NZ621422B2 - Vaporizer device having a heating device with a thermal resistor - Google Patents
Vaporizer device having a heating device with a thermal resistor Download PDFInfo
- Publication number
- NZ621422B2 NZ621422B2 NZ621422A NZ62142212A NZ621422B2 NZ 621422 B2 NZ621422 B2 NZ 621422B2 NZ 621422 A NZ621422 A NZ 621422A NZ 62142212 A NZ62142212 A NZ 62142212A NZ 621422 B2 NZ621422 B2 NZ 621422B2
- Authority
- NZ
- New Zealand
- Prior art keywords
- thermal resistor
- contact
- vaporizer
- mouthpiece
- dual coil
- Prior art date
Links
- 239000006200 vaporizer Substances 0.000 title claims abstract description 73
- 238000010438 heat treatment Methods 0.000 title claims abstract description 26
- 239000011888 foil Substances 0.000 claims abstract description 60
- 239000012530 fluid Substances 0.000 claims abstract description 56
- 239000012528 membrane Substances 0.000 claims abstract description 29
- 239000000126 substance Substances 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 23
- 235000019504 cigarettes Nutrition 0.000 claims abstract description 18
- 235000019506 cigar Nutrition 0.000 claims abstract description 6
- 238000003860 storage Methods 0.000 claims description 17
- 238000009413 insulation Methods 0.000 claims description 9
- 230000001105 regulatory Effects 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 9
- 239000004642 Polyimide Substances 0.000 claims description 3
- 229920001721 Polyimide Polymers 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229920001296 polysiloxane Polymers 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 2
- 239000010935 stainless steel Substances 0.000 claims description 2
- 229910000914 Mn alloy Inorganic materials 0.000 claims 1
- -1 aluminum-manganese Chemical compound 0.000 claims 1
- 239000003571 electronic cigarette Substances 0.000 description 9
- 210000001736 Capillaries Anatomy 0.000 description 8
- SNICXCGAKADSCV-JTQLQIEISA-N Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 8
- 229960002715 Nicotine Drugs 0.000 description 8
- 229930015196 nicotine Natural products 0.000 description 8
- 239000003570 air Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 239000000779 smoke Substances 0.000 description 6
- 238000009834 vaporization Methods 0.000 description 6
- 239000000835 fiber Substances 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 239000003365 glass fiber Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 210000003491 Skin Anatomy 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000000567 combustion gas Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005485 electric heating Methods 0.000 description 3
- 239000000123 paper Substances 0.000 description 3
- 239000011087 paperboard Substances 0.000 description 3
- 229910000851 Alloy steel Inorganic materials 0.000 description 2
- 210000000214 Mouth Anatomy 0.000 description 2
- 239000000443 aerosol Substances 0.000 description 2
- 239000012080 ambient air Substances 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 230000000875 corresponding Effects 0.000 description 2
- 239000010445 mica Substances 0.000 description 2
- 229910052618 mica group Inorganic materials 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 240000006245 Dichrostachys cinerea Species 0.000 description 1
- 229910005580 NiCd Inorganic materials 0.000 description 1
- 240000008962 Nicotiana tabacum Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 241000208967 Polygala cruciata Species 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000005030 aluminium foil Substances 0.000 description 1
- 235000019568 aromas Nutrition 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000000711 cancerogenic Effects 0.000 description 1
- 231100000315 carcinogenic Toxicity 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000295 complement Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000007799 cork Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 230000001665 lethal Effects 0.000 description 1
- 231100000518 lethal Toxicity 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052627 muscovite Inorganic materials 0.000 description 1
- 229910052628 phlogopite Inorganic materials 0.000 description 1
- 230000000607 poisoning Effects 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000002035 prolonged Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N silicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 230000000391 smoking Effects 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/10—Devices using liquid inhalable precursors
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/48—Fluid transfer means, e.g. pumps
- A24F40/485—Valves; Apertures
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/50—Control or monitoring
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/013—Heaters using resistive films or coatings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
- H05B3/26—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base
Abstract
Disclosed is a vaporizer device for vaporizing substances containing active and/or aroma materials. The device configured as a mouthpiece (3) with a fluid inlet (311) and a fluid outlet (312). The vaporizer device comprises a heating device with a thermal resistor (1) in the form of a metallic foil or a thin sheet configured as a dual coil and/or sinuous line with two ends and dimensions of the cross-section of a cigarette or a small cigar. The interspaces of the dual coil and/or sinuous line of the thermal resistor (1) are open and allow thus a flow of fluid there through, and at least one respective contact tab (13) consisting of a metallic foil or a thin sheet is connected to a respective end of the dual coil and/or sinuous line of the thermal resistor (1). The contact tabs (13), which are connected to the respective opposed end of the dual coil and/or sinuous line of the thermal resistor (1), not being in direct contact with one another. At least one vaporizer membrane (32) which is in large-area contact with the thermal resistor (1), is also permeable to flowing fluids and which is wetted or can be wetted with a substance containing active and/or aroma materials to be vaporized. The thermal resistor (1) and the at least one vaporizer membrane (32) are arranged orthogonally or at an angle to the direction of the fluids passing through the mouthpiece (3). or a thin sheet configured as a dual coil and/or sinuous line with two ends and dimensions of the cross-section of a cigarette or a small cigar. The interspaces of the dual coil and/or sinuous line of the thermal resistor (1) are open and allow thus a flow of fluid there through, and at least one respective contact tab (13) consisting of a metallic foil or a thin sheet is connected to a respective end of the dual coil and/or sinuous line of the thermal resistor (1). The contact tabs (13), which are connected to the respective opposed end of the dual coil and/or sinuous line of the thermal resistor (1), not being in direct contact with one another. At least one vaporizer membrane (32) which is in large-area contact with the thermal resistor (1), is also permeable to flowing fluids and which is wetted or can be wetted with a substance containing active and/or aroma materials to be vaporized. The thermal resistor (1) and the at least one vaporizer membrane (32) are arranged orthogonally or at an angle to the direction of the fluids passing through the mouthpiece (3).
Description
Vaporizer device having a heating device with a thermal resistor
Technical Field
The present invention relates in general to a device for optimized smoke-free
inhalation of nicotine and/or additives with electronic cigarettes.
General Introduction
When a conventional cigarette is smoked, tobacco is burned and the smoke arising
during this combustion is inhaled (mainstream smoke) or discharged into the surrounding
environment (sidestream smoke).
Mainstream smoke is the crucial factor in damaging the health of the consumer, but
is what gives him/her the desired pleasure. Sidestream smoke is the crucial factor in
damaging the health of passive smokers and is desired neither by the passive smokers nor
by the consumer.
Over 4800 different substances have been identified in cigarette smoke, of which
around 70 are demonstrably carcinogenic.
The aim of methods and devices based thereon for smoke-free inhalation of nicotine
and/or additives is to offer the consumer a substitute for the conventional cigarette which
causes significantly less harm to the consumer and third parties, preferably no harm at all to
the consumer and third parties, while however retaining the consumer experience of a
conventional cigarette.
Prior art
At present, so-called e-cigarettes (electronic cigarettes) establish themselves on the
market as a substitute for conventional cigarettes. Among different approaches, the
approach described hereinbelow has become accepted in view of its comparatively easy
technical realizability in combination with its convincing functionality (vaporization rate,
nicotine output).
Patent DE69017371T2, which dates back to 1990, describes a smoking article
comprising a flavor-generating medium, an electric heating element and means for applying
electrical energy, the flavor-generating medium being releasable from the electric heating
element, characterized in that the electric heating element is in thermal contact with the
flavor-generating medium, that the means for applying electrical energy applies electrical
energy to the heating element thereby causing the heating element to heat said flavor-
generating medium and to release flavor components, and that a control means is provided
for controlling the amount of electrical energy applied by the means for applying electrical
energy.
This basic principle has been developed to marketability and optimized in the last
two decades, as described hereinbelow.
A fluid to be vaporized is supplied from a reservoir to a small heating coil due to the
capillary effect of a metal braid or a glass fiber wick. The heating coil is normally activated by
a vacuum switch or a vacuum governor when a puff is taken from the electronic cigarette,
whereby the fluid (liquid) evaporates.
The main components of the electronic cigarette are the following ones: the battery
unit with vacuum switch or vacuum governor and LED for optically simulating the glowing
end of a lit cigarette, the vaporizer unit (atomizer) with heating coil and capillaries as well as
the mouthpiece with the fluid reservoir.
The three components are normally cylindrical and, when assembled, their shape
imitates a cigarette. In the interior of these components a flow channel is formed, which
extends through all three components. When a puff is taken from the electronic cigarette, an
air current is sucked into the battery unit, whereby the vacuum switch or vacuum governor is
operated. This has the effect that the heating coil provided in the downstream vaporizer unit
is activated.
The helical heating coil is wound around a fiber strand, which, through capillaries, is
connected directly or via a metal braid to a fluid reservoir located downstream in the
mouthpiece and which is impregnated with fluid, said fiber strand being arranged
orthogonally to the flow direction. Due to the activation of the heating coil, fluid is vaporized
and transferred to the air current.
The reservoir itself, which is filled with the fluid to be vaporized, is not directly
exposed to the flow in the flow channel, but is arranged in a lateral pocket of the mouthpiece.
The fiber strand is thus supplied through the capillaries of the metal braid and the glass fiber
strand, without non-vaporized fluid from the reservoir arriving inevitably in the consumer’s
mouth. The reservoir normally consists of a small piece of non-woven fabric.
In addition to the reservoir, the mouthpiece only comprises a flow channel and the air
outlet in the form of a small hole in the end face thereof. The air current, which has added
thereto the vaporized fluid, flows into the consumer’s oral cavity through said air outlet.
The battery unit and the vaporizer unit are releasably connected to one another via a
thread. The end face of the thread and the threaded surface are electrically conductive and
insulated from one another, so that, when the battery unit and the vaporizer unit have been
connected via the thread, an electric current can flow between them and the heating coil can
be supplied by the battery when the vacuum switch or vacuum governor has been activated.
In the demounted condition, the battery unit can be connected to a battery charger via the
same thread.
The mouthpiece is attached via a cylindrical flange to the vaporizer unit end located
opposite the thread. The reservoir in the mouthpiece comes thus into contact with the metal
braid of the vaporizer unit and the transport of fluid from the reservoir into the interior of the
heating coil is initiated.
A big disadvantage of this embodiment of electronic cigarettes having a separate,
reusable vaporizer unit is that the vaporizer unit will get increasingly contaminated during its
service life. Since many reservoirs comprising each 200 puffs are normally consumed before
the vaporizer unit is exchanged and since the capillaries are not cleaned, there is the
potential risk of vaporizing microorganisms and undesired harmful substances. A vaporizer
unit can be used up to 6 months.
Another drawback of the increasing contamination of the vaporizer unit is the
potential loss of quality during the consumption period. For example, when a mouthpiece is
being exchanged, the fluid to be vaporized contained in the new mouthpiece will mix with the
fluid residues that are still contained in the capillaries. This is particularly disadvantageous, if
the consumer wants to consume different aromas with one vaporizer.
Another disadvantageous aspect is that fluid leaks out when the mouthpieces
attached to the vaporizer are being exchanged, whereby the consumer’s skin often comes
into contact with a fluid containing nicotine. Depending on the respective nicotine content, the
skin contact may lead to minor poisoning.
Last but not least, this tripartite design has the drawback that the resultant length can
hardly be reduced still further, and this is adverse to the aim of not exceeding the overall
length of a king size cigarette to a substantial extent.
The above-mentioned drawbacks are partially remedied when the vaporizer unit is
integrated in the mouthpiece, since the escape of fluid and the resultant skin contact risk can
be avoided and the aim of limiting the overall length approximately to that of a king size
cigarette can be achieved more easily.
However, the threaded connection, which, together with the vaporizer, has been
transferred to the mouthpiece, now proves to be disadvantageous, and, in addition to the fact
that a threaded connection is inconvenient to handle, this also leads to waste disposal
problems in view of the comparatively thick metal wall in the area of the thread and the now
given single-use character of the combined product, especially since it is a mass production
product, whereby the use of an excessive amount of material increases exponentially.
For both the above-mentioned variants, i.e. the variant comprising a separate
vaporizer as well as the variant having the vaporizer integrated in the mouthpiece, the
refillability of the respective reservoirs as well as the resultant refilling practice which has
already been widely adopted constitute a big problem in view of the potential risks that may
be entailed by fluids containing nicotine. Refill bottles may contain an amount of nicotine that
may be lethal to children.
In addition, the alleged hygienic advantage of the systems comprising a vaporizer
that is integrated in the mouthpiece is nullified, since these systems are also often refilled in
practice, although they frequently use, instead of the glass fiber capillaries, fibers as
capillaries, which carbonize when they are used for a prolonged period of time.
Finally, a big disadvantage of the systems comprising a vaporizer integrated in the
mouthpiece is to be seen in the impossibility of producing this product, which is a mass
product, on fast-running machines in view of the components used, e.g. the screw flange
which is produced by a metal-cutting process and whose outer ring and whose end face are
electrically separated, and the hardly automatable mounting, e.g. the mounting of the heating
coil which is welded to the screw flange through wires and of the glass fiber strand or natural
fiber strand conducted through the heating coil.
WO2011/009920 describes a method for volatilizing active and/or aroma materials
for the purpose of releasing an inhalable aerosol, wherein a fluid acted upon by thermal
energy flows through a flow channel in a preferably cylindrical hollow body and wherein the
fluid in this flow channel entirely or in part flows through at least one vaporizer membrane,
wherein the at least one vaporizer membrane has been and/or is wetted with a substance
containing active and/or aroma materials to be vaporized and wherein the fluid additionally
containing thermal energy, i.e. acted upon by thermal energy, vaporizes this substance or
these substances on flowing through the vaporizer membrane and supplies it or them to the
fluid stream.
The last mentioned method and the device based thereon allow an optimum
vaporization of substances containing active and/or aroma materials, without the above-
mentioned drawbacks, such as hygienic problems, high manufacturing costs resulting from
the particular design and excessively long consumption time, of the electric systems
available on the market, i.e. said device is, in principle, ideal for use as a mouthpiece of a
smoke-free cigarette, but said method makes use of a fluid stream which has already been
acted upon by heat due to the combustion of liquefied gas and which is provided by means
of the process described in WO2008/113420, whereas it is not possible to accomplish a
purely electrical generation of an adequately hot fluid stream in the space available in a
cigarette or a small cigar because there is not enough space for a heat exchanger.
WO2008/113420 describes a method for volatilizing active and/or aroma substances
for the purpose of releasing an inhalable aerosol, wherein combustion gases of a flammable
gas, which is preferably combusted with an excess of air, are passed partially or entirely,
optionally mixed with ambient air, through an active and/or aroma substance reservoir and
wherein a desired temperature is selectable by the proportion of combustion gases and
optionally by the mixing ratio of said combustion gases with ambient air.
An essential disadvantage of this method is the use of liquefied gas, which has the
effect that, due to the supposed explosion risk in the immediate vicinity of the consumer’s
face, even though this risk is only hypothetical and can be governed by a fail-safe design,
there will be security concerns on the part of potential customers on the one hand and a high
probability that products based on this principle will not be allowed aboard an aircraft on the
other.
Object of the invention
It is therefore an object of the present invention to provide a device for electronic
cigarettes which guarantees a vaporization of nicotine and/or additives without reusable
components that come into contact with the fluid to be vaporized, and to preferably
accomplish at the same time a substantial reduction of costs and ecological damage by
reducing the amount of material used and by optimizing machine processability. An
additional or alternative object is to provide the public with a useful choice.
General description of the invention
[0031a] In accordance with an aspect of the present invention, there is provided a vaporizer
device for vaporizing substances containing active and/or aroma materials, configured as a
mouthpiece with a fluid inlet and a fluid outlet, comprising: a heating device with a thermal
resistor in the form of a metallic foil or a thin sheet configured as a dual coil and/or sinuous
line with two ends and dimensions of the cross-section of a cigarette or a small cigar,
wherein the interspaces of the dual coil and/or sinuous line of the thermal resistor are open
and allow thus a flow of fluid therethrough, and wherein at least one respective contact tab
consisting of a metallic foil or a thin sheet is connected to a respective end of the dual coil
and/or sinuous line of the thermal resistor, the contact tabs, which are connected to the
respective opposed end of the dual coil and/or sinuous line of the thermal resistor, not being
in direct contact with one another, and at least one vaporizer membrane which is in large-
area contact with the thermal resistor, which is also permeable to flowing fluids and which is
wetted or can be wetted with a substance containing active and/or aroma materials to be
vaporized, wherein the thermal resistor and the at least one vaporizer membrane are
arranged orthogonally or at an angle to the direction of the fluids passing through the
mouthpiece.
[0031b] Disclosed herein is a heating device and a vaporizer device used for vaporizing
fluids from permeable vaporizer membranes (similar to those described in WO2011/009920)
and including such a heating device, said heating device comprising:
a permeable thermal resistor foil configured as a dual coil and/or sinuous line with
two ends and dimensions of the cross-section of a cigarette or a small cigar,
wherein the interspaces of the dual coil and/or sinuous line of the thermal resistor
(1) are open (permeable) and allow thus a flow of fluid therethrough.
at least two electric contacts (contact tabs) which are fixedly connected to the
respective opposed end of the thermal resistor foil on one side thereof and which
are exposed on the other side thereof, which allows them to be releasably
connected to a controlled or regulated voltage source, the thermal resistor foil and
the electric contacts being preferably made of one piece.
In the sense of the present disclosure, the term permeable means for the thermal
resistor foil as well as for the vaporizer membranes that they allow gas to pass therethrough
(permeable to gas) in the direction of their surface normal.
As disclosed herein, a permeable thermal resistor foil consists of an electrically
conductive foil, which is preferably subjected to punching or laser cutting so as to obtain a
dual coil or a sinuous line shape or a combination of dual coil and sinuous line shapes. In
case of a combination of dual coil and sinuous line shapes the thermal resistor may include,
for example, two partial areas with sinuous line shapes having an interposed partial area in
the form of a dual coil, or with a dual coil having a central partial area in the form of a sinuous
line. Other combinations with additional, different partial areas are possible as well.
The thermal resistor foil disclosed herein consists of an electrically conductive
material, preferably an aluminum or high-quality steel alloy, and more preferably of a food-
safe pure aluminum, an AlMn alloy or stainless steel, such as X5CrNi18-10.
The wall thickness of a permeable thermal resistor foil disclosed herein is between
0.01 mm and 0.2 mm, preferably, however, it is between 0.02 mm and 0.08 mm.
Depending on the electric conductivity of the fluid to be vaporized, the thermal
resistor foil can be coated with a heat-resistant and electrically insulating plastic layer,
preferably a layer of polyimide, micanite or silicone, thus avoiding a short circuit if the electric
resistance of the fluid to be vaporized should be too low in comparison with the resistance of
the thermal resistor foil. Micanite in the sense of the present disclosure generally refers to
artificial mica, i.e. a composite material comprising broken bits of mica (broken bits of layered
silicate) and artificial resin as a matrix system. Exemplary products: flexible micanite FLM M
& P (consisting of at least 92% of muscovite or, alternatively, phlogopite, impregnated with a
high temperature resistant silicone binding agent), flexible micanite FLM 521 P, etc.
Such a heating device can be used e.g. as an electric thermal resistor in a vaporizer
device for vaporizing substances containing active and/or aroma materials, e.g. in a
disposable, single-use mouthpiece for an electronic cigarette. By simply attaching the heating
device to a battery unit including a vacuum switch or vacuum governor, the electronic
cigarette will be ready for use. When the current circuit is closed by the vacuum switch or
vacuum governor, the thermal resistor foil will heat and vaporize the fluid from the vaporizer
membrane.
Another disclosed aspect therefore concerns a vaporizer device for vaporizing
substances containing active and/or aroma materials, preferably configured as a mouthpiece
in the form of a hollow cylinder with a fluid inlet and a fluid outlet. The vaporizer device
comprises a heating device of the type described here and at least one vaporizer membrane
which is in large-area contact with the thermal resistor. The vaporizer membrane is also
permeable to flowing fluids and is either wetted or can be wetted with a substance containing
active and/or aroma materials to be vaporized. The thermal resistor and the vaporizer
membrane(s) are preferably arranged orthogonally or at an angle to the direction of the fluids
passing through the mouthpiece.
The above-described structural design of the vaporizer device achieves not only a
very high vaporizing efficiency but also the highest possible degree of vaporization uniformity
due to fact that the disclosed design provides the largest possible contact area between the
thermal resistor foil and the vaporizer membrane or vaporizer membranes.
Another advantage of the disclosed embodiment is that, by varying the geometrical
configuration of the thermal resistor foil, e.g. by varying the number of coil windings, the width
of the windings and/or the wall thickness of the foil or of the thin sheet, the power of the
thermal resistor can be adapted in the best possible way to various substances to be
vaporized, which contain different materials.
By choosing adequate materials as well as adequate geometrical parameters of the
thermal resistor foil, the electric resistance of the thermal resistor foil can be adjusted in the
range of 1 – 10 (Ohm), whereby a spectrum of 0.1 – 13.7 Watt heating power in the cross-
section of a cigarette mouthpiece can be covered with a possible nominal voltage of an
attached battery unit of 1.2 V (NiCd) – 3.7 V (Li-ion).
Another important advantage of the disclosed embodiment is that, by providing a
local constriction (narrowing), a safety fuse can be integrated in the contour of the thermal
resistor foil. When the fluid has been consumed, this safety fuse will be thermally destroyed
due to the then no longer existing cooling, and the mouthpiece will be rendered useless,
whereby a single-use mouthpiece with a specific consumption time of 5 – 20 puffs per 20 –
50 ml, preferably, however, with 8 – 12 puffs per 35 ml, can be obtained in a particularly easy
manner.
According to a further embodiment, the vaporizer device additionally comprises a
flange for releasably connecting a controlled or regulated electric voltage source by the
electric poles, the contact tabs, which are connected to the respective opposed end of the
dual coil and/or sinuous line of the thermal resistor, not being in direct contact with one
another, i.e. they are only in contact with one another via the thermal resistor. These contact
tabs are adapted to be connected via the flange to the electric poles of a controlled or
regulated electric voltage source.
Preferably, an insulation foil covers the contact tabs towards a flange area on the
inner side of the hollow cylinder of the mouthpiece. The insulation foil includes, preferably in
the region of said flange area, at least two axially displaced contact openings, said contact
openings being preferably configured such that they are axially located in one plane and
expose each only one contact tab. The poles of a controlled or regulated electric voltage
source are e.g. two axially displaced rings, and, in the connected condition of the mouthpiece
and the voltage source, a respective pole of the voltage source is connected via the contact
openings to the contact tabs and via the contact tabs to a respective end of the dual coil
and/or the sinuous line of the thermal resistor.
According to a further embodiment, the contact tabs and/or the flange area preferably
include at least one locating groove and/or locating projection, said locating groove and/or
locating projection having a complementary counterpart configured as at least one locating
projection and/or locating groove on the controlled or regulated electric voltage source. In the
connected condition of the mouthpiece and the voltage source, a respective pole of the
voltage source is connected to the contact tabs and via the contact tabs to a respective end
of the dual coil and/or the sinuous line of the thermal resistor.
According to another preferred embodiment, at least one pointed and/or sharp-edged
opening tab consisting of a metallic foil or a thin sheet, preferably (but not coercively) of the
same metallic foil, respectively same thin sheet, as the thermal resistor, extends, with its
pointed and/or sharp-edged side first, from the thermal resistor axially in the direction of the
flange of the mouthpiece and is implemented such that, when the mouthpiece and the
voltage source are being connected, a sealing foil of a storage cartridge between the thermal
resistor and the flange is punctured and/or cut open by said opening tab, said storage
cartridge being filled with a substance containing active and/or aroma materials.
Hence, the disclosed embodiment not only allows the provision of a combination of
storage and vaporization functions in a single-use mouthpiece which, in comparison with
known devices of this type, provides a more efficient vaporization and a reduction of the
amount of resources consumed, but it also offers a precisely defined, temporally limited
consumer experience.
Due to the fact that the above-described thermal resistor foil is preferably produced
by means of punching or die bending, this production can excellently be integrated in a fast-
running manufacturing process, and this constitutes another advantage of the disclosed
embodiment.
Brief description of the figures
In the following, advantages and advantageous further developments of the invention
will be described making reference to the figures enclosed.
Fig. 1 shows two variants of a preferred embodiment of the heating device described
in the present invention, in the case of which the thermal resistor 1, the contact tabs 13 and
two opening tabs 14 are produced from a single piece of metal foil.
a) A dual coil 101 as a thermal resistor 1.
b) A sinuous line 102 as a thermal resistor 1 having additionally integrated
therein a safety fuse 12.
Fig. 2 shows how a mouthpiece 3 according to a preferred embodiment of the
present invention is connected to a voltage source 4, the two annular poles 41 of the voltage
source 4 coming into contact with the contact tabs 13 via the contact openings 21 provided in
the insulation foil 2, whereby the thermal resistor 1 can be supplied with current, the storage
cartridge 36 being axially displaced within the hollow cylinder 31 towards the buffer storage
321 through the end face of the flange 33 of the voltage source 4, whereby the sealing foil
361 of the storage cartridge 36 is torn open by the opening tabs 14, whereupon the
substance containing active and/or aroma materials flows into the buffer storage 321 and
from there into the vaporizer membranes 32.
a) Mouthpiece in inactive storage condition with intact sealing foil 361
and storage cartridge 36 at the original position, voltage source 4 not
yet attached.
b) Mouthpiece in activated condition of use with destroyed sealing foil 361
and storage cartridge 36 at the final position, with attached voltage
source 4.
Description of a preferred embodiment of the invention
According to a preferred embodiment of the invention a device according to the
present invention is used as a thermal resistor 1, e.g. in a device described in WO2011/0099
, i.e. a device according to the present invention is combined with a device in which a fluid
flows through at least one vaporizer membrane 32 in a flow channel 31, wherein the at least
one vaporizer membrane 32 has been and/or is wetted with a substance containing active
and/or aroma materials to be vaporized, the device according to the present invention
supplying thermal energy to the substance containing active and/or aroma materials,
whereby this substance is vaporized and supplied to the fluid stream.
According to this embodiment, the device according to the present invention
comprises
a hollow cylinder 31 consisting of a plastic film, a paperboard and cover paper,
said cover paper being wound around the outer surface of the paperboard and
corresponding preferably to the so-called cork paper of cigarette filters and the
paperboard being coated with a plastic film on the inner surface thereof,
a permeable thermal resistor foil 1 in the form of a dual coil 101 punched from an
aluminium foil, the permeable thermal resistor foil 1 being coated with a insulating
layer 11 of polyimide,
two electric contacts 13 in the form of contact tabs 13 on the thermal resistor foil
1, which extend longitudinally within the hollow cylinder 31 along the inner surface
thereof from the thermal resistor foil 1 up to and into the flange 33, each of the
contacts having a cross-sectional shape corresponding to a quarter circle,
two permeable vaporizer membranes 32 which are arranged such that, in axial
the direction, one vaporizer membrane 32 is disposed upstream of and the other
vaporizer membrane 32 is disposed downstream of the permeable thermal
resistor foil 1 to be in direct large-area contact therewith, part of said vaporizer
membranes being in direct contact with one another,
a vaporizer buffer store 321 in the form of a ring of an absorptive non-woven
fabric across which the vaporizer membranes 32 are spanned like a drumhead,
two opening tabs 14 in the form of spikes projecting from the contact tabs 13 into
the flow channel 31 and extending axially from the thermal resistor foil 1 towards
the flange 33,
an insulation foil 2 extending longitudinally within the hollow cylinder 31 and within
the contact tabs 13 along the inner surface thereof from the thermal resistor foil 1
up to and into the flange 33 with two axially displaced contact openings 21, the
inner surface of the insulation foil 2 and the contact tab areas exposed through
the contact openings 21 representing the flange area 331 of the flange 33 located
on the side of the mouthpiece,
an axially movable annular storage cartridge 36 within the insulation foil 2 of the
hollow cylinder 31, said storage cartridge 36 containing a substance which
contains active and/or aroma materials and being sealed by a sealing foil 361,
and said sealing foil 361 being destroyed when the storage cartridge 36 is moved
towards the thermal resistor foil 1 to such an extent that the opening tabs 14
penetrate the sealing foil 361.
The above-described preferred embodiment of the present invention is used with a
rod-shaped voltage source 4 with two annular poles 41 on the outer surface of the voltage
source-side flange 33, the voltage source having an air discharge opening which is located
on the end face of the flange 33 and through which the fluid stream flows into the mouthpiece
3, the flow channel of the voltage source having provided therein a vacuum governor which,
in the connected condition, controls the flow of current from the voltage source via the
annular poles 41 through the contact tabs 13 and the thermal resistor foil 1 of the mouthpiece
The term ‘comprising’ as used in this specification and claims means ‘consisting at
least in part of’. When interpreting statements in this specification and claims which include
the term ‘comprising’, other features besides the features prefaced by this term in each
statement can also be present. Related terms such as ‘comprise’ and ‘comprised’ are to be
interpreted in a similar manner.
Table 1: reference list
No. general designation specific designation
1 thermal resistor permeable thermal resistor foil
101 dual coil
102 sinuous line
11 insulating layer electrically insulating plastic layer
12 safety fuse
13 contact tab electric contact
14 opening tab
2 insulation foil
21 contact opening
3 mouthpiece
31 hollow cylinder flow channel
311 fluid inlet
312 fluid outlet
313 flow channel
32 vaporizer membrane permeable vaporizer membrane
321 buffer store vaporizer buffer store
33 flange
331 flange area
34 locating groove
locating projection
36 storage cartridge
361 sealing foil
4 voltage source battery unit with vacuum switch
41 pole electric pole
Claims (12)
1. A vaporizer device for vaporizing substances containing active and/or aroma materials, configured as a mouthpiece with a fluid inlet and a fluid outlet, comprising: a heating device with a thermal resistor in the form of a metallic foil or a thin sheet configured as a dual coil and/or sinuous line with two ends and dimensions of the cross-section of a cigarette or a small cigar, wherein the interspaces of the dual coil and/or sinuous line of the thermal resistor are open and allow thus a flow of fluid therethrough, and wherein at least one respective contact tab consisting of a metallic foil or a thin sheet is connected to a respective end of the dual coil and/or sinuous line of the thermal resistor, the contact tabs, which are connected to the respective opposed end of the dual coil and/or sinuous line of the thermal resistor, not being in direct contact with one another, and at least one vaporizer membrane which is in large-area contact with the thermal resistor, which is also permeable to flowing fluids and which is wetted or can be wetted with a substance containing active and/or aroma materials to be vaporized, wherein the thermal resistor and the at least one vaporizer membrane are arranged orthogonally or at an angle to the direction of the fluids passing through the mouthpiece.
2. A vaporizer device according to claim 1, wherein the mouthpiece has the shape of a hollow cylinder.
3. A vaporizer device according to one of claims 1 to 2, wherein the thermal resistor and the contact tabs are made of a piece of metallic foil or of a thin sheet.
4. A vaporizer device according to one of claims 1 to 3, wherein the heating device further comprises at least one pointed and/or sharp-edged opening tab so as to puncture or cut open a storage cartridge.
5. A vaporizer device according to one of the claims 1 to 4, wherein the thermal resistor, the contact tabs and optionally the opening tab(s) are made of a piece of metallic foil or of a thin sheet.
6. A vaporizer device according to one of the claims 1 to 5, wherein the metallic foil or the thin sheet of the thermal resistor, of the contact tabs and/or of the opening tab(s) consists of pure aluminum, an aluminum-manganese alloy or stainless steel.
7. A vaporizer device according to one of the claims 1 to 6, wherein the thermal resistor is coated with an insulating layer.
8. A vaporizer device according to claim 7, wherein the insulating layer is a layer of polyimide, micanite or silicone.
9. A vaporizer device according to one of the claims 1 to 8, wherein the thermal resistor includes a safety fuse in the form of a constriction in the dual coil and/or sinuous line.
10. A vaporizer device according to one of the claims 1 to 9, further comprising a flange for releasably connecting a controlled or regulated electric voltage source by the electric poles, the contact tabs, which are connected to the respective opposed end of the dual coil and/or sinuous line of the thermal resistor, not being in direct contact with one another and being adapted to be connected via the flange to the electric poles of a controlled or regulated electric voltage source.
11. A vaporizer device according to claim 10, wherein the mouthpiece further comprises a storage cartridge being filled with the substances containing active and/or aroma materials, and wherein at least one pointed and/or sharp-edged opening tab consisting of a metallic foil or a thin sheet extends, with its pointed and/or sharp-edged side first, from the thermal resistor axially in the direction of the flange of the mouthpiece and is implemented such that, when the mouthpiece and the voltage source are being connected, a sealing foil of the storage cartridge between the thermal resistor and the flange is punctured and/or cut open by said opening tab.
12. A vaporizer device according to claim 10 or 11, which is in releasable connection to a controlled or regulated electric voltage source by the electric poles, wherein an insulation foil covers the contact tabs towards a flange area on the inner side of the hollow cylinder of the mouthpiece, and wherein, in the region of said flange area, the insulation foil is provided with at least two axially displaced contact openings, said contact openings being configured such that they are axially located in one plane and expose each only one contact tab, and wherein the poles of the controlled or regulated electric voltage source are two axially displaced rings, and wherein, in the connected condition of the mouthpiece and the voltage source, a respective pole of the voltage source is connected via the contact openings to the contact tabs and via the contact
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11183197.0A EP2574247B1 (en) | 2011-09-28 | 2011-09-28 | Permeable electric heat resistant foil for evaporating liquids out of disposable mouthpieces with evaporator nozzles |
EP11183197.0 | 2011-09-28 | ||
PCT/EP2012/069135 WO2013045582A2 (en) | 2011-09-28 | 2012-09-27 | Permeable electrical heat-resistant film for vaporisation of liquids from disposable mouthpieces comprising vaporisation membranes |
Publications (2)
Publication Number | Publication Date |
---|---|
NZ621422A NZ621422A (en) | 2015-12-24 |
NZ621422B2 true NZ621422B2 (en) | 2016-03-30 |
Family
ID=
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