement
ingredient, and a health food ingredient. Specific
examples include a substance that causes bad breath or
flavor reversion when digested in the stomach such as a
fish oil, garlic, vitamin B1, or so-called egg-yolk oil (a
traditional health food material that is a brown to black
liquid obtained by heating egg yolk over a low flame with
stirring in an iron pan or the like for a long time); an
acid-labile enteric bacterium such as a lactic acid
bacterium and a bifidobacterium; an ingredient stimulating
to the stomach such as a red pepper material or capsaicin;
a chalybeate such as ferrous fumarate or dried ferrous
sulfate: and an agent desired to be released slowly to
have an effect sustained for a long period of time such as
an antifebrile, a pain-killer, an antiphlogistic, an
antitumor agent, or an antimicrobial agent.
Besides the aforementioned ingredients, the
aforementioned capsule fills can contain, as needed, an
oil or fat such as hydrogenated oil, medium chain
triglyceride (MCT), EPA, DHA, shark liver oil, or cod-
liver oil; an additive that can be used to adjust the
surface activity such as lecithin, polyglycerol ester of
fatty acid, or alcohol; buffer; water; a gelling agent
such as gelatin or carrageenan; a pH regulator; porous
fine particle powder such as gas phase process silica; a
tasting agent such as a sweetener; a flavor; a
solubilizer; a viscosity modifier; an antioxidant
represented by vitamin E, BHT, BHA.
The content of the low methoxy pectin relative to
gelatin in the enteric capsule shell liquid of the present
invention is not particularly limited, but the content of
the low methoxy pectin is preferably 10 to 20 parts by
mass, more preferably 11 to 18 parts by mass per 100 parts
by mass of the gelatin.
In the present invention, encapsulation of capsule
fills is preferably conducted such that the enteric
capsule shell rate of the produced enteric seamless soft
capsules is 9 to 30 mass% and more preferably such that
the enteric capsule shell rate is 10 to 20 mass%. Herein,
the shell rate refers to the mass percentage of the shell
in the whole capsule.
The enteric capsule shell liquid in the present
invention can contain, as needed, a plasticizer such as
glycerin, a PH regulator such as sodium phosphate, a
chelating agent such as trisodium citrate or sodium
metaphosphate, a gelling enhancer such as calcium lactate
or potassium chloride, a surfactant such as polyglycerol
ester of fatty acid or lecithin, a sweetener, a flavor, a
preservative, or a colorant.
The viscosity of the aforementioned enteric capsule
shell liquid is a viscosity at 50°C of 60 to 127 mPa•s and
preferable examples include 70 to 100 mPa•s. The
viscosity of the enteric capsule shell liquid can be
determined by using a commercially available viscometer,
such as "BII Viscometer" (manufactured by Toki Sangyo Co.,
Ltd.).
[0023a] The term “comprising” as used in this
specification and claims means “consisting at least in
part of”. When interpreting statements in this
specification, and claims which include the term
“comprising”, it is to be understood that other features
that are additional to the features prefaced by this term
in each statement or claim may also be present. Related
terms such as “comprise” and “comprised” are to be
interpreted in similar manner.
[0023b] In this specification where reference
has been made to patent specifications, other external
documents, or other sources of information, this is
generally for the purpose of providing a context for
discussing the features of the invention. Unless
specifically stated otherwise, reference to such external
documents is not to be construed as an admission that such
documents, or such sources of information, in any
jurisdiction, are prior art, or form part of the common
general knowledge in the art.
[0023c] In the description in this
specification reference may be made to subject matter that
is not within the scope of the claims of the current
application. That subject matter should be readily
identifiable by a person skilled in the art and may assist
in putting into practice the invention as defined in the
claims of this application.
Examples
Example 1
[Administration Test]
(Production of seamless soft capsule)
parts by mass of pectin (DE7, DA0) was dispersed
in 20 parts by mass of glycerin and dissolved in 750 parts
by mass of hot water (80°C). 85 parts by mass of gelatin
(300 Bloom) was further added to the solution and
dissolved at 70°C. The solution was filtered through 100
mesh (aperture 0.15 mm) and subsequently degassed with
standing to prepare a capsule shell liquid (1) according
to the present invention. The viscosity of the shell
liquid (50°C) as measured with a BII viscometer
(manufactured by Toki Sangyo Co., Ltd.) was 85 mPa•s.
Moreover, 10 parts by mass of pectin (DE7, DA0) was
dispersed in 5 parts by mass of glycerin and dissolved in
950 parts by mass of hot water (80°C). 85 parts by mass
of gelatin (200 Bloom) was further added to the solution
and dissolved at 70°C. The solution was filtered through
100 mesh (aperture 0.15 mm) and subsequently degassed with
standing to prepare a capsule shell liquid (2) according
to the present invention. The viscosity of the shell
liquid (50°C) as measured with a BII viscometer
(manufactured by Toki Sangyo Co., Ltd.) was 70 mPa•s.
Furthermore, a control shell liquid was prepared by
dissolving 100 parts by mass of gelatin (200 Bloom) and 30
parts by mass of glycerin in 750 parts by mass of hot
water (70°C), filtering the solution through 100 mesh, and
subsequently degassing the filtrate with standing. The
viscosity of the shell liquid (50°C) as measured with a
BII viscometer (manufactured by Toki Sangyo Co., Ltd.) was
90 mPa•s.
Then, by a dripping seamless soft capsule
manufacturing apparatus (manufactured by Fuji Capsule Co.,
Ltd.) with a double nozzle, 80 mg of capsule fills (a fish
oil containing DHA and EPA) was encapsulated with the
capsule shell liquid (1) according to the present
invention, the capsule shell liquid (2) according to the
present invention, or the control shell liquid described
above. The resulting capsules were subsequently dried at
°C and 25% RH for 12 hours to manufacture seamless soft
capsules. A medium chain triglyceride (MCT: COCONARD MT:
manufactured by Kao Corporation) at 10°C was used as a
cooling oil.
(Result)
Seamless soft capsules manufactured using the
capsule shell liquid (1) according to the present
invention, seamless soft capsules manufactured using the
capsule shell liquid (2) according to the present
invention, and seamlessness software capsules manufactured
using the control shell liquid were administered and the
smell of the expiration was examined 30 minutes later. As
a result, no fishy smell derived from fish was detected
after the administration of the seamless soft capsules
manufactured using the capsule shell liquid (1) according
to the present invention or the capsule shell liquid (2)
according to the present invention, but a fishy smell
derived from fish was detected after the administration of
the seamless soft capsules manufactured using the control
shell liquid.
Example 2
[Formulation and Enteric Properties Test]
(Production of seamless soft capsule)
parts by mass of each type of pectin set forth in
Table 1 below was dispersed in 20 parts by mass of
glycerin and dissolved in 750 parts by mass of hot water
(80°C), 85 parts by mass of gelatin (300 Bloom) was
further added and dissolved at 70°C. The mixture was
filtered through 80 mesh (aperture 0.18 mm) and
subsequently degassed with standing to prepare a capsule
shell liquid.
[Table 1]
Viscosity at Viscosity at Viscosity of
DE DA
°C 50°C shell liquid
Pectin-1 31-38 12-18 14 11 125
Pectin-2 26-34 16-19 13 11 120
Pectin-3 22-27 20-23 11 10 75
Pectin-4 30-35 6-12 13 11 100
Pectin-5 3-12 0 9 7 85
Pectin-6 33-38 0 16 11 130
In the table, DE indicates the degree of
esterification (%) of each type of pectin, DA indicates
the degree of amidation (%) of each type of pectin,
Viscosity at 35°C or Viscosity at 50°C indicate the
viscosity (mPa•s) of an aqueous solution of each type of
pectin at a concentration of 2 mass% at 35°C or 50°C as
measured with a BII Viscometer (manufactured by Toki
Sangyo Co., Ltd.), and Viscosity of shell liquid indicates
the viscosity (mPa•s) of the capsule shell liquid (50°C)
prepared by the method described above with dissolving
each type of pectin as measured with the aforementioned
viscometer.
Then, by a dripping seamless soft capsule
manufacturing apparatus (manufactured by Fuji Capsule Co.,
Ltd.), 100 mg of MCT (COCONARD MT: manufactured by Kao
Corporation) was encapsulated, as capsule fills, with each
of the aforementioned capsule shell liquids. The
resulting capsules were subsequently dried at 30°C and 25%
RH for 12 hours to manufacture seamless soft capsules.
Seamless soft capsules manufactured with shell liquids
containing Pectin-1 to Pectin-5 were respectively
designated as Example Products 1 to 5 and a seamless soft
capsule manufactured with Pectin 6 were designated as
Comparison Product. The shell rate of the obtained
seamless soft capsules was 18 mass%.
The obtained seamless soft capsules were evaluated
for their formulation properties and enteric properties.
For the evaluation of formulation properties, the shape of
the capsule at the time of dropping to MCT at 10°C was
examined as the formability and rated into the 4 grades of
excellent, good, acceptable, and unacceptable.
For evaluation of enteric properties, the
disintegration tests described below were conducted and
results of the observation after 120 minutes of the
disintegration test in 1st Fluid (37°C) were rated as
when there was no rupturing and × when there was
rupturing; and results of the observation after 30 minutes
of the disintegration test in 2nd Fluid were rated as
when all capsules were disintegrated and × when not all
capsules were disintegrated.
The disintegration tests of the manufactured
seamless soft capsules were conducted by methods modified
from the methods described in literature (Guidebook to The
Japanese Pharmacopoeia 16th edition, Tokyo Hirokawa Shoten,
publication B589 (2011)). The disintegration tester NT-
40H (manufactured by Toyama Sangyo Co., Ltd.) was used. A
test using the reagent "1st Fluid for disintegration
test/1st Fluid for dissolution test" (pH 1.2) manufactured
by Kanto Chemical Co., Inc. and a test using the reagent
"2nd Fluid for disintegration test" (pH 6.8) manufactured
by Kanto Chemical Co., Inc. were conducted for 18 capsules
each without a disk. Capsules were considered
disintegrated when they were broken or their shells were
ruptured or damaged.
(Result)
The results of the examination on formulation
properties and enteric properties are shown in Table 2.
As shown in Table 2, all of Example products 1 to 5 had
good formulation properties. As to enteric properties,
Example Products 1 to 5 exhibited no disintegration for
all 18 seamless soft capsules after 120 minutes of the
disintegration test in 1st Fluid and exhibited
disintegration from after 5 minutes of the test in 2nd
Fluid for disintegration test using new capsule samples
and all 18 seamless soft capsules were disintegrated after
minutes of the test.
Thus, it was revealed that seamless soft capsules
excellent in formulation properties and enteric properties
can be produced by producing seamless soft capsules by
dripping using an enteric capsule shell liquid comprising
gelatin and low methoxy pectin having a degree of
esterification of 0 to 40% and a degree of amidation of 0
to 25%, the enteric capsule shell liquid having a
viscosity at 50°C of 60 to 127 mPa•s.
[Table 2]
Evaluation of
formulation
Evaluation of enteric properties
Pectin type
properties
Formability 1st Fluid 2nd Fluid
Example Product 1 Pectin-1 Good
Example Product 2 Pectin-2 Good
Example Product 3 Pectin-3 Excellent
Example Product 4 Pectin-4 Excellent
Example Product 5 Pectin-5 Good
Comparison Product Pectin-6 Acceptable × --
Industrial Applicability
The enteric seamless soft capsules manufactured by
the present invention are excellent in enteric properties
and formulation properties and available in the fields of
pharmaceuticals, supplements, and health food.
Claims (9)
1. A method of manufacturing an enteric seamless soft capsule, comprising the following steps (a) and (b): (a) preparing an enteric capsule shell liquid comprising gelatin and low methoxy pectin having a degree of esterification of 0 to 40% and a degree of amidation of 0 to 25%, the enteric capsule shell liquid having a viscosity at 50°C of 60 to 127 mPa•s; and (b) encapsulating capsule fills with the enteric capsule shell liquid prepared in the step (a) by dripping.
2. The method of manufacturing an enteric seamless soft capsule according to claim 1, wherein a jelly strength of the gelatin is 180 to 330 Bloom.
3. The method of manufacturing an enteric seamless soft capsule according to claim 1 or 2, wherein an aqueous solution of the low methoxy pectin at a concentration of 2 mass% has a viscosity at 35°C of 8 to 15 mPa•s.
4. The method of manufacturing an enteric seamless soft capsule according to any one of claims 1 to 3, wherein the enteric capsule shell liquid comprises 10 to 20 parts by mass of the low methoxy pectin per 100 parts by mass of the gelatin.
5. The method of manufacturing an enteric seamless soft capsule according to any one of claims 1 to 4, wherein the enteric capsule shell liquid has a viscosity at 50°C of 70 to 110 mPa•s.
6. The method of manufacturing an enteric seamless soft capsule according to any one of claims 1 to 5, wherein the low methoxy pectin has a degree of amidation of 5 to 25%.
7. The method of manufacturing an enteric seamless soft capsule according to any one of claims 1 to 6, wherein the low methoxy pectin is dispersed in glycerin and subsequently dissolved in hot water, then gelatin is added and dissolved, and the mixture is filtered and degassed with standing.
8. The method of manufacturing an enteric seamless soft capsule according to any one of claims 1 to 7, wherein the encapsulating is performed such that an enteric capsule shell rate is 9 to 30 mass%.
9. A method as claimed in any one of claims 1-8 substantially as herein described and with reference to any example thereof.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2014-205994 | 2014-10-06 | ||
JP2014205994 | 2014-10-06 | ||
PCT/JP2015/005081 WO2016056229A1 (en) | 2014-10-06 | 2015-10-06 | Method of producing enteric-coated seamless soft capsule |
Publications (2)
Publication Number | Publication Date |
---|---|
NZ730337A NZ730337A (en) | 2021-08-27 |
NZ730337B2 true NZ730337B2 (en) | 2021-11-30 |
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