NZ708500B2 - Method of producing a composition containing caseinomacropeptide - Google Patents
Method of producing a composition containing caseinomacropeptide Download PDFInfo
- Publication number
- NZ708500B2 NZ708500B2 NZ708500A NZ70850013A NZ708500B2 NZ 708500 B2 NZ708500 B2 NZ 708500B2 NZ 708500 A NZ708500 A NZ 708500A NZ 70850013 A NZ70850013 A NZ 70850013A NZ 708500 B2 NZ708500 B2 NZ 708500B2
- Authority
- NZ
- New Zealand
- Prior art keywords
- cmp
- total amount
- protein
- whey
- composition
- Prior art date
Links
- 108010067454 caseinomacropeptide Proteins 0.000 title claims abstract description 201
- 239000000203 mixture Substances 0.000 title claims abstract description 168
- 238000000108 ultra-filtration Methods 0.000 claims abstract description 201
- 239000005862 Whey Substances 0.000 claims abstract description 112
- 238000005341 cation exchange Methods 0.000 claims abstract description 37
- COLNVLDHVKWLRT-QMMMGPOBSA-N L-phenylalanine Chemical compound OC(=O)[C@@H](N)CC1=CC=CC=C1 COLNVLDHVKWLRT-QMMMGPOBSA-N 0.000 claims abstract description 24
- 229960005190 Phenylalanine Drugs 0.000 claims abstract description 14
- 235000018102 proteins Nutrition 0.000 claims description 167
- 102000004169 proteins and genes Human genes 0.000 claims description 167
- 108090000623 proteins and genes Proteins 0.000 claims description 167
- 239000012466 permeate Substances 0.000 claims description 93
- 239000012465 retentate Substances 0.000 claims description 40
- 239000012528 membrane Substances 0.000 claims description 36
- 239000000463 material Substances 0.000 claims description 32
- 239000005018 casein Substances 0.000 claims description 31
- 108010076119 Caseins Proteins 0.000 claims description 30
- 235000021240 caseins Nutrition 0.000 claims description 30
- 239000012141 concentrate Substances 0.000 claims description 16
- 229940098773 Bovine Serum Albumin Drugs 0.000 claims description 15
- 108091003117 Bovine Serum Albumin Proteins 0.000 claims description 15
- 102000000119 Beta-lactoglobulin Human genes 0.000 claims description 12
- 108050008461 Beta-lactoglobulin Proteins 0.000 claims description 12
- 238000002835 absorbance Methods 0.000 claims description 11
- 235000013351 cheese Nutrition 0.000 claims description 11
- 108090000765 processed proteins & peptides Proteins 0.000 claims description 9
- 102000004196 processed proteins & peptides Human genes 0.000 claims description 9
- 108060001965 CSN2 Proteins 0.000 claims description 8
- 102100014432 CSN2 Human genes 0.000 claims description 8
- 235000021247 β-casein Nutrition 0.000 claims description 8
- 102000011632 Caseins Human genes 0.000 claims description 7
- 102000004854 Immunoglobulin M Human genes 0.000 claims description 7
- 108090001096 Immunoglobulin M Proteins 0.000 claims description 7
- 101700017573 LALBA Proteins 0.000 claims description 7
- 102100016653 LALBA Human genes 0.000 claims description 7
- 108010071421 milk fat globule Proteins 0.000 claims description 7
- 235000021241 α-lactalbumin Nutrition 0.000 claims description 7
- 102000004851 Immunoglobulin G Human genes 0.000 claims description 6
- 108090001095 Immunoglobulin G Proteins 0.000 claims description 6
- 229940027941 Immunoglobulin G Drugs 0.000 claims description 6
- 238000007792 addition Methods 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 238000001694 spray drying Methods 0.000 claims description 6
- 229940071162 caseinate Drugs 0.000 claims description 4
- 108010058314 rennet Proteins 0.000 claims description 3
- 229940108461 rennet Drugs 0.000 claims description 3
- 102000004407 Lactalbumin Human genes 0.000 claims description 2
- 108090000942 Lactalbumin Proteins 0.000 claims description 2
- -1 globulin M Proteins 0.000 claims 1
- 235000021243 milk fat Nutrition 0.000 claims 1
- 238000005277 cation exchange chromatography Methods 0.000 description 33
- 239000000243 solution Substances 0.000 description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 28
- 238000011026 diafiltration Methods 0.000 description 23
- 238000000034 method Methods 0.000 description 23
- 239000000047 product Substances 0.000 description 22
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 18
- VEXZGXHMUGYJMC-UHFFFAOYSA-N HCl Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 14
- 238000001914 filtration Methods 0.000 description 13
- 239000000843 powder Substances 0.000 description 13
- 239000007788 liquid Substances 0.000 description 10
- FAPWRFPIFSIZLT-UHFFFAOYSA-M sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 10
- 239000007921 spray Substances 0.000 description 10
- 238000000926 separation method Methods 0.000 description 9
- 210000004080 Milk Anatomy 0.000 description 8
- 235000013336 milk Nutrition 0.000 description 8
- 239000008267 milk Substances 0.000 description 8
- 239000011780 sodium chloride Substances 0.000 description 8
- 235000019749 Dry matter Nutrition 0.000 description 7
- 150000002500 ions Chemical class 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- 150000001768 cations Chemical class 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 235000021119 whey protein Nutrition 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000012527 feed solution Substances 0.000 description 5
- 238000005755 formation reaction Methods 0.000 description 5
- 238000004128 high performance liquid chromatography Methods 0.000 description 5
- 238000005342 ion exchange Methods 0.000 description 5
- 239000007790 solid phase Substances 0.000 description 5
- 125000000129 anionic group Chemical group 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 4
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 4
- 238000001223 reverse osmosis Methods 0.000 description 4
- 241000283690 Bos taurus Species 0.000 description 3
- 102100002888 CSN3 Human genes 0.000 description 3
- 108060001966 CSN3 Proteins 0.000 description 3
- GUBGYTABKSRVRQ-UUNJERMWSA-N Lactose Natural products O([C@@H]1[C@H](O)[C@H](O)[C@H](O)O[C@@H]1CO)[C@H]1[C@@H](O)[C@@H](O)[C@H](O)[C@H](CO)O1 GUBGYTABKSRVRQ-UUNJERMWSA-N 0.000 description 3
- 229920002684 Sepharose Polymers 0.000 description 3
- 239000011324 bead Substances 0.000 description 3
- 150000001720 carbohydrates Chemical class 0.000 description 3
- 235000014633 carbohydrates Nutrition 0.000 description 3
- 238000004587 chromatography analysis Methods 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 239000012467 final product Substances 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 150000004676 glycans Polymers 0.000 description 3
- 239000008101 lactose Substances 0.000 description 3
- GUBGYTABKSRVRQ-XLOQQCSPSA-N lactose Chemical compound O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@@H](CO)O[C@H](O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-XLOQQCSPSA-N 0.000 description 3
- 239000011259 mixed solution Substances 0.000 description 3
- 201000011252 phenylketonuria Diseases 0.000 description 3
- 229920001282 polysaccharide Polymers 0.000 description 3
- 239000005017 polysaccharide Substances 0.000 description 3
- 150000004804 polysaccharides Polymers 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 239000012460 protein solution Substances 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 235000021246 κ-casein Nutrition 0.000 description 3
- DTYZSEFHBLCMTE-HDIZBSAMSA-N (2R)-2-[[(2S)-6-amino-2-[[(4R)-5-amino-4-[[(2S)-2-[2-[(3R,4R,5S,6R)-3-(carboxyamino)-5-[(2S,3R,4R,5S,6R)-4,5-dihydroxy-6-(hydroxymethyl)-3-(2-oxopropyl)oxan-2-yl]oxy-2-hydroxy-6-(hydroxymethyl)oxan-4-yl]oxypropanoylamino]propanoyl]amino]-5-oxopentanoyl]am Chemical compound OC(=O)[C@@H](C)NC(=O)[C@H](CCCCN)NC(=O)CC[C@H](C(N)=O)NC(=O)[C@H](C)NC(=O)C(C)O[C@@H]1[C@@H](NC(O)=O)C(O)O[C@H](CO)[C@H]1O[C@H]1[C@H](CC(C)=O)[C@@H](O)[C@H](O)[C@@H](CO)O1 DTYZSEFHBLCMTE-HDIZBSAMSA-N 0.000 description 2
- 108090000746 Chymosin Proteins 0.000 description 2
- 229940080701 Chymosin Drugs 0.000 description 2
- 241001182492 Nes Species 0.000 description 2
- 235000001014 amino acid Nutrition 0.000 description 2
- 150000001413 amino acids Chemical class 0.000 description 2
- 238000005349 anion exchange Methods 0.000 description 2
- 239000003729 cation exchange resin Substances 0.000 description 2
- 230000001809 detectable Effects 0.000 description 2
- 238000007865 diluting Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000010828 elution Methods 0.000 description 2
- 239000003925 fat Substances 0.000 description 2
- 239000000706 filtrate Substances 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxyl anion Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000003456 ion exchange resin Substances 0.000 description 2
- 229920003303 ion-exchange polymer Polymers 0.000 description 2
- 238000005374 membrane filtration Methods 0.000 description 2
- 238000001728 nano-filtration Methods 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 230000000717 retained Effects 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- CHRJZRDFSQHIFI-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;styrene Chemical compound C=CC1=CC=CC=C1.C=CC1=CC=CC=C1C=C CHRJZRDFSQHIFI-UHFFFAOYSA-N 0.000 description 1
- 229920000936 Agarose Polymers 0.000 description 1
- 235000002198 Annona diversifolia Nutrition 0.000 description 1
- 241000282836 Camelus dromedarius Species 0.000 description 1
- 241000283707 Capra Species 0.000 description 1
- 241000282994 Cervidae Species 0.000 description 1
- GZCGUPFRVQAUEE-KCDKBNATSA-N D-(+)-Galactose Natural products OC[C@@H](O)[C@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-KCDKBNATSA-N 0.000 description 1
- 229920002307 Dextran Polymers 0.000 description 1
- 241000283073 Equus caballus Species 0.000 description 1
- MSWZFWKMSRAUBD-GASJEMHNSA-N Galactosamine Chemical compound N[C@H]1C(O)O[C@H](CO)[C@H](O)[C@@H]1O MSWZFWKMSRAUBD-GASJEMHNSA-N 0.000 description 1
- 241000282414 Homo sapiens Species 0.000 description 1
- 241000282619 Hylobates lar Species 0.000 description 1
- QNAYBMKLOCPYGJ-REOHCLBHSA-N L-alanine Chemical compound C[C@H](N)C(O)=O QNAYBMKLOCPYGJ-REOHCLBHSA-N 0.000 description 1
- 241000282842 Lama glama Species 0.000 description 1
- 241000283898 Ovis Species 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 210000002966 Serum Anatomy 0.000 description 1
- 229940035295 Ting Drugs 0.000 description 1
- 108010046377 Whey Proteins Proteins 0.000 description 1
- 102000007544 Whey Proteins Human genes 0.000 description 1
- 235000004279 alanine Nutrition 0.000 description 1
- 125000000539 amino acid group Chemical group 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 125000002843 carboxylic acid group Chemical group 0.000 description 1
- 238000003776 cleavage reaction Methods 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 238000009295 crossflow filtration Methods 0.000 description 1
- 235000013365 dairy product Nutrition 0.000 description 1
- 238000005115 demineralization Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000002255 enzymatic Effects 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 230000003899 glycosylation Effects 0.000 description 1
- 238000006206 glycosylation reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012510 hollow fiber Substances 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000004255 ion exchange chromatography Methods 0.000 description 1
- 238000011068 load Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- 230000000813 microbial Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 238000010979 pH adjustment Methods 0.000 description 1
- 238000009928 pasteurization Methods 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004007 reversed phase HPLC Methods 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- KEAYESYHFKHZAL-UHFFFAOYSA-N sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- KISFEBPWFCGRGN-UHFFFAOYSA-M sodium;2-(2,4-dichlorophenoxy)ethyl sulfate Chemical compound [Na+].[O-]S(=O)(=O)OCCOC1=CC=C(Cl)C=C1Cl KISFEBPWFCGRGN-UHFFFAOYSA-M 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 230000001131 transforming Effects 0.000 description 1
- 238000010977 unit operation Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- WQZGKKKJIJFFOK-PHYPRBDBSA-N α-D-galactose Chemical compound OC[C@H]1O[C@H](O)[C@H](O)[C@@H](O)[C@H]1O WQZGKKKJIJFFOK-PHYPRBDBSA-N 0.000 description 1
- SQVRNKJHWKZAKO-LLYCPFJPSA-N β-Sialic Acid Chemical compound CC(=O)N[C@H]1[C@H](O)C[C@@](O)(C(O)=O)O[C@@H]1[C@@H](O)[C@@H](O)CO SQVRNKJHWKZAKO-LLYCPFJPSA-N 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C21/00—Whey; Whey preparations
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C2210/00—Physical treatment of dairy products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C2210/00—Physical treatment of dairy products
- A23C2210/20—Treatment using membranes, including sterile filtration
- A23C2210/206—Membrane filtration of a permeate obtained by ultrafiltration, nanofiltration or microfiltration
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J1/00—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
- A23J1/20—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from milk, e.g. casein; from whey
- A23J1/202—Casein or caseinates
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/04—Animal proteins
- A23J3/08—Dairy proteins
- A23J3/10—Casein
Abstract
The present invention pertains to a method of producing caseinomacropeptide (CMP)-containing compositions in high yield and having a very low content of phenylalanine (Phe). More specifically, the method involves subjecting a whey derived feed to a combination of ultrafiltration and subsequent cation exchange. n exchange.
Description
METHOD OF PRODUCING A COMPOSITION NING CASEINOMACROPEPTIDE
FIELD OF THE INVENTION
The present invention pertains to a method of producing caseinomacropeptide
(CMP)-containing compositions in high yield and having a very low level of
alanine (Phe). More specifically, the method involves ting a whey
derived feed to a combination of ultrafiltration and subsequent cation exchange
chromatography.
BACKGROUND
CMP is a highly heterogeneous peptide due to a variety of ylation patterns
and different extents of glycosylations by galactosamine, galactose and o-sialic
acid. For this reason CMP does not have a single charge but in reality a
distribution of charges exists.
CMP is a unique, naturally occurring e that contains no Phe. CMP is e.g.
formed during -making when chymosin specifically cleaves κ-casein
between the 105 to 106 amino acid residues. Para-κ-casein (residues 1 to 105)
coagulates, forming cheese curd, while CMP (residues 106 to 169) s in the
whey. CMP is the 3rd most abundant protein in sweet whey, after β-lactoglobulin
(BLG) and α-lactalbumin (ALA).
The lack of Phe makes CMP an interesting protein source for persons suffering
from phenylketonuria (PKU).
Several attempts to isolate CMP from whey have been described in the prior art.
US 5,278,288 discloses a method for producing CMP, wherein a cheese whey is
subjected to cation exchange and the non-bound fraction is subsequently
subjected to ultrafiltration at low pH, whereby the ric CMP and other
206729NZ_specification_20150526_PLH
impurities are isolated in the ultrafiltration permeate. The pH of the ing
permeate is y adjusted to pH 7, which leads to the formation of CMP
ers, and the CMP ers are concentrated by ultrafiltration. The Phecontent
of the resulting composition is not mentioned in US 5,278,288.
WO 99/18808 discloses another method of recovering CMP. More specifically, WO
99/18808 describes a process where cheese whey is subjected to two ion
exchange steps of opposite polarity performed in sequence. The above-mentioned
US 5,278,288 is discussed in the background section of WO 99/18808, and here it
is ned that the CMP recovery of the method of US 288 is
uneconomically low.
WO 98/14071 ses a method of producing CMP-compositions. This method
involves subjecting cheese whey to an anion exchange process and subsequently
to a second ion exchange process which may be a cation or anion exchange
process. The resulting CMP ition is said to have a Phe-content of at most
0.5% (w/w) relative to the total amount of amino acids determined after protein
hydrolysis by hydrochloric acid.
SUMMARY OF THE INVENTION
Contrary to the general understanding in the art (see e.g. WO 99/18808, page 2),
the present inventors have discovered that the ation of ultrafiltration and
cation exchange can lead to an economical process of separating CMP from whey-
derived feeds. This, however, es that the ultrafiltration step is performed
before the cation exchange step, and not as in US 5,278,288 which discloses a
cation exchange step followed by an ultrafiltration step.
By using the present invention, CMP may be economically isolated in both very
high yield and with a very low content of Phe.
Thus, an aspect of the invention pertains to a method of producing a
caseinomacropeptide-containing composition having a low content of
phenylalanine, the method comprising the steps of
206729NZ_specification_20150526_PLH
a) providing a whey-derived feed comprising caseinomacropeptide
(CMP) and at least one additional protein, said whey-derived
feed having a pH of at most 4,
b) subjecting said whey-derived feed to ultrafiltration (UF) using an
ultrafiltration filter allowing the passage of monomeric CMP,
thereby ing a UF permeate and UF retentate, which UF
permeate is enriched with respect to CMP,
c) contacting a first composition derived from said UF permeate
with a cation exchange material, and
d) collecting the fraction of the first composition which is not bound
to the cation exchange material, thereby obtaining the CMP-
containing composition.
In the t of the present invention, the term “caseinomacropeptide” or “CMP”
pertains to the peptide which may e.g. be released from κ-casein upon exposure
to chymosin, e.g. during -making. The term CMP encompasses both
glycosylated and non-glycosylated forms of CMP. In the scientific literature CMP is
also sometimes referred to as caseinoglycomacropeptide (cGMP) or
glycomacropeptide (GMP).
At low pH, CMP exists as single CMP molecules, also ed to a eric
CMP”. At higher pH, the single CMP molecules start to aggregate, thus g
CMP dimers (a complex of two single CMP molecules) or CMP oligomers
(complexes of more than two single CMP molecules).
In the t of the present invention, a composition having a low content of
phenylalanine (Phe) ns at most 0.5% (w/w) Phe relative to the total amount
of n of the composition. As described herein, even a lower content of Phe
may be preferred. The Phe content of a composition is determined according to
ISO 13903:2005 (Animal feeding stuffs – ination of amino acids content).
In one aspect, the invention resides in a method of producing a
caseinomacropeptide-containing composition having a low content of
phenylalanine, the method comprising the steps of
206729NZ_specification_20150526_PLH
a) providing a whey-derived feed comprising caseinomacropeptide
(CMP) and at least one onal protein, said whey-derived
feed having a pH of at most 4,
b) subjecting said whey-derived feed to ultrafiltration using an
ultrafiltration filter allowing the passage of monomeric CMP,
thereby providing a UF permeate and a UF retentate, which UF
te is enriched with t to CMP,
c) contacting a first composition d from said UF permeate
with a cation exchange material, and
d) collecting the fraction of the first composition which is not bound
to the cation exchange material, thereby obtaining the CMP-
containing ition.
Preferably, the whey-derived feed is derived from cheese whey or a concentrate
thereof.
Preferably, the whey-derived feed is derived from whey obtained from rennet
coagulated casein or caseinate or a concentrate thereof.
Preferably, the whey-derived feed contains a total amount of CMP of at least 1%
(w/w) relative to the total amount of protein.
Preferably, the erived feed contains a total amount of CMP in the range of
1-60% (w/w) relative to the total amount of n.
Preferably, the at least one addition protein comprises at least one protein
selected from the group consisting of globulin G, immunoglobulin M,
bovine serum albumin (BSA), beta-lactoglobulin, alpha-lactalbumin, beta casein,
casein derived peptides, milk fat globule membrane (MFGM) proteins, and a
combination thereof.
Preferably, the at least one on protein comprises at least two proteins
selected from the group consisting of immunoglobulin G, immunoglobulin M,
bovine serum albumin (BSA), beta-lactoglobulin, alpha-lactalbumin, beta casein,
casein derived peptides, milk fat globule membrane (MFGM) proteins, and a
combination thereof.
206729NZ_specification_20150526_PLH
Preferably, the whey-derived feed contains a total amount of casein of at most
3% (w/w) relative to the total amount of protein.
Preferably, the whey-derived feed contains a total amount of protein of at least
0.2% (w/w) relative to the weight of the whey-derived feed.
Preferably, the whey-derived feed contains a total amount of protein in the range
of 0.2-20% (w/w) relative to the weight of the whey-derived feed.
Preferably, the whey-derived feed has a pH in the range pH 1-4.
Preferably, the iltration filter has a l molecular weight f in the
range of 5-300 kDa.
Preferably, the UF permeate ns a total amount of CMP of at least 55%
(w/w) relative to the total amount of protein.
Preferably, the UF permeate has an absorbance at 500 nm of at most 0.1 AU.
Preferably, composition contains a total amount of CMP of at least 55% (w/w)
relative to the total amount of n.
Preferably, the first composition contains a total amount of CMP in the range of
55-95% (w/w) relative to the total amount of protein.
Preferably, the first composition contains a total amount of casein of at most
0.5% (w/w) relative to the weight of the first ition.
Preferably, the first composition contains a total amount of protein of at least
0.1% (w/w).
Preferably, the first composition contains a total amount of protein in the range of
0.1-20% (w/w).
Preferably, the first composition has a pH in the range of pH 2-5.
206729NZ_specification_20150526_PLH
ably, the first composition has a conductivity in the range of 1-8 mS/cm.
Preferably, the cation exchange material is packed in a column when ted
with the first composition.
Preferably, the cation exchange material is suspended in the first composition as
free flowing particles when contacted with the first composition.
Preferably, the method furthermore comprises concentrating the collected
fraction.
Preferably, the method furthermore comprises spray-drying the collected fraction
BRIEF DESCRIPTION OF THE FIGURES
Fig. 1 is a schematic illustration of an embodiment of the invention where the UF
permeate (3) is used as the first composition.
Fig. 2 is a schematic illustration of an embodiment of the invention where the UF
permeate (3) is used as the first ition, and wherein the UF retentate (2) is
diluted with water (5) and recycled as feed (5) to the ultrafiltration system.
Fig. 3 is a schematic illustration of an embodiment of the invention where three
UF units are arranged in sequence, ing first the whey-derived feed (1), then
the UF retentate (2) from the first UF unit diluted with water (5), and finally, the
UF retentate (2’) from the second UF unit also d with water (5). The UF
permeates of the three UF units (3, 3’, and 3’’) are combined and used as the first
composition.
DETAILED DESCRIPTION OF THE INVENTION
An aspect of the invention pertains to a method of producing a
caseinomacropeptide-containing composition having a low content of
phenylalanine, the method sing the steps of
206729NZ_specification_20150526_PLH
a) providing a whey-derived feed sing omacropeptide
(CMP) and at least one onal protein, said whey-derived
feed having a pH of at most 4,
b) subjecting said whey-derived feed to ultrafiltration using an
iltration filter which allows for the passage of monomeric
CMP, thereby providing a UF permeate and a UF retentate, which
retentate is enriched with respect to CMP,
c) contacting a first composition derived from said UF permeate
with a cation exchange material, and
d) collecting the fraction of the first composition which is not bound
to the cation exchange material, y obtaining the CMP-
containing composition.
The whey-derived feed is the liquid feed which is to be subjected to ultrafiltration.
The whey-derived feed may for example be one of the process streams which are
typically obtained during processing of whey.
In the context of the present invention, the term “whey” pertains to the liquid
fraction which is obtained when casein is coagulated by enzymatic cleavage of
casein, and particularly kappa-casein, as it e.g. occurs during rennet-based
cheese production.
In a whey-derived feed at least 50% (w/w) of the total n originates from
whey. In some preferred embodiments of the invention at least 90% (w/w), and
preferably substantially all, of the total protein of the whey-derived feed originates
from whey.
The whey is preferably whey of mammalian milk, such as e.g. milk from human,
cow, sheep, goat, o, camel, llama, horse and/or deer. In some preferred
embodiments of the invention the whey-derived feed is derived from bovine milk.
In some preferred embodiments of the invention the whey-derived feed is derived
from cheese whey or a concentrate thereof. The erived feed may for
e consist of cheese whey or a protein concentrate thereof.
206729NZ_specification_20150526_PLH
In the context of the present ion, the term “protein concentrate” of a liquid
pertains to a liquid composition or powdered composition containing substantially
all of the proteins of the original liquid but less water and optionally also less salt,
carbohydrate, and other small molecules. Protein concentrates may e.g. be
prepared by evaporation or by ultrafiltration using a low-molecular cut-off
membrane.
In some embodiments of the invention, the whey-derived feed is derived from a
beta-lactoglobulin-reduced feed or a protein concentrate f.
In other preferred embodiments of the invention the whey-derived feed is derived
from whey obtained from rennet-coagulated casein or caseinate or a concentrate
thereof. The whey-derived feed may for example t of whey from rennetcoagulated
casein or caseinate or a concentrate thereof. Such whey is for e
ed during cheese production based on micellar casein isolate instead of
milk.
The CMP content of the whey-derived feed may vary and depends on which
specific whey-derived feed is used.
In some red embodiments of the invention the whey-derived feed contains
an amount of CMP of at least 1% (w/w) ve to the total amount of protein.
For example, the whey-derived feed may contain an amount of CMP of at least
% (w/w) relative to the total amount of n. Preferably, the whey-derived
feed contains an amount of CMP of at least 10% (w/w) relative to the total
amount of protein. The whey-derived feed may e.g. contain an amount of CMP of
at least 15% (w/w) relative to the total amount of protein.
The whey-derived feed may for example contain an amount of CMP in the range of
1-60% (w/w) relative to the total amount of protein. For example, the wheyderived
feed may n an amount of CMP in the range of 5-50% (w/w) relative
to the total amount of protein. Preferably, the whey-derived feed ns an
amount of CMP in the range of 10-40% (w/w) relative to the total amount of
protein. The whey-derived feed may e.g. contain an amount of CMP in the range
of 15-30% (w/w) relative to the total amount of protein.
206729NZ_specification_20150526_PLH
The amount of CMP and the amount of total protein of a composition, e.g. a wheyderived
feed or a related product, is ably determined as described in Thomä
et al (Thomä, C., , I. and Kulozik, U. (2006). Precipitation behaviour of
caseinomacropeptides and their simultaneous determination with whey proteins
by RP-HPLC. International Dairy Journal, 16, 285-293).
As said, the whey-derived feed contains at least one additional protein, and
typically at least l additional proteins. The additional proteins normally
comprise proteins which inherently are t in whey.
In some preferred embodiments of the invention the at least one additional
protein comprises at least one protein selected from the group consisting of
immunoglobulin G, immunoglobulin M, bovine serum albumin (BSA), betalactoglobulin
, alpha-lactalbumin, beta casein, -derived peptides, milk fat
globule membrane (MFGM) proteins, and a combination thereof.
It should be noted that in the context of the present invention, the term “caseinderived
peptides” does not encompass CMP even though CMP is also derived from
casein.
For example, the at least one additional protein may comprise at least two
proteins selected from the group consisting of immunoglobulin G, immunoglobulin
M, bovine serum albumin (BSA), beta-lactoglobulin, lactalbumin, beta
casein, casein-derived peptides, milk fat globule membrane (MFGM) proteins, and
a combination thereof.
The whey-derived feed may further contain other components which are normally
found in whey, such as salts, fat, lactose and other carbohydrates.
Generally, it is preferred that the whey-derived feed only contains small amounts
of , and preferably substantially no casein at all.
In some embodiments of the invention the whey-derived feed contains a total
amount of casein of at most 3% (w/w) relative to the total amount of protein.
For example, the erived feed may n an amount of casein of at most
1% (w/w) relative to the total amount of protein. Preferably, the erived
206729NZ_specification_20150526_PLH
feed contains an amount of casein of at most 0.1% (w/w) relative to the total
amount of n. The whey-derived feed may e.g. n an amount of casein
of at most 0.01% (w/w) relative to the total amount of protein.
In some preferred embodiments of the invention the whey-derived feed contains a
total amount of protein of at least 0.2% (w/w) relative to the weight of the wheyderived
feed. For example, the whey-derived feed may contain a total amount of
protein of at least 0.8% (w/w) relative to the weight of the whey-derived feed.
Preferably, the whey-derived feed contains a total amount of protein of at least
2% (w/w) ve to the weight of the whey-derived feed. The whey-derived feed
may for example contain a total amount of protein of at least 5% (w/w) relative to
the weight of the whey-derived feed.
In some embodiments of the ion the whey-derived feed contains a total
amount of protein in the range of % (w/w) relative to the weight of the
whey-derived feed. For example, the whey-derived feed may contain a total
amount of protein in the range of 0.8-15% (w/w) relative to the weight of the
whey-derived feed. Preferably, the whey-derived feed contains a total amount of
protein in the range of 2-14% (w/w) relative to the weight of the whey-derived
feed. The erived feed may for example contain a total amount of protein in
the range of 4-10% (w/w) relative to the weight of the erived feed, such
as e.g. in the range of 4-8% (w/w).
It is preferred that the whey-derived feed has a pH which favours the dissociation
of oligomeric CMP complexes into monomeric CMP. The whey-derived feed may
for example have a pH in the range pH 1-4.
In some embodiments of the invention, the whey-derived feed has a pH in the
range of 1.5-3.8. For example, the whey-derived feed may have a pH in the range
of 2.0-3.6. The whey-derived feed may e.g. have a pH in the range of 2.5-3.5,
such as e.g. in the range of 2.8-3.2.
Unless it is stated otherwise, the pH values mentioned herein are measured at 12
degrees C.
206729NZ_specification_20150526_PLH
As said, step b) involves subjecting the whey-derived feed to ultrafiltration using
an ultrafiltration filter allowing for the passage of monomeric CMP, thereby
providing a UF permeate enriched with t to CMP, and a UF ate.
The UF permeate is enriched with respect to CMP in the sense that the weight
percentage of CMP ve to the total amount of protein in the UF permeate is
higher than that of the whey-derived feed. It may happen that the absolute
concentration of CMP in the UF te is lower than the absolute concentration
of CMP in the erived feed, but this is not a problem as long as the
ultrafiltration filter retains a larger percentage of the other proteins than it does of
the CMP.
Examples of implementation of the ultrafiltration process may for example be
found in the European patent EP 1 037 537 B1, which is incorporated herein by
reference for all purposes.
Step b) may furthermore involve so called diafiltration of the initial UF retentate,
to wash out more of the CMP that remains in the retentate. The diafiltration
involves diluting the initial UF retentate with a liquid that contains substantially no
protein. Useful examples of such a liquid is e.g. water, nanofiltration permeate of
whey or milk, or CMP-free UF permeate of whey or milk. Alternatively, the liquid
used for dilution may be a reverse osmosis permeate. Reverse osmosis permeates
may e.g. be obtained from reverse osmosis of milk, whey, milk UF permeates, or
whey UF permeates, and primarily comprises water and small monovalent ions.
The diluted liquid is then ted to ultrafiltration under the same or similar
conditions as ed for the initial UF step using the same or a similar UF filter.
If ary, the pH of the diluted retentate should be adjusted to a pH of at most
pH 4. The first UF-diafiltration step results in the formation of a first UF-
diafiltration te and a first UF-diafiltration retentate.
This process may be repeated one or more times, each time diluting the previous
retentate, making a pH-adjustment if necessary, and then subjecting the new
feed to ultrafiltration, which results in the formation of further CMP enriched UF-
tration permeates and r CMP-reduced UF-diafiltration retentates.
206729NZ_specification_20150526_PLH
The first and further filtration permeate are preferably ed with the
initial UF permeate to form part of the first composition.
The ultrafiltration filter is the component which is capable of retaining larger
molecules on the feed side of the filter and allow for the passage of smaller
molecules. The ultrafiltration filter may for example be a thin membrane
ning pores having a specific pore size distribution.
The ultrafiltration filter is preferably chosen so that it, during operation, is able to
allow for the passage of monomeric CMP through the filter, and so that it is
capable of retaining beta-lactoglobulin and preferably also similar whey proteins.
As will be known to the person skilled in the art, the separation characteristics of
an ultrafiltration filter depend both on its physical and chemical structure, the
characteristics of the feed material, and the process parameters by which the
ultrafiltration is performed.
In some preferred embodiments of the invention the ultrafiltration filter has a
nominal molecular weight cut-off in the range of 5-300 kDa. For example, the
ultrafiltration filter may have a l molecular weight cut-off in the range of
10-150 kDa. Preferably, the ultrafiltration filter may have a nominal molecular
weight cut-off in the range of 20-100 kDa. The ultrafiltration filter may e.g. have a
l molecular weight cut-off in the range of 30-80 kDa, such as e.g. in the
range of 35-60 kDa.
For example, the ultrafiltration filter may have a nominal molecular weight cut-off
in the range of 5-100 kDa. Preferably, the ultrafiltration filter may have a nominal
molecular weight cut-off in the range of 10-70 kDa. The ultrafiltration filter may
e.g. have a nominal molecular weight cut-off in the range of 15-50 kDa, such as
e.g. in the range of 20-40 kDa. Alternatively, the iltration filter may have a
l molecular weight cut-off in the range of 10-50 kDa.
The nominal lar weight cut-off of an iltration filter is typically provided
by the filter manufacturer. The “nominal molecular weight cut-off” is d as
the lowest molecular weight solute (in Daltons) in which 90% of the solute is
retained by the filter. The ”nominal molecular weight cut-off” is determined
according to ASTM standard E 1343–90.
206729NZ_specification_20150526_PLH
The ultrafiltration may e.g. be performed using an ultrafiltration system including
a filter arranged for cross flow filtration. Non-limiting examples of useful filter
arrangements are -wound ultrafiltration systems, hollow fiber membrane
s, and tubular membrane systems.
In some preferred embodiments the ultrafiltration filter is an ultrafiltration
membrane, and preferably a polymeric membrane. Alternatively, the ne
may be a metal membrane or c membrane.
More examples on useful ultrafiltration filters may be found in “Membrane
filtration and related molecular separation technologies”, APV Systems, Nielsen
W.K. (Ed.), Silkeborg kkeri A/S (2003), ISBN 6757-9788788016758 .
The ature of the whey-derived feed during the ultrafiltration may vary
within a broad range, but typically it is preferred that the temperature is within
the range of 5-60 degrees C. For e, the temperature of the whey-derived
feed during the ultrafiltration may be in the range of 6- 40 degrees C, preferably
in the range of 7-30 degrees C, an even more preferred in the range of 8-20
degrees C.
It is presently preferred to keep the temperature of the whey-derived feed in the
lower end of the mentioned intervals. Thus, in some preferred
embodiments of the invention the temperature of the whey-derived feed during
the ultrafiltration is in the range of 5- 20 degrees C, preferably in the range of 7-
16 degrees C, an even more preferred in the range of 8-12.
The pressure used during the ultrafiltration may vary depending on the specific
type and design of the UF filter which is used. Typically, a transfilter pressure of
0.2-10 bar is used. The transfilter pressure may for example be in the range of 1-
8 bar. Alternatively, the transfilter pressure may for example be in the range of 2-
6 bar. For e, the transfilter pressure pressure may be in the range of 3-5
bar, such as e.g. about 4 bar.
More details regarding the cal implementation and operation of ultrafiltration
can be found in the book “Membrane filtration and related molecular separation
technologies”, APV Systems, Nielsen W.K. (Ed.), Silkeborg Bogtrykkeri A/S
(2003), ISBN 8788016757-9788788016758 .
206729NZ_specification_20150526_PLH
In some preferred embodiments of the invention the UF permeate contains a total
amount of CMP of at least 55% (w/w) relative to the total amount of protein. For
example, the UF permeate may contain a total amount of CMP of at least 60%
(w/w) ve to the total amount of protein. The UF permeate may e.g. contain a
total amount of CMP of at least 65% (w/w) relative to the total amount of protein.
The UF permeate preferably has a low content of protein aggregates. Protein
ates have a higher molecular weight and thus a lower diffusion coefficient
than single protein molecules, and are therefore difficult to remove in the
subsequent cation exchange step which is used to bind non-CMP protein.
In the t of the present invention, the term “protein ates” s to
particles of aggregated protein molecules, which particles have a typical e
hydrodynamic diameter of at least 10 nm.
The content of protein aggregates in the UF permeate may be quantified by
measuring the level of scattering of the protein aggregates cause in light having a
wavelength of 500 nm. The level of scattering is determined using a normal
absorbance measurement setup including a standard 1 cm cuvette.
In some preferred embodiments of the invention the UF permeate has an
absorbance at 500 nm of at most 0.1 AU (1 cm path length). For example, the UF
permeate may have an ance at 500 nm of at most 0.05 AU. Preferably, the
UF permeate has an absorbance at 500 nm of at most 0.01 AU. Even more
preferably, the UF permeate has an absorbance at 500 nm of at most 0.001 AU.
Ideally, the UF te has no detectable ance at 500 nm at all.
In some preferred embodiments of the invention the UF permeate contains at
most 1% (w/w) protein aggregates relative to the total amount of protein in the
UF permeate. For example, the UF permeate may contain at most 0.1% (w/w)
n aggregates relative to the total amount of protein. Preferably, the UF
permeate contains at most 0.01% (w/w) protein aggregates relative to the total
amount of protein. Even more preferably, the UF permeate contains at most
0.001% (w/w) protein aggregates ve to the total amount of protein of the UF
permeate.
206729NZ_specification_20150526_PLH
As said, step c) involves contacting a first composition derived from said UF
permeate with a cation exchange material.
In the context of the present invention the term “first composition” relates to the
CMP-containing feed that is ted to the cation exchange during step c). The
first composition is preferably a liquid aqueous ition. The first composition
is derived from the UF permeate in the sense that at least 50% (w/w) of the CMP
of the first composition ates from the UF permeate. If step b) furthermore
involves UF diafiltration of the initial UF ate, the first composition is derived
from the UF permeate in the sense that at least 50% (w/w) of the CMP of the first
composition ates from the initial UF permeate and one or more subsequent
UF-diafiltration tes.
For example, at least 75% (w/w) of the CMP of the first composition may
originate from the UF te and any additional UF-diafiltration permeates.
ably, at least 90% (w/w) of the CMP of the first composition originates from
the UF permeate and any additional UF-diafiltration permeates. Even more
ably, at least 90% (w/w) of the CMP of the first composition originates from
the UF permeate and any additional UF-diafiltration permeates, such as e.g. all
the CMP.
In some preferred embodiments of the invention the first composition is the UF
permeate.
However, in other embodiments of the invention, the UF permeate may be
subjected to additional process steps which leads to the formation of the first
composition. Such additional process steps may e.g. involve temperature
adjustments, concentration, pH adjustments, and/or further fractionation.
In some embodiments of the ion the provision of the first composition
involves pH adjusting and concentrating the UF permeate and any additional UF-
diafiltration permeates.
In other embodiments of the invention the provision of the first composition
involves concentrating the UF permeate, e.g. mixed with any additional UF-
206729NZ_specification_20150526_PLH
diafiltration permeates, and ing the combined permeates with respect to pH,
and tivity.
In some red ments of the invention the first composition contains a
total amount of CMP of at least 55% (w/w) relative to the total amount of protein.
For example, the first composition may contain a total amount of CMP of at least
60% (w/w) relative to the total amount of protein. The first composition may e.g.
contain a total amount of CMP of at least 65% (w/w) relative to the total amount
of protein.
The first composition may for example contain a total amount of CMP in the range
of 55-95% (w/w) relative to the total amount of protein. For example, the first
composition may contain a total amount of CMP in the range of 60-90% (w/w)
relative to the total amount of protein. The first composition may e.g. contain a
total amount of CMP in the range of 65-80% (w/w) relative to the total amount of
As said, the first composition contains at least one additional protein, and lly
at least several additional proteins. The additional proteins normally comprise
proteins which inherently are present in whey.
In some preferred embodiments of the invention the at least one on protein
comprises at least one protein selected from the group consisting of
globulin G, immunoglobulin M, bovine serum albumin (BSA), beta-
lactoglobulin, alpha-lactalbumin, beta casein, casein derived peptides, milk fat
globule membrane (MFGM) proteins, and a combination thereof.
For example, the at least one addition protein may comprise at least two proteins
selected from the group consisting of immunoglobulin G, immunoglobulin M,
bovine serum n (BSA), beta-lactoglobulin, alpha-lactalbumin, beta casein,
casein derived peptides, milk fat globule membrane (MFGM) proteins, and a
combination thereof.
In some embodiments of the invention, at least 50% (w/w) of the total amount of
the additional proteins of the first composition originates from the UF permeate
and any additional UF-diafiltration permeates. For example, at least 75% (w/w) of
the additional proteins of the first composition may originate from the UF
206729NZ_specification_20150526_PLH
permeate and any additional UF-diafiltration permeates. Preferably, at least 90%
(w/w) of the additional proteins of the first composition originates from the UF
permeate and any additional filtration permeates. Even more ably, at
least 90% (w/w) of the additional proteins of the first composition ates from
the UF permeate and any additional UF-diafiltration permeates, such as e.g. all
the additional proteins.
In some preferred embodiments of the invention the first composition contains a
total amount of additional proteins of at most 45% (w/w) relative to the total
amount of protein. For example, the first composition may contain a total amount
of additional proteins of at most 40% (w/w) relative to the total amount of
protein. The first composition may e.g. contain a total amount of additional
proteins of at most 35% (w/w) relative to the total amount of protein.
The first composition may for example contain a total amount of additional
proteins in the range of 5-45% (w/w) relative to the total amount of protein. For
example, the first composition may n a total amount of additional proteins
in the range of 10-40% (w/w) ve to the total amount of protein. The first
composition may e.g. contain a total amount of additional proteins in the range of
20-35% (w/w) relative to the total amount of protein.
The first ition may further contain other components which are normally
found in whey, such as salts, fat, lactose and other carbohydrates.
Generally, it is preferred that the first composition only contains small amounts of
casein, and preferably substantially no casein at all.
In some embodiments of the invention the first composition contains a total
amount of casein of at most 0.5% (w/w) relative to the total amount of protein.
For example, the first ition may contain an amount of casein of at most
0.1% (w/w) ve to the total amount of n. Preferably, the first
composition contains an amount of casein of at most 0.01% (w/w) relative to the
total amount of protein. The first composition may e.g. contain an amount of
casein of at most 0.001% (w/w) relative to the total amount of protein.
206729NZ_specification_20150526_PLH
In some preferred embodiments of the invention the first composition contains a
total amount of protein of at least 0.1% (w/w) relative to the weight of the first
composition. For example, the first composition may contain a total amount of
protein of at least 0.2% (w/w) relative to the weight of the first composition.
ably, the first ition contains a total amount of protein of at least
0.5% (w/w) relative to the weight of the first composition. The first ition
may for example contain a total amount of protein of at least 1% (w/w) ve to
the weight of the first ition.
In some embodiments of the invention the first composition contains a total
amount of protein in the range of 0.1-20% (w/w) relative to the weight of the first
composition. For example, the first composition may contain a total amount of
protein in the range of 0.2-15% (w/w) relative to the weight of the first
composition. Preferably, the first composition contains a total amount of protein in
the range of 0.5-10% (w/w) relative to the weight of the first composition. The
first composition may for example contain a total amount of protein in the range
of 1-5% (w/w) relative to the weight of the first composition, such as e.g. in the
range of 1-2% (w/w).
Similar to the UF permeate, the first composition preferably has a low content of
protein aggregates.
In some preferred embodiments of the invention the first composition has an
absorbance at 500 nm of at most 0.1 AU (1 cm path length). For example, the
first composition may have an absorbance at 500 nm of at most 0.05 AU.
ably, the first composition has an absorbance at 500 nm of at most 0.01 AU.
Even more preferably, the first ition has an absorbance at 500 nm of at
most 0.001 AU.
Ideally, the first composition has no detectable absorbance at 500 nm at all.
In some preferred ments of the ion the first composition contains at
most 1% (w/w) protein aggregates relative to the total amount of protein in the
first composition. For example, the first composition may contain at most 0.1%
(w/w) protein aggregates relative to the total amount of protein. Preferably, the
first composition contains at most 0.01% (w/w) protein aggregates relative to the
total amount of n. Even more preferably, the first composition contains at
206729NZ_specification_20150526_PLH
most 0.001% (w/w) protein aggregates relative to the total amount of protein of
the first ition.
The first composition lly has a pH in the range pH 2-5.
In some embodiments of the invention, the first composition has a pH in the
range of 2.3-4.6. For example, the first composition may have a pH in the range
of 2.6-4.2. The first composition may e.g. have a pH in the range of 2.8-4.0, such
as e.g. in the range of 3.0-3.7.
The first composition may e.g. have a pH in the range of 2.5-4.8. For example,
the first composition may have a pH in the range of 3.0-4.6. The first composition
may e.g. have a pH in the range of 3.4-4.4, such as e.g. in the range of 3.6-4.2.
In some preferred ments of the invention the first composition has a
conductivity in the range of 1-8 mS/cm at 12 degrees C.
The “conductivity” (sometimes referred to as the “specific tance”) of an
aqueous solution is a measure of the ability of the solution to conduct electricity.
The conductivity may e.g. be determined by measuring the AC resistance of the
solution between two electrodes and the result is typically given in the unit
milliSiemens per cm (mS/cm). The conductivity may for example be measured
according to the EPA (the US Environmental Protection Agency) Method No.
120.1.
For example, the tivity of the first ition may be in the range of 1.5-
7 mS/cm at 12 degrees C. In some red embodiments of the invention it may
be even more preferable that the conductivity of the first composition is in the
range of 2-5 mS/cm at 12 degrees C.
The first composition may e.g. have a conductivity in the range of 0.5-5 mS/cm at
12 degrees C. For example, the first composition may e.g. have a conductivity in
the range of 0.6-4 mS/cm at 12 degrees C. Alternatively, the first composition
may e.g. have a conductivity in the range of 0.8-2 mS/cm at 12 degrees C.
206729NZ_specification_20150526_PLH
In some preferred embodiments of the invention the first composition has a
conductivity in the range of 1-8 mS/cm at 12 degrees C and a pH in the range of
pH 2-5 at 12 degrees C.
In other preferred ments of the invention the first composition has a
conductivity in the range of 1.5-6 mS/cm at 12 degrees C and a pH in the range
of pH 9 at 12 degrees C.
In further preferred embodiments of the invention the first composition has a
conductivity in the range of 2-5 mS/cm at 12 degrees C and a pH in the range of
pH 3.0-3.8 at 12 degrees C.
For example, the first composition may have a conductivity in the range of 0.5-5
mS/cm at 12 degrees C and a pH in the range of pH 3.0-4.8 at 12 degrees C.
atively, the first composition may have a tivity in the range of 0.7-3
mS/cm at 12 s C and a pH in the range of pH 3.5-4.5 at 12 degrees C.
In some embodiments of the invention the cation exchange material is packed in
a column when contacted with the first composition.
The cation exchange material may for example be suspended in the first
composition as free g particles when contacted with the first composition.
In some embodiments of the invention the cation exchange material comprises a
solid phase and one or more anionic groups, which are capable of binding cations.
Preferably, at least some of the anionic groups are attached to the solid phase.
In some embodiments of the invention the solid phase of the cation exchange
material ses one or more components selected from the group consisting of
a plurality of particles, a filter, and a ne.
The solid phase may for example comprise, or even consist essentially of
polysaccharide. Cross-linked polysaccharides are particularly preferred. Examples
of useful polysaccharides are ose, agarose, and/or dextran.
206729NZ_specification_20150526_PLH
Alternatively, the solid phase may comprise, or even t essentially of, a noncarbohydrate
polymer. Examples of useful rbohydrate polymers are
methacrylate , polystyrene, and/or styrene-divinylbenzene.
In some preferred embodiments of the invention the anionic groups may e.g.
comprise, or even consist of, strong cation ge groups such as e.g. sulfonic
acid groups. Alternatively, or additionally, the anionic groups may e.g. comprise,
or even consist of, weak cation exchange groups such as e.g. carboxylic acid
groups.
The optimal protein load per cycle depends on the design of the cation exchange
chromatography process and the characteristics of the cation exchange material.
The process conditions during the cation exchange tography, including
re, etc., depend on the actual process implementation, the equipment used
and the cation exchange material used.
The temperature of the first composition during step c) is typically sufficiently low
to minimize microbial growth and to avoid heat damaging the protein and the
cation exchange material, but sufficiently high to provide an acceptable viscosity
of the first composition.
In some embodiments of the invention the temperature of the first composition
during step c) is in the range of 2-40 degrees C. Preferably, the temperature of
the first composition during step c) is in the range of 4-20 degrees C, and even
more preferably in the range of 6-15 degrees C.
More details regarding cation exchange chromatography and its industrial
implementation can be found in Scopes , which is incorporated herein by reference
for all purposes.
Step d) involves collecting the fraction of the first composition which is not bound
to the cation exchange material, thereby obtaining the CMP-containing
ition.
The ted fraction may be used as the CMP-containing ition as such, or
alternatively, it may be subjected to additional s steps, e.g. demineralising
206729NZ_specification_20150526_PLH
and concentrating the composition, and subsequently transforming it into a
powder.
Thus, in some preferred embodiments of the invention, the collected fraction is
furthermore subjected to one or more of the process ) selected from the
group consisting of heat treatment, concentration, demineralisation, evaporation
of solvent, spray-drying, and substitution of n-bound cations.
For example, the collected fraction may be subjected to a concentration step.
Alternatively, or onally, the ted fraction may be subjected to
ralisation, e.g. by diafiltration using an ultrafiltration filter that retains
monomeric CMP.
The pH of the collected fraction may be ed to a pH above pH 4, e.g. a pH of
at least pH 5, prior to concentration or diafiltration. The elevated pH results in the
association of monomeric CMP into oligomers, which allows for concentration
and/or diafiltration using membranes having a larger pore size.
Alternatively, or additionally, the collected fraction may be subjected to an
evaporation step.
Alternatively, or additionally, the collected fraction may be subjected to a spraydrying
step.
In some preferred embodiments of the invention the collected fraction is
subjected to the following steps:
i) concentrating, e.g. by ultrafiltration, nanofiltration, or reverse osmosis,
ii) tration, e.g. against water,
iii) optionally, another concentration step, e.g. by evaporation,
iv) pasteurisation, and
v) spray-drying to t the pasteurised composition into a powder.
The present method may both be implemented as a batch process or a semibatch-process.
The CMP-containing composition of the t invention has both a very high
CMP purity of and a very low content of Phe.
206729NZ_specification_20150526_PLH
In preferred embodiments of the invention the method is for producing CMP-
containing compositions having a CMP purity of at least 92% (w/w) ve to the
total amount of protein of the composition. For e, the method may be for
producing CMP-containing compositions having a CMP purity of at least 95%
(w/w) relative to the total amount of protein of the composition. ably, the
method is for producing CMP-containing compositions having a CMP purity of at
least 97% (w/w) relative to the total amount of n of the composition, such
as e.g. at least 98% (w/w) or even about 100% (w/w).
An exemplary embodiment of the method of the invention is schematically
illustrated in Fig. 1. The whey-derived feed (1) is led to the UF unit and thus
subjected to ultrafiltration. The UF step leads to the formation of an UF retentate
(2), i.e. the fraction which is retained by the UF filter, and an UF permeate, which
is the fraction that has permeated through the UF filter. In this embodiment the
UF permeate (3) is used as the first composition which is subjected to cation
exchange chromatography. Non-CMP n impurities of the first composition
bind to the cation exchange material (not ed) and the purified CMP-
containing composition (4) is collected.
Another exemplary ment of the method of the invention is schematically
depicted in Fig. 2. Similar to the s of Fig.1, the whey-derived feed is
subjected to ultrafiltration. The resulting CMP-enriched UF permeate (3) is used as
the first composition and subjected to cation ge chromatography. The
protein fraction which does not bind to the cation exchange material is collected
as the CMP-containing composition. However, in the method of Fig. 2 the UF
retentate is furthermore diluted with water (5) and recycled as feed to the UF
process, thereby washing out a larger part of the CMP of the original rived
feed and recovering this in the UF permeate.
Yet another exemplary embodiment of the invention is illustrated schematically in
Fig. 3. Here, a series of three ultrafiltration units is used in step b). The wheyderived
feed (1) is fed to the first UF unit, resulting in a first UF retentate (2) and
a first UF permeate (3). The first UF retentate (2) is mixed with water (5) and fed
to the second UF unit, resulting in a second UF retentate (2’) and a second UF
permeate (3’). The second UF retentate (2’) is mixed with water (5) and fed to the
third UF unit, resulting in a third UF retentate (2’’) and a third UF permeate (3’’).
206729NZ_specification_20150526_PLH
The first second, and third permeate (3, 3’, and 3’’) are combined and used as the
first ition, which is subjected to cation exchange chromatography.
Another aspect of the ion pertains to a CMP-containing composition
obtainable by the method bed wherein.
The CMP-containing composition preferably contains at most 0.5% (w/w)
phenylalanine relative to the total amount of protein. For example, the CMP-
containing composition may contain at most 0.4% (w/w) phenylalanine relative to
the total amount of protein. Preferably, the ntaining composition
preferably contains at most 0.3% (w/w) phenylalanine ve to the total
amount of protein. Even more preferably, the CMP-containing ition
preferably contains at most 0.2% (w/w) phenylalanine relative to the total
amount of protein, such as at most 0.1% (w/w) phenylalanine relative to the total
amount of protein.
In preferred embodiments of the invention the CMP-containing compositions has a
CMP purity of at least 92% (w/w) relative to the total amount of protein of the
composition. For example, the CMP-containing itions may have a CMP
purity of at least 95% (w/w) ve to the total amount of n of the
composition. Preferably, the CMP-containing compositions has a CMP purity of at
least 97% (w/w) relative to the total amount of protein of the composition, such
as e.g. at least 98% (w/w) or even about 100% (w/w).
The present invention has been described above with reference to specific
embodiments. However, other embodiments than the above described are equally
possible within the scope of the invention. The different features and steps of
various embodiments and aspects of the invention may be combined in other
ways than those described herein unless it is stated otherwise.
EXAMPLES
Example 1: Process variant of the invention
206729NZ_specification_20150526_PLH
Ultrafiltration I - separation:
12000 litres of whey protein concentrate (WPC) ning 30% dry matter and
24% protein was diluted with demineralized cold water to a dry matter content of
% and a protein t of 8%. 12 M hydrochloric acid was added until the pH
was 2.8. The solution was ed using 6” spiral wound membranes of the type
BN6338 from Synder Filtration, Vacaville, California, US, with 31 mil spacer and a
nominal cut-off value of 50,000 s. The total membrane area was 3072 m2.
The filtration was d out under the ing conditions: The temperature was
maintained at 10 °C and the mean pressure was maintained at 4.5 bar with a
feeding pressure of 3.5 bar. The pH was maintained at 2.8 by using 12 M
hydrochloric acid, and permeate from Ultrafiltration II (see below) was added with
the same flow as permeate was removed. The recirculation flow in the loop was
180 m3/h, and the recirculation over the feeding tank was approximately 10 m3/h.
After a 10 hour filtration the addition of permeate from Ultrafiltration II was
d. The mean flux was measured as 8 L/m2h.
Ultrafiltration II – diafiltration of the retentate and tration of the permeate:
The permeate from Ultrafiltration I was collected in a feeding tank to Ultrafiltration
II and continuously the pH was adjusted to 6.0 by using 6% sodium hydroxide.
Simultaneously with Ultrafiltration I, Ultrafiltration II was carried out using 6”
spiral wound membranes of the type HFK-328 6338 from Koch Membrane
Systems, Wilmington, Massachusetts, US, with 31 mil spacer and a nominal cutoff
value of 5,000 s. The total membrane area was 2304 m2. The filtration
was carried out under the following conditions: The temperature was maintained
at 10 °C and the mean pressure was maintained at 1.0 to 5.0 bar in order to
supply permeate to Ultrafiltration I with the same flow as permeate was removed
from Ultrafiltration I. After a 10 hour filtration, i.e. after the stop of Ultrafiltration
I, the retentate was collected. The retentate was subsequently subjected to
diafiltration in which 70,000 litres of tap water was added with the same flow as
te was removed. After the diafiltration, the retentate was concentrated until
the protein content in the retentate was 12%. The final volume of the retentate
was 3450 litres. The tion conditions were the same as above. The purity of
CMP in the retentate was determined as 79% (79 g CMP per 100 g protein) based
on HPLC analysis.
Cation exchange chromatography:
206729NZ_specification_20150526_PLH
For one day of production, 650 litres of the final retentate from Ultrafiltration II
was d with demineralized cold water to a protein content of 1.24% (1.24 g
protein per 100 g solution). The pH in the solution was adjusted to 3.50 using
42% w/w citric acid and the conductivity was adjusted to 2.0 mS/cm using a
solution of 2 M NaCl and 2 M KCl. 725 litres of the adjusted n on was
subjected to cation exchange tography using a column packed with 116
litres of SP Sepharose Big Beads Food Grade from GE care, Uppsala,
Sweden.
The following conditions were used for each cycle of cation exchange
chromatography:
The column was d with 290 litres of demineralized cold water at a flow rate
of 1300 L/h. The 725 litres of feed solution (the ed protein solution) from
above was pumped through the column at a flow rate of 1050 L/h and the flow
through (non-binding material) was collected in a product tank also denoted as
CMP solution. The column was flushed with 232 litres and 58 litres respectively of
demineralized water at a flow rate of 1050 L/h and 1300 L/h respectively. A
simultaneous elution and Cleaning-in-Place step was carried out by pumping 580
litres of 0.5 M sodium ide through the column at a flow rate of 943 L/h. The
column was flushed with 290 litres and 580 litres respectively of demineralized
water at a flow rate of 943 L/h and 1300 L/h respectively. The time for one cycle
of cation exchange chromatography was 2.6 hours. The relative yield of CMP for
the cation exchange chromatography step was 92% (92 g CMP in flow through per
100 g CMP in feed).
Eight cycles of cation exchange chromatography was carried out each day
followed by standard ultrafiltration (HFK-328 membranes from Koch Membrane
Systems, Wilmington, Massachusetts, US) in order to concentrate the CMP
solution in the product tank. Before ultrafiltration the pH in the product tank was
adjusted to 6.5 by a mixed solution of potassium ide and sodium
hydroxide. A total of 32 cycles of cation exchange chromatography was carried
out after which the CMP solution was further concentrated by rd
ultrafiltration (HFK-328 membranes from Koch Membrane Systems, Wilmington,
Massachusetts, US). The concentrated CMP solution was spray dried using a
standard spray dryer and 196 kg of powder was obtained. The composition of the
powder with the selected parameters is given in Table 1.
206729NZ_specification_20150526_PLH
Example 2 - Process variant of the ion
Ultrafiltration I and II were carried out in a manner r to that described in
Example 1. The CMP purity in the final Ultrafiltration II retentate was determined
as 80% (80 g CMP per 100 g protein) based on HPLC analysis.
Cation exchange chromatography was d out in a manner similar to that
bed in Example 1, except for the following: the pH of the diluted solution
was adjusted to 3.37 and a total of 47 cycles of cation exchange chromatography
was carried out. The relative yield of CMP for the cation exchange
chromatography step was 90% (90 g CMP in flow through per 100 g CMP in feed).
The concentrated CMP on was spray dried using a standard spray dryer and
357 kg of powder was obtained. The composition of the powder with selected
parameters is given in Table 1.
Example 3 - Process variant of the invention
Ultrafiltration I and II were carried out in a manner similar to that described in
Example 1. The CMP purity in the final Ultrafiltration II retentate was determined
as 83% (83 g CMP per 100 g protein) based on HPLC analysis.
Cation exchange chromatography:
For one day of production, 450 litres of the final retentate from Ultrafiltration II
was diluted with demineralized cold water to a protein content of 0.66% (0.66 g
protein per 100 g solution). The pH in the solution was adjusted to 3.25 using
% w/w hydrochloric acid and the conductivity was adjusted to 2.0 mS/cm using
a solution of 2 M NaCl and 2 M KCl. 1000 litres of the adjusted protein solution
was subjected to cation exchange chromatography using a column packed with 80
litres of SP Sepharose Big Beads Food Grade from GE Healthcare, a,
Sweden.
The following conditions were used for one cycle of cation exchange
chromatography:
The column was flushed with 300 litres of demineralized cold water, 300 litres of
0.50% w/w acetic acid and 200 litres of demineralized cold water at a flow rate of
1300 L/h. The 1000 litres of feed solution from above was pumped h the
206729NZ_specification_20150526_PLH
column at a flow rate of 1300 L/h and the flow through (non-binding material)
was collected in a product tank also denoted as CMP solution.
The column was flushed with 200 litres of demineralized cold water at a flow rate
of 1300 L/h. A simultaneous elution and Cleaning-in-Place step was carried out by
pumping 400 litres of 1.0 M sodium hydroxide through the column at a flow rate
of 700 L/h. The column was flushed with 200 litres and 400 litres respectively of
demineralized cold water at a flow rate of 700 L/h and 1300 L/h respectively. The
time for one cycle of cation exchange chromatography was 2.7 hours. The ve
yield of CMP for the cation exchange chromatography step was 77% (77 g CMP in
flow through per 100 g CMP in feed). Eight cycles of cation exchange
tography was carried out each day followed by standard iltration
(HFK-328 membranes from Koch Membrane Systems, Wilmington, Massachusetts,
US) in order to concentrate the CMP solution in the product tank. Before
ultrafiltration the pH in the product tank was adjusted to 6.5 using a mixed
solution of ium hydroxide and sodium hydroxide. A total of 20 cycles of
cation exchange chromatography was carried out after which the CMP solution
was further concentrated by standard ultrafiltration (HFK-328 membranes from
Koch Membrane Systems, Wilmington, Massachusetts, US). The trated CMP
solution was spray dried using a standard spray dryer and 78 kg of powder was
obtained. The composition of the powder with selected parameters is given in
Table 1.
Example 4 - Process variant of the invention
Ultrafiltration I and II were carried out in a manner similar to that bed in
Example 1. The CMP purity in the final Ultrafiltration II retentate was determined
as 79% (79 g CMP per 100 g n) based on HPLC analysis.
Cation exchange chromatography:
For one day of production, 278 litres of the final retentate from iltration II
was diluted with demineralized cold water to a protein content of 0.68% (0.68 g
protein per 100 g on). The pH in the solution was adjusted to 3.75 using
% w/w hydrochloric acid and the conductivity was ed to 4.0 mS/cm using
a solution of 5 M NaCl. 1000 litres of the adjusted protein solution was subjected
206729NZ_specification_20150526_PLH
to cation exchange chromatography using a column packed with 80 litres of SP
Sepharose Big Beads Food Grade from GE Healthcare, Uppsala, Sweden.
The following conditions were used for one cycle of cation exchange
chromatography:
The column was flushed with 300 litres of 1 M NaCl, 300 litres of demineralized
cold water, 300 litres of 0.25% w/w acetic acid and 200 litres of demineralized
cold water at a flow rate of 1300 L/h. The 1000 litres of feed solution (the
adjusted n solution) from above was pumped through the column at a flow
rate of 1300 L/h and the flow through (non-binding material) was collected in a
product tank also denoted as CMP solution. The column was flushed with 200
litres of demineralized cold water, 300 litres of 1 M NaCl on) and 200 litres of
demineralized cold water at a flow rate of 1300 L/h. A ng-in-Place step was
carried out by pumping 400 litres of 1.0 M sodium hydroxide through the column
at a flow rate of 700 L/h. The column was flushed with 200 litres and 400 litres
respectively of demineralized water at a flow rate of 700 L/h and 1300 L/h
respectively. The time for one cycle of cation exchange chromatography was 3.3
hours. The ve yield of CMP for the cation exchange chromatography step was
90% (90 g CMP in flow through per 100 g CMP in feed). Five cycles of cation
exchange chromatography was carried out each day followed by standard
ultrafiltration 28 membranes from Koch Membrane s, Wilmington,
Massachusetts, US) in order to concentrate the CMP solution in the product tank.
Before ultrafiltration the pH in the product tank was adjusted to 6.5 by a mixed
solution of potassium hydroxide and sodum hydroxide. A total of 10 cycles of
cation exchange chromatography was carried out after which the CMP solution
was further concentrated by standard ultrafiltration 28 membranes from
Koch Membrane Systems, Wilmington, husetts, US). Approximately half of
the concentrated CMP solution was spray dried using a standard spray dryer and
24 kg of powder was ed. The composition of the powder with selected
parameters is given in Table 1.
Example 5 - s variant of the invention
Ultrafiltration I - separation:
600 litres of Beta-lactoglobulin reduced WPC concentrate containing 23% dry
matter, 20% protein and with a CMP purity of approximately 24% (24 g CMP per
206729NZ_specification_20150526_PLH
100 g protein) was diluted with demineralized cold water to a dry matter content
of 11% and a protein content of 8.9%. 30% w/w hydrochloric acid was added
until the pH was 2.2. The solution was filtered using 6” spiral wound nes
of the type BN6338 from Synder Filtration, Vacaville, California, US, with 31 mil
spacer and a nominal cut-off value of 50,000 Daltons. The total membrane area
was 64 m2. The filtration was carried out under the following conditions: The
temperature was maintained at 10 °C and the mean pressure was ined at
2.0 bar (across two filter elements) with a feeding pressure of 3.0 bar. The pH
was ined at 2.2 by using 30% w/w hydrochloric acid and permeate from
Ultrafiltration II was added with the same flow as permeate was removed. The
recirculation flow in the loop was 30 m3/h, and the recirculation over the feeding
tank was approximately 5 m3/h. After an 8.5 hour tion the addition of
permeate from Ultrafiltration II was d. The mean flux was measured as 22
L/m 2h.
Ultrafiltration II – diafiltration of the retentate and concentration of the permeate:
The permeate from Ultrafiltration I was collected in a feeding tank to Ultrafiltration
II. Simultaneously with Ultrafiltration I, Ultrafiltration II was carried out using 6“
spiral wound nes of the type VT6338 from Synder Filtration, Vacaville,
California, US, with 31 mil spacer and a l cut-off value of 3,000 Daltons.
The total membrane area was 64 m2. The filtration was carried out under the
ing conditions: The temperature was maintained at 10 °C and the mean
pressure was maintained at 1.0 –1.5 bar (across two filter elements) with a
g pressure of 0.5 – 1.0 bar. The pressure conditions were adjusted in order
to generate permeate with the same flow as permeate from Ultrafiltration I was
removed. After a 8.5 hour filtration, i.e. after the stop of Ultrafiltration I, the
retentate was concentrated using the same conditions as above and 600 litres of
retentate was obtained. The retentate was subsequently adjusted to pH 6.3 using
4% sodium hydroxide and subjected to tration in which 3,300 litres of tap
water was added with the same flow as filtrate was removed. The filtration
conditions were the same as above. 820 litres of retentate was obtained with a
dry matter content of 3.4% and a protein content of 2.9%. The purity of CMP in
the retentate was determined as 72% (72 g CMP per 100 g protein) based on
HPLC analysis.
Cation exchange chromatography:
206729NZ_specification_20150526_PLH
Cation exchange chromatography was carried out similar to the description given
in Example 1, except for the following: The final ate from Ultrafiltration II
was diluted with demineralized cold water to a protein content of 1.14% (1.14 g
protein per 100 g solution), pH in the diluted solution was adjusted to 3.47, the
conductivity was adjusted to 2.3 mS/cm. 805 litres of feed solution was pumped
through the column during each cycle and a total of two cycles of cation exchange
chromatography was carried out. The relative yield of CMP for the cation
exchange chromatography step was 80% (80 g CMP in flow through per 100 g
CMP in feed). Approximately half of the concentrated CMP solution was spray
dried using a standard spray dryer and 6 kg of powder was obtained. The
composition of the powder with selected parameters is given in Table 1.
Table 1 Composition of the ntaining products of Examples 1-5.
Product of:
Ex. 1 Ex. 2 Ex. 3 Ex. 4 Ex. 5
Dry matter (% w/w of
product) 96.0 95.5 95.8 93.5 95.3
Protein (% of product) 76.8 76.9 77.5 75.5 82.2
n (% of dry
matter) 80.0 80.6 80.9 80.7 86.3
CMP purity (% of
protein) ~ 98 ~ 98 ~ 98 ~ 98 ~ 98
Phenylalanine (% of
protein) 0.15 0.19 0.09 0.23 0.26
Fat (% of product) 0.11 0.23 < 0.1 0.22 < 0.1
Lactose (% of product) < 0.1 < 0.1 < 0.1 < 0.1 < 0.1
Ash (% of product) 7.4 7.3 6.9 6.8 6.5
Example 6 – Comparison with the prior art
US 288A discloses a method which combines cation exchange
tography and ultrafiltration, in the order stated, for producing CMP. For
example in the first cation exchange step, cheese whey is ted with a cation
exchange resin and the non-adsorbed material is collected. Subsequently the nonadsorbed
material is subject to ultrafiltration at a pH below 4 using a ne
206729NZ_specification_20150526_PLH
with a cut-off value of 10,000 to 50,000 Daltons, whereby CMP is obtained in the
te. Finally the filtrate is pH ed and standard ultrafiltration is carried out
for concentrating the CMP solution before spray drying. Hence the two critical
separation steps are cation ge chromatography and ultrafiltration at pH <
4, in the order stated. In the present invention the order of the two separation
steps is reversed. Here ultrafiltration at a pH of at most 4 is carried out first
(“Ultrafiltration I” in the examples) followed by cation exchange chromatography
in which CMP is obtained in the non-adsorbed material (also denoted “flow
through” or “non-binding al”). The order of the separation steps in the
present invention has several advantages when compared to the order of the
separation steps given in US 5,278,288A.
A first advantage of the present invention is that the purity of CMP (% CMP of
total protein) in the final product using the process of the present invention is
much higher compared to the CMP purity obtained in US 5,278,288A. Purity
s from 80% to 88% are given in US 5,278,288A. By the process of the
present invention a purity of approximately 98% or above can be achieved. Due
to the very high purity in the CMP product obtained by the present invention, the
product is suitable as a nutritional ingredient for patients suffering from
phenylketonuria, also indicated by the very low levels of phenylalanine present in
the t. A CMP purity of 80% to 88%, as in the product obtained by the
process from US 288A, correlates with a t of phenylalanine which is
too high for phenylketonuria patients.
A second age of the present invention is that it uses less ion exchange
material per kg ed CMP than the method of US 5,278,288A or any other
method of the prior art which provides a comparable high purity of CMP. Following
the t invention, the first ultrafiltration step removes a large proportion of
the P whey proteins. Thereby, the weight ratio between non-CMP whey
proteins and CMP in the feed solution to the cation ge chromatography step
is much lower than in US 5,278,288A, and hence a much lower volume of cation
exchange resin per mass unit of CMP is needed to bind of all non-CMP whey
proteins.
A third advantage of the present invention is that the overall yield of CMP (%
mass of CMP in final product compared to mass of CMP in the starting material)
using the process of the present invention is much higher compared to the overall
206729NZ_specification_20150526_PLH
yield of CMP ed in US 5,278,288A. Using e 2 in US 5,278,288A and
assuming a protein content in the Gouda whey of 6.2 g/L and a CMP content of
18% relative to the total protein content, an l CMP yield of 0.73% can be
calculated, based on the obtained 81 mg of CMP in the final product. Using
Example 2 for the present invention and assuming a CMP content of 18% relative
to the total protein content in the starting material, an overall CMP yield of 50%
can be calculated, obtained by combining a yield of 63% from the ultrafiltration
step and a yield of 80% covering the cation exchange chromatography step to the
final powder product.
A fourth advantage of the present invention is that it increases the number of ion
exchange cycles that a batch of ion exchange resin can endure before it is worn
out – relative to US 5,278,288A. Ion exchange chromatography is a relatively
expensive unit operation and the cost of the ion exchange resin is a significant
part of the overall processing costs. Extending the ime of the ion exchange
material is therefore an interesting approach to improving the overall processeconomy
of the tion of high purity CMP-containing products.
206729NZ_specification_20150526_PLH
Claims (25)
1. A method of ing a caseinomacropeptide-containing ition having a low t of phenylalanine, the method comprising the steps of a) providing a whey-derived feed comprising caseinomacropeptide (CMP) and at least one additional protein, said whey-derived feed having a pH of at most 4, b) subjecting said whey-derived feed to ultrafiltration (UF) using an 10 ultrafiltration filter allowing the passage of monomeric CMP, thereby providing a UF permeate and a UF retentate, which UF permeate is enriched with respect to CMP, c) contacting a first composition derived from said UF permeate with a cation exchange material, and 15 d) collecting the fraction of the first composition which is not bound to the cation exchange material, thereby obtaining the CMP-containing composition.
2. The method according to claim 1, wherein the whey-derived feed is derived from cheese 20 whey or a concentrate thereof.
3. The method according to claim 1 or 2, wherein the whey-derived feed is d from whey obtained from rennet coagulated casein or caseinate or a concentrate thereof. 25
4. The method according to any one of the preceding claims, wherein the whey-derived feed contains a total amount of CMP of at least 1% (w/w) relative to the total amount of protein.
5. The method ing to any one of the preceding claims, wherein the whey-derived feed contains a total amount of CMP in the range of 1-60% (w/w) relative to the total amount of 30 protein.
6. The method ing to any one of the preceding claims, wherein the at least one addition protein comprises at least one protein selected from the group consisting of immunoglobulin G, globulin M, bovine serum albumin (BSA), beta-lactoglobulin, 35 alpha-lactalbumin, beta casein, casein d peptides, milk fat e membrane (MFGM) proteins, and a combination thereof.
7. The method according to any one of the preceding claims, wherein the at least one addition n comprises at least two proteins ed from the group consisting of immunoglobulin G, immunoglobulin M, bovine serum albumin (BSA), beta-lactoglobulin, 5 lactalbumin, beta casein, casein derived peptides, milk fat globule membrane (MFGM) proteins, and a combination thereof.
8. The method according to any one of the preceding claims, wherein the whey-derived feed contains a total amount of casein of at most 3% (w/w) relative to the total amount of n.
9. The method according to any one of the preceding claims, wherein the whey-derived feed contains a total amount of protein of at least 0.2% (w/w) relative to the weight of the wheyderived feed. 15
10. The method according to any one of the preceding claims, n the whey-derived feed contains a total amount of n in the range of 0.2-20% (w/w) relative to the weight of the whey-derived feed.
11. The method according to any one of the preceding claims, wherein the erived feed 20 has a pH in the range pH 1-4.
12. The method according to any one of the preceding claims, wherein the ultrafiltration filter has a nominal molecular weight cut-off in the range of 5-300 kDa. 25
13. The method according to any one of the preceding claims, wherein the UF permeate contains a total amount of CMP of at least 55% (w/w) relative to the total amount of protein.
14. The method according to any one of the preceding claims, n the UF te has an absorbance at 500 nm of at most 0.1 AU. 30
15. The method according to any one of the preceding claims, wherein the first composition contains a total amount of CMP of at least 55% (w/w) relative to the total amount of protein.
16. The method according to any one of the preceding claims, wherein the first composition contains a total amount of CMP in the range of 55-95% (w/w) relative to the total amount of 35 protein.
17. The method according to any one of the preceding claims, wherein the first ition contains a total amount of casein of at most 0.5% (w/w) relative to the weight of the first composition. 5
18. The method according to any one of the preceding claims, wherein the first ition contains a total amount of protein of at least 0.1% (w/w).
19. The method according to any one of the preceding claims, wherein the first composition contains a total amount of n in the range of 0.1-20% (w/w).
20. The method according to any one of the preceding claims, wherein the first ition has a pH in the range of pH 2-5.
21. The method according to any one of the preceding claims, wherein the first composition 15 has a conductivity in the range of 1-8 mS/cm.
22. The method according to any one of the preceding claims, wherein the cation exchange material is packed in a column when contacted with the first composition. 20
23. The method ing to any one of the preceding , wherein the cation exchange material is suspended in the first ition as free flowing particles when contacted with the first composition.
24. The method according to any one of the preceding claims, furthermore comprising 25 concentrating the collected fraction.
25. The method according to any one of the preceding claims, furthermore comprising spraydrying the collected fraction. WO 76252
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201261726724P | 2012-11-15 | 2012-11-15 | |
EP12192731.3 | 2012-11-15 | ||
EP12192731 | 2012-11-15 | ||
US61/726,724 | 2012-11-15 | ||
PCT/EP2013/073980 WO2014076252A1 (en) | 2012-11-15 | 2013-11-15 | Method of producing a composition containing caseinomacropeptide |
Publications (2)
Publication Number | Publication Date |
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NZ708500A NZ708500A (en) | 2020-09-25 |
NZ708500B2 true NZ708500B2 (en) | 2021-01-06 |
Family
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