NZ626831B - Packaging sheet, packaging and use of such a packaging sheet - Google Patents
Packaging sheet, packaging and use of such a packaging sheetInfo
- Publication number
- NZ626831B NZ626831B NZ626831A NZ62683114A NZ626831B NZ 626831 B NZ626831 B NZ 626831B NZ 626831 A NZ626831 A NZ 626831A NZ 62683114 A NZ62683114 A NZ 62683114A NZ 626831 B NZ626831 B NZ 626831B
- Authority
- NZ
- New Zealand
- Prior art keywords
- internal
- layer
- packaging sheet
- water
- microperforations
- Prior art date
Links
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 138
- 229920003023 plastic Polymers 0.000 claims abstract description 125
- 239000004033 plastic Substances 0.000 claims abstract description 125
- 235000013351 cheese Nutrition 0.000 claims abstract description 78
- 239000012528 membrane Substances 0.000 claims abstract description 71
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 56
- 230000035699 permeability Effects 0.000 claims abstract description 38
- 239000011358 absorbing material Substances 0.000 claims abstract description 20
- 238000010521 absorption reaction Methods 0.000 claims abstract description 17
- 239000011436 cob Substances 0.000 claims abstract description 16
- 235000008983 soft cheese Nutrition 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 46
- 239000000123 paper Substances 0.000 claims description 28
- 239000004698 Polyethylene Substances 0.000 claims description 24
- 229920000573 polyethylene Polymers 0.000 claims description 24
- 239000000853 adhesive Substances 0.000 claims description 22
- 230000001070 adhesive effect Effects 0.000 claims description 22
- -1 polyethylene Polymers 0.000 claims description 15
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 14
- 239000003208 petroleum Substances 0.000 claims description 14
- 230000035800 maturation Effects 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 10
- 229920002678 cellulose Polymers 0.000 claims description 7
- 239000001913 cellulose Substances 0.000 claims description 7
- 239000002655 kraft paper Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 5
- 239000005026 oriented polypropylene Substances 0.000 claims description 5
- 239000003292 glue Substances 0.000 claims description 4
- 239000004831 Hot glue Substances 0.000 claims description 3
- IYDGMDWEHDFVQI-UHFFFAOYSA-N phosphoric acid;trioxotungsten Chemical compound O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.OP(O)(O)=O IYDGMDWEHDFVQI-UHFFFAOYSA-N 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- 239000005030 aluminium foil Substances 0.000 claims description 2
- 239000011888 foil Substances 0.000 claims description 2
- 238000012856 packing Methods 0.000 abstract 4
- 239000012188 paraffin wax Substances 0.000 description 7
- 239000004952 Polyamide Substances 0.000 description 6
- 229920002647 polyamide Polymers 0.000 description 6
- 239000001993 wax Substances 0.000 description 6
- 238000009826 distribution Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 229920000728 polyester Polymers 0.000 description 5
- 229920000331 Polyhydroxybutyrate Polymers 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- QYMGIIIPAFAFRX-UHFFFAOYSA-N butyl prop-2-enoate;ethene Chemical compound C=C.CCCCOC(=O)C=C QYMGIIIPAFAFRX-UHFFFAOYSA-N 0.000 description 4
- 229920006226 ethylene-acrylic acid Polymers 0.000 description 4
- 229920006245 ethylene-butyl acrylate Polymers 0.000 description 4
- 229920006225 ethylene-methyl acrylate Polymers 0.000 description 4
- 239000005043 ethylene-methyl acrylate Substances 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 239000005014 poly(hydroxyalkanoate) Substances 0.000 description 4
- 239000005015 poly(hydroxybutyrate) Substances 0.000 description 4
- 229920000903 polyhydroxyalkanoate Polymers 0.000 description 4
- 239000004626 polylactic acid Substances 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- 229920002635 polyurethane Polymers 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 241000283690 Bos taurus Species 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 238000003795 desorption Methods 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 239000002966 varnish Substances 0.000 description 3
- 230000004580 weight loss Effects 0.000 description 3
- 229920001353 Dextrin Polymers 0.000 description 2
- 239000004375 Dextrin Substances 0.000 description 2
- 241000228143 Penicillium Species 0.000 description 2
- 239000005018 casein Substances 0.000 description 2
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 2
- 235000021240 caseins Nutrition 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 235000019425 dextrin Nutrition 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- HGVPOWOAHALJHA-UHFFFAOYSA-N ethene;methyl prop-2-enoate Chemical compound C=C.COC(=O)C=C HGVPOWOAHALJHA-UHFFFAOYSA-N 0.000 description 2
- QHZOMAXECYYXGP-UHFFFAOYSA-N ethene;prop-2-enoic acid Chemical compound C=C.OC(=O)C=C QHZOMAXECYYXGP-UHFFFAOYSA-N 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000003925 fat Substances 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 229920000554 ionomer Polymers 0.000 description 2
- 229920000092 linear low density polyethylene Polymers 0.000 description 2
- 239000004707 linear low-density polyethylene Substances 0.000 description 2
- 229920001684 low density polyethylene Polymers 0.000 description 2
- 239000004702 low-density polyethylene Substances 0.000 description 2
- 229920000747 poly(lactic acid) Polymers 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 206010001488 Aggression Diseases 0.000 description 1
- 239000002028 Biomass Substances 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 240000002129 Malva sylvestris Species 0.000 description 1
- 235000006770 Malva sylvestris Nutrition 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 230000016571 aggressive behavior Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000006399 behavior Effects 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 210000000416 exudates and transudate Anatomy 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000010198 maturation time Effects 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000017854 proteolysis Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/03—3 layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/70—Food packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/10—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
- B32B7/14—Interconnection of layers using interposed adhesives or interposed materials with bonding properties applied in spaced arrangements, e.g. in stripes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D75/00—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
- B65D75/26—Articles or materials wholly enclosed in laminated sheets or wrapper blanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/24—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants
- B65D81/26—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with provision for draining away, or absorbing, or removing by ventilation, fluids, e.g. exuded by contents; Applications of corrosion inhibitors or desiccators
- B65D81/264—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with provision for draining away, or absorbing, or removing by ventilation, fluids, e.g. exuded by contents; Applications of corrosion inhibitors or desiccators for absorbing liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/70—Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for
- B65D85/72—Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for for edible or potable liquids, semiliquids, or plastic or pasty materials
- B65D85/76—Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for for edible or potable liquids, semiliquids, or plastic or pasty materials for cheese
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24273—Structurally defined web or sheet [e.g., overall dimension, etc.] including aperture
- Y10T428/24322—Composite web or sheet
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24273—Structurally defined web or sheet [e.g., overall dimension, etc.] including aperture
- Y10T428/24322—Composite web or sheet
- Y10T428/24331—Composite web or sheet including nonapertured component
Abstract
packing sheet (1) for packaging a cheese product. The packing sheet contains an internal membrane (5) comprising at least one internal plastic layer (7) and at least one water absorbing layer (12). The packaging sheet also comprises an external surface (10). Each internal plastic membrane has a plurality of micro-perforations (8, 9), which are arranged in a random fashion. The perforations are created in such a manner that the internal membrane has a permeability of between 5 and 500 mL/min Bendtsen. The water absorbing layer comprising a water absorbing material with a water absorption rate between 1 and 30 g/m2, as measured using the COBB test, C3600. The external surface is suitable for printing on. The packing sheet draws water droplets that form on the external surface of the cheese and absorbs them. This action extends the conservation time of the cheese, especially Camembert type soft cheese. urality of micro-perforations (8, 9), which are arranged in a random fashion. The perforations are created in such a manner that the internal membrane has a permeability of between 5 and 500 mL/min Bendtsen. The water absorbing layer comprising a water absorbing material with a water absorption rate between 1 and 30 g/m2, as measured using the COBB test, C3600. The external surface is suitable for printing on. The packing sheet draws water droplets that form on the external surface of the cheese and absorbs them. This action extends the conservation time of the cheese, especially Camembert type soft cheese.
Description
Packaging sheet, packaging and use of such a packaging sheet TECHNICAL FIELD This invention relates to packaging for product, such as a cheese, which has an internal membrane that faces towards the product, a water absorbing layer and an external surface.
BACKGROUND FR 2 716 174 discloses a packaging sheet for packaging cheese products, which comprises: - an internal membrane formed of a layer of paper, which is coated with paraffin on its internal surface, i.e. on its surface intended to be oriented towards the packaged cheese product; and - an external membrane, intended to be oriented towards the exterior of the package, i.e. away from the cheese product and made of a plastic material mixed with a water absorbing substance. The external plastic membrane is microperforated.
However, such a packaging sheet is not entirely satisfactory. Indeed, there is a direct contact between the packaged cheese product and the paraffin of the internal membrane, whose role is to prevent molds, and in particular the penicillium and/or geotricium, present on the cheese product, from growing on the paper of the internal membrane. Use of paraffin in the food packaging industry is being more and more frowned upon due to potential health issues stemming from its use. Therefore, it is desirable to avoid the presence of paraffin when developing packaging.
Moreover, extending the conservation time of cheese is a concern for cheese manufacturer. The packaging sheet of FR 2 716 174 is not entirely satisfactory in this regard, because the water and air flow through the packaging from the cheese product to the atmosphere is insufficiently controlled.
SUMMARY One of the purposes of the present invention is to provide a packaging sheet which is adapted for extending the conservation time of cheese, especially Camembert type soft cheese , while at the same time avoiding the use of paraffin.
The present invention concerns a packaging sheet intended for packaging a cheese product, the packaging sheet comprising: - an internal membrane, comprising at least one internal plastic layer intended to be oriented towards the cheese product and at least a first water-absorbing layer made of a first water-absorbing material; - a printable external surface, the external surface being intended to be oriented away from the cheese product.
It is therefore an object of the present invention to provide for a packaging sheet which is adapted for extending the conservation time of cheese, especially Camembert type soft cheese, and/or which will go at least some way towards addressing the foregoing problems or which will at least provide the public/industry with a useful choice.
To this end, according to a first aspect of the invention, the or each internal plastic layer has a plurality of microperforations arranged in a random fashion on the or each internal plastic layer in such a manner that the air permeability of the internal membrane is comprised between 5 mL/min Bendtsen and 500 mL/min Bendtsen, the first water- absorbing material having a water absorption rate comprised between 1 and 30 g/m² as measured using the COBB test C . 3600 The random distribution of the microperforations results, where wanted, in a very uniform permeability and allows for a good control of the air and water exchanges through the packaging sheet.
The Applicant has found that a key aspect for extending the conservation time of the cheese is promptly removing the liquid water under the form of microdroplets located on the outer surface of the cheese product, on the cheese flora. The air permeability range and the water absorption range mentioned above are well suited for that purpose.
The air permeability is representative of the number of microperforations and of the total surface area of the microperforations. Said parameters are important to ensure that the liquid water located on the cheese flora will pass through the internal layer and reach the water-absorbing layer. The water absorption rate is important to make sure that water is properly kept away from the cheese product surface.
The ranges above allow for a sufficient evacuation of the water in liquid and vapor state without drying out the cheese. The first water-absorbing layer retains the water transferred from the cheese product through the microperforations of the internal membrane. It acts as a buffer and prevents the dehydration of the cheese product. The presence of the first water-absorbing layer allows for an improved control of the rate of flow through the packaging sheet.
The microperforations comprise through-holes extending through the or each internal plastic layer and blind-holes which open out on the internal surface of the innermost internal plastic layer.
A preferred range for the air permeability of the internal membrane is comprised between 5 mL/min Bendtsen and 500 mL/min Bendtsen, particularly between 10 mL/min Bendtsen and 200 mL/min Bendtsen, between 10 mL/min Bendtsen and 50 mL/min Bendtsen or even between 10 mL/min Bendtsen and 30 mL/min Bendtsen. A preferred range for the water absorption rate of the first water-absorbing material is comprised between 1 and 30 g/m² as measured using the COBB test C , particularly between 3 3600 and 25 g/m² as measured using the COBB test C , and between 10 and 22 g/m² as 3600 measured using the COBB test C . Any air permeability range can be combined with 3600 any water absorption range. A particularly preferred combination is an air permeability range between between 10 mL/min Bendtsen and 50 mL/min Bendtsen, with a water absorption range between 2 and 22 g/m² as measured using the COBB test C 3600 even 10 to 30 ml/min Bendtsen combined with 10 to 22 g/m² as measured using the COBB test C . Said combination is well suited for the maturation of soft cheese with 3600 white rind, such as Camembert or Brie.
The air permeability is measured using the method disclosed in the international standard ISO 5636-3. It is for example measured using the air permeance tester sold by the company Lorentzen & Wettre used in Bendtsen measure mode.
Although in the present specification, the air permeability ranges are expressed in mL/min Bendtsen and measured using the Bendtsen method, any other air permeability unit and corresponding method can be used for measuring the air permeability. In this case, the claimed and disclosed ranges should be converted from mL/min Bendtsen into these other units.
The water-absorption rate is measured using the COBB test C , which is well 3600 known in the art. The procedural standards used are the same as those explained in TAPPI T441 except for the duration of the test, which lasts one hour (C ) instead of 60 3600 seconds (C ) as described in TAPPI T441.
Other features of the packaging sheet according to the invention will be described hereafter.
The density of microperforations on an internal surface of the internal plastic layer is comprised between 500 and 5000 microperforations per dm², preferably comprised between 1000 and 4000 microperforations per dm², and even more preferably between 1600 and 3000 microperforations per dm².
Said densities are average values, on at least 50% of the surface area of the packaging sheet.
The density range is well suited for obtaining the required range for the air permeability of the internal membrane. It is adapted for extending the conservation time of a cheese product, especially a Camembert type soft cheese.
The first water-absorbing material is a cellulose-based material. The first water absorbing layer is for example made of paper, preferably of Kraft type paper.
Preferably, the first water-absorbing material has a surface weight (grammage) comprised between 20 and 70 g/m², and in particular a grammage of 25 to 45 g, more particularly of 30 to 50 g, and for example 32 g.
Optionally, the packaging sheet further comprises a second water-absorbing layer made of a second water-absorbing material. The second water-absorbing layer is superimposed on the first water-absorbing layer. The second water-absorbing layer provides additional water storage capacity. It is particularly useful for packaging very wet cheeses. The second water-absorbing material is a cellulose-based material. The second water-absorbing layer is for example a cellulose film or a layer of paper, preferably of Kraft type paper. The second paper layer for example has a grammage of 20 to 40 g, and in particular a grammage comprised between 21 and 25 g.
The or each internal plastic layer preferably comprises one of a petroleum-based plastic material, a plastic material derived from renewable sources or a mixture of a petroleum-based plastic material and a plastic material derived from renewable sources.
Petroleum-based plastic materials are plastic materials that are derived from petroleum. The petroleum-based plastic material is for example chosen among: polyethylene (PE), in particular low density polyethylene, linear low density polyethylene or metallocene, polyamide (PA), polypropylene (PP), polyester, ethylene methyl acrylate (EMA), ethylene butyl acrylate (EBA), ethylene acrylic acid (EAA) or a ionomer and their blends, and other materials or resins that would be well known by those skilled in the art.
Plastic materials derived from renewable sources are plastic materials comprising carbons of renewable origin. These carbons are for example extracted from the biomass (e.g. from corn, wheat, soy or pine trees) or produced by microorganisms. The plastic materials derived from renewable sources are for example: polylactic acid (PLA), polyhydroxybutyrate (PHB) or their mixtures, polyhydroxyalkanoates (PHA) or blends of PLA with Mater-Bi® sold by the company Novamont, and other materials or resins that would be well known by those skilled in the art.
Plastic materials derived from renewable sources are more environment-friendly than petroleum-based plastic materials since they derive from renewable resources rather than fossil resources.
Optionally, the internal membrane comprises at least two superimposed internal plastic layers. In one embodiment, at least two of the internal plastic layers are made of different plastic materials. For example, the innermost internal plastic layer is made of a material that adheres poorly to the first water-absorbing layer and the outermost internal plastic layer is made of a plastic material that adheres well to the first water-absorbing layer. In this case, the outermost internal plastic layer promotes adhesion of the innermost internal plastic layer to the first water-absorbing layer. Providing different internal plastic layers made of different plastic material may also allow for adjusting the mechanical or chemical properties of the internal membrane depending on the different plastic materials used. In another embodiment, all the internal plastic layers are made of the same plastic material. Providing several superimposed internal plastic layers rather than one single internal plastic layer made in one piece also modifies the properties, e.g. the mechanical properties, of the internal membrane.
Optionally, the internal plastic layer may have areas having different densities of microperforations. This feature allows tailoring the flow of water and air in a given area of the packaging sheet to the area of the cheese product, it is intended to surround. It thus allows creating different functional areas on the packaging sheet. Different values of permeability are thus obtained in these different areas.
The greatest dimension of the microperforations of the internal plastic layer in the plane of the internal plastic layer is preferably comprised between 10 and 500 μm. Having microperforations with sizes in this range increases the duration of conservation of the packaged cheese product.
According to one embodiment, the packaging sheet further comprises an external layer which is at least partially bonded to the internal membrane, the external surface being formed by a surface of the external layer oriented away from the internal membrane. The external layer helps control the rate of desorption of the water from the first water-absorbing layer towards the environment.
The external layer is for example made of a plastic material.
The external plastic layer preferably comprises one of a petroleum-based plastic material, a plastic material derived from renewable sources or a mixture of a petroleum- based plastic material and a plastic material derived from renewable sources.
The petroleum-based plastic material is for example chosen among those cited above in respect of the internal plastic layer.
The plastic material derived from renewable sources is for example chosen among those cited above in respect of the internal plastic layer.
The external layer can made of an aluminum foil as well. Such external layer is well suited for packaging cheese with a low water content or which are sensitive to gas, particularly oxygen.
Alternatively, the external layer is a paper layer.
According to one embodiment, the external layer is perforated.
A first possibility is having the microperforations arranged in a random fashion. The microperforations are obtained in the same way as the microperforations of the internal plastic layer.
Alternatively, the external layer has microperforations arranged in a regular pattern.
The external layer can be perforated for example using needles for example. In this case, the microperforations form a regular pattern, repeated over the external layer.
In both cases, the air permeability of the external layer is preferably comprised between 0,1 and 40000 mL/min Bendtsen, preferably between 10 to 10000 mL/min Bendtsen, even preferably between 500 and 5000 mL/min Bendtsen. This air permeability is in particular obtained through the presence of microperforations in the external layer.
These microperforations allow for a good control of the diffusion of the water vapour through the external layer, which is desirable. Indeed, if the flow rate is too rapid, the first water-absorbing layer will dry out quickly and suck more humidity from the cheese resulting in a drying out of the packaged cheese. On the contrary, a flow rate that is too slow may result in a degradation of the cheese flora, the formation of condensation on the internal surface or a deterioration of the packaging sheet, and in particular of the paper layers that are possibly present.
According to one embodiment, the air permeability of the external layer is greater than the air permeability of the internal membrane. Such a permeability gradient increases the speed of desorption of the water from the water-absorbing layer. It is adequate for example for packaging sheets intended for packaging cheese products having a weight loss of about 3 to 8%, in particular of about 4 to 5%.
According to another embodiment, the air permeability of the external layer is smaller than the air permeability of the internal membrane. Such a permeability gradient reduces the flow of air and water through the external layer from the water-absorption layer to the environment. It is advantageous for cheese products having a weight loss during maturation smaller than 2,5%, more particularly smaller than 1,5%, or when it is desirable to promote the retention of the water in the water-absorbing layer, rather than its desorption from this layer.
According to one embodiment, the external layer is only partially bonded to the internal membrane, for example along a set of bonding points, lines and/or graphic symbols. Adequate adhesives are for example a hotmelt adhesive, a pressure-sensitive adhesive or a water-based adhesive, such as a dextrin or a casein based adhesive. The adhesive is transparent or colored. A partial bonding between the external layer and the internal membrane allows for the needed evacuation of the water vapour comprised in the internal membrane.
In another embodiment, the external layer is bonded to the internal membrane along its entire surface facing the internal membrane. Adequate adhesives are for example waxes, such as petroleum-based waxes or waxes derived from renewable sources, pressure sensitive adhesives, water-based adhesives or adhesives comprising polyurethane, polyester, or polyurethane or polyester derivates.
The external layer is bonded to the internal membrane directly or indirectly e.g. through the second water-absorbing layer.
In one embodiment, the external surface is formed on the internal membrane.
According to one more particular embodiment, the packaging sheet is in the form of a single sheet. "Single sheet" means that the different layers are formed onto one another for example by extrusion of one layer onto another, rather than being formed separately and later adhered to one another. A packaging sheet in the "single-sheet" form is advantageous since its production cost is reduced compared to a "multisheet" packaging sheet.
According to one embodiment, the first water-absorbing layer is made of paper having a grammage between 30 and 40 g, the internal plastic layer being made of polyethylene having a surface weight between 10 and 12 g/m², the air permeability of the internal membrane being comprised between 10 mL/min Bendtsen and 50 mL/min Bendtsen, preferably between 10 and 30 mL/min Bendtsen, the first water-absorbing material having a water absorption rate comprised between 10 and 22 g/m² as measured using the COBB test C . 3600 Preferably, the packaging sheet in this case comprises an external layer partially bonded to the internal membrane, made of oriented polypropylene, for example 20 µm thick.
The invention also relates to a packaging comprising the packaging sheet as described above and a cheese product, arranged in the packaging sheet in such a way that the internal plastic layer is oriented towards the cheese product.
Preferably, the cheese product is one of a soft cheese, a fresh cheese or a blue cheese, even though other types of cheese products can be packaged in the packaging sheet. The packaging sheet is particularly suited to packaging a soft cheese with a white rind, such as Camembert or Brie.
In one embodiment, the packaging sheet is folded around the food product. The packaging sheet is not sealed to itself in a gas tight fashion. In another embodiment, the packaging sheet is sealed to itself, typically along a weld line, in a gas tight fashion. It creates a gas tight chamber where the cheese product is received. The packaging sheet is for example a flow pack in this case.
The invention also relates to the use of a packaging sheet having the features above, for packaging a cheese product in order to slow the maturation of the cheese product, in such a way that the NPT/NT ratio is lower than 13 after 45 days of maturation, preferably lower than 12.5 after 45 days of maturation, NPT being the quantity of nitrogen soluble in phosphotungstic acid, NT being the total quantity of nitrogen, the ratio NPT/NP being assessed using the Kjeldhal method according to the amended standard NF ISO8968-1.
The term "comprising" as used in this specification means "consisting at least in part of". When interpreting each statement in this specification that includes the term "comprising", features other than that or those prefaced by the term may also be present.
Related terms such as "comprise" and "comprises" are to be interpreted in the same manner.
BRIEF DESCRIPTION OF THE DRAWINGS The features of the invention will be apparent from the following description with reference to the accompanying drawings wherein: Fig. 1 is a diagrammatic cross-section of a packaging sheet according to a first embodiment of the invention; Fig. 2 is a diagrammatic plane view from below of the internal plastic layer of the packaging sheet shown in Fig. 1; Fig. 3 is a diagrammatic cross-section of a packaging sheet according to an alternative of the first embodiment; Figs. 4 is a diagrammatic cross-sections of a packaging sheet according to a second embodiment of the invention; Fig. 5 is a diagrammatic view of a packaging according to the invention; and Figs 6 and 7 show respectively the weight of the packaging and the weight of the cheese product, as a function of the maturation time, for several packagings.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The packaging sheet according to the invention is intended for packaging cheese products, typically a soft cheese, a fresh cheese or a blue cheese. The packaging sheet is particularly suited to packaging a soft cheese with a white rind, such as Camembert or Brie.
It is particularly adapted as well for packaging a moisture-sensitive cheese products, the packaging sheet controlling the moisture and/or the exudates originating from the cheese product after it has been packaged, and allowing for an extended conservation time.
A packaging sheet 1 according to a first embodiment of the invention is shown on Fig. 1. It comprises an internal membrane 5 intended to be oriented towards the product to be packaged. The internal membrane 5 is therefore intended to be on the inside of the finished package.
It also comprises an external surface 10, intended to be oriented away from the product to be packaged. The external surface 10 may be the outermost surface of the packaging sheet 1. However, the packaging sheet 1 may further comprise a layer of varnish and/or ink superimposed onto the external surface 10. The varnish is intended for protecting the external surface 10 against aggressions from the environment. It may also be used to provide a glossy aspect to the external surface 10. The external surface 10 is visible from the outside.
The external surface 10 is a printable surface. A printable surface is a surface that can be printed upon without the need of additional treatments, for example for increasing the adherence of the print on the surface. For example, a paraffin coated surface is not a printable surface.
The internal membrane 5 comprises an internal plastic layer 7. The internal plastic layer 7 is the layer of the internal membrane 5 that is intended to be oriented towards the product wrapped in the packaging sheet.
The internal plastic layer 7 has a plurality of randomly distributed microperforations. "Randomly distributed" in particular means that the distance between two adjacent microperforations, taken in the plane of the internal plastic layer 7, is not constant. At least over a surface of the internal layer 7 having an area substantially equal to that of the active surface of the tool used for making the microperforations, the microperforations do not define a pattern that is repeated periodically. Further, the shapes of the microperforations are variable. The dimensions of the microperforations in the plane of the internal plastic layer 7 are also variable from one microperforation to the other. This feature is illustrated on the diagrammatic representation of Fig. 2.
The greatest dimension of the microperforations of the internal plastic layer 7 in the plane of the internal plastic layer 7 is comprised between 10 and 500μm, preferably between 10 and 250μm, and more particularly between 20 and 200μm. This means that the width of any microperforation taken along any direction comprised in the plane of the internal plastic layer 7 is smaller or equal to a maximum value comprised in the above mentioned ranges.
The length of the microperforations, taken in a transverse direction, perpendicular to the plane of the internal plastic layer 7, is also variable. Some microperforations 8 are through-holes that extend through the entire thickness of the internal plastic layer 7. Other microperforations 9 are blind-holes whose length is smaller than the thickness of the internal plastic layer 7. Each microperforation 9 of the latter type thus forms a recess or a cavity in the internal surface 11 of the internal plastic layer 7. As a whole, the microperforations confer microporosity to the internal plastic layer 7.
The presence of cavities or recesses on the internal surface 11 is particularly advantageous. Indeed, the internal surface 11 is the surface intended to be in contact with the cheese product wrapped in the packaging sheet 1. The cheese flora, and in particular the penicillium, can develop in these cavities, which has a very positive effect on the maturation of the cheese.
The microperforations may be obtained using a cylinder fitted with randomly distributed projections of different shapes and lengths, these projections being suitable for indenting or perforating the internal plastic layer 7. "Randomly distributed" in particular means that the distance between two adjacent projections is not constant. More particularly, the projections fitted on the cylinder do not define a pattern that is repeated periodically over the cylinder. The microperforations on the internal layer 7 are distributed randomly on the internal layer 7, i.e. in such a way that, at least over an area that is equal to that of the lateral surface of the cylinder, they do not define a pattern that is repeated periodically. A suitable tool is for example a cylinder fitted with diamond points.
The density of microperforations on the internal surface 11 of the internal plastic layer is high. The density of microperforations on the internal surface of the internal plastic layer is comprised between 500 and 5000 microperforations per dm², preferably comprised between 1000 and 4000 microperforations per dm², and even more preferably between 2000 and 3500 microperforations per dm².
Said densities are average values, on at least 50% of the surface area of the packaging sheet.
The random distribution of the microperforations contributes to obtaining this high density of microperforations.
The microperforations are distributed on the internal plastic layer 7 in such a manner that the air permeability of the internal membrane 5 is comprised between 5 and 500 mL/min Bendtsen. Advantageously, the air permeability of the internal membrane 5 is comprised between between 10 and 200 mL/min Bendtsen, and more preferably between and 50 mL/min Bendtsen, or even between 10 and 30 mL/min Bendtsen.
The air permeability of the internal membrane 5 can for example be modified by varying the pressure exerted by the tool, e.g. the cylinder, on the layer 7 to be microperforated.
The internal plastic layer 7 has areas having different densities of microperforations.
In another embodiment, all the areas of the internal plastic layer 7 have the same density of microperforations.
The internal plastic layer 7 comprises one of a petroleum-based plastic material, a plastic material derived from renewable sources or a mixture of a petroleum-based plastic material and a plastic material derived from renewable sources.
The petroleum-based plastic material is for example chosen among: polyethylene (PE), in particular low density polyethylene, linear low density polyethylene or metallocene, polyamide (PA), polypropylene (PP), polyester, ethylene methyl acrylate (EMA), ethylene butyl acrylate (EBA), ethylene acrylic acid (EAA) or a ionomer and their blends.
The plastic materials derived from renewable sources are for example: polylactic acid (PLA), polyhydroxybutyrate (PHB) or their mixtures, polyhydroxyalkanoates (PHA) or blends of PLA with Mater-Bi® sold by the company Novamont The internal plastic layer 7 for example has a weight per square meter comprised between 3 and 20 g, more particularly between 6 and 12 g, even more particularly between 10 and 12 g.
The zones in which the thickness of the internal plastic layer 7 is reduced due to the presence of microperforations are zones of preferred water vapour passage. The microperforations 8 which extend through the entire thickness of the internal plastic layer 7 allow the passage of air, water vapour and liquid water.
The distribution and shape of the microperforations described above is particularly advantageous. Indeed, the high density of micrometric perforations allows for a homogenous distribution of the exchange sites over the internal surface and therefore for a homogenous flow of air and water through the internal membrane.
On the contrary, when the perforations are made using needles that are regularly distributed on a cylinder, the resulting arrangement of perforations is regular and not random. The density of perforations is also much lower than with the microperforations according to the invention. Therefore, an internal layer which is perforated with needles presents localized surface areas of high flow of water or air through the internal membrane where the perforations are located and large areas of zero flow through the internal membrane between the perforations. The presence of such local areas in the internal membrane results in a degradation of the cheese flora. Thus, the absence of such localized surface areas which is achieved in the packaging sheet according to the invention is very advantageous for the maturation of the cheese.
This distribution of microperforations according to the invention also allows for a complete and rapid removal of the liquid and gaseous water originating from the cheese.
Thus, the risk of formation of condensation on the inside of the packaging is significantly reduced.
As shown on Fig. 1, the internal membrane 5 further comprises a first water- absorbing layer 12 made of a first water-absorbing material and superimposed on the internal plastic layer 7. The first water-absorbing material is for example a cellulose-based material, such as cellulose film or paper. Advantageously, the first water-absorbing layer 12 is a layer of paper, typically Kraft paper. Preferably, the layer of paper is machined- glazed or calendered.
The first water-absorbing layer 12 is bonded to the internal plastic layer 7. For example, the internal plastic layer 7 is extruded onto the first water-absorbing layer 12.
According to an alternative, the or each internal plastic layer 7 is formed separately from the first water-absorbing layer 12 and is then bonded to the first water-absorbing layer 12 before forming the microperforations 8, 9 in the or each internal plastic layer 7. According to another alternative, the plastic material forming the internal plastic layer is dissolved in a water-based solvent or organic-based solvent, and the first water-absorbing layer 12 is coated with the solvent.
The internal plastic layer 7 provides support to the first water-absorbing layer 12, which is in particular a layer of paper and thus increases its wet strength. It is therefore possible to use for the first water-absorbing layer 12 paper of different quality or paper which has not been previously treated with wet-strength resin.
The first paper layer 12 for example has a grammage of 20 to 70 g, and in particular a grammage of 20 to 40 g, more particularly of 32 to 40 g, and for example 32 g.
The water absorption rate of the first water-absorbing material is comprised between 1 and 30 g/m² as measured using the COBB test C .A preferred range for the 3600 water absorption rate of the first water-absorbing material is comprised between 3 and 25 g/m² as measured using the COBB test C , and a more preferred range is between 10 3600 and 22 g/m² as measured using the COBB test C . 3600 In the first embodiment, the packaging sheet 1 further comprises an external layer , which is at least partially bonded to the internal membrane 5. In this embodiment, the external surface 10 is formed by a surface of the external layer 15 intended to be oriented away from the packaged product. Alternatively, the external, printable surface 10 is formed by a surface of the external layer 15 intended to be oriented toward the packaged product, and the external layer 15 is transparent.
The external layer 15 is adhesively bonded to the internal membrane 5. The external layer 15 is for example adhered only partially to the internal membrane 5. The adhesive is for example sprayed or coated onto one or both of the surfaces of the internal membrane and of the external layer 15 intended to be bonded to one another. The adhesive may be transparent or coloured. The external layer 15 is for example adhered to the internal membrane 5 along a set of bonding points and/or lines 16. Adequate adhesives are for example a hotmelt adhesive, a pressure-sensitive adhesive or a water-based adhesive, such as a dextrin or a casein based adhesive.
The adhesive may also form a graphic symbol, such as a brand mark, a letter, a word or a drawing. In this case, the adhesive is chosen in such a manner that, when dry, it contrasts with the underlying and/or overlying layers. The graphic symbol formed by the adhesive is visible from the exterior and/or the interior of the package.
The external layer 15 has a plurality of microperforations distributed in a random fashion. The microperforations are arranged in such a way that the air permeability of the external layer 15 is comprised between 0,1 and 40000 mL/min Bendtsen.
The microperforations on the external layer 15 are arranged in such a way that the air permeability of the external layer 15 is greater than the air permeability of the internal membrane 5. This feature promotes the extraction of the water and prevents the formation of condensation at the interface between the product and the internal membrane, especially for cheese products which have a high weight loss during maturation.
The microperforations are of the same type as those formed on the internal layer plastic layer 7.
In an alternative, the microperforations form a regular pattern on the external layer . All the microperforations have a similar shape. All the microperforations are through- holes, i.e. they extend through the entire thickness of the external layer 15 and are open at both ends. These regular microperforations may for example be formed by means of a cylinder fitted with a plurality of identical needles arranged on the cylinder according to a regular pattern. In this alternative, the microperforations are therefore not randomly distributed.
Advantageously, the external layer 15 is made of a plastic material, chosen among the materials listed above in relation with the internal plastic layer 7.
An alternative of the first embodiment shown in Fig. 3 will be described below. Only the aspects by which the packaging sheet of Fig. 3 differs from the packaging sheet of Fig 1 will be detailed below.
As shown on Fig 3, the external layer 15 is bonded to the internal membrane 5 along its entire surface facing the internal membrane 5 ("full surface bonding"). The internal membrane 5 and the external layer 15 are for example adhered to one another along their entire facing surfaces using a layer of adhesive 17. Adequate adhesives are waxes, for example petroleum-based waxes or waxes derived from renewable sources, pressure sensitive adhesives, water-based adhesives or adhesives comprising polyester and/or polyurethane or polyurethane derivates. The adhesive may be coated or sprayed onto one or both of the entire facing surfaces of the internal membrane 5 and of the external layer . In another embodiment, the full surface bonding between the external layer 15 and the internal membrane 5 is obtained by extrusion laminating a layer of resin, for example of polyethylene, onto at least one of the facing surfaces of the internal membrane 5 and of the external layer 15.
In the case of a full surface bonding, the water-absorbing layer should have a higher water absorption capacity than in the case of a partial bonding in order to prevent water retention between the packaging sheet 1 and the packaged product.
The external layer 15 is made of an aluminium foil.
Alternatively, the external layer 15 is made of a plastic material, chosen among the materials listed above in relation with the internal plastic layer 7.
In this case, a first possibility is that the external layer 15 does not have any perforations or holes. As a consequence the air permeability of the external layer 15 is very small and can be considered equal to zero. The air permeability of the external layer is thus smaller than that of the internal membrane 5.
A second possibility is that the external layer 15 has a plurality of microperforations distributed in a random fashion, of the same type as those of the internal layer 7. The air permeability of the external layer 15 is comprised between 0,1 and 80000 mL/min Bendtsen.
A packaging sheet 1 according to a second embodiment is illustrated on Fig. 4. Only the aspects by which the packaging sheet of Fig. 4 differs from the packaging sheet of Fig 1 will be detailed below.
The packaging sheet of Fig. 4 differs from those of Figs. 1 and 3 only in that it does not comprise an external layer 15. In the fourth embodiment, the packaging sheet 1 consists of the internal membrane 5. The external surface 10 is formed by the outer surface of the internal membrane 5, i.e. by the outer surface of first water-absorbing layer 12. A layer of varnish and/or ink (not shown) may be applied onto the external surface 10.
The invention also relates to a packaging 25, illustrated diagrammatically on Fig. 5, comprising a packaging sheet 1 as described above and a cheese product 28. The cheese product 28 is wrapped in the packaging sheet 1 in such a way that the internal surface 11 of the internal membrane 5 faces, or is even in contact with, the cheese product 28. The cheese product 28 is wrapped in the packaging sheet 1 in such a way that all the exchanges of air and water between the cheese product 28 and the environment 30 surrounding the packaging 25 take place through the packaging sheet 1, and are therefore regulated by the packaging sheet 1.
The behaviour of several examples of packaging sheets according to the invention has been tested and compared with existing packaging sheets.
Three series of tests were carried out in parallel, in the same conditions. The results presented below correspond to the average of the three series.
Each packaging sheet was wrapped around a piece of freshly prepared Camembert, and stored in a wooden box of the type usually used for conditioning Camembert. The box was stored in a refrigerated room at 4°C for 35 days, and at 8°C for 10 additional days (between day 35 and day 45).
Four packaging sheets according to the invention were tested (C to F sheets), along with a standard packaging sheet (T sheet) and a so-called Expeco sheet (A sheet).
The standard sheet has an external layer of OPP 20 μm thick, adhesively bonded by lines of glue to a water-absorbing layer of Kraft paper, and an internal layer of paraffin.
The Expeco sheet has an external layer of OPP20 μm thick, adhesively bonded by lines of glue to a water-absorbing layer of Kraft paper, an internal layer of polyamide, with an intermediate layer of polyethylene between the paper and polyamide layers.
All the packaging sheets according to the invention have an external layer of oriented polypropylene (OPP) 20 µ thick, adhesively bonded by lines of glue to a water- absorbing layer of Kraft paper, and a polyethylene (PE) internal layer.
The OPP is microperforated, with an air permeability between 1000 and 3000 mL/min Bendtsen.
Sheet C has a paper layer with a grammage of 30 g, and a PE layer with a grammage of 10 g. The PE internal layer is treated to form microperforations, with an indicia of 40. The indicia is representative of the density of microperforations on the internal plastic layer, in other words of the number of microperforations per dm² of the plastic internal layer.
Sheet D has a paper layer with a grammage of 30 g, and a PE layer with a grammage of 10 g. The PE internal layer is treated to form microperforations, with an indicia of 20.
Sheet E has a paper layer with a grammage of 40 g, and a PE layer with a grammage of 12 g. The PE internal layer is treated to form microperforations, with an indicia of 50.
Sheet F has a paper layer with a grammage of 40 g, and a PE layer with a grammage of 12 g. The PE internal layer is treated to form microperforations, with an indicia of 20.
For each packaging sheet, the air permeability of the internal membrane was measured using the Bendtsen method. The water absorption rate of the water-absorbing material was measured as well, using the COBB test.
The results are indicated in the table below.
Bendtsen Cobb C 3600 ml/min.50 cm² g/m² T 16.3 - A 1.43 - C 21.50 23.92 D 20.93 13.02 E 13.03 26.82 F 11.40 10.28 The weight of the packaging (including the packaging sheet and the wooden box) was monitored periodically, every 7 days.. The weight curve is shown on Fig. 6.
The weight of the cheese alone (not including the packaging sheet and the wooden box) was monitored periodically. The weight curve is shown on Fig. 7.
The cheese of each packaging was analyzed after 45 days in the packaging. The results are indicated in the table below.
T A C D E F EST g/kg 448 436 453 452 443 455 MG g/kg 220 214 222 219 216 221 Ca g/kg 4.78 4.46 4.87 4.88 5.00 5.03 NaCl g/kg 20 19.58 20.12 19.95 20.25 19.66 pH H2O 7.40 7.64 7.36 7.42 7.43 7.40 HFD % 70.76 71.75 70.25 70.13 71.05 69.95 G/S % 49.05 49.10 48.90 48.45 48.80 48.60 Ca/ESD % 2.10 2.01 2.10 2.10 2.20 2.15 NaCl/H2O % 3.62 3.47 3.68 3.64 3.63 3.60 NS/NT % 90.0 87.8 89.6 88.5 86.6 89.6 NPT/NT % 13.7 15.0 12.3 12.5 11.9 11.3 EST is the total dry extract. MG is the fat content. HFD is the moisture content of the defatted cheese. G/S is the fat to lean ratio. ESD is the dry extract excluding fats. NS is the quantity of nitrogen soluble in water. NT is the total quantity of nitrogen. NPT is the quantity of nitrogen soluble in phosphotungstic acid. The ratio NPT/NT is measured using the Kjeldhal method, according to the amended standard NF ISO8968-1.
A key parameter for the conservation time is the ratio NPT/NT, which is representative of the secondary proteolysis reaction. Said parameter is significantly lower for the packaging sheets according to the invention. The ratio NPT/NT is below 13%, and even below 12.5% for the four packaging sheets C to F. It is above 13.7 for the two other packaging sheets.
Furthermore, the appearance of the packaging is improved with the packaging sheets of the invention.
Claims (28)
1.- A packaging sheet intended for packaging a cheese product, the packaging sheet comprising: - an internal membrane comprising at least one internal plastic layer intended to be oriented towards the cheese product and at least a first water-absorbing layer made of a first water-absorbing material; - a printable external surface, the external surface being intended to be oriented away from the cheese product; wherein the or each internal plastic layer has a plurality of microperforations arranged in a random fashion on the or each internal plastic layer in such a manner that the air permeability of the internal membrane is between 5 mL/min Bendtsen and 500 mL/min Bendtsen, the first water-absorbing material having a water absorption rate between 1 and 30 g/m² as measured using the COBB test C . 3600
2.- The packaging sheet according to claim 1, wherein the microperforations on an internal surface of the internal plastic layer are of a density of between 500 and 5000 microperforations per dm².
3.- The packaging sheet according to one of the preceding claims, wherein the first water-absorbing material is a cellulose-based material.
4.- The packaging sheet according to claim 3, wherein the cellulose-based material is paper.
5.- The packaging sheet according to any one of the preceding claims, wherein the first water-absorbing material has a surface weight between 20 and 70 g/m².
6.- The packaging sheet according to any one of the preceding claims, wherein the plastic material forming the or each internal plastic layer comprises one of a petroleum- based plastic, a plastic derived from renewable sources or a blend of a petroleum-based plastic and a plastic derived from renewable sources.
7.- The packaging sheet according to any one of the preceding claims, wherein the greatest dimension of the microperforations of the or each internal plastic layer in the plane of the internal plastic layer is between 10 and 500 μm.
8.- The packaging sheet according to any one of the preceding claims, comprising an external layer at least partially bonded to the internal membrane, the external surface being formed by a surface of the external layer (15) oriented away from the internal membrane.
9.- The packaging sheet according to claim 8, wherein the external layer is made of a plastic material or an aluminum foil.
10.- The packaging sheet according to claim 8 or 9, wherein the external layer is not perforated.
11.- The packaging sheet according to claim 8 or 9 wherein the external layer is perforated.
12.- The packaging sheet according to any one of claims 8 to 11, wherein the external layer and the internal membrane are adhesively bonded to one another along a set of bonding points and/or lines, the adhesive being in particular a hotmelt adhesive, a pressure-sensitive adhesive or a water-based adhesive.
13.- The packaging sheet according to any one of claims 8 to 11, wherein the external layer and the internal membrane are bonded to one another along their entire surface, in particular adhesively bonded along their entire surface.
14.- The packaging sheet according to any one of claims 1 to 7, wherein the external surface is formed on the internal membrane.
15.- The packaging sheet according to any one of the preceding claims, the first water-absorbing layer being made of paper having a surface weight between 30 and 40 g/m², the internal plastic layer being made of polyethylene having a surface weight between 10 and 12 g/m², wherein the air permeability of the internal membrane is between 10 mL/min Bendtsen and 50 mL/min Bendtsen, the first water-absorbing material having a water absorption rate between 10 and 22 g/m² as measured using the COBB test 3600
16.- The packaging sheet according to claim 15, wherein the air permeability of the internal membrane is between 10 and 30 mL/min Bendtsen.
17.- The packaging sheet according to claim 1, comprising an external layer of oriented polypropylene 20 µm thick, adhesively bonded by lines of glue to a water- absorbing layer of Kraft paper, and a polyethylene internal layer.
18.- The packaging sheet of claim 1, wherein the internal plastic layer is made of polyethylene, the first water-absorbing layer is made of a paper and an external layer is made of an aluminium foil, and wherein the external layer and the internal membrane are adhesively bonded to one another along their entire surface.
19.- The packaging sheet of claim 1, wherein the first water-absorbing layer is made of paper with a surface weight of 30 g/m² and at least one internal plastic layer is made of polyethylene with a surface weight of 10 g/m², and wherein the microperforations on an internal surface of the internal plastic layer are of a density of 40 microperforations per dm².
20.- The packaging sheet of claim 1, wherein the first water-absorbing layer is made of paper with a surface weight of 30 g/m² and at least one internal plastic layer is made of polyethylene with a surface weight of 10 g/m², and wherein the microperforations on an internal surface of the internal plastic layer are of a density of 20 microperforations per dm².
21.- The packaging sheet of claim 1, wherein the first water-absorbing layer is made of paper with a surface weight of about 40 g/m² and at least one internal plastic layer is made of polyethylene with a surface weight of about 12 g/m², and wherein the microperforations on an internal surface of the internal plastic layer are of a density of about 50 microperforations per dm².
22.- The packaging sheet of claim 1, wherein the first water-absorbing layer is made of paper with a surface weight of about 40 g/m² and at least one internal plastic layer is made of polyethylene with a surface weight of about 12 g/m², and wherein the microperforations on an internal surface of the internal plastic layer are of a density of 20 microperforations per dm².
23. - The packaging sheet according to any one of the preceding claims, wherein the plurality of microperforations of the or each internal plastic layer are obtained using a cylinder fitted with randomly distributed projections.
24. - The packaging sheet according to claim 23, wherein the randomly distributed projections are of different shapes and lengths, such that the projections are suitable for indenting or perforating the internal plastic layer.
25.-A packaging comprising the packaging sheet according to any one of the preceding claims and a cheese product, arranged in the packaging sheet in such a way that the internal plastic layer is oriented towards the cheese product.
26.- The packaging according to claim 25, wherein the cheese product is one of a soft cheese, a fresh cheese or a blue cheese.
27.- Use of the packaging sheet according to any one of claims 1 to 24 for packaging a cheese product in order to slow the maturation of the cheese product, in such a way that the NPT/NT ratio is lower than 13 after 45 days of maturation, NPT being the quantity of nitrogen soluble in phosphotungstic acid, NT being the total quantity of nitrogen, the ratio NPT/NT being measured using the Kjeldhal method, according to the amended standard NF ISO8968-1.
28. – A packaging sheet substantially as herein described and with reference to any one of the accompanying figures one to seven. Days 0 5 10 15 20 25 30 35 40 45 Weight of the packaging (%) Days 0 5 10 15 20 25 30 35 40 45 Weight of the cheese (%)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13305946.9 | 2013-07-03 | ||
EP13305946.9A EP2821351B1 (en) | 2013-07-03 | 2013-07-03 | Packaging sheet, packaging and use of such a packaging sheet |
Publications (2)
Publication Number | Publication Date |
---|---|
NZ626831A NZ626831A (en) | 2015-11-27 |
NZ626831B true NZ626831B (en) | 2016-03-01 |
Family
ID=
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