NZ623196B2 - Bushings, sealing devices, tubing, and methods of installing tubing - Google Patents
Bushings, sealing devices, tubing, and methods of installing tubing Download PDFInfo
- Publication number
- NZ623196B2 NZ623196B2 NZ623196A NZ62319612A NZ623196B2 NZ 623196 B2 NZ623196 B2 NZ 623196B2 NZ 623196 A NZ623196 A NZ 623196A NZ 62319612 A NZ62319612 A NZ 62319612A NZ 623196 B2 NZ623196 B2 NZ 623196B2
- Authority
- NZ
- New Zealand
- Prior art keywords
- tubing
- bushing
- layer
- nut
- axially
- Prior art date
Links
- 238000007789 sealing Methods 0.000 title claims description 36
- 210000002105 Tongue Anatomy 0.000 claims abstract description 70
- 210000000614 Ribs Anatomy 0.000 claims abstract description 13
- 239000004020 conductor Substances 0.000 claims abstract description 12
- 230000001808 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 229940035295 Ting Drugs 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 46
- 239000002184 metal Substances 0.000 abstract description 46
- 238000003780 insertion Methods 0.000 abstract description 4
- 239000010410 layer Substances 0.000 description 103
- 229920005989 resin Polymers 0.000 description 25
- 239000011347 resin Substances 0.000 description 25
- 239000011888 foil Substances 0.000 description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- 239000000956 alloy Substances 0.000 description 9
- 239000010935 stainless steel Substances 0.000 description 9
- 229910001220 stainless steel Inorganic materials 0.000 description 9
- 229910045601 alloy Inorganic materials 0.000 description 8
- -1 nickel-chromium Chemical compound 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 6
- 150000002739 metals Chemical class 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- REDXJYDRNCIFBQ-UHFFFAOYSA-N aluminium(3+) Chemical class [Al+3] REDXJYDRNCIFBQ-UHFFFAOYSA-N 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 5
- 239000004810 polytetrafluoroethylene Substances 0.000 description 5
- 229910001369 Brass Inorganic materials 0.000 description 4
- 229910000906 Bronze Inorganic materials 0.000 description 4
- 239000010951 brass Substances 0.000 description 4
- 239000010974 bronze Substances 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 4
- 229910052737 gold Inorganic materials 0.000 description 4
- 239000010931 gold Substances 0.000 description 4
- 229910052709 silver Inorganic materials 0.000 description 4
- 239000004332 silver Substances 0.000 description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 239000002737 fuel gas Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- 229920000840 ETFE Polymers 0.000 description 2
- 239000004698 Polyethylene (PE) Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000003989 dielectric material Substances 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910001092 metal group alloy Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 2
- 239000010955 niobium Substances 0.000 description 2
- 230000021715 photosynthesis, light harvesting Effects 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 235000007575 Calluna vulgaris Nutrition 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229920002943 EPDM rubber Polymers 0.000 description 1
- 210000001513 Elbow Anatomy 0.000 description 1
- NBVXSUQYWXRMNV-UHFFFAOYSA-N Fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 1
- 241000229754 Iva xanthiifolia Species 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 241000353097 Molva molva Species 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- CREMABGTGYGIQB-UHFFFAOYSA-N carbon carbon Chemical compound C.C CREMABGTGYGIQB-UHFFFAOYSA-N 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 229910052729 chemical element Inorganic materials 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 230000000875 corresponding Effects 0.000 description 1
- 231100000078 corrosive Toxicity 0.000 description 1
- 231100001010 corrosive Toxicity 0.000 description 1
- 229920003020 cross-linked polyethylene Polymers 0.000 description 1
- 239000004703 cross-linked polyethylene Substances 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- QHSJIZLJUFMIFP-UHFFFAOYSA-N ethene;1,1,2,2-tetrafluoroethene Chemical group C=C.FC(F)=C(F)F QHSJIZLJUFMIFP-UHFFFAOYSA-N 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002365 multiple layer Substances 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 230000037361 pathway Effects 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 230000001681 protective Effects 0.000 description 1
- 230000000284 resting Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 229910000601 superalloy Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L19/00—Joints in which sealing surfaces are pressed together by means of a member, e.g. a swivel nut, screwed on or into one of the joint parts
- F16L19/02—Pipe ends provided with collars or flanges, integral with the pipe or not, pressed together by a screwed member
- F16L19/025—Pipe ends provided with collars or flanges, integral with the pipe or not, pressed together by a screwed member the pipe ends having integral collars or flanges
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L25/00—Constructive types of pipe joints not provided for in groups F16L13/00 - F16L23/00 ; Details of pipe joints not otherwise provided for, e.g. electrically conducting or insulating means
- F16L25/0036—Joints for corrugated pipes
- F16L25/0054—Joints for corrugated pipes with specially shaped sealing rings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L25/00—Constructive types of pipe joints not provided for in groups F16L13/00 - F16L23/00 ; Details of pipe joints not otherwise provided for, e.g. electrically conducting or insulating means
- F16L25/01—Constructive types of pipe joints not provided for in groups F16L13/00 - F16L23/00 ; Details of pipe joints not otherwise provided for, e.g. electrically conducting or insulating means specially adapted for realising electrical conduction between the two pipe ends of the joint or between parts thereof
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/06—Joints for connecting lengths of protective tubing or channels, to each other or to casings, e.g. to distribution boxes; Ensuring electrical continuity in the joint
- H02G3/0616—Joints for connecting tubing to casing
- H02G3/0691—Fixing tubing to casing by auxiliary means co-operating with indentations of the tubing, e.g. with tubing-convolutions
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
Abstract
bushing (306) for metal pipe connections is disclosed. The bushing comprises one or more circumferential ribs (see 326a & 326b; figure 3C) adapted to engage one or more corrugations of a tube (200; see also figure 3C), and one or more axially extending tongues (312a) located on a substantially opposite end of the bushing from the one or more circumferential ribs. The one or more axially extending tongues are tapered toward an end of the bushing to allow easier insertion of the one or more axially extending tongues between tube layers (see 204, 206, 208; figure 3C). The bushing is fabricated from a conductive material and the one or more axially extending tongues are adapted to form electrical continuity with the tube. osite end of the bushing from the one or more circumferential ribs. The one or more axially extending tongues are tapered toward an end of the bushing to allow easier insertion of the one or more axially extending tongues between tube layers (see 204, 206, 208; figure 3C). The bushing is fabricated from a conductive material and the one or more axially extending tongues are adapted to form electrical continuity with the tube.
Description
BUSHINGS, G DEVICES, TUBING, AND
METHODS OF INSTALLING TUBING
CROSS-REFERENCE TO RELATED APPLICATION
This application claims priority to U.S. Provisional Patent Application Serial
No. 61/544,516, filed October 7, 2012. The entire contents of this application are
hereby orated by reference herein.
FIELD OF INVENTION
The present invention relates to gas, liquid, and slurry piping systems as well
as protective conduit systems for cable carrying purposes, and more particularly to
bushings, sealing devices, tubing, methods of installing tubing incorporating fittings
capable of transferring and dissipating energy.
BACKGROUND OF THE INVENTION
Gas and liquid piping s utilizing corrugated stainless steel tubing
(“CSST”) and fittings are known. Such piping systems can be designed for use in
combination with ed pressures of up to about 25 psi or more and provide
ages over traditional rigid black iron piping systems in terms of ease and speed
of installation, elimination of onsite measuring, and reduction in the need for certain
fittings such as elbows, tees, and couplings. Undesirably, the thin metal walls are
vulnerable to failure when exposed to physical or electrical forces, such as lightning
or fault currents.
Often, electrical currents will occur inside a ure. These ical
currents, which can vary in duration and magnitude, can be the result of power fault
currents or induced currents ing from ing ctions with a house or
structure. The term “fault t” is typically used to describe an overload in an
electrical system, but is used broadly herein to include any electrical current that is
not normal in a ic system. These currents can be the result of any number of
situations or events such as a lightning event. Electrical currents from lightning can
reach a structure ly or indirectly. Direct currents result from lightning that
attaches to the actual structure or a system contained within the structure. When
current from a nearby lightning stroke moves through the ground or other conductors
into a structure, it is referred to as indirect current. While both direct and indirect
currents may enter a structure through a particular system, voltage can be induced in
other systems in the structure, especially those in close proximity to piping systems.
This can often result in an electrical ver or arc between the adjacent systems. A
flashover occurs when a large voltage differential exists between two electrical
conductors, causing the air to ionize, the material between the conductive bodies to be
red by the high voltage, and formation of a spark.
It usually takes a very large voltage differential to create a flashover through a
good dielectric material. When a flashover does occur, the flow of electrons through
the ionized path causes energy dissipation h heating and a shockwave (i.e. ,
sound). The extent of heat and shock is ly related to the duration and ude
of the electrical energy in the flashover. ntly, the voltage required to
breakdown a dielectric material is enough to drive a relatively large amount of energy
across the associated spark often resulting in damage to both conductors and any
material between them. The primary mode of failure is extreme heating and melting
of these materials.
Metals are electrically conductive materials, making CSST a very good
pathway for electrical currents. This leads to the potential for a flashover if the CSST
is installed in close ity to another conductor within a structure and either one
becomes energized. A flashover like this is often the result of a lightning event but it
is foreseeable that other events may also be capable a producing a sufficient voltage
differential between conductors. It is possible that a flash like this can cause enough
heat generation to melt a hole in the CSST, allowing fuel gas to escape. This scenario
is worsened by the dielectric jacket that often surrounds CSST. This jacket typically
breaks down in a very small area, creating a pinhole as a result of the flashover. This
phenomenon focuses the flash and concentrates the heating of the stainless steel
inside. The result is a d capability of the CSST to resist puncture from
flashover compared to un-jacketed pipe.
Accordingly, it would be desirable to e corrugated tubing and sealing
devices having an increased resistance to physical and ical forces that
approaches that of tional black iron pipe.
atively it is an object to at least provide the public with a useful choice.
SUMMARY OF THE INVENTION
Bushings, sealing devices, tubing, and methods of ling tubing are
provided.
A first aspect of the invention provides a bushing comprising:
one or more substantially circumferential ribs adap ted to engage one or more
ations of a tube;
one or more axially-extending tongues located on a substantially opposite end of
the bushing from the one or more substantially circ umferential ribs, wherein the one
or more axially-extending tongues are tapered towar d an end of the bushing;
wherein the g is fabricated from a conductive al; and
wherein the one or more axially-extending tongues a re adapted and configured
to form electrical continuity with the tube.
This aspect of the invention can have a variety of embodiments. The bushing
can be a split bushing. The bushing can be a two-piece bushing. The g can
include two halves coupled by a living hinge. The bushing can include at least two
axially-extending tongues. The one or more axially-extending tongues can have a
substantially semi-circular profile.
The one or more axially-extending tongues can be tapered toward an end of
the bushing.
The one or more axially-extending tongues can have a taper angle of between about 1º
and about 4º. The one or more y-extending tongues can have a taper angle of
between about 2º and about 3º.
The bushing can be fabricated from a conductive al. The conductive
material can be a metal. The metal can be selected from the group consisting of:
aluminum, copper, gold, iron, silver, zinc, and an alloy thereof. The alloy can be
selected from the group consisting of brass, bronze, steel, and stainless steel.
The g can further include one or more substantially circumferential ribs
adapted to engage one or more corrugations of a tube. The one or more ntially
circumferential ribs can be located on a substantially opposite end of the bushing from
the one or more axially-extending tongues.
The tube can be corrugated. The tube can be corrugated stainless steel tubing.
The one or more axially-extending tongues can be adapted to form electrical
continuity with the tube. The tube can include one or more conductive jacket layers
and the one or more y-extending tongues can be adapted to form electrical
uity with at least one of the one or more conductive jacket layers.
(followed by 3a)
Another aspect of the ion provides a sealing device for connecting a
length of tubing, the sealing device comprising:
a body member defining a sleeve portion; and
the bushing of the first aspect of the invention adapted and configured to be
ed in the sleeve portion, n the one or more axially-extending tongues are
adapted and configured to be received over at least one layer of the tubing.
This aspect of the ion can have a variety of embodiments. The sealing
device can further include a nut adapted and configured for threaded coupling with
the body member. The bushing and the nut can be dimensioned such that as the nut is
tightened, the one or more tongues are compressed against the tubing by the nut.
(followed by 4)
The tubing can include a jacket. The bushing and the nut can be dimensioned
such that as the nut is tightened, one or more layers of the jacket are compressed
between an or surface of the nut and an exterior surface of the one or more
tongues.
The bushing and the nut can be dimensioned such that as the nut is tightened,
the one or more tongues are compressed against one or more layers of the jacket by
the nut.
The nut can have an external thread and the sleeve portion of the body
member can have a complimentary internal thread.
The nut can have a tapered inner surface.
The nut can include a torque-limiting feature. The torque-limiting e can
be a shear point.
r aspect of the invention provides a length of tubing comprising:
an inner tubing layer; and
a fitting coupled to an end of the tubing, the fitting including:
a body member defining a sleeve portion; and
the bushing of the first aspect of the invention ing lly over
at least the inner tubing layer and received along with at least the inner tubing
layer in the sleeve portion, wherein the one or more axially-extending tongues
are adapted and ured to be received over the inner tubing layer.
This aspect of the invention can have a variety of embodiments. The length of
tubing can further include a conductive layer surrounding the outside of the inner
tubing layer. The one or more tongues can be in t with the conductive layer.
The one or more tongues can be positioned n the inner tubing layer and the
conductive layer. The length of tubing can further e an outer tubing layer
surrounding the outside of the conductive layer. The one or more tongues can be
positioned between the conductive layer and the outer tubing layer. The inner tubing
layer can be metallic tubing. The inner tubing layer can be thin-walled tubing. The
inner tubing layer can be le tubing. The inner tubing layer can be corrugated
tubing. The outer tubing layer can be a resin layer.
The conductive layer can include a metal. The metal can be selected from the
group consisting of: aluminum, copper, gold, iron, silver, zinc, and an alloy thereof.
The alloy can be selected from the group consisting of brass, bronze, steel, and
stainless steel. The metal can be a metal foil. The metal foil can completely surround
the inner tubing layer. The metal foil can be an expanded metal foil. The metal can
be one or more metal wires. The conductive layer can comprise a conductive resin.
The length of tubing can further e an inner resin layer positioned
between the inner tubing layer and the conductive layer.
Another aspect of the invention provides a method of installing energy
dissipative tubing, the method comprising:
providing a length of tubing including:
an inner tubing layer;
providing a sealing device including a body member defining a sleeve portion
and the bushing of the first aspect of the invention;
placing the bushing over at least the inner tubing layer such that the one or
more y-extending tongues are positioned over the inner tubing layer; and
inserting the g and at least the inner tubing layer into the sleeve portion.
This aspect of the invention can have a variety of embodiments. The method can
include coupling the g device to a device selected from the group consisting of:
a pipe, a manifold, a meter, a gas main, a tank, and an appliance. The pipe can be
black iron pipe. The appliance can be selected from the group ting of: a stove,
an oven, a grill, a furnace, a clothes dryer, a fireplace, and a generator.
The length of tubing can e a conductive layer surrounding the outside of
the inner tubing layer. The one or more tongues can be oned in contact with the
conductive layer. The one or more tongues can be oned between the inner
tubing layer and the conductive layer.
The length of tubing can include an outer tubing layer surrounding the outside
of the conductive layer. The one or more tongues can be positioned between the
conductive layer and the outer tubing layer.
The method can further include tightening a nut to advance the bushing. The
step of tightening a nut can includes tightening the nut until a torque-limiting portion
of the nut shears.
Unless the context clearly requires otherwise, throughout the description and
claims the terms “comprise”, “comprising” and the like are to be construed in an
ive sense, as opposed to an exclusive or exhaustive sense. That is, in the sense
of “including, but not limited to”.
(followed by 5a)
BRIEF DESCRIPTION OF THE DRAWINGS
For a fuller understanding of the nature and desired objects of the present
invention, reference is made to the following detailed description taken in conjunction
with the accompanying drawing figures wherein like reference characters denote
corresponding parts throughout the several views and wherein:
depicts a multi-layer jacketed tube in ance with the prior art.
depicts an energy dissipative tube in ance with the prior art.
(followed by 6)
FIGS. 3A—3F depict embodiments of a sealing device and tubing assembly in
accordance with preferred embodiments of the invention.
FIGS. 4A—4D depict a nut including a —limiting feature in accordance
with a preferred embodiment of the invention.
depicts a method for installing tubing in accordance with a preferred
embodiment of the invention.
DEFINITIONS
The instant invention is most clearly understood with reference to the
following definitions:
As used herein, the singular form “a,” “an,” and “the” include plural
references unless the context clearly dictates otherwise.
Unless specifically stated or obvious from context, as used herein, the term
“about” is understood as within a range of normal tolerance in the art, for example
within 2 standard deviations of the mean. “About” can be understood as
within 10%, 9%, 8%, 7%, 6%, 5%, 4%, 3%, 2%, 1%, 0.5%, 0.1%, 0.05%, or 0.01%
of the stated value. Unless otherwise clear from context, all numerical values
provided herein are modified by the term about.
As used herein, the term “alloy” refers to a nous mixture or metallic
solid solution composed of two or more elements. Examples of alloys e
austentitic nickel—chromium—based superalloys, brass, bronze, steel, low carbon steel,
phosphor bronze, stainless steel, and the like.
As used in the specification and , the terms “comprises,79 6‘comprising,”
“containing,” “having,” and the like can have the meaning ed to them in US.
patent law and can mean “includes,” “including,” and the like.
As used herein, the terms “corrugated stainless steel tubing” and “CSST” refer
to any type of tubing or piping, which may accommodate corrosive or aggressive
gases or s, and includes but is not limited to tubing or piping made from:
thermoplastics, metal or metal alloy materials such as olefin—based cs (e.g.,
hylene (PE)), fluorocarbon rs (e.g., polytetrafluoroethylene (PTFE)),
carbon steel, , brass, aluminum, titanium, nickel, and alloys thereof.
Unless specifically stated or obvious from context, the term “or,” as used
herein, is understood to be inclusive.
As used herein, the term “metal” refers to any chemical element that is a good
tor of electricity and/or heat. Examples of metals include, but are not limited
to, aluminum, cadmium, niobium (also known as “columbium”), copper, gold, iron,
nickel, platinum, silver, tantalum, titanium, zinc, zirconium, and the like.
As used herein, the term “resin” refers to any synthetic or naturally occurring
polymer.
Ranges provided herein are understood to be shorthand for all of the values
within the range. For example, a range of 1 to 50 is understood to include any
, combination of numbers, or sub—range from the group consisting 1, 2, 3, 4, 5,
6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29,
, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, or 50 (as
well as fractions thereof unless the context clearly dictates ise).
DETAILED DESCRIPTION OF THE INVENTION
Corrugated Tubing
Referring to a length of corrugated tubing 102 according to the prior
art is provided. The corrugated tubing 102 may be composed of stainless steel or any
other suitable material. The tubing 102 ns a number of corrugation peaks 104
and corrugation valleys 106. A jacket 108 (e.g., a multi—layer jacket) covers the
outside of the tubing 102.
The jacket 108 can include a plurality of layers 110, 112. The layers 110, 112
generally form an annulus around the tubing 102, but may have a circular or non—
ar cross—section.
Energy ative Tubing
Referring now to in order to better absorb energy from fault currents
and lightning s, energy dissipative jackets are ed that dissipate electrical
and thermal energy throughout the respective s, thereby protecting the
tubing 202. The term “dissipate” encompasses distributing electrical energy to an
appropriate ing device such as a fitting.
Preferred embodiments of energy ative jackets preferably include one or
more conductive layers for distributing electricity and heat. The conductive layers
can include, for example, conductive resins and/or metals as discussed herein.
One embodiment of energy dissipative tubing 200 is depicted in The
energy dissipative tubing 200 includes a length of tubing 202. The tubing 202 can be
2012/050103
metal tubing, thin—walled metal tubing, corrugated tubing, corrugated stainless steel
tubing, or the like.
Tubing 202 is surrounded by a first resin layer 204, a metal layer 206, and a
second resin layer 208. Resin layers 204, 208 can be formed from insulative and/or
conductive .
Insulating resin layers can be formed from a variety of materials. In some
embodiments, an insulating elastic layer includes polytetrafluoroethylene (PTFE).
Other suitable insulators include polyolefin compounds, thermoplastic polymers,
thermoset rs, polymer nds, polyethylene, crosslinked polyethylene,
UV—resistant polyethylene, ethylene—propylene rubber, silicone rubber, polyvinyl
chloride (PVC), ethylene tetrafluoroethylene (ETFE), and ethylene propylene diene
r (EPDM) rubber.
Conductive resin layers can be formed by impregnating a resin with
conductive material such as metal particles (e.g., copper, aluminum, gold, silver,
nickel, and the like), carbon black, carbon , or other conductive ves. In
some embodiments, the metal layer 206 and/or one or more of the resin
layers 204, 208 has a higher electrical conductivity than the tubing 202. In some
embodiments, the volume resistivity of the conductive resin can be less than about 106
ohm—cm (e.g., 9 x 106 ohm—cm) as tested in accordance with ASTM standard D4496.
In some embodiments, each resin layer 204, 208 has a thickness of
about 0.015" to about 0.035".
Metal layer 206 can include one or more metals (6. g., ductile metals) and
alloys thereof. The metal(s) can be formed into foils, perforated foils, tapes,
perforated tapes, cables, Wires, strands, , braids, and the like.
In some embodiments, the metal layer 206 is an expanded metal foil as further
described in U.S. Patent Application Publication No. 2011—0041944. A variety of
expanded metal foils are available from the Dexmet Corporation of Wallingford,
Connecticut. An exemplary embodiment of energy dissipative tubing 200 with
expanded metal foil is depicted in FIGS. 2.
In some embodiments, the metal layer 206 completely surrounds the first resin
layer 24. In such embodiments, the metal may overlap and/or be welded or soldered
in some s. In other embodiments, the metal layer 206 ntially nds
the first resin layer 204. In such embodiments, a small portion of the first resin
layer 204 (e.g., less than about 1°, less than about 2°, less than about 3°, less than
about 4°, less than about 5°, less than about 10°, less than about 15°, less than
about 20°, and the like) is not surrounded by the metal layer 26. In still other
embodiments, the metal layer 206 can be wrapped spirally or helically around the first
resin layer 204. In such an embodiment, the metal layer 26 can overlap or
substantially surround the first resin layer 204
In some embodiments, the metal layer 206 is a conventional, non—expanded
metal foil, such as aluminum or copper foil that can, in some embodiments,
completely envelop the inner resin layer 206.
Various thicknesses of the resin layers 204, 208 and the metal layer 206 can be
selected to achieve desired resistance to ing strikes and physical damage while
maintaining desired levels of ility. In embodiments including an expanded
metal foil, the mass per area can be ed to e an appropriate amount of
energy dissipation. The resin layers 24, 28 can be the same or different thickness and
can include the same or ent materials. Various colors or markings can be added
to resin layers, for example, to clearly distinguish the resin layers 24, 28 from each
other and from the metal layer 206 and/or to make the tubing 200 more conspicuous.
Sealing s
Referring now to , an exploded view of a sealing device and tubing
assembly 300 is provided. The assembly 300 allows for the sealing and coupling of
an end of tubing 200 to a pipe, a manifold, an appliance, and the like (not depicted).
For example, after body member 304 is threaded onto a manifold (not depicted),
tubing 200 and bushing 306 can be placed inside the sleeve portion 308 of the body
member 304 and sealed by advancing a nut 310 as further discussed below.
Although the assembly 300 can be used with a variety of types of CSST, the
bushing 306 is ularly advantageous when used with energy dissipative
tubing 200 having one or more conductive layers.
As further illustrated in FIGS. 3B—3D, bushing 306 includes one or more
axially—extending tongues 312a, 312b that can be placed in contact with the
corrugated tubing 202 and/or one or more of the jacket layers 204, 206, 208. In the
embodiment depicted in FIGS. 3B—3D, the axially—extending tongues 312 are placed
between metal layer 206 (e.g. a metal foil layer) and an outer resin layer 208.
However, other configurations are le including placement of the tongues 312
between the tubing 202 and jacket layer 204, between jacket layer 204 and jacket
layer 206, n jacket layer 206 and jacket layer 208, external to jacket layer 208,
WO 52200
and the like. For example, when used in conjunction with single—jacketed tubing, the
tongues 312 can be placed between the jacket layer 204 and the tubing 202 or external
to the jacket 204 as depicted in . Likewise, when used in conjunction with
unjacketed tubing, the tongues 312 can be placed external to the tubing 202 as
depicted in .
By placing the tongues 312 in contact with one or more tive jacket
layers (e.g., metal foil layer 206) and/or the tubing 202, the tongues 312 can form
electrical continuity with one or more the conductive elements of the tubing 200,
thereby effectively ing electrical charges applied to the tubing 200 while
minimizing the risk of damage—causing flashover at the sealing device
As most clearly seen in FIGS. 3C and 3D, axially—extending tongues 312 can,
in some embodiments, be tapered to facilitate placement of the tongues under one or
more jacket layers 204, 206, 208. For example, the taper angle between an inner wall
and the outer wall of the tongues 312 can be n about 0" and about 5°, between
about 0" and about 1", between about 1" and about 2", between about 2" and about 3°,
between about 3" and about 4", between about 4" and about 5°, between about 1" and
about 4", n about 2" and about 3°, and the like.
The y—extending tongues 312 can, in some ments, also have a
tapered profile when viewed from perpendicular to the longitudinal axis of the
tubing 200. A tongue 312 that substantially culminates in a point can enable easier
insertion of the tongue 312 between multiple layers of the tubing 200. For example,
the tongues 312 can have a substantially semi—circular or triangular profile when
viewed from dicular to the longitudinal axis of the tubing 200 ted in
dashed lines in FIGS. 3A—3C).
Bushing 306 can, in some embodiments, be a split g. For example,
bushing 306 can include two halves 322a, 322b (each having a tongue 312a, 312b)
connected by a living hinge. A living hinge allows the bushing to open to allow
ribs 326a, 326b to slide over one or more corrugation peaks 104 before resting in a
corrugation groove 106 and allowing the bushing 306 to return to a substantially
circular profile for engagement with body member 304. In other embodiments, the
bushing 306 is a two—piece split bushing such that each half of the split bushing is
individually positioned on the tubing prior to insertion into the sleeve portion 308 of
the body member 304.
In one ment, ribs 326 engage the first corrugation groove 106 of the
tubing to facilitate the g of the tubing 200 against the body member 304. The
ribs 326 can be located on a substantially opposite end of the bushing 306 from the
tongues 312. As the nut 310 is advanced, the ribs 326 of the bushing 306 press the
tubing 200 against the sealing face of the body member 304, causing the first
corrugation peak 104 to collapse and form a gastight seal.
As most y e in , body member 304 can include a sealing
face having one or more sealing circular ridges 328a, 328b configured to facilitate a
metal—to—metal gastight seal. Such a g architecture is further described in U.S.
Patent Nos. 7,607,700 and 567 and embodied in the XR2 fitting available from
Gastite of Portland, Tennessee.
Additionally, the axially—extending tongues 312 described herein can be
adopted to a variety of other fitting architectures including, but not limited to, the
architectures described in U.S. Patent Application Publication Nos. 2010—0181760
and 2010—0201124, as well as other CSST fittings produced by other manufacturers.
Referring still to FIGS. 3A—3D, nut 310 can have external s 330
configured to mate with internal threads 332 in the sleeve portion 308 of body
member 304. As the nut 310 is d, the s 330, 332 cause the nut 310 to
advance towards the body member 304. The nut 310 engages with the tubing 200, the
bushing 306, and/or the tongues 312 to drive the tubing 200 forward to crush a
corrugation peak 104 to form the seal ed in FIGS. 3C and 3D.
Nut 310 can have an internal taper complimentary to the external taper of
tongues 312. This complimentary taper can advantageously press the tongues 312
against a conductive layer, press a tive layer against the tongues, and/or
compress one or more layers of the jacket between the tongues 312 and nut 310 to
retain the jacket within the sealing device.
In some embodiments, one or more components of the sealing device are
fabricated from a conductive material such metals or metal alloys. For example, the
bushing 306 and the body member 304 can be conductive to facilitate the efficient
flow of electricity from the tubing 200 to the bushing 306 to the body member 304
and eventually to ground via whatever device is connected to the body member 304.
As will be appreciated by one of ordinary skill in the art, the s components of
the sealing device can be fabricated by various techniques including casting,
stamping, machining, molding, and the like.
Torque—Limiting Nut
Referring now to another embodiment of the invention utilizes a
nut 400 having a torque—limiting e. The torque—limiting feature reduces the
likelihood of an installer over—tightening or under—tightening a fitting by ing
positive feedback to the installer when an appropriate amount of torque is applied to
the nut 400.
One embodiment of such a nut 400 includes two hexagonal regions 402
and 404 separated by a notched shear point 406 having a reduced diameter (D3). In
some embodiments, the distal hexagonal region 404 has a longer length (Ld) than the
length (LP) of the proximal hexagonal region 402 to promote the ation of torque
solely to the distal hexagonal region 404 during installation.
During installation, a wrench, pliers, or other tool is applied to the distal
hexagonal region 404 to advance the nut 400 to form a seal as described . Once
the seal is formed and predetermined amount of torque (e.g., about 50 foot—pounds) is
applied to the distal hexagonal region 404, the distal hexagonal portion 404 shears
from the remainder of the nut 400 at the shear point 406. In some embodiments, the
proximal hexagonal n 404 remains to allow removal of the nut. In other
embodiments, a shear point is positioned between the threaded portion of the nut and
the hexagonal n to preclude l of the nut 400 for safety purposes.
The amount of permissible torque can be determined by one of ordinary skill
in the art by design and/or testing and may vary to reflect various designs, materials,
and dimensions of the tubing 200 and sealing device. In general, a deeper notch at
shear point 406 will result in the ation of less torque before shearing.
Although the nuts 310, 400 are depicted and described herein as nal,
one of ordinary skill in the art will readily iate that other geometries can be
utilized including square, octagonal, and the like.
Methods of Installing Tubing
Tubing can be installed in accordance with existing techniques for the
manufacture of CSST. An exemplary method 500 for installing energy dissipative
tubing is depicted in
In step $502, a length of tubing is provided. Tubing can, in some
embodiments, be CSST such as unjacketed CSST, jacketed CSST, and energy—
dissipative tubing. Tubing may be provided in s (e.g., 8’ sticks) or on reels.
In step $504, one or more jacket layers are optionally removed in accordance
with the instructions for a fitting. The one or more layers can be removed with
existing tools such as a utility knife, a razor blade, a tubing cutter, and the like.
In step $506, a sealing device is provided including a body member defining a
sleeve n and a bushing including one or more tongues adapted and configured to
be received over at least an inner tubing layer of the length of tubing.
In step $508, the sealing device is optionally coupled to another device. For
example, the sealing device can be coupled to a source of a fuel gas such as a pipe, a
manifold, a meter, a gas main, a tank, and the like. In another example, the sealing
device can be coupled to an appliance that es a fuel gas such as a stove, an
oven, a grill, a e, a clothes dryer, a fire place, a tor, and the like. The
sealing device can be coupled to the other device by threaded or other attachments. In
some circumstances, pipe seal tape (e.g., polytetrafluoroethylene tape) or pipe seal
compound (commonly referred to as “pipe dope”) is utilized to facilitate a gastight
seal between the sealing device and the other device.
In step $510, the bushing is placed over the inner tubing layer. The bushing
can be positioned such that one or more s are located n one or more
layers of the tubing. For example, the g can be positioned such that the one or
more s are located in contact with a conductive layer of the tubing.
In step $512, a nut is advanced to form a seal. The nut can be advanced by
rotating the nut to engage threads in the sleeve portion of the body member.
In step $514, the nut is optionally tightened until a torque—limiting portion of
the nut is activated. For example, a portion of the nut may shear off when a
predetermined amount of torque is applied to the nut.
INCORPORATION BY REFERENCE
The entire contents of all patents, published patent applications, and other
references cited herein are hereby expressly incorporated herein in their entireties by
reference.
Claims (24)
1. A bushing comprising: one or more substantially circumferential ribs adap ted to engage one or more corrugations of a tube; one or more y-extending tongues located on a substantially te end of the bushing from the one or more ntially circ umferential ribs, wherein the one or more axially-extending tongues are tapered towar d an end of the bushing; wherein the bushing is fabricated from a conductive material; and wherein the one or more y-extending tongues a re adapted and configured to form electrical continuity with the tube.
2. The bushing of claim 1, wherein the bushing is a split bushing.
3. The bushing of claim 1, wherein the bushing is a two-piece bushing.
4. The bushing of claim 1, wherein the bushing includes two halves coupled by a living hinge.
5. The bushing of claim 1, n the bushing includes at least two axiallyextending tongues.
6. The bushing of claim 1, wherein the one or more axially-extending tongues have a substantially semi-circular profile.
7. The bushing of claim 1, wherein the one or more axially-extending tongues have a taper angle of between about 1º and about 4º.
8. The bushing of claim 1, wherein the tube es one or more conductive jacket layers and the one or more axially-extending tongues are adapted to form electrical continuity with at least one of the one or more tive jacket layers.
9 A sealing device for ting a length of tubing, the sealing device comprising: a body member defining a sleeve portion; and the bushing of claim 1 adapted and configured to be received in the sleeve portion, wherein the one or more axially-extending tongues are adapted and configured to be received over at least one layer of the .
10. The g device of claim 9, further comprising: a nut adapted and configured for threaded coupling with the body member.
11. The sealing device of claim 10, wherein the g and the nut are dimensioned such that as the nut is tightened, the one or more axially-extending tongues are compressed against the tubing by the nut.
12. The sealing device of claim 10, wherein the tubing includes a jacket.
13. The sealing device of claim 12, wherein the bushing and the nut are dimensioned such that as the nut is tightened, one or more layers of the jacket are compressed between an interior surface of the nut and an exterior surface of the one or more axially-extending tongues.
14. The sealing device of claim 12, wherein the bushing and the nut are dimensioned such that as the nut is tightened, the one or more axially-extending tongues are compressed t one or more layers of the jacket by the nut.
15. The sealing device of claim 10, wherein the nut has an al thread and the sleeve portion of the body member has a complimentary internal thread.
16. The sealing device of claim 10, wherein the nut has a tapered inner surface.
17. The sealing device of claim 10, wherein the nut includes a -limiting feature.
18. A length of tubing comprising: an inner tubing layer; and a fitting coupled to an end of the , the fitting including: a body member defining a sleeve portion; and the bushing of claim 1 extending partially over at least the inner tubing layer and received along with at least the inner tubing layer in the sleeve n, wherein the one or more axially-extending tongues are adapted and configured to be received over the inner tubing layer.
19. The length of tubing of claim 18, further comprising: a conductive layer surrounding the outside of the inner tubing layer, wherein the one or more axially-extending tongues are in contact with the conductive layer.
20. The length of tubing of claim 19, wherein the one or more axially-extending tongues are positioned between the inner tubing layer and the conductive layer.
21. The length of tubing of claim 19, further comprising: an outer tubing layer surrounding the outside of the conductive layer, wherein the one or more y-extending tongues are positioned between the tive layer and the outer tubing layer.
22. A method of installing energy dissipative tubing, the method comprising: providing a length of tubing including: an inner tubing layer; providing a sealing device ing a body member defining a sleeve portion and the bushing of claim 1; placing the g over at least the inner tubing layer such that the one or more axially-extending tongues are positioned over the inner tubing layer; and inserting the bushing and at least the inner tubing layer into the sleeve portion.
23. A length of tubing comprising: an inner tubing layer; a tive layer surrounding the outside of the i nner tubing layer; an outer tubing layer surrounding the outside of th e conductive layer; and a fitting coupled to an end of the tubing, the g including: a body member defining a sleeve portion; and the bushing of claim 1 extending partially over at least the inner tubing layer and received along with at least the inner tu bing layer in the sleeve portion, wherein the one or more axially-extending tongues are positioned between the conductive layer and the outer tubing layer.
24. A bushing substantially as herein described with reference to any one of the embodiments rated in
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201161544516P | 2011-10-07 | 2011-10-07 | |
US61/544,516 | 2011-10-07 | ||
PCT/US2012/050103 WO2013052200A1 (en) | 2011-10-07 | 2012-08-09 | Bushings, sealing devices, tubing, and methods of installing tubing |
Publications (2)
Publication Number | Publication Date |
---|---|
NZ623196A NZ623196A (en) | 2015-11-27 |
NZ623196B2 true NZ623196B2 (en) | 2016-03-01 |
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