NZ708500B2 - Method of producing a composition containing caseinomacropeptide - Google Patents

Method of producing a composition containing caseinomacropeptide Download PDF

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Publication number
NZ708500B2
NZ708500B2 NZ708500A NZ70850013A NZ708500B2 NZ 708500 B2 NZ708500 B2 NZ 708500B2 NZ 708500 A NZ708500 A NZ 708500A NZ 70850013 A NZ70850013 A NZ 70850013A NZ 708500 B2 NZ708500 B2 NZ 708500B2
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New Zealand
Prior art keywords
cmp
total amount
protein
whey
composition
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NZ708500A
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NZ708500A (en
Inventor
Jesper Christensen
Hans Henrik Holst
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Arla Foods Amba
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Application filed by Arla Foods Amba filed Critical Arla Foods Amba
Priority claimed from PCT/EP2013/073980 external-priority patent/WO2014076252A1/en
Publication of NZ708500A publication Critical patent/NZ708500A/en
Publication of NZ708500B2 publication Critical patent/NZ708500B2/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C21/00Whey; Whey preparations
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C2210/00Physical treatment of dairy products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C2210/00Physical treatment of dairy products
    • A23C2210/20Treatment using membranes, including sterile filtration
    • A23C2210/206Membrane filtration of a permeate obtained by ultrafiltration, nanofiltration or microfiltration
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J1/00Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
    • A23J1/20Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from milk, e.g. casein; from whey
    • A23J1/202Casein or caseinates
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00Working-up of proteins for foodstuffs
    • A23J3/04Animal proteins
    • A23J3/08Dairy proteins
    • A23J3/10Casein

Abstract

The present invention pertains to a method of producing caseinomacropeptide (CMP)-containing compositions in high yield and having a very low content of phenylalanine (Phe). More specifically, the method involves subjecting a whey derived feed to a combination of ultrafiltration and subsequent cation exchange. n exchange.

Description

METHOD OF PRODUCING A COMPOSITION NING CASEINOMACROPEPTIDE FIELD OF THE INVENTION The present invention pertains to a method of producing caseinomacropeptide (CMP)-containing compositions in high yield and having a very low level of alanine (Phe). More specifically, the method involves ting a whey derived feed to a combination of ultrafiltration and subsequent cation exchange chromatography.
BACKGROUND CMP is a highly heterogeneous peptide due to a variety of ylation patterns and different extents of glycosylations by galactosamine, galactose and o-sialic acid. For this reason CMP does not have a single charge but in reality a distribution of charges exists.
CMP is a unique, naturally occurring e that contains no Phe. CMP is e.g. formed during -making when chymosin specifically cleaves κ-casein between the 105 to 106 amino acid residues. Para-κ-casein (residues 1 to 105) coagulates, forming cheese curd, while CMP (residues 106 to 169) s in the whey. CMP is the 3rd most abundant protein in sweet whey, after β-lactoglobulin (BLG) and α-lactalbumin (ALA).
The lack of Phe makes CMP an interesting protein source for persons suffering from phenylketonuria (PKU).
Several attempts to isolate CMP from whey have been described in the prior art.
US 5,278,288 discloses a method for producing CMP, wherein a cheese whey is subjected to cation exchange and the non-bound fraction is subsequently subjected to ultrafiltration at low pH, whereby the ric CMP and other 206729NZ_specification_20150526_PLH impurities are isolated in the ultrafiltration permeate. The pH of the ing permeate is y adjusted to pH 7, which leads to the formation of CMP ers, and the CMP ers are concentrated by ultrafiltration. The Phecontent of the resulting composition is not mentioned in US 5,278,288.
WO 99/18808 discloses another method of recovering CMP. More specifically, WO 99/18808 describes a process where cheese whey is subjected to two ion exchange steps of opposite polarity performed in sequence. The above-mentioned US 5,278,288 is discussed in the background section of WO 99/18808, and here it is ned that the CMP recovery of the method of US 288 is uneconomically low.
WO 98/14071 ses a method of producing CMP-compositions. This method involves subjecting cheese whey to an anion exchange process and subsequently to a second ion exchange process which may be a cation or anion exchange process. The resulting CMP ition is said to have a Phe-content of at most 0.5% (w/w) relative to the total amount of amino acids determined after protein hydrolysis by hydrochloric acid.
SUMMARY OF THE INVENTION Contrary to the general understanding in the art (see e.g. WO 99/18808, page 2), the present inventors have discovered that the ation of ultrafiltration and cation exchange can lead to an economical process of separating CMP from whey- derived feeds. This, however, es that the ultrafiltration step is performed before the cation exchange step, and not as in US 5,278,288 which discloses a cation exchange step followed by an ultrafiltration step.
By using the present invention, CMP may be economically isolated in both very high yield and with a very low content of Phe.
Thus, an aspect of the invention pertains to a method of producing a caseinomacropeptide-containing composition having a low content of phenylalanine, the method comprising the steps of 206729NZ_specification_20150526_PLH a) providing a whey-derived feed comprising caseinomacropeptide (CMP) and at least one additional protein, said whey-derived feed having a pH of at most 4, b) subjecting said whey-derived feed to ultrafiltration (UF) using an ultrafiltration filter allowing the passage of monomeric CMP, thereby ing a UF permeate and UF retentate, which UF permeate is enriched with respect to CMP, c) contacting a first composition derived from said UF permeate with a cation exchange material, and d) collecting the fraction of the first composition which is not bound to the cation exchange material, thereby obtaining the CMP- containing composition.
In the t of the present invention, the term “caseinomacropeptide” or “CMP” pertains to the peptide which may e.g. be released from κ-casein upon exposure to chymosin, e.g. during -making. The term CMP encompasses both glycosylated and non-glycosylated forms of CMP. In the scientific literature CMP is also sometimes referred to as caseinoglycomacropeptide (cGMP) or glycomacropeptide (GMP).
At low pH, CMP exists as single CMP molecules, also ed to a eric CMP”. At higher pH, the single CMP molecules start to aggregate, thus g CMP dimers (a complex of two single CMP molecules) or CMP oligomers (complexes of more than two single CMP molecules).
In the t of the present invention, a composition having a low content of phenylalanine (Phe) ns at most 0.5% (w/w) Phe relative to the total amount of n of the composition. As described herein, even a lower content of Phe may be preferred. The Phe content of a composition is determined according to ISO 13903:2005 (Animal feeding stuffs – ination of amino acids content).
In one aspect, the invention resides in a method of producing a caseinomacropeptide-containing composition having a low content of phenylalanine, the method comprising the steps of 206729NZ_specification_20150526_PLH a) providing a whey-derived feed comprising caseinomacropeptide (CMP) and at least one onal protein, said whey-derived feed having a pH of at most 4, b) subjecting said whey-derived feed to ultrafiltration using an ultrafiltration filter allowing the passage of monomeric CMP, thereby providing a UF permeate and a UF retentate, which UF te is enriched with t to CMP, c) contacting a first composition d from said UF permeate with a cation exchange material, and d) collecting the fraction of the first composition which is not bound to the cation exchange material, thereby obtaining the CMP- containing ition.
Preferably, the whey-derived feed is derived from cheese whey or a concentrate thereof.
Preferably, the whey-derived feed is derived from whey obtained from rennet coagulated casein or caseinate or a concentrate thereof.
Preferably, the whey-derived feed contains a total amount of CMP of at least 1% (w/w) relative to the total amount of protein.
Preferably, the erived feed contains a total amount of CMP in the range of 1-60% (w/w) relative to the total amount of n.
Preferably, the at least one addition protein comprises at least one protein selected from the group consisting of globulin G, immunoglobulin M, bovine serum albumin (BSA), beta-lactoglobulin, alpha-lactalbumin, beta casein, casein derived peptides, milk fat globule membrane (MFGM) proteins, and a combination thereof.
Preferably, the at least one on protein comprises at least two proteins selected from the group consisting of immunoglobulin G, immunoglobulin M, bovine serum albumin (BSA), beta-lactoglobulin, alpha-lactalbumin, beta casein, casein derived peptides, milk fat globule membrane (MFGM) proteins, and a combination thereof. 206729NZ_specification_20150526_PLH Preferably, the whey-derived feed contains a total amount of casein of at most 3% (w/w) relative to the total amount of protein.
Preferably, the whey-derived feed contains a total amount of protein of at least 0.2% (w/w) relative to the weight of the whey-derived feed.
Preferably, the whey-derived feed contains a total amount of protein in the range of 0.2-20% (w/w) relative to the weight of the whey-derived feed.
Preferably, the whey-derived feed has a pH in the range pH 1-4.
Preferably, the iltration filter has a l molecular weight f in the range of 5-300 kDa.
Preferably, the UF permeate ns a total amount of CMP of at least 55% (w/w) relative to the total amount of protein.
Preferably, the UF permeate has an absorbance at 500 nm of at most 0.1 AU.
Preferably, composition contains a total amount of CMP of at least 55% (w/w) relative to the total amount of n.
Preferably, the first composition contains a total amount of CMP in the range of 55-95% (w/w) relative to the total amount of protein.
Preferably, the first composition contains a total amount of casein of at most 0.5% (w/w) relative to the weight of the first ition.
Preferably, the first composition contains a total amount of protein of at least 0.1% (w/w).
Preferably, the first composition contains a total amount of protein in the range of 0.1-20% (w/w).
Preferably, the first composition has a pH in the range of pH 2-5. 206729NZ_specification_20150526_PLH ably, the first composition has a conductivity in the range of 1-8 mS/cm.
Preferably, the cation exchange material is packed in a column when ted with the first composition.
Preferably, the cation exchange material is suspended in the first composition as free flowing particles when contacted with the first composition.
Preferably, the method furthermore comprises concentrating the collected fraction.
Preferably, the method furthermore comprises spray-drying the collected fraction BRIEF DESCRIPTION OF THE FIGURES Fig. 1 is a schematic illustration of an embodiment of the invention where the UF permeate (3) is used as the first composition.
Fig. 2 is a schematic illustration of an embodiment of the invention where the UF permeate (3) is used as the first ition, and wherein the UF retentate (2) is diluted with water (5) and recycled as feed (5) to the ultrafiltration system.
Fig. 3 is a schematic illustration of an embodiment of the invention where three UF units are arranged in sequence, ing first the whey-derived feed (1), then the UF retentate (2) from the first UF unit diluted with water (5), and finally, the UF retentate (2’) from the second UF unit also d with water (5). The UF permeates of the three UF units (3, 3’, and 3’’) are combined and used as the first composition.
DETAILED DESCRIPTION OF THE INVENTION An aspect of the invention pertains to a method of producing a caseinomacropeptide-containing composition having a low content of phenylalanine, the method sing the steps of 206729NZ_specification_20150526_PLH a) providing a whey-derived feed sing omacropeptide (CMP) and at least one onal protein, said whey-derived feed having a pH of at most 4, b) subjecting said whey-derived feed to ultrafiltration using an iltration filter which allows for the passage of monomeric CMP, thereby providing a UF permeate and a UF retentate, which retentate is enriched with respect to CMP, c) contacting a first composition derived from said UF permeate with a cation exchange material, and d) collecting the fraction of the first composition which is not bound to the cation exchange material, y obtaining the CMP- containing composition.
The whey-derived feed is the liquid feed which is to be subjected to ultrafiltration.
The whey-derived feed may for example be one of the process streams which are typically obtained during processing of whey.
In the context of the present invention, the term “whey” pertains to the liquid fraction which is obtained when casein is coagulated by enzymatic cleavage of casein, and particularly kappa-casein, as it e.g. occurs during rennet-based cheese production.
In a whey-derived feed at least 50% (w/w) of the total n originates from whey. In some preferred embodiments of the invention at least 90% (w/w), and preferably substantially all, of the total protein of the whey-derived feed originates from whey.
The whey is preferably whey of mammalian milk, such as e.g. milk from human, cow, sheep, goat, o, camel, llama, horse and/or deer. In some preferred embodiments of the invention the whey-derived feed is derived from bovine milk.
In some preferred embodiments of the invention the whey-derived feed is derived from cheese whey or a concentrate thereof. The erived feed may for e consist of cheese whey or a protein concentrate thereof. 206729NZ_specification_20150526_PLH In the context of the present ion, the term “protein concentrate” of a liquid pertains to a liquid composition or powdered composition containing substantially all of the proteins of the original liquid but less water and optionally also less salt, carbohydrate, and other small molecules. Protein concentrates may e.g. be prepared by evaporation or by ultrafiltration using a low-molecular cut-off membrane.
In some embodiments of the invention, the whey-derived feed is derived from a beta-lactoglobulin-reduced feed or a protein concentrate f.
In other preferred embodiments of the invention the whey-derived feed is derived from whey obtained from rennet-coagulated casein or caseinate or a concentrate thereof. The whey-derived feed may for example t of whey from rennetcoagulated casein or caseinate or a concentrate thereof. Such whey is for e ed during cheese production based on micellar casein isolate instead of milk.
The CMP content of the whey-derived feed may vary and depends on which specific whey-derived feed is used.
In some red embodiments of the invention the whey-derived feed contains an amount of CMP of at least 1% (w/w) ve to the total amount of protein.
For example, the whey-derived feed may contain an amount of CMP of at least % (w/w) relative to the total amount of n. Preferably, the whey-derived feed contains an amount of CMP of at least 10% (w/w) relative to the total amount of protein. The whey-derived feed may e.g. contain an amount of CMP of at least 15% (w/w) relative to the total amount of protein.
The whey-derived feed may for example contain an amount of CMP in the range of 1-60% (w/w) relative to the total amount of protein. For example, the wheyderived feed may n an amount of CMP in the range of 5-50% (w/w) relative to the total amount of protein. Preferably, the whey-derived feed ns an amount of CMP in the range of 10-40% (w/w) relative to the total amount of protein. The whey-derived feed may e.g. contain an amount of CMP in the range of 15-30% (w/w) relative to the total amount of protein. 206729NZ_specification_20150526_PLH The amount of CMP and the amount of total protein of a composition, e.g. a wheyderived feed or a related product, is ably determined as described in Thomä et al (Thomä, C., , I. and Kulozik, U. (2006). Precipitation behaviour of caseinomacropeptides and their simultaneous determination with whey proteins by RP-HPLC. International Dairy Journal, 16, 285-293).
As said, the whey-derived feed contains at least one additional protein, and typically at least l additional proteins. The additional proteins normally comprise proteins which inherently are t in whey.
In some preferred embodiments of the invention the at least one additional protein comprises at least one protein selected from the group consisting of immunoglobulin G, immunoglobulin M, bovine serum albumin (BSA), betalactoglobulin , alpha-lactalbumin, beta casein, -derived peptides, milk fat globule membrane (MFGM) proteins, and a combination thereof.
It should be noted that in the context of the present invention, the term “caseinderived peptides” does not encompass CMP even though CMP is also derived from casein.
For example, the at least one additional protein may comprise at least two proteins selected from the group consisting of immunoglobulin G, immunoglobulin M, bovine serum albumin (BSA), beta-lactoglobulin, lactalbumin, beta casein, casein-derived peptides, milk fat globule membrane (MFGM) proteins, and a combination thereof.
The whey-derived feed may further contain other components which are normally found in whey, such as salts, fat, lactose and other carbohydrates.
Generally, it is preferred that the whey-derived feed only contains small amounts of , and preferably substantially no casein at all.
In some embodiments of the invention the whey-derived feed contains a total amount of casein of at most 3% (w/w) relative to the total amount of protein.
For example, the erived feed may n an amount of casein of at most 1% (w/w) relative to the total amount of protein. Preferably, the erived 206729NZ_specification_20150526_PLH feed contains an amount of casein of at most 0.1% (w/w) relative to the total amount of n. The whey-derived feed may e.g. n an amount of casein of at most 0.01% (w/w) relative to the total amount of protein.
In some preferred embodiments of the invention the whey-derived feed contains a total amount of protein of at least 0.2% (w/w) relative to the weight of the wheyderived feed. For example, the whey-derived feed may contain a total amount of protein of at least 0.8% (w/w) relative to the weight of the whey-derived feed.
Preferably, the whey-derived feed contains a total amount of protein of at least 2% (w/w) ve to the weight of the whey-derived feed. The whey-derived feed may for example contain a total amount of protein of at least 5% (w/w) relative to the weight of the whey-derived feed.
In some embodiments of the ion the whey-derived feed contains a total amount of protein in the range of % (w/w) relative to the weight of the whey-derived feed. For example, the whey-derived feed may contain a total amount of protein in the range of 0.8-15% (w/w) relative to the weight of the whey-derived feed. Preferably, the whey-derived feed contains a total amount of protein in the range of 2-14% (w/w) relative to the weight of the whey-derived feed. The erived feed may for example contain a total amount of protein in the range of 4-10% (w/w) relative to the weight of the erived feed, such as e.g. in the range of 4-8% (w/w).
It is preferred that the whey-derived feed has a pH which favours the dissociation of oligomeric CMP complexes into monomeric CMP. The whey-derived feed may for example have a pH in the range pH 1-4.
In some embodiments of the invention, the whey-derived feed has a pH in the range of 1.5-3.8. For example, the whey-derived feed may have a pH in the range of 2.0-3.6. The whey-derived feed may e.g. have a pH in the range of 2.5-3.5, such as e.g. in the range of 2.8-3.2.
Unless it is stated otherwise, the pH values mentioned herein are measured at 12 degrees C. 206729NZ_specification_20150526_PLH As said, step b) involves subjecting the whey-derived feed to ultrafiltration using an ultrafiltration filter allowing for the passage of monomeric CMP, thereby providing a UF permeate enriched with t to CMP, and a UF ate.
The UF permeate is enriched with respect to CMP in the sense that the weight percentage of CMP ve to the total amount of protein in the UF permeate is higher than that of the whey-derived feed. It may happen that the absolute concentration of CMP in the UF te is lower than the absolute concentration of CMP in the erived feed, but this is not a problem as long as the ultrafiltration filter retains a larger percentage of the other proteins than it does of the CMP.
Examples of implementation of the ultrafiltration process may for example be found in the European patent EP 1 037 537 B1, which is incorporated herein by reference for all purposes.
Step b) may furthermore involve so called diafiltration of the initial UF retentate, to wash out more of the CMP that remains in the retentate. The diafiltration involves diluting the initial UF retentate with a liquid that contains substantially no protein. Useful examples of such a liquid is e.g. water, nanofiltration permeate of whey or milk, or CMP-free UF permeate of whey or milk. Alternatively, the liquid used for dilution may be a reverse osmosis permeate. Reverse osmosis permeates may e.g. be obtained from reverse osmosis of milk, whey, milk UF permeates, or whey UF permeates, and primarily comprises water and small monovalent ions.
The diluted liquid is then ted to ultrafiltration under the same or similar conditions as ed for the initial UF step using the same or a similar UF filter.
If ary, the pH of the diluted retentate should be adjusted to a pH of at most pH 4. The first UF-diafiltration step results in the formation of a first UF- diafiltration te and a first UF-diafiltration retentate.
This process may be repeated one or more times, each time diluting the previous retentate, making a pH-adjustment if necessary, and then subjecting the new feed to ultrafiltration, which results in the formation of further CMP enriched UF- tration permeates and r CMP-reduced UF-diafiltration retentates. 206729NZ_specification_20150526_PLH The first and further filtration permeate are preferably ed with the initial UF permeate to form part of the first composition.
The ultrafiltration filter is the component which is capable of retaining larger molecules on the feed side of the filter and allow for the passage of smaller molecules. The ultrafiltration filter may for example be a thin membrane ning pores having a specific pore size distribution.
The ultrafiltration filter is preferably chosen so that it, during operation, is able to allow for the passage of monomeric CMP through the filter, and so that it is capable of retaining beta-lactoglobulin and preferably also similar whey proteins.
As will be known to the person skilled in the art, the separation characteristics of an ultrafiltration filter depend both on its physical and chemical structure, the characteristics of the feed material, and the process parameters by which the ultrafiltration is performed.
In some preferred embodiments of the invention the ultrafiltration filter has a nominal molecular weight cut-off in the range of 5-300 kDa. For example, the ultrafiltration filter may have a l molecular weight cut-off in the range of 10-150 kDa. Preferably, the ultrafiltration filter may have a nominal molecular weight cut-off in the range of 20-100 kDa. The ultrafiltration filter may e.g. have a l molecular weight cut-off in the range of 30-80 kDa, such as e.g. in the range of 35-60 kDa.
For example, the ultrafiltration filter may have a nominal molecular weight cut-off in the range of 5-100 kDa. Preferably, the ultrafiltration filter may have a nominal molecular weight cut-off in the range of 10-70 kDa. The ultrafiltration filter may e.g. have a nominal molecular weight cut-off in the range of 15-50 kDa, such as e.g. in the range of 20-40 kDa. Alternatively, the iltration filter may have a l molecular weight cut-off in the range of 10-50 kDa.
The nominal lar weight cut-off of an iltration filter is typically provided by the filter manufacturer. The “nominal molecular weight cut-off” is d as the lowest molecular weight solute (in Daltons) in which 90% of the solute is retained by the filter. The ”nominal molecular weight cut-off” is determined according to ASTM standard E 1343–90. 206729NZ_specification_20150526_PLH The ultrafiltration may e.g. be performed using an ultrafiltration system including a filter arranged for cross flow filtration. Non-limiting examples of useful filter arrangements are -wound ultrafiltration systems, hollow fiber membrane s, and tubular membrane systems.
In some preferred embodiments the ultrafiltration filter is an ultrafiltration membrane, and preferably a polymeric membrane. Alternatively, the ne may be a metal membrane or c membrane.
More examples on useful ultrafiltration filters may be found in “Membrane filtration and related molecular separation technologies”, APV Systems, Nielsen W.K. (Ed.), Silkeborg kkeri A/S (2003), ISBN 6757-9788788016758 .
The ature of the whey-derived feed during the ultrafiltration may vary within a broad range, but typically it is preferred that the temperature is within the range of 5-60 degrees C. For e, the temperature of the whey-derived feed during the ultrafiltration may be in the range of 6- 40 degrees C, preferably in the range of 7-30 degrees C, an even more preferred in the range of 8-20 degrees C.
It is presently preferred to keep the temperature of the whey-derived feed in the lower end of the mentioned intervals. Thus, in some preferred embodiments of the invention the temperature of the whey-derived feed during the ultrafiltration is in the range of 5- 20 degrees C, preferably in the range of 7- 16 degrees C, an even more preferred in the range of 8-12.
The pressure used during the ultrafiltration may vary depending on the specific type and design of the UF filter which is used. Typically, a transfilter pressure of 0.2-10 bar is used. The transfilter pressure may for example be in the range of 1- 8 bar. Alternatively, the transfilter pressure may for example be in the range of 2- 6 bar. For e, the transfilter pressure pressure may be in the range of 3-5 bar, such as e.g. about 4 bar.
More details regarding the cal implementation and operation of ultrafiltration can be found in the book “Membrane filtration and related molecular separation technologies”, APV Systems, Nielsen W.K. (Ed.), Silkeborg Bogtrykkeri A/S (2003), ISBN 8788016757-9788788016758 . 206729NZ_specification_20150526_PLH In some preferred embodiments of the invention the UF permeate contains a total amount of CMP of at least 55% (w/w) relative to the total amount of protein. For example, the UF permeate may contain a total amount of CMP of at least 60% (w/w) ve to the total amount of protein. The UF permeate may e.g. contain a total amount of CMP of at least 65% (w/w) relative to the total amount of protein.
The UF permeate preferably has a low content of protein aggregates. Protein ates have a higher molecular weight and thus a lower diffusion coefficient than single protein molecules, and are therefore difficult to remove in the subsequent cation exchange step which is used to bind non-CMP protein.
In the t of the present invention, the term “protein ates” s to particles of aggregated protein molecules, which particles have a typical e hydrodynamic diameter of at least 10 nm.
The content of protein aggregates in the UF permeate may be quantified by measuring the level of scattering of the protein aggregates cause in light having a wavelength of 500 nm. The level of scattering is determined using a normal absorbance measurement setup including a standard 1 cm cuvette.
In some preferred embodiments of the invention the UF permeate has an absorbance at 500 nm of at most 0.1 AU (1 cm path length). For example, the UF permeate may have an ance at 500 nm of at most 0.05 AU. Preferably, the UF permeate has an absorbance at 500 nm of at most 0.01 AU. Even more preferably, the UF permeate has an absorbance at 500 nm of at most 0.001 AU.
Ideally, the UF te has no detectable ance at 500 nm at all.
In some preferred embodiments of the invention the UF permeate contains at most 1% (w/w) protein aggregates relative to the total amount of protein in the UF permeate. For example, the UF permeate may contain at most 0.1% (w/w) n aggregates relative to the total amount of protein. Preferably, the UF permeate contains at most 0.01% (w/w) protein aggregates relative to the total amount of protein. Even more preferably, the UF permeate contains at most 0.001% (w/w) protein aggregates ve to the total amount of protein of the UF permeate. 206729NZ_specification_20150526_PLH As said, step c) involves contacting a first composition derived from said UF permeate with a cation exchange material.
In the context of the present invention the term “first composition” relates to the CMP-containing feed that is ted to the cation exchange during step c). The first composition is preferably a liquid aqueous ition. The first composition is derived from the UF permeate in the sense that at least 50% (w/w) of the CMP of the first composition ates from the UF permeate. If step b) furthermore involves UF diafiltration of the initial UF ate, the first composition is derived from the UF permeate in the sense that at least 50% (w/w) of the CMP of the first composition ates from the initial UF permeate and one or more subsequent UF-diafiltration tes.
For example, at least 75% (w/w) of the CMP of the first composition may originate from the UF te and any additional UF-diafiltration permeates. ably, at least 90% (w/w) of the CMP of the first composition originates from the UF permeate and any additional UF-diafiltration permeates. Even more ably, at least 90% (w/w) of the CMP of the first composition originates from the UF permeate and any additional UF-diafiltration permeates, such as e.g. all the CMP.
In some preferred embodiments of the invention the first composition is the UF permeate.
However, in other embodiments of the invention, the UF permeate may be subjected to additional process steps which leads to the formation of the first composition. Such additional process steps may e.g. involve temperature adjustments, concentration, pH adjustments, and/or further fractionation.
In some embodiments of the ion the provision of the first composition involves pH adjusting and concentrating the UF permeate and any additional UF- diafiltration permeates.
In other embodiments of the invention the provision of the first composition involves concentrating the UF permeate, e.g. mixed with any additional UF- 206729NZ_specification_20150526_PLH diafiltration permeates, and ing the combined permeates with respect to pH, and tivity.
In some red ments of the invention the first composition contains a total amount of CMP of at least 55% (w/w) relative to the total amount of protein.
For example, the first composition may contain a total amount of CMP of at least 60% (w/w) relative to the total amount of protein. The first composition may e.g. contain a total amount of CMP of at least 65% (w/w) relative to the total amount of protein.
The first composition may for example contain a total amount of CMP in the range of 55-95% (w/w) relative to the total amount of protein. For example, the first composition may contain a total amount of CMP in the range of 60-90% (w/w) relative to the total amount of protein. The first composition may e.g. contain a total amount of CMP in the range of 65-80% (w/w) relative to the total amount of As said, the first composition contains at least one additional protein, and lly at least several additional proteins. The additional proteins normally comprise proteins which inherently are present in whey.
In some preferred embodiments of the invention the at least one on protein comprises at least one protein selected from the group consisting of globulin G, immunoglobulin M, bovine serum albumin (BSA), beta- lactoglobulin, alpha-lactalbumin, beta casein, casein derived peptides, milk fat globule membrane (MFGM) proteins, and a combination thereof.
For example, the at least one addition protein may comprise at least two proteins selected from the group consisting of immunoglobulin G, immunoglobulin M, bovine serum n (BSA), beta-lactoglobulin, alpha-lactalbumin, beta casein, casein derived peptides, milk fat globule membrane (MFGM) proteins, and a combination thereof.
In some embodiments of the invention, at least 50% (w/w) of the total amount of the additional proteins of the first composition originates from the UF permeate and any additional UF-diafiltration permeates. For example, at least 75% (w/w) of the additional proteins of the first composition may originate from the UF 206729NZ_specification_20150526_PLH permeate and any additional UF-diafiltration permeates. Preferably, at least 90% (w/w) of the additional proteins of the first composition originates from the UF permeate and any additional filtration permeates. Even more ably, at least 90% (w/w) of the additional proteins of the first composition ates from the UF permeate and any additional UF-diafiltration permeates, such as e.g. all the additional proteins.
In some preferred embodiments of the invention the first composition contains a total amount of additional proteins of at most 45% (w/w) relative to the total amount of protein. For example, the first composition may contain a total amount of additional proteins of at most 40% (w/w) relative to the total amount of protein. The first composition may e.g. contain a total amount of additional proteins of at most 35% (w/w) relative to the total amount of protein.
The first composition may for example contain a total amount of additional proteins in the range of 5-45% (w/w) relative to the total amount of protein. For example, the first composition may n a total amount of additional proteins in the range of 10-40% (w/w) ve to the total amount of protein. The first composition may e.g. contain a total amount of additional proteins in the range of 20-35% (w/w) relative to the total amount of protein.
The first ition may further contain other components which are normally found in whey, such as salts, fat, lactose and other carbohydrates.
Generally, it is preferred that the first composition only contains small amounts of casein, and preferably substantially no casein at all.
In some embodiments of the invention the first composition contains a total amount of casein of at most 0.5% (w/w) relative to the total amount of protein.
For example, the first ition may contain an amount of casein of at most 0.1% (w/w) ve to the total amount of n. Preferably, the first composition contains an amount of casein of at most 0.01% (w/w) relative to the total amount of protein. The first composition may e.g. contain an amount of casein of at most 0.001% (w/w) relative to the total amount of protein. 206729NZ_specification_20150526_PLH In some preferred embodiments of the invention the first composition contains a total amount of protein of at least 0.1% (w/w) relative to the weight of the first composition. For example, the first composition may contain a total amount of protein of at least 0.2% (w/w) relative to the weight of the first composition. ably, the first ition contains a total amount of protein of at least 0.5% (w/w) relative to the weight of the first composition. The first ition may for example contain a total amount of protein of at least 1% (w/w) ve to the weight of the first ition.
In some embodiments of the invention the first composition contains a total amount of protein in the range of 0.1-20% (w/w) relative to the weight of the first composition. For example, the first composition may contain a total amount of protein in the range of 0.2-15% (w/w) relative to the weight of the first composition. Preferably, the first composition contains a total amount of protein in the range of 0.5-10% (w/w) relative to the weight of the first composition. The first composition may for example contain a total amount of protein in the range of 1-5% (w/w) relative to the weight of the first composition, such as e.g. in the range of 1-2% (w/w).
Similar to the UF permeate, the first composition preferably has a low content of protein aggregates.
In some preferred embodiments of the invention the first composition has an absorbance at 500 nm of at most 0.1 AU (1 cm path length). For example, the first composition may have an absorbance at 500 nm of at most 0.05 AU. ably, the first composition has an absorbance at 500 nm of at most 0.01 AU.
Even more preferably, the first ition has an absorbance at 500 nm of at most 0.001 AU.
Ideally, the first composition has no detectable absorbance at 500 nm at all.
In some preferred ments of the ion the first composition contains at most 1% (w/w) protein aggregates relative to the total amount of protein in the first composition. For example, the first composition may contain at most 0.1% (w/w) protein aggregates relative to the total amount of protein. Preferably, the first composition contains at most 0.01% (w/w) protein aggregates relative to the total amount of n. Even more preferably, the first composition contains at 206729NZ_specification_20150526_PLH most 0.001% (w/w) protein aggregates relative to the total amount of protein of the first ition.
The first composition lly has a pH in the range pH 2-5.
In some embodiments of the invention, the first composition has a pH in the range of 2.3-4.6. For example, the first composition may have a pH in the range of 2.6-4.2. The first composition may e.g. have a pH in the range of 2.8-4.0, such as e.g. in the range of 3.0-3.7.
The first composition may e.g. have a pH in the range of 2.5-4.8. For example, the first composition may have a pH in the range of 3.0-4.6. The first composition may e.g. have a pH in the range of 3.4-4.4, such as e.g. in the range of 3.6-4.2.
In some preferred ments of the invention the first composition has a conductivity in the range of 1-8 mS/cm at 12 degrees C.
The “conductivity” (sometimes referred to as the “specific tance”) of an aqueous solution is a measure of the ability of the solution to conduct electricity.
The conductivity may e.g. be determined by measuring the AC resistance of the solution between two electrodes and the result is typically given in the unit milliSiemens per cm (mS/cm). The conductivity may for example be measured according to the EPA (the US Environmental Protection Agency) Method No. 120.1.
For example, the tivity of the first ition may be in the range of 1.5- 7 mS/cm at 12 degrees C. In some red embodiments of the invention it may be even more preferable that the conductivity of the first composition is in the range of 2-5 mS/cm at 12 degrees C.
The first composition may e.g. have a conductivity in the range of 0.5-5 mS/cm at 12 degrees C. For example, the first composition may e.g. have a conductivity in the range of 0.6-4 mS/cm at 12 degrees C. Alternatively, the first composition may e.g. have a conductivity in the range of 0.8-2 mS/cm at 12 degrees C. 206729NZ_specification_20150526_PLH In some preferred embodiments of the invention the first composition has a conductivity in the range of 1-8 mS/cm at 12 degrees C and a pH in the range of pH 2-5 at 12 degrees C.
In other preferred ments of the invention the first composition has a conductivity in the range of 1.5-6 mS/cm at 12 degrees C and a pH in the range of pH 9 at 12 degrees C.
In further preferred embodiments of the invention the first composition has a conductivity in the range of 2-5 mS/cm at 12 degrees C and a pH in the range of pH 3.0-3.8 at 12 degrees C.
For example, the first composition may have a conductivity in the range of 0.5-5 mS/cm at 12 degrees C and a pH in the range of pH 3.0-4.8 at 12 degrees C. atively, the first composition may have a tivity in the range of 0.7-3 mS/cm at 12 s C and a pH in the range of pH 3.5-4.5 at 12 degrees C.
In some embodiments of the invention the cation exchange material is packed in a column when contacted with the first composition.
The cation exchange material may for example be suspended in the first composition as free g particles when contacted with the first composition.
In some embodiments of the invention the cation exchange material comprises a solid phase and one or more anionic groups, which are capable of binding cations.
Preferably, at least some of the anionic groups are attached to the solid phase.
In some embodiments of the invention the solid phase of the cation exchange material ses one or more components selected from the group consisting of a plurality of particles, a filter, and a ne.
The solid phase may for example comprise, or even consist essentially of polysaccharide. Cross-linked polysaccharides are particularly preferred. Examples of useful polysaccharides are ose, agarose, and/or dextran. 206729NZ_specification_20150526_PLH Alternatively, the solid phase may comprise, or even t essentially of, a noncarbohydrate polymer. Examples of useful rbohydrate polymers are methacrylate , polystyrene, and/or styrene-divinylbenzene.
In some preferred embodiments of the invention the anionic groups may e.g. comprise, or even consist of, strong cation ge groups such as e.g. sulfonic acid groups. Alternatively, or additionally, the anionic groups may e.g. comprise, or even consist of, weak cation exchange groups such as e.g. carboxylic acid groups.
The optimal protein load per cycle depends on the design of the cation exchange chromatography process and the characteristics of the cation exchange material.
The process conditions during the cation exchange tography, including re, etc., depend on the actual process implementation, the equipment used and the cation exchange material used.
The temperature of the first composition during step c) is typically sufficiently low to minimize microbial growth and to avoid heat damaging the protein and the cation exchange material, but sufficiently high to provide an acceptable viscosity of the first composition.
In some embodiments of the invention the temperature of the first composition during step c) is in the range of 2-40 degrees C. Preferably, the temperature of the first composition during step c) is in the range of 4-20 degrees C, and even more preferably in the range of 6-15 degrees C.
More details regarding cation exchange chromatography and its industrial implementation can be found in Scopes , which is incorporated herein by reference for all purposes.
Step d) involves collecting the fraction of the first composition which is not bound to the cation exchange material, thereby obtaining the CMP-containing ition.
The ted fraction may be used as the CMP-containing ition as such, or alternatively, it may be subjected to additional s steps, e.g. demineralising 206729NZ_specification_20150526_PLH and concentrating the composition, and subsequently transforming it into a powder.
Thus, in some preferred embodiments of the invention, the collected fraction is furthermore subjected to one or more of the process ) selected from the group consisting of heat treatment, concentration, demineralisation, evaporation of solvent, spray-drying, and substitution of n-bound cations.
For example, the collected fraction may be subjected to a concentration step.
Alternatively, or onally, the ted fraction may be subjected to ralisation, e.g. by diafiltration using an ultrafiltration filter that retains monomeric CMP.
The pH of the collected fraction may be ed to a pH above pH 4, e.g. a pH of at least pH 5, prior to concentration or diafiltration. The elevated pH results in the association of monomeric CMP into oligomers, which allows for concentration and/or diafiltration using membranes having a larger pore size.
Alternatively, or additionally, the collected fraction may be subjected to an evaporation step.
Alternatively, or additionally, the collected fraction may be subjected to a spraydrying step.
In some preferred embodiments of the invention the collected fraction is subjected to the following steps: i) concentrating, e.g. by ultrafiltration, nanofiltration, or reverse osmosis, ii) tration, e.g. against water, iii) optionally, another concentration step, e.g. by evaporation, iv) pasteurisation, and v) spray-drying to t the pasteurised composition into a powder.
The present method may both be implemented as a batch process or a semibatch-process.
The CMP-containing composition of the t invention has both a very high CMP purity of and a very low content of Phe. 206729NZ_specification_20150526_PLH In preferred embodiments of the invention the method is for producing CMP- containing compositions having a CMP purity of at least 92% (w/w) ve to the total amount of protein of the composition. For e, the method may be for producing CMP-containing compositions having a CMP purity of at least 95% (w/w) relative to the total amount of protein of the composition. ably, the method is for producing CMP-containing compositions having a CMP purity of at least 97% (w/w) relative to the total amount of n of the composition, such as e.g. at least 98% (w/w) or even about 100% (w/w).
An exemplary embodiment of the method of the invention is schematically illustrated in Fig. 1. The whey-derived feed (1) is led to the UF unit and thus subjected to ultrafiltration. The UF step leads to the formation of an UF retentate (2), i.e. the fraction which is retained by the UF filter, and an UF permeate, which is the fraction that has permeated through the UF filter. In this embodiment the UF permeate (3) is used as the first composition which is subjected to cation exchange chromatography. Non-CMP n impurities of the first composition bind to the cation exchange material (not ed) and the purified CMP- containing composition (4) is collected.
Another exemplary ment of the method of the invention is schematically depicted in Fig. 2. Similar to the s of Fig.1, the whey-derived feed is subjected to ultrafiltration. The resulting CMP-enriched UF permeate (3) is used as the first composition and subjected to cation ge chromatography. The protein fraction which does not bind to the cation exchange material is collected as the CMP-containing composition. However, in the method of Fig. 2 the UF retentate is furthermore diluted with water (5) and recycled as feed to the UF process, thereby washing out a larger part of the CMP of the original rived feed and recovering this in the UF permeate.
Yet another exemplary embodiment of the invention is illustrated schematically in Fig. 3. Here, a series of three ultrafiltration units is used in step b). The wheyderived feed (1) is fed to the first UF unit, resulting in a first UF retentate (2) and a first UF permeate (3). The first UF retentate (2) is mixed with water (5) and fed to the second UF unit, resulting in a second UF retentate (2’) and a second UF permeate (3’). The second UF retentate (2’) is mixed with water (5) and fed to the third UF unit, resulting in a third UF retentate (2’’) and a third UF permeate (3’’). 206729NZ_specification_20150526_PLH The first second, and third permeate (3, 3’, and 3’’) are combined and used as the first ition, which is subjected to cation exchange chromatography.
Another aspect of the ion pertains to a CMP-containing composition obtainable by the method bed wherein.
The CMP-containing composition preferably contains at most 0.5% (w/w) phenylalanine relative to the total amount of protein. For example, the CMP- containing composition may contain at most 0.4% (w/w) phenylalanine relative to the total amount of protein. Preferably, the ntaining composition preferably contains at most 0.3% (w/w) phenylalanine ve to the total amount of protein. Even more preferably, the CMP-containing ition preferably contains at most 0.2% (w/w) phenylalanine relative to the total amount of protein, such as at most 0.1% (w/w) phenylalanine relative to the total amount of protein.
In preferred embodiments of the invention the CMP-containing compositions has a CMP purity of at least 92% (w/w) relative to the total amount of protein of the composition. For example, the CMP-containing itions may have a CMP purity of at least 95% (w/w) ve to the total amount of n of the composition. Preferably, the CMP-containing compositions has a CMP purity of at least 97% (w/w) relative to the total amount of protein of the composition, such as e.g. at least 98% (w/w) or even about 100% (w/w).
The present invention has been described above with reference to specific embodiments. However, other embodiments than the above described are equally possible within the scope of the invention. The different features and steps of various embodiments and aspects of the invention may be combined in other ways than those described herein unless it is stated otherwise.
EXAMPLES Example 1: Process variant of the invention 206729NZ_specification_20150526_PLH Ultrafiltration I - separation: 12000 litres of whey protein concentrate (WPC) ning 30% dry matter and 24% protein was diluted with demineralized cold water to a dry matter content of % and a protein t of 8%. 12 M hydrochloric acid was added until the pH was 2.8. The solution was ed using 6” spiral wound membranes of the type BN6338 from Synder Filtration, Vacaville, California, US, with 31 mil spacer and a nominal cut-off value of 50,000 s. The total membrane area was 3072 m2.
The filtration was d out under the ing conditions: The temperature was maintained at 10 °C and the mean pressure was maintained at 4.5 bar with a feeding pressure of 3.5 bar. The pH was maintained at 2.8 by using 12 M hydrochloric acid, and permeate from Ultrafiltration II (see below) was added with the same flow as permeate was removed. The recirculation flow in the loop was 180 m3/h, and the recirculation over the feeding tank was approximately 10 m3/h.
After a 10 hour filtration the addition of permeate from Ultrafiltration II was d. The mean flux was measured as 8 L/m2h.
Ultrafiltration II – diafiltration of the retentate and tration of the permeate: The permeate from Ultrafiltration I was collected in a feeding tank to Ultrafiltration II and continuously the pH was adjusted to 6.0 by using 6% sodium hydroxide.
Simultaneously with Ultrafiltration I, Ultrafiltration II was carried out using 6” spiral wound membranes of the type HFK-328 6338 from Koch Membrane Systems, Wilmington, Massachusetts, US, with 31 mil spacer and a nominal cutoff value of 5,000 s. The total membrane area was 2304 m2. The filtration was carried out under the following conditions: The temperature was maintained at 10 °C and the mean pressure was maintained at 1.0 to 5.0 bar in order to supply permeate to Ultrafiltration I with the same flow as permeate was removed from Ultrafiltration I. After a 10 hour filtration, i.e. after the stop of Ultrafiltration I, the retentate was collected. The retentate was subsequently subjected to diafiltration in which 70,000 litres of tap water was added with the same flow as te was removed. After the diafiltration, the retentate was concentrated until the protein content in the retentate was 12%. The final volume of the retentate was 3450 litres. The tion conditions were the same as above. The purity of CMP in the retentate was determined as 79% (79 g CMP per 100 g protein) based on HPLC analysis.
Cation exchange chromatography: 206729NZ_specification_20150526_PLH For one day of production, 650 litres of the final retentate from Ultrafiltration II was d with demineralized cold water to a protein content of 1.24% (1.24 g protein per 100 g solution). The pH in the solution was adjusted to 3.50 using 42% w/w citric acid and the conductivity was adjusted to 2.0 mS/cm using a solution of 2 M NaCl and 2 M KCl. 725 litres of the adjusted n on was subjected to cation exchange tography using a column packed with 116 litres of SP Sepharose Big Beads Food Grade from GE care, Uppsala, Sweden.
The following conditions were used for each cycle of cation exchange chromatography: The column was d with 290 litres of demineralized cold water at a flow rate of 1300 L/h. The 725 litres of feed solution (the ed protein solution) from above was pumped through the column at a flow rate of 1050 L/h and the flow through (non-binding material) was collected in a product tank also denoted as CMP solution. The column was flushed with 232 litres and 58 litres respectively of demineralized water at a flow rate of 1050 L/h and 1300 L/h respectively. A simultaneous elution and Cleaning-in-Place step was carried out by pumping 580 litres of 0.5 M sodium ide through the column at a flow rate of 943 L/h. The column was flushed with 290 litres and 580 litres respectively of demineralized water at a flow rate of 943 L/h and 1300 L/h respectively. The time for one cycle of cation exchange chromatography was 2.6 hours. The relative yield of CMP for the cation exchange chromatography step was 92% (92 g CMP in flow through per 100 g CMP in feed).
Eight cycles of cation exchange chromatography was carried out each day followed by standard ultrafiltration (HFK-328 membranes from Koch Membrane Systems, Wilmington, Massachusetts, US) in order to concentrate the CMP solution in the product tank. Before ultrafiltration the pH in the product tank was adjusted to 6.5 by a mixed solution of potassium ide and sodium hydroxide. A total of 32 cycles of cation exchange chromatography was carried out after which the CMP solution was further concentrated by rd ultrafiltration (HFK-328 membranes from Koch Membrane Systems, Wilmington, Massachusetts, US). The concentrated CMP solution was spray dried using a standard spray dryer and 196 kg of powder was obtained. The composition of the powder with the selected parameters is given in Table 1. 206729NZ_specification_20150526_PLH Example 2 - Process variant of the ion Ultrafiltration I and II were carried out in a manner r to that described in Example 1. The CMP purity in the final Ultrafiltration II retentate was determined as 80% (80 g CMP per 100 g protein) based on HPLC analysis.
Cation exchange chromatography was d out in a manner similar to that bed in Example 1, except for the following: the pH of the diluted solution was adjusted to 3.37 and a total of 47 cycles of cation exchange chromatography was carried out. The relative yield of CMP for the cation exchange chromatography step was 90% (90 g CMP in flow through per 100 g CMP in feed).
The concentrated CMP on was spray dried using a standard spray dryer and 357 kg of powder was obtained. The composition of the powder with selected parameters is given in Table 1.
Example 3 - Process variant of the invention Ultrafiltration I and II were carried out in a manner similar to that described in Example 1. The CMP purity in the final Ultrafiltration II retentate was determined as 83% (83 g CMP per 100 g protein) based on HPLC analysis.
Cation exchange chromatography: For one day of production, 450 litres of the final retentate from Ultrafiltration II was diluted with demineralized cold water to a protein content of 0.66% (0.66 g protein per 100 g solution). The pH in the solution was adjusted to 3.25 using % w/w hydrochloric acid and the conductivity was adjusted to 2.0 mS/cm using a solution of 2 M NaCl and 2 M KCl. 1000 litres of the adjusted protein solution was subjected to cation exchange chromatography using a column packed with 80 litres of SP Sepharose Big Beads Food Grade from GE Healthcare, a, Sweden.
The following conditions were used for one cycle of cation exchange chromatography: The column was flushed with 300 litres of demineralized cold water, 300 litres of 0.50% w/w acetic acid and 200 litres of demineralized cold water at a flow rate of 1300 L/h. The 1000 litres of feed solution from above was pumped h the 206729NZ_specification_20150526_PLH column at a flow rate of 1300 L/h and the flow through (non-binding material) was collected in a product tank also denoted as CMP solution.
The column was flushed with 200 litres of demineralized cold water at a flow rate of 1300 L/h. A simultaneous elution and Cleaning-in-Place step was carried out by pumping 400 litres of 1.0 M sodium hydroxide through the column at a flow rate of 700 L/h. The column was flushed with 200 litres and 400 litres respectively of demineralized cold water at a flow rate of 700 L/h and 1300 L/h respectively. The time for one cycle of cation exchange chromatography was 2.7 hours. The ve yield of CMP for the cation exchange chromatography step was 77% (77 g CMP in flow through per 100 g CMP in feed). Eight cycles of cation exchange tography was carried out each day followed by standard iltration (HFK-328 membranes from Koch Membrane Systems, Wilmington, Massachusetts, US) in order to concentrate the CMP solution in the product tank. Before ultrafiltration the pH in the product tank was adjusted to 6.5 using a mixed solution of ium hydroxide and sodium hydroxide. A total of 20 cycles of cation exchange chromatography was carried out after which the CMP solution was further concentrated by standard ultrafiltration (HFK-328 membranes from Koch Membrane Systems, Wilmington, Massachusetts, US). The trated CMP solution was spray dried using a standard spray dryer and 78 kg of powder was obtained. The composition of the powder with selected parameters is given in Table 1.
Example 4 - Process variant of the invention Ultrafiltration I and II were carried out in a manner similar to that bed in Example 1. The CMP purity in the final Ultrafiltration II retentate was determined as 79% (79 g CMP per 100 g n) based on HPLC analysis.
Cation exchange chromatography: For one day of production, 278 litres of the final retentate from iltration II was diluted with demineralized cold water to a protein content of 0.68% (0.68 g protein per 100 g on). The pH in the solution was adjusted to 3.75 using % w/w hydrochloric acid and the conductivity was ed to 4.0 mS/cm using a solution of 5 M NaCl. 1000 litres of the adjusted protein solution was subjected 206729NZ_specification_20150526_PLH to cation exchange chromatography using a column packed with 80 litres of SP Sepharose Big Beads Food Grade from GE Healthcare, Uppsala, Sweden.
The following conditions were used for one cycle of cation exchange chromatography: The column was flushed with 300 litres of 1 M NaCl, 300 litres of demineralized cold water, 300 litres of 0.25% w/w acetic acid and 200 litres of demineralized cold water at a flow rate of 1300 L/h. The 1000 litres of feed solution (the adjusted n solution) from above was pumped through the column at a flow rate of 1300 L/h and the flow through (non-binding material) was collected in a product tank also denoted as CMP solution. The column was flushed with 200 litres of demineralized cold water, 300 litres of 1 M NaCl on) and 200 litres of demineralized cold water at a flow rate of 1300 L/h. A ng-in-Place step was carried out by pumping 400 litres of 1.0 M sodium hydroxide through the column at a flow rate of 700 L/h. The column was flushed with 200 litres and 400 litres respectively of demineralized water at a flow rate of 700 L/h and 1300 L/h respectively. The time for one cycle of cation exchange chromatography was 3.3 hours. The ve yield of CMP for the cation exchange chromatography step was 90% (90 g CMP in flow through per 100 g CMP in feed). Five cycles of cation exchange chromatography was carried out each day followed by standard ultrafiltration 28 membranes from Koch Membrane s, Wilmington, Massachusetts, US) in order to concentrate the CMP solution in the product tank.
Before ultrafiltration the pH in the product tank was adjusted to 6.5 by a mixed solution of potassium hydroxide and sodum hydroxide. A total of 10 cycles of cation exchange chromatography was carried out after which the CMP solution was further concentrated by standard ultrafiltration 28 membranes from Koch Membrane Systems, Wilmington, husetts, US). Approximately half of the concentrated CMP solution was spray dried using a standard spray dryer and 24 kg of powder was ed. The composition of the powder with selected parameters is given in Table 1.
Example 5 - s variant of the invention Ultrafiltration I - separation: 600 litres of Beta-lactoglobulin reduced WPC concentrate containing 23% dry matter, 20% protein and with a CMP purity of approximately 24% (24 g CMP per 206729NZ_specification_20150526_PLH 100 g protein) was diluted with demineralized cold water to a dry matter content of 11% and a protein content of 8.9%. 30% w/w hydrochloric acid was added until the pH was 2.2. The solution was filtered using 6” spiral wound nes of the type BN6338 from Synder Filtration, Vacaville, California, US, with 31 mil spacer and a nominal cut-off value of 50,000 Daltons. The total membrane area was 64 m2. The filtration was carried out under the following conditions: The temperature was maintained at 10 °C and the mean pressure was ined at 2.0 bar (across two filter elements) with a feeding pressure of 3.0 bar. The pH was ined at 2.2 by using 30% w/w hydrochloric acid and permeate from Ultrafiltration II was added with the same flow as permeate was removed. The recirculation flow in the loop was 30 m3/h, and the recirculation over the feeding tank was approximately 5 m3/h. After an 8.5 hour tion the addition of permeate from Ultrafiltration II was d. The mean flux was measured as 22 L/m 2h.
Ultrafiltration II – diafiltration of the retentate and concentration of the permeate: The permeate from Ultrafiltration I was collected in a feeding tank to Ultrafiltration II. Simultaneously with Ultrafiltration I, Ultrafiltration II was carried out using 6“ spiral wound nes of the type VT6338 from Synder Filtration, Vacaville, California, US, with 31 mil spacer and a l cut-off value of 3,000 Daltons.
The total membrane area was 64 m2. The filtration was carried out under the ing conditions: The temperature was maintained at 10 °C and the mean pressure was maintained at 1.0 –1.5 bar (across two filter elements) with a g pressure of 0.5 – 1.0 bar. The pressure conditions were adjusted in order to generate permeate with the same flow as permeate from Ultrafiltration I was removed. After a 8.5 hour filtration, i.e. after the stop of Ultrafiltration I, the retentate was concentrated using the same conditions as above and 600 litres of retentate was obtained. The retentate was subsequently adjusted to pH 6.3 using 4% sodium hydroxide and subjected to tration in which 3,300 litres of tap water was added with the same flow as filtrate was removed. The filtration conditions were the same as above. 820 litres of retentate was obtained with a dry matter content of 3.4% and a protein content of 2.9%. The purity of CMP in the retentate was determined as 72% (72 g CMP per 100 g protein) based on HPLC analysis.
Cation exchange chromatography: 206729NZ_specification_20150526_PLH Cation exchange chromatography was carried out similar to the description given in Example 1, except for the following: The final ate from Ultrafiltration II was diluted with demineralized cold water to a protein content of 1.14% (1.14 g protein per 100 g solution), pH in the diluted solution was adjusted to 3.47, the conductivity was adjusted to 2.3 mS/cm. 805 litres of feed solution was pumped through the column during each cycle and a total of two cycles of cation exchange chromatography was carried out. The relative yield of CMP for the cation exchange chromatography step was 80% (80 g CMP in flow through per 100 g CMP in feed). Approximately half of the concentrated CMP solution was spray dried using a standard spray dryer and 6 kg of powder was obtained. The composition of the powder with selected parameters is given in Table 1.
Table 1 Composition of the ntaining products of Examples 1-5.
Product of: Ex. 1 Ex. 2 Ex. 3 Ex. 4 Ex. 5 Dry matter (% w/w of product) 96.0 95.5 95.8 93.5 95.3 Protein (% of product) 76.8 76.9 77.5 75.5 82.2 n (% of dry matter) 80.0 80.6 80.9 80.7 86.3 CMP purity (% of protein) ~ 98 ~ 98 ~ 98 ~ 98 ~ 98 Phenylalanine (% of protein) 0.15 0.19 0.09 0.23 0.26 Fat (% of product) 0.11 0.23 < 0.1 0.22 < 0.1 Lactose (% of product) < 0.1 < 0.1 < 0.1 < 0.1 < 0.1 Ash (% of product) 7.4 7.3 6.9 6.8 6.5 Example 6 – Comparison with the prior art US 288A discloses a method which combines cation exchange tography and ultrafiltration, in the order stated, for producing CMP. For example in the first cation exchange step, cheese whey is ted with a cation exchange resin and the non-adsorbed material is collected. Subsequently the nonadsorbed material is subject to ultrafiltration at a pH below 4 using a ne 206729NZ_specification_20150526_PLH with a cut-off value of 10,000 to 50,000 Daltons, whereby CMP is obtained in the te. Finally the filtrate is pH ed and standard ultrafiltration is carried out for concentrating the CMP solution before spray drying. Hence the two critical separation steps are cation ge chromatography and ultrafiltration at pH < 4, in the order stated. In the present invention the order of the two separation steps is reversed. Here ultrafiltration at a pH of at most 4 is carried out first (“Ultrafiltration I” in the examples) followed by cation exchange chromatography in which CMP is obtained in the non-adsorbed material (also denoted “flow through” or “non-binding al”). The order of the separation steps in the present invention has several advantages when compared to the order of the separation steps given in US 5,278,288A.
A first advantage of the present invention is that the purity of CMP (% CMP of total protein) in the final product using the process of the present invention is much higher compared to the CMP purity obtained in US 5,278,288A. Purity s from 80% to 88% are given in US 5,278,288A. By the process of the present invention a purity of approximately 98% or above can be achieved. Due to the very high purity in the CMP product obtained by the present invention, the product is suitable as a nutritional ingredient for patients suffering from phenylketonuria, also indicated by the very low levels of phenylalanine present in the t. A CMP purity of 80% to 88%, as in the product obtained by the process from US 288A, correlates with a t of phenylalanine which is too high for phenylketonuria patients.
A second age of the present invention is that it uses less ion exchange material per kg ed CMP than the method of US 5,278,288A or any other method of the prior art which provides a comparable high purity of CMP. Following the t invention, the first ultrafiltration step removes a large proportion of the P whey proteins. Thereby, the weight ratio between non-CMP whey proteins and CMP in the feed solution to the cation ge chromatography step is much lower than in US 5,278,288A, and hence a much lower volume of cation exchange resin per mass unit of CMP is needed to bind of all non-CMP whey proteins.
A third advantage of the present invention is that the overall yield of CMP (% mass of CMP in final product compared to mass of CMP in the starting material) using the process of the present invention is much higher compared to the overall 206729NZ_specification_20150526_PLH yield of CMP ed in US 5,278,288A. Using e 2 in US 5,278,288A and assuming a protein content in the Gouda whey of 6.2 g/L and a CMP content of 18% relative to the total protein content, an l CMP yield of 0.73% can be calculated, based on the obtained 81 mg of CMP in the final product. Using Example 2 for the present invention and assuming a CMP content of 18% relative to the total protein content in the starting material, an overall CMP yield of 50% can be calculated, obtained by combining a yield of 63% from the ultrafiltration step and a yield of 80% covering the cation exchange chromatography step to the final powder product.
A fourth advantage of the present invention is that it increases the number of ion exchange cycles that a batch of ion exchange resin can endure before it is worn out – relative to US 5,278,288A. Ion exchange chromatography is a relatively expensive unit operation and the cost of the ion exchange resin is a significant part of the overall processing costs. Extending the ime of the ion exchange material is therefore an interesting approach to improving the overall processeconomy of the tion of high purity CMP-containing products. 206729NZ_specification_20150526_PLH

Claims (25)

1. A method of ing a caseinomacropeptide-containing ition having a low t of phenylalanine, the method comprising the steps of a) providing a whey-derived feed comprising caseinomacropeptide (CMP) and at least one additional protein, said whey-derived feed having a pH of at most 4, b) subjecting said whey-derived feed to ultrafiltration (UF) using an 10 ultrafiltration filter allowing the passage of monomeric CMP, thereby providing a UF permeate and a UF retentate, which UF permeate is enriched with respect to CMP, c) contacting a first composition derived from said UF permeate with a cation exchange material, and 15 d) collecting the fraction of the first composition which is not bound to the cation exchange material, thereby obtaining the CMP-containing composition.
2. The method according to claim 1, wherein the whey-derived feed is derived from cheese 20 whey or a concentrate thereof.
3. The method according to claim 1 or 2, wherein the whey-derived feed is d from whey obtained from rennet coagulated casein or caseinate or a concentrate thereof. 25
4. The method according to any one of the preceding claims, wherein the whey-derived feed contains a total amount of CMP of at least 1% (w/w) relative to the total amount of protein.
5. The method ing to any one of the preceding claims, wherein the whey-derived feed contains a total amount of CMP in the range of 1-60% (w/w) relative to the total amount of 30 protein.
6. The method ing to any one of the preceding claims, wherein the at least one addition protein comprises at least one protein selected from the group consisting of immunoglobulin G, globulin M, bovine serum albumin (BSA), beta-lactoglobulin, 35 alpha-lactalbumin, beta casein, casein d peptides, milk fat e membrane (MFGM) proteins, and a combination thereof.
7. The method according to any one of the preceding claims, wherein the at least one addition n comprises at least two proteins ed from the group consisting of immunoglobulin G, immunoglobulin M, bovine serum albumin (BSA), beta-lactoglobulin, 5 lactalbumin, beta casein, casein derived peptides, milk fat globule membrane (MFGM) proteins, and a combination thereof.
8. The method according to any one of the preceding claims, wherein the whey-derived feed contains a total amount of casein of at most 3% (w/w) relative to the total amount of n.
9. The method according to any one of the preceding claims, wherein the whey-derived feed contains a total amount of protein of at least 0.2% (w/w) relative to the weight of the wheyderived feed. 15
10. The method according to any one of the preceding claims, n the whey-derived feed contains a total amount of n in the range of 0.2-20% (w/w) relative to the weight of the whey-derived feed.
11. The method according to any one of the preceding claims, wherein the erived feed 20 has a pH in the range pH 1-4.
12. The method according to any one of the preceding claims, wherein the ultrafiltration filter has a nominal molecular weight cut-off in the range of 5-300 kDa. 25
13. The method according to any one of the preceding claims, wherein the UF permeate contains a total amount of CMP of at least 55% (w/w) relative to the total amount of protein.
14. The method according to any one of the preceding claims, n the UF te has an absorbance at 500 nm of at most 0.1 AU. 30
15. The method according to any one of the preceding claims, wherein the first composition contains a total amount of CMP of at least 55% (w/w) relative to the total amount of protein.
16. The method according to any one of the preceding claims, wherein the first composition contains a total amount of CMP in the range of 55-95% (w/w) relative to the total amount of 35 protein.
17. The method according to any one of the preceding claims, wherein the first ition contains a total amount of casein of at most 0.5% (w/w) relative to the weight of the first composition. 5
18. The method according to any one of the preceding claims, wherein the first ition contains a total amount of protein of at least 0.1% (w/w).
19. The method according to any one of the preceding claims, wherein the first composition contains a total amount of n in the range of 0.1-20% (w/w).
20. The method according to any one of the preceding claims, wherein the first ition has a pH in the range of pH 2-5.
21. The method according to any one of the preceding claims, wherein the first composition 15 has a conductivity in the range of 1-8 mS/cm.
22. The method according to any one of the preceding claims, wherein the cation exchange material is packed in a column when contacted with the first composition. 20
23. The method ing to any one of the preceding , wherein the cation exchange material is suspended in the first ition as free flowing particles when contacted with the first composition.
24. The method according to any one of the preceding claims, furthermore comprising 25 concentrating the collected fraction.
25. The method according to any one of the preceding claims, furthermore comprising spraydrying the collected fraction. WO 76252
NZ708500A 2012-11-15 2013-11-15 Method of producing a composition containing caseinomacropeptide NZ708500B2 (en)

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US201261726724P 2012-11-15 2012-11-15
EP12192731.3 2012-11-15
EP12192731 2012-11-15
US61/726,724 2012-11-15
PCT/EP2013/073980 WO2014076252A1 (en) 2012-11-15 2013-11-15 Method of producing a composition containing caseinomacropeptide

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