NZ705315B2 - Tipping actuator for a conveyor system - Google Patents

Abstract

armature for use in the grading of fruit is described. The armature provides smooth tilting of a fruit carrying cavity to mitigate damage to the fruit during discharge from the conveyor. The carriers (23) move along a conveyor (22) and through a ramp (19) to the armature (13a). The armature (13a) allows the carrier (23) to only tip partially (X) until the carrier moves past the armature, when it can tip fully (Y). allows the carrier (23) to only tip partially (X) until the carrier moves past the armature, when it can tip fully (Y).

Description

TIPPING ACTUATOR FOR A CONVEYOR SYSTEM Field of Invention The ion relates to tipping actuators for conveyor systems and improvements in such devices and their ility.

Background to the Invention Conveyors are often used in grading machines to transport articles through various measurement stages and to discharge the articles to sort them dependent on the measurements. Such conveyors usually include an endless chain or belt on which are mounted a plurality of e carriers or cups. A discharge mechanism is used to unload objects at certain points along the conveyor.

A common type of object that is graded and sorted by such a conveyor system is fruit. Fruit may be sorted based on criteria such as weight, shape, colour, ripeness and any other characteristic. Conveyor systems comprise devices to measure these characteristics while the fruit is being transported. The position of each fruit and its respective characteristics can be tracked so that a discharge mechanism causes items of fruit to be unloaded from the conveyor and sent to the required destination, for example towards a chute or onto another or.

The applicant’s own US patent no. 044 ses an article carrier suitable to be mounted to a conveyor and used to sort fruit in a sorting assembly. A carrier frame is pivotable between a carriage position, in which fruit may be supported on the r frame, and a discharge on, in which fruit may fall off the carrier frame under gravity and thereby be rged from the article carrier. The carrier frame has contact surfaces that may be contacted by an actuator when the carrier frame is in the carriage position to cause the carrier frame to tip into the discharge position and cause a fruit on the carrier frame to be ed. Advantageously the carrier frame can tip in both sideways directions so that fruit can be discharged to either side.

A latch or locking member is d to the carrier frame and moveable between two positions in order to lock the carrier frame in position or to unlock the carrier frame and thus allow it to pivot on the e carrier.

In one version of an existing system, the actuator comprises a solenoid which, when activated, causes a pivotal trigger member to flick upwards before falling under gravity. Activation is timed so that the trigger member impacts one of the contact surfaces of the locking member, causing it to move to the unlocked position and further to transfer the impact to the carrier frame, causing the carrier frame to tip. This mechanism requires a icant amount of energy to flick the trigger upwards, which is transmitted to the latch which s the delatching mechanism to thereupon er the force to the carrier frame . These series of impacts makes the or system very noisy, particularly where multiple tipping actuator mechanisms are operating simultaneously. Furthermore, the impact can have a different effect on fruit of ent s. Light fruit may be caused to jump off the article carrier rather than merely tipping off.

This can damage fruit and also may cause the fruit to fall or bounce somewhere other than is intended. In contrast, the force of the impact may not be sufficient to tip the carrier frame at all if it is carrying heavy fruit. Another drawback of the existing r mechanism is that there is a narrow window of opportunity for the trigger to be activated and to impact the carrier frame tly. This increases the complexity in the l system and means errors in fruit rge can easily occur where the window is missed.

The tipping trigger mechanism on MAF’s Genesis conveyor system comprises a generally triangular-shaped trigger plate that has a default position laterally outside the article carriers on the conveyor. The trigger can be moved inwardly where the upper surface of the plate comes into contact with an article carrier, causing it to tip away from the trigger. The trigger is actuated by a solenoid and a spring biases the trigger back to the default position once the solenoid is de-activated. When used with light fruit, the trigger may cause the article carrier to tip violently, and therefore risks the fruit bouncing off erratically. Furthermore, the r is only able to accommodate the r tipping away from the trigger, which reduces flexibility in the design of the conveyor system. Another m with the MAF system is that the spring mechanism to return the trigger to the default position can wear out over the course of repeated use.

Object of the Invention It is an object of the invention to e an improved tipping actuator for a conveyor system.

Alternatively, it is an object to provide an improved conveyor system. Alternatively, it is an object of the invention to address one or more of the disadvantages of prior tipping actuators and conveyor systems, such as those described above. Alternatively, it is an object of the invention to at least e the public with a useful choice. y of the Invention Preferred aspects of the invention are set forth in the appended claims. Particular embodiments are described below in non-limiting terms.

According to a first embodiment of the invention, there is provided a tipping actuator for a conveyor system, the conveyor system comprising a plurality of article rs moving on an endless conveyor in a conveying direction, each article carrier having a carrier frame for bearing an article, the carrier frame being pivotally mounted on the e carrier and operable to tip to enable discharge of the article borne on the carrier frame, the tipping or comprising: a trigger member having a t portion for contacting the article carriers; and an ion mechanism operable to move the trigger member between a non-contact position, in which the contact portion is positioned out of the path of the e carriers so as to avoid t therewith, and a contact on, in which the contact portion is positioned in the path of the article carriers to make contact therewith and effect tipping thereof away from the trigger member, wherein the trigger member is configured such that, when in the non-contact position, the article carriers are able to at least partly tip towards the trigger member such that the contact portion of the r member is received by a portion of the article carrier.

This allows for a compact conveyor system and means the trigger member moves only a small distance between the contact and non-contact positions.

More preferably, the trigger member is configured such that, when in the non-contact position, the article carriers are able to tip only partly towards the r member prior to contacting the trigger member, the e carriers being able to tip fully once conveyed past the trigger member. A partial tipping of an article carrier followed by a full tipping is a more gentle movement than a direct full tipping.

Preferably, the ion mechanism is operable to move at least part of the trigger member laterally between the non-contact and contact positions. It will be understood that such a “lateral” movement of the trigger member includes movements in which the r member rotates around a pivot but the rotation is sufficiently small that the upper edge of the trigger member moves generally horizontally. A lateral movement is beneficial from the perspective of timing actuation of the trigger. Other lateral movements orating a g or more complex mechanism may also be used.

In some ments of the invention, the trigger member comprises a recess in an upstream portion thereof in relation to the conveying direction. More preferably, the recess is configured such that trigger member avoids ting the article carrier when the trigger member is in the t position and one of the article carriers has moved just past a downstream portion of the trigger member. In one embodiment, the recess may be shaped to compliment the shape of a part of the carrier frame. This feature allows tolerance of a greater error in the timing of actuation of the trigger member into the contact position. hout this description, the terms “upstream” and “downstream” will be used to indicate relative positions of components relative to the direction of travel of the conveyor, which is assumed to be moving in the downstream direction.

In some exemplary embodiments, the trigger member is coupled to the actuation mechanism at an upstream portion thereof. For example, the trigger member may be generally hook-shaped with the point of the hook ing in the downstream direction.

In some embodiments of the invention, the tipping actuator is operable to allow a first article carrier on the endless conveyor to be or have been tipped towards the trigger member and to effect tipping of a second consecutive article carrier on the endless conveyor away from the trigger member, the second utive article carrier being the article carrier on the s conveyor immediately following the first article carrier.

In said embodiments, the r member preferably ses am and downstream trigger member parts, each trigger member part being configured to effect tipping of the article carriers if oned in their path, wherein the upstream trigger member part is able to move into the contact position upon ion of the actuation mechanism if the ream trigger member part is constrained from moving into the contact position. For example, the downstream trigger member may be constrained by the article carrier when tipped towards the r member or otherwise constrained, for example, if the article r is in the carry position wherein the upstream trigger can advantageously gain the position required to make an effective tip on the consecutive article carrier.

The g actuator may comprise a ramp located upstream of the trigger member and configured to move an article carrier from an article discharge (tipped) position into an article carriage (non-tipped) position.

According to a second embodiment of the invention, there is provided a tipping or for a conveyor system, the or system comprising a plurality of article carriers moving on an endless conveyor in a conveying direction, each article carrier having a carrier frame for bearing an article, the carrier frame being pivotally mounted on the article carrier and operable to tip to enable discharge of the article borne on the r frame, the tipping actuator comprising: trigger means having at least one t portion for contacting the article carriers; and trigger ion means operable to move the trigger means into a contact position, in which the contact portion(s) is positioned in the path of the article carriers to make contact therewith and effect tipping thereof, wherein the contact portion(s) comprises at least one contact surface sloped towards the conveying direction and having at least two gradients.

Preferably, the trigger means comprises one sloped contact surface, the sloped contact surface having at least two gradients.

Preferably, the sloped contact surface comprises at least a first section and a second section, the first section being located upstream of the second section in relation to the conveying direction, the first section having a steeper gradient than the second section.

In some embodiments of the invention, at least part of the sloped contact surface of the contact portion is . For e, the first and/or second section may be curved.

In some embodiments of the invention, the first and/or second n may be substantially straight. The sloped contact surface may se a curved tion section between the first and second sections.

Preferably, the trigger means is configured such that, when a first contact surface contacts the article carrier, a locking member of the article carrier is lifted from a locked position, in which the carrier frame is unable to pivot on the article carrier, into an unlocked position, in which the carrier frame is able to pivot on the article carrier. More preferably, the trigger means is configured such that, when a second contact surface contacts the e carrier, the carrier frame is tipped from the second article carriage position into an article discharge position.

In some embodiments of the invention, the tipping actuator comprises upstream and ream trigger member parts, each r member part being ured to effect tipping of the article carriers if positioned in their path, wherein the upstream trigger member part is able to move into the contact position upon actuation of the actuation mechanism if the ream trigger member part is constrained from moving into the t position. For example, the downstream trigger member may be constrained by the e carrier when tipped towards the trigger member.

More ably, each trigger member part comprises at least one t surface for contacting the article carriers sloped towards the conveying ion and having at least two gradients.

The upstream and downstream trigger member parts may be independently operable.

According to a third embodiment of the invention, there is provided a tipping or for a conveyor system, the conveyor system comprising a plurality of article carriers moving on an endless conveyor in a conveying direction, each article carrier having a carrier frame for bearing an article, the carrier frame being pivotally mounted on the article carrier and operable to tip to enable discharge of the article borne on the carrier frame, the tipping actuator comprising: a trigger member having a contact portion for contacting the article carriers; and an armature coupled to the trigger member, the armature comprising or having mounted thereon an armature magnet; and an electromagnet comprising a core; n the electromagnet is switchable between on and off states to cause the armature magnet to be attracted to and repelled from the electromagnet, movement of the armature causing the trigger member to move between a contact position, in which the contact portion is positioned in the path of the e carriers to make contact therewith and effect tipping thereof, and a non-contact position, in which the contact portion is positioned out of the path of the article rs so as to avoid contact therewith.

Preferably, a portion of the trigger member ses the armature.

More preferably, the trigger member is pivotally mounted and ured to pivot on activation / deactivation of the electromagnet.

In some exemplary embodiments of the invention, the trigger member is pivotally mounted to pivot around a substantially horizontal axis.

In one embodiment, the trigger member comprises the armature at an end distal to the contact portion, the trigger member being pivotally mounted at a point between the re and contact portion.

Preferably, when the electromagnet is in an off or de-activated state, the re magnet is attracted to the core of the electromagnet. More preferably, when the armature magnet is attracted to the core of the electromagnet, the trigger member is in the non-contact position.

The core of the electromagnet may be formed from a ferromagnetic material, such as iron or other ferrous material.

Preferably, when the electromagnet is in an on or activated state, the armature magnet is repelled from the core of the electromagnet. More preferably, when the armature magnet is repelled from the core of the omagnet, the trigger member is in the contact position.

The tipping actuator may be configured such that the armature magnet is mounted on a surface of the armature facing towards the conveyor and the omagnet is positioned between the conveyor and the armature. This provides for a t arrangement and reduces the extent to which the tipping actuator extends outwards from the conveyor.

In some ments of the invention, the tipping or ses upstream and downstream trigger member parts, each trigger member part being configured to effect tipping of the article carriers if positioned in their path, wherein the upstream trigger member part is able to move into the contact position upon actuation of the actuation mechanism if the downstream trigger member part is constrained from moving into the contact on. For example, the downstream trigger member may be constrained by the e carrier when tipped towards the trigger member.

In said embodiments, the first electromagnet may be configured to cause the upstream trigger member part to move between the contact and non-contact positions and the tipping or may comprise a further electromagnet comprising a further core switchable between on and off states to cause the downstream trigger member to move between the contact and non-contact positions. The further omagnet may be operated in conjunction with, or independently from, the first electromagnet. ing to a fourth embodiment of the invention, there is provided a tipping actuator for a conveyor system, the conveyor system comprising a plurality of article carriers moving on an endless conveyor in a conveying direction, each article carrier having a carrier frame for bearing an e, the carrier frame being pivotally mounted on the article carrier and operable to tip to enable discharge of the article borne on the carrier frame, the tipping actuator comprising: a trigger member having a contact portion for contacting the article carriers; and an actuation mechanism operable to move the trigger member between a non-contact position, in which the contact portion is positioned out of the path of the article carriers so as to avoid contact therewith, and a contact position, in which the contact portion is positioned in the path of the article carriers to make contact therewith and effect tipping thereof away from the trigger member, wherein the tipping actuator is operable to allow a first e carrier on the endless conveyor to be or have been tipped towards the trigger member and to effect tipping of a second article carrier on the endless conveyor away from the trigger , the second article carrier being the article carrier on the endless conveyor ately following the first article carrier. ably, the r member comprises upstream and downstream trigger member parts, each trigger member part being configured to effect tipping of the article carriers if positioned in their path, wherein the upstream trigger member part is able to move into the contact position upon actuation of the actuation mechanism if the ream trigger member part is constrained from moving into the contact position. For e, the downstream trigger member may be constrained by the article carrier when tipped towards the r member.

More preferably, each trigger member part comprises at least one contact e for ting the article carriers sloped s the ing direction and having at least two gradients.

The upstream and downstream trigger member parts may be independently operable.

It will be apparent that the tipping actuators of any of the first, second, third or fourth embodiments of the invention may be provided in combination with the tipping actuators of any of the other embodiments of the invention.

According to a fifth embodiment of the invention, there is provided a conveyor system sing: an endless conveyor configured to move in a conveying direction; a plurality of article carriers mounted on the endless conveyor, each article carrier having a carrier frame for g an e, the carrier frame being pivotally mounted on the article carrier and operable to tip to enable discharge of the article borne on the carrier frame; and at least one tipping actuator according to any one or more of the first, second or third embodiments of the ion mounted in operable relation to the article carriers.

Preferably, the conveyor system comprises at least two tipping ors situated on opposing sides of the endless conveyor. More preferably, the two tipping actuators are positioned directly opposite one r.

The conveyor system may further comprise at least one discharge station at one or more locations along the endless conveyor for ing articles from the article carriers. More preferably, each discharge n is positioned on the opposite side of the endless conveyor to the tipping actuator operable to cause articles to be discharged into the respective discharge station. More ably still, at least two discharge stations are positioned directly opposite one another.

Further aspects of the invention, which should be considered in all its novel s, will become nt to those skilled in the art upon reading of the following description which provides at least one example of a cal application of the invention.

Brief Description of the Drawings One or more embodiments of the invention will be described below by way of example only, and without intending to be limiting, with reference to the following drawings, in which: Figure 1 is a side view ration of a tipping actuator according to an embodiment of the invention; Figure 2 is a cross-sectional view illustration of the tipping actuator shown in Figure 1; Figure 3 is a cross-sectional view illustration of the tipping actuator shown in Figure 2 in an alternative configuration; Figure 4 is a rear view illustration of the tipping actuator shown in Figures 1 to 3 in use with an endless conveyor according to one embodiment of the invention; Figure 5 is a side view illustration of the conveyor system shown in Figure 4; Figure 6 is r side view illustration of the conveyor system shown in Figure 4; Figure 7 is another side view illustration of the conveyor system shown in previous figures; Figure 8 is another side view illustration of the conveyor system shown in the other figures; Figure 9 is a front view illustration of the tipping actuator shown in Figure 4 without an article being supported by the article carrier; Figure 10 is a side view illustration of a tipping actuator according to another embodiment of the ion; and Figure 11 is an ric view illustration of a conveyor system according to one embodiment of the invention.

Detailed Description of red Embodiments of the Invention Throughout the following description, unless specifically indicated otherwise, like reference numerals refer to like components. g actuator Figure 1 is a side view illustration of a tipping actuator 10 according to an embodiment of the invention. Figure 2 is a cross-sectional view illustration of the tipping actuator 10 shown in Figure 1.

Tipping actuator 10 comprises a housing 11a adapted to be mounted on the side of an s conveyor. In the embodiment shown, the tipping actuator 10 further comprises another housing 11b adapted to be mounted on the opposite side of the conveyor to housing 11a. gs 11a and 11b may be joined in some way, for example by a bracket 12. The two sides of tipping actuator 10 may be formed and may function in exactly the same way so, for the purposes of the ing description, only one side of the tipping actuator will be described although the same description may also apply to the other side of the actuator. It is noted that not all components of the left hand side of tipping or 10 are illustrated in Figure 2. In alternative embodiments of the ion, the g or comprises only one of the sides of the tipping actuator shown in Figure 2.

Between the two sides of tipping actuator 10 is formed a conveyor l 17 through which an endless conveyor is able to pass.

Tipping actuator 10 comprises a trigger member 13 pivotally mounted on the housing 11a and extending upwards therefrom. The upper portion of the trigger member 13 comprises a contact portion 14, which will be described in detail later. The end of the trigger member 13 distal from the contact portion 14 comprises an armature 15, which comprises or has mounted thereon a magnet 16. Trigger member 13 is able to pivot about a point between the armature 15 and contact portion 14 by virtue of its ng in housing 11a. The trigger member is thus able to move between a contact position, in which the contact portion 14 is positioned inwardly as shown on the right hand side of Figure 2, and a non-contact position, in which the contact portion is positioned outwardly as shown on the left hand side of Figure 2.

Inside housing 11a there is an electromagnet having a magnetic (for e a ferromagnetic or ferrous) core 18 with a solenoid 21 wound around it. The electromagnet is able to be switched on and off by a control device to cause the fixed pole magnet 16 to be repelled from and attracted to the electromagnet, which moves the trigger member 13.

Figure 3 is a cross-sectional view illustration of the tipping actuator 10 shown in Figure 2 but with the trigger member in the ntact position rather than the contact position (which is shown in Figure 2).

The default position for the trigger member 13 is the non-contact position as shown in Figure 3, in which the magnet 16 is attracted to the magnetic core 18 of the electromagnet. Since magnet 16 is a permanent magnet, no energy is required to maintain the trigger member in the noncontact position.

To actuate the trigger member 13 into the contact position shown in Figure 2, the omagnet is energised by a suitable l device. The solenoid winding 21 is configured to cause the electromagnet to repel magnet 16, i.e. by causing the electromagnet to be formed with a pole at the outwards facing end that is the same as the pole of the magnet 16 at the inwards facing end. Repulsion between the electromagnet and magnet 16 causes the armature 15 to move away from the electromagnet and the trigger member to move into the contact position shown in Figure 2.

This r actuation mechanism is highly robust and will only fail if the fixed polarity magnet loses its magnetism. The ism therefore has a longer lifespan compared to actuation mechanisms using a spring or the like to bias the trigger to its default position. A spring is vulnerable to fatigue and ng with small components. In on, the mechanism described herein has only a single bearing surface that contacts the article carriers, which s susceptibility to wear compared to mechanisms with more bearing surfaces.

While any type of magnet or omagnet may be used, in one exemplary embodiment, the magnet 16 is a fixed polarity magnet. A fixed polarity magnet may be used on account of its high remanence, or strength. It will be understood that the “magnetic core” of the omagnet is a core formed from any material that is attracted to a magnet.

In the embodiment shown in Figures 2 and 3, one example of a trigger member actuation mechanism is illustrated but it will be evident that other ements are also le t departing from the scope of the invention. For example, while the trigger member 13 moves laterally between the contact and non-contact positions in the embodiment shown, the trigger member may alternatively be oriented differently and move in another direction between the said positions. In r example, the pivot axis could be arranged vertically rather than horizontally.

In the embodiment of Figures 2 and 3, the trigger member 13 ses the armature 15 as an integral part thereof. It will be apparent that, in other embodiments, the armature may be mechanically coupled to the trigger member in another appropriate manner.

Furthermore, in the embodiment of Figures 2 and 3, the electromagnet is positioned between the conveyor channel 17 and the armature 15 with the magnet 16 mounted on a surface of the armature facing the conveyor channel 17. This arrangement provides a compact lateral extent of the tipping actuator 10, meaning the width that the actuator protrudes out the side of the conveyor is reduced. When conveyors are situated adjacent to one another, minimal lateral extent means articles from adjacent conveyors have more room to be discharged. However it will be apparent that, in other embodiments, other arrangements are le. For example, the trigger member may be pivotally attached at a bottom end, with the magnet positioned above the pivot.

In some embodiments, the id of the electromagnet may be surrounded by a metal casing, for example made from a sheet metal material. When made from a agnetic material, the metal casing may help to channel magnetic flux produced by the electromagnet to increase the efficiency of the solenoid. Insulating material may be disposed between the solenoid and the metal casing to mitigate the possibility of ng.

In some embodiments, the housing 11a in which the ion mechanism is housed may also be made from a similar sheet metal material to further increase the ency of the electromagnet. In fact, it has been found that constructing the components of the actuation mechanism such that a magnetic circuit is formed, e.g. by making many ents of the actuation mechanism from a s material, increases the strength of the electromagnet and therefore the acceleration of the trigger. This reduces the time taken for the trigger to move into the path of an article carrier, increasing the tolerance of the system to timing errors.

A ramp 19 may be comprised as part of the tipping actuator 10 or as a separate component.

The arrow on the ramp 19 shown in Figure 1 indicates the conveying ion of the conveyor with which tipping actuator 10 is configured to be used. As such, the ramp 19 is located upstream of the trigger member 13 in relation to the conveying ion. The ramp 19 slopes upwards in the downstream direction and its function will be described below. In some embodiments, the ramp may be integrally formed with the housing 11a.

Conveyor system Figure 4 is a rear view illustration of the tipping actuator 10 shown in Figures 1 to 3 in use with an endless conveyor 20 according to one embodiment of the invention. Figure 9 is a front view illustration of the same tipping actuator and conveyor without an article being supported by the article carrier. The tipping actuator 10 is mounted on the endless conveyor 20 by means of a fixing 19, for example a screw, so that the conveyor passes through the or l 17 between the g or housings 11a and 11b. The endless conveyor 20 may be formed in any suitable manner, but in the embodiment shown comprises a series of chain links 21 joined end-to-end and operable to move around a conveyor extrusion 22.

Mounted on the endless conveyor 20 is a plurality of e carriers 23, of which one is shown in Figure 4. The article carriers 23 are mounted on the conveyor in any appropriate manner, for example by means of a mounting clip 24. Each article carrier comprises a carrier frame 25, which in turn includes a support surface 26 and rollers 27 which er define a cup for bearing an e 28.

The carrier frame 25 is mounted on the mounting clip 24 by means of a pivotal connection 29.

This allows the carrier frame 25 to move between a carriage position, in which the support surface 26 is generally horizontal and article 28 is supported by the article carrier, and a discharge position, in which carrier frame 25 has tipped from the carriage position so that the support surface 26 is not ntal and the article 28 discharges from the article carrier under gravity. The carrier frame is shown in the carriage position in Figure 4. Pivotal connection 29 may comprise a stop to limit the extent to which the carrier frame 25 can pivot.

As described in the applicant’s US patent no. 7,410,044, the article carrier 23 or carrier frame 25 may comprise a latch or locking member 30 that is moveable n two different positions. In one position of the g member, the carrier frame 25 is unable to pivot on the mounting clip 24 by virtue of an appropriate pivot g ism. This is referred to as the locked carriage configuration. In the second position of the g member, the carrier frame is free to pivot as has been described and the locking mechanism is released. This is referred to as the unlocked carriage configuration. In exemplary embodiments, the carrier frame is in the locked carriage configuration when the locking member is in a low position on the mounting clip and can be raised into the unlocked position by, for example, a portion of trigger member 13.

When the g member is in the unlocked position, the carrier frame is able to be tipped by means of a trigger actuator such as those according to embodiments of the invention described herein. Some part of the locking member 30 or, in other embodiments some part of the carrier frame, presents a surface able to be contacted by the trigger actuator to effect the g. In the embodiment shown in Figure 4, locking member 30 ses lever arms 30a and 30b that extend sideways ds from the article carrier and comprise a contact surface on their undersides able to be contacted by the t portions 14 of trigger members 13. The locking member 30 is contacted and pushed upwards against the carrier frame 25 to cause the carrier frame to tip.

Operation of the tipping actuator Operation of the tipping actuator 10 will be now be bed in relation to Figure 4 and Figures and 6, which are side view illustrations of the or system shown in Figure 4. Figure 5 illustrates the system from one side and Figure 6 is an illustration from the other side. In both Figures 5 and 6, the passage of a single article carrier 23 is represented by a time progression of positions as it travels on the conveyor.

By default, the trigger s are in the ntact position, for e as is shown by trigger member 13a in Figures 4 and 6. That is, the trigger member 13a is positioned out of the path of the article carriers, and in particular out of the path of the lever arm of the locking member 30, so t is avoided as the article carrier 23 moves past the trigger member 13a.

For example, the arrangement of the trigger actuation mechanism shown in Figure 2 s in the trigger member 13a being situated laterally outside the path of the e carriers.

Each trigger member is able to be selectively actuated into the contact position in which it lies in the path of the next article r 23 passing by on the conveyor by control of the associated electromagnet. Trigger member 13b of Figures 4 and 5 is shown in the contact on. As can be seen most clearly in Figure 5, the trigger member 13b is dimensioned such that, when it is in the contact position, the article carrier is impinged by the trigger member and the contact surface on the ide of the lever arm 30b is contacted by the upper surface of the contact portion of trigger member 13a. This causes the locking member 30 to be pushed s on the side nearest trigger member 13b to unlock the carrier frame 25 and further to cause the carrier frame to tip away from the trigger member 13b and to discharge the article 28 on the opposite side of the conveyor to the trigger member 13b.

In contrast to the applicant’s existing system described in the ound to the Invention section of this document, which has a trigger member that flicks upwards to impact against the article rs to effect their tipping, the present invention requires less energy to actuate the trigger member to cause tipping of the article rs because the trigger member needs to move through a smaller distance to be activated. This also makes the present invention significantly less noisy when in operation than the existing system. In addition, the energy that causes the carrier to tip in the invention is generated by the conveyor itself – it is the motion of the conveyor against the trigger member that causes the tipping action. The discharge of different weight articles can therefore be controlled by controlling the speed of the conveyor without altering the actuation of the trigger. For example, to prevent light articles flying off the conveyor, the conveyor can be slowed slightly. The possibility of heavy articles being failed to be discharged by a trigger mechanism lacking sufficient energy is also avoided since the energy causing the discharge comes from the motion of the conveyor.

The locking member 30 comprises lever arms on both sides so that trigger members can be positioned on both sides of the conveyor and the article carriers can be tipped in either direction to discharge es on either side of the conveyor. This may be useful when sorting or grading produce as more outlets can be ed in the same conveyor space compared to if the conveyor could only discharge articles on one side. It may be particularly useful to e trigger members directly opposite each other on the conveyor. In this configuration, the r frame moves towards trigger member 13a when it is tipped away from trigger member 13b. This presents a risk that the r member on the side the carrier frame is tipped towards could prevent the carrier frame tipping properly.

To address this, the tipping members, when in the non-contact position, are configured and positioned to avoid contact with the carrier frames when a carrier frame is tipped towards it. In one example, the g members are sufficiently far away from the conveyor in the noncontact position that the carrier frames do not contact them. However, this results in a wide conveyor , which impacts on the number of conveyors able to be situated in a given area, and a trigger member that has to move a large distance between the contact and noncontact positions, which may require more energy and greater movement time compared to a more compact conveyor. Therefore, in some embodiments of the invention, such as shown in Figure 6, the trigger member 13a is configured to be received by a n of the carrier frame when the carrier frame 25 is tipped towards the trigger member. That is, r member 13a fits under a laterally extending arm 32 of the t surface 26 in the gap formed between the l extension 32 and the carrier frame. As a result, r member 13a does not prevent the carrier frame from tipping. In this embodiment, the conveyor system is t in its width and, as shown in Figure 4, the trigger actuator may not extend outwards beyond the width of the carrier frame 25.

It can be seen in Figure 6 that, y after the trigger member 13b has contacted the lever arm 30b (as shown by the article r in position X), the article carrier has partly tipped towards trigger member 13a and, as described above, the configuration and position of r member 13a allows such partial tipping. In some embodiments, the trigger member 13a in the noncontact position may be configured to prevent full tipping of the article carrier until the article carrier has moved forwards on the conveyor to position Y. This may be desirable since an initial partial tipping of the article carrier followed by a full tipping may make the tipping movement gentler than if the article carrier was allowed to immediately tip fully. This may ensure es are discharged from the conveyor t ive violence, increasing the chances of the article being discharged to the intended destination, for example an outlet chute.

The embodiments of r actuators according to the invention shown in the Figures are tailored for use with one of the applicant’s existing conveyor s. There are significant advantages for those already using the applicant’s conveyor systems to benefiting from the advantages of the invention without the need to e the conveyor systems. However the invention is not limited to use only with the applicant’s own systems, which are rated herein by way of example only. It will be apparent that trigger actuators within the scope of the invention may be designed to operate with any appropriate conveyor system.

Profile of the trigger Referring again to Figure 1, the contact portion 14 of the trigger member 13 will now be discussed in more detail. The upper surface of the contact portion 14 is the part of the trigger member 13 that contacts the article carriers to effect their tipping. The contact surface generally slopes upwards in the ing ion so that the surface slopes towards the conveying direction. This slope allows the lever arm of the article carrier to be contacted and pushed upwards by the trigger member.

The shape of the contact surface is ured to ease contact between the trigger member 13 and the article carriers. Embodiments of the ion comprise a contact surface having at least two gradients, for example the contact surface may comprise two or more near-straight ns, as shown in the embodiment of Figure 1, or the contact surface may be curved.

In the embodiment of Figure 1, the contact e comprises three surface sections 101, 102 and 103. First surface section 101 is on the upstream end of the contact surface of the trigger member 13 and is the lowest of the three sections. It also has the steepest gradient. This section is ed to make first contact with the locking member lever arm of an article carrier that impinges on the trigger member. In embodiments in which the article carrier comprises a carrier frame that can transition between locked and ed carriage configurations by means of moving the locking member vertically between locked and unlocked positions, the first surface section 101 is of sufficient height to lift the locking member from the locked to the unlocked position.

Second surface section 102 transitions the gradient of the contact surface n the first surface section 101 and the third surface section 103, which is the highest of the three sections and has the shallowest gradient. The third surface section is at a sufficient height to lift the locking member lever arm of the article carrier so that the e r tips over, as has been bed above.

This stepped or gradual ion in gradient of the t e of the trigger assists in controlling tipping of the article r. Rather than an impact that could cause articles on the carrier to get thrown off, the contact surface first unlocks the e carrier and then causes a gradual tipping.

It will be evident that the invention includes embodiments in which separate triggers are provided, one which causes the unlocking of the article carrier and another that causes the tipping. However the use of a single trigger to perform both actions may be more efficient and less complex to construct.

Trigger member recess As shown in Figure 1, a recess 110 may be provided in an upstream portion of the trigger member 13. The trigger member 13 is generally haped, with the point of the hook pointing upstream and the recess 110 formed by the hook.

One e of the recess 110 will now be described with reference to Figure 7, which is another side view illustration of the conveyor system shown in previous s. Unlike Figures 5 and 6, Figure 7 illustrates three article carriers 23a, 23b and 23c mounted one after another on the conveyor system. Trigger member 13 is shown in the non-contact position and allows the article carriers to pass by unimpinged.

Trigger member 13 is at the same height as the locking member lever arms 30 of the article carriers 23 so that, when in the contact position the trigger member contacts the lever arm of the next article carrier and causes it to tip. This limits the window of opportunity available to actuate the trigger prior to the arrival of the article carrier that needs to be tipped. The trigger can only be actuated once the lever arm of the previous article carrier, which may not need to be tipped, has passed by.

In the embodiment shown in the Figures, the lever arm 30 comprises a thin flange extending laterally out of the side of the r frame. As shown in Figure 7, when an article carrier is in the position of e carrier 23c, it has sufficiently passed by the trigger member 13 for the trigger member to close without contacting the lever arm 30. This is possible e the shape of the recess 110 of the trigger member 13 compliments the shape of lever arm 30. Therefore the trigger member can be actuated as soon as the article carrier has got to the position of carrier 23c. This increases the tolerance in the timing of actuation compared to a r system in which the recess 110 is not present and the trigger member extends downwards from the hooked end. Such a nce in timing of actuation reduces the accuracy and complexity required in the l system and also allows the operation of the conveyor system to tolerate variations in timing over the course of time, for example the tendency for conveyors to stretch slightly with prolonged use.

Ramp As mentioned above with reference to Figure 1, the tipping or 10 may comprise a ramp 19 located upstream from the trigger member 13. The purpose of ramp 19 will now be described with reference to Figure 8, which is a side view illustration of the conveyor system shown in the other figures with a single article carrier 23 shown in a number of different positions corresponding to its movement to the left in Figure 8 over time.

In Figure 8, article carrier 23 is initially in the discharge or tipped position (shown on the right hand side of Figure 8). The article carrier 23 may have tipped accidently or have been tipped by an upstream tipping actuator. Ramp 19 rights the tipped e carrier. That is, it causes the article carrier 23 to move from the article discharge or tipped position into the article carriage or non-tipped position. Ramp 19 is configured to engage the lever arm of the locking member 30 and slope upwards in the downstream direction to ient height for the carrier frame 25 to be stably brought into the carriage position. The shallow gradient of ramp 19 ensures the carrier frame is not d with too much momentum which could cause the carrier frame to tip in the opposite direction.

It will be appreciated that ramps may be positioned at any point along the conveyor system where the article carriers need to be righted and not only immediately upstream of a tipping actuator.

Using ramps to right the article carriers helps to reduce wear and increase the lifespan of a conveyor system. If many article carriers are left tipped for a long stretch of a conveyor, their weight may affect the balance of the conveyor and cause wear on one side.

Double trigger actuator In a conveyor system, tipping one article carrier in one direction and the immediately following e carrier in the opposite direction may be problematic. The tipping actuator for the latter article carrier may only be activated once the first article carrier (that is tipped towards the tipping actuator) has passed. This is because the tipping actuator may be impeded by a part of the article carrier. This therefore gives a short period of time in which to activate the r and for the trigger to move into position to contact the following article carrier. The available period of time in which to activate the trigger may be particularly short where the speed of the conveyer is high or the spacing between e carriers is small.

In one embodiment of the invention, the positioning of the pivot of the actuator trigger is sufficiently high that the degree of nt of the trigger member is small and it can be moved into on quickly. r this may result in a high degree of tolerance being needed during manufacture and a r tolerance to wear, meaning that tipping malfunctions are likely to happen sooner prior to parts needing to be ed.

Figure 10 is a side view illustration of a tipping actuator 80 according to another embodiment of the invention. Tipping actuator 80 is similar in many respects to tipping actuator 10 shown in Figure 1 and like references are used in relation to like parts. In the ing, only those parts of tipping actuator 80 differing from tipping actuator 10 will be described.

The trigger member 83 of tipping actuator 80 comprises an upstream r member part 83 and a downstream trigger member part 82. Each of the upstream and downstream trigger member parts 81 and 82 is configured to cause tipping of the article carriers if positioned in their path, as described above.

In operation, upstream trigger member part 81 is able to move into on to contact an article carrier even if downstream trigger member part 82 is constrained from moving. Such a ion is illustrated in Figure 11, which is an isometric view illustration of a conveyor system 90 according to one ment of the invention. In Figure 11, the article carriers 91 are moving diagonally away and to the right. e carrier 91a has been tipped towards tipping actuator 80 by another tipping actuator on the other side of the conveyor (not shown in Figure 11) so that article 92a is falling off the conveyor towards the tipping actuator 80. However, article 92b on carrier 91b needs to be tipped in the other direction, i.e. away from tipping or 80, and ore tipping actuator 80 is actuated.

To ensure the trigger member of tipping actuator 80 is moved into the path of r 91b in time to tip it over, tipping or 80 has been actuated while a part of carrier 91a is still level with the tipping actuator 80. The presence of carrier 91a when it is tipped towards tipping or 80 prevents all of the trigger member from moving into the path of the article carriers 91. However, at the point shown in Figure 11, upstream trigger member part 81 is free to move into the path of the article carriers while downstream trigger member part 82 is still ained from moving by the presence of article carrier 91a. As a result, am trigger member 81 is able to move early to ensure that e carrier 91b is tipped in the opposite direction to article r 91a.

In another embodiment of the invention, full actuation of the tipping actuator may be impeded by the roller part of the article carrier. In such an embodiment, the upstream trigger member may only be free to move into the path of the article carriers after the roller has moved sufficiently far downstream.

In a preferred embodiment of the invention, the am and downstream trigger member parts 81 and 82 are activated by separate electromagnets but the two electromagnets are activated together. In this embodiment, both trigger member parts are triggered together but they each only move into the contact position when they are not constrained from doing so. ore, in the situation described in relation to Figure 11, the upstream trigger part 81 will move first, followed by the downstream trigger part 82.

In an alternative embodiment of the invention, the upstream and downstream trigger member parts may be able to be activated by separate actuation mechanisms. This may allow only the upstream trigger member to be triggered in a situation (such as the situation shown in Figure 11) when constrained movement is likely, which may help to avoid damage to the trigger member, depending on the actuation mechanism used. In a still further embodiment, the am and downstream trigger members may selectively be operable together or independently.

The profile shape of r member 83 in the embodiment of Figure 10 is similar to that of the trigger member 13 shown in Figure 1 but the upstream and downstream trigger member parts 81 and 82 can be envisaged as being formed by ing trigger member 13 ally in two.

The shape of the interface of gap between the upstream and downstream trigger member parts in Figure 10 is such that the ream trigger member 82 comprises an upper contact surface that is sloped towards the conveying direction and has at least two nts, as has been described in more detail above. As a result, if the upstream trigger part 81 fails to activate (for whatever reason), the downstream trigger part 82 is shaped to tip the article carriers in a similar manner as described above in relation to the single trigger member embodiments of the ion. In the embodiment shown in Figure 10, the interface or gap between the top of the upstream and downstream trigger parts 81 and 82 is at the point at which the upper contact surface of the trigger member 83 changes.

Control system to sort / grade It will be understood that the conveyor system described herein may be used to sort or grade articles of any type although particular application may be found in the field of fruit sorting and grading.

A sorting or grading apparatus may comprise an endless conveyor of the type described above and a g or sorting means such as a weighbridge, optical scanner or the like. A control system tracks the movement of the article carriers around the conveyor and tes trigger actuators to sort articles by certain characteristics, as measured by the grading or sorting means, by discharging articles of the same characteristics into the same discharge station, which may se a further conveyor, chute or other article receiving means.

As has been described, the present invention advantageously allows tipping actuators to be oned on directly opposing sides of the endless conveyor to make efficient use space while still benefiting from other ages of the ion described above or evident to the skilled addressee.

Unless the context clearly requires otherwise, throughout the description and the claims, the words “comprise”, ising”, and the like, are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense, that is to say, in the sense of “including, but not limited to”.

The entire disclosures of all applications, patents and publications cited above and below, if any, are herein incorporated by reference.

Reference to any prior art in this specification is not, and should not be taken as, an acknowledgement or any form of suggestion that that prior art forms part of the common general knowledge in the field of endeavour in any country in the world.

The invention may also be said broadly to consist in the parts, elements and features referred to or ted in the specification of the application, individually or tively, in any or all combinations of two or more of said parts, elements or features.

Where in the ing ption reference has been made to integers or components having known equivalents thereof, those integers are herein orated as if individually set forth.

It should be noted that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. Such changes and modifications may be made without departing from the spirit and scope of the invention and without diminishing its attendant advantages. It is therefore intended that such changes and modifications be included within the present invention.

Claims (9)

Claims

1. A tipping actuator for a conveyor system, the conveyor system sing a ity of e carriers moving on an endless or in a conveying direction, each article carrier having a carrier frame for bearing an article, the r frame being pivotally mounted on the article carrier and operable to tip to enable rge of the article borne on the carrier frame, the tipping actuator comprising: a trigger member having a contact portion for ting the article carriers; and an actuation mechanism operable to move the trigger member between a non-contact position, in which the contact portion is positioned out of the path of the article carriers so as to avoid contact therewith, and a contact position, in which the contact portion is positioned in the path of the article carriers to make contact therewith and effect tipping thereof away from the trigger member, wherein the trigger member is configured such that, when in the non-contact position, the article carriers are able to tip only partly towards the trigger member prior to contacting the trigger member, the article carriers being able to tip fully once conveyed past the trigger member.

2. A g or as claimed in claim 1, wherein the actuation ism is operable to move at least part of the trigger member laterally between the non-contact and contact positions.

3. A tipping actuator as claimed in any one of the preceding claims, wherein the tipping actuator comprises a ramp located upstream of the trigger member and configured to move an article carrier from an article discharge (tipped) position into an article carriage (non-tipped) position.

4. A conveyor system comprising: an endless conveyor configured to move in a conveying direction; a ity of article carriers mounted on the endless or, each article carrier having a carrier frame for bearing an article, the carrier frame being pivotally mounted on the article carrier and operable to tip to enable discharge of the article borne on the carrier frame; and at least one tipping actuator as claimed in any one of claims 1-3 d in operable relation to the article rs.

5. A conveyor system as claimed in claim 4, wherein the conveyor system comprises at least two tipping actuators situated on opposing sides of the endless conveyor.

6. A conveyor system as claimed in claim 5, wherein the two tipping ors are positioned directly opposite one another.

7. A conveyor system as claimed in any one of claims 4-6, wherein the conveyor system further comprises at least one discharge station at one or more locations along the endless conveyor for receiving articles from the e carriers.

8. A conveyor system as claimed in claim 7, wherein each rge station is positioned on the opposite side of the endless conveyor to the tipping actuator operable to cause articles to be discharged into the respective discharge station.

9. A conveyor system as claimed in claim 8, wherein at least two rge stations are positioned directly te one another.