NZ717106A - Non-tobacco nicotine-containing article - Google Patents
Non-tobacco nicotine-containing articleInfo
- Publication number
- NZ717106A NZ717106A NZ717106A NZ71710614A NZ717106A NZ 717106 A NZ717106 A NZ 717106A NZ 717106 A NZ717106 A NZ 717106A NZ 71710614 A NZ71710614 A NZ 71710614A NZ 717106 A NZ717106 A NZ 717106A
- Authority
- NZ
- New Zealand
- Prior art keywords
- aerosol
- generating
- sheet
- nicotine
- rod according
- Prior art date
Links
- SNICXCGAKADSCV-JTQLQIEISA-N Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 title claims abstract description 47
- 229960002715 Nicotine Drugs 0.000 title claims description 37
- 229930015196 nicotine Natural products 0.000 title claims description 37
- 239000000758 substrate Substances 0.000 claims abstract description 61
- 239000000463 material Substances 0.000 claims abstract description 56
- 241000208125 Nicotiana Species 0.000 claims abstract description 41
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract description 41
- 239000002594 sorbent Substances 0.000 claims abstract description 10
- 239000000443 aerosol Substances 0.000 claims description 29
- PEDCQBHIVMGVHV-UHFFFAOYSA-N glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 13
- 235000011187 glycerol Nutrition 0.000 claims description 11
- 239000000796 flavoring agent Substances 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 230000001939 inductive effect Effects 0.000 claims description 5
- NOOLISFMXDJSKH-UTLUCORTSA-N (+)-Neomenthol Chemical compound CC(C)[C@@H]1CC[C@@H](C)C[C@@H]1O NOOLISFMXDJSKH-UTLUCORTSA-N 0.000 claims description 4
- 229960004873 LEVOMENTHOL Drugs 0.000 claims description 4
- 229940041616 Menthol Drugs 0.000 claims description 4
- 235000019437 butane-1,3-diol Nutrition 0.000 claims description 4
- PUPZLCDOIYMWBV-UHFFFAOYSA-N butylene glycol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 claims description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 4
- -1 triethylene Chemical compound 0.000 claims description 4
- QLDPCHZQQIASHX-UHFFFAOYSA-N 2,3-dihydroxybutanedioic acid;3-(1-methylpyrrolidin-2-yl)pyridine Chemical compound OC(=O)C(O)C(O)C(O)=O.CN1CCCC1C1=CC=CN=C1 QLDPCHZQQIASHX-UHFFFAOYSA-N 0.000 claims description 2
- AIBWPBUAKCMKNS-PPHPATTJSA-N 2-hydroxybenzoic acid;3-[(2S)-1-methylpyrrolidin-2-yl]pyridine Chemical compound OC(=O)C1=CC=CC=C1O.CN1CCC[C@H]1C1=CC=CN=C1 AIBWPBUAKCMKNS-PPHPATTJSA-N 0.000 claims description 2
- SDVKWBNZJFWIMO-UHFFFAOYSA-N 2-hydroxypropane-1,2,3-tricarboxylic acid;3-(1-methylpyrrolidin-2-yl)pyridine Chemical compound CN1CCCC1C1=CC=CN=C1.OC(=O)CC(O)(C(O)=O)CC(O)=O SDVKWBNZJFWIMO-UHFFFAOYSA-N 0.000 claims description 2
- 229940069688 Nicotine Bitartrate Drugs 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 description 22
- 239000007788 liquid Substances 0.000 description 18
- 235000019504 cigarettes Nutrition 0.000 description 11
- 238000002788 crimping Methods 0.000 description 11
- 239000000203 mixture Substances 0.000 description 11
- 238000001816 cooling Methods 0.000 description 9
- MMOPGICOOYBFJU-UHFFFAOYSA-N 3-(1-methylpyrrolidin-2-yl)pyridine;2-oxopropanoic acid Chemical compound CC(=O)C(O)=O.CN1CCCC1C1=CC=CN=C1 MMOPGICOOYBFJU-UHFFFAOYSA-N 0.000 description 6
- 210000002381 Plasma Anatomy 0.000 description 6
- 238000009472 formulation Methods 0.000 description 6
- 230000000391 smoking Effects 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive Effects 0.000 description 4
- 210000001736 Capillaries Anatomy 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000005755 formation reaction Methods 0.000 description 2
- 150000003839 salts Chemical group 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 210000004369 Blood Anatomy 0.000 description 1
- 235000005979 Citrus limon Nutrition 0.000 description 1
- 240000002268 Citrus limon Species 0.000 description 1
- 230000037242 Cmax Effects 0.000 description 1
- 235000007297 Gaultheria procumbens Nutrition 0.000 description 1
- 210000003284 Horns Anatomy 0.000 description 1
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium Ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 229920002230 Pectic acid Polymers 0.000 description 1
- 241000333569 Pyrola minor Species 0.000 description 1
- 229940035295 Ting Drugs 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 239000005030 aluminium foil Substances 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000004059 degradation Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- IZMOTZDBVPMOFE-UHFFFAOYSA-N dimethyl dodecanedioate Chemical compound COC(=O)CCCCCCCCCCC(=O)OC IZMOTZDBVPMOFE-UHFFFAOYSA-N 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 230000004301 light adaptation Effects 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000275 pharmacokinetic Effects 0.000 description 1
- 229920000747 poly(lactic acid) polymer Polymers 0.000 description 1
- 239000004626 polylactic acid Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- ILJSQTXMGCGYMG-UHFFFAOYSA-M triacetate(1-) Chemical compound CC(=O)CC(=O)CC([O-])=O ILJSQTXMGCGYMG-UHFFFAOYSA-M 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Abstract
aerosol-generating rod comprises a gathered sheet of non-tobacco material circumscribed by a wrapper. The sheet of non-tobacco material comprises a sorbent substrate such as paper, a nicotine salt, and an aerosol-former. The sheet of non-tobacco material is textured or crimped An aerosol-generating article may comprise the aerosol-generating rod as a component element. ng article may comprise the aerosol-generating rod as a component element.
Description
WO 82652
NON-TOBACCO NE-CONTAINING ARTICLE
The present specification relates to l-generating rods sing gathered sheets of
a non—tobacco nicotine-bearing material for use in aerosol-generating articles. The specification
also relates to aerosol—generating articles comprising such aerosol—generating rods as aerosol—
forming substrates.
So-called ‘e-cigarettes’ and other electrically operated smoking systems that vaporise a
liquid nicotine formulation to form an aerosol that is inhaled by a user are known in the art. For
example, A1 discloses an ically heated smoking system comprising a shell
and a replaceable mouthpiece wherein the shell comprises an electric power supply and electric
circuitry. The mouthpiece comprises a liquid storage portion, a capillary wick having a first end that
extends into the liquid storage portion for contact with liquid therein, and a heating element for
heating a second end of the capillary wick. In use, liquid is transferred from the liquid e
portion towards the heating element by capillary action in the wick. Liquid at the second end of the
wick is vaporised by the heating element.
Most current commercial e-cigarettes or electronic nicotine delivery systems (ENDSs) fail to
deliver more than 50 pg nicotine per puff, under the Health Canada intense g regime.
Typically, the mean nicotine delivery per puff for ENDSs ranges from 20 to 30 pg ne per puff.
A few studies report that ENDSs r little nicotine to the blood. Nicotine cokinetics data
on naive or first time ENDS users show very low plasma nicotine concentrations in the range of 0.5
ng/mL to 3.5 ng/mL, which compares to typical plasma nicotine concentrations resulting from
tobacco cigarette smoking of10 to 20 ng/mL. However, a more recent study on “experienced”
ENDS users (is. users who had been using ENDS for about 1 year) indicated a significant
increase in plasma nicotine concentration (Cmax = 10.3 ng/mL), which almost matches
pharmacokinetic data of conventional cigarette smokers. The explanation of this observed
pancy in plasma nicotine concentrations between “naive” and “experienced” ENDS users
may be that, as recent studies have shown, average puff duration is significantly longer for
"experienced” ENDS users (puff duration = 4.2 +/- 0.7 s) in comparison to ” ENDS users
(puff duration = 2.4 +/— 0.5 s). This is believed to be because ”naive" ENDS users have the
tendency to smoke ENDS in the same way as a tional tobacco cigarette (puff duration = 2.1
+/- 0.4 3). Because they take longer and deeper puffs, “experienced" ENDS users may reach
nicotine deliveries and plasma nicotine levels r to the levels d by conventional tobacco
cigarette smokers.
r studies have shown that the vast majority of experienced ENDS users use e-
cigarette models that are generally large in size, with high battery power. Based on these recent
studies, it appears that long-term ENDS users are opting for more powerful devices, such as tank
systems, with higher nicotine deliveries and are adapting their g” topography in order to
reach plasma nicotine levels similar to tobacco cigarette smoking. The adaptation to a new
smoking/vaping ritual may be cumbersome for some ENDS users and may have implications in the
formation of undesirable nds. For example, longer puff durations and greater puff volumes
may induce the phenomena of "dry puff”.
Furthermore, commercial e—cigarettes involve the use of a liquid ne containing
substrate. The handling of such liquids may be cumbersome or undesirable for an end user.
It would be desirable to provide rods comprising non-tobacco nicotine-bearing material for
use in aerosol-generating articles. It would further be desirable to provide aerosol-generating
articles that provide a similar nicotine ry to conventional cigarettes without the need to use
bulky l—generating devices.
An aerosol-generating rod may be provided comprising a gathered sheet of non-tobacco
material circumscribed by a wrapper. The sheet of non-tobacco material is textured or crimped and
comprises a sorbent substrate, a nicotine salt, and an aerosol-former. The gathered sheet of
material non—tobacco preferably extends along substantially the entire length of the aerosol-
generating rod and across substantially the entire transverse cross-sectional area of the aerosol—
generating rod. The sheet may further comprise water.
The sheet may r comprise a flavourant. The flavourant may comprise a volatile
flavour component. The flavourant may comprise menthol. As used herein, the term ‘menthol'
denotes the compound ropyl—5—methylcyclohexanol in any of its ic forms. The
flavourant may provide a r ed from the group consisting of menthol, lemon, a,
orange, Wintergreen, , and on.
As the nicotine and aerosol former are absorbed or coated onto a sorbent substrate, an
aerosol—generating article comprising the aerosol—generating rod does not comprise flowable liquid.
Thus, an end user need not be concerned with handling of liquid formulations. Furthermore, the
nicotine salts may produce a nicotine bearing aerosol at low temperatures compared with heated
aerosol generating es that heat a tobacco substrate. Thus, an aerosol-generating rod may
form a nicotine g aerosol when heated to atures lower than 300 °C, for example lower
than 250 °C, or lower than 220 °C. A nicotine bearing l may be generated at temperatures
as low as 0 °C. Thus, there is no need to use a cumbersome aerosol generating device to
generate an aerosol with high levels of nicotine.
Preferably the sheet of non-tobacco material comprises one or more nicotine salt selected
from the list consisting of nicotine citrate, nicotine pyruvate, nicotine bitartrate, nicotine pectates,
nicotine aginates, and nicotine salicylate. Nicotine in these salt forms is more stable than liquid
treebase nicotine typically used in e—cigarettes. Thus, aerosol-generating articles comprising the
l-generating rods may have longer shelf lives than typical e-cigarettes.
As used herein, an “aerosol ” is any suitable known compound or mixture of
compounds that, in use, facilitates formation of a dense and stable aerosol and that is substantially
resistant to thermal degradation at the operating temperature of the aerosol-generating article.
le l-formers are well known in the art and include, but are not limited to: polyhydric
alcohols, such as triethylene , 1,3-butanediol and glycerine; esters of polyhydric alcohols,
such as glycerol mono—, di— or triacetate; and aliphatic esters of mono-, di— or polycarboxylic acids,
such as dimethyl dodecanedioate and dimethyl ecanedioate. Preferred aerosol formers are
polyhydric alcohols or mixtures thereof, such as triethylene glycot, 1,3-butanediol and, most
preferred, glycerine,
ably, the aerosol former is one or more aerosol former selected from the list
consisting of propylene glycol, triethylene , 1,3-butanediol, and glycerine.
1O The nicotine and the aerosol-former may be combined with water as a liquid formulation.
The liquid formulation may r comprise a flavourant. Such a liquid formulation may then be
absorbed by a sorbent substrate or coated onto the surface of a substrate.
The sorbent substrate may be a sheet of cellulosic-based material onto which the nicotine
salt and the aerosol former may be coated or absorbed. For example, the sorbent substrate may
be a sheet of paper.
Preferably the ratio of aerosol-former to nicotine in the sheet of bacco material is
lower than 15:1. For example, the ratio of aerosol-former to nicotine in the sheet of non-tobacco
material may be between 3:1 and 10:1, for example about 4:1, or 5:1, or 6:1. E—cigarettes typically
utilize a liquid aerosol-forming substrate that has an aerosol former to nicotine ratio in the range
between 20:1 and 100:1. On heating such formulations, an aerosol may be developed that has a
low nicotine concentration. This may, in turn, result in users drawing deeper and longer puffs to
provide a desired nicotine intake.
The aerosol—generating rod may comprise at least one further sheet of material, the further
sheet of material ed together with the sheet of non-tobacco al and circumscribed by
the wrapper. The further sheet may comprise a flavourant. The further sheet may be a thermally
conductive material to improve l transfer through the aerosol-generating rod. The further
sheet may be or comprise a material that is susceptible to induction to allow it to be used in
inductive heating of the aerosol-generating rod. The further sheet may be a metal foil, for example
aluminium foil.
The aerosol—generating rod may se one or more susceptor elements for inductive
heating. Such susceptor ts may be incorporated into the aerosol—generating rod as threads
or wires of suitabie susceptor material. Such susceptor elements may be incorporated on or in the
sheet of non-tobacco material, for example susceptor elements may be d onto a surface of
eth sheet of non-tobacco material.
As used herein, the term ‘rod’ is used to denote a generally cylindrical element of
ntially circular, oval or elliptical cross-section.
As used herein, the term ’ denotes a r t having a width and length
substantially greater than the thickness thereof. The width of a sheet is greater than 10 mm,
preferably greater than 20 mm or 30 mm.
As used herein, the term "aerosol-forming material” denotes a al that is capable of
releasing volatile compounds upon g to generate an aerosol. An aerosol-forming substrate
may comprise or consist of an aerosol-forming material.
As used herein, the term ‘aerosol-generating rod’ is used to denote a generally cylindrical
element of substantially circular, oval or elliptical cross-section that comprises or consists of an
aerosol-forming al.
As used herein, the term ‘rod length’ denotes the dimension in the direction of the
cylindrical axis of rods as described herein.
As used herein, the term ‘gathered’ s that the sheet of tobacco material is
convoluted, folded, or otherwise compressed or constricted substantially transversely to the
cylindrical axis of the rod.
As used herein, the terms ’upstream‘ and ’downstream‘ are used to describe the relative
positions of ents, or portions of components, of aerosol—generating articles comprising rods
as described herein in relation to the direction of air drawn through the aerosol-generating articles
during use thereof.
The aerosol-generating rods comprise a gathered textured sheet of non-tobacco nicotine-
bearing al circumscribed by a wrapper. Use of a textured sheet of material may
advantageously facilitate gathering of the sheet to form an l-generating rod.
As used , the term ‘textured sheet’ denotes a sheet that has been crimped,
embossed, debossed, perforated or othenNise deformed. Textured sheets material may comprise
a plurality of spaced-apart indentations, protrusions, perforations or a combination thereof.
As used herein, the term ‘crimped sheet’ is intended to be mous with the term
‘creped sheet’ and denotes a sheet having a plurality of substantially parallel ridges or
corrugations. Preferably, the crimped sheet of material has a plurality of ridges or corrugations
substantially parallel to the cylindrical axis of the aerosol-generating rod. This advantageously
facilitates gathering of the crimped sheet of material to form the aerosol—generating rod.
3O Sheets of bacco material for use in the production of l—generating rods may be
textured using suitable known machinery for texturing filter tow, paper and other materials.
Sheets of non-tobacco material for use in the invention may be crimped using a crimping
unit of the type bed in CH-A-691156, which comprises a pair of ble crimping rollers.
However, it will be appreciated that sheets of bacco material may be textured using other
suitable machinery and processes that deform or perforate the sheets material.
Aerosol-generating rods may be produced using conventional tte filter making
machinery.
For example, rods comprising a gathered crimped sheet of non-tobacco material may be
produced using machinery for forming filter rods comprising a gathered crimped sheet of paper of
the type described in CH—A-691156.
A method of forming an aerosol-generating rod may comprising the steps of: providing a
continuous sheet of bacco material; gathering the continuous sheet of non-tobacco material
transversely relative to the longitudinal axis thereof; circumscribing the gathered continuous sheet
of non-tobacco material with a wrapper to form a continuous rod; and severing the continuous rod
into a plurality of discrete aerosol-generating rods. The non-tobacco material comprises a sorbent
substrate, a nicotine salt, and an l .
The method may further comprise the step of coating the sorbent substrate with the nicotine
salt and the aerosol-former. The method may comprise the step of absorbing the ne salt and
the aerosol-former into the t substrate. Preferably, aerosol-generating rods as bed
herein are of substantially uniform cross-section.
Aerosol—generating rods as described herein for use as aerosol-forming ates in
heated l—generating articles may typically have a rod length of between about 5 mm and
about 20 mm or about 30 mm.
Preferably, sheets of material for use in forming aerosol-generating rods as described
herein have a width of at least about 25 mm.
In certain embodiments sheets of material for use in aerosol—generating rods as described
herein may have a width of between about 25 mm and about 300 mm.
Preferably, the sheets of material that make up the aerosol-generating rod have a thickness
of at least about 50 pm to about 300 pm.
Aerosol-generating rods as described herein may comprise a gathered sheet of non—
tobacco material circumscribed by a porous wrapper or a non-porous wrapper.
An aerosol-generating rod as described may be particularly beneficial as a component of
an aerosol-generating article, ularly a heated l-generating article. A preferred use of an
aerosol-generating rod as described above is as an aerosol-forming substrate of a heated aerosol—
generating article. An aerosol—generating article may be ed sing an l-generating
rod as bed above as a component element.
Heated l-generating systems operate by heating an aerosol-forming substrate to
generate an aerosol from the substrate. The aerosol can then be inhaled by a consumer. On
heating a substrate comprising an aerosol-generating rod as described herein, an inhalable
aerosol comprising nicotine and an aerosol—former is generated.
A number of aerosol-generating articles in which an aerosol-forming substrate is heated
rather than combusted have been proposed in the art. Typically in heated aerosol-generating
articles, an aerosol is generated by the transfer of heat from a heat source, for example a
chemical, electrical or combustible heat source, to a physically separate aerosol-generating
substrate, which may be located within, around or downstream of the heat source.
As used herein, the term ’aerosol-generating substrate’ denotes a substrate formed from or
comprising an aerosol-forming material that is e of releasing volatile compounds upon
heating to generate an aerosol.
In one embodiment, aerosol-generating rods as described herein may be used as l-
generating substrates in heated aerosol—generating articles comprising a combustible heat source
and an aerosol-generating substrate downstream of the combustible heat source.
For example, aerosol-generating rods as described herein may be used as aerosol-
1O generating substrates in heated aerosol-generating es of the type disclosed in WO-A-
2009/022232, which comprise a combustible carbon—based heat source, an l-generating
substrate downstream of the combustible heat source, and a heat-conducting t around and
in contact with a rear portion of the tible carbon-based heat source and an adjacent front
portion of the aerosol—generating substrate. However, it will be appreciated that aerosol-generating
rods as described herein may also be used as aerosol—generating substrates in heated aerosol-
generating articles comprising combustible heat sources having other uctions.
in another embodiment, aerosol-generating rods as described herein may be used as
aerosol-generating substrates in heated aerosol-generating articles for use in electrically-operated
aerosol-generating systems in which the aerosol-generating substrate of the heated l-
generating article is heated by an electrical heat source.
For example, aerosol-generating rods as bed herein may be used as l-
ting substrates in heated aerosol-generating articles of the type disclosed in EP-A-0 822
670.
An aerosol generating rod may be one of a number of component elements of an aerosol-
generating article. For example, an aerosol-generating article may se an aerosol-generating
rod as described herein and one or more other elements assembled within a cigarette paper. The
one or more other elements may include a mouthpiece, an aerosol-cooling element, an a support
element such as a hollow acetate tube. in one embodiment an aerosol-generating article may
comprise, in a linear sequential arrangement, an aerosol—forming substrate formed from an
l-generating rod, a support element located immediately downstream of the aerosol-forming
substrate, an aerosol-cooling element located downstream of the t element, and an outer
wrapper circumscribing the aerosol-forming substrate, the support element and the aerosol-cooling
element. The aerosol—forming substrate may be able by the heating element of an aerosol-
generating device.
A system may be provided comprising an electrically-operated aerosol-generating device or
apparatus and an l-generating article for use with the apparatus. The aerosol-generating
article ses an l-generating rod as described herein. The aerosol-generating device
may comprise a heating element designed to be inserted into the aerosol-generating article. The
aerosol-generating device may comprise a heating element designed to nd a portion of the
aerosol—generating article. In certain embodiments of a system, the aerosol-generating device may
comprise an induction element for inductively heating a susceptor comprised in the aerosol-
generating article.
Specific embodiments will be further described, by way of example only, with reference to
the accompanying drawings in which:
Figure 1 shows a schematic cross-section of apparatus for forming an aerosol-generating
rod according to a specific embodiment;
Figures 2, 3, and 4 illustrate embodiments of l-generating articles that incorporate
l-generating rods formed as described herein;
Figure 5 rates an aerosol—generating system comprising an electrically-operated
aerosol-generating device and an aerosol-generating article as illustrated in Figure 2; and
Figure 6 is a schematic cross-sectional diagram of the electrically-operated aerosol—
generating device illustrated in Figure 5.
The apparatus shown in Figure 1 generally comprises: supply means for providing a
uous sheet of non-tobacco; crimping means for crimping the continuous sheet; rod forming
means for gathering the uous crimped sheet and circumscribing the ed material with a
r to form a continuous rod; and g means for severing the continuous rod into a
plurality of te aerosol-generating rods. The apparatus also comprises transport means for
orting the continuous sheet of material downstream through the apparatus from the supply
means to the rod forming means via the crimping means.
As shown in Figure 1, the supply means for providing a continuous sheet ses a
continuous sheet of non—tobacco 2 mounted on a bobbin 4. The non-tobacco material is a cigarette
paper that has been soaked in a liquid formulation comprising nicotine pyruvate, glycerine, and
water. The cigarette paper absorbs the liquid formulation and the non—tobacco sheet thus
comprises nicotine pyruvate, glycerine and water. The ratio of glycerine to nicotine is 5:1.
The crimping means comprises a pair of rotatable crimping s 6. In use, the continuous
, sheet of non-tobacco material 2 is drawn from the first bobbin 4 and transported downstream to the
pair of crimping rollers 6 by the transport mechanism via a series of guide and ning rollers.
As the continuous sheet of non-tobacco material 2 is fed between the pair of crimping rollers 6, the
crimping rollers engage and crimp the sheet 2 to form a continuous crimped sheet 8 having a
plurality of spaced—apart ridges or corrugations substantially parallel to the longitudinal axis of the
sheet through the tus.
The uous crimped sheet 8 is transported ream from the pair of crimping rollers
6 towards the rod forming means and fed through a converging funnel or horn 10. The converging
funnel 10 gathers the uous sheet 8 transversely relative to its longitudinal axes. The sheet of
material 8 assumes a substantially cylindrical configuration as it passes through the ging
funnel 10.
Upon exiting the converging funnel 10, the gathered sheet of non-tobacco material is
wrapped in a continuous sheet of r al 12. The wrapper is a paper wrapper and is fed
from a bobbin 14 and enveloped around the gathered continuous crimped sheet by an endless belt
conveyor or garniture. As shown in Figure 1, the rod forming means comprises an adhesive
application means 16 that applies adhesive to one of the longitudinal edges of the wrapper, so that
when the opposed udinal edges of the wrapper are brought into contact they adhere to one
other to form a continuous rod.
The rod forming means further comprises a drying means 18 downstream of the adhesive
application means 16, which in use dries the adhesive applied to the seam of the continuous rod
as the continuous rod is transported downstream from the rod g means to the cutting means.
The cutting means comprises a rotary cutter 20 that severs the continuous rod into a
plurality of discrete aerosot-forming rods of unit rod length or multiple unit rod length.
Figure 2 illustrates an embodiment of a heated aerosol—generating article 1000 comprising
an aerosol-generating rod as described herein. The article 1000 comprises four elements; an
aerosol—forming substrate 1020 comprising the aerosol-generating rod, a hollow cellulose e
tube 1030, a spacer element 1040, and a iece filter 1050. These four elements are
arranged sequentially and in coaxial alignment and are assembled by a cigarette paper 1060 to
form the aerosol-generating article 1000. The article 1000 has a mouth-end 1012, which a user
inserts into his or her mouth during use, and a distal end 1013 d at the opposite end of the
article to the mouth end 1012. The ment of an aerosol-generating article illustrated in
Figure 2 is particularly suitable for use with an electrically-operated aerosol-generating device
comprising a heater for heating the l-forming substrate.
When assembled, the article 1000 is about 45 millimetres in length and has an outer
diameter of about 7.2 millimetres.
The aerosol-forming substrate 1020 comprises an aerosol—generating rod formed from a
crimped and ed sheet of nicotine pyruvate and glycerin bearing paper.
3O An aerosol—generating article 1000 as illustrated in Figure 2 is designed to engage with an
aerosol-generating device in order to be consumed. Such an aerosol—generating device includes
means for g the aerosol-forming substrate 1020 to a sufficient temperature to form an
aerosol. Typically, the aerosol-generating device may se a g element that surrounds
the aerosol-generating article 1000 adjacent to the aerosol-forming substrate 1020, or a heating
element that is inserted into the aerosol-forming substrate 1020.
Once engaged with an l—generating device, a user draws on the mouth-end 1012 of
the smoking article 1000 and the aerosol-forming substrate 1020 is heated to a temperature of
about 220 s Celsius. At this temperature an l comprising nicotine pyruvate,
glycerine, and water is evolved. The aerosol is drawn through the filter 1050 and into the user’s
mouth. it is noted that the temperature that the substrate is heated to is considerably lower than
the temperature that would be required to evolve an aerosol from a tobacco substrate.
Figure 3 illustrates an alternative ment of an aerosol—generating article 5000. The
aerosol-generating article 5000 comprises four elements arranged in l alignment: an
aerosol-forming substrate 5020, a support element 5030, an l-cooling element 5040, and a
mouthpiece 5050. These four ts are arranged sequentially and are circumscribed by an
outer wrapper 5060 to form the aerosol-generating article 5000. The aerosol-cooling element 5040
1O acts as a spacer element as described in relation to Figure 2 as well as an aerosol-cooling
element. In use, volatile substances released from the aerosol-forming substrate 5020 pass along
the aerosol—cooling element 5040 towards a mouth end 5070 of the l—generating article
5000. The volatile substances may cool within the aerosol-cooling element 5040 to form an
aerosol that is inhaled by the user. In the embodiment rated in Figure 5, the aerosol-cooling
element comprises a crimped and gathered sheet of polylactic acid circumscribed by a wrapper.
The aerosol-forming substrate 5020 comprises an aerosol-generating rod formed from a crimped
and gathered sheet of nicotine pyruvate and glycerin bearing paper. The aerosol-generating
article 5000 has a proximal or mouth end 5070, which a user inserts into his or her mouth during
use, and a distal end 5080 located at the opposite end of the aerosol-generating article 5000 to the
mouth end 5070.
Figure 4 illustrates a second ment of an aerosol-generating article1001. While the
article of Figure 2 or Figure 3 is intended to be consumed in ction with an aerosol-generating
device, the article of Figure 4 comprises a combustible heat source 1080 that may be ignited and
transfer heat to the aerosol—forming substrate 1020 to form an inhalable aerosol. The combustible
heat source 1080 is a charcoal element that is assembled in proximity to the aerosol—forming
substrate at a distal end 1013 of the article 1001. Elements that are essentially the same as
elements in Figure 2 have been given the same numbering as the e in Figure 2.
Figure 5 illustrates a portion of an electrically-operated aerosol-generating system 2000
that utilises a heating blade 2100 to heat an aerosol-generating substrate 1020 of an aerosol-
generating article 1000. The heating blade is mounted within an l article receiving chamber
of an electrically-operated aerosol—generating device 2010. The aerosol-generating device s
a plurality of air holes 2050 for allowing air to flow to the l-generating e 1000. Air flow is
indicated by arrows on Figure 5. The aerosol-generating device comprises a power supply and
electronics, which are not illustrated in Figure 5. The l-generating e 1000 of Figure 5 is
as described in relation to Figure 2.
In Figure 6, the components of the aerosol-generating device 2010 are shown in a
simplified manner. Particularly, the components of the aerosol-generating device 2010 are not
drawn to scale in Figure 6. Components that are not relevant for the understanding of the
embodiment have been omitted to simplify Figure 6.
As shown in Figure 6, the aerosol-generating device 2010 comprises a g 6130. The
heating element 6120 is mounted within an l-generating article receiving chamber within the
housing 6130. The aerosol—generating article 1000 (shown by dashed lines in Figure 5) is inserted
into the aerosol-generating article receiving chamber within the g 6130 of the aerosol-
generating device 2010 such that the heating element 6120 is directly inserted into the l-
forming substrate 1020 of the aerosol-generating article 1000.
Within the housing 6130 there is an electrical energy supply 6140, for example a
1O rechargeable lithium ion battery. A controller 6150 is ted to the heating element 6120, the
electrical energy supply 6140, and a user interface 6160, for example a button or display. The
controller 6150 controls the power supplied to the heating element 6120 in order to regulate its
temperature.
The exemplary embodiments described above are not limiting. in view of the above-
discussed exemplary embodiments, other embodiments consistent with the above exemplary
embodiment will now be nt to one of ordinary skill in the art.
Claims (14)
1. An aerosol-generating rod comprising a ed sheet of non-tobacco material scribed by a wrapper, in which the sheet of non-tobacco material is textured or crimped and comprises a sorbent substrate, a nicotine salt, and an aerosol—former.
An aerosol-generating rod according to claim 1 in which the sheet of non-tobacco al further ses water.
An aerosol—generating rod according to claim 1 or 2 in which the sheet of non-tobacco material r comprises a flavourant.
An l-generating rod according to claim 1, 2, or 3 in which the sheet of non-tobacco 1O material comprises one or more nicotine salt selected from the list consisting of nicotine citrate, nicotine te, nicotine bitartrate, and nicotine salicylate.
An aerosol—generating rod ing to any preceding claim in which the l former is one or more aerosol former selected from the list consisting of propylene glycol, triethylene , 1,3—butanediol, and glycerine.
15 An aerosol-generating rod according to any preceding claim comprising a menthol flavourant.
An aerosol-generating rod according to any preceding claim further comprising a further sheet of material, ed together with the sheet of non—tobacco material and circumscribed by the wrapper.
20 An aerosol-generating rod according to any ing claim further comprising an inductive susceptor gathered together with the sheet of bacco material and circumscribed by the wrapper.
An aerosol-generating rod according to any preceding claim in which the sorbent substrate is a sheet of cellulosic-based material onto which the nicotine salt and the aerosol former 25 may be coated or absorbed.
10. An aerosol-generating rod according to any preceding claim in which the ratio of aerosol— former to nicotine in the sheet of non-tobacco material is between 3:1 and 10:1.
11. An aerosol-generating article comprising an aerosol—forming substrate, in which the aerosol-forming substrate is an aerosol-generating rod according to any of claims 1 to 10. 3O
12. A system comprising an electrically-operated aerosol-generating apparatus and an aerosol- generating article for use with the apparatus, the aerosol-generating article comprising an aerosol-forming substrate in the form of an aerosol-generating rod according to any of claims 1 to 10.
13. A heated aerosol-generating e comprising a combustible heat source and an aerosol- 35 forming substrate located downstream of the combustible heat source, in which the l-forming substrate is an aerosol-generating rod according to any of claims 1 to 10.
14. A heated l—generating article for use in an electrically-operated aerosol-generating system comprising an aerosol—forming substrate, in which the aerosol—forming substrate is an aerosol—generating rod according to any of claims 1 to 10.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13195953.8 | 2013-12-05 |
Publications (1)
Publication Number | Publication Date |
---|---|
NZ717106A true NZ717106A (en) |
Family
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