NZ626461B2 - Cellulose mixed esters, process for preparation and uses - Google Patents
Cellulose mixed esters, process for preparation and uses Download PDFInfo
- Publication number
- NZ626461B2 NZ626461B2 NZ626461A NZ62646112A NZ626461B2 NZ 626461 B2 NZ626461 B2 NZ 626461B2 NZ 626461 A NZ626461 A NZ 626461A NZ 62646112 A NZ62646112 A NZ 62646112A NZ 626461 B2 NZ626461 B2 NZ 626461B2
- Authority
- NZ
- New Zealand
- Prior art keywords
- cellulose
- mixed ester
- cellulose mixed
- ester
- groups
- Prior art date
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- 229920002678 cellulose Polymers 0.000 title claims abstract description 284
- 150000002148 esters Chemical class 0.000 title claims abstract description 280
- 239000001913 cellulose Substances 0.000 title claims abstract description 268
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000002360 preparation method Methods 0.000 title description 26
- QTBSBXVTEAMEQO-UHFFFAOYSA-N acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims abstract description 88
- 238000006467 substitution reaction Methods 0.000 claims abstract description 83
- 125000004185 ester group Chemical group 0.000 claims abstract description 46
- -1 alkyl carboxylic acid Chemical class 0.000 claims abstract description 41
- 125000005524 levulinyl group Chemical group 0.000 claims abstract description 37
- 229940040102 levulinic acid Drugs 0.000 claims abstract description 24
- JOOXCMJARBKPKM-UHFFFAOYSA-N Levulinic acid Chemical compound CC(=O)CCC(O)=O JOOXCMJARBKPKM-UHFFFAOYSA-N 0.000 claims abstract description 23
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 16
- 239000008199 coating composition Substances 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 64
- 239000000203 mixture Substances 0.000 claims description 50
- 239000000243 solution Substances 0.000 claims description 50
- 239000002904 solvent Substances 0.000 claims description 44
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 43
- 125000002252 acyl group Chemical group 0.000 claims description 34
- 239000011541 reaction mixture Substances 0.000 claims description 34
- 239000002253 acid Substances 0.000 claims description 23
- 125000000217 alkyl group Chemical group 0.000 claims description 21
- 239000002841 Lewis acid Substances 0.000 claims description 10
- 150000007517 lewis acids Chemical class 0.000 claims description 10
- NBIIXXVUZAFLBC-UHFFFAOYSA-N phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 8
- UIIMBOGNXHQVGW-UHFFFAOYSA-M NaHCO3 Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 6
- 150000007513 acids Chemical class 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 239000000654 additive Substances 0.000 claims description 5
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 claims description 5
- 239000007848 Bronsted acid Substances 0.000 claims description 4
- 239000007864 aqueous solution Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 4
- 229940035295 Ting Drugs 0.000 claims description 3
- 125000005157 alkyl carboxy group Chemical group 0.000 claims description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 3
- VMHLLURERBWHNL-UHFFFAOYSA-M sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 claims description 3
- 239000001632 sodium acetate Substances 0.000 claims description 3
- 235000017281 sodium acetate Nutrition 0.000 claims description 3
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-M acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims description 2
- 235000011054 acetic acid Nutrition 0.000 claims description 2
- 238000007865 diluting Methods 0.000 claims description 2
- 125000006528 (C2-C6) alkyl group Chemical group 0.000 claims 1
- 150000001412 amines Chemical class 0.000 claims 1
- 239000011521 glass Substances 0.000 abstract description 26
- 230000015572 biosynthetic process Effects 0.000 abstract description 14
- XBDQKXXYIPTUBI-UHFFFAOYSA-N propionic acid Chemical compound CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 abstract description 14
- FUZZWVXGSFPDMH-UHFFFAOYSA-N Hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 abstract description 10
- 238000005755 formation reaction Methods 0.000 abstract description 10
- 150000002500 ions Chemical class 0.000 abstract description 10
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butanoic acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 abstract description 7
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N Valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 abstract description 5
- 235000019260 propionic acid Nutrition 0.000 abstract description 4
- KQNPFQTWMSNSAP-UHFFFAOYSA-N Isobutyric acid Chemical compound CC(C)C(O)=O KQNPFQTWMSNSAP-UHFFFAOYSA-N 0.000 abstract description 3
- 235000010980 cellulose Nutrition 0.000 description 223
- 238000006243 chemical reaction Methods 0.000 description 50
- WFDIJRYMOXRFFG-UHFFFAOYSA-N acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 48
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 38
- CSCPPACGZOOCGX-UHFFFAOYSA-N acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 36
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 30
- XEKOWRVHYACXOJ-UHFFFAOYSA-N acetic acid ethyl ester Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 28
- 229920000642 polymer Polymers 0.000 description 25
- 239000000047 product Substances 0.000 description 19
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 description 17
- 238000005160 1H NMR spectroscopy Methods 0.000 description 16
- 125000004063 butyryl group Chemical group O=C([*])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 16
- 239000003973 paint Substances 0.000 description 14
- 239000007787 solid Substances 0.000 description 14
- 238000001914 filtration Methods 0.000 description 13
- YMWUJEATGCHHMB-UHFFFAOYSA-N methylene dichloride Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 13
- 125000001501 propionyl group Chemical group O=C([*])C([H])([H])C([H])([H])[H] 0.000 description 13
- 235000019439 ethyl acetate Nutrition 0.000 description 12
- 239000000463 material Substances 0.000 description 12
- 239000007858 starting material Substances 0.000 description 12
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 12
- 238000004090 dissolution Methods 0.000 description 11
- HEDRZPFGACZZDS-UHFFFAOYSA-N chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 10
- 239000006185 dispersion Substances 0.000 description 10
- 238000003756 stirring Methods 0.000 description 10
- 239000004014 plasticizer Substances 0.000 description 9
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 9
- 241000894007 species Species 0.000 description 9
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 8
- 238000001644 13C nuclear magnetic resonance spectroscopy Methods 0.000 description 8
- FXHOOIRPVKKKFG-UHFFFAOYSA-N DMA Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 8
- 125000005262 alkoxyamine group Chemical group 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 8
- IKDUDTNKRLTJSI-UHFFFAOYSA-N hydrazine hydrate Chemical compound O.NN IKDUDTNKRLTJSI-UHFFFAOYSA-N 0.000 description 8
- 150000002596 lactones Chemical class 0.000 description 8
- OKKJLVBELUTLKV-UHFFFAOYSA-N methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 8
- 239000011734 sodium Substances 0.000 description 8
- WYURNTSHIVDZCO-UHFFFAOYSA-N tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 8
- 238000010626 work up procedure Methods 0.000 description 8
- JHIVVAPYMSGYDF-UHFFFAOYSA-N Cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 7
- ZMANZCXQSJIPKH-UHFFFAOYSA-N N,N-Diethylethanamine Substances CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 7
- 238000007792 addition Methods 0.000 description 7
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 7
- 238000010348 incorporation Methods 0.000 description 7
- 238000000569 multi-angle light scattering Methods 0.000 description 7
- 150000002923 oximes Chemical class 0.000 description 7
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- 125000002947 alkylene group Chemical group 0.000 description 6
- 150000008064 anhydrides Chemical class 0.000 description 6
- 239000011230 binding agent Substances 0.000 description 6
- 238000009472 formulation Methods 0.000 description 6
- 125000000524 functional group Chemical group 0.000 description 6
- 150000002576 ketones Chemical class 0.000 description 6
- AFVFQIVMOAPDHO-UHFFFAOYSA-N methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 6
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 6
- 239000000049 pigment Substances 0.000 description 6
- 239000002244 precipitate Substances 0.000 description 6
- 239000004408 titanium dioxide Substances 0.000 description 6
- UDSFAEKRVUSQDD-UHFFFAOYSA-N Dimethyl adipate Chemical compound COC(=O)CCCCC(=O)OC UDSFAEKRVUSQDD-UHFFFAOYSA-N 0.000 description 5
- 241000282619 Hylobates lar Species 0.000 description 5
- 229920001131 Pulp (paper) Polymers 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 238000000113 differential scanning calorimetry Methods 0.000 description 5
- MUXOBHXGJLMRAB-UHFFFAOYSA-N dimethyl butanedioate Chemical compound COC(=O)CCC(=O)OC MUXOBHXGJLMRAB-UHFFFAOYSA-N 0.000 description 5
- XTDYIOOONNVFMA-UHFFFAOYSA-N dimethyl pentanedioate Chemical compound COC(=O)CCCC(=O)OC XTDYIOOONNVFMA-UHFFFAOYSA-N 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 239000000839 emulsion Substances 0.000 description 5
- 238000005886 esterification reaction Methods 0.000 description 5
- AVXURJPOCDRRFD-UHFFFAOYSA-N hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 description 5
- 239000011777 magnesium Substances 0.000 description 5
- SECXISVLQFMRJM-UHFFFAOYSA-N n-methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 5
- PVNIIMVLHYAWGP-UHFFFAOYSA-N nicotinic acid Chemical compound OC(=O)C1=CC=CN=C1 PVNIIMVLHYAWGP-UHFFFAOYSA-N 0.000 description 5
- 238000010992 reflux Methods 0.000 description 5
- 238000003786 synthesis reaction Methods 0.000 description 5
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 4
- XXYNZSATHOXXBJ-UHFFFAOYSA-N 4-hydroxyisoindole-1,3-dione Chemical compound OC1=CC=CC2=C1C(=O)NC2=O XXYNZSATHOXXBJ-UHFFFAOYSA-N 0.000 description 4
- QRXWMOHMRWLFEY-UHFFFAOYSA-N Isoniazid Chemical class NNC(=O)C1=CC=NC=C1 QRXWMOHMRWLFEY-UHFFFAOYSA-N 0.000 description 4
- JGFZNNIVVJXRND-UHFFFAOYSA-N N,N-Diisopropylethylamine Chemical compound CCN(C(C)C)C(C)C JGFZNNIVVJXRND-UHFFFAOYSA-N 0.000 description 4
- VLTRZXGMWDSKGL-UHFFFAOYSA-N Perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 4
- WYVAMUWZEOHJOQ-UHFFFAOYSA-N Propionic anhydride Chemical compound CCC(=O)OC(=O)CC WYVAMUWZEOHJOQ-UHFFFAOYSA-N 0.000 description 4
- 239000003377 acid catalyst Substances 0.000 description 4
- YHASWHZGWUONAO-UHFFFAOYSA-N butanoyl butanoate Chemical compound CCCC(=O)OC(=O)CCC YHASWHZGWUONAO-UHFFFAOYSA-N 0.000 description 4
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 4
- 239000004927 clay Substances 0.000 description 4
- 229910052570 clay Inorganic materials 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 239000000706 filtrate Substances 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000006011 modification reaction Methods 0.000 description 4
- 235000011007 phosphoric acid Nutrition 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- JUJWROOIHBZHMG-UHFFFAOYSA-N pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 4
- 230000035484 reaction time Effects 0.000 description 4
- 239000008347 soybean phospholipid Substances 0.000 description 4
- 238000001228 spectrum Methods 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 230000002194 synthesizing Effects 0.000 description 4
- 125000003774 valeryl group Chemical group O=C([*])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 3
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-Ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 3
- CFMZSMGAMPBRBE-UHFFFAOYSA-N 2-hydroxyisoindole-1,3-dione Chemical compound C1=CC=C2C(=O)N(O)C(=O)C2=C1 CFMZSMGAMPBRBE-UHFFFAOYSA-N 0.000 description 3
- 101710013753 ARB_05828 Proteins 0.000 description 3
- 229940042795 Hydrazides for tuberculosis treatment Drugs 0.000 description 3
- JOXIMZWYDAKGHI-UHFFFAOYSA-N P-Toluenesulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- 239000006096 absorbing agent Substances 0.000 description 3
- 125000005907 alkyl ester group Chemical group 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 230000003115 biocidal Effects 0.000 description 3
- 239000003139 biocide Substances 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
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- 238000005119 centrifugation Methods 0.000 description 3
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- 230000000694 effects Effects 0.000 description 3
- 230000002708 enhancing Effects 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 125000003104 hexanoyl group Chemical group O=C([*])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 238000004128 high performance liquid chromatography Methods 0.000 description 3
- 230000001965 increased Effects 0.000 description 3
- LSACYLWPPQLVSM-UHFFFAOYSA-N isobutyric acid anhydride Chemical compound CC(C)C(=O)OC(=O)C(C)C LSACYLWPPQLVSM-UHFFFAOYSA-N 0.000 description 3
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Inorganic materials [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- 229920002223 polystyrene Polymers 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
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- 239000000126 substance Substances 0.000 description 3
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- 239000002023 wood Substances 0.000 description 3
- 125000006527 (C1-C5) alkyl group Chemical group 0.000 description 2
- AVFZOVWCLRSYKC-UHFFFAOYSA-N 1-methylpyrrolidine Chemical compound CN1CCCC1 AVFZOVWCLRSYKC-UHFFFAOYSA-N 0.000 description 2
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-Methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 2
- 240000001992 Angelica archangelica Species 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- SWXVUIWOUIDPGS-UHFFFAOYSA-N Diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 2
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 2
- 240000003598 Fraxinus ornus Species 0.000 description 2
- 235000001287 Guettarda speciosa Nutrition 0.000 description 2
- 101710013757 LCC5 Proteins 0.000 description 2
- UEGPKNKPLBYCNK-UHFFFAOYSA-L Magnesium acetate Chemical compound [Mg+2].CC([O-])=O.CC([O-])=O UEGPKNKPLBYCNK-UHFFFAOYSA-L 0.000 description 2
- 235000005205 Pinus Nutrition 0.000 description 2
- 241000218602 Pinus <genus> Species 0.000 description 2
- 240000008042 Zea mays Species 0.000 description 2
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- SOFLHPFCJKLSJL-BUDFFRDRSA-N [(2S,3S,4R,5R)-2-(acetyloxymethyl)-4-hydroxy-5-(hydroxymethyl)-2-[(2R,3R,4S,5S,6R)-3,4,5-trihydroxy-6-(hydroxymethyl)oxan-2-yl]oxyoxolan-3-yl] 2-methylpropanoate Chemical compound CC(C)C(=O)O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(COC(C)=O)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 SOFLHPFCJKLSJL-BUDFFRDRSA-N 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 235000012970 cakes Nutrition 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 125000004432 carbon atoms Chemical group C* 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
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- QYMFNZIUDRQRSA-UHFFFAOYSA-N dimethyl butanedioate;dimethyl hexanedioate;dimethyl pentanedioate Chemical compound COC(=O)CCC(=O)OC.COC(=O)CCCC(=O)OC.COC(=O)CCCCC(=O)OC QYMFNZIUDRQRSA-UHFFFAOYSA-N 0.000 description 2
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- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
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- PKHMTIRCAFTBDS-UHFFFAOYSA-N hexanoyl hexanoate Chemical compound CCCCCC(=O)OC(=O)CCCCC PKHMTIRCAFTBDS-UHFFFAOYSA-N 0.000 description 2
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- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- KBPLFHHGFOOTCA-UHFFFAOYSA-N octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 125000004430 oxygen atoms Chemical group O* 0.000 description 2
- DUCKXCGALKOSJF-UHFFFAOYSA-N pentanoyl pentanoate Chemical compound CCCCC(=O)OC(=O)CCCC DUCKXCGALKOSJF-UHFFFAOYSA-N 0.000 description 2
- 239000003495 polar organic solvent Substances 0.000 description 2
- 150000003077 polyols Chemical group 0.000 description 2
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- 150000004804 polysaccharides Polymers 0.000 description 2
- MIIFSAFUFQUZOI-UHFFFAOYSA-N potassium;sodium;oxido-oxo-oxoalumanyloxysilane Chemical compound [Na+].[K+].[O-][Si](=O)O[Al]=O.[O-][Si](=O)O[Al]=O MIIFSAFUFQUZOI-UHFFFAOYSA-N 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000001542 size-exclusion chromatography Methods 0.000 description 2
- WQDUMFSSJAZKTM-UHFFFAOYSA-N sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 2
- 239000001797 sucrose acetate isobutyrate Substances 0.000 description 2
- 235000010983 sucrose acetate isobutyrate Nutrition 0.000 description 2
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- 125000002827 triflate group Chemical group FC(S(=O)(=O)O*)(F)F 0.000 description 2
- HLRHYHUGSPVOED-UHFFFAOYSA-N trifluoromethanesulfonic acid;ytterbium Chemical compound [Yb].OS(=O)(=O)C(F)(F)F.OS(=O)(=O)C(F)(F)F.OS(=O)(=O)C(F)(F)F HLRHYHUGSPVOED-UHFFFAOYSA-N 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- DAFHKNAQFPVRKR-UHFFFAOYSA-N (3-hydroxy-2,2,4-trimethylpentyl) 2-methylpropanoate Chemical compound CC(C)C(O)C(C)(C)COC(=O)C(C)C DAFHKNAQFPVRKR-UHFFFAOYSA-N 0.000 description 1
- 125000004822 1,1-dimethylpropylene group Chemical group [H]C([H])([H])C([*:1])(C([H])([H])[H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 125000004823 1,2-dimethylpropylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])(C([H])([H])[H])C([H])([H])[*:2] 0.000 description 1
- 125000004827 1-ethylpropylene group Chemical group [H]C([H])([H])C([H])([H])C([H])([*:1])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- YXQRHIPHCIQPPT-UHFFFAOYSA-N 1-phenyl-3-pyrrolidin-1-ylpropane-1,3-dione Chemical compound C1CCCN1C(=O)CC(=O)C1=CC=CC=C1 YXQRHIPHCIQPPT-UHFFFAOYSA-N 0.000 description 1
- PZVYDARLXXWGFV-UHFFFAOYSA-N 2-[2-(2-methoxyethoxy)ethoxy]isoindole-1,3-dione Chemical compound C1=CC=C2C(=O)N(OCCOCCOC)C(=O)C2=C1 PZVYDARLXXWGFV-UHFFFAOYSA-N 0.000 description 1
- YZDNLSHVAPVCIE-UHFFFAOYSA-N 2-[2-[2-(2-methoxyethoxy)ethoxy]ethoxy]isoindole-1,3-dione Chemical compound C1=CC=C2C(=O)N(OCCOCCOCCOC)C(=O)C2=C1 YZDNLSHVAPVCIE-UHFFFAOYSA-N 0.000 description 1
- 125000004828 2-ethylpropylene group Chemical group [H]C([H])([H])C([H])([H])C([H])(C([H])([H])[*:1])C([H])([H])[*:2] 0.000 description 1
- UZPJFZYFAYECOK-UHFFFAOYSA-N 2-octoxyisoindole-1,3-dione Chemical compound C1=CC=C2C(=O)N(OCCCCCCCC)C(=O)C2=C1 UZPJFZYFAYECOK-UHFFFAOYSA-N 0.000 description 1
- MJMLYJDSDRJZNM-UHFFFAOYSA-N 3-[2-(2-methoxyethoxy)ethoxy]propanehydrazide Chemical compound COCCOCCOCCC(=O)NN MJMLYJDSDRJZNM-UHFFFAOYSA-N 0.000 description 1
- 125000003542 3-methylbutan-2-yl group Chemical group [H]C([H])([H])C([H])(*)C([H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- BEQGRRJLJLVQAQ-UHFFFAOYSA-N 3-methylpent-2-ene Chemical group CCC(C)=CC BEQGRRJLJLVQAQ-UHFFFAOYSA-N 0.000 description 1
- IGPUFFYCAUBNIY-UHFFFAOYSA-N 4-oxopentanoyl 4-oxopentanoate Chemical compound CC(=O)CCC(=O)OC(=O)CCC(C)=O IGPUFFYCAUBNIY-UHFFFAOYSA-N 0.000 description 1
- KXMMTHCAUCFZDI-UHFFFAOYSA-N 4-oxopentanoyl chloride Chemical compound CC(=O)CCC(Cl)=O KXMMTHCAUCFZDI-UHFFFAOYSA-N 0.000 description 1
- YBCVMFKXIKNREZ-UHFFFAOYSA-N AcOH acetic acid Chemical compound CC(O)=O.CC(O)=O YBCVMFKXIKNREZ-UHFFFAOYSA-N 0.000 description 1
- IBVAQQYNSHJXBV-UHFFFAOYSA-N Adipic acid dihydrazide Chemical compound NNC(=O)CCCCC(=O)NN IBVAQQYNSHJXBV-UHFFFAOYSA-N 0.000 description 1
- PZZYQPZGQPZBDN-UHFFFAOYSA-N Aluminium silicate Chemical compound O=[Al]O[Si](=O)O[Al]=O PZZYQPZGQPZBDN-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- MRABAEUHTLLEML-UHFFFAOYSA-N Butyl lactate Chemical compound CCCCOC(=O)C(C)O MRABAEUHTLLEML-UHFFFAOYSA-N 0.000 description 1
- CXBVWSQPQYVMBR-UHFFFAOYSA-N C(C)(=O)OCCCC.CN(C=O)C Chemical compound C(C)(=O)OCCCC.CN(C=O)C CXBVWSQPQYVMBR-UHFFFAOYSA-N 0.000 description 1
- 229910014585 C2-Ce Inorganic materials 0.000 description 1
- 101710025995 CLINT1 Proteins 0.000 description 1
- 229960003563 Calcium Carbonate Drugs 0.000 description 1
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L Calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 1
- 229920002301 Cellulose acetate Polymers 0.000 description 1
- NEHMKBQYUWJMIP-UHFFFAOYSA-N Chloromethane Chemical compound ClC NEHMKBQYUWJMIP-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- CETRZFQIITUQQL-UHFFFAOYSA-N DMSO dimethylsulfoxide Chemical compound CS(C)=O.CS(C)=O CETRZFQIITUQQL-UHFFFAOYSA-N 0.000 description 1
- VILAVOFMIJHSJA-UHFFFAOYSA-N Dicarbon monoxide Chemical group [C]=C=O VILAVOFMIJHSJA-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 241000282326 Felis catus Species 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- 101710039997 LCC2 Proteins 0.000 description 1
- 229920000168 Microcrystalline cellulose Polymers 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- 241001182492 Nes Species 0.000 description 1
- UPZRLQLRXOQKOM-UHFFFAOYSA-N O-[2-[2-(2-methoxyethoxy)ethoxy]ethyl]hydroxylamine Chemical compound COCCOCCOCCON UPZRLQLRXOQKOM-UHFFFAOYSA-N 0.000 description 1
- XYEOALKITRFCJJ-UHFFFAOYSA-N O-benzylhydroxylamine Chemical compound NOCC1=CC=CC=C1 XYEOALKITRFCJJ-UHFFFAOYSA-N 0.000 description 1
- XKJCHHZQLQNZHY-UHFFFAOYSA-N Phthalimide Chemical compound C1=CC=C2C(=O)NC(=O)C2=C1 XKJCHHZQLQNZHY-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- CZDYPVPMEAXLPK-UHFFFAOYSA-N Tetramethylsilane Chemical compound C[Si](C)(C)C CZDYPVPMEAXLPK-UHFFFAOYSA-N 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-N Trifluoromethanesulfonic acid Chemical compound OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 1
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N Triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 1
- HWKQNAWCHQMZHK-UHFFFAOYSA-N Trolnitrate Chemical compound [O-][N+](=O)OCCN(CCO[N+]([O-])=O)CCO[N+]([O-])=O HWKQNAWCHQMZHK-UHFFFAOYSA-N 0.000 description 1
- UGZICOVULPINFH-UHFFFAOYSA-N acetic acid;butanoic acid Chemical class CC(O)=O.CCCC(O)=O UGZICOVULPINFH-UHFFFAOYSA-N 0.000 description 1
- WDJHALXBUFZDSR-UHFFFAOYSA-M acetoacetate Chemical group CC(=O)CC([O-])=O WDJHALXBUFZDSR-UHFFFAOYSA-M 0.000 description 1
- 150000004729 acetoacetic acid derivatives Chemical class 0.000 description 1
- 125000002339 acetoacetyl group Chemical group O=C([*])C([H])([H])C(=O)C([H])([H])[H] 0.000 description 1
- 238000005852 acetolysis reaction Methods 0.000 description 1
- 230000003213 activating Effects 0.000 description 1
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 1
- 229910052915 alkaline earth metal silicate Inorganic materials 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 125000000304 alkynyl group Chemical group 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000004599 antimicrobial Substances 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- FKOASGGZYSYPBI-UHFFFAOYSA-K bis(trifluoromethylsulfonyloxy)alumanyl trifluoromethanesulfonate Chemical group [Al+3].[O-]S(=O)(=O)C(F)(F)F.[O-]S(=O)(=O)C(F)(F)F.[O-]S(=O)(=O)C(F)(F)F FKOASGGZYSYPBI-UHFFFAOYSA-K 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- 239000001191 butyl (2R)-2-hydroxypropanoate Substances 0.000 description 1
- FERIUCNNQQJTOY-UHFFFAOYSA-M butyrate Chemical compound CCCC([O-])=O FERIUCNNQQJTOY-UHFFFAOYSA-M 0.000 description 1
- ZGWQOVDVZQXBMT-UHFFFAOYSA-N c1ccncc1.CCCCOC(=O)C(C)O Chemical compound c1ccncc1.CCCCOC(=O)C(C)O ZGWQOVDVZQXBMT-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000007707 calorimetry Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000007942 carboxylates Chemical group 0.000 description 1
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 150000001734 carboxylic acid salts Chemical class 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- HEDRZPFGACZZDS-MICDWDOJSA-N cdcl3 Chemical compound [2H]C(Cl)(Cl)Cl HEDRZPFGACZZDS-MICDWDOJSA-N 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 238000004587 chromatography analysis Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000012043 crude product Substances 0.000 description 1
- 125000006165 cyclic alkyl group Chemical group 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- 230000003247 decreasing Effects 0.000 description 1
- 230000001419 dependent Effects 0.000 description 1
- 230000001804 emulsifying Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- WMKHTTBMBQOYLP-UHFFFAOYSA-N ethyl 3-[2-(2-methoxyethoxy)ethoxy]propanoate Chemical compound CCOC(=O)CCOCCOCCOC WMKHTTBMBQOYLP-UHFFFAOYSA-N 0.000 description 1
- XNWFRZJHXBZDAG-UHFFFAOYSA-N ethylene glycol monomethyl ether Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000008079 hexane Substances 0.000 description 1
- GCBGNGBXQQLAFD-UHFFFAOYSA-N hexanedioyl diazide Chemical compound [N-]=[N+]=NC(=O)CCCCC(=O)N=[N+]=[N-] GCBGNGBXQQLAFD-UHFFFAOYSA-N 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 1
- KFZMGEQAYNKOFK-UHFFFAOYSA-N iso-propanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 1
- VQTUBCCKSQIDNK-UHFFFAOYSA-N isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 229940058352 levulinate Drugs 0.000 description 1
- 150000004730 levulinic acid derivatives Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004949 mass spectrometry Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000003340 mental Effects 0.000 description 1
- GBMDVOWEEQVZKZ-UHFFFAOYSA-N methanol;hydrate Chemical compound O.OC GBMDVOWEEQVZKZ-UHFFFAOYSA-N 0.000 description 1
- 125000001434 methanylylidene group Chemical group [H]C#[*] 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 235000019813 microcrystalline cellulose Nutrition 0.000 description 1
- 239000008108 microcrystalline cellulose Substances 0.000 description 1
- 229940016286 microcrystalline cellulose Drugs 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- AMQJEAYHLZJPGS-UHFFFAOYSA-N n-pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000000655 nuclear magnetic resonance spectrum Methods 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000012074 organic phase Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 125000003538 pentan-3-yl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 125000005543 phthalimide group Chemical class 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- XYKIUTSFQGXHOW-UHFFFAOYSA-N propan-2-one;toluene Chemical compound CC(C)=O.CC1=CC=CC=C1 XYKIUTSFQGXHOW-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propene Chemical group CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- DNIAPMSPPWPWGF-UHFFFAOYSA-N propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 150000004040 pyrrolidinones Chemical class 0.000 description 1
- 238000001448 refractive index detection Methods 0.000 description 1
- 238000001226 reprecipitation Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- KEAYESYHFKHZAL-UHFFFAOYSA-N sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- BZKBCQXYZZXSCO-UHFFFAOYSA-N sodium hydride Inorganic materials [H-].[Na+] BZKBCQXYZZXSCO-UHFFFAOYSA-N 0.000 description 1
- 229940058349 sodium levulinate Drugs 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000001973 tert-pentyl group Chemical group [H]C([H])([H])C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000004809 thin layer chromatography Methods 0.000 description 1
- 150000007970 thio esters Chemical class 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- 230000001131 transforming Effects 0.000 description 1
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical compound COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 1
- 150000008648 triflates Chemical class 0.000 description 1
- AHZJKOKFZJYCLG-UHFFFAOYSA-K trifluoromethanesulfonate;ytterbium(3+) Chemical compound [Yb+3].[O-]S(=O)(=O)C(F)(F)F.[O-]S(=O)(=O)C(F)(F)F.[O-]S(=O)(=O)C(F)(F)F AHZJKOKFZJYCLG-UHFFFAOYSA-K 0.000 description 1
- 238000001665 trituration Methods 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B3/00—Preparation of cellulose esters of organic acids
- C08B3/16—Preparation of mixed organic cellulose esters, e.g. cellulose aceto-formate or cellulose aceto-propionate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08H—DERIVATIVES OF NATURAL MACROMOLECULAR COMPOUNDS
- C08H8/00—Macromolecular compounds derived from lignocellulosic materials
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
- C08L1/08—Cellulose derivatives
- C08L1/10—Esters of organic acids, i.e. acylates
- C08L1/14—Mixed esters, e.g. cellulose acetate-butyrate
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D101/00—Coating compositions based on cellulose, modified cellulose, or cellulose derivatives
- C09D101/08—Cellulose derivatives
- C09D101/10—Esters of organic acids
- C09D101/14—Mixed esters, e.g. cellulose acetate-butyrate
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/14—Secondary fibres
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/21—Macromolecular organic compounds of natural origin; Derivatives thereof
- D21H17/24—Polysaccharides
- D21H17/25—Cellulose
- D21H17/27—Esters thereof
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/10—Coatings without pigments
- D21H19/14—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
- D21H19/34—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising cellulose or derivatives thereof
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
- D21H19/52—Cellulose; Derivatives thereof
Abstract
The disclosure relates to cellulose mixed esters of levulinic acid and an alkyl carboxylic acid such as acetic acid, propionic acid, butanoic acid, isobutanoic acid, pentanoic acid or hexanoic acid, processes for preparing these and uses of the cellulose mixed esters, for example in coating compositions. These cellulose mixed esters have glass transition temperatures that fall within an appropriate range to allow for film formation to occur at ambient temperatures and have a total degree of substitution per anhydroglucose unit of about 2.5 to about 3.5; a residual hydroxyl functionality per anhydroglucose unit of 0 to about 0.5; a degree of substitution per anhydroglucose unit by C2-C6 ester groups of about 0.5 to about 2.8; and a degree of substitution per anhydroglucose unit by levulinyl ester groups of about 0.2 to about 2.6. ions. These cellulose mixed esters have glass transition temperatures that fall within an appropriate range to allow for film formation to occur at ambient temperatures and have a total degree of substitution per anhydroglucose unit of about 2.5 to about 3.5; a residual hydroxyl functionality per anhydroglucose unit of 0 to about 0.5; a degree of substitution per anhydroglucose unit by C2-C6 ester groups of about 0.5 to about 2.8; and a degree of substitution per anhydroglucose unit by levulinyl ester groups of about 0.2 to about 2.6.
Description
CELLULOSE MIXED ESTERS, PROCESS FOR ATION AND USES
TECHNICAL FIELD
This invention s to cellulose mixed esters, processes for preparing these and uses of the
cellulose mixed esters, for example in coating compositions.
BACKGROUND
Cellulose esters are nown polymers that have found use in applications such as plastics, film
and coatings. These types of esters have been used, for example, as film forming agents in
solventborne coatings. Cellulose acetate butyrates , in particular, have been extensively
investigated for use in coatings. Other known cellulose esters incorporate different functional groups,
such as carboxylate functionalities, to alter the properties of the esters or to provide sites for further
reaction and manipulation of the functional groups.
describes cellulose mixed esters which have a high m degree of
substitution and comprise acetyl groups as well as C 3-C4 esters. They are said to be useful in coatings
ations, for example as the major components in high solids or low VOC compositions. WO
2007/145955 describes that such ose mixed esters, having both acetyl and C3-C4 ester
functionalities, can be used to improve properties such as the gloss of a coating composition.
US 5,420,267 describes cellulose acetoacetate esters. These are mixed , comprising acyl
groups and acetoacetyl . Edgar et al. report that a higher degree of acetoacetate substitution
can lead to crosslinked films which t improved solvent and water resistance and hardness [K J
Edgar, C M Buchanan, J S Debenham, P A Rundquist, B D Seiler, M C Shelton, D Tindall, Prog.
Polym. Sci. 26 (2001) 1605-1688].
A desirable feature for mixed cellulose esters which are to be used in coatings applications is that
they can be formulated into a orne dispersion. However, examples of mixed cellulose esters
having this property are uncommon as applied to coatings. US 3,220,865 describes a mixed
cellulosic ester (CAB) formulation where the CAB (10-27% w/w) is emulsified into a 20-40% w/w
formulation in the application of a coating suitable for wood surfaces.
One of the challenges for coatings applications is to produce cellulose esters which have a glass
tion temperature (Tg) that falls within an appropriate range. In coatings applications, a number of
factors, such as polymer size, degree of crosslinking and the presence of additives
such as plasticisers can affect the T9 of the coating. The T9 itself influences properties such as
adhesion and drying speed of the coating.
A ose mixed ester which is to be used as the principal binder in coatings, without added
plasticisers or coalescing solvents, would preferably have a T9 which allows for film formation to
occur at ambient temperatures. r, cellulose esters having glass transition temperatures
in this range have proved elusive. For example, the cellulose mixed esters described in WO
2006/116367 and US 5,420,267 have glass tion atures that fall within the range
75.27 °C to 120.37 °C and 136 °C to 225 °C, respectively.
Current methods for lowering the T9, such as the addition of plasticisers or coalescing solvents,
are not always desirable. This presents a problem, as, to date, no ose mixed ester is
known which has a T9 that allows for film formation to occur at ambient temperatures without the
addition of plasticisers or coalescing solvents.
However, the applicant has now found that chemical modification of cellulose esters can allow
for control and manipulation of the T9. Such chemical modification can be achieved if, for
example, one has access to a suitable cellulose ng material which incorporates onal
groups that can be readily derivatised. A levulinyl group is one such functional group.
describes ester derivatives of levulinic acid which are said to be useful as
plasticisers and/or coalescing solvents in polymer compositions. WO 2007/094922 also
describes a method for lowering the glass transition temperature of a polymer composition by
adding to it a levulinic acid ester tive. Among the esters contemplated are those
comprising a levulinyl group covalently bound to, inter alia, polysaccharides such as cellulose.
This document describes/the hydrolysis of corn fibre and the synthesis of levulinic acid ester
derivatives of the polysaccharide and polyol residues of the hydrolysis. However, the document
does not describe suitable cellulose mixed ester startingmaterials that could be employed in the
synthesis of chemically modified cellulose esters.
The production of a mixed ester containing nic acid was also reported as a tic
product of cellulose [Vladimirova aikh, Peker and Rogovin Polym.Sci. USSR. 7 (1964)
868-873]. While explicit mental data was not reported, the methodology required the use
of highly d pre-treated ose starting materiel (viscose silk). In the inventor’s hands, the
reported reaction conditions with perchloric acid failed to e a highly tuted mixed-
ester cellulose derivative. Furthermore, the mixed ester produced by Vladimirova, when
significantly more perchloric acid was used, was found to be unsuitable, have very poor
solubility (especially on storage) and a high Tg (120°C). Further, the methodology of Vladimirova
has been found not to work with less refined cellulose or pre-substituted cellulose starting
material and it is not possible to tune the molecular size. The work of Vladimirova et a/. shows
the difficulty in producing mixed esters suitable for use in coatings.
Another challenge of coatings applications utilising ose esters is to provide solubility
characteristics and properties that prevent ready dispersion or emulsification of the polymer. A
cellulose ester that has a further reaction site that is suitable for tuning solubility and emulsifying
properties is highly desirable. For example, the opportunity to tune the acid-number of the
polymer such that stable emulsification, stable dispersion or even water solubility may be
conferred onto the polymer back-bone.
There is therefore a need for cellulose esters, e.g. ose mixed esters that can be used as
starting materials for preparing a variety of ose mixed ester derivatives, such as those
which have glass transition temperatures that fall within an riate range to allow for film
formation to occur at ambient temperatures. There is also a need for processes for making such
cellulose esters. It is therefore an object of the invention to provide novel cellulose mixed esters,
or to at least provide a useful ative.
SUMMARY OF THE INVENTION
In a first aspect, the invention provides a cellulose mixed ester having:
0 a total degree of substitution per anhydroglucose unit of about 2.5 to about 3.5;
o residual hydroxyl functionality per anhydroglucose unit of 0 to about 0.5;
o a degree of substitution per anhydroglucose unit by C2-C6 ester groups of about 0.5 to about
2.8; and
o a degree of substitution per oglucose unit by levulinyl ester groups of about 0.2 to
about 2.6.
Preferably the cellulose mixed ester of the first aspect of the ion has a weight average
molecular weight (Daltons) of about 800 to about 105,000. More preferably the cellulose mixed
ester has a weight average molecular weight of about 5000 to about 50000, e.g. about 5000 to
about 40000, e.g. about 5000 to about 30000, e.g. about 5000 to about 20000.
Preferably the ose mixed ester of the first aspect of the invention has a degree of
polymerisation of from about 2 to about 250, e.g. from about 5 to about 200, e.g. from about 5 to
about 100 e.g. from about 5 to about 30. In some embodiments, the degree of polymerisation is
about 15 to about 50, e.g. about 20 to about 40, e.g. about 30.
WO 85397
In some embodiments of the first aspect of the invention, the ose mixed ester has a total
degree of substitution per anhydroglucose unit of about 2.5 to about 3.3, e.g. 2.9 to about 3.2,
e.g. about 3.0 to about 3.1.
In some embodiments of the first aspect of the invention, the cellulose mixed ester has a degree
of substitution per anhydroglucose unit by levulinyl ester groups of about 0.5 to about 2.5, e.g.
about 0.75 to about 1.9, e.g. about 0.8 to about 1.85.
In some embodiments of the first aspect of the invention, the cellulose mixed ester has a degree
of substitution per anhydroglucose unit by C2-C6 ester groups of about 0.5 to about 2.5, e.g.
about 1.1 to about 2.25.
Preferably the cellulose mixed ester of the first aspect of the ion has a degree of
substitution per anhydroglucose unit by levulinyl ester groups of about 0.75 to about 1.9 and a
degree of tution per anhydroglucose unit by C2-C5 ester groups of about 1.1 to about 2.25.
In some embodiments of the first aspect of the invention, the cellulose mixed ester has a total
degree of substitution per anhydroglucose unit of about 2.9 to about 3.2, a degree of
substitution per anhydroglucose unit by levulinyl ester groups of about 0.75 to about 1.9 and a
degree of substitution per anhydroglucose unit by C2-C6 ester groups of about 1.1 to about 2.25.
Preferably the cellulose mixed ester of the first aspect of the invention has a weight average
molecular weight (Daltons) of about 800 to about 105,000 and a total degree of substitution per
anhydroglucose unit of about 2.9 to about 3.2, e.g. about 3.0 to about 3.1. More preferably the
cellulose mixed ester has a weight average molecular weight of about 5000 to about 50000, e.g.
about 5000 to 20000, and a total degree of substitution per oglucose unit of about 2.9 to
about 3.2, e.g. about 3.0 to about 3.1.
Preferably the cellulose mixed ester of the first aspect of the invention has a degree of
polymerisation of from about 2 to about 250, e.g. from about 5 to about 200, e.g. from about 5 to
about 100 e.g. from about 5 to about 30, and a total degree of substitution per anhydroglucose
unit of about 2.9 to about 3.2, e.g. about 3.0 to about 3.1. In some embodiments, the degree of
polymerisation is about 15 to about 50, e.g. about 20 to about 40, e.g. about 30 and the total
degree of substitution per anhydroglucose unit of about 2.9 to about 3.2, e.g. about 3.0 to about
3.1.
Preferably the cellulose mixed ester of the first aspect of the invention has a total degree of
substitution per anhydroglucose unit of about 2.5 to about 3.3, e.g. about 2.9 to about 3.2, e.g.
about 3.0 to about 3.1, and a degree of substitution per anhydroglucose unit by levulinyl ester
groups of about 0.5 to about 2.5, e.g. about 0.75 to about 1.9, e.g. about 0.8 to about 1.85.
Preferably all of the C2-C6 ester groups of the ose mixed ester of the first aspect of the
invention are C3, C4, C5 or C6 ester groups. Alternatively preferably all of the C2-C5 ester groups
of the cellulose mixed ester of the first aspect of the invention are acetyl, propionyl, isobutyryl,
l, valeryl or hexanoyl groups, more preferably acetyl (C2), propionyl (C3) or butyryl (C4)
, still more preferably butyryl (C4) groups.
In a second aspect, the invention provides a cellulose mixed ester prepared as described in
e 1.1 below.
In a third aspect, the invention provides a cellulose mixed ester prepared as described in
Example 1.2 below.
In a fourth aspect, the invention provides a cellulose mixed ester prepared as described in
Example 1.3 below.
In a fifth aspect, the invention provides a cellulose mixed ester prepared as described n
Example 1.4 below.
In a sixth aspect, the invention provides a cellulose mixed ester prepared as described in
Example 2 below.
In a seventh aspect, the invention provides a cellulose mixed ester prepared as described in
any one of Examples 7.1, 7.2 or 7.3 below.
In some embodiments of the first to fifth s of the invention, the cellulose mixed ester has
a glass transition temperature (T9) of about 45 °C to about 100 °C, preferably about 50 °C to
about 100 °C, ably about 50 °C to about 80 °C, preferably about 60 °C to about 80 °C.
Preferably the T9 is ed by differential scanning calorimetry (DSC).
In an eighth aspect, the invention provides a process for preparing a cellulose mixed ester,
including the steps of:
(a) combining an alkyl carboxylic anhydride, levulinic acid and one or more acids selected
from the group consisting of Bronsted acids; Lewis acids; or es thereof of Lewis
acids with Bronsted acids; and
(b) contacting the on mixture from step (a) with cellulose to produce a solution
containing a cellulose mixed ester.
Preferably the Bronsted acids are ed from sulfuric acid, methanesulfonic acid, para-
toluenesulfonic acid, and phosphoric acid. Preferably the Lewis Acids are selected from metal
triflates, e.g. (A|(OTf)3, Yb(OTf)3, Gd(OTf)3), or, when the ed acid is oric acid, a
Lewis acid must be present.
ably, prior to step (b) the cellulose is contacted with water then an alkyl carboxylic acid
such as acetic acid, propionic acid, butanoic acid, anoic acid, pentanoic acid or hexanoic
acid, preferably acetic acid, propionic acid or butanoic acid, more preferably acetic acid or
butanoic acid, to produce a swollen cellulose which is the cellulose used in step (b).
Alternatively it is preferred that, prior to step (b), the cellulose is contacted with water, then an
alkyl carboxylic acid such as acetic acid, propionic acid, butanoic acid, pentanoic acid or
hexanoic acid, then nic acid, to produce a swollen cellulose which is the cellulose used in
step (b) .
It is further preferred that a chlorinated solvent is included in the reaction mixture in step (a).
Preferably the nated solvent is selected from the group consisting of romethane,
chloroform, and 1,2-dichlorethane.
ably the alkyl carboxylic anhydride is selected from the group consisting of acetic
anhydride, propionic anhydride, isobutyric anhydride, butyric anhydride, valeric anhydride and
hexanoic anhydride, more preferably acetic anhydride, propionic anhydride, isobutyric
anhydride and c anhydride, still more preferably acetic anhydride and butyric anhydride.
Preferably the ose and the reaction mixture are heated at about 120 °C in step (b). More
preferably the cellulose and the reaction mixture are heated at about 120 °C, or to reflux if a
chlorinated solvent is present, for about 2 to about 6 hours in step (b). Alternatively, the
cellulose and the reaction mixture are heated using microwave energy in step (b).
The process optionally includes the step of:
(c) diluting the solution obtained in step (b) with an aqueous on containing magnesium
acetate, sodium acetate, acetic acid or sodium bicarbonate to produce a diluted solution
containing the cellulose mixed ester.
The process optionally further includes the steps of:
2012/000228
(d) mixing the diluted solution obtained in step (c) with water; and
(e) recovering the cellulose mixed ester.
Preferably the cellulose mixed ester is recovered by filtration in step (e). The cellulose mixed
ester may optionally be purified by dissolution in a solvent such as acetone or N-
pyrrolidine, then precipitation of the cellulose mixed ester by adding water, and ry
of the cellulose mixed ester, for example by filtration.
In a ninth aspect, the invention provides a cellulose mixed ester having:
a a total degree of substitution per anhydroglucose unit of about 2.9 to about 3.3;
o residual hydroxyl onality per anhydroglucose unit of 0 to about 0.5;
. a degree of substitution per anhydroglucose unit by C2-C5 alkyl ester groups of about 0.5 to
about 2.8;
. a degree of substitution per anhydroglucose unit by R1 ester groups of about 0.2 to about
2.6;
where R1 is a radical of formula (i): X
where each X in the cellulose mixed ester is independently selected from the group consisting
of: O, N-O-R2 and (=O)-R3, where
R2 is CH3(OCH2CH2)2, CH3(OCH2CH2)3, CH3(OCH2CH2)6_11, benzyl, alkyl or alkylcarboxy; and
R3 is CH3(OCH2CH2)2, CH3(OCH2CH2)3, CH3(OCH2CH2)5_11;
provided that not all X groups in the cellulose mixed ester are 0.
Preferably the ose mixed ester of the seventh aspect of the invention has a weight average
molecular weight of about 2000 to about 105,000. More preferably the cellulose mixed ester
has a weight average molecular weight of about 2500 to about . e.g. 15,000 to 40.000.
Preferably the cellulose mixed ester of the seventh aspect of the invention has e of
polymerisation of from about 2 to about 250, e.g. from about 5 to about 200, e.g. from about 5 to
about 100 e.g. from about 5 to about 30. in some examples, the degree of polymerisation is
about 15 to about 50, e.g. about 20 to about 40, e.g. about 30.
In some embodiments of the seventh aspect of the invention, the cellulose mixed ester has a
total degree of substitution per anhydroglucose unit of about 2.9 to about 3.2, e.g. about 3.0 to
about 3.1.
2012/000228
In some embodiments of the seventh aspect of the invention, the cellulose mixed ester has a
degree of substitution per anhydroglucose unit by R1 ester groups of about 0.5 to about 2.5, e.g.
about 0.75 to about 1.9.
In some embodiments of the seventh aspect of the invention, the ose mixed ester has a
degree of substitution per anhydroglucose unit by C2-Cs ester groups of about 0.5 to about 2.5,
e.g. about 1.1 to about 2.25.
Preferably the cellulose mixed ester of the seventh aspect of the invention has a degree of
substitution per anhydroglucose unit by R1 ester groups of about 0.75 to about 1.9 and a degree
of substitution per anhydroglucose unit by Cg-Ce ester groups of about 1.1 to about 2.25.
Preferably the cellulose mixed ester of the h aspect of the invention has a weight average
molecular weight (Daltons) of about 2000 to about 105,000 and a total degree of substitution
per anhydroglucose unit of about 2.9 to about 3.2, e.g. about 3.0 to about 3.1. More preferably
the ose mixed ester has a weight average molecular weight of about 2500 to about 70000,
e.g. about 15000 to about 40000, and a total degree of substitution per anhydroglucose unit of
about 2.9 to about 3.2, e.g. about 3.0 to about 3.1.
Preferably the cellulose mixed ester of the seventh aspect of the invention has a degree of
polymerisation of from about 2 to about 250, e.g. from about 5 to about 200, e.g. from about 5 to
about 100 e.g. from about 5 to about 30, and a total degree of substitution per anhydroglucose
unit of about 2.9 to about 3.2, e.g. about 3.0 to about 3.1. In some embodiments, the degree of
risation is about 15 to about 50, e.g. about 20 to about 40, e.g. about 30 and the total
degree of tution per anhydroglucose unit is about 2.9 to about 3.2, e.g. about 3.0 to about
3.1.
Preferably the cellulose mixed ester of the seventh aspect of the invention has a total degree of
substitution per oglucose unit of about 2.5 to about 3.3, e.g. about 2.9 to about 3.2, e.g.
about 3.0 to about 3.1, and a degree of substitution per anhydroglucose unit by R1 ester groups
of about 0.5 to about 2.5, e.g. about 0.75 to about 1.9.
Preferably all of the C2-C6 ester groups of the cellulose mixed ester of the seventh aspect of the
invention are C3, C4, C5 or C6 ester groups. atively preferably all of the C2-Ce ester groups
of the cellulose mixed ester of the seventh aspect of the invention are acetyl, propionyl,
isobutyryl, butyryl, valeryl or hexanoyl groups, more preferably acetyl (C2), propionyl (Ca) or
butyryl (C4) groups, still more preferably butyryl (C4) groups.
WO 85397
In some embodiments of the seventh aspect of the invention. the cellulose mixed ester has a
glass transition temperature (T9) of from about -20 °C to about 45 °C. Preferably the T9 is
measured by differential ng calorimetry (DSC).
In a tenth aspect, the invention provides a cellulose mixed ester of formula (I):
where:
n is an r from 2 to 250; and
each R in the cellulose mixed ester is independently selected from the group consisting
of H, C2-C6 acyl and levulinyl;
provided that not all R groups are H, and provided that not all R groups are C2-C5 acyl,
and provided that not all R groups are selected from H and C2-C6 acyl.
In an eleventh aspect, the invention provides a cellulose mixed ester of formula (II):
(II)
where:
n is an r from 2 to 250; and
each R’ in the cellulose mixed ester is independently selected from the group consisting
of H, C2—CB acyl and R1;
where:
R1 is a radical of formula (i) (i)
where each X in the ose mixed ester is independently selected from the group
consisting of: O, N-O-R2 and (=O)—R3; each R2 in the cellulose mixed ester is
independently selected from the group consisting of CH3(OCHzCH2)2, CH3(OCH2CH2)3,
CH3(OCH2CH2)6.11, alkyl, benzyl and alkcarboxy; and each R3 in the cellulose mixed
ester is independently selected from the group consisting of CH3(OCH20H2)2.
CH3(OCHQCH2)3 and CH3(OCH20H2)5_11;
provided that not all R’ groups are H, and ed that not all R’ groups are C2-C5 acyl,
and provided that not all R’ groups are ed from H and Cz-Ce acyl.
In some embodiments of the above formulae (I) and (II), n is an integer from about 2 to about
250, e.g. from about 5 to about 200, e.g. from about 5 to about 100 e.g. from about 5 to about
. In some embodiments, the degree of polymerisation is about 15 to about 50, e.g. about 20
to about 40, e.g. about 30.
In some embodiments of the above formula (II), each X is independently selected from O and
N-O-RZ. In these embodiments, some X groups in the cellulose mixed ester are 0 and some are
N-O-Rz, such that not all X groups in the ose mixed ester are the same.
In some embodiments of the above formula (II), each X is independently selected from O and
N-NH-C(=O)-R3. In these embodiments, some X groups in the cellulose mixed ester are 0 and
some are N-NH-C(=O)—R3, such that not all X groups in the cellulose mixed ester are the same.
In some of the embodiments of the above formula (II), where the ose mixed ester
comprises R1 groups where X is O and R1 groups where X is N-NH-C(=O)-R3, about 50% to
about 100% of the X groups in the cellulose mixed ester are N-NH—C(=O)-R3.
In some of the embodiments of the above formula (II), where the cellulose mixed ester
comprises R1 groups where X is O and R1 groups where X is N—O-RZ, about 50% to about 100%
of the X groups in the ose mixed ester are N—O-RZ.
In some embodiments of the above formulae (I) and (II) the C2-C6 acyl group is a Ca, C4, Cs or
C5 ester group. Alternatively preferably the C2-C6 acyl group is acetyl, propionyl, isobutyryl,
butyryl, valeryl or hexanoyl, more preferably acetyl (C2), propionyl (C3) or butyryl (C4), still more
preferably butyryl (C4).
In still other embodiments of the above a (II), the cellulose mixed ester comprises R1
groups where X is O and R1 groups where X is N-NH-C(=O)-R3. In these embodiments, the Cz—
Ce acyl groups are preferably acetyl, propionyl or butyryl, more preferably acetyl or l.
In yet other embodiments of the above formula (II), the cellulose mixed ester comprises R1
groups where X is O and R1 groups where X is N-O-RZ. In these embodiments, the C2-C6 acyl
groups are preferably acetyl, propionyl or butyryl, more preferably acetyl or butyryl.
In some embodiments of the above formula (II), R2 is CH3(OCH2CH2)2, CH3(OCH2CH2)3,
CH3(OCH2CH2)5-11, benzyl, l. or (CH2)1_11carboxy.
In some embodiments of the above formula (I), the cellulose mixed ester has a weight average
molecular weight (Mw) of from about 5000 to about 50000, e.g. about 5000 to about 40000 e.g.
about 5000 to about 30000, e.g. about 5000 to about 20000.
In some embodiments of the above formula (II), the cellulose mixed ester has a weight average
lar weight (Mw) of from about 25,000 to about 70,000 e.g. about 15,000 to about 40,000.
In some embodiments of the above formulae (I) and (II), the cellulose mixed ester has a degree
of polymerisation of from about 2 to about 250, e.g. from about 5 to about 200, e.g. from about 5
to about 100 e.g. from about 5 to about 30. In some embodiments, the degree of polymerisation
is about 15 to about 50, e.g. about 20 to about 40, eg. about 30.
In some embodiments of the above formulae (I) and (II), the cellulose mixed ester has a total
degree of substitution per oglucose unit of about 2.9 to about 3.3, e.g. about 3.0 to about
3.2, e.g. about 3.1.
In some’embodiments of the above formulae (I) and (II), the cellulose mixed ester has a
residual hydroxyl functionality per anhydroglucose unit of 0 to about 0.4, e.g. 0 to about 0.3, e.g.
0 to about 0.2.
In some embodiments of the above formulae (I) and (II) the cellulose mixed ester has a degree
of substitution per anhydroglucose unit of C2-CG acyl groups of about 0.5 to about 2.8.
In some embodiments of the above formula (II) the cellulose mixed ester has a degree of
substitution per oglucose unit of R1 groups of about 0.2 to about 2.6, e.g. about 0.5 to
about 2.0, e.g. about 0.7 to abOut 1.5, e.g. about 0.82.
In some embodiments of the above formula (I) the cellulose mixed ester has a weight average
lar weight (Daltons) of about 800 to about 105,000 and a total degree of substitution per
anhydroglucose unit of about 2.9 to about 3.2, e.g. about 3.0 to about 3.1. More preferably the
cellulose mixed ester has a weight average molecular weight of about 5000 to about 50000, e.g.
about 5000 to about 40000 e.g. about 5000 to about 30000 e.g. about 5000 to about 20000,
and a total degree of substitution per anhydroglucose unit of about 2.9 to about 3.2, e.g. about
3.0 to about 3.1.
In some embodiments of the above formula (I) the cellulose mixed ester has a degree of
polymerisation of from about 2 to about 250, e.g. from about 5 to about 200, e.g. from about 5 to
about 100 e.g. from about 5 to about 30, and a total degree of substitution per anhydroglucose
unit of about 2.9 to about 3.2, e.g. about 3.0 to about 3.1. in some embodiments, the degree of
polymerisation is about 15 to about 50, e.g. about 20 to about 40, e.g. about 30 and the total
degree of tution per oglucose unit of about 2.9 to about 3.2, e.g. about 3.0 to about
3.1.
In some embodiments of the above formula (l) the cellulose mixed ester has a total degree of
substitution per anhydroglucose unit of about 2.5 to about 3.3, e.g. about 2.9 to about 3.2, e.g.
about 3.0 to about 3.1, and a degree of substitution per anhydroglucose unit by nyl ester
groups of about 0.5 to about 2.5, e.g. about 0.75 to about 1.9, e.g. about 0.8 to about 1.85.
In some embodiments of the above formula (II) the ose mixed ester has a weight average
molecular weight (Daltons) of about 2000 to about 105,000 and a total degree of substitution
per anhydroglucose unit of about 2.9 to about 3.2, e.g. about 3.0 to about 3.1. More preferably
the cellulose mixed ester has a weight average lar weight of about 2500 to about 70000,
e.g. about 15000 to about 40000, and a total degree of substitution per anhydroglucose unit of
about 2.9 to about 3.2, e.g. about 3.0 to about 3.1.
in some embodiments of the above formula (ii) the cellulose mixed ester has a degree of
polymerisation of from about 2 to about 250, e.g. from about 5 to about 200, e.g. from about 5 to
about 100 e.g. from about 5 to about 30, and a total degree of substitution per anhydroglucose
unit of about 2.9 to about 3.2, e.g. about 3.0 to about 3.1. In some embodiments, the degree of
polymerisation is about 15 to about 50, e.g. about 20 to about 40, e.g. about 30 and the total
degree of substitution per anhydroglucose unit of about 2.9 to about 3.2, e.g. about 3.0 to about
3.1.
in some embodiments of the above formula (ll) the cellulose mixed ester has a total degree of
substitution per anhydroglucose unit of about 2.5 to about 3.3, e.g. about 2.9 to about 3.2, e.g.
about 3.0 to about 3.1, and a degree of substitution per anhydroglucose unit by R1 ester groups
of about 0.5 to about 2.5, e.g. about 0.75 to about 1.9.
In some embodiments of the above formula (ii) the cellulose mixed ester has a glass transition
ature (T9) of from about -20 °C to about 45 °C. in some embodiments of the above
formula (l) the cellulose mixed ester has a glass transition temperature (T9) of about 45 °C to
about 100 °C, preferably about 50 °C to about 100 °C, preferably about 50 °C to about 80 °C,
preferably about 60 °C to about 80 °C. Preferably the T9 is measured by differential scanning
calorimetry (DSC).
In a twelfth aspect, the invention provides a composition comprising one or more cellulose
mixed esters of the invention, e.g. one or more cellulose mixed esters of the first, , third,
, fifth, eighth, ninth, tenth or th aspect of the invention, as defined above.
Preferably the ition comprises more than one cellulose mixed ester as defined above.
In a thirteenth aspect, the invention provides a coating composition comprising one or more
cellulose mixed esters of the invention, e.g. one or more cellulose mixed esters of the first,
second, third, fourth, fifth, seventh, eighth, ninth, tenth or eleventh aspect of the invention, as
defined above. The coating composition may further comprise one or more solvents. The
solvents may be selected from the group ting of water, ketones, esters, glycol ethers,
alkyl pyrrolidones and DMSO. The coating composition may ally comprise one or more
additives such as surface wetters, levelling agents, waxes, silicones, biocides, de-foamers,
anticorrosive pigments, UV absorbers, crosslinking agents and/or rheology modifiers.
The coating composition may be a paint composition.
In a enth aspect, the ion provides a method for preparing a cellulose mixed ester of
formula (II) as defined above, including the step of:
(a) reacting a cellulose mixed ester of formula (I) as defined above with an alkoxyamine or
an aryloxyamine or an acyl hydrazide to produce a cellulose mixed ester of formula (II).
It will be appreciated that any of the sub-scopes sed herein, e.g. with respect to total
degree of substitution, residual hydroxyl functionality, degree of substitution per anhydroglucose
unit by 02-06 ester groups and/or degree of substitution per anhydroglucose unit by nyl
ester groups; or e.g. with respect to total degree of substitution, residual hydroxyl functionality,
degree of substitution per oglucose unit by 02-05 ester groups and/or degree of
substitution per anhydroglucose unit by R1 ester groups; or e.g. with respect to n and/or R; or
e.g. with respect to n, R’, X, R', and/or R2; may be combined with any of the other sub-scopes
disclosed herein to produce further opes.
DETAILED DESCRIPTION
As used hereinafter, the term “cellulose—levulinyl mixed esters” refers to cellulose derivatives
ning the levulinyl moiety, e.g. as described by formula (I) as defined above. As used
hereinafter, the term lose mixed ester derivatives” refers to cellulose-levulinyl mixed esters
2012/000228
where a proportion of the levulinyl moiety has been further derivatised, e.g. as bed by
formula (II) as defined above.
The skilled person will appreciate that not all R or R’ groups of the cellulosic polymer of formula
(I) or formula (ii) are H, and not all R or R’ groups are 02-06 acyl, and not all R or R’ groups are
H or C705 acyl, but that the cellulosic r ses at least some degree of substitution
by levulinyl or R1 ester groups.
Those skilled in the art will recognise that other methodologies for the sis of a mixed or
homogeneous cellulose ester polymer are applicable [Mulzer, Section 2.2 “Synthesis of Esters,
Activated Esters and Lactones", and in Trost and Fleming, “Comprehensive Organic Synthesis"
Volume 6 (1991). For example, the use of sodium levulinate and/or other carboxylic acid salts
in a suitable solvent and/or the ce of additional base and/or activating agents. Or, for
example the use of levulinyl-halides such as levulinyl chloride and/or other —acids as the
esterifying agents to produce cellulosic ester derivatives.
The skilled person will also appreciate that the end groups of the cellulose mixed esters of the
invention, e.g. those of formula (I) or formula (II), may also be esterified.
The present invention relates to cellulose-levulinyl mixed esters which are useful as ng
materials for producing a variety of cellulose mixed ester derivatives.
The cellulose—levulinyl mixed esters all comprise 02-05 acyl , such as acetyl, proplonyl or
butyryl groups, randomly substituted on the anhydroglucose units of the cellulose ne, to
give C2—CG ester functionalities. The cellulose—levulinyl mixed esters r comprise levulinyl
groups, randomly substituted on the anhydroglucose units of the cellulose backbone, to give
levulinyl ester functionalities. The cellulose mixed ester derivatives further comprise levulinyl
groups and radicals of either a (a) or formula (b), randomly substituted on the
anhydroglucose units of the cellulose backbone, to give levulinyl ester functionalities and
levulinyl derivative functionalities. Alternatively, the cellulose mixed ester derivatives further
comprise radicals of either formula (a) and/or formula (b), randomly substituted on the
anhydroglucose units of the cellulose backbone to give levulinyl derivative functionalities:
N \
(a) (b)
R2/ HN};O
where R2 and R3 are as defined in a (ii).
The cellulose mixed ester derivatives and, indeed, the cellulose-levulinyl mixed ester starting
materials themselves can be used in a variety of applications, such as coatings applications.
The invention also provides processes for the production of cellulose-levulinyl mixed ester
starting materials and for the production of cellulose mixed ester derivatives from these starting
materials.
Some of the cellulose mixed ester derivatives that can be produced using the starting materials
and processes of the invention advantageously have glass transition temperatures that fall
within the range 45 °C. This makes them particularly suited to coatings applications such as
waterborne coatings, and film formation of these coatings can occur at ambient temperatures
without the need for plasticisers or coalescing solvents.
A further advantage of the introduction to a ose ester of a ketone functionality is that in
addition to further cation of the polymers solubility, hydrophobicity, glass transition
temperature and other physical characteristics is that it provides chemical functionality le
for cross-linking with conventional industry-standard film-modifiers such as adipic acid
dihydrazide.
Thus, the invention provides an ly new route to a wide range of different cellulose mixed
ester derivatives. The invention also s to coatings comprising these derivatives as
binders.
Advantageously, the cellulose-levulinyl mixed esters and the cellulose mixed ester derivatives
are d from ble resources.
The ion further provides methods for lowering the glass transition temperatures of
cellulose-levulinyl mixed esters by reaction, with a suitable t, of the pendant carbonyl
groups located on the levulinyl ester groups, to produce cellulose mixed ester derivatives which
can have lower glass transition temperatures than the starting material. Thus, the invention
also provides a route to the synthesis of a variety of cellulose mixed ester derivatives, having
glass tion temperatures that allow for film formation to occur at ambient temperatures
t the need for plasticisers or coalescing solvents. The applicant has therefore shown that
it is possible to chemically modify cellulose-levulinyl esters to manipulate and modify their glass
tion temperatures.
Those skilled in the art will appreciate that the cellulose-levulinyl mixed esters can undergo a
wide variety of transformations. For example, the t yl groups can undergo
reactions to form the following functional groups: alkyloxyamines, aryloxyamines and acyl
hydrazides, alkylated and ed derivatives, reduced derivatives, alkyl acids, alkyl
phosphates, sulfates, thioesters, acetals, a—halogenated derivatives or alkenes.
Those skilled in the art will also e that the range of cellulose mixed ester derivatives
assed by the invention is not limited to those having the above-mentioned functional
groups. However, in some preferred embodiments of the invention, the cellulose mixed ester
derivatives have functional groups that are carbonyl derivatives, for example oxime or acyl
hydrazide derivatives.
As described above, the ose-levulinyl mixed esters of the invention are useful ng
als for the preparation of other cellulose mixed ester derivatives and, in some cases, are
themselves useful, for example, as the binder in coatings applications.
Comparative experiments on the reaction of cellulose with levulinic acid and with other similar
sized alkyl acids surprisingly show that the level of incorporation of the levulinyl group in the
cellulose mixed ester products is approximately twice the level of incorporation of other similar
sized alkyl acids (shown as BM. in Table 1). This enhanced incorporation of the levulinyl group
is unexpected, and an understanding of the mechanism of this reaction would be advantageous
as it would allow for fine-tuning of the reaction conditions to produce cellulose-levulinyl mixed
esters having the desired degrees of substitution.
Table 1. Comparison of Levulinic Acid oration to Alkyl C4-, C5- and ds
Incorporation“2
Acid Number of Carbons DAcy.
nic 5 1.29
Butyric 4 0.74
Valeric 5 0.67
Hexanoic 6 0.56
7 Total D5 for all 3.05
-— 3.1. Acid to acetic anhydride molar ratio 1 : 1.33.
2 The Dacy. is calculated from products exemplified in e 1.2 and Examples 2 through 6.
The applicant has found that the mechanism of the reaction of cellulose and levulinic acid in the
presence of acetic anhydride and a strong acid catalyst proceeds via ted lactones. A
solution of acetic anhydride, levulinic acid and catalytic sulfuric acid rapidly forms, in an
exothermic reaction, acetyl (5) and levulinyl (6) activated Iactones with trace B-angelica Iactone
(4), as determined by NMR oscopy e 1).
(nu-Angelica Iactone (3) may be recovered from the reaction mixture by vacuum distillation but [3-
angelica Iactone (4) is the only s observed in the reaction mixture, which suggests that
(3) is the c product whilst (4) may be considered the thermodynamic product.
Scheme 1. Proposed active ester species formed with levulinic acid, acetic anhydride
and catalytic strong acid.1
0 D
Wok oLav
O (1) on
0 0
0 o ROH
sto.
+ 4» ROM: 01 ROLev
+ A020 =
0%0 DH
Acetylated active ester (5) Levulinated active ester (5)
Levulinic acid
(not observed) 0 OR
w—Angelica Iactone (3)
(S-Angalica Iactone (A)
1 Where R
represents the ose polymer, alternative polyols, organic or inorganic species.
s (2), reported as pseudo-levulinic acid (R H Leonard, Industrial and Engineering
Chemistry, 48(8), 1330-1341 (1956)) and the mixed anhydride (1) (or for that matter levulinic
anhydride) are not ed in the above reaction mixture (by NMR). Species (2) has
previously been postulated as an intermediate or equilibrium species formed from nic acid
(US 2,809,203; B V Timokhin, V A Baransky, G D Eliseeva, Russian Chemical Reviews, 68(1),
73-84 (1999)). Furthermore, under dehydrating conditions it would not be likely that this species
reforms from the activated esters (5) and (6).
The mixture of active Iactones (5) and (6) and in trace amounts the angelica Iactones (3) and
(4), in the presence of catalytic sulfuric acid, has a greater capacity for the inclusion of the
levulinyl ester moiety in the cellulose ester than an equivalent mixed acetic / alkyl carboxylic
acid anhydride solution (see Table 1 above). This ts the cellulose dissolution and
propensity to react is enhanced by this reactive on compared to a simple or mixed
anhydride solution of other similar sized alkyl acids. Prior to the present invention, it was entirely
cted that such an ement would be observed. Thus, it is possible, using the
process of the present invention, to r and fine-tune the reaction conditions to produce
cellulose-levulinyl ester ng materials having degrees of substitution that fall in the desired
range.
Thus, the use of the active ester mixture of (5) and (6) with trace (3) and (4), is a highly effective
acylating agent and provides a novel and facile route to the cellulose-levulinyl mixed ester
starting materials of the invention. t wishing to be bound by theory, the applicant
postulates that reaction of cellulose hydroxyl groups with acylated active ester (5) at the lactone
carbonyl generates a levulinated cellulose ester with concomitant expulsion of acetic acid. In a
similar n, reaction at the acetyl carbonyl acetylates cellulose, releasing levulinic acid.
Preparation of cellulose-levulinyl mixed esters through the use of the activated Iactones as
shown in Scheme 1 results in a cellulose-levulinyl polymer having an off-white to brown
appearance. The dissolution of the cellulose into the on mixture and degree of
esterification are dependent on reaction volume, proportion and type of reagents, acid catalyst
amount and type, effectiveness of cellulose pre-swelling, temperature and reaction stirring. The
following are some preferred conditions for the preparation of cellulose-levulinyl mixed esters:
Table 2. Variables in the nyl esterification of cellulose
Variable Preferred ions
Cellulose swelling Pre-swelling that tely immerses the
cellulose in the solvent.
Stirring for 2-16 hours.
Two solvent treatments including water, then
acetic acid, then additional treatments as
required by the desired product.
Proportion of acid catalyst Increased proportions enhance rate of
acetolysis and generation of smaller chain
(lower degree of polymerisation) cellulose
mixed esters.
increased proportions decrease ose
mixed ester yield.
Preferred proportion: about 0 mol% per
anhydroglucose unit.
Acid catalyst type Preferred ed acids: sulfuric acid or
ic acids such as methanesulfonic or
paratoluene sulfonic acid; or phosphoric acid
(H3PO4 must be used in combination with a
Lewis acid).
Preferred Lewis acids: A Lewis Acid such as
a metal te e.g. Al(OTf)3, Yb(OTf)3 or
Gd(OTf)3 that may be enhanced by the
on of a ed acid, e.g. H3PO4.
Temperature red temperature: less than about 120
Most preferred temperature range: 40-85 °C.
TReaction rate is arbitrarily defined as the observed rate of cellulose dissolution into the
on mixture. A rapid reaction of suitably pre-swelled cellulose is considered to be effected
in <30 minutes, whilst a slow reaction is considered to take 16 hours.
The process of preparing the cellulose-levulinyl ester starting materials optionally includes the
use of a co-solvent such as a chlorinated solvent. The presence of the co—solvent can reduce
colour generation and speed the ution and esterification of the cellulose polymer. it has
not previously been reported that such co-solvents can enhance the levulinyl activated-ester
esterification of cellulose. The chlorinated solvents dichloromethane (DCM, BP 40 °C),
chloroform (BP 61 °C), and 1,2-dichlorethane (DCE, BP 84 °C) or chlorinated ts of higher
boiling point can be used in the process. With decreased reaction temperature, complete
ution typically requires longer reaction times (e.g. 16 hours for DCM compared to 0.4-2
hours for DCE).
Under low acid, lower temperature (<80 °C), shorter reaction time (<30 minutes) or in the
presence of low-boiling point co-solvents (e.g. DCM) a third species (7) (as shown in Scheme 1)
may be observed as a constituent in the cellulose-levulinyl ester. The presence of this species
is evidenced by two distinctive broad methyl resonances in the 1H NMR spectrum (CDCIg),
observed at 6 1.55 and 1.65 ppm, that have a clear H-C correlation to methyl carbon
resonances 6 25.1 and 23.1 ppm, respectively. In addition, an unexpected nary
resonance at 5 ‘30 109.4 ppm, that has long range H-C ations to the aforementioned
methyl groups, is consistent with a methyl-lactone moiety on the cellulosic polymer. Figure 5
shows the 1H NMR spectrum of the reaction product of pre-swelled cellulose with levulinic acid,
acetic anhydride, sulfuric acid and 1,2-dichlorethane for m on time to effect
dissolution. Figure 5 graphically demonstrates the assignment for each proton signal in the
spectrum. The methyl—keto groups in the e and levulinate esters overlap and cannot be
assigned unambiguously to the four peaks observed at5 1H 1.8-2—2 ppm. The spectrum is
indicative of approximately one levulinyl ester per anhydroglucose units, and one methyl lactone
per two anhydroglucose units. The identity of the moiety on each of the C2, C3 and CB
positions is not specified. The presence of the cellulose-lactone constituent in the reaction
mixture indicates that the ted lactones are indeed the acylating moieties ed in the
As discussed above, many factors affect the reaction product. Thus, for a reaction completed
with effective stirring and for the minimum time to effect cellulose dissolution with DCE present a
significant amount of lactone moiety is observed on the cellulose polymer, whilst for a longer
reaction time without stirring in the same reaction e very little e is observed on the
cellulose polymer. This suggests that the methyl lactone may be considered the kinetic product
whilst ester linkage is the thermodynamic product. Similarly, lower temperature reactions or
short time reactions tend to se the relative amount of the lactone moiety.
The applicants have shown that the above-described reaction chemistry can successfully be
applied not only to Oz esters, but also to higher alkyl acids in conjunction with the incorporation
of the levulinyl group through active ester chemistry. Thus, the above description of‘the
preferred conditions for the cellulose-acetyl levulinyl mixed ester also applies to the reaction
with higher alkyl acids. In a similar fashion to the preparation of a cellulose-acetyl levulinyl
mixed ester, the higher mixed esters of propionic, butyric, isobutyric, valeric and hexanoic acid
demonstrate the applicability of this ion (Table 3).
Table 3. Mixed cellulose-levulinyl esters
Alkyl ester
Propionyl
iso-Butyryl . .
The applicants have found that the T9 of the higher mixed esters decreases with increasing
number of carbons on the alkyl ester group, appearing to reach a minimum at a valeryl (C5)-
nyl cellulosic mixed ester. Advantageously, the present invention therefore provides
ose mixed esters which have surprisingly low T9, making them suitable and desirable
starting materials for the ation of cellulose mixed ester tives, and indeed for use
themselves, for example in coatings applications. Clearly this significant decrease in T9
provides an advantage in that significantly less amelioration by further Tg lowering modification
is required.
A key component of the ketone ting further modification is the introduction of acid
functionality which promotes forming a stable dispersion and/or emulsion. A further inventive
step we have discovered is that the inclusion of a carboxy functionality appears to impart roomtemperature
film formation even with a relatively high T9. This may be due to partial solubility of
the species in water. Hence having the nyl ketone permits a film-forming t even
when the T9 is high if it is suitably modified. An example is demonstrated in our current state-of-
the-art in examples 13.3 and 13.4.
Preferred embodiments of the invention are propionyl, butyryl and/or iso-butyryl — levulinyl
cellulose mixed esters and propionyl, butyryl and/or tyryl — levulinyl cellulose mixed ester
derivatives, most preferably butyryl or iso-butyryl-levulinyl cellulose mixed esters and butyryl or
iso-butyryi — levulinyl ose mixed ester derivatives. These mixed esters provide the
following onal ages: relative ease of cture, low cost of materials and
comparative ease of work-up and product preparation.
The cellulose mixed esters are soluble in a variety of solvents, including those that are typically
used in coating compositions. Solvents in which the cellulose mixed esters are soluble include
ethyl cellosolve, cyclohexanone, chloroform, dibasic ester, N-methylpyrrolidone, pyridine,
dioxane, acetone, acetic acid, acetic anhydride, tetrahydrofuran, dimethylsulfoxide,
dimethylacetamide, butyl lactate, diacetone alcohol, ethyl acetate, methanol,
dimethylformamide, methyl ethyl ketone and dichloromethane. Typically the ose mixed
esters are soluble to at least 10% w/v in these ts.
The cellulose mixed esters of the invention are useful, for example, as the principal film forming
binders in g compositions. Advantageously, these compositions can be formulated
without additional plasticisers or coalescing solvents, as the glass transition temperatures of the
esters allow for film formation at ambient temperatures.
Thus, the cellulose mixed esters of the invention are particularly useful in coating compositions
such as paint, especially waterborne formulations such as low VOC paint formulations.
The invention therefore relates to coating compositions comprising the cellulose mixed esters of
the invention. Typically, such compositions will e one or more cellulose mixed esters of
the invention, together with one or more suitable ts, such as organic solvents and water,
e.g. polar organic solvents. Suitable solvents e, but are not limited to, ketones, esters,
glycol ethers, alkyl pyrrolidones, DMSO and other polar and/or oxygenated solvents known to
those skilled in the art. The inclusion of water at le levels in the composition affords a
dispersion of the invention le for formulation of waterborne coatings.
A typical coating ition comprises about 10% to about 60% by weight, preferably about
% to about 50% by weight, e.g. about 28% or about 43% by weight of the one or more
cellulose mixed esters of the invention. A solventborne coating ition may also comprise
from about 20% to about 50% by weight, ably about 30% to about 40% by weight, e.g.
about 33% by weight or about 34.5% by weight of a suitable solvent. Other ves may also
be present. For example, a l paint composition may also include titanium dioxide, e.g.
about 20% to about 30% by weight, ably 21% to 23% by weight.
A solventborne gloss paint composition comprising one or more cellulose mixed esters of the
invention will typically comprise, as t, a mixture of ethyl e, butyl acetate, N-methyl-
2-pyrrolidone (NMP), cyclohexanone and/or methyl dibasic esters (e.g. dimethyl adipate,
dimethyl glutarate and dimethyl succinate (approximately 17:66:17 % by mass). A waterborne
gloss paint composition comprising one or more cellulose mixed esters of the invention will
typically comprise a dispersion of the cellulose mixed ester in water and ally a suitable co-
solvent such as a polar organic solvent. Suitable polar organic ts include, but are not
limited to, ketones, esters, glycol ethers, alkyl pyrrolidones, DMSO and other polar and/or
oxygenated solvents known to those skilled in the art. Optionally one or more other additives
such as surface wetters, levelling agents, waxes, silicones, biocides, de-foamers, anticorrosive
pigments, UV absorbers and rheology modifiers may be added to both solventborne or
orne compositions. In one embodiment, a paint composition comprising one or more
cellulose mixed esters of the invention also ses a 50:50 mixture of cyclohexanone and
methyl dibasic esters (dimethyl adipate, dimethyl glutarate and dimethyl succinate
(approximately 17 % by mass», titanium dioxide, bentonite clay and soya lecithin. In
another embodiment, a paint ition comprising one or more cellulose mixed esters of the
invention also comprises water, titanium e, anionic dispersants and antimicrobial agents.
Other gloss paint compositions may be produced through dissolution or dispersion of one or
more cellulose mixed esters of the invention in a suitable solvent(s), ed by addition of
universal tinters. One or more additives such as surface wetters, levelling agents, waxes,
silicones, biocides, de-foamers, anticorrosive pigments, UV absorbers and rheology modifiers
can be incorporated to enhance or improve specific properties.
In addition, modification through blending with other film-forming polymers is possible.
Gloss can be reduced through incorporation of extender pigments including silica, alkali/alkaline
earth metal silicates, calcium carbonate, kaolin, mica and talc as known to those skilled in the
art of paint formulation.
In another embodiment, a paint composition comprising one or more cellulose mixed esters of
the invention also comprises a 50:50 mixture of cyclohexanone and methyl dibasic esters
(dimethyl adipate, dimethyl glutarate and dimethyl succinate (approximately 17 % by
mass)), titanium dioxide, ite clay, soya lecithin and nepheline syenite.
A coating composition comprising one more cellulose mixed esters of the ion can be used
to coat a variety of substrates, for example wood, metal, pre-coated substrates, plastics and
glass. The invention therefore further relates to a coated substrate which is coated with a
coating composition comprising one or more ose mixed esters of the invention. Such
ates can include wood, metal, ated substrates, plastics and glass.
General Synthetic s
The cellulose-levulinyl mixed esters of the invention can be prepared according to the following
general methods. Those skilled in the art will iate that cellulose can be obtained from a
variety of sources such as wood pulp, cotton linters, recycled cellulosic materials such as paper
and cardboard or vegetable fibres such as corn fibre.
Step 3) - Swelling
Cellulose (e.g. microcrystalline cellulose, mechanical or Kraft wood pulp) is stirred in warm
water for 2-4 h and then filtered. This process is repeated if ary. The swollen cellulose is
then stirred in warm acetic acid for 1-4 hours and filtered and this process is repeated. This
cellulose is used for the preparation of mixed esters in which the degree of substitution of
levulinyl is less than approximately 1.5 levulinyl units per oglucose unit (D.ev < 1.5). For
preparation of esters with higher levulinyl substitution the acetic acid wet cellulose is stirred in
warm levulinic acid and filtered, and then this process is repeated. For preparation of esters that
do not include acetate functionality the acetic acid wet cellulose is stirred with either warm
levulinic acid, or the relevant acid, and filtered, and then this process is repeated.
Step b) - Reaction
Swollen cellulose is added to a solution of alkyl anhydride, (6-12 eq per anhydroglucose unit),
levulinic acid (9-18 eq) and sulfuric acid (15-45 meq) (alternatively, methanesulfonic acid or
para-toluenesulfonic acid can be used) and the mixture is heated to 120 °C for 4-24 hours.
Alternative order of addition can be completed. For example a reaction mixture of alkyl
ide, levulinic acid and sulfuric acid can be prepared before charging the cellulose to the
reaction. This permits moderation of any exotherm from combination of the reagents. Those
skilled in the art will appreciate that the choice of alkyl anhydride will depend on the d C2-
06 acyl group. For example, acetic anhydride is used to prepare cellulose mixed esters
comprising an acetyl group, and propionic anhydride is used to prepare ose mixed esters
comprising a propionyl group.
Alternative Step b) -— Reaction Using Chlorinated Solvent
A reaction mixture is prepared that contains alkyl anhydride (0.7 parts, 28 g), levulinic acid (1
part, 40 g), sulfuric acid (1.55 x 10'6 parts, conc, 62 uL) and a chlorinated solvent such as 1,2-
dichloroethane (1.33 parts, DCE, 53 9). Those skilled in the art will appreciate that the choice of
alkyl anhydride will depend on the d CQ-Cs acyl group. For e, acetic anhydride is
used to prepare cellulose mixed esters sing an acetyl group, and propionic anhydride is
used to prepare ose mixed esters comprising a propionyl group. Swollen cellulose (1.24 g
cellulose, 4 g AcOH—wet cellulose) is reacted with 40.6 g of the reaction mixture solution (4 eq
ide). The on mixture is heated with stirring to reflux and after 60 minutes the
solution is cooled. The chlorinated solvent is evaporated before Step 0).
Step 0) - Work up
The cooled reaction mixture is diluted with a solution of magnesium or sodium acetate or
sodium bicarbonate (0.4 eq) in water (50-100 eq) and acetic acid (15-30 eq). This mixture is
poured into water (5-20 volumes) and stirred vigorously for 1-4 hours. The precipitate is filtered,
washed twice with water and dried to give the levulinyl cellulose mixed ester. If necessary the
wet material can be further purified by dissolution in a suitable solvent, e.g. acetone
(alternatively, N-methylpyrrolidine can be used), and cipitation into water.
Alternative Step 0) - Work up of Chlorinated Solvent Reaction
The crude product is diluted with an acidified aqueous solution containing Mg(OAc)2 then
poured into a 20% ethanol in water solution. After filtration the product is washed with 20%
ethanol in water.
The ose-levulinyl mixed esters of the invention lly have weight average molecular
weights (Mw) (when deacylated) of about 4000 to about 11000. The molecular weights of the
cellulose—levulinyl mixed esters can be determined by high performance size exclusion
chromatography coupled with multi-angle laser light scattering (SEC — MALLS) or refractive
index detection (SEC-RI). lly the degree of polymerisation of the cellulose-levulinyl mixed
esters is about 20 to about 70 but can vary from about 2 to about 3500.
The above general reaction conditions can be used to produce cellulose-levulinyl mixed esters
with a total degree of substitution per anhydroglucose (D5) of about 2.8 to about 3.4, a degree of
tution per anhydroglucose of nyl groups (Dlev) of about 0.2 to about 2.6, a degree of
substitution per anhydroglucose of Cz-Ce acyl groups (DAcw) of about 0.5 to about 2.8 and a
WO 85397
degree of substitution per anhydroglucose of hydroxyl groups (DOH) of 0 to about 0.5 which,
when deacylated, have weight e molecular weights (MW) of about 5400 to about 11000
and degrees of risation, (D,,) of about 30 to about 70.
Advantageousiy, these cellulose-levulinyl mixed esters, e.g. the mixed ester LAC-1 described in
Example 1, can be further manipulated by chemical modification of the carbonyl group of the
nyl moiety. For example, levulinyl cellulose mixed esters can be reacted with an
aryloxyamine such as benzyloxyamine or an alkoxyamine of general formula RZ-O-NHZ, or with
an acyl ide of a R3-C(=O)-NH-NH2, where R2 and R3 are as defined above.
Typically, the levulinyl ose mixed ester, e.g. the mixed ester LAC-1, is dissolved in a
suitable solvent such as chloromethane or ethyl acetate and the solution is contacted with an
yamine or an alkoxyamine (RZ-O-NHZ) or an acyl hydrazide (Rz-C(=O)-NH-NH2) and a
suitable acid such as acetic acid. Suitable aryloxyamines, alkoxyamines and acyl hydrazides
are described in the Examples section. The reaction is stirred, e.g. at room ature, and
monitored, for example by TLC, to determine when all of the aryloxyamine, alkoxyamine or acyl
hydrazide has reacted. The reaction mixture is readily worked up by evaporation of the solvent
to give the desired levulinyl oxime or a levulinyl acyl hydrazide mixed ester.
Definitions
The term “degree of polymerisation" refers to the number of anhydroglucose units that are 01-4
linked in the cellulosic polymer chain.
The term “degree of substitution” refers to the level to which the three alcohol sites on the
cellulosic polymer are substituted with ester functionality. Those skilled in the art will
understand that, for short r chains, the total degree of substitution can rise above three
due to end group contribution.
The term “residual hydroxyl functionality per anhydroglucose unit” refers to the number of
hydroxyl groups per anhydroglucose unit of the osic polymer.
The term “alkyl” means any saturated hydrocarbon radical having up to 30 carbon atoms and
includes any , C1-C20, C1-C15, C1-C1o, or C1-C5 alkyl group, and is intended to include both
straight- and branched-chain alkyl groups, and to exclude cyclic alkyl groups. Examples of alkyl
groups include: methyl group, ethyl group, n-propyl group, iso-propyl group, l group, iso-
butyl group, sec-butyl group, t-butyl group, n-pentyl group, 1,1-dimethylpropyl group, 1,2-
dimethylpropyl group, 2,2-dimethylpropyl group, 1-ethylpropyl group, 2—ethylpropyl group, n-
hexyl group and 1-methylethylpropyl group.
The term “alkylene” means any ted hydrocarbon radical having up to 30 carbon atoms
and includes any 01-025, 01-020, , 01-010, or C1-Ce alkylene group, and is intended to
include both straight- and branched-chain alkylene . Examples of alkylene groups
include: methylene ) group, ethylene [(-CH2-)2] group, n-propylene [(-CH2-)3] group, iso-
propylene group, lene group, iso-butylene group, sec-butylene group, t-butylene group, npentylene
group, 1,1-dimethylpropylene group, 1,2-dimethylpropylene group, 2.2-
dlmethylpropylene group, 1-ethylpropylene group, 2-ethylpropylene group, n—hexylene group
and 1—methyl—2—ethylpropylene group.
The term “C2-C5 acyl” means R”-C(=O) where R” is a C1-C5 alkyl group. In the cellulose mixed
esters of the invention the acyl groups are connected via their carbonyl carbon atoms to oxygen
atoms on anhydroglucose moieties of the cellulose.
The term “levulinyl" means a radical of formula: 0
. in the cellulose mixed esters of
the invention that comprise levulinyl ester groups, levulinyl groups are connected where shown
( W )to oxygen atoms on oglucose moieties of the cellulose.
The term “carboxy” means a radical of formula: 1,1... . In the cellulose mixed esters of the
invention that comprise y groups, the carboxy groups may be connected where shown
( W ) to an alkylene moiety to form groups such as boxy: , for example,
EUR...
, wherein z is a lkylene and wherein alkylene is defined as above and
( W )is the point of attachment.
Any alkyl group may optionally be substituted with one or more tuents selected from the
group consisting of moieties not labile to the esterification process such as, but not limited to,
halogen, cycloalkyl groups, aryl groups, straight or branched chain alkenyl groups, straight or
branched chain alkynyl groups, each of which may optionally be substituted with one or more
halogen atoms.
The term en" means fluorine, chlorine, iodine or bromine.
BRIEF DESCRIPTION OF THE FIGURES
Figure 1 shows the 1H NMR spectra of LAC-1 (1c), oxime 3b (1b) and LAC-3b-2 (1a).
Figure 2 shows the 1H NMR spectra of LAC-3a-1 (23) and LAC-3a-2 (2b).
Figure 3 shows the 1H NMR a of LAC-30—1 (3a) and LAC-3c—2 (3b).
Figure 4 shows the 1H NMR spectra of LAC-3f—‘l (4c), LAC-3f-2 (4d), LAC1 (4a) and LAC2
(4b).
Figure 5 shows the 1H NMR spectrum (CDCI3) for a cellulose-acetyl-levuIinyl-lactone mixed
ester, the on product of pre-swelled cellulose with levulinic acid, acetic anhydride, sulfuric
acid and 1,2-dichloroethane for a minimum reaction time to effect dissolution, showing the
presence of species (7). The substitution pattern is non-exact but representative of the overall
composition and relevant 1H NMR spectrum.
ABBREVIATIONS
AcOH acetic acid
AGU anhydroglucose unit
BP boiling point.
CAB cellulose e butyrate
CDCI3 deuterochloroform
DAc degree of acyl substitution
DLev degree of nyl substitution
Dp degree of polymerisation
DS degree of substitution
DTot total degree of substitution
DCE 1,2-dichloroethane
DCM methylene chloride
DSC differential scanning metry
DMA dimethylacetamide
DMSO dimethylsulfoxide
ESI ospray ionisation
FTIR Fourier transform infrared
HPLC high performance liquid chromatography
LevOH or Lev levulinic acid
MS mass spectrometry
Mn number average molecular weight
Mw mass e lar weight
NMP n-methylpyrrolidine
NMR nuclear magnetic resonance
Rl refractive index
OTf Triflate
SEC-MALLS size exclusion chromatography—multi angle laser light scattering
Tg glass transition temperature
TLC thin layer chromatography
TMS tetramethylsilane
UVNis ultraviolet / visible
VOC volatile organic compound
EXAMPLES
The following examples further illustrate the invention. It is to be appreciated that the invention
is not d to the examples.
General Procedures
NMR spectra are collected for 1H and 13C at 500 and 125 MHz respectively and are in CDCI3
unless otherwise stated. Chemical shifts are in ppm from TMS. Degree of substitution (D5) and
degree of levulinyl substitution (DIev) are ated from 1H NMR integrals. Glass transition
temperatures (T9) are measured by differential scanning calorimetry (DSC). Samples are
prepared by compressing 2-20 mg of material into a 40uL pierced aluminium pan and are
d between -40° and +180° C at either 10°C/min or 5°C/min. The samples are heated and
cooled three times and T9 data are obtained from the second and third sweep; ignoring the
initial ing and de-solvating sweep. T9 are ined by observation of the rate of change
of slope and baseline shift for the glass and plastic states. Molecular weight is determined by
comparison of retention times to polystyrene standards using high performance size exclusion
chromatography (HPLC-SEC) d with a Dawn EOS multi-angle laser light scattering
(SEC—MALLS) by Wyatt Technology to confirm molecular weights of samples. Chromatography
is completed on a Waters Alliance 2690 HPLC coupled to a Waters 2410 Refractive index (RI)
or and Waters 490E multi wavelength Ultraviolet e spectrometer (UV/Vis). A series
of polystyrene standards (Tosoh Corporation, Cat 06476) are injected and the retention volume
plotted against the published Mw values. The plot of retention volume versus log Mw can be
imated by a third order polynomial of R-squared value better than 0.998. Comparison of
the retention volume for the peak maxima for the cellulose ester tives permits calculation
2012/000228
of the lar weight in comparison to polystyrene standards. The cellulose mixed ester (~ 10
mg) is dissolved in dimethylacetamide (1 mL) and clarified by centrifugation. An aliquot (10 pL)
is ed onto a column system comprising the following Tosoh Corporation columns: Guard
column (Super H-H, Cat 18003, 50 x 4.6 mm) in series with TSK-Gel Super HM-H and HM-L
columns (150 x 6 mm, Cat 18001 and . The system ed with flow rate 0.25 mL min’1
and temperature 60 °C in dimethylacetamide (DMA). Peaks are detected with a refractive index
To t Mw calculations cellulose mixed esters are also treated with base to hydrolyse the
ester groups and the residual cellulose oligomer mixture analysed directly by SEC-MALLS.
Cellulose ester (approx 60 mg) is dissolved in dioxane (4 mL) and methanolic NaOMe (5M, 1
mL) at 50°C. After 15 min water (8 mL) is added and the suspension is heated at 50°C for a
further 15 min. The cooled suspension is centrifuged and the pellet washed with water and
dried. A portion of this material (10 mg) was dissolved in dimethylacetamide — LiCl,(8 % w/v, 1
mL) and clarified by centrifugation. Analysis, on the column system described above, operating
with a mobile phase of 0.5% w/v LiCl / DMA was completed. Data for molecular weight
ination are analysed using ASTRA software (Version 4.73.04) using a dn/a’c of 0.104 mL
9'1 (Refractive Index Data-book for Polymer and Biomolecular Scientists, A. , C. Johann,
M.P. Deacon and SE. g, Nottingham University Press, (1999) ISBN 129-
8reference).
Example 1: Preparation of a LevulinyI-acetyl Ester of Cellulose (LAC-1).
Example 1.1
Wood pulp (pinus, bleached, medium coarse, 16 g) is soaked in warm water (200 mL) and then
filtered. The resulting damp, swelled cellulose is soaked in acetic acid (200 mL) at 40° for 90
min. Excess acid is removed by filtration and the cellulose is again soaked in acetic acid and
filtered. Levulinic acid (97 g) and acetic anhydride (84 ml) are mixed and sulfuric acid (0.11 ml)
is added. This mixture is added to the cellulose and the whole heated at 120°C for 6h. A mixture
of NaHC03 solution (10 mL, 10% aqueous) and acetic acid (10 mL) is added to the reaction
mixture and then the whole is poured slowly into water (4 L) with ng. The precipitate is
isolated by filtration. This material is dissolved in acetone (550 mL) and re-precipitated in water
(3 L). The resulting light brown solid is ed by filtration. Residual solvents are removed at
45°C and 15 mm Hg to give LAC-1 (29 g). (DS 3.1 esters per anhydroglucose unit (AGU), Dlev
0.82. Tg 97°C. 1H NMR spectrum is shown in Figure 1. MW11800, DP 35.
Example 1.2: Preparation of a LevulinyI-acetyl Ester of Cellulose at the 500 9 scale
Wood pulp (pinus, bleached, medium coarse, 500 g) is twice pre-soaked in water and then
twice in acetic acid to give a wet cake comprising acetic acid (1.15 kg) and cellulose (0.5 kg).
Levulinic acid (4.49 kg) is d to a jacketed glass reaction vessel heated to 35 °C. Sulfuric
acid (3.5 mL) is charged to the vessel followed by the slow addition of acetic anhydride (2.835
kg) to ensure the exotherm does not raise the temperature above 60 °C. The cellulose wet
cake is charged to the reaction vessel and the jacket heated to 120 °C. The reaction heating is
continued with stirring for 4.8 hours and then the on is cooled to 30 °C over the period of
minutes. A solution of Mg(OAc)2 (0.25 kg) and acetic acid (3.13 kg) with water (3.15 L) is
ed and d to the reaction mixture with ng for 15 hr. The reaction mixture is split
into two approximately equal portions and each itated with water (37.5 L). The
precipitates are recombined by sequential recovery on a polypropylene filter membrane (54
micron) in a filter drier. The filtrate is washed three times with water (15, 15 and '20 kg). The
al is recovered and dried in a vacuum oven to recover the crude cellulose mixed ester
(890.71 9). A portion (287.3 g) is further purified by dissolution in acetone (1 L) and precipitated
into water (25 L). The itate was recovered on a filter paper (Advantec 2), slurried with
water (12.5 L) and stirred (1.5 hr) before filtration and the filtrate plug-washed with water (3.5 L).
The resulting light brown filtrate is dried and residual solvent removed at 45°C and 15 mm Hg
(48 hr) to give the final product (253.3 9). (DS 3.15 esters per anhydroglucose unit (AGU), D.ev
1.22. T9103.4 °C. MW 9970, DP 27.
Example 1.3
Pre-swelled wood pulp (29.3% w/w ose with acetic acid) is washed with nic acid to
generate a levulinic acid swelled cellulose (31.2 % w/w cellulose with nic acid).
A reaction mixture is ed that contains acetic anhydride (3 eq per OH, 5.67 g, 55.5 mmol),
LevOH (1.33 eq to ACQO, 8.6 g) and sulfuric acid (conc, 7.15 uL). To this solution is charged the
pre-swelled cellulose (1 g cellulose, 3.21 g levulinic-wet cellulose). The reaction mixture .is
heated to 120 °C for 2 hr. The reaction is cooled, diluted with dope solution (15 mL, 1:1 AcOH
to water containing 10% w/w Mg(OAc)2) and stirred. The clear solution is poured into rapidly
mixed water (300 mL) and the resultant pale yellow precipitate is filtered (Advantec 1). Two
repeat washings with water (150 mL) generate the final product that was dried ght at 50
°C: By 1H NMR Dm 3.05, DLev 1.20, DAc 1.85. T9 108 °C.
Example 1.4 Preparation of a Levulinyl-acetyl Ester of Cellulose using microwave energy
Cellulose 1.64 g (0.25 g, 1.5 mmol AGU, 4.5 mmol OH; dry weight pre-swelled in acetic acid)
was mixed with acetic anhydride (1.31 g, 12.8 mmol), levulinic acid (1.96 g, 16.9 mmol) and
sulfuric acid (2 uL). The reaction mixture was treated to microwave energy for 10 minutes using
60W with a maximum reaction temperature set to 130°C. After this period the clear brown
solution was diluted (2 mL, 1:1 AcOH to water containing 10% w/w )2) poured into ~45
mL of water with vigorous stirring and the resultant precipitate was collected by centrifugation.
The precipitate was washed twice with water and oven dried overnight (50°C) to give an off-
white solid LAC: By 1H NMR Dm 3.5, DLG,v 0.7, DAc 2.8, T9 103°C, Mw 7600.
Example 2: Preparation of a Levulinyl-propionyl Ester of Cellulose
The reaction is carried out in a r fashion to Example 1.2 above except the reaction mixture
contains propionic ide (3 eq per OH, 7.23 g, 55.5 mmol) instead of acetic anhydride and
sulfuric acid (conc, 8.85 uL). An cal reaction and workup procedure is used, except the
dope solution is poured into 600 mL of water to deliver the product: By 1H NMR Dm 3.07, DLeV
1.84, mep 1.23. T9 76 ”C.
Example 3: Preparation of a Levulinyl-isobutyryl Ester of Cellulose
The reaction is carried out in a similar fashion to Example 1.2 above except the reaction mixture
contains isobutyric anhydride (3 eq per OH, 8.79 g, 55.5 mmol) instead of acetic anhydride and
sulfuric acid (conc, 9.2 uL). An identical reaction and workup procedure is used, except the
dope solution is poured into 1200 mL of water to deliver the product: By 1H NMR DTm 3.04, DLeV
2.45, Dlsogm 0.59. Tg 62°C.
Example 4: Preparation of a Levulinyl-butyryl Ester of Cellulose
The reaction is d out in a similar fashion to e 1.2 above except the reaction mixture
contains butyric anhydride (3 eq per OH, 8.79 g, 55.5 mmol) instead of acetic anhydride and
sulfuric acid (conc, 8.95 uL). An cal reaction and workup ure is used, except the
dope solution is poured into 1200 mL of water to deliver the t: By NMR Dm 2.93, DLeV
1.80, Dem 1.13. T961°C.
Example 4a: Preparation of a LevulinyI-butyl-acetyl Ester of Cellulose
In a similar fashion to e 1.3 a reaction mixture was ed excepting that the acetic
acid pre-swelled cellulose was treated with butyric anhydride (3 eq) and the catalyst sulfuric
acid was replaced with aluminium triflate (Al(OTf)3, 0.08 mol% compared to hydroxyl). The
reaction was permitted to proceed for 30 minutes at 120°C and worked up in a similar fashion to
produce BLAC as an off-white solid: By NMR DTot 3.3, DLeV 1.9, D3,, 1.1, DAc 0.3, T9 63°C, MW
12,000.
Example 4b: Preparation of a nyl-butyI-acetyl Ester of Cellulose
in a similar fashion to example 4a, a reaction mixture was prepared ing that the catalyst
was aluminium te (Al(OTf)3, 3.3 mol% compared to hydroxyl, 10 mol% compared to AGU).
The reaction was permitted to proceed for 15 minutes at 83°C and worked up in a similar
fashion to produce BLAC as a white solid: By NMR DTOt 3.2, Om 1.6, DBu 0.5, DAc 1.1, Tg
103°C, MW 26,000.
Example 4c: Preparation of a Levulinyl-butyl-acetyl Ester of Cellulose
in a similar fashion to e 4a, a reaction mixture was ed ing that the catalyst
was ytterbium triflate f)3 and H3P04, both at 0.8 mol% compared to hydroxyl, 10 mol%
compared to AGU). The reaction was permitted to proceed for 60 s at 83°C and worked
up in a similar fashion to produce BLAC as a white solid: By NMR Om 2.9, DLev 1.9, D8,, 0.8, DAc
0.1, T9 80°C, MW 17,000.
Example 5: Preparation of a Levulinyl-valeryl Ester of Cellulose
The reaction is carried out in a similar fashion to Example 1.2 above except the reaction mixture
contains valeric anhydride (3 eq per OH, 10.35 g, 55.5 mmol) instead of acetic anhydride and
sulfuric acid (conc, 9.9 uL). An identical reaction and workup procedure is used, except the
dope solution is poured into 500 mL of water, generating an oiled-out product. The water is
decanted and the sticky material triturated with water (500 mL, 40 °C). The polymer begins to
harden with this treatment and an additional 500 mL trituration at room temperature with
vigorous stirring for 16 hr is completed. Re—precipitation from acetone (~35 mL acetone poured
into 450 mL of water) delivers the product the product after overnight drying at 50 °C: By NMR
Dm 3.13, DLeV 2.03, DVa. 1.1. T9 45 °C.
Example 6: Preparation of a LevulinyI-hexanoyl Ester of Cellulose
The reaction is carried out in a similar fashion to Example 1.2 above except the reaction mixture
contains hexanoic anhydride (3 eq per OH, 11.9 g, 55.5 mmol) instead of acetic anhydride and
sulfuric acid (conc, 10.8 uL). An identical on and workup procedure is used, except the
dope on is poured into 500 mL of water generating soft amorphous solid. The water is
decanted and the sticky material triturated with water (500 mL, 40 °C). The polymer is dispersed
into a 45 °C 1:1 mixture of methanol and isopropanol and upon g to 0 °C the polymer is
red from the solution with filtration. cipitation from acetone (~35 mL acetone
poured into 16.6% aqueous AcOH (400 mL)). The solid is re-washed with 16.6% aqueous
AcOH (200 mL), 8.3% aqueous AcOH (200 mL) and finally water (200 mL). The product is
dried overnight at 50 °C : By NMR Dm 2.95, DLeV 2.04, DHex 0.91. T9 54 °C.
Example 7: Alternative Methods for the Preparation of a nyl-acetyl Ester of
Cellulose lvent Reaction ses)
Example 7.1
Pre-swelled cellulose (5 g cellulose, 16.1 g AcOH-wet ose) is stirred and heated to reflux
with acetic anhydride (45 g), LevOH (65 g), ic acid (conc, 100 uL) and dichloromethane
(DCM, 60 mL). After 16 hr the reaction is halted, the chlorinated solvent evaporated and the
reaction diluted with 10% aqueous Mg(OAc)2 solution (10 mL) before pouring into a stirred 20%
ethanol/water solution (100 mL). The solid formed is recovered by filtration and twice washed
with ethanol before drying overnight at 50 °C: By NMR D701 2.9, DLev 0.9, DLacwne 0.86. T9 137
°C. NMR (CDCI3) refer Figure 6; 8 1H ppm 1.55 brds Cflg-Iactone, 1.65 brds Cflg-lactone, 1.80-
2.25 multiple brds, Cfl;—C=O, .00 brdm Lev CflgCH , 3.20-5.40 m cellulose Cfl, 6.20
reducing end ic Cfl; 5 13C ppm (all broad multiplets) 20.7 Ac, 20.8 Ac, 23.1 Iactone CH3,
.1 lactone CH3, 27.8 Lev CH2, 28.9 lactone CH2, 29.7 Lev CH3, 34.5 Iactone CH2, 37.6 Lev
CH2, 60.5 cell-CH2, 62.3 cell-CH2, 72-77 cell-CH, 100.1, anomeric CH, 109.4 lactone C, 169-
172 ester, 175.7 lactone, 206.2 Lev C=O.
Example 7.2
A reaction mixture is prepared that contains acetic anhydride (28 g), LevOH (40 g), ic acid
(conc, 62 uL) and 1,2-dichloroethane (DCE, 53 g). Pre-swelled ose (1.24 g cellulose, 4 g
AcOH-wet cellulose) is reacted with 40.6 g of the reaction mixture solution. The on
mixture is heated with stirring to reflux and after 60 minutes the clear orange solution is cooled.
Evaporation of the chlorinated solvent and dilution with 30 mL of an acidified aqueous solution
containing )2 then pouring into a 20% l in water (60 mL) solution permits the
recovery of a pale yellow product by filtration. Washing twice with 20% ethanol in water and
filtration followed by ght drying at 50 °C gives an off-white solid (1.70 9): By NMR DTot 3.3,
DLev 1.15, DLamone 0.43. T9114 °C.
Example 7.3
A reaction mixture is prepared that contains acetic anhydride (567 g, 5.55 mol, 3 eq per OH),
LevOH (810 g, 6.97 mol), ic acid (conc, 126 uL) and 1,2-dichloroethane (DCE, 729 9). To
this solution is charged pre-swelled cellulose (100 g cellulose, 326 g AcOH-wet cellulose). The
reaction mixture is heated without stirring to reflux and after 5 hours the solution is cooled.
Evaporation of the chlorinated solvent and dilution with 3.79 kg of an acidified aqueous solution
containing Mg(OAc)2 then pouring into a 20% ethanol in water solution (5 L) permits the
recovery of a pale yellow product by filtration. Washing twice with 20% ethanol in water and
tion followed by overnight drying at 50 °C gives an off-white solid (154.3 g, 69%): By NMR
DTot 3.06, DLev 1.30, DLacmne <0.2, T9 87 °C.
Example 8: Preparation of Alkoxyamines (3)
——>aor b ROH RO-N>© ——»c RONH2
1 2 3
a R=CH3(OCHQCH2)2
b R=CH3(OCHZCH2)3
C OCH20H2)5_11
d R=n-CBH17
f R=benzy|
Scheme 1 ts: a) MsCI, Et3N, CHZCIZ; then N-hydroxyphthalimide, diisopropylethylamine
, DMF, 90°C. b) N-hydroxyphthalimide, ropylazodicarboxylate, Ph3P, THF; c)
hydrazine hydrate, MeOH or EtOH.
Step 1 - Preparation ofAlkoxyphthalimides 2
A solution of a monomethyl ethylene glycol 1a-d (16-60 mmol) in CH2CI2 (dry, 10-120 mL) with
methansulfonic chloride (1.1 eq) is cooled in an ice-water bath whilst Eth (1.6 eq) is added
slowly. On completion of the addition the mixture is stirred at room temperature for 1h. Salts are
removed by filtration and the filtrate concentrated to dryness. The residue is taken up in EtOAc
and extracted twice with water. The EtOAc solution is dried and concentrated. The resulting
mesylate, N-hydroxyphthalimide (1.1 eq) and diisopropylethylamine (1.05 eq) are ved in
DMF (50-100 mL) and heated at 90°C for 6h. After g the solvent is evaporated and the
residue partitioned between EtOAc and NaZCO3 (10% aqueous). The EtOAc solution is washed
with further Na2C03 solution and with water; dried, and concentrated to give the
phthalimides 2.
2-(2-(2-Methoxyethoxy)ethoxy)isoindoline-1,3-dione 2a
Diethylene glycol monomethyl ether 1a (29, 16.7 mmol) gives alkoxyphthalimide 2a (3.6 g, 82%)
as a brownish oil. 1H NMR 6 7.84 (m, 2H), 7.75 (m, 2H), 4.39 (m, 2H), 3.88 (m, 2H), 3.67 (m,
2012/000228
4H), 3.48 (m, 2H), 3.29 (s, 3H). 13C NMR 5163.3, ,134.4, 129.0, 123.5 (all 2C), 77.2, 71.8,
70.7, 69.4, 58.9. ESI - MS calc. for C13H15N05Na [M+Na]+ 288.0848, found 288.0846.
2-(2-(2-(2-Methoxyethoxy)ethoxy)ethoxy)isoindoline-1,3-dione 2b
Triethylene glycol monomethylether 2a (5.2 g, 31.7 mmol) gives alkoxyphthalimide 2b (7.4 g,
75%) as a pale brown waxy solid. Mp (EtOAc — hexanes) 40 — 41°. 1H NMR 8 7.85 (m, 2H), 7.76
(m, 2H), 4.38 (m, 2H), 3.87 (m, 2H), 3.57 (m, 2H), 3.58 (m, 4H), 3.50 (m, 2H), 3.35 (s, 3H). 130
NMR 8163.4, 134.4, 129.0, 123.4 (2C each), 77.2, 71.8, 70.8, 70.5, 70.5, 69.2, 59.0. ESI - MS
calc. for C15H19N05Na [M+Na]+ 332.110, found 332.1119.
Methoxypolyethoxyisoindoline-1,3-dione 2c
Polyethylene glycol monomethyl ether, MW 350 1c (20 g, 58.8 mmol) gives alkoxy-phthalimide
2c (18.9 g, 66%). 1H NMR 8 7.84 (m, 2H), 7.75 (m, 2H), 4.38 (m, 2H), 3.69 — 3.52 (bm, poly H),
3.34 (s, 3H). 13C NMR 8163.2, 134.3, 128.8, 123.3 (all 20), 77.0, 71.8, 70.6, 70.4 (poly C),
69.2, 58.8. MS calc. for C21H31N09Na [M+Na]+ 464.1897, found 464.1892; calc. for
C23H35NO1oNa [M+Na]+ 508.2159, found 508.2154; calc. for CZ5H39NO11Na [M+Na]+ 21,
found 552.2418; calc. for C27H43NO12Na + 596.2683, found 596.2682.
2-(Octyloxy)isoindoline-1,3-dione 2d
n—Octanol 1d (1 g, 7.7 mmol) gave alkoxyphthalimide 2d (1.0 g, 47%) as white plates, mp 51-
52°. 1H NMR 8 7.84 (m, 2H), 7.74 (m, 2H), 4.20 (t, J= 6.8 Hz, 2H), 1.79 (m, 2H), 1.48 (m, 2H),
1.39 — 1.25 (bm, 8H), 0.88 (t, J = 6.9 Hz, 3H). 13C NMR 8i] 163.7, 134.5, 129.1, 123.6 (2C
each), 78.7, 31.9, 29.4, 29.3, 28.3, 25.6, 22.7, 14.2. ESI - MS calc. for C16H21N03Na [M+Na]"
298.1419, found 298.1423.
Step 2- Preparation ofAlkoxyamines 3
A solution of phthalimide 2a-d (3.8 - 16 mmol) in methanol or ethanol (10 - 50 mL) is cooled in
an ice-water bath whilst hydrazine hydrate (51%, 1.3 eq) is added. The solution is then stirred at
room temperature for 1h, filtered and concentrated under reduced pressure. The residue is
dissolved in water (20-30 mL) and ted twice with EtOAc (10 mL). The aqueous phase is
concentrated to give the title nes 3a-c as pale yellow oils.
O—(2-(2-Methoxyethoxy)ethyl) ylamine 3a
Hydroxyphthalimide 2a (19, 3.8 mmol) gave hydroxylamine 3a (0.30 g, 59%).
1H NMR 8 5.37 (bs, 2H), 3.84 (m, 2H), 3.67 (m, 4H), 3.56 (m, 2H), 3.38 (s, 3H). 13C NMR 5 74.7,
71.9, 70.4, 69.5, 58.9. ESI — MS Calc for 03 [M+H]+ 136.0974, found 136.0973.
O-(2-(2-(2-Methoxyethoxy)ethoxy)ethyl)hydroxylamine 3b
Hydroxyphthalimide 2b (5.09, 16.3 mmol) gives hydroxylamine 3b (1.4 g, 48%). 1H NMR 5 5.49
(bs, 2H), 3.84 (m, 2H), 3.67 (m, 2H), 3.56 (m, 2H), 3.38 (s, 3H). 13C NMR 5 74.8, 72.0, 70.6,
70.5 (2C), 69.6, 59.0. ESI-MS calc. for C7H15NO4 [M+H]+ 180.1236, found 180.1239.
Methoxypolyethoxyethylhydroxylamine 3c
Hydroxyphthalimide 2c (3.09, 6.2 mmol) gives hydroxylamine 3c (1.1 g, 50%). 1H NMR 5 5.48
(bs, 2H), 3.83 (m, 2H), 3.74 — 3.62 (bm, poly H), 3.55 (m, 2H), 3.38 (s, 3H). 13C NMR 5 74.6,
71.8, 70.4, 69.4, 58.8. ESI-MS calc. for N08 [M+H]+ 356.2285, found 356.2275; calc. for
N09 [M+H]+ 400.2547, found 400.2540; calc. for C19H42NO10 [M+H]+ 444.2809, found
444.2802; calc. for C21H46NO11 [M+H]+ 488.3071, found 69.
lhydroxylamine 3d ,
Hydroxyphthalimide 2d (0.45 g, 1.6 mmol) gave hydroxylamine 3d (0.19 g, 80%). 1H NMR 5
.34 (bs, 2H), 3.65 (t, J = 6.9 Hz, 2H), 1.57 (m, 2H), 1.35 — 1.23 (bm, 10H), 0.88 (t, J = 6.8 Hz,
3H). 13C NMR 5 76.3, 31.8, 29.5, 29.3, 28.4, 26.0, 22.7, 14.1. ESI - MS calc. for CBHZONO
[M+H]+ 146.1545, found 146.1528.
Example 9: Preparation of Acyl Hydrazides (5)
\O/\/0\/\OH a
———-—) \O/\/O\/\O/\/U\O/\ _—_..
\O/\/0\/\O/\/U\E’NH2
Scheme 2 Reagents: a) Ethyl acrylate, NaH (cat), THF; b) Hydrazine hydrate.
Ethyl 3-(2-(2-methoxyethoxy)ethoxy)propanoate 4
Sodium e (60%, 0.034 g, 0.02) is suspended in THF (10 mL) and diethylene glycol
monomethyl ether (5.00 ml, 42.4 mmol) is added with ice cooling. Ethyl acrylate (4.71 ml, 1.02
eq) is added and the solution stirred at room temperature for 2h. Acetic acid (0.049 ml, 0.849
mmol) is added and the solution concentrated. The residue is taken up in EtOAc (20 mL) and
washed with water. The organic phase is dried and evaporated to give a clear liquid which is
purified by distillation (1200, 0.3 torr), 4, 5.2 g, 56%. 1H NMR 5 4.15 (q, J = 7.4 Hz, 2H), 3.76 (t,
J = 6.5 Hz, 2H), 3.63 (m, 6H), 3.54 (m, 2H), 3.38 (m, 3H), 2.59 (t, J = 6.5 Hz, 2H), 1.26 (t, J =
7.2 Hz, 3H). ”C NMR 5 171.6, 72.0, 70.5 (ZC), 70.4, 66.7, 60.4, 60.0, 35.1, 14.2. ESI — MS
calc. for C10H2005Na [M+Na]" 243.1208, found 243.1208.
3-(2-(2-methoxyethoxy)ethoxy)propionohydrazide 5
Hydrazine hydrate (51%, 0.35 mL, 3 eq) is added to a on of ester 4 (0.42 g, 1.9 mmol) in
ethanol (0.35 mL). After 16 h the solution is concentrated under reduced pressure to give the
title hydrazide 5 (0.42 g, 107%). 1H NMR 5 7.80 (bs, 1H), 3.72 (t, J = 5.7 Hz, 2H), 3.64 (m,
6H), 3.59 (m, 2H), 3.39 (m, 3H), 2.48 (t, J = 5.7 Hz, 2H), 2.24 (bs, 2H). 13C NMR 6 172.1, 71.9,
70.5, 70.3, 70.2, 66.8, 59.0, 35.3. ESI — MS calc. for C8H19N204 [M+H]+ 201.1345, found
201.1341.
Example 10: Preparation of Oxime and Acyl Hydrazide derivatives of LAC-1
LAC-1 (0.29) is dissolved in CH3CI or EtOAc (2 mL). Aikoxyamine or acyl hydrazide 3a-d, 3f, 5
(0.43 or 0.23 mmol, 2.2 or 1.2 mmol/g LAC-1) and acetic acid (0.002 mL) are added and the
solution stirred at room temperature until all the alkoxyamine or acyl hydrazide has d (2-
h, TLC ce). The solvents are evaporated to give the oximes or acyl hydrazide. The 1H
NMR spectra show conclusive evidence for formation of the oximes. The resonance for the H-1
protons of the alkoxyamine (3.47 — 3.84 ppm) disappears and is ed by a resonance at for
the oxime (3.79 — 4.15 ppm). Levulinate methyl and methine resonance are shifted to lower
field. A typical set of spectra is shown in Figure 1 and further spectra are shown in Figures 2-5.
Glass tion temperatures are listed in Table 4.
Table 4. Glass Transition ature (T9) of Cellulose Mixed Esters1
,1 0* o
o’lK
.....as
.- .....as as
o v o
fig O o
0 W o
0 a
O Y o
o O
O —N’O‘R N R
—N’ \n/
(DLev 03) LAC-3 series
LAC-5 series
Derivatizing Tg (°C) R degree of
Compound incorporation
(mmol/g LAC-1)
97 None
LAC-3a-2 3a 2.2 CH3(OCHZCH2)2
LAC-3a-1 3a m1.2 CH3(OCHZCH2)2
-2 3b 2.2 CH3(OCH2CH2)3
LAC-3c-2 3c -20 2.2 CH3(OCHzCH2)6_11
LAC-3c-1 lift:— 25 1.2 CH3(OCH2CH2)5.11
LAC-3d-1 _+_d 70 1.2 ‘l CH2(CH2)eCH3
LAC-3r-1_l’:ff 65 1.2 W
LAC1 CH3(OCH20H2)2
1 Number and positions of substituents
on the cellulose backbone of the three structures shown
above are representative only. The ester substituents are randomly substituted on the ose
backbone.
Example 11: Solubility of Cellulose Mixed Esters
LAC-1 is soluble to at least 10% w/v in ethyl cellosolve, cyclohexanone, chloroform, dibasic
ester, N—methylpyrrolidone, pyridine, e and acetone.
Table 5. Solubility of LAC-3b-2
Soluble Semisoluble Insoluble
Dimethylformamide Butyl Acetate Amyl Alcohol
ene Chloride Water
Methanol Propylene n-butyl glycol ether
Dioxane ylene n—butyl glycol ether
Methyl Ethyl Ketone lsopropanol
Acetone Toluene
Ethyl Cellosolve l
Chloroform Texanol
Dimethylsulfoxide
Dimethylacetamide
N-methyl 2-pyrrolidone
Acetic Acid
Acetic Anhydride
2012/000228
Diacetone Alcohol
exanone
Di-Basic ester
Pyridine
Butyl Lactate
Example 12: Solventborne Paint ations
Gloss White
Soya Lecithin 0.1
LAC—3b-2 43.0
Methyl dibasic ester* and cyclohexanone
(50:50) 34.5
Titanium Dioxide 22.0
ite Clay 0.4
TOTAL 100.0
Pigment Volume Concentration (PVC) = 17%; Volume Solids (VS) = 47%
* Mixture of dimethyl adipate, dimethyl glutarate and dimethyl succinate (approximately
17:66:17 °/o by mass).
Satin White
Soya Lecithin 0.5
LAC-3b-2 28.0
Methyl dibasic ester* and cyclohexanone
(50:50) 33.0
Titanium Dioxide 21.0
Nepheline Syenite 17.0
ite Clay 0.5
TOTAL 100.0
Pigment Volume Concentration (PVC) = 39%; Volume Solids (VS) = 46%
* Mixture of dimethyl adipate, dimethyl glutarate and dimethyl succinate (approximately
17:66:17 % by mass).
Example 13: Waterborne Paint Formulations
Example 13.1: A ~20% w/v binder emulsion of a pegylated oxime derivative of LAC-1.
LAC-3a-2 (1.84 g) is dissolved in ethyl acetate (2 mL) and triethylamine (20 pL) at ~60 °C. The
surfactants l 7107 (183 mg) and Maxemul 7203 (200 pL) are added and the solution
vigorously agitated with an UltraTurrex blender for 2-3 minutes at ~60 °C. To this solution is
added water (4 mL) with continued agitation and heating at 80 °C. The emulsion is d to a
m Film Forming Temperature (MFFT) bar and the minimum temperature range that a
film is observed to form is recorded at 15-19 °C.
Example 13.2: A ~20% w/v binder emulsion of the octyl oxime derivative ofLA C-1.
Octyl—3d-1 (1.15 g) is dissolved in ethyl acetate (2 mL) and triethylamine (20 pL) at ~60 °C. The
surfactants Maxemul 7107 (183 mg) and Maxemul 7203 (200 pL) are added and the solution
vigorously agitated with an UltraTurrex blender for 2-3 s at ~60 °C. To this solution is
added water (3 mL) with continued agitation and heating at 80 °C. The emulsion is applied to a
Minimum Film Forming Temperature (MFFT) bar and the minimum temperature range that a
film is ed to form is recorded at 33-37 °C.
Example 13.3: A zero VOC r dispersion.Butyl-levulinyl-acetyl cellulose (BLAC; DSW
2.89, DSLeV 0.35, DSBU 2.20, DSAc 0.34) was modified by the inclusion of
xymethyl)hydroxylamine to from a DSCOOH 0.19 carboxylic acid-imine linked BLAC of acid
number 31.6. Dissolution in acetone neutralized with triethylamine and rapid precipitation into
water using a T-mixer or equivalent high-shear rapid mixing method generated a stable polymer
dispersion of particle size <500nm. Evaporative distillation of the acetone to negligible levels
(as determined by gas chromatography) generated a stable (>60 days without ying
settling or gelling) dispersion of up to 30% w/w polymer in water. The dispersion readily forms a
film at room temperature (18—25°C).
Example 13.4: Paint formulation from a zero VOC polymer dispersion.
The material generated in example 13.3 was mixed with a generic gloss mill—base [“Architectural
coatings" Chapter 38 in “Surface Coatings" Volume 2, (2002) Southwood Press, Australia]
containing the usual ingredients; e.g. titanium dioxide, water, anionic dispersants and
crobial agents. Production of a film on an opacity card using a standard draw—down bar
generated a flexible. continuous, , uniform film. The film characteristics could readily be
r cation of the formulation, for example by the inclusion of plasticizer, for example,
sucrose acetate isobutyrate (SAIB) or equivalent and by the inclusion of cross linking agents, for
example adipic acid azide
Although the invention has been bed by way of example, it should be appreciated the
variations or modifications may be made without departing from the scope of the invention.
Furthermore, when known equivalents exist to specific features, such equivalents are
incorporated as if specifically referred to in the specification.
INDUSTRIAL APPLICABILITY
The present ion relates to cellulose-levulinyl mixed esters which are useful as starting
materials for producing a variety of cellulose mixed ester derivatives. The ion further
relates to cellulose mixed esters which are useful, for example, in coating compositions.
Claims (27)
1. A cellulose mixed ester wherein, the total degree of substitution per anhydroglucose unit is about 2.5 to about 3.5; the residual hydroxyl functionality per anhydroglucose unit is about 0 to about 0.5; the degree of substitution per anhydroglucose unit by C2-C6 ester groups is about 0.5 to about 2.8; and the degree of substitution per anhydroglucose unit by levulinyl ester groups of about 0.2 to about 2.6.
2. The cellulose mixed ester according to claim 1, wherein the total degree of substitution per anhydroglucose unit is about 2.5 to about 3.3
3. The cellulose mixed ester according to claim 1 or claim 2, wherein the average molecular weight ns) of about 800 to about 105,000, alternatively the cellulose mixed ester has a weight average molecular weight of about 5000 to about 50000, or alternatively from about 5000 to about 40000, or alternatively from about 5000 to about 30000, or alternatively from about 5000 to about 20000.
4. The cellulose mixed ester according to any one of claims 1 to 3, wherein the degree of polymerisation is from about 2 to about 250, alternatively from about 5 to about 200, or alternatively from about 5 to about 100, or alternatively from about 5 to about 30.
5. The cellulose mixed ester according to any one of claims 1 to 3, wherein the defree of risation is from about 15 to about 50, more preferably about 20 to about 40, even more preferably about 30.
6. The cellulose mixed ester according to any one of claims 1 to 5, wherein the total degree of substitution per anhydroglucose unit of about 2.9 to about 3.2.
7. The cellulose mixed ester according to any one of claims 1 to 6, wherein the degree of substitution per oglucose unit by C2-C6 ester groups of about 0.5 to about 2.5, alternatively about 1.1 to about 2.25.
8. The cellulose mixed ester according to any one of claims 1 to 7, wherein a degree of substitution per anhydroglucose unit by levulinyl ester groups of about 0.75 to about 1.9 and a degree of tution per anhydroglucose unit by C2-C6 ester groups of about 1.1 to about 2.25.
9. The ose mixed ester having: a total degree of substitution per anhydroglucose unit of about 2.9 to about 3.3; residual hydroxyl onality per anhydroglucose unit of 0 to about 0.5; a degree of tution per anhydroglucose unit by C2-C6 alkyl ester groups of about 0.5 to about 2.8; a degree of substitution per oglucose unit by R1 ester groups of about 0.2 to about 2.6; where R1 is a l of formula (i): X where each X in the cellulose mixed ester is independently selected from the group consisting of: O, N-O-R2 and N-NH-C(=O)-R3, where R2 is CH3(OCH2CH2)2, CH3(OCH2CH2)3, CH3(OCH2CH2)6-11 or benzyl, alkyl or alkylcarboxy; R3 is CH3(OCH2CH2)2, CH3(OCH2CH2)3, CH3(OCH2CH2)6-11; provided that not all X groups in the cellulose mixed ester are O.
10. A cellulose mixed ester of formula (I): RO O where: n is an integer from 2 to 250; and each R in the cellulose mixed ester is independently selected from the group consisting of H, C2-C6 acyl and levulinyl; provided that not all R groups are H, and provided that not all R groups are C2-C6 acyl, and provided that not all R groups are selected from H and C2-C6 acyl.
11. A cellulose mixed ester of formula (II): R'O O (II) wherein: n is an integer from 2 to 250; and each R’ in the cellulose mixed ester is independently selected from the group consisting of H, C2-C6 acyl and R1; wherein: R1 is a radical of formula (i) (i) ; where each X in the cellulose mixed ester is independently selected from the group consisting of: O, N-O-R2 and N-NH-C(=O)-R3; each R 2 in the cellulose mixed ester is independently selected from the group consisting of CH3(OCH2CH2)2, CH3(OCH2CH2)3, CH3(OCH2CH2)6-11, alkyl, alkylcarboxy and benzyl; and each R3 in the cellulose mixed ester is independently selected from the group ting of CH3(OCH2CH2)2, CH3(OCH2CH2)3 and CH3(OCH2CH2)6- provided that not all R’ groups are H, and provided that not all R’ groups are C2-C6 acyl, and provided that not all R’ groups are selected from H and C2-C6 acyl.
12. The cellulose mixed ester ing to claim 1, wherein the cellulose mixed ester is Levulinyl-acetyl Ester of Cellulose (LAC-1) * O O * LAC-1 (DLev 0.8)
13. The cellulose mixed ester according to any one of claims 1 to 12, wherein the ose mixed ester is Levulinyl-butyryl Ester of Cellulose
14. The cellulose mixed ester according to claim 1, wherein Ds 3.15 esters per oglucose unit (AGU), Dlev 1.22. Tg 103.4 °C. Mw 9970, DP 27.
15. The ose mixed ester according to claim 1, wherein DTot is 3.05, DLev is 1.20, DAc is 1.85 and Tg 108 °C.
16. The cellulose mixed ester according to claim 1, wherein DTot 3.5, DLev 0.7, DAc 2.8, Tg 103°C, Mw 7600.
17. The cellulose mixed ester according to claim 1, wherein the cellulose mixed ester is Levulinyl-propionyl Ester of Cellulose.
18. A process for preparing a cellulose mixed ester, comprising the steps of: (a) combining an alkyl carboxylic ide, levulinic acid and one or more acids independently selected from the group consisting of Brønsted acids, Lewis acids, or mixtures of Lewis acids with Brønsted acids, with the o that when the Brønsted acid is phosphoric acid, a Lewis acid must be present; and (b) contacting the reaction mixture from step (a) with cellulose to produce a solution containing a cellulose mixed ester.
19. The process according to claim 18 wherein the reaction mixture is heated at about 120 ºC in step (b), more ably the cellulose and the on mixture are heated at about 120 ºC, for about 2 to about 6 hours in step (b), with the proviso that if a chlorinated solvent is used, it is heated at , or alternatively, the cellulose and the reaction mixture are heated using microwave energy in step (b).
20. The process according to claim 18 or 19, further comprising the step of: (c) diluting the solution obtained in step (b) with an aqueous solution containing ium acetate, sodium acetate, acetic acid or sodium bicarbonate to produce a diluted solution containing the cellulose mixed ester.
21. The process according to claim 18 to 20, further comprising the steps of: (d) mixing the diluted solution obtained in step (c) with water; and (e) recovering the ose mixed ester.
22. The ose mixed ester when produced by the process of any one of claims 18 to 21.
23. A method for preparing a cellulose mixed ester of formula (II) according to claim 11, r comprising the steps of: (a) reacting a cellulose mixed ester of formula (I) as defined above with an amine or an aryloxyamine or an acyl hydrazide to produce a cellulose mixed ester of formula (II).
24. A composition comprising one or more cellulose mixed esters ing to any one of claims 1 to 17.
25. A coating composition comprising one or more cellulose mixed esters according to any one of claims 1 to 17, wherein the coating composition may further comprise one or more solvents, optionally one or more additives.
26. A cellulose mixed ester according to any one of claims 1 or 9 to 11, substantially as herein described with reference to any one of the accompanying examples and/or figures thereof.
27. A s according to claim 18, substantially as herein described with reference to any one of the accompanying examples and/or figures thereof. WO 85397
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201161567068P | 2011-12-05 | 2011-12-05 | |
US61/567,068 | 2011-12-05 | ||
PCT/NZ2012/000228 WO2013085397A1 (en) | 2011-12-05 | 2012-12-05 | Organic compounds |
Publications (2)
Publication Number | Publication Date |
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NZ626461A NZ626461A (en) | 2016-09-30 |
NZ626461B2 true NZ626461B2 (en) | 2017-01-05 |
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