NZ716758B2 - A method and device for a liquid processing system - Google Patents

A method and device for a liquid processing system Download PDF

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Publication number
NZ716758B2
NZ716758B2 NZ716758A NZ71675814A NZ716758B2 NZ 716758 B2 NZ716758 B2 NZ 716758B2 NZ 716758 A NZ716758 A NZ 716758A NZ 71675814 A NZ71675814 A NZ 71675814A NZ 716758 B2 NZ716758 B2 NZ 716758B2
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New Zealand
Prior art keywords
liquid
flow
processing system
pressure drop
flow rate
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NZ716758A
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NZ716758A (en
Inventor
Jesper Jonsson
Tomas Skoglund
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Tetra Laval Holdings & Finance Sa
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Application filed by Tetra Laval Holdings & Finance Sa filed Critical Tetra Laval Holdings & Finance Sa
Priority claimed from PCT/EP2014/068187 external-priority patent/WO2015028517A1/en
Publication of NZ716758A publication Critical patent/NZ716758A/en
Publication of NZ716758B2 publication Critical patent/NZ716758B2/en

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N11/00Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties
    • G01N11/02Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties by measuring flow of the material
    • G01N11/04Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties by measuring flow of the material through a restricted passage, e.g. tube, aperture
    • G01N11/08Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties by measuring flow of the material through a restricted passage, e.g. tube, aperture by measuring pressure required to produce a known flow
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N11/00Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties
    • G01N2011/0026Investigating specific flow properties of non-Newtonian fluids

Abstract

The invention relates to a device for a liquid processing system. More particularly, the invention relates to a device for determining rheological properties of a liquid flowing through a liquid processing system. The invention seeks to resolve monitoring issues observed in prior art systems. Thus, the invention provides a device for a liquid processing system (10), comprising a first measurement unit (120, 122, 124, 220, 222, 224) being configured to measure the flow rate (Q1) through a predetermined geometry (R1, L1) and the pressure drop (Δp1) across said geometry (R1, L1) for a first flow of liquid, a second measurement unit (126, 128, 220, 222, 224, 30, 32, 34) being configured to measure the flow rate (Q2) through a predetermined geometry (R2, L2) and the pressure drop (Δp2) across said geometry (R2, L2) for a second flow of liquid, and a control unit (130, 230) being configured to calculate the consistency (K) and the flow behaviour index (n) for said liquid using said geometries (R1, R2, L1, L2) and the flow rate (Q1, Q2) and pressure drop (Δp1, Δp2) for said first and second flow of liquid, wherein a tubular conduit (210) is connected to a pipe (16) of the liquid processing system (10) by means of two branch pipes (16a, 16b), the diameter of the tubular conduit (210) being different from the diameter of the pipe (16) of the liquid processing system (10), the tubular conduit (210) is equipped with sensors (220, 222, 224) for measuring the flow rate and the pressure drop across the tubular conduit (210), the pipe (16) includes sensors (30, 32, 34) for measuring the flow rate and the pressure drop across the pipe (16), the controller (230) is arranged to receive data corresponding to said flow rates and the pressure drops of the piping (16) and the tubular conduit (210), to thereby calculate the consistency K and the fluid behaviour index n of the fluid, the device is configured to form part of said liquid processing system (10) such that said control unit (130, 230) is allowed to determine the consistency (K) and the flow behaviour index (n) in real time for liquid being processed by said liquid processing system (10). the invention provides a device for a liquid processing system (10), comprising a first measurement unit (120, 122, 124, 220, 222, 224) being configured to measure the flow rate (Q1) through a predetermined geometry (R1, L1) and the pressure drop (Δp1) across said geometry (R1, L1) for a first flow of liquid, a second measurement unit (126, 128, 220, 222, 224, 30, 32, 34) being configured to measure the flow rate (Q2) through a predetermined geometry (R2, L2) and the pressure drop (Δp2) across said geometry (R2, L2) for a second flow of liquid, and a control unit (130, 230) being configured to calculate the consistency (K) and the flow behaviour index (n) for said liquid using said geometries (R1, R2, L1, L2) and the flow rate (Q1, Q2) and pressure drop (Δp1, Δp2) for said first and second flow of liquid, wherein a tubular conduit (210) is connected to a pipe (16) of the liquid processing system (10) by means of two branch pipes (16a, 16b), the diameter of the tubular conduit (210) being different from the diameter of the pipe (16) of the liquid processing system (10), the tubular conduit (210) is equipped with sensors (220, 222, 224) for measuring the flow rate and the pressure drop across the tubular conduit (210), the pipe (16) includes sensors (30, 32, 34) for measuring the flow rate and the pressure drop across the pipe (16), the controller (230) is arranged to receive data corresponding to said flow rates and the pressure drops of the piping (16) and the tubular conduit (210), to thereby calculate the consistency K and the fluid behaviour index n of the fluid, the device is configured to form part of said liquid processing system (10) such that said control unit (130, 230) is allowed to determine the consistency (K) and the flow behaviour index (n) in real time for liquid being processed by said liquid processing system (10).

Description

A method and device for a liquid processing system Technical Field The present invention relates to a method and device for a liquid sing system. More particularly, the present invention relates to a method and a device for determining rheological ties of a liquid flowing through a liquid processing system.
Background In liquid processing, in particular liquid food processing, it is often desired to monitor the operation in order to obtain data being correlated to the actual treatment of the liquid. For example, liquid food is normally subjected to various processing steps such as heating, mixing, separation, etc. in order to provide treatment to the liquid food, which treatment is necessary to achieve the required properties for the final liquid product. By monitoring the operation of the process it is possible to accurately ine the status of the liquid sing system whereby faults may be ed and the y of the final product may be ensured.
Especially in liquid food processing changes in raw material may occur rather frequently, which changes do not arily provide a significant impact on the operation on the processing equipment, however they may lead to undesired changes in the final product itself. One such example is when cturing tomato sauces or purees, wherein a change of raw material from one batch of tomatoes having a high amount of sugar to another batch with a less amount of sugar will cause the viscosity of the final product to change.
Traditionally eters or rheometers may be used to address this problem, whereby a sample is withdrawn from the liquid processing system and analyzed in the metering equipment for revealing any changes in the final product. Should such change in ity be detected, an operator may adjust the operating parameters of the liquid processing equipment ingly, or even stop the processing ent for replacing the raw material used. Such monitoring of the viscosity is very time consuming and es the need for a skilled operator, not only for extracting samples but also for evaluating the results and making necessary decisions. A further ck with this method is associated with the fact that for hygienic applications, an extracted sample must be discarded after testing leading to unwanted losses of the liquid to be processed.
It becomes even more complicated when the liquid to be processed is a non- Newtonian fluid, whereby the viscosity is in fact dependent on the shear rate or the shear rate history. Analyzing the rheological parameters alone will in those cases not be enough, since the rheological parameters may change depending on the shear rate caused by the sing equipment such as pumps, homogenizers, centrifugal separators, etc.
Hence, there is a need for an improved method and device for a liquid processing system, providing data which allows accurate in-line monitoring of the actual product.
Summary It is, ore, an object of the present ion to overcome or ate the above described problems.
The basic idea is to provide a method and device for a liquid processing system, in which the liquid being processed is represented by the power law model, and which method and device provides an in-line determination of the consistency (K) and the flow behaviour index (n) of the liquid being processed.
A method may be ed for a liquid processing system.
The method comprises the steps of: providing a first flow of liquid through a predetermined geometry; determining the flow rate through said geometry and the re drop across said geometry for said first flow of liquid; providing second flow of liquid through a predetermined geometry; determining the flow rate through said geometry and the pressure drop across said geometry for said second flow of liquid; and calculating the consistency and the flow behaviour index for said liquid using said geometries and the flow rate and re drop for said first and second flow of liquid.
Preferably, the liquid is a wtonian fluid whereby the method provides continuous data of the consistency and the flow behaviour index representing the rheological parameters of the liquid for further improving process control for such liquids.
The geometry being ated with the first flow of liquid may be different from the geometry being associated with the second flow of liquid. Hence, the consistency and the flow behaviour index may be determined at a specific time thus reducing measurement errors caused by time variances in the process.
In other embodiments, the geometry being associated with the first flow of liquid is equal to the geometry being associated with the second flow of liquid, and the flow rate and/or the pressure drop being associated with the first flow of liquid is different from the flow rate and the pressure drop being associated with the second flow of . This is advantageous in that although it is necessary to perform 3 wed by page 3A) measurements for the same geometry but for different pressure drop and different flow rate, the device may be made much smaller with a d number of sensors.
Said geometries may be determined as their respective length and inner ApZRZLl J radius, wherein the flow behaviour index may be calculated as: n = $3411—lnqfl) 9—2- i R: :21 _[ n 3"" Q351:3)" ApR21‘ Further, the consistency may be calculated as: , where R, Q, L, and Ap are associated with one of said first or second flow of liquid.
The method may furthér‘comprise the step of comparing said calculated values of the consistency and the flow behaviour index with reference values being ated with the liquid flowing through said liquid processing system. it is thus possible to continuously perform quality checks for the liquid product for improving process control.
According to a first aspect of the invention, there is provided a device for a liquid processing system, sing: a first measurement unit being configured to measure the flow rate (91) thrbugh a predetermined geometry (R1. L1) and the re drop (A171) across said geometry (R1, L;) for a first flow of liquid, a second measurement unit being configured to measure the flow rate (Q2) through a predetermined geometry (R2, L2) and the pressure drop (Apz) across said geometry (R2, L2) for a second flow of WM, and a control unit being configured to calculate the consistency (K) and the flow behaviour indexfn) for said liquid using said geometries (R1, R2, L1, L2) and the flow rate (91, 92) and pre55ur'e drop (Apl. Apz) for said first and second flow of liquid, wherein a tubular t is connected to a pipe of the liquid sing system by means of two branch pipes, the diameter of the tubular conduit being different from the diameter of the pipe of the liquid processing system, the tubular conduit is ed with sensors for measuring the flow rate and the pressure drop across the tubular conduit, 7 the pipe includes sensors for measuring the flow rate and the re drop across the pipe. a controller is arranged to receive data corresponding to said flow rates the pressure drops of the piping and the tubular conduit, to thereby calculate the consistency K and the fluid behavior index n of the fluid, the device is configured to form part of said liquid sing system such that said control unit is d to determine the consistency (K) and the flow our index (n) in real time for liquid being processed by said liquid processing system. 3A wed by page 4) The device may further comprise an open ended liquid channel being in fluid connection with said first and/or second measurement unit, which channel is ured to be arranged in fluid connection with a pipe of said liquid processing system. Hence, the device may be provided as a stand-alone unit which may be connected to the liquid processing system upon request from the system operator.
The device may be configured to form part of said liquid processing system such that said control unit is allowed to determine the consistency and the flow behaviour index in real time for liquid being processed by said liquid processing system. This is advantageous in that the device may always provide accurate values for the rheological properties of the liquid being process, thus allowing instant feedback if the liquid falls outside ermined properties.
According to a second aspect, a liquid processing system is provided, comprising a device according to the first aspect. Said liquid is preferably a food t.
Brief Description of Drawings The above, as well as additional objects, features, and advantages of the t invention, will be better understood through the following illustrative and non- limiting detailed description of preferred embodiments of the present ion, with reference to the appended drawings, wherein: Fig. 1 is a schematic view of a liquid processing system for which a method according to an embodiment may be implemented; Fig. 2 is a schematic view of a device according to an embodiment; Fig. 3 is a schematic view of a device according to a further embodiment; Fig. 4 is a schematic view of a device according to another embodiment; and Fig. 5 is a schematic view of a method according to an embodiment.
Detailed Description Starting with Fig.1, a liquid processing system 10 is shown which 'system 10 of the may be used with a method and a device for determining rheological parameters liquid flowing h said system 10. Such method and device will be described in further details below. The liquid processing system 10 may e.g. be a liquid food processing , but it may also be capable of providing treatment to other liquids such as pharmaceuticals, cosmetics, and/or petroleum, oils, or various liquid polymers.
In order to explain the basic setup of a liquid processing system 10 briefly, an inlet12 provides a flow of liquid to be sed. The inlet 12 may be a connecting joint to upstream equipment, or a batch tank as indicated in Fig. 1. Normally, a pump 14 is operated to force the liquid out from the inlet 12, through various tubular ts 16, and further into processing equipment 18, 20, 22 before the liquid exits at the outlet 24. in case of liquid food processing, the outlet 24 may be ed nt to an inlet of a filling machine, whereby the processed food is stored in liquid food packaging containers. The outlet 24 may in other ments represent a connection to a yet further batch tank, or other processing equipment arranged downstream of the outlet The processing equipment 18, 20, 22 may include components such as heaters, coolers, homogenizers, separators, holding cells, mixers, etc. The choice of sing equipment 18, 20, 22 may preferably be ed with respect to the particular liquid product and the desired treatment. For example, should the liquid t be sterilized it is probably necessary to provide some sterilizing equipment such as heaters, UV radiators, etc.
When the liquid is being transported through the liquid processing system 10 it is of high importance to receive input data relating to the actual treatment taking place.
Especially in liquid food applications the final quality of the liquid food may vary y if one or several treatment processes is not operating as they . In case of malfunction of a heater configured to pasteurize the liquid food, the final product may have an increased amount of microbiological substances thus leading to shortened storage time or in worst case causing diseases for the consumer.
Monitoring of the treatment steps may be performed by controlling one or l components of the liquid processing system 10. This may be done by providing particular parts of the liquid processing system 10 with specific outputs for transmitting data relating to the current operation of the specific ent.
Monitoring may also be done by ing the liquid processing system 10 with one or several sensors, each sensor being configured to measure particular parameters during operation such as temperature, flow, pressure drop, etc. Such monitoring may preferably be done in-line, i.e. in real time without extracting samples of the liquid being process.
Hence, monitoring of the liquid treatment process may be made by in-line sensors for ensuring the d operation of the liquid processing system, and thus also for ensuring the required y level of the final liquid product. However, for certain liquids known monitoring principles have proven not to be sufficiently accurate.
Such liquids, of which the rheological parameters are of crucial ance for the final t, include for example tooth paste, tomato sauces, custard, shampoo, and various starch suspensions. These liquids are generally denoted as non-Newtonian fluids for which the methods and devices described below are of particular importance.
Before describing specific embodiments of the method and device, some general comments on such non-Newtonian fluids will be given. Non-Newtonian fluids have a rheological behavior that may be ented tically by a number of models of which the power-law model is one.
According to the power-law model, the average velocity of a fluid flowing in a circular pipe may be expressed as: 1 1 v=£—Ap] " /":»Q=sz2= " 2KL 3n +1 3n +1 HRT—APRJ",2KL where Ap is the pressure drop across a circular pipe, K is the consistency, L is the length of the circular pipe, n is the fluid or index, Q is the volumetric flow rate, R is the inner radius of the circular pipe, v is the mean velocity over the cross sectional area of the circular pipe, 7 is the shear rate, y is the dynamic viscosity, defined by [u = 0/7, and ais the shear , defined as a : K7".
In order to describe the actual behavior of the fluid it is advantageous to express the functions for K and n, respectively. Hence, the on above may be rewritten as: n 7TR3 ApR 3n + 1 Q 2L and 7zR3 (3n+1)[2£]nApR By providing a two-point measurement, leaving the rheological properties K and n constant, it is possible to rewrite n as: ln[AP2R2L1 ]AI71R1Lz n = where index , 1, 2 denotes the particular point of ement.
From above it is evident that a two-point measurement is necessary for calculating K and n. In liquid processing, real time monitoring of K and n has proven to be a very efficient method for quality , system performance analysis, processing status checks, etc.
Now turning to Fig. 2 a device 100 for determining the rheological parameters of a liquid is shown. The device 100 includes a tubular conduit 1 10 for transporting the liquid to be processed. The tubular conduit 110, having a circular cross-section, may form part of the ng liquid processing system 10, or it may be a separate t which is connected to the fluid line of the liquid processing system 10 upon measurements. 2014/068187 The tubular conduit 110 includes a first section 112 having a first inner diameter, and a second section 114 having a second er. The first and second diameters are different from each other, thus leading to different velocities when the liquid is transported through the tubular conduit 110. During operation, the liquid enters the first section 112 and exits the second section 114 after flowing through the tubular conduit 110.
The first section 112 is provided with one or more sensors 120, 122, 124 for measuring the flow rate and the pressure drop across the first section 112. As shown in Fig. 2, three sensors 120, 122, 124 are provided. The first sensor 120 is configured to measure the tric flow rate of the liquid. The second sensor 122 is configured to measure the inlet re, while the third sensor 124 is configured to measure the outlet pressure for the first section 112.
The second section 114 is provided with two additional sensors 126, 128 for measuring the pressure at the inlet end and the outlet end of the second n 114.
The sensors 120, 122, 124, 126, 128 may be selected from various ble sensors used within liquid processing s. In a preferred embodiment the two sensors 122, 124 may be provided as a single sensor configured to measure the re drop across the first section 112, Le. a single sensor ing the difference n inlet pressure and outlet pressure. Similarly, the two sensors 126, 128 may be provided as a single sensor configured to measure the pressure drop across the second section 114, Le. a single sensor measuring the difference between inlet pressure and outlet re.
A controller 130 is provided for collecting the data from the sensors 120, 122, 124, 126, 128. For this purpose the controller 130 includes a plurality of input channels of a calculating unit 134, wherein each input channel is associated with a specific sensor 120, 122, 124, 126, 128.
Hence, the calculating unit is connected with the first sensor 120 of the first section 112, whereby the calculating unit 134 receives data corresponding to the volumetric flow rate through the tubular conduit 110.
The calculating unit 134 is further connected with the second and third sensors 122, 124, whereby the calculating unit 134 receives data corresponding to the pressure drop across the first section 112. For this, the calculating unit 134 is configured to calculate the pressure drop from the data of the second and third sensors 122, 124. Optionally, if the pressure drop is measured by a single sensor in accordance with the ment described above, the calculating unit 134 is connected to only one sensor for receiving data corresponding to the pressure drop.
The calculating unit 134 is connected with the s 126, 128 of the second section 114 whereby the calculating unit 134 receives data corresponding to the pressure drop across the second section 114. For this, the calculating unit 134 is configured to ate the pressure drop from the data of the sensors 126, 128.
Optionally, if the pressure drop is measured by a single sensor in ance with the embodiment bed above, the calculating unit 134 is connected to only one sensor for receiving data corresponding to the pressure drop across the second section.
The calculating unit 134 receives the data values from each sensor 120, 122, 124, 126, 128. The calculating unit 134 further comprises a memory (not shown), either stored within the controller 130 or arranged remotely and accessed via wired or wireless data communication. The memory stores values corresponding to system constants, such as the radius of the tubular conduit 110 and the length of each n 112, 114. When the ating unit 134 receives data from the sensors 120, 122, 124, 126, 128 the calculating unit 134 is programmed to fetch the system constants from the memory for calculating the consistency K and the fluid behavior index n according to the formulas given above. Hence, these values are transmitted to two separate outputs 136a, 136b for allowing other components of the liquid processing system 10 to access and analyze these values representing the rheological properties of the liquid being processed by the liquid processing system.
Now turning to Fig. 3, another embodiment of a device 200 will be described.
The device 200 includes various sensors for measuring data ng to the pressure drop and the flow rate, and a controller 230 being equal to the controller 130 already described with reference to Fig. 2. Hence, the controller 230 and its input channels, calculating unit, and outputs will not be bed further. However, the device 200 differs from the device 100 in specific details relating to the tion to the liquid processing system 10.
The device 200 includes a tubular conduit 210 having a constant diameter, i.e. the cross n of the tubular conduit 210 is constant over its length. The tubular conduit 210 is connected to a pipe 16 of the liquid processing system 10 by means of two branch pipes 16a, 16b. The diameter of the tubular conduit 210 is selected such that it is different from the diameter of the pipe 16 of the liquid processing system 10. In this embodiment, the tubular conduit 210 is equipped with three sensors 220, 222, 224 for measuring the flow rate and the pressure drop across the tubular t 210.
Hence, the sensor arrangement of the tubular conduit 210 is equal to the sensor arrangement of the first section 112 of the tubular conduit 110 bed with reference to Fig. 1.
The piping 16 also es three s 30, 32, 34 for measuring the flow rate and the pressure drop across the piping 16. Hence, the sensor arrangement of the piping 16 is equal to the sensor arrangement of the first section 112 of the tubular conduit 110 bed with reference to Fig. 1.
It should be noted that sensors 222, 224, Le. the pressure sensors provided for measuring the inlet pressure and the outlet pressure of the tubular conduit 210 could be replaced by a single sensor configured to measure the pressure drop ly.
The same applies to the sensors 32, 34 being provided for measuring the inlet re and the outlet pressure of the pipe 16.
Similarly to what has been described with nce to Fig. 1, the controller 230 receives data corresponding to the flow rate and the pressure drop of the piping 16, as well as the flow rate and pressure drop of the tubular conduit 210 of the device 200. Hence, the calculating unit of the controller 230 may calculate the consistency K and the fluid behavior index n of the fluid, as the system nts (i.e. the dimensions of the flow channel) for the piping 16 as well as the tubular conduit 210 are stored in the memory. In this embodiment, the controller needs to receive the value of the flow rate for the pipe 16 as well as for the tubular t 210, since the flow rate may vary between the tubular conduit 210 and the pipe 16.
Now turning to Fig. 4 another embodiment is shown. The figure shows a device 200 being identical to the device 200 of Fig. 3, Le. including a r conduit 210, sensors 220, 222, 224 and a controller 230. The tubular conduit 210 may either form part of the liquid processing system 10 such that the tubular conduit 210 is actually a part of the piping 16, or it may be provided as a separate conduit being connected to the piping 16 via e.g. branch pipes (not shown).
The device 200 es by measuring the pressure drop and the flow rate at a specific time, and at a second time again measuring the pressure drop and the flow rate across the tubular conduit 210. For these measurement points, the flow rate and thus also the re drop must have changed such that the values of the first and second input channels are different from the values of the third and fourth input channels. Hence, by measuring the pressure drop and the flow rate for two different flows of liquid it is possible to calculate the consistency K and the flow behavior index n for the fluid.
For all embodiments described so far, it is necessary to select the process parameters, i.e. the geometries, the pressure drops, and the volumetric flow rates such that the denominator in the formulas above does not equal zero. It is also preferred to design the process such that the numerator in the formulas above does not equal zero.
The device 100, 200 may preferably be used for a number of applications within liquid processing, and in particular for food processing. In order to perform a quality check of the process, the device 100, 200 may be ed to provide actual values of n and K. By comparing these values with reference values using an additional controller, such as a controller of the liquid processing system or a further module within the controller 130, 230, it may be le to detect any undesired variances in the final t. This may e.g. be the case for ketchup manufacturing, wherein the rheological properties should be within strict intervals for the consumer to experience the expected product quality of the consumer. If the raw material is changed from a first batch of tomatoes to a second batch of tomatoes, wherein the amount of starch is different due to different degree of ripeness, the rheological parameters may change at an amount large enough to render the final product outside er expectations.
Since the rheological parameters n and K are dependent on heat ent, i.e. the temperature and the time for which the product is exposed to such temperature, the device 100, 200 may also be used to verify heat treatment processes by comparing measured values with reference values. Hence, the device 100, 200 may be used for condition monitoring, i.e. for monitoring the actual condition of processing ent in real time.
Now turning to Fig. 5, a method 300 ing to an embodiment will be described. The method comprises a first step 302 of providing a first flow of liquid through a predetermined geometry R], L]. The geometry corresponds to a tubular conduit with well defined length and inner radius. In a second step 304, the method determines the flow rate Q through said geometry and the pressure drop zip] across said geometry R], L] for said first flow of liquid using the sensors provided. In a subsequent step 306 a second flow of liquid is provided through a predetermined ry R2, L2, n the geometry corresponds to a tubular conduit with well defined length and inner radius. Step 306 may be med at the same time as step 302 if the geometries are different. In step 308 the flow rate Q2 through said geometry and the pressure drop Z1172 across said ry R2, L2 is determined for said second flow of . In a final step 310, the method calculates the consistency K and the flow behaviour index n for said liquid using said geometries R1, R2, L1, L2 and the flow rate Q1, Q2 and pressure drop zip], £1172 for said first and second flow of liquid in accordance with the formulas above.
The method 300 may also comprise an optional step 312 in which the values for n and K are transmitted to a further controller which compares the measured values with reference values for evaluating and/or ing the current process for the liquid.
The predetermined geometries may preferably represent the length and radius of tubular conduits or pipes having a circular cross section. However, the presented methods and devices may also be ented for conduits and pipes having a non-circular cross section. For such embodiments the consistency and the flow behaviour index may be ated by replacing the radius value RM by a value corresponding to the hydraulic radius R, which may be expressed as 21? = W4' t. l . . .
. Hence, for a cnrcular tubular condunt the hydraulic radius equals. the radius of the ar cross section.
Although the above description has been made mostly with reference to a liquid food processing system, it should be readily understood that the general principle of the method and device is applicable for s different liquid processing systems.
Further, the invention has mainly been described with reference to a few embodiments. However, as is readily understood by a person d in the art, other embodiments than the ones disclosed above are equally possible within the scope of the invention, as defined by the appended claims.

Claims (12)

1. A device for a liquid processing system, comprising: to measure the flow rate (9,) a first measurement unit being configured said through a predetermined geometry (R1, L1) and the pressure drop (Api) across ry (R;, L;) for a first flow of liquid, to measure the flow rate (Q) a second ement unit being configured said through a predetermined geometry (R2, L2) and the pressure drop (Apz) across 1O geometry (R2, L2) for a second flow of liquid, and the consistency (K) and the flow a control unit being configured to calculate and the flow rate behaviour index‘(n) for said liquid using said geometries (R1, R2, L1, L2) second flow of liquid, (Q), Qz) and pressure drop (Apr. Apz) for said first and wherein of the liquid processing system by 15 a tubular conduit is connected to a pipe of the tubular conduit being different from the means of two branch pipes, the diameter diameter of the pipe of the liquid processing system. the flow rate and the tubular conduit is equipped with s for ing the pressure drop across the tubular conduit, 20 the pipe includes sensors for measuring the flow rate and the re drop across the pipe, to said flow rates and a controller is ed to receive data corresponding to thereby calculate the the pressure drops of the piping and the tubular conduit, consistency K and the fluid behavior index n of the fluid, such that 25 the device is configured to form part of said liquid processing system and the flow behaviour said l unit is allowed to determine the consistency (K) index (n) in real time for liquid being processed by said liquid processing system. is a wtonian
2. The device according to claim 1, wherein said liquid 30 fluid.
3. The device according to claim 1 or 2, n the geometry (R1, L1) being associated with the first flow of liquid is different from the geometry (R2. L2) being associated with the second flow of liquid.
4. The device according to claim 1 or 2, wherein the geometry (R), Li) being associated associated with the first flow of liquid is equal to the geometry (R2, L2) being with the second flow of liquid, and n the flow rate (Q) and/or the pressure drop (Apj) being associated with the first flow of liquid is different from the flow rate (Q) and the pressure drop (Apz) being associated with the second flow of liquid.
5. The device according any one of the preceding claims, wherein said geometries are determined as their respective length (L) and inner radius (R).
6. The device ing to any one of the preceding claims, wherein the flow ln[AP2R2L1 JAPlRle behaviour index (n) is calculated as: n = ————-—3 . ,n (R. ] Q2 R2 Q1
7. The device according to claim 6, wherein the tency (K) is calculated
8.K—[ n 3n+1 QfijliApR2L as where R, Q, L, and Ap are ated with one of said first or second flow of liquid. 15 8. The device according to any one of the preceding claims, further comprising the step of comparing said calculated values of the consistency (K) and the flow behaviour index (n) with reference values being associated with the liquid flowing through said liquid processing . 20
9. A liquid processing system, comprising a device according to any one of claims 1-8.
10. The liquid processing system according to claim 9, wherein said liquid is a food t.
11. A device according to claim 1, substantially as herein described or exemplified with reference to the accompanying drawings.
12. A system according to claim 9, substantially as herein described or exemplified with reference to the accompanying drawings. WO 28517
NZ716758A 2013-08-28 2014-08-27 A method and device for a liquid processing system NZ716758B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
SE1350984 2013-08-28
SE1350984-9 2013-08-28
PCT/EP2014/068187 WO2015028517A1 (en) 2013-08-28 2014-08-27 A method and device for a liquid processing system

Publications (2)

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NZ716758A NZ716758A (en) 2020-09-25
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