NZ622510B2 - Automatic injection device - Google Patents
Automatic injection device Download PDFInfo
- Publication number
- NZ622510B2 NZ622510B2 NZ622510A NZ62251012A NZ622510B2 NZ 622510 B2 NZ622510 B2 NZ 622510B2 NZ 622510 A NZ622510 A NZ 622510A NZ 62251012 A NZ62251012 A NZ 62251012A NZ 622510 B2 NZ622510 B2 NZ 622510B2
- Authority
- NZ
- New Zealand
- Prior art keywords
- syringe
- housing
- injection device
- syringe carrier
- opening
- Prior art date
Links
- 238000002347 injection Methods 0.000 title claims abstract description 141
- 239000007924 injection Substances 0.000 title claims abstract description 141
- 239000000969 carrier Substances 0.000 claims abstract description 115
- 230000000007 visual effect Effects 0.000 claims abstract description 11
- 239000007788 liquid Substances 0.000 claims description 24
- 150000002500 ions Chemical class 0.000 claims description 19
- 239000003814 drug Substances 0.000 claims description 17
- 108010007562 Adalimumab Proteins 0.000 claims description 3
- 229960002964 adalimumab Drugs 0.000 claims description 3
- 108090000623 proteins and genes Proteins 0.000 claims description 3
- 102000004169 proteins and genes Human genes 0.000 claims description 3
- 238000010304 firing Methods 0.000 description 45
- 239000000126 substance Substances 0.000 description 22
- 230000004913 activation Effects 0.000 description 15
- 230000000875 corresponding Effects 0.000 description 14
- 238000004873 anchoring Methods 0.000 description 13
- 239000003795 chemical substances by application Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 230000023298 conjugation with cellular fusion Effects 0.000 description 6
- 230000013011 mating Effects 0.000 description 6
- 230000021037 unidirectional conjugation Effects 0.000 description 6
- 230000001808 coupling Effects 0.000 description 5
- 238000010168 coupling process Methods 0.000 description 5
- 238000005859 coupling reaction Methods 0.000 description 5
- 230000000994 depressed Effects 0.000 description 4
- 230000000903 blocking Effects 0.000 description 3
- 230000003993 interaction Effects 0.000 description 3
- 230000000414 obstructive Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000002451 tumor necrosis factor inhibitor Substances 0.000 description 3
- 210000001513 Elbow Anatomy 0.000 description 2
- ASCUXPQGEXGEMJ-GPLGTHOPSA-N [(2R,3S,4S,5R,6S)-3,4,5-triacetyloxy-6-[[(2R,3R,4S,5R,6R)-3,4,5-triacetyloxy-6-(4-methylanilino)oxan-2-yl]methoxy]oxan-2-yl]methyl acetate Chemical compound CC(=O)O[C@@H]1[C@@H](OC(C)=O)[C@@H](OC(C)=O)[C@@H](COC(=O)C)O[C@@H]1OC[C@@H]1[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](OC(C)=O)[C@H](NC=2C=CC(C)=CC=2)O1 ASCUXPQGEXGEMJ-GPLGTHOPSA-N 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000001419 dependent Effects 0.000 description 2
- -1 intravenous Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006011 modification reaction Methods 0.000 description 2
- 230000001681 protective Effects 0.000 description 2
- 238000010254 subcutaneous injection Methods 0.000 description 2
- 239000007929 subcutaneous injection Substances 0.000 description 2
- 238000004642 transportation engineering Methods 0.000 description 2
- 101710034857 ATIC Proteins 0.000 description 1
- 229940090047 Auto-Injector Drugs 0.000 description 1
- UCTWMZQNUQWSLP-VIFPVBQESA-N Epinephrine Chemical compound CNC[C@H](O)C1=CC=C(O)C(O)=C1 UCTWMZQNUQWSLP-VIFPVBQESA-N 0.000 description 1
- 206010073753 Fear of injection Diseases 0.000 description 1
- 208000004262 Food Hypersensitivity Diseases 0.000 description 1
- 206010016946 Food allergy Diseases 0.000 description 1
- 206010020751 Hypersensitivity Diseases 0.000 description 1
- 206010069803 Injury associated with device Diseases 0.000 description 1
- 208000010125 Myocardial Infarction Diseases 0.000 description 1
- 229940023488 Pill Drugs 0.000 description 1
- 210000000614 Ribs Anatomy 0.000 description 1
- 210000003491 Skin Anatomy 0.000 description 1
- 229940035295 Ting Drugs 0.000 description 1
- 150000001241 acetals Chemical class 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive Effects 0.000 description 1
- 230000003288 anthiarrhythmic Effects 0.000 description 1
- 239000003416 antiarrhythmic agent Substances 0.000 description 1
- 239000003124 biologic agent Substances 0.000 description 1
- 230000003247 decreasing Effects 0.000 description 1
- 229940079593 drugs Drugs 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229960005139 epinephrine Drugs 0.000 description 1
- 239000003527 fibrinolytic agent Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 235000020932 food allergy Nutrition 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 238000010255 intramuscular injection Methods 0.000 description 1
- 239000007927 intramuscular injection Substances 0.000 description 1
- 238000010253 intravenous injection Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000006187 pill Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001737 promoting Effects 0.000 description 1
- 230000002829 reduced Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000036633 rest Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000001225 therapeutic Effects 0.000 description 1
- 229960000103 thrombolytic agents Drugs 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/20—Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically
- A61M2005/2006—Having specific accessories
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M2005/3125—Details specific display means, e.g. to indicate dose setting
- A61M2005/3126—Specific display means related to dosing
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M2205/00—General characteristics of the apparatus
- A61M2205/58—Means for facilitating use, e.g. by people with impaired vision
- A61M2205/583—Means for facilitating use, e.g. by people with impaired vision by visual feedback
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M2205/00—General characteristics of the apparatus
- A61M2205/58—Means for facilitating use, e.g. by people with impaired vision
- A61M2205/583—Means for facilitating use, e.g. by people with impaired vision by visual feedback
- A61M2205/584—Means for facilitating use, e.g. by people with impaired vision by visual feedback having a color code
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M2205/00—General characteristics of the apparatus
- A61M2205/60—General characteristics of the apparatus with identification means
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/20—Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/20—Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically
- A61M5/2033—Spring-loaded one-shot injectors with or without automatic needle insertion
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/315—Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
- A61M5/31501—Means for blocking or restricting the movement of the rod or piston
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2270/00—Control; Monitoring or safety arrangements
- F04C2270/04—Force
- F04C2270/041—Controlled or regulated
Abstract
Automatic injection device includes a housing, a syringe, a plunger, and a syringe carrier. The housing includes a barrel. The barrel includes an elongated window to allow viewing of contents inside the housing. The syringe is disposed within the housing and has a reservoir. The plunger is at least partially disposed within the syringe and includes a visual indicator. The syringe carrier is disposed within the housing and configured to contain the syringe and displace the syringe within the housing between a first position and a second position. The syringe carrier has at least one opening and at least one pair of legs defining at least a portion of the at least one opening. partially disposed within the syringe and includes a visual indicator. The syringe carrier is disposed within the housing and configured to contain the syringe and displace the syringe within the housing between a first position and a second position. The syringe carrier has at least one opening and at least one pair of legs defining at least a portion of the at least one opening.
Description
AUTOMATIC‘INJECTION DEVICE
CROSS-REFERENCE TO RELATED APPLICATIONS
This application claims priority to US, Provisional Application No.
,098, filed on September 22, 201], which is incorporated by reference herein in
its ty.
BACKGROUND
Field of the Disclosed Subject Matter
The present disclosed subject matter relates to an automatic injection
device for injecting a substance, such as a eutic agent, into a patient.
Description ofRelated Art
One of the most common routes of administration for eutic
agents, such as medications, is by injection, such as intravenous, subcutaneous or
intramuscular injection. A e containing the medication is used for the injection,
which typically is carried out by trained medicai personnel. In n instances, a
patient is trained in the use of the syringe to aliow for self-injection. Moreover, certain
medications are formulated in pre—filled syringes for patient use, to avoid the need for
the patient to fill the syringe. Some patients, however, can be averse to carrying out
self—inj action, ularly if the patient has a fear of needles or limited dexterity.
Automatic injection devices offer an ative to a syringe for
ring a therapeutic agent. Automatic injection devices have been used, for
example, to r medications under emergency conditions, such as to administer
epinephrine to counteract the effects of a severe allergic reaction, for example, as
caused by a food allergy. Automatic injection devices also have been described for
use in administering antiarrhythmic medications and selective thrombolytic agents
during a heart attack (see 6. g. , US. Pat. Nos. 3,910,260; 4,004,577; 4,689,042;
4,755,169 and 4,795,433). Various types of tic injection devices also are
described in, for example, [1.8. Pat. Nos. 3,941,130; 4,261,358; 5,085,642; 5,092,843;
,102,393; 5,267,963; 6,149,626; 6,270,479; and 6,371,939, each of which is incorporated by
reference herein in its entirety.
In general, prior automatic injection devices, when operated, have a needle of a syringe
configured to move forward and project from a protective housing prior to actuation of the
piston of the syringe to eject a dose of liquid through the needle. nt of the e
toward the patient's skin such that the needle is exposed before pressurizing a liquid charge
inside the syringe can help prevent the liquid from being discharged from the needle before the
actual injection takes place.
However, there remains a need for further improvement of known automatic injection
devices. For example, it can be desirable to inspect the contents of the tic injection
device prior to use. Also, it can be desirable to indicate when ion is completed. Such
features are available in certain automatic injection devices, the features depend upon larger
volume doses. However, there remains a need for an tic injection device suitable for
different volume doses and/or a wider range of dose volumes.
OBJECT
It is an object of the present invention to at least substantially y one or more of the
above needs.
SUMMARY
In accordance with a first aspect of the present invention, there is provided an automatic
injection device comprising:
a housing having a first end, a second end, and a barrel between the first end and the
second end, the barrel comprising an elongated window to allow viewing of contents inside the
housing;
a syringe disposed within the housing and having a first end, a second end, and a
reservoir between the first end and the second end;
a plunger at least partially ed within the syringe and comprising a visual indicator
on a n of the plunger; and
a syringe carrier disposed within the housing and configured to contain the syringe and
displace the syringe within the housing between a first on and a second position, the
11049168_1:hxa
syringe carrier having at least one opening configured to align with the window and the
oir when the syringe carrier is in the first position and at least one pair of legs defining at
least a portion of the at least one opening.
In accordance with a second aspect of the present invention, there is provided an
tic injection device comprising:
a g having a first end, a second end, and a barrel n the first end and the
second end, the barrel comprising an elongated window to allow g of contents inside the
housing;
a syringe disposed within the housing and having a first end, a second end, and a
reservoir between the first end and the second end;
a plunger at least partially disposed within the syringe and comprising a visual indicator
on a portion of the plunger; and
a syringe carrier disposed within the housing and configured to contain the syringe and
displace the syringe within the housing between a first position and a second position, the
syringe carrier having a first opening and a second opening, and a first pair of legs and a second
pair of legs distributed circumferentially about the barrel of the syringe carrier, the first pair of
legs defining at least a portion of the first opening.
For example and as embodied here, the at least one opening can be configured to align
with the reservoir when the syringe carrier is in the first position. The at least one opening can
include a first g and a second opening, and the at least one pair of legs can define at least
a n of the first opening. The first g can be configured to align with the window and
the oir when the syringe carrier is in the first position, and the second opening can be
ured to align with the window and the visual indicator when the syringe carrier is in the
second position. For example, if a window is provided on a front and a rear of the housing, then
corresponding first and second openings can be provided on the front and rear of the syringe
carrier, respectively.
The syringe carrier can include a middle portion between the first and second gs,
and the middle portion can be sized to resist deformation of the syringe carrier. The pair of legs
can extend from the middle portion of the syringe carrier, and each leg can be tapered with a
greater cross-dimension proximate the middle portion of the syringe carrier.
11049168_1:hxa
Furthermore and as embodied here, each leg of the at least one pair of legs can include
an anchor portion to engage the at least one interior stop to prevent movement of the syringe
carrier toward the injection site. The anchor portion of each leg can project radially dly.
The anchor portion can include at least one or more projections sized to prevent movement of
the syringe carrier toward the injection site and/or away from the injection site.
In some embodiments, the at least one pair of legs can e a first pair of legs and a
second pair of legs, and the first elongated opening can include a front opening portion and a
rear opening portion. The first pair of legs can define at least a portion of the front opening
portion, and the second pair of legs can define at least a n of the rear opening portion.
Additionally and as embodied here, the autoinjection device includes a liquid beneficial
agent in the oir. The syringe r can be configured to allow viewing of substantially all
of the liquid beneficial agent in the reservoir when the syringe carrier is in the first position. For
example and not limitation, the liquid beneficial agent can have a volume of 0.4 mL.
Alternatively, in some embodiments, the liquid beneficial agent can have a volume of 0.8 mL.
The liquid beneficial agent can include a protein. In some embodiments, the liquid cial
agent can include a TNF inhibitor or the like, such as adalimumab.
It is to be understood that both the foregoing general description and the following
detailed ption are exemplary and are intended to provide further explanation of the
disclosed t matter claimed.
The accompanying drawings, which are incorporated in and constitute part of this
specification, are included to illustrate and provide a further understanding of the disclosed
subject matter. Together with the description, the drawings serve to n the principles of the
disclosed subject matter.
BRIEF DESCRIPTION OF THE DRAWINGS
Preferred embodiments of the t invention will now be described, by way of
example only, with reference to the accompanying drawings n:
is a front view of the automatic injection device according to an illustrative
embodiment of the disclosed subject matter.
11049168_1:hxa
is a cross-sectional side view taken along line B-B of .
is a perspective view of the automatic injection device of ing to an
illustrative embodiment of the disclosed subject matter.
is a front view of a syringe housing assembly of automatic injection device of
an embodiment of the disclosed subject matter in a pre-injection stage, shown t the
plunger for purpose of clarity.
is a cross-sectional side view taken along line B-B of .
is a front view of the e housing assembly of during an l
stage of operation with the stepped shroud depressed against an injection site.
is a cross-sectional side view taken along line B-B of .
is a front view of the syringe housing assembly of at the end of the
injection stage with the stepped shroud pressed against the injection site.
is a cross-sectional side view taken along line B-B of .
is a front view of the syringe housing ly of in a post-injection
stage with the shroud deployed.
is a cross-sectional side view taken along line B-B of .
11049168_1:hxa
PCT/U52012/056750
is a front View of an tic injection device similar to that of
but having a s housing and g the device in the post—injection
stage with the indicator visible in the window.
is an exploded perspective View of an embodiment of an
automatic ion device according to one ment of the disclosed subject
matter.
is an exploded ctive View of an embodiment of the firing
mechanism assembly ofthe automatic injection device of according to an
illustrative embodiment of the disclosed subject matter.
A is a perspective view of an ment of the activation
button cap of the firing mechanism assembly of
B is a cross~sectional side view of the activation button cap of
A.
A is a perspective View of an embodiment of the firing body of
the firing mechanism assembly of
1B is a front View of the firing body of A.
A is a perspective View of an embodiment of the plunger of the
firing mechanism assembly of
13 is a firont View of the plunger of A.
0 is a detail View of region C of 8.
is an exploded perspective view of an embodiment of the
syringe housing assembly ofthe automatic injection device of ing to an
illustrative embodiment ofthe disclosed subject matter.
A is a perspective View of an embodiment of the syringe carrier
ofthe syringe housing assembly of .
13 is an ed View from a different perspective ofthe
syringe carrier of A, including an exemplary damping structure according to
an illustrative embodiment of the disclosed subject matter,
FKG. 140 is a front View of the syn'nge carrier of A.
D is a side View of the syringe carrier of A.
FIG. MB is a cross-sectional side View taken along line E-E of 8.
F is a cross-sectional front View taken along iine F-F of ]).
G is a cross—sectiorial top View taken along line G-G of B.
H is a cross—sectional side View taken along line H—H at a
bottom portion ofFIG. MG.
1 is a bottom View of the syringe carrier damper of 8.
} is a cross-sectional side View of the syringe g assembly
of illustrating further s of the interaction between the syringe carrier of
A and the housing.
K is a detail View of region K of !.
L is a cross—sectional side View of the syringe housing
assembly of illustrating further details of the interaction between the syringe
carrier of A and the housing.
M is a detail View ofregion M ofthe L.
FIG. MN is a cross—sectional side View of the e housing
assembly ofF1G- 13 illustrating fiirther details of the ction between the syringe
carrier of A and the housing.
0 is a detail View of region 0 of FIG. MN.
13 is a cross—sectional side View of the syringe housing
assembly of illustrating further details of the interaction between the syringe
carrier of A and the housing.
0 is a detail View of region Q of P.
A is a perspective View of an embodiment of the g of the
syringe housing assembly of .
B is a front View of the housing of A.
FIG. ISO is atop View of the g of A.
1) is a cross-sectional front View of the housing of A.
A is an embodiment of the stepped shroud of the syringe
housing assembly of .
B is a front view of the stepped shroud of A.
A is a perspective View of an embodiment of the needle shroud
cap of the syringe housing assembly of .
B is a cross-sectional front View of the needle shroud cap of
FIG. i7A.
C is atop View of the needle shroud cap of A.
PCT/U82012/056750
F16. 171) is a crosseectional side View of the needle shroud cap taken
along line D-D of HG. 17C.
A is a front View of an embodiment of the syringe housing
assembly of according to an illustrative embodiment of the disclosed subject
matter.
FIG .1 8B is a cross-sectional side view taken along line 8-8 of A.
is a front view of a further embodiment of the syringe g
assembly of according to an illustrative embodiment of the disclosed subject
matter.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Reference will now be made in detail to the various exemplary
embodiments of the disclosed subject matter, exemplary embodiments of which are
illustrated in the accompanying drawings. The structure and corresponding method of
operation of the disclosed subject matter will be described in conjunction with the
detailed description of the system.
The apparatus and methods presented herein can be used for injecting
any of a variety of le therapeutic agents or substances, such as a drug, into a
patient. In one embodiment, the automatic injection device can be configured in the
form of a pen, i.e., an autoinjector pen or autoinjection pen (used interchangeably
herein). As used herein, an “automatic injection device” or nj actor” (used
interchangeably herein) is intended to refer generally to a device that enables an
individual (also referred to herein as a user or a patient) to self-administer a dosage of
a liquid substance, such as a therapeutic agent, including a formulation in liquid form,
wherein the device differs from a standard syringe by the ion of a mechanism
for automatically delivering the Inedication to the dual by injection when the
mechanism is activated. In some embodiments, the liquid therapeutic agent can
include one or more biological agents, such as a protein. For example and without
limitation, one such liquid therapeutic agent can be a TNF inhibitor, such as
urnab. Additional details regarding possible therapeutic , including
numab, are provided in US. Patent Application Serial No. 12/074,704, the
contents of which are orated by nce herein in its entirety.
PCT/U52012/056750
In accordance with the disclosed subject matter herein, the atic
injection device generally includes a housing, a syringe, a plunger, and a syringe
r. The housing includes a first end, a second end, and a barrel between the first
end and the second end. The barrel includes an elongated window to allow viewing of
contents inside the housing. The syringe is ed Within the housing and has a first
end, a second end, and a reservoir between the first end and the second end. The
plunger is at least partially disposed within the e and es a visual indicator
on a portion of the r. The syringe carrier is disposed within the housing and
red to contain the syringe and displace the syringe within the g n
a first position and a second position. The syringe carrier can have at least one
opening and at least one pair of legs defining at least a portion of the at least one
opening.
The syringe carrier can further have one or more openings configured
to align with the window and the reservoir when the syringe carrier is in the first
position, and/or to align with the window and the visual indicator when the syringe
Carrier is in the d position.
The accompanying figures, where like reference numerals refer to
identical or functionally similar elements throughout the separate views, serve to
further illustrate various embodiments and to n various principles and
advantages all in accordance with the disclosed subject . For purpose of
explanation and illustration, and not limitation, exemplary embodiments of the
tic injection device in accordance with the disclosed subject matter are shown
in FIGS. lA~19. While the present disclosed subject matter is described with respect
to using the device to provide a subcutaneous injection of a dose of a TNF inhibitor,
one skilled in the art will recognize that the disclosed subject matter is not limited to
the illustrative embodiment, and that the injection device can be used to inject any
suitable substance into a user. In addition, the components and the method of using
the automatic injection device are not limited to the rative embodiments
described or depicted herein.
Generally, and unless otherwise noted, the term "first end" refers to the
portion or end of an automatic injection device or component in the automatic
injection device to be disposed or positioned at or near to an injection site when the
device is held against a person for an injection or for mimicking an injection. The
term ”second en " refers to the portion
or end of an automatic injection device or a
component of the automatic injection device spaced from an injection site during an injection.
Referring to an illustrative embodiment of FIGS. 1A-1B and 2, an automatic injection
device 10 includes a g 12, at least for housing a container, such as a e or cartridge,
containing a dose of a substance to be injected into a patient. As described further below, the
housing 12 ed herein includes a first housing component 12a for housing a e
housing assembly 121 and a second housing component, for example, a firing body 12b for
housing a firing mechanism assembly 122. The housing 12 generally has a tubular
configuration, though one skilled in the art will recognize that the housing 12 can have any
number of suitable shapes and configurations for housing a syringe or other ner of a
substance to be injected. While the disclosed subject matter will be described with respect to a
e mounted in the g 12, one skilled in the art will recognize that the automatic
injection device 10 can employ other suitable containers for storing and dispensing a substance.
For example, the ner for g and dispensing a substance can be a cartridge.
Additionally, the container, whether a syringe 12 or cartridge, can be made of glass, a polymer,
or a variety of other suitable materials for storing and dispensing a substance.
Referring to FIGS. 1A-1B, the syringe is preferably ly mounted in the housing 12,
as described in detail below. In an inactivated on, the syringe is sheathed and retracted
within the housing 12. When the device is actuated, the syringe is ed such that a needle of
the syringe projects from a first end 20 of the housing 12 to allow ejection of a substance from
the syringe into a patient. As shown, the first end of the housing 20 includes an
opening 28 through which the needle of the syringe projects during actuation of the device 10.
Continuing to refer to FIGS. 1A-1B and 2, a firing mechanism assembly 122 is disposed
in housing 12 and includes an activation button 32, exposed h a second end 30 of the
housing 12, for actuating the syringe to move from the sheathed position within the
housing 12 to a projecting position with the needle projecting from the housing and/or expel the
substance from the syringe needle into the patient. The housing 12 can house one or more
actuators to perform the function of moving the syringe and expelling the substance from the
syringe.
The illustrative automatic ion device 10 shown in FIGS. 1A-1B, 2 can also include
a needle shroud cap 24, as shown for example in FIGS. D, to cover the first end 20 of the
housing 12, and thus prevent exposure of or access to
11049168_1:hxa
PCTfU82012/056750
the needle in the syringe prior to use. In the illustrative embodiment, the needle
shroud cap 24 can include a boss or hub 26 for looking and/or covering the interior
components of the device 10 until the user is ready to activate the device 10.
Alternatively, the needle shroud cap 24 can comprise a threaded screw portion and the
first end 20 of the housing 12 at opening 28 can comprise mating screw thread.
Alternative suitable mating or ng mechanisms can be used in accordance with
the ngs of the disclosed subject . As shown for example in FIGS. 10A-
10B and discussed further below, an actuator cap 34 can also be provided to cover the
second end 30 ofthe housing 12 and thus prevent accidental actuation of the
activation button 32.
In the rative embodiment of FIGS lA-lB and 2, and with
reference to FIGS. lOA-lOB and i7A-17D, the housing 12 and caps 24 and 34 can
further include graphics, symbols and/or numbers to facilitate use ofthe automatic
injection device 10. For example, the housing 12 can e an arrow or other indicia
on an outer surface pointing towards the first end 20 of the device to indicate the
iorr in which the device 10 should he held relative to the injection site. in
addition, the needle shroud cap 24 can be labeled with a "1" to indicate that a user
should first remove the needle shroud cap 24 of the device first, and the actuator cap
34 can be labeled with a "2" to indicate that the actuator cap 34 should be removed
second after the needle shroud cap 24 is removed during preparation for and
subsequent injection using the illustrative automatic injection device 10. Furthermore,
either or both caps 24, 34 can be labeled with one or more arrows ting the
direction of removal. Additionally, the needle shroud cap 24 can be a different color
than actuator cap 34, and: labels, such as numbers and/or arrows can be accented with
a highlighted or contrasting color from the corresponding cap 24, 34, such as White, to
allow the user to more easily identify the caps 24, 34 and understand the sequence of
removal of caps 24, 34 for ation of the device 10. Further, the needle shroud
cap 24 and/or the or cap 34 can include one or more contours or indentations 23,
sized and shaped to facilitate gripping and removal of the caps 24, 34 by the user.
One skilled in the art will ize that the automatic ion device 10 can have
additional or alternative suitable graphics, symbols and/or numbers to facilitate user
instruction, or the tic injection device can omit such graphics, symbols and/or
numbers.
2012/056750
As illustrated in FIGS. lA-lB and 2, the housing 12 embodied herein
includes at least one elongated window 130 to allow a user to View the contents of the
syringe housed within the housing 12, as described in detail below. The window 130
can se an opening in the sidewall of the housing 12, and/or can comprise a
translucent or arent al in the housing 12 to allow viewing of the interior
ofthe device 10. A second window can be provided diametrically opposite the first
Window to allow viewing through the housing and syringe if desired. Additional or
alternative window embodiments likewise can be provided, for example and as further
described below, wherein the window 130 is sufficient in length to function as
bed .
The g 12 can be formed of any suitable surgical or medical
device material, including, but not limited to, plastic and other known materials.
As previously noted and described in further detail below, the
automatic injection device it) disclosed herein generally comprises Mo ents, a
syringe housing assembly 121 and a firing mechanism assembly 122. For purpose of
illustration and not tion, reference is first made to the sequence of operation of
the automatic ion device 10, and particularly to the operation of the syringe
housing assembly 121 of the disclosed subject matter.
FIGS. 3A—613 are front and cross—sectional side views of interior
components of a syringe housing assembly 121 for an automatic injection device 10
according to one embodiment of the disclosed subject matter. As shown, a syringe 50
or other le container for a substance is ed within the interior of the
housing 12. The rative syringe 50 includes a hollow barrel portion 53 for holding
a dose of a liquid substance to be injected. The illustrative barrel portion 53 is
substantially cylindrical in shape, though one skilled in the art will recognize that the
barrel portion 53 can have a variety of suitable shapes or configurations. A seal,
illustrated as a hung 54, substantially seals the liquid substance within the barrel
portion 53. 'l‘he syringe 50 can further include a hollow needle 55 connected to and in
fluid communication with the barrel portion 53, through which the dose of liquid
substance can be ejected by applying pressure to the bung 54. The hollow needle 55
extends from a first end 533 of the barrel portion 53. The second end 53b of the barrel
portion 53 can include a flange 56, or other suitable mechanism, for abutting a stop,
represented schematically as 123, in the housing 12 to limit the movement of the
syringe 50 within the housing 12, as described below. One skilled in the art will
recognize that the disclosed subject matter is not limited to the illustrative embodiment of the
syringe 50 and that other suitable containers for containing a dose of a substance to be injected
can be used in accordance with the disclosed t matter. In the illustrative embodiment
of FIGS. 3A-6B, the needle 55 can be a fixed twenty-seven gauge one-half inch needle. The tip
of the illustrative hollow needle 55 can include five bevels to facilitate insertion. However, the
needle 55 can have any size, shape and configuration le for the intended use as known in
the art and is not limited to the illustrative embodiment. The tic injection
device 10 further includes a syringe actuation component to selectively move and/or actuate the
syringe 50 to inject the dose of liquid nce contained in the syringe 50 into a user. As
embodied herein, the syringe actuation component 700 is a r (shown in and forms
a part of the firing mechanism assembly 122. The syringe ion ent 700 can r
have an indicator 190 (shown in to indicate completion of the injection, as discussed
below.
FIGS. 3A-6B illustrate the syringe housing assembly 121 in various stages of operation.
In a pre-injection position, as shown in , the syringe 50 is in a sheathed position within
the housing 12. The needle shroud cap 24 is disposed on the first end 20 of the housing 12 to
prevent access to or exposure of the needle 55. As evident from , the contents of the
e 50 are visible through the window 130. FIGS. 4A-4B illustrate the e housing
assembly 121 in an initial stage of deployment, showing a transition between the pre-injection
position and the njection on. At this initial stage, the stepped shroud 12d is depressed
against the injection site, and the syringe carrier 500 has moved relative the window 130 toward
the first end 20 of the housing 12. FIGS. 5A-5B show the syringe housing assembly 121 at the
end of the injection stage with the stepped shroud 12d still depressed against the injection site,
such that the needle 55 is extending from the housing 12 into
the injection site. Upon completion of the stroke or movement of the syringe 50, the contents of
the e 50 are no longer visible through the window 130. As described herein, however, the
indicator 190 on the plunger or actuation component 700 will then be visible for indication that
ion is complete and that the device 10 can be removed from the injection site. FIGS. 6A-
6B show the syringe housing assembly 121 in the post-injection position, with the
device 10 removed from the injection site causing the stepped shroud 12d to deploy, as further
described below. As described herein, the indicator 190 on the r or actuation
component 700 remains visible to indicate that the device has been deployed.
11049168_1:hxa
As previously noted, and with reference to the tic ion device 10 can
comprise two interlocking components: a syringe housing ly 121 and a firing mechanism
assembly 122. The syringe housing assembly 121 and the firing mechanism assembly 122 can
be coupled through any suitable means. In the illustrative embodiment, a first end 122a of the
firing mechanism assembly 122 can be sized and configured to be inserted into a second
end 121b of the syringe housing assembly 121. In on, one or more tabs 127 on the first
end 122a of the firing mechanism assembly 122 can it into corresponding
openings 126 on the second end 121b of the syringe housing assembly 122 to ensure alignment
and coupling of the two assemblies 121, 122 and the components housed therein.
is an exploded view of the firing mechanism assembly 122, for illustration and
not limitation, according to a representative embodiment of the disclosed subject . As
shown, the firing mechanism assembly 122 includes an activation button 32, a second
removable cap, for example, the or cap 34, firing body 12b and a coil spring 88 or other
biasing mechanism. The illustrative firing mechanism assembly 122 further includes a syringe
actuator, such as a syringe actuation component 700, that extends from the first end 122a of the
firing body 12b. As embodied herein, the syringe actuation component 700 can be configured to
move the syringe 50 in a first phase and actuate the syringe 50 to expel its contents in a second
phase.
FIGS. 10A-10B illustrate the actuator cap 34 according to illustrative ments of
the disclosed subject matter. The actuator cap 34 can include a locking pin 36 to engage the
activation button 32 and prevent inadvertent actuation of the activation button 32 before actuator
cap 34 is removed. The actuator cap 34 can be mounted on the housing in a y of ways. For
example, and as shown in the second end of the housing 12 can be provided with a
diameter smaller than the an nt section of the g. A step 29 can be formed at the
transition between the two diameters to facilitate seating of the actuator cap 34 on the second
end 30 of the housing.
The actuator cap 34 can have a distinctive color to differentiate the first end 20 and
second end 30 of the , though one skilled in the art will recognize that the actuator
cap 34 and g 12 can have any suitable color, size and configuration.
11049168_1:hxa
As shown in FIGS. 1A-1B and 10A-12B, the firing body 12b includes a substantially
tubular body, which can include taper and/or contours 128 to facilitate gripping of the
device 10 by a user. A step 29 can be formed in a distal region, for example, the second
end 30 to facilitate seating of the actuator cap 34, as described above. Additionally, a mating
feature can be provided to secure the actuator cap 34 to the firing body 12b. For example, and as
depicted in mating tabs 33 on the firing body 12b can be configured to be received
within receptacles 22 of actuator cap 34, for e by an engagement or snap-fit or the like,
and thus lock the actuator cap 34 to the firing body 12b and activation button 32 and prevent
inadvertent removal of the actuator cap 34. Mating tabs 33 can also align actuator cap 34 with
the g 12 during assembly and prevent rotation of the actuator cap 34 relative to the firing
body 12b during transportation or handling of the device 10, which can prevent accidental firing
of the device 10. As embodied herein, the mating tabs 33 and corresponding acles 22 can
have a petal shape, although other configurations can be used. d of the step 29, the firing
body 12b has a size and shape configured to be ed into the distal end of the syringe
housing 121. Tabs 127 are formed to tate coupling and/or locking of the two housing
components 12a and 12b er. As shown in FIGS. 11A-11B, the tabs 127 can be formed in a
depression 127a on the surface of the proximate end of the firing body 12b, and can also or
alternatively include ribs 127b for guiding the tabs into a g position relative to the
proximate housing ent 12a. One skilled in the art will recognize that any suitable means
for coupling the two assemblies together can be used and that the invention is not limited to the
illustrative coupling means.
As shown in FIGS. 11A-11B, the firing body 12b can include an anchoring
cap 12c coupled to a smaller diameter distal end of the firing body 12b for anchoring the firing
mechanisms for actuating the device 10 to the firing body 12b. The ace of the anchoring
cap 12 c and the firing body 12b can form a groove 1234 to facilitate a snap fit of the activation
button 32 on the distal end of the firing body 12b, or can be joined by other suitable joining
means as described above.
Referring to FIGS. 3B and 12A-12C, the syringe actuation component 700 can be an
integrated ent formed of any suitable al, such as an acetal-based plastic, though
other suitable materials can also be used. The syringe actuation component 700 comprises
apressurizer, for example, pressurizer 754 for applying pressure to the bung 54 of a
corresponding syringe 50, and a plunger rod portion 70 with a compressible expanded central
11049168_1:hxa
portion, illustrated as the plunger elbows 78. Additional components, such as components for
anchoring the coil spring 88 to the syringe ion component 700, can also be provided as
described below. The ssible expanded central portion 76 facilitates movement of a
corresponding e 50 toward the injection site and expulsion of the contents of the
syringe 50 in two separate steps, as described above. Alternatively, the syringe actuator can
comprise multiple actuators for moving and/or promoting expulsion of the syringe 50.
The syringe actuation component 700 of FIGS. 3B and 12A-12C can further include an
tor 190 in a solid rod portion 70 distal from the elbows 78. During operation of the
device 10 and after completion of an injection, the indicator 190 is configured to align with the
window 130 on the g 12 to indicate completion of the injection. The indicator 190
preferably has a distinctive color or design to represent completion of an injection.
As shown in FIGS. 1B, 8 and 12A-12C, the illustrative syringe actuation
component 700 further includes a retaining flange 720 for holding the actuating coil spring 88 in
a compressed position until actuation. The retaining flange 720 is sized, dimensioned and
formed of a material that preferably allows the syringe actuation component 700 to slidably and
easily move within the housing 12 when the device 10 is actuated. Extending distally from the
retaining flange 720, the syringe actuation component 700 forms a base 788 for the actuating
coil spring 88. The base 788 terminates in a trigger anchoring portion 789. For example, and as
ed herein, the rative base 788 can comprise flexible legs 788a, 788b around which
the spring 88 is disposed. The trigger anchoring n 789 can se tabbed feet
7891 extending from the base 788 and configured to selectively engage the anchoring
cap 12c and/or firing body 12 b. The tabbed feet 7891 can e one or more angled surfaces
to define a cam or the like. For example, and as shown in C, the tabbed feet 7891 can
have a substantially arcuate shape formed by le edge segments, each having a different
angle relative to the length of the base 788. As embodied herein, for purpose of illustration and
not limitation, from the end of the tabbed feet 7891 towards the base 788, the edge ts can
have successively decreasing angles α, β, γ of 82°, 45° and 23°, respectively. The tion
button 32 coupled to the distal end of the firing body 12b is configured to hold the trigger
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PCT/U52012/056750
anchoring portion 789 until activation. When activated, the activation button 32
releases the trigger anchoring portion 789, allowing the spring 88 to urge the syringe
actuation component 700 toward the proximal end 20 of the device 10 in an operation
described above.
In a retracted, anchored position showu FIGS. 13, 3B and 12A~12C,
the trigger anchoring portion 789 interacts with the housing 12, which holds the
tabbed feet 7891 in a latched position, against the g force of the coil spring 88,
to maintain the syringe actuation component 700 in a retracted position. In this
on, the flange 720 retracts the spring 88 t the back, distal wall 712 of the
firing body 12b. An opening 713 in the anchoring cap 12c allows the activation button
32 access to the anchoring portion 789. In the retracted position, the pressurizer 754
of the syringe actuation component 700 extends out of an opening 228 on the
proximal end 122a of the firing body 12b. When the firing body 12h couples to a
corresponding syringe actuation ism 121, the pressurizer 754 extends into the
barrel portion of a syringe housed therein. The pressurizer 754 can be integral with,
the same as, connected to, or otherwise in communication with the bung 54 of a
syringe 50 housed in the device 10 and can be provided with any suitable size, shape
and configuration le for applying pressure to the bang 54. In one embodiment,
the pressurizer 754 has a section correSponding to the shape of the barrel
2O portion 53 of a corresponding syringe 50 so as to substantially seal the barrel n
53, and the pressurizer 754 is configured to ly move within the barrel portion 53
to apply pressure to the bung 54 and actuate the syringe 50.
In the rative embodiment of the syringe actuation
component 700 constitutes a single, integrated mechanism for anchoring a
corresponding syringe 50, spring 88 and other components, actuating and moving the
syringe 50 to an extended position, and expelling the ts of the syringe 50.
Additional details of the illustrative firing ism assembly l22 and related
aspects of the automatic injection device 10 are provided in US. Patent Application
Serial No. 12/074,704, which is incorporated by reference herein in its entirety.
is an exploded view of the syringe housing assembly 121 of an
illustrative embodiment of the disclosed subject matter, which for purpose of example
and not limitation is configured to couple to and interact with the firing mechanism
ly 122 of The illustrative syringe housing assembly 121 includes a
g ent 1221, a needle shroud cap 24, a biasing ism 89, a syringe
~16—
PCT/U52012/056750
carrier 500, and a stepped shroud 12d "at the first end 20 of the housing 12 when
assembled and includes the first opening 28, as also shown in The ccmponents
12a, 12d, 89, 500 and 24 cooperate to house a syringe 50 containing a substance to be
injected and facilitate operation of the device 10 as described above. Additional
details ofthe illustrative syringe housing assembly 121, firing mechanism assembly
122 and related s of the automatic injection device 10 are provided in U.S.
Patent Application Serial Nos. 13/443,384; 12/968,744; 12/770,557 and 12/074,704
and US. Patent Nos. 8,162,887; 7,93 8,802; 7,229,432 and 6,805,686, each of which is
incorporated by reference herein in its ty.
Illustrative embodiments of the syringe carrier 500, housing 12, the
stepped shroud 12d and the needle shroud cap 24 are shown in detail in FIGS. 14A-
14Q, ISA-151), USA-163 and 17ALI7D, tively. FIGS. 18A and 18B are a
perspective side View and a cross-sectional side View, respectively, of the assembled
spring g ly 121 according to one embodiment of the disclosed subj ect
matter. One d in the art will recognize that the disclosed subject matter is not
d to the illustrative embodiments only.
Referring now to FIGS. lA~1B, 2, I3, l4A—I4Q, and ISA-18B, the
syringe carrier 500 of the illustrative embodiment holds or contains at least a portion
of a syringe 50 used in the device 10. The syringe 50 rests in the carrier 500, which in
turn is contained in the housing 12. During operation, the syringe 50 and carrier 500
move forward (e.g., towards the first end 20 proximate the injection site) within the
housing 12. The housing 12 is configured to limit the movement of the carrier 500
beyond the first end 20, and the carrier 500 in turn limits the movement of the syringe
50. The syringe carrier 500 embodied herein has a substantially tubular structure
including at least a first g 505 proximate the first end of the carrier 500 and a
second g 501 space from the first end ofthe r 500.
In accordance with r aspect of the disclosed subject matter, and
with reference to the embodiment of FIGS. 14A-14I, the first opening 505 can be
defined by legs 506 extending from a middle portion 50’] disposed between the first
opening 505 and the second opening 501. In the assembled state, the first opening 505
is located closer to the first end of the housing 12a than the second opening 501. The
middle n 507 is sized and configured to provide suitable strength to the syringe
carrier 500 to prevent breaking or deformation of the syringe carrier 500 during
operation of the . Furthermore, additional openings can be provided to
~17-
r 500 to t breaking or deformation of the syringe carrier 500 during operation of the
device. rmore, additional openings can be provided to correspond with the window 130 or
windows of the housing. For example, for either or both of the first opening 505 or second
opening 501, a front opening can be provided diametrically opposite a rear opening to allow
viewing through the syringe carrier 500.
For e, an as illustrated in FIGS. 14A-14Q, the legs 506 embodied herein each
also include an anchor portion 503 at a first end of each leg 506. The anchor n 503 of each
leg 506 includes a first projection 508 and a second projection 509 to define a generally radial
groove. In the illustrative embodiment, in the pre-injection position, the first and second
tions 508, 509 engage an interior stop 256 within the radial groove, as shown in FIGS.
D and 18B. The first projection 508 can be larger than second projection 509 and sized
to prevent movement of the first projection 508 past the interior stop 256, thus preventing
movement of the e carrier away from the injection site.
As shown in FIGS. 14J-14Q, the second projection 509 can be configured to pass the
interior stop 256 when the syringe carrier 500 is urged toward the injection site, as described
below. The second projection 509 can be configured such that the additional force to move the
second projection 509 past the interior stop 256 can be less than the force to advance the syringe
actuation component 700 within the syringe, and thus prevent advancement of the syringe
actuation component 700 and expulsion of the syringe contents before the syringe 50 and
needle 55 are moved to the injection site. For example, and as embodied herein, the surface of
second projection 509 can be substantially arcuate or include an arcuate portion configured to
abut the or stop 256, and or stop 256 can include a chamfered edge portion configured
to abut the second projection 509 to reduce the amount of force to urge the second
projection 509 past the interior stop 259. Additionally or alternatively, legs 506 can act as a
living hinge, which can provide for easier assembly of the e carrier 500 into the syringe
housing assembly 121 and also allow the syringe carrier 500 to move past the interior 259.
11049168_1:hxa
Additionally, for purpose of illustration and not limitation, and as embodied herein,
syringe carrier 500 can be configured with two pairs of legs 506 distributed substantially
symmetrically about the barrel of the syringe carrier 500, which can provide substantially even
bution of the force applied to the syringe carrier legs 506 when engaging interior
stops 256 of the housing 12, and thus t damage to legs 506 during assembly,
transportation or handling. r, force can be distributed substantially evenly to each
leg 506 when a force is applied to the syringe
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WO 44167 PCT/U52012/056750
carrier 500 to move the second projection 509 of each leg 506 past each interior stop
256 of the housing 12. In this manner, the legs 506 can be released from the housing
12 at substantially the same time for improved activation, ing, for example,
when syringe 50 is tilted and contacts the syringe carrier 500 at the start of the device
activation and firing.
A syringe earner coupler 504, formed as two beams extending from
the middle portion 507, extends forward beyond the anchor portion 503 to tate
coupling of the syringe carrier 500 with an end of the spring 89 and/or the stepped
Shroud 12d.
The legs 506 are sized and shaped for added durability and strength.
For example, either or both of the first and second projections 508, 509 of legs 506
can be wedge-shaped and have a thickness to ed added strength. Additionally,
the legs 506 can be tapered for greater width or thickness proximate the middle
portion 507, and/or the legs 506 can be angled slightly radially outward relative a
longitudinal axis of the e carrier 500 to more securely engage the interior stop
256.
The syringe carrier 500 can include a flanged second end 562
configured to interface with a flanged second end 56 (shown in 8) of the
syringe 50. The flanged second end 562 can serve as a damper for the e 50.
Additionally, the flanged second end 562 can include a damping structure 564, such
as an eiastorneric member mounted on or formed ally with the second end 562
of the e carrier 500. The syringe carrier 500 can further e one or more
intermediate flanges 563, which in the illustrative embodiment forms a stop for the
syringe 50 to ct with an or stop 256 on the housing component 12a to limit
forward motion of the syringe 50.
As depicted herein, the syringe carrier 500 is slidably disposed Within
the housing 12 and selectively carries the syringe 50 within the housing 12.
Alternatively, the syringe carrier 500 can be stationary within the housing 12 and
configured to allow the e 50 to selectively and controllably slide within and
relative to the syringe carrier 500. The syringe carrier 500 can have other suitable
configurations and sizes for carrying or guiding the syringe 50 within the housing l2.
Referring to FIGS. 16A—16B and 18B, the illustrative stepped shroud
12d is disposed at the first end 20 of the housing 12. The illustrative stepped shroud
12d has a substantially tubular body, including a hub 112 defining the opening 28 at
the first end 20 of the device 10, through which the syringe needle 55 can project during
operation of the device 10. A step 113 from the main tubular body portion 116 forms the
hub 112 of smaller diameter than the main tubular body portion 116 of the stepped shroud 12d.
As shown in B, the step 113 forms a forward stop for the spring 89 to confine the
spring 89. In the illustrative embodiment, shown in FIGS. 16A-16B and 18B, a shroud
notch 115 is formed in a rim at the second end of the stepped shroud 12d. The rim of the stepped
shroud 12d abuts the first side of the stop 256 of the housing component 12a. The shroud
notch 115 can align with a portion of the window 130 to prevent obstruction of the window 130.
onally, arms 114 extend from the stepped shroud 12d to lock in the stepped shroud 12d to
prevent accidental needle sticks. The stepped shroud 12d can further include a guide, such as a
groove and/or slot 118 as shown in FIGS. B to receive corresponding projections or
keys 257, as shown in FIGS. 15C-15D, and thus allow for coaxial movement of the stepped
shroud 12d and the syringe carrier 500 without rotation relative the g 12. The
configuration and operation of the stepped shroud 12d is described further in U.S. application
Ser. No. 12/074,704, and U.S. Patent Nos. 7,229,432 and 6,805,686, each of which is
incorporated by reference herein in its entirety.
Referring again to FIGS. 14A-16B and 18B and to the stages of operation of the device
shown in FIGS. 3A-6B, with the device in the pre-injection on, the cap 24 is removed and
the stepped shroud 12d is depressed against the injection site and thus retracted within the
housing 12. Upon activation of the firing assembly mechanism 121, the syringe carrier 500 is
urged d, toward the first end of the device 10, and the legs 506 deflect radially outward
causing the anchor portions 503 to disengage from the stop 256 to allow the syringe
carrier 500 to move forward. As the syringe carrier 500 is urged forward, beams of the syringe
carrier coupler 504 ss spring 89 and engage the second end of stepped shroud 12d. After
e ion component 700 is fully deployed, and completion of the injection is confirmed
as described below, the device 10 can be removed from the ion site. At this point, the
device is in the post-injection position with stepped shroud 12d ed beyond the
needle 55 due to spring 89 and locked in the extended position by arms 114 abutting the
stop 256.
Referring to FIGS. D and 18A-18B, the interior of the illustrative needle shroud
cap 24 can include a plurality of radial grooves 241, 243 for receiving protruding portions of the
d shroud 12d and the housing component 12a. For example, as illustrated in B, a
11049168_1:hxa
first ly outer groove 241 receives a first end of the sidewall 242 of the housing
component 12a. A second, radially inner groove 243 receives the first end of the hub 112 of the
stepped shroud 12d. The second end of needle shroud cap 24 includes a cap notch 250 to align
with a portion of the window 130 to prevent obstruction of the window 130 when the needle
shroud cap 24 receives the g 12 (as best shown in FIGS. 3A-3B). The radial grooves
241, 243 can be ted by a radial inner wall 245, which can be formed as a ring, or
alternatively can be formed as a plurality of arcuate wall portions.
The needle shroud cap 24 further includes a cap hub 26. Cap hub 26 is configured to
extend into the inner lumen 1012 of the housing 12 and surround the first end of a
syringe 50 loaded therein when the needle shroud cap 24 is coupled to the housing 12. The cap
hub 26 can include two or more members, if desired, to define a hub opening 249. When the
needle shroud cap 24 receives the housing 12, the hub opening 249 can align with the at least a
portion of the window 130 to prevent obstruction of the window by the cap hub 26.
Additionally, and as shown in B, a second end of the cap hub 26 can be configured with
a reduced thickness to fit between e 50 and the first end of legs 506. In this manner, the
legs 506 are radially deflected inward into engagement with the housing stop 256 to prevent
premature deployment of the stepped shroud 12d when the cap 24 is removed.
As embodied herein, a separate interior needle cover 246 (shown in B), such as a
conventional rigid needle shield, s the syringe needle 55. When the cap 24 is placed onto
the housing 12, a circumferential ridge 247 can engage and secure the interior needle
cover 246 within the cap 24. When the cap 24 is removed, the e needle 55 is exposed
within the lumen 1012 of the housing 12. The cap 24 can also include an opening in a first
end 248 thereof. The cap 24 can further include one or more slots or apertures in a side thereof
to allow for expansion of the radial grooves 241, 243 or the hub 26 and/or to facilitate the needle
cover 246 passing the circumferential ridge 247 when the cap 24 is placed onto the housing 12.
Referring again to the stages of operation of the automatic injection
device 10 shown in FIGS. 3A-6B, the alignment of the openings 501, 505 of the syringe
carrier 500 with the window 130 and other ents of device 10 is described. In the preinjection
on shown in FIGS. 3A-6B, the first opening 505 of the e carrier 500 in the
first position is aligned with the window 130, the cap
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PCT/U$2012/056750
notch 25O, and the shroud notch 115. This alignment allows viewing of the syringe
barrel 53 through the window 130 to permit viewing of the contents of the syringe 50.
In the initially deployed position shown in FIGS. 4Av4B, the middle n 507 of
the e r 500 is visible in the window 130, along with portions of the first
opening 505 and the second opening 501. The shroud notch 115 can be aligned with
the window 130 if the shroud 12d is pressed against the injection site. This alignment
can indicate that the device 10 is currently in operation. At the end of the injection,
shown in FIGS. SA-SB, the sec0nd g 50] of the syringe carrier 500 is in the
second position and aligned with the window 130 and the indicator 190 of the syringe
IO actuation component 700 to indicate that the injection is completed. The shroud notch
115 can be aligned with the window 130 if the shroud 12d is pressed t the
injection site. In the post injection on, shown in FIGS. 6A~6B, with the shroud
12d deployed, the second opening 501 of the syringe carrier 500 in the second
position remains aligned with the window 130 and the tor 190 of the syringe
actuation component 700 to indicate that the device 10 has been ed, as
described further,
As bed above and shown in A, openings 126 in the
housing component 12a receive tabs 127 of the firing mechanisrn assembly 122 to
facilitate assembly of the device it}. The window 130 described above for allowing a
user to View the contents of a syringe contained in the assembly l21, as well as to
View an indicator 190 that fills the Window 130 after completion of an injection can
be formed only in the first housing component 12a if sufficient length is available to
function as bed.
With nce now to the indicator 190, FIG. ’7 is a front view of the
automatic ion device 10 of an embodiment of the disclosed subject matter,
illustrating the syringe actuation component 700 ing to one embodiment of the
disclosed subject matter. The syringe actuation component 700 can form or otherwise
include an indicator 190 visible through the window 130. The indicator 190 can be
provided with a distinctive color, shape, and/or design to indicate to a user that an
injection is cemplete. The indicator 190 is configured to align with the window 130 of
the housing 12 after the syringe actuation component 700 completes an injection and
fully or substantially fully expels the contents of the syringe 50 out of the needle 55
and into a patient. Thus, prior to operation of the device 10, the syringe barrel 53
aligns with the window 130 and the contents are viewable therein through the first
.22.
opening 505 of the syringe r 500 in its first position. After injection, the syringe barrel
n 53 has moved towards the first end 20 of the device 10, such that the needle 55 protrudes
from the first end 20 of the housing 12, and the syringe ion component 700 has moved
forward within the syringe barrel portion 53. In this position, the indicator 190 is aligned with
and visible in the window 130 through the second g 501 of the syringe carrier 500 to
indicate tion of an injection. Therefore, and in accordance with this embodiment, even
when the syringe 50 has moved into an exposed position with the needle 55 ding from the
housing 12, the indicator 190 will not align with the window 130 or ise indicate
completion of an injection until the syringe ion component 700 has expelled the contents
of the syringe 50 out of the barrel 53.
Referring to FIGS. 15A-15D, the illustrative housing 12 includes a window 130 formed
in a side wall of the housing 12 to allow a user to view the contents of the syringe prior to
operation and to allow a user to view the indicator 190 after the device operation is completed.
As embodied herein, as shown in FIGS. 15A-15D, the illustrative window 130 preferably has an
elongated shape of sufficient length for visibility of the first opening 505 of the e
carrier 500 in the first position and the second opening 501 of the syringe carrier 500 in the
second position. For example, the window 130 can have an oval shape with a first end 132 that
is narrower than a second end 134, and the first end can align with a cap notch 250 when the
cap 24 receives or is positioned in the housing 12. The second end 134 of the window 130 can
be substantially semi-circular in shape and wider than the first end 132 of the window 130 for
better visibility of indicator 190, if provided.
shows an alternate embodiment of device 10 with an alternative
window 130 configuration. In contrast to the tapered or tear-drop configuration previously
described, window 130 is lly haped. As shown in , the window 130 can
have a substantially symmetrical oval shape or pill shape and can preferably be configured as an
open slot, or can alternatively be configured to include a transparent window cover to protect the
contents of the device 10 and allow g of the syringe contents therethrough, as well as to
view an indicator 190 that fills the window 130 after completion of an injection. Further, the
window 130 configuration of can be utilized with any of the embodiments of
device 10 and syringe carrier 500 described herein. The window 130 can include a fill
line 135 to allow verification of the proper dosage within the syringe.
11049168_1:hxa
PCT/U52012/056750
The housing 12 can also include a d edge 136 surrounding the
Window 130. The d edge 136 can be used to receive and secure an optional
shield 137, The shield 137 can be hingedly attached to cover the window 130, ifmade
of an opaque material, or can be made ofany suitable transparent material and
secured to the housing 12 to allow the user to see through the shield 137. The shield
137 can also have properties to absorb or reflect, or otherwise prevent ultraviolet or
other light wavelengths from ng the housing and damaging the contents of the
syringe 501 For e, the shield 137 can include a transparent tive film with
properties to block or absorb ultraviolet light, and the film can also include an
adhesive layer for application to the shield 137 and/or to a pro—filled syringe.
Additionally or alternatively, a chemical having ultraviolet blocking or ing
properties can be added to a transparent resin to form the shield 137. The ultraviolet
blocking or absorbing chemical can be added either by pro—compounding or tumble
blending before molding the resin- As a filrther alternative, a transparent protective
film or chemical having ultraviolet blocking or absorbing properties can be added to a
product packaging for device 10 to further prevent ation of the contents of the
syringe 50.
The housing 12 can also include a portion 139 of increased strength
proximate the window 130. For example, and as depicted in the portion 139
can be provided with a non-cylindrical configuration, such as a s or barrel-
shaped portion, for additional strength. The portion 139 of the housing 12 can be
wider near the window 130 relative to the remainder of the housing 12. The n
139 can increase the strength and thus resist deformation of the housing 12, which can
otherwise be weakened by the loss of material in the housing 12 to form the window
130. Additionally, the contoured housing can improve ergonomics and aesthetics of
the automatic injection device 10.
Although reference is made to certain features on a front of the device
or ents, such as window 130, first and second openings 505, 501, shroud
notch 115, cap notch 250, such features can e, for example, a corresponding,
diametrically d feature on a rear of the , or other suitable location on the
device 10.
The automatic injection device of the disclosed subject matter can be
used for injection or delivery ofany of a variety of suitable liquid substances of
corresponding volume or dose.
,24-
PCT/U52012/056750
While the disclosed subject matter is described herein in terms of
certain preferred embodiments, those skilled in the art will recognize that various
modifications and improvements can be made to the disclosed subject matter t
departing from the scope thereof. er, although dual features of one
embodiment ofthe sed subject matter can be discussed herein or shown in the
drawings of the one embodiment and not in other embodiments, it should be apparent
that individual features of one ment can be ed with one or more
features of another embodiment or features from a plurality of embodiments.
In addition to the specific embodiments claimed below, the disclosed
subject matter is also directed to other embodiments having any other possible
combination of the dependent es claimed below and those disclosed above. As
such, the particular features presented in the dependent claims and disclosed above
can be combined with each other in other manners within the scope of the disclosed
t matter such that the disclosed subject matter should be recognized as also
specifically directed to other embodiments having any other possible ations.
Thus, the foregoing description of specific embodiments of the disclosed subject
matter has been presented for purposes of illustration and description. It is not
intended to be exhaustive or to limit the disclosed subject matter to those
embodiments disclosed.
it will be apparent to those skilled in the art that various modifications
and variations can be made in the method and system of the disclosed subject matter
without departing fiom the spirit or scope of the disclosed subject matter. Thus, it is
intended that the disclosed subject matter include ations and variations that are
Within the scope of the appended claims and their equivalents
I/WE
Claims (32)
1. An automatic ion device comprising: a housing having a first end, a second end, and a barrel between the first end and the second end, the barrel comprising an ted window to allow viewing of contents inside the housing; a syringe disposed within the housing and having a first end, a second end, and a oir between the first end and the second end; a plunger at least partially disposed within the syringe and comprising a visual indicator on a portion of the plunger; and a syringe carrier disposed within the housing and configured to contain the syringe and displace the syringe within the housing between a first on and a second position, the syringe r having at least one opening configured to align with the window and the reservoir when the syringe carrier is in the first position and at least one pair of legs defining at least a portion of the at least one opening.
2. The automatic injection device of claim 1, wherein the at least one opening comprises a first opening and a second opening, the at least one pair of legs defining at least a n of the first opening, the first opening configured to align with the window and the reservoir when the syringe carrier is in the first position, and the second opening configured to align with the window and the visual indicator when the syringe carrier is in the second position.
3. The automatic injection device of claim 2, the syringe carrier further comprising a middle portion between the first and second openings, the middle portion sized to resist deformation of the syringe carrier.
4. The automatic injection device of claim 3, wherein the pair of legs extend from the middle n of the syringe carrier and each leg is tapered with a r cross-dimension ate the middle portion of the e carrier.
5. The automatic injection device of claim 1, the housing further comprising at least one interior stop configured to engage the at least one pair of legs to prevent movement of the syringe carrier toward the injection site. 11049168_1:hxa
6. The automatic injection device of claim 5, each leg of the at least one pair of legs comprising an anchor portion to engage the at least one interior stop to prevent movement of the syringe carrier toward the injection site.
7. The automatic injection device of claim 6, wherein the anchor portion of each leg projects radially outwardly.
8. The automatic injection device of claim 6, the anchor n comprising at least one projection sized to prevent movement of the syringe carrier.
9. The automatic injection device of claim 6, the anchor portion comprising a first projection and a second projection, the first projection sized to prevent movement of the first projection past the at least one interior stop to prevent movement of the syringe carrier away from the injection site, the second projection sized to prevent movement of the syringe carrier toward the injection site until the syringe carrier is urged in the direction of the injection site to move the second projection past the at least one interior stop.
10. The automatic injection device of claim 9, wherein the first projection is larger than the second projection.
11. The automatic injection device of claim 9, wherein the second projection comprises an arcuate surface n and the interior stop comprises a chamfered edge n configured to abut the arcuate e portion when the syringe carrier is urged toward the injection site.
12. The automatic ion device of claim 9, wherein a first force amount applied to the syringe carrier to move the second projection past the interior stop is less than a second force amount applied to the plunger to advance the plunger within the syringe.
13. The automatic injection device of claim 1, the at least one pair of legs sing a first pair of legs and a second pair of legs, and the at least one opening comprising a front opening n and a rear opening portion, the first pair of legs defining at least a portion of the front opening portion and the second pair of legs defining at least a portion of the rear opening portion. 11049168_1:hxa
14. The automatic injection device of claim 1, further sing a liquid therapeutic agent in the reservoir.
15. The automatic ion device of claim 14, wherein the liquid therapeutic agent comprises a protein.
16. The automatic ion device of claim 14, wherein the liquid therapeutic agent comprises adalimumab.
17. An automatic injection device comprising: a housing having a first end, a second end, and a barrel between the first end and the second end, the barrel comprising an elongated window to allow viewing of ts inside the housing; a syringe disposed within the housing and having a first end, a second end, and a reservoir between the first end and the second end; a plunger at least partially disposed within the syringe and sing a visual indicator on a n of the plunger; and a syringe carrier disposed within the housing and ured to contain the syringe and displace the syringe within the housing between a first position and a second position, the e carrier having a first g and a second opening, and a first pair of legs and a second pair of legs distributed circumferentially about the barrel of the syringe carrier, the first pair of legs defining at least a portion of the first opening.
18. The automatic injection device of claim 17, wherein the first opening is configured to align with the reservoir when the syringe carrier is in the first position.
19. The automatic injection device of claim 17, wherein the first opening is configured to align with the window and the reservoir when the syringe carrier is in the first position, and the second opening is configured to align with the window and the visual indicator when the syringe carrier is in the second position.
20. The automatic injection device of claim 19, the syringe carrier further comprising a middle portion between the first and second gs, the middle portion sized to resist deformation of the syringe carrier. 11049168_1:hxa
21. The automatic injection device of claim 20, wherein the first pair of legs and the second pair of legs extend from the middle portion of the syringe carrier and each leg is tapered with a greater cross-dimension proximate the middle portion of the syringe carrier.
22. The automatic injection device of claim 17, the housing further comprising at least one interior stop configured to engage the first pair of legs and the second pair of legs to t movement of the syringe carrier toward the injection site.
23. The automatic injection device of claim 22, each leg of the first pair of legs and the second pair of legs comprising an anchor portion to engage the at least one interior stop to prevent movement of the syringe carrier toward the injection site.
24. The automatic injection device of claim 23, n the anchor portion of each leg ts radially outwardly.
25. The automatic injection device of claim 23, the anchor portion comprising at least one projection sized to prevent nt of the syringe carrier.
26. The automatic injection device of claim 23, the anchor portion comprising a first projection and a second projection, the first projection sized to prevent movement of the first projection past the at least one interior stop to t movement of the syringe carrier away from the injection site, the second projection sized to prevent nt of the syringe carrier toward the injection site until the syringe carrier is urged in the direction of the injection site to move the second tion past the at least one interior stop.
27. The automatic injection device of claim 26, wherein the second projection comprises an arcuate surface n and the interior stop comprises a chamfered edge n configured to abut the arcuate surface portion when the syringe carrier is urged toward the injection site.
28. The tic injection device of claim 26, wherein a first force amount applied to the syringe carrier to move the second projection past the interior stop is less than a second force amount applied to the plunger to advance the plunger within the syringe.
29. The automatic injection device of claim 17, the first opening comprising a front opening portion and a rear g portion, the first pair of legs defining at least a portion of the front 11049168_1:hxa opening portion and the second pair of legs defining at least a portion of the rear opening portion.
30. The tic injection device of claim 17, further comprising a liquid therapeutic agent in the reservoir.
31. The automatic injection device of claim 30, n the liquid therapeutic agent comprises a n.
32. The automatic injection device of claim 30, wherein the liquid therapeutic agent comprises adalimumab. AbbVie, Inc. By the Attorneys for the Applicant SPRUSON & FERGUSON Per: 11049168_1:hxa
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201161538098P | 2011-09-22 | 2011-09-22 | |
US61/538,098 | 2011-09-22 | ||
PCT/US2012/056750 WO2013044167A1 (en) | 2011-09-22 | 2012-09-21 | Automatic injection device |
Publications (2)
Publication Number | Publication Date |
---|---|
NZ622510A NZ622510A (en) | 2016-03-31 |
NZ622510B2 true NZ622510B2 (en) | 2016-07-01 |
Family
ID=
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