NZ622343A - Drive coupling for pump - Google Patents
Drive coupling for pump Download PDFInfo
- Publication number
- NZ622343A NZ622343A NZ62234314A NZ62234314A NZ622343A NZ 622343 A NZ622343 A NZ 622343A NZ 62234314 A NZ62234314 A NZ 62234314A NZ 62234314 A NZ62234314 A NZ 62234314A NZ 622343 A NZ622343 A NZ 622343A
- Authority
- NZ
- New Zealand
- Prior art keywords
- engine
- drive shaft
- pump
- pumping apparatus
- speed
- Prior art date
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- Structures Of Non-Positive Displacement Pumps (AREA)
- Control Of Vehicle Engines Or Engines For Specific Uses (AREA)
- Control Of Positive-Displacement Pumps (AREA)
Abstract
A pumping apparatus (30) for the supply of high-pressure water. The pumping apparatus including an engine (12); a pump (14); and an outlet jet (20) having a trigger mechanism (21). Operation of the trigger mechanism determines a load on the engine. The engine has an output drive shaft (22) and the pump has an input drive shaft (32), the engine drive shaft and the pump drive shaft being releasably coupled. Preferably, the engine drive shaft and the pump drive shaft are releasably coupled by a centrifugal clutch.
Description
“DRIVE COUPLING FOR PUMP”
Field of the Invention
The present invention relates to a connection between an engine,
such as a diesel engine, and a pump used in generating a high-pressure water
spray.
Background to the Invention
Portable high-pressure water spray or jetting units generally consist
of two main elements: an engine and a pump. A typical engine for this purpose
may be diesel powered, and is often in the order of 15hp in power output. A
commonly used engine for this purpose is made by the Honda Motor
Company under the brand name ‘Honda iGX’.
The engine has a drive shaft, which is connected to the pump, typically
a positive displacement pump. The connection may be a direct connection,
where the pump is operated at the output speed of the engine (typically 3200-
—3600rpm), or may be through a gear box which generally has a 2:1 ratio,
dropping the pump speed to about 1450rpm.
The pump acts to pressurise water which is supplied to a trigger
operated spray jet. When the trigger is depressed, water can be sprayed from
the spray jet under pressure at a constant rate.
Problems can occur when the engine is running, but the trigger is not
depressed. In a traditional arrangement, the pump continues to operate at the
engine speed (adjusted by any gear ratio) while the trigger is closed. The
continuing operation of the pump in these conditions leads to a significant
increase in the temperature of water in the head of the high-pressure pump.
Two factors in particular lead to this: the transfer of heat along the drive shaft
from the engine to the pump; and the conversion into heat of energy supplied
by the pump to the water.
Observations have demonstrated that if the pump is left running for
several minutes, without the trigger being depressed, water temperatures can
increase beyond 60°C. This can be extremely deleterious to the system, with
the potential in particular for plastic components to degrade.
In an attempt to alleviate these problems, the Honda iGX engine
includes a switching mechanism to move, based on the load required,
between full engine output and an engine idle condition. When the trigger on
the spray is released, the engine senses the immediate reduction in required
load on the pump. The engine then scales down to an idle speed (about
2000rpm) until the trigger on the spray is depressed. Trigger depression
causes an increase in required load on the pump and a return of the engine
to full speed (about 3400rpm).
The present invention seeks to provide a more effective method of
alleviating the problems caused by heat transfer into the water in the head of
the pump.
Summary of the Invention
According to one aspect of the present invention there is provided a
pumping apparatus for the supply of high-pressure water; the pumping
apparatus including an engine; a pump; and an outlet jet having a trigger
mechanism, wherein the engine has an output drive shaft and the pump has
an input drive shaft, and wherein the engine drive shaft and the pump drive
shaft are releasably coupled.
The engine drive shaft and the pump drive shaft may be arranged to
be coupled or decoupled according to a rotational speed of the output drive
shaft.
Preferably the engine drive shaft and the pump drive shaft are coupled
by a clutch. This may be a centrifugal clutch.
According to a second aspect of the present invention there is
provided a pumping apparatus for the supply of high pressure water; the
pumping apparatus including an engine; a pump; and an outlet jet having a
trigger mechanism, wherein the engine has an output drive shaft and the
pump has an input drive shaft, and wherein the engine drive shaft and the
pump drive shaft are coupled by means of a centrifugal clutch, such that when
the engine drive shaft is rotating at a first speed the pump drive shaft is
coupled to the engine drive shaft and rotates, and when the engine drive shaft
is rotating at a second speed the pump drive shaft is decoupled from the
engine drive shaft and does not rotate.
The first speed may represent a full load running speed of the engine,
and the second speed may represent an engine idle speed.
It is preferable for a signalling means to be provided to cause the
engine to move between the first and second speeds according to demand.
In one embodiment of the invention the signalling means may be
connected to a water flow switch associated with the pump, whereby when
water is flowing in a water flow line between a pump inlet and a pump outlet a
signal is provided to the engine to cause the engine to operate at the first
speed, and when water ceases to flow in the water flow line (for instance,
when the trigger is released) a signal is provided to the engine to cause the
engine to operate at the second speed.
In an alternative embodiment of the invention the signalling means
may be connected to a pressure switch associated with the pump outlet,
whereby a change in static water pressure on the outlet side of the pump (for
instance, as caused by the engagement or release of the trigger) causes an
appropriate signal to be provided to the engine.
It will be appreciated that by this arrangement the pump becomes
stationary and decoupled from the engine during periods when water flow is
not required. When water flow is required, (for instance as indicated by the
engagement of the trigger) this can be quickly re-established by coupling of
the pump drive shaft to the engine drive shaft.
Brief Description of the Drawings
It will be convenient to further describe the invention with reference to
preferred embodiments of the present invention. Other embodiments are
possible, and consequently the particularity of the following discussion is not
to be understood as superseding the generality of the preceding description
of the invention. In the drawings:
Figure 1 is a schematic diagram representing a pumping apparatus of
the prior art;
Figure 2 is a schematic diagram representing a pumping apparatus in
accordance with a first embodiment of the present invention;
Figure 3 is a photograph of the pumping apparatus of Figure 2;
Figure 4 is a photograph of a portion of the pumping apparatus of
Figure 2; and
Figure 5 is a schematic diagram representing a pumping apparatus in
accordance with a second embodiment of the present invention.
Detailed Description of Preferred Embodiments
Referring to Figure 1, there can be seen a schematic arrangement of
a prior art pumping apparatus 10 for high-pressure water. The pumping
apparatus 10 includes an engine 12, which may be a 13HP Honda iGX 390
engine, and a positive displacement pump 14. The pump 14 has a water inlet
16 and a water outlet 18. The water outlet 18 is connected to a high-pressure
spray jet 20 having a trigger 21.
The engine 12 has an output drive shaft 22, which is connected to the
pump 14.
In use, the engine 12 runs the output drive shaft 22 at either a full
speed (about 3400rpm) or an idle speed (about 2000rpm). The pump 14 runs
at the same speed.
When the trigger 21 is depressed water flows from the water inlet 16,
through the pump 14 and the water outlet 18 to the spray jet 20. The engine
12 senses the load on the output drive shaft 22, and runs at full speed.
When the trigger 21 is released, the flow of water ceases. The engine
12 senses the drop in load, and runs at idle speed. Pressure and temperature
in the water outlet 18 increase, but not to the extent which would occur were
the engine to remain at full speed.
Referring to Figure 2, there can be seen a schematic arrangement of
a pumping apparatus 30 for high-pressure water in accordance with a first
embodiment of the present invention. Like numerals refer to like features.
In the embodiment of Figure 2, the engine output drive shaft 22 does
not extend to the pump 14. Rather, the pump 14 has its own input drive shaft
32, which is releasably coupled to the engine output drive shaft 22 at a
centrifugal clutch 34.
The arrangement is such that the centrifugal clutch 34 engages the
pump input drive shaft 32 when the engine output drive shaft 22 is operating
at full speed, thus coupling the two shafts together. The centrifugal clutch 34
disengages the pump input drive shaft 32, thus decoupling the two shafts,
when the engine output drive shaft 22 is operating at idle speed.
It will be appreciated that this arrangement prevents the transfer of
heat and energy into the pump 14 and the water when it is not required. It will
also be appreciated, however, that the engine 12 can sense a reduction in
required load to idle, but once the clutch 34 has decoupled the drive shafts
22, 32 the engine 12 cannot sense an increase in required load.
In order to overcome this problem, the pumping apparatus 30 includes
a water flow switch 36. In the embodiment shown the water flow switch is
placed in the water inlet 16, although it will be appreciated that the water flow
switch 36 could be placed elsewhere in the water flow line. The water flow
switch 36 is arranged to send an electrical signal to the engine 12 by means
of a signal transmitting wire 38 when water begins to flow in the water inlet 16;
that is, when the trigger 21 is depressed on the spray jet 20. The engine 12 is
arranged to accept that signal as an indication of load required, and will
accelerate to full speed. This acceleration of the output drive shaft causes a
coupling of this shaft with the pump input drive shaft 32, by operation of the
centrifugal clutch 34. The pump 14 will thus begin to operate.
Referring to Figure 5, there is shown a schematic arrangement of a
pumping apparatus 40 for high-pressure water in accordance with a second
embodiment of the present invention. The pumping apparatus 40 is similar to
the pumping apparatus 30 of the first embodiment, with the difference being
in the way that the engine 12 is signalled to accelerate to full speed.
In the embodiment of Figure 5 a pressure switch 42 is located along
the water outlet 18. The pressure switch 42 is arranged to sense a change in
static water pressure within the water outlet 18; for instance, a drop in static
pressure caused by the depressing of the trigger in the spray jet 20; and to
send an appropriate signal to the engine 12 in response by means of the
signal transmitting wire 38.
Modifications and variations as would be apparent to a skilled
addressee are deemed to be within the scope of the present invention.
Claims (9)
1. A pumping apparatus for the supply of high-pressure water; the pumping apparatus including an engine; a pump; and an outlet jet having a trigger mechanism, whereby operation of the trigger mechanism determines a load on the engine, and wherein the engine has an output drive shaft and the pump has an input drive shaft, the engine drive shaft and the pump drive shaft being releasably coupled.
2. A pumping apparatus as claimed in claim 1, wherein the engine drive shaft and the pump drive shaft are arranged to be coupled or decoupled according to a rotational speed of the output drive shaft.
3. A pumping apparatus as claimed in claim 2, wherein the engine drive shaft and the pump drive shaft are coupled by a clutch.
4. A pumping apparatus as claimed in claim 3, wherein the clutch is a centrifugal clutch.
5. A pumping apparatus for the supply of high pressure water as claimed in claim 4, wherein when the engine drive shaft is rotating at a first speed the pump drive shaft is coupled to the engine drive shaft and rotates, and when the engine drive shaft is rotating at a second speed the pump drive shaft is decoupled from the engine drive shaft and does not rotate.
6. A pumping apparatus as claimed in claim 5, wherein the first speed represents a full load running speed of the engine, and the second speed represents an engine idle speed.
7. A pumping apparatus as claimed in claim 5 or claim 6, wherein a signalling means is provided to cause the engine to move between the first and second speeds according to demand.
8. A pumping apparatus as claimed in claim 7, wherein the signalling means is connected to a water flow switch associated with the pump, whereby when water is flowing in a water flow line between a pump inlet and a pump outlet a signal is provided to the engine to cause the engine to operate at the first speed, and when water ceases to flow in the water flow line a signal is provided to the engine to cause the engine to operate at the second speed.
9. A pumping apparatus as claimed in claim 7, wherein the signalling means is connected to a pressure switch associated with the pump outlet, whereby a change in static water pressure on the outlet side of the pump causes an appropriate signal to be provided to the engine. PUMPS AUSTRALIA PTY LTD By its Patent Attorneys ARMOUR IP P2086NZ00
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2013901700 | 2013-03-12 | ||
AU2013901355A AU2013901355A0 (en) | 2013-04-18 | Drive coupling for pump |
Publications (1)
Publication Number | Publication Date |
---|---|
NZ622343A true NZ622343A (en) | 2014-08-29 |
Family
ID=51582151
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
NZ62234314A NZ622343A (en) | 2013-03-12 | 2014-03-12 | Drive coupling for pump |
Country Status (2)
Country | Link |
---|---|
AU (1) | AU2014201431B2 (en) |
NZ (1) | NZ622343A (en) |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4545740A (en) * | 1984-09-20 | 1985-10-08 | Ebara Corporation | Automatic operating system for pump driven by internal combustion engine |
US5421520A (en) * | 1993-09-02 | 1995-06-06 | Diversified Dynamics Corporation | Portable pressure washer |
WO2006069139A2 (en) * | 2004-12-21 | 2006-06-29 | Graco Minnesota Inc. | Line striper |
US7926740B2 (en) * | 2007-04-04 | 2011-04-19 | Black & Decker Inc. | Pressure washer system and operating method |
-
2014
- 2014-03-12 NZ NZ62234314A patent/NZ622343A/en not_active IP Right Cessation
- 2014-03-12 AU AU2014201431A patent/AU2014201431B2/en not_active Ceased
Also Published As
Publication number | Publication date |
---|---|
AU2014201431A1 (en) | 2014-10-02 |
AU2014201431B2 (en) | 2017-11-02 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
PSEA | Patent sealed | ||
RENW | Renewal (renewal fees accepted) |
Free format text: PATENT RENEWED FOR 1 YEAR UNTIL 12 MAR 2019 BY PUMPS AUSTRALIA PTY LTD Effective date: 20180215 |
|
LAPS | Patent lapsed |