NZ624232B2 - Cladding element - Google Patents
Cladding element Download PDFInfo
- Publication number
- NZ624232B2 NZ624232B2 NZ624232A NZ62423212A NZ624232B2 NZ 624232 B2 NZ624232 B2 NZ 624232B2 NZ 624232 A NZ624232 A NZ 624232A NZ 62423212 A NZ62423212 A NZ 62423212A NZ 624232 B2 NZ624232 B2 NZ 624232B2
- Authority
- NZ
- New Zealand
- Prior art keywords
- face
- profiled
- cladding element
- peripheral edge
- recessed
- Prior art date
Links
- 238000005253 cladding Methods 0.000 title claims abstract description 106
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 27
- 230000002093 peripheral Effects 0.000 claims abstract description 21
- 230000000295 complement Effects 0.000 claims abstract description 16
- 230000001154 acute Effects 0.000 claims abstract description 11
- 239000011518 fibre cement Substances 0.000 claims abstract description 4
- 210000001503 Joints Anatomy 0.000 description 18
- 238000010276 construction Methods 0.000 description 15
- 239000000463 material Substances 0.000 description 12
- 238000009825 accumulation Methods 0.000 description 10
- 210000000282 Nails Anatomy 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 230000000875 corresponding Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000000789 fastener Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000000565 sealant Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 230000001419 dependent Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000003278 mimic Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 230000003068 static Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- -1 timber Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
- E04F13/076—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0801—Separate fastening elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0801—Separate fastening elements
- E04F13/0803—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements
- E04F13/081—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements with additional fastening elements between furring elements and covering elements
- E04F13/0816—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements with additional fastening elements between furring elements and covering elements the additional fastening elements extending into the back side of the covering elements
- E04F13/0817—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements with additional fastening elements between furring elements and covering elements the additional fastening elements extending into the back side of the covering elements extending completely through the covering elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0864—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of superposed elements which overlap each other and of which the flat outer surface includes an acute angle with the surface to cover
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0889—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
- E04F13/0894—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections with tongue and groove connections
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/16—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of fibres or chips, e.g. bonded with synthetic resins, or with an outer layer of fibres or chips
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/01—Joining sheets, plates or panels with edges in abutting relationship
- E04F2201/0107—Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels substantially in their own plane, perpendicular to the abutting edges
Abstract
fibre cement cladding element 100, suitable for use in a building envelope, comprising a first face 101, a second face 102 and a peripheral edge member, the first face 101 and second face 102 being spaced apart to define an intermediate portion of predetermined thickness (t), the peripheral edge member extending around the intermediate portion. The first face 101 comprises a first profiled portion 106 adjacent at least a portion of the peripheral edge member. The first profiled portion 106 of the first face 101 comprises an exposed recessed portion 107 that is exposed thereby simulating a recessed mortar joint in a constructed wall, a fixing zone intermediate the recessed portion and the at least a portion of the peripheral edge member, and an angled portion 108 intermediate the first face 101 and recessed portion 107. The angled portion 108 comprises an acute angle of between 20 to 75 degrees relative to the plane of the first face immediately adjacent the profiled portion. The first profiled portion is configured to provide an improved shadow zone contrast by substantially containing the shadow zone from an edge of an adjacent cladding element on to the exposed recessed portion. The peripheral edge member comprises a first profiled edge portion and a second profiled edge portion. Each of the first and second profiled edge portions comprises a releasably engageable mutually complementary shiplap profile and the second face is generally planar. ember extending around the intermediate portion. The first face 101 comprises a first profiled portion 106 adjacent at least a portion of the peripheral edge member. The first profiled portion 106 of the first face 101 comprises an exposed recessed portion 107 that is exposed thereby simulating a recessed mortar joint in a constructed wall, a fixing zone intermediate the recessed portion and the at least a portion of the peripheral edge member, and an angled portion 108 intermediate the first face 101 and recessed portion 107. The angled portion 108 comprises an acute angle of between 20 to 75 degrees relative to the plane of the first face immediately adjacent the profiled portion. The first profiled portion is configured to provide an improved shadow zone contrast by substantially containing the shadow zone from an edge of an adjacent cladding element on to the exposed recessed portion. The peripheral edge member comprises a first profiled edge portion and a second profiled edge portion. Each of the first and second profiled edge portions comprises a releasably engageable mutually complementary shiplap profile and the second face is generally planar.
Description
CLADDING ELEMENT
FIELD OF THE INVENTION
The present invention relates to a building element suitable for use in construction. In
particular the present invention relates to a cladding element suitable for use in a building
envelope.
The invention has been developed primarily for use as a cladding element and will
be described hereinafter with reference to this application. However, it will be appreciated that
the invention is not limited to this particular field of use and that the invention can be used in
any suitable field of use known to the person skilled in the art.
BACKGROUND OF THE INVENTION
Any discussion of the prior art throughout the specification should in no way be
considered as an admission that such prior art is widely known or forms part of the common
general knowledge in the field.
Masonry construction is expensive and time consuming and requires a high level of
skill to install adequately and provide durable and aesthetically acceptable joint finishing. It is
known to use raked mortar joints to maximize durability and minimise water permeation
through the mortar into the wall cavity. Raked mortar joints minimise contrast between the
joints and the face of the masonry units.
Masonry construction is also known to use flush mortar joints to provide high
contrast between the mortar and the masonry units. Flush mortar joints, however, are
susceptible to water permeation and are not commonly used.
Weather joints are known in masonry construction to provide increased durability
compared to raked or flush mortar joints. Weather joints, however, are generally
overshadowed and can't provide maximum contrast between the masonry units and the mortar
joints.
However, raked mortar joints allow dirt and debris to accumulate in the joints.
Nonetheless, consumers generally like the aesthetic appearance of raked mortar joints over
other known types of mortar joints.
Cladding elements such as overlapping planks that include surface profiling are
known. Dirt or debris can accumulate in the contours on the face of such profiled planks. Such
debris is difficult to remove once accumulated.
Shiplap plank cladding elements are known. Such elements do not need an overlap
to provide full wall coverage. Use of a shiplap joint means that planks may be installed so that
they sit with the main face of the plank oriented substantially vertically. Although the angle of
the face has been increased relative to that of the overlapped plank type, profiling on the
surface can provide regions of low angle relative to the horizontal plane that act as dirt, debris
and moisture accumulation points. Traditional profiles include curved or contoured surface
features intended to mimic classical wood profiles, decorative scrollwork or plaster features.
None of these provide a shadow zone or a contrast between a shadow zone and a profiled
section.
OBJECT OF THE INVENTION
It is an object of the present invention to overcome or ameliorate at least one of the
disadvantages of the prior art, or to provide a useful alternative.
SUMMARY OF THE INVENTION
[0010a] According to the invention there is provided a fibre cement cladding element,
suitable for use in a building envelope, comprising:
a first face, a second face and a peripheral edge member, the first face and second
face being spaced apart to define an intermediate portion of predetermined thickness (t), the
peripheral edge member extending around the intermediate portion;
the first face comprising a first profiled portion adjacent at least a portion of the
peripheral edge member;
the first profiled portion of the first face comprising an exposed recessed portion that is
exposed thereby simulating a recessed mortar joint in a constructed wall; a fixing zone
intermediate the recessed portion and the at least a portion of the peripheral edge member;
and an angled portion intermediate the first face and recessed portion, whereby the angled
- 2a -
portion comprises an acute angle of between 20 to 75 degrees relative to the plane of the first
face immediately adjacent the profiled portion, the first face profiled portion being configured to
provide an improved shadow zone contrast by substantially containing the shadow zone from
an edge of an adjacent cladding element on to the exposed recessed portion, and wherein the
peripheral edge member comprises a first profiled edge portion and a second profiled edge
portion, whereby each of the first and second profiled edge portions comprises a releasably
engageable mutually complementary shiplap profile and the second face is generally planar.
It is to be understood that the first face of the cladding element is the outer face of
the cladding element. The outer face is the face of the cladding element normally in view when
the cladding element is used as part of a building envelope. The advantage of the present
invention is that it provides a cladding element having a profiled portion which simulates a
masonry joint whilst also minimising dirt and debris accumulation on the profiled portion of
each cladding element. In the preferred embodiment of the invention the profiled portion is
shaped to simulate a masonry weather joint. It is of course understood that the profiled portion
of the cladding element is not limited to simulate a masonry weather joint and that other types
of masonry joints are also possible. The present invention also provides a cladding element
comprising an improved shadow zone for contrast detail. A further advantage of the present
invention is that the degree by which the angled portion is angled relative to the first face is
selected to achieve a self-cleaning functionality whereby the angle is selected to aid removal
using natural environmental conditions.
Accordingly, the present invention provides a cladding element suitable for
simulating a masonry weather joint aesthetic, providing an improved shadow zone contrast
and for minimising dirt and debris accumulation on the profiled portion of each cladding
element through a self-cleaning functionality.
It is acknowledged that the term 'comprise' may, under varying jurisdictions be
provided with either an exclusive or inclusive meaning. For the purpose of this specification,
the term comprise shall have an inclusive meaning that it should be taken to mean an inclusion
of not only the listed components it directly references, but also other non-specified
components. Accordingly, the term 'comprise' is to be attributed with as broad an interpretation
as possible within any given jurisdiction and this rationale should also be used when the terms
'comprised' and/or 'comprising' are used.
In one embodiment of the invention the acute angle relative to the axes of
intersection between the first face and a plane that extends perpendicularly from the first face
defines an angle that is less than 90 degrees relative to two reference axes commonly known
as the x- and y-axes. For the purpose of this description it is understood that the plane
extending perpendicularly from the first face corresponds to the x-axis. Accordingly, it is
understood that the first face corresponds to the y-axis. It is also to be understood that the first
face could also correspond to the x-axis. In this circumstance, the plane that extends
perpendicularly from the first face then corresponds to the y-axis.
In another embodiment of the invention, the acute angle is between 20 to 75
degrees.
In a further embodiment of the invention, the acute angle is between 30 to 60
degrees.
In a further embodiment of the invention, the acute angle is approximately 45
degrees.
In a further embodiment of the invention the recessed portion comprises a planar
section that is substantially parallel to the plane of the first face.
In a further embodiment of the invention the fixing zone comprises a zone that is
suitable for providing attaching means for securing the cladding element to a building or frame
support when being used as a cladding element in a building envelope. Conveniently, the
fixing zone is suitable for concealed fixing of the cladding element.
In a further embodiment on the invention the peripheral edge member comprises at
least one profiled side edge. In a further embodiment of the invention, the at least one profiled
edge member comprises a first profiled side edge portion and a second profiled side edge
portion, whereby each profiled side edge portion comprises a releasably engageable mutually
complementary profile. The advantage of such an arrangement is that the first and second
profiled edge portion seat together easily to allow for ease of installation of adjacent cladding
elements in a vertical array.
In one embodiment of the invention, the releasably engageable complementary
profile is a shiplap profile.
In a further embodiment of the invention, the shiplap profile further includes an
angled portion for interlocking adjacent cladding elements in a vertical building array.
In a further embodiment of the invention the first face, second face and peripheral
edge member are integrally formed as a single unit.
In one embodiment of the invention, the recessed portion includes a nailing zone.
In one embodiment of the invention, the nailing zone is located within the releasably
engageable complementary profile.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will now be described more particularly with reference to the
accompanying drawings, which show by way of example only cladding elements of the
invention.
In the drawings:
Figure 1 (a) is a cross-sectional view of a cladding element according to the
invention and (b) is a perspective view of the cladding element of Figure 1 (a);
Figure 2 is a cross-sectional side view of a cladding element according to the
invention installed in a vertical array in a constructed wall section;
Figure 3 is a cross-sectional side view of a second embodiment of the cladding
element according to the invention installed on a vertical array in a constructed wall section;
Figure 4 (a) is a cross-sectional side view, and Figure 4 (b) is a front view, of a
number of cladding elements according to the invention installed in a vertical array in a
constructed wall section and showing low incident sun angle shadow zones;
Figure 5 is a cross-sectional side view, and Figure 5 (b) is a front view, of a number
of cladding elements according to the invention installed in a vertical array in a constructed
wall section and showing high incident sun angle shadow zones;
Figure 6 is a cross-sectional side view of typical masonry construction showing (a)
raked joint, and (b) weather joint style mortar joints; and
Figure 7 is a partially cut away perspective view of a number of cladding elements
according to the invention being installed on a supporting frame in a vertical array.
PREFERRED EMBODIMENT OF THE INVENTION
Although making and using various embodiments are discussed in detail below, it
should be appreciated that the invention described provides inventive concepts that may be
embodied in a variety of contexts. The embodiments discussed herein are merely illustrative of
ways to make and use the described invention and do not limit the scope of the invention.
In the description which follows like parts may be marked throughout the
specification and drawing with the same reference numerals, respectively. The drawing figures
are not necessarily to scale and certain features may be shown exaggerated in scale or in
somewhat generalized or schematic form in the interest of clarity and conciseness.
Unless the context clearly requires otherwise, throughout the description and the
claims, the words "inclined surface", "angle of inclination", and the like are to be construed as
referring to inclination with respect to the plane that extends perpendicularly from the first face.
In the instance where the cladding element is installed in a vertical arrangement, the horizontal
plane is the plane that extends perpendicularly from the first face. Accordingly in the following
description the terms horizontal plane and the plane that extends perpendicularly from the first
face are sometimes used interchangeably.
Referring now to the drawings and initially Figure 1 (a), there is shown a cross-
sectional view of cladding element 100, for use in a wall section construction. Cladding
element 100 comprising a first face 101 and second face 102 spaced apart defining
predetermined thickness (t). First face 101 comprises a profiled portion 106 adjacent a first
profiled side edge 104. Profiled portion 106 comprises a recessed portion 107 and an angled
portion 108 transitioning between the first face 101 and recessed portion 107. Angled portion
108 comprises an acute angle α relative to the axes of intersection between the first face 101
and a plane that extends perpendicularly from the first face 101. The axes of intersection are
shown in dotted format in Figure 1 (a) as an artificial extension of a front face 101 at one side
of angle α and an artificial line within the intermediate portion of cladding element 100 at one
side of angle β. The artificial line at one side of angle α being at right angles to the artificial line
at one side of angle β.
Recessed portion 107 is substantially planar and simulates a recessed mortar joint in
a constructed wall section. Accordingly, in appearance recessed portion 107 is stepped back
from the first face 101 such that recessed portion 107 extends in a plane that is substantially
parallel to plane of the first face 101 . The angled portion 108 intermediate front face 101 and
recessed portion 107 simulates a masonry weatherjoint thereby maximising contrast between
the shadow zone provided by shading of recessed portion 107 and an overlap portion 109 of a
corresponding cladding element when arranged in a building array as shown in Figures 4, 5
and 7. The angled portion 108 simultaneously minimises or substantially eliminates dirt and
debris accumulation in profiled portion 106 of a constructed wall section or building array.
In the embodiment shown, the cladding elements 100 are in the form of wide laths.
The overall dimensions for this embodiment of the invention are approximately 4 metres long
and approximately 300 to 450mm wide. The overall width of profiled portion 106, including
recessed portion 107 and angled portion 108, is approximately 35mm to 55mm wide. It is
understood that the actual width of the lath is dependent upon angle α. Angled portion 108 will
contribute approximately 1 .5 to 25mm to the width of the lath depending on angle α. Overlap
portion 109 may be approximately 20-30mm wide, and more conveniently approximately
25mm wide. A perspective view of cladding element 100 is shown in Figure 1 (b).
In Figure 1 (a) and (b), angle α is within the range of approximately 20 to 75 degrees.
In other embodiments of the invention, α is between approximately 30 to 60 degrees. In a
further embodiment of the invention α is approximately 45 degrees. Angle β of angled portion
108, is the angle of inclination with respect to the plane that extends perpendicularly from the
first face 101. Angle β can be calculated as 90 degrees minus α for a constructed wall section
where cladding elements are installed with their lower edge substantially parallel to a
horizontal plane. Where angle β is around or slightly above the highest angle of repose for the
most common particulate dirt and debris matter likely to be found accumulating on surfaces on
a building envelope, then accumulation will be substantially eliminated. Any dirt or debris
material will not be able to form a stable pile on the inclined surface and will fall or will be easily
washed off that surface and a simple self-cleaning capability will have been established.
The angle of repose of a material is measured from the horizontal plane and
expresses the greatest angle a large piled deposit of a material will form before the force of
gravity overcomes the combined forces of particle size, shape, density and co-efficient of static
friction and the piled deposit collapses. For surfaces inclined with respect to the horizontal, the
angle of repose minus the angle of inclination of the surface gives a measure of the maximum
angle at which a material can rest on the surface without sliding down/off. If the angle of
inclination is higher than the angle of repose of a material, then no accumulation can take
place as all material that lands on the surface will slide down the surface, and in this case, off
the edge. For example, the angle of repose for dry silica sand is approximately 34 degrees,
clay is generally within the range 25-40 degrees, and soil is in the range 30-45 degrees. These
are equivalent to α values (90 minus β) of 56 degrees, 65-50 degrees and 45-60 degrees
respectively.
Table 1 below provides a range of values for angle of repose for common dirt and
debris materials.
TABLE 1
Development of a weather joint style masonry mortar joint was a critical development
in improving the durability of masonry mortar joints, minimising water accumulation at and
transport through, the junction between the mortar and the brick or stone. Referring now to
Figures 6(a) and 6(b), Figure 6(a) provides a cross-sectional side view of a masonry section
construction where masonry units 601 are connected by mortar joint 602. Front face 603 of
mortar joint 602 is recessed from front face 606 of masonry units 601 , leaving a substantially
horizontal surface portion 604 on each masonry unit which can support the accumulation of dirt
and debris 605. The improved weatherjoint masonry mortar joint is shown in Figure 6(b) where
masonry units 61 1 are connected by mortar joint 612. Front face 613 of mortar joint 612 is
level with front face 616 of the masonry unit immediately below it. It is recessed relative to front
face 616 of the masonry unit immediately above it, thereby forming overhanging ledge portion
614.
The recessed masonry "weather joint" look in the cladding element of the invention
replicates the aesthetic and self-cleaning benefits of a weather joint configuration. Recessed
portion 107 provides a recessed mortar joint appearance and angled portion 108 provides a
masonry weatherjoint aesthetic.
Referring again to Figure 1 (a), recessed portion 107 also improves the aesthetics of
the simulated masonry joint by more effectively reflecting light (particularly at low incident sun
angles) from the angled joint surface. First face 101 of each cladding element 100 is
highlighted by the more effective light reflection from the surface of the angled portion 108,
compared to a "raked" style.
When installed and used in an exterior wall cladding section construction, the
shadow zone provided by incident sun angle and the lower edge 105 of overlap portion 109 of
the cladding element installed immediately above it, will fall substantially within recessed
portion 107, maximising the contrast between the shadow zone falling within recessed portion
107 and the light reflected by angled portion 108. In the embodiment shown in Figure 1 (a),
portion 109 overlaps profiled portion 106 by 25mm. Recessed portion 107 is 35mm wide and
angled portion 108 is 7mm wide. Once installed, the recessed mortar joint appearance
substantially containing the shadow zone is provided by the difference between the width of
recessed portion 107 and overlap or portion 109, which in this instance is 10mm. The
improved reflectance of incident sunlight by angled portion 108 maximises contrast between
the two and provides an improved aesthetic in a constructed wall section.
First profiled edge portion 104 and second profiled edge portion 105 further include
releasably engageable complementary profile portions for aiding ease of installation of
adjacent cladding elements in a vertical array in a wall section construction. In embodiment
shown in Figure 1 (a), the releasably engageable complementary profile is a shiplap profile. In
practice, section 1 10 of profiled portion 106 of a first cladding element releasably engages
with overlap portion 109 of a second cladding element in the vertical array.
The shiplap profile further includes respective angled portions 103, 11, 112 on
releasably engageable complementary profile portions 109, 110 for interlocking adjacent
cladding elements in a vertical array. This configuration enables first profiled edge portion 104
of one cladding element 100 to accept and restrain second profiled edge portion 105 of an
adjacent cladding element 100 in a vertical array. Each first profiled edge portion 104 of each
cladding element 100 in a vertical array in a wall section construction, is fixed to a structural
building substrate, such as a timber frame, by nailing through a nailing zone (not shown)
located on recessed portion 106 such that, when an adjacent cladding element is installed in a
vertical array, overlap portion 109 of the shiplap formation overlays nailing zone in recessed
portion 106 and obscures the nailing locations from view.
A portion of a vertical array of cladding elements in a wall section construction is best
shown in cross-section in Figure 2, where profiled edge portion 209 of one cladding element
200 has been installed by releasably engaging complementary interlocking portion 210 of
releasably engageable complementary profile 208 with complementary interlocking portion 21
1 of releasably engageable complementary profile 209 on an adjacent cladding element.
Cladding element 200 is then fixed in position by nailing into structural building substrate 214,
in this case a timber frame. An optional weatherproofing layer 213 such as a building wrap
may be installed over structural building substrate 214. Any suitable normal mechanical fixings,
as generally known in the art, can be used as long as they meet local building code and
cladding manufacturers' requirements. Nail 212 is obscured by shiplap overlap 209 of adjacent
cladding element 200 in the portion of the vertical array shown.
When cladding elements are installed in a vertical wall section construction, as
shown in Figure 2, angle α of 45 degrees in this embodiment, provides an angle β (90 minus α)
of 45 degrees, which is above the angle of repose for most particulate materials and results in
minimisation or substantial elimination of accumulation of dust and debris on the profiled
portion of a cladding element installed in a vertical array in a wall section construction. Any
small amount of material that does collect is washed away even by small amounts of rain
falling onto the wall surface and draining under the influence of gravity. Simultaneously, the
angled portion 207 of recessed portion 206 of each cladding element 200, effectively reflects
light differently to an observer thereby creating an effect similar to that provided in a masonry
weather joint construction and improving the aesthetics of the installed wall section.
An alternative configuration for a cladding element according to one embodiment of
the invention is best shown in Figure 3, where angle α is approximately 30 degrees, making an
angle β of approximately 60 degrees. In this embodiment, angled portion 307 of cladding
element 300 is effectively wider than that in the previous example having angle α of 45
degrees by virtue of the shallower angle α.
The combined aesthetic of light reflecting off the angled portion and shadow line, for
the embodiment shown in Figure 3, can be seen in Figures 4(a) and 4(b) for low incident sun
angles and Figures 5(a) and 5(b) for high sun angles. Maximising the contrast between
shadow zone 415 and the reflected light from angled portion 407 maximises the aesthetic
effect Figure 4 (a) shows a cross-sectional end view and (b) a corresponding front view of a
constructed wall section comprising at least one cladding element 400, each fixed to structural
timber subframe 414 via nails 412. Relatively low angle sun rays 416 strike cladding elements
400 creating shadow zone 415. The width of second profiled edge portion 405 in combination
with incident sun angle 416 provides shadow zone 415 that will vary during the day as the sun
angle changes in the sky, as well as with latitude.
In Figure 5(a) a cross-sectional side view and the corresponding front view in Figure
(b) shows the effect of an increased shadow zone 515 provided by a high incident sun angle
indicated by dotted lines 516.
A cladding element as described in any of the embodiments above is generally
secured to the underlying structural wall structure by any suitable means, which will depend on
the wall structure and cladding element materials. For example, when cladding elements are
made from a nailable material (e.g. timber, fibre cement and the like) and the studs are a
nailable material (e.g., timber or nailable metal), conventional nails are typically suitable for
fixing said cladding elements. Nails that may be concealed, such as brad style nails, may be
preferred when desired. Where the width of the recess allows, fixing is preferably along that
recess adjacent the first profiled side edge. This step, while not essential, ensures that the
fixing will be concealed by overlap from releasably engageable complementary profile portion
109 when the next cladding element is positioned on top and engaged with releasably
engageable complementary profile portion 1 10. The spacing of the fixings along the length of
the cladding element will generally be determined by stud spacing. Such spacing may vary and
is typically that recommended by the desired manufacturer and/or by relevant building codes.
A method of forming a constructed wall section comprising cladding elements
described above typically includes first providing a building sub-structure such as a building
frame, and securing a plurality of cladding elements to the sub-structure in a predefined array.
Cladding elements may be arranged in a typical staggered pattern array or may be arranged in
one or more adjacent vertically aligned arrays where each side edge of each cladding element
is aligned with a corresponding side edge of an adjacent cladding element.
In a representative example, as shown in Figure 7, a perspective view is provided of
a partially constructed wall section formed by first providing a wall sub-structure 714, for
example by constructing a timber frame. In this example, the frame may include stud
arrangements suited to supporting a variety of openings such as door and window openings,
and the like and may include double 45 mm studs, double 35 mm studs separated by 15 mm
packers and/or triple 35 mm stud, as required. Alternative configurations for suitable building
substructures may be determined by local building practice and regulation.
When desired, a vapor permeable membrane 713 may be installed over the building
sub-structure, allowing for a suitable overhang as recommended by the manufacturer. A datum
line 720 is established to provide a reference line for installation of first cladding element 700;
the datum will typically be used to align the bottom edge of the first cladding element; the
datum line should be square to vertical flashing stops and square to the bottom edge of the
first cladding element.
A sealant 719 may be applied inside fastener locations. A first cladding element is
positioned to provide a suitable overhang in line with the manufacturers' recommendations,
which is often around 20-50 mm. Fastening, in this case using nail fasteners 712, of the first
cladding element to a building substructure 714 should be performed in accordance with
manufacturer's recommendations and any applicable local building code requirements. Once
first cladding element 700 has been installed, the second profiled edge portion 705 of a second
cladding element is then releasably engaged with the first profiled edge portion 704 of the first
cladding element. Similarly, the process can be repeated subsequently fitting a third cladding
element and so on until all required cladding elements are fixed to the building substructure.
Preferably, each cladding element is checked to ensure it is level and the height of each row of
horizontally adjacent cladding elements is kept the same.
For traditional or staggered array wall section construction, cladding elements may
be joined on and off stud without the use of a vertical flashing stop to create a traditional butt
join. In some embodiments and to maximize strength and aesthetic features, butt joins may be
staggered over two or more stud lines (e.g., joints in vertically adjacent rows of cladding
elements are not located in the same vertical line).
When cladding elements are installed in one or more vertically aligned arrays, joining
strips or vertical flashing strips 717, are used to weatherproof the joint and to provide an
aesthetic effect, such as a recessed or expressed vertical joint effect.
At vertical joints, vertical flashing strips 717 may be used and fixed to studs by nails
717. The rear of each cladding element may then be adhered to a vertical flashing strip using a
suitable joint sealant 719, when desired.
A wall section constructed using cladding elements described above may further
comprise one or more trim elements for providing a weather-proof joint for at least one side
edge of each section formed by the adjacent cladding element ends. In one form, the trim
element comprises a thin strip of material (sometimes in the form of a sheet) having a central
portion that extends between the aligned ends of two arrays of adjacent panels. The trim
element may be designed to replicate a base of a recess that corresponds closely to the depth
of the first recess formed in the first major face of each cladding element.
It will be appreciated that the illustrated cladding element comprises a recessed
masonry weather joint aesthetic and provides an improved shadow zone contrast and
minimises dirt, and debris accumulation on the profiled portion of each cladding element in a
constructed wall section through providing a self-cleaning functionality. Although the invention
has been described with reference to specific examples, it will be appreciated by those skilled
in the art that the invention may be embodied in many other forms.
Claims (6)
1. A fibre cement cladding element, suitable for use in a building envelope, comprising: a first face, a second face and a peripheral edge member, the first face and second face being spaced apart to define an intermediate portion of predetermined thickness (t), the peripheral edge member extending around the intermediate portion; the first face comprising a first profiled portion adjacent at least a portion of the peripheral edge member; the first profiled portion of the first face comprising an exposed recessed portion that is exposed thereby simulating a recessed mortar joint in a constructed wall; a fixing zone intermediate the recessed portion and the at least a portion of the peripheral edge member; and an angled portion intermediate the first face and recessed portion, whereby the angled portion comprises an acute angle of between 20 to 75 degrees relative to the plane of the first face immediately adjacent the profiled portion, the first face profiled portion being configured to provide an improved shadow zone contrast by substantially containing the shadow zone from an edge of an adjacent cladding element on to the exposed recessed portion, and wherein the peripheral edge member comprises a first profiled edge portion and a second profiled edge portion, whereby each of the first and second profiled edge portions comprises a releasably engageable mutually complementary shiplap profile and the second face is generally planar.
2. A cladding element according to Claim 1 wherein the exposed recessed portion has a width of approximately 10.00mm.
3. A cladding element according to any one of Claim 1 or Claim 2, wherein the acute angle is between 30 to 60 degrees.
4. A cladding element according to any one of the preceding claims, wherein the acute angle is approximately 45 degrees.
5. A cladding element according to any one of the preceding claims, wherein the recessed portion comprises a planar section that is substantially parallel to the plane of the first face.
6. A cladding element according to any one of the preceding claims, wherein the peripheral edge member comprises at least one profiled side edge.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB1120097.9A GB2496855A (en) | 2011-11-22 | 2011-11-22 | Cladding element for use in wall construction |
GB1120097.9 | 2011-11-22 | ||
PCT/EP2012/073282 WO2013076172A1 (en) | 2011-11-22 | 2012-11-21 | Cladding element |
Publications (2)
Publication Number | Publication Date |
---|---|
NZ624232A NZ624232A (en) | 2016-03-31 |
NZ624232B2 true NZ624232B2 (en) | 2016-07-01 |
Family
ID=
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