NZ620240B2 - Optical inspection of containers - Google Patents

Abstract

apparatus and method for inspecting a container (C) having a base (B) and a mouth (M), wherein light is directed through the container base into the container, and out of the container through the container mouth, using at least first and second light sources operatively (12a, 12b) disposed adjacent to each other beneath the container base and having differing operating characteristic. Light transmitted through the container mouth is sensed, and a composite image of the container mouth is produced from two or more images of portions of the container mouth. ent to each other beneath the container base and having differing operating characteristic. Light transmitted through the container mouth is sensed, and a composite image of the container mouth is produced from two or more images of portions of the container mouth.

Description

/041074 OPTlCAL’IN‘SPECTION OF NERS The present disclosure is directed to methods and apparatus for optical inspection of containers.

Background and Summafl of the Disclosure In the manufacture of containers, s anomalies or variations can occur that t the commercial acceptability of the containers. These anomalies, termed Acommercial ions,@ can involve one of numerous attributes of the container. For example, commercial variations can include dimensional characteristics of the container at an open mouth of the container. Thus, it is ofien times useful to provide inspection equipment capable of inspecting the containers for commercial variations. The term Ainspection@ is used in its st sense to encompass any optical, electro-optical, ical or.eleotrical observation or engagement with a container to measure or determine a potentially variable characteristic, including‘ but not arily limited to commercial variations. rates in simplified and diagrammatic form an apparatus 810 for inspecting parameters of a container mouth 812 in one type of inspection process for a container 814 that generally conforms to an apparatus shown and described in US. Pat. No. 5,461,228, which is assigned to the assignee hereof. The apparatus 810 includes a light source 818 that directs light into the container 814, and a light sensor 824 disposed with respect to the light source 818 and the container 814 to receive light transmitted out of the container 814 through the ner mouth 812. A telecentric lens 822 directs onto the light sensor 824 only light transmitted through the container mouth 812 substantially axially of the container mouth 812.

The sensor 824 develops a two—dimensional image of the container mouth 812. The sensor 812 is d to information processing electronics for determining or calculating a circle of greatest diameter that will fit within the mensional image of the ner mouth 812, and treating such circle as indicative of the effective inside diameter of the container mouth 812.

The container 814 may include cial variations like choke portions 813 that may block some light rays 815 and reflect other, angled, light rays 817 in a direction generally parallel with the container longitudinal axis. The sensor 824 receives not only unimpeded light rays 819 that indicate the inside diameter of the container mouth 812, but also the reflected light rays 817 that tend to make the container mouth 812 appear larger than it really is. Accordingly, as shown in prior art , a prior art light image ed by light from the light source of includes a pattern of bright unimpeded light 819' representing the inside diameter of the mouth 812, and a halo or additional n of reflected light 817' representing the reflections off the inside diameter of the mouth 812.

A general object of the present disclosure, in accordance with one aspect of the disclosure, is to provide a more reliable l plug gage (OPG) apparatus for gaging a container mouth to reduce or eliminate reflected light in an OPG image, and/or to t passage of certain light rays reflected from an inside surface of a container mouth in a direction parallel to a container axis to a light sensor so that the container mouth does not appear larger than actual size, and/or to at least provide the public with a useful choice.

The present disclosure embodies a number of aspects that can be implemented separately from or in combination with each other.

An apparatus for inspecting a container having a base and a mouth, in ance with one aspect of the present invention, includes a light source for directing light through the container base into the ner and out of the container through the container mouth. The apparatus also includes a light sensor disposed with respect to the light source and the container to receive light transmitted through the container mouth. The light source includes at least first and second light sources operatively disposed adjacent to each other beneath the container base and having differing operating characteristics. The at least first and second light sources include at least a pair of d light sources disposed on opposite sides of a udinal axis of the container. The light sensor captures images of the container mouth in opposed pairs, each pair of images comprises images of respective segments of the container mouth disposed on opposite sides of the longitudinal axis of the container.

In accordance with another aspect of the present invention, there is provided a method of inspecting a container having a base and a mouth, including the step of directing light through the container base into the container, and out of the container through the ner mouth, using at least first and second light sources operatively disposed adjacent to each other beneath the container base and having ing ing teristics. The at least first and second light sources include a pair of opposed light sources disposed on opposite sides of a longitudinal axis of the container. The method also includes the step of sensing light transmitted through the container mouth, and capturing images of the container mouth in opposed pairs. Each pair of images comprises images of tive segments of the container mouth ed on opposite sides of the longitudinal axis of the container. (followed by page 3a) The teim ‘comprising’ as used in this cation and claims means ‘consisting at least in pait of’ . When interpreting statements in this specification and claims which include the term ‘comprising’, other features besides the features prefaced by this term in each statement can also be present. Related terms such as ‘comprise’ and ‘comprised’ are to be inteipreted in a similar manner.

Brief ption of the Drawings The disclosure, together with additional objects, features, advantages and aspects thereof, will be best understood from the following description, the appended claims and the accompanying drawings, in which: is a schematic diagram of an optical plug gage apparatus for evaluating a mouth of a container in ance with an exemplary embodiment of the present disclosure, and ing a light source; is a schematic top View of the light source of FIGS. 3A—3C are schematic Views of light images produced by light captured by a light sensor and emanating from the light source of through the container mouth of FIG. (followed by page 4) PCT/U82012/041074 is a schematic diagram of an optical plug gage tus for evaluating a mouth of a container in ance with another exemplary embodiment of the t disclosure, and including a light source; is a schematic top view of the light source of FIGS. 6A—6C are schematic views of light images produced by light captured by a light sensor and emanating from the light source of through the container mouth of FIG. is a schematic diagram ofa portion of another optical plug gage apparatus for evaluating a mouth of a container in accordance with another exemplary embodiment of the present sure, and including a light source; FIGS. 8A-12B are schematic views of light images ed by light captured by a light sensor and emanating in a sequential manner from the light source(s) of through the container mouth of FIGS. 8-12 are schematic views of light images produced by light captured by a light sensor and emanating in a simultaneous manner from the light source(s) of through the container mouth of is a schematic View of a composite light image of the light images of FIGS. SA-IZB; is a schematic diagram of a portion of an additional optical plug gage apparatus for evaluating a mouth of a container in accordance with r exemplary ment of the present disclosure, and including a light source; PCT/U52012/041074 FIGS. 15-19 are schematic views of light images produced by light captured by a light sensor and emanating in a simultaneous manner from the light (s) of through the container mouth of FIGS. 15A-19B are schematic views of light images produced by light captured by a light sensor and emanating from the light (s) of through the container mouth of is a schematic view of a composite light image of the light images of FIGS. ISA-19B; is a tic diagram of an optical plug gage apparatus for evaluating a mouth of a container in accordance with the prior art; and is a schematic view of a prior art light image produced by light captured from a light sensor and emanating from a light source of through the container mouth of Detailed Description of Preferred ments illustrates an exemplary embodiment of an optical plug gage apparatus 10 for inspecting an open mouth M of a container C. The apparatus 10 es one or more light sources 12 operatively disposed below the container C to e light used in inspecting the container mouth M, and one or more light sensors 14 disposed above the container C to sense light produced by the light source 12 and passing through the ner mouth M. As used herein, the ology Aoperatively disposedté includes light sources that may be located anywhere but emit light from below the container C, for example, via mirrors, fiber optics or the like. The apparatus 10 optionally may include one or more light diffusers 16 disposed between the light source 12 and the container C to diffuse and/or direct light through a bottom B of the PCT/U52012/041074 container C into the container C and through the container mouth M. The apparatus 10 filrther may include a lens system 18 disposed between the container C and the light sensor 14 to direct light passing through the container mouth M to the light sensor 14. The apparatus 10 additionally may include a processor 20 or any other suitable device(s) to scan the light sensor 14 and develop an image of the container mouth M and/or any other suitable inspection information, and a display 22 to display the image and/or other inspection information. The tus 10 also may include a container rotator 24 to rotate the container C.

The container C may be a jar, or a bottle as illustrated in or any other suitable type of container. The container C may be composed of plastic, glass, or any other le material. The container'C may be clear, colored, transparent, translucent, or of any other suitable optical quality.

Referring to FIGS. 1 and 2, the light source 12 may include a plurality of light s 12a, 12b, each of which may include one or more discrete light elements 12p (.

For example, the light source 12 may include at least two light scurces 12a, 12b that may be diametrically opposed to one another and/or operatively disposed adjacent to each other beneath the container base B (, and that may be zed independently and altematingly. In another example, the light elements 12p ( may include a plurality of light emitting diodes (LEDs), n the light source 12 may be a multiple-LED light source. In any case, those of ry skill in the art will ize that the light source 12 may receive power from any suitable source in any suitable manner and may be controlled by the processor 20 ( in any le manner. Moreover, those of ordinary skill in the art will recognize that the light source 12 may be d into sub-sections or sub-portions or may be composed of two separate light sources.

PCT/USZO‘12/041074 The plurality of light sources 12a, 12b may have differing operating characteristics. In one example embodiment, the light sources 12a, 12b may be energized alternatingly or sequentially, for example, with no overlap in emission of light. In another example embodiment, the light sources 12a, 12b may emit light of different wavelengths with simultaneous emission of light. The example different operating characteristics will be described below in greater detail.

With nce to the light sensor 14 may include any suitable device to sense light. For e, the light sensor 14 may include an image , for ce, a chargefcoupled device (CCD), complementary metalBoxideBsemiconductor (CMOS) device, or any other suitable image sensor. In another example, the light sensor 14 may include a photodicde device, a photoresistor device, or any other suitable photodetector device.

The light diffuser 16 may include any suitable device to diffuse light. For example, the light diffuser 16 may e a ground glass diffuser, a teflon difiuser, a holographic diffuser, an opal glass diffuser, a greyed glass diffuser, or any other suitable diffuser.

The lens system 18 may include any suitable device to direct or focus light. For example, the lens system 18 may include a telecentric lens, an enhance pupil, and pupil lenses on either side of the pupil. The lens system 18 may direct only light rays that emerge from the container mouth M essentially parallel to an axis A of the container C.

The processor 20 may include any suitable (s) to acquire images from the light sensor 14 and output images to the display 22.

The container rotator 24 may include any le device to rotate the container C.

For example, the rotator 24 may e one or more rollers, wheels, belts, discs, and/or any other suitable t(s) to rotate the container C. In another embodiment, the container C may WO 02982 PCT/U52012/041074 remain nary, and one or more of the various apparatus elements 12, 14, 16, 18 may be rotated in any suitable .

In one example of operation, the first light source 123 is energized, and light from that first light source l2a extending parallel to the container axis A and through the container mouth M is sensed by the light sensor 14 to obtain a corresponding first image 11er as shown in . Any reflections that may impinge on the right half of the sensor 14‘ may be digitally discarded, for example, by the information processor 20. Then, the first light source 12a is de-energized and the second light source 12b is energized and light from that second light source 12b extending parallel to the container axis A and through the container mouth M is sensed by the light sensor 14 to obtain a ponding second image 1121) as shown in . Any reflections that may impinge on the lefi half of the sensor 14 may be digitally discarded, for example, by the information processor 20. In one ment, images of the container mouth M may be acquired in pairs. The first image 112a of the pair is acquired by the light sensor 14, and transfer of the image 112a from the light sensor 14 to the processor 20 is begun, then a short time (e.g. sub-millisecond) elapses, and thereafter the second image 112b of the pair is acquired while the first image 1123. is still being erred. Accordingly, the images 112a, 112b are obtained selectively, sequentially, and synchronously.

Although each of the images 112a, 112b include approximately 180 circumferentially angular degrees of the container mouth M, only select portions, for example central portions 113a, 113b, of the images 112a, 11% can be d to be essentially free of low-angle reflections that would interfere with image processing. This is because regions of the container mouth M that are coincident with the divider of the light source 12 (or edges of the PCT/U52012/041074 light sources 12a, 12b) could have some low-angle reflections. Accordingly, only the central portions 113a, .113‘0 of the images 11221, 1le may be evaluated.

An example circumferentially angular range of the central ns 113a, 1131: may be 30 to 120 circumferentially angular degrees as depicted in FIGS. 3A and BB. Stated r way, an example circumferentially angular range of the central portions 113a, 113b may be about 15% to about 70% of the circumferentially angular extent of the ponding 112a, 112b . In one specific example, the central portions 113a, 113b each may be 90 circumferentially angular s, to result in ponding portions 113a, 113b in a composite image 112. Therefore, it may be desirable to capture similar, additional, angularly interposed and adjacent image portions 1 13c, 113d in the composite image 112. This may be accomplished by rotating'the container C, for example, 90 circumferentially angular degrees, and ing the other pair of images ll3c, 113d of portions of the container mouth M in the manner described above. Accordingly, the composite image 112 may include a full 360 circumferentially angular degrees of the container mouth M. This may be particularly desirable for inspection of cial variations or where a circumferentially continuous diametric measurement of the container mouth M. Those of ordinary skill in the art will recognize that more image ns may be obtained and evaluated, for example, twelve 30-degree portions, ten 36—degree portions, six 60—degree portions, and/or the like.

As shown in , the first and second images 112a, ll2b can be mposed or added to obtain a complete image 112 of the inside of the container mouth M.

The image 112 can be used to identify commercial variations in the container, measure the inside diameter ofthe container mouth M, or for any other suitable container inspection techniques.

According to the present disclosure, stray light (exemplified by numerals 817, 817' in FIGS. 21 and 22) that is reflected by a choke or other portions of the container C along a direction lly parallel to the container axis A will be d, one way or another. For example, in the above-described embodiment, when the right side or n light source 12b is activated and the corresponding image portion 112b () is sampled or acquired, reflected light (as exemplified by numeral 817 on the left side in ) that emerges from the right side or section light source 12b is ignored because it es on the lefi side of the image sensor 14 and the corresponding image portion 112a is ignored. In other words, because low~angle light reflections typically originate from a side of the light source 12 opposite that of the reflecting surface of the container C, the reflections are largely eliminated by not evaluating that portion of the container mouth M opposite of the energized lightsource 1213. illustrates another exemplary embodiment of an optical plug gage tus 210 for inSpecting amouth M of a container C. This embodiment is similar in many respects to the embodiment of and like numerals between the embodiments generally ate like or corresponding elements throughout the several views of the drawing figures.

Accordingly, the descriptions of the embodiments are incorporated into one another.

Additionally, the description of the common subject matter generally may not be repeated here.

' A light . source 212 may have a ity of light sources 212a, 2l2b that produce light of differing wavelengths. For example, the light source 212 may be a multiple-LED type of light scurce with differing wavelength LEDs of the respective light sources 212a, 212b, In a more specific e, shorter-wavelength LEDs may be provided on a first light source 212a and longer-wavelength LEDs may be provided on a second light source 2121). For instance, PCT/U52012/041074 and by way of example only, the shorter-wavelength LEDs may emit light at 740nm ngth, and the longer ngth LEDs may emit light at 850nm.

A filter 217 is positioned between the container C and the light sensor 14. The filter 217 may include a plurality of filters 217a, 217b that filter light of differing wavelengths.

For example, a first filter 217a may be a short pass filter to filter out longer wavelength light emanating from the second light source 2121) and allow passage of shorter wavelength light emanating from the second light source 212b, in another example, a second filter 2171) may be a long pass filter to. filter out shorter wavelength light emanating fiom the first light source 212a and allow passage of longer wavelength light emanating from the first light source 212a. The short pass filter 217a on the left side will not admit stray light from the right side of the light source 212b that gets reflected from a choke in the container neck, and vice versa. er, those of ordinary skill in the art will recognize that the filter 217 may be divided into sub-sections or may be composed of two te filters.

In one example of operation, both sides of the light source 212 can be energized simultaneously. ingly, light from both the first and second light sources 212a, 212b extending parallel to the container axis A and through the container mouth M is sensed by the light sensor 14 to obtain corresponding first and second images 312a, 312b as shown in FIGS. 6A and 68. Accordingly, the images 312a, 312b are ed simultaneously to produce one image 312 of the container mouth M. Like the previous embodiment, less than the entirety of each image 312a, 312b may be evaluated and, thus, the container C may be d to obtain additional interposed images.

According to the present disclosure, stray light (exemplified by numerals 817, 817' in FIGS. 21 and 22) that is reflected by a choke or other portions of the container C along a WO 02982 direction generally parallel to the container axis A will be ignored, one way or another. For ‘ example, in the embodiment of FIGS. 4 through 60, the reflected light as exemplified on the left side in is ignored because it emerges from the longer-wavelength second light source 212b but is blocked by the shorter wavelength filter 217a, illustrates another exemplary embodiment of a portion of an optical plug gage apparatus 410, wherein a container may be inspected as it rotates about its longitudinal axis.

This embodiment is r in many respects to the embodiments of FIGS. 1-6C and like numerals between the embodiments generally ate like or corresponding elements throughout the several views of the drawing . Accordingly, the descriptions of the embodiments are incorporated into one another. Additionally, the ption of the common t matter generally may not be repeated here.

The apparatus 410 includes one or more light sources 412 operatively disposed below the base B of the container C to produce light used in inspecting the container mouth (not shown). In one example of this embodiment, the light sources 412 may e a pair of light sources 4129., 412b, that may be diametrically opposed to one another. Each of the light sources 412a, 4l2b may correspond to portions or segments of the container base B. For example, each light source 412a, 412b may be about UK in circumferentially angular size, wherein the container base B theoretically may be divided into X ts and wherein X is a quantity of images to be captured of the container. More specifically, the container base B may be d into 2, 4, 6, or 8 equal segments, or, as shown, 10 equal segments, or any other suitable number of segments. Accordingly, in the illustrated example, each light source of the light sources 412a, 4l2b may be about thirty six degrees in circumferentially angular size and the quantity of images equals ten. As used herein, the phrase Aabout l/X@ may include within plus PCT/U52012/041074 or minus ten degrees. ore, for example, each light source 412a, 412b may be about forty degrees in circumferentially r size with a quantity of images still equal to ten such that there is some circumferential overlap in images produced from the light sources 412a, 412b.

The overlap may be included, for example, to address slippage between ntainer r and the container, variable latencies in image frame acquisition, errors in rotation encoding, and/or the like.

In a first example of ion, the container C may be inspected as it rotates, and this example corresponds to the embodiment of FIGS. 1 h 3C. Upon arrival of the ner C at an inspection station of the apparatus 410, the container C may be stationary, may begin to rotate, or may be rotating already. Also, upon arrival, and referring to the portions 412a, 412b 'of the light source 412 are energized alternately or sequentially and light from that source is sensed by the light sensor to sequentially obtain the corresponding first and second images 512a, 512i) andselect portions 513a, 513b thereof as shown in FIGS. 8A and 8B.

More specifically, the first light source 41221 is energized, and light from that first light source 412a extends through a corresponding segment 0A of the container base B parallel to the container axis and through the container mouth M. That light is sensed by a light sensor to obtain a corresponding first image 5123. and a select portion 513a f as shown in .

Then, the first light Source 4129. is de-energized and the second light source 412b is energized, and light from that second light source 412b extends through another corresponding segment 03 diametrically opposed to the first segment 0A parallel to the container axis and through the container month. That light is sensed by the light sensor to obtain a corresponding second image 512b and a select portion 5 13b as shown in .

PCT/U82012/0410’74 Because the time of rotation of the container C may be faster than the time ed for the image sensor to process the images, the container C may have circumferentially indexed over some circumferentially angular range before additional imaging occurs. For example, by the time the image sensor is ready to process additional images, segment 1A of the container base B will be aligned in correspondence with the light source 412a and opposed segment 15 of the container base B will be aligned in correspondence with the light source 412b.

In a more specific e, at an initial time (0 milliseconds) when the light sources 412a, 412b are sequentially energized to nate the container base B, the angular rotation of the container C at that instant is censidered zero. But, by the time the image sensor is ready to process additional images, for example about 16.4 milliseconds later, the container C will have rotated nearly 3/ 1-0 of a full rotation. Accordingly, subsequent imaging may be activated, for example, about 20 econds after the previous imaging and such imaging corresponds to segments 1 A, 13 of the container base B.

At that instant, the first light source 412a is again energized, and light from that first light source 412a extends through the corresponding segment 1A of the container base B parallel to the container axis and h the container month. That light is sensed by the light sensor to obtain a ponding third image 5120 and a select portion 513c thereof as shown in . Then, the first light source 41221 is de-energized and the second light source 412!) is energized, and light from that second light source 4121) extends through another corresponding segment In diametrically opposed to the first segment 1A parallel'to the ner axis and h the container mouth. That light is sensed by the light sensor to obtain a corresponding fourth image 512d and a select portion 513d thereof as shown in .

WO 02982 PCT/U52012/041074 This ion repeats until the ner C has rotated 12/10 (twelve—tenths) of a full revolution and wherein fifth through tenth images 5126 through 5123‘ and selection portions 513e through 513j thereof are obtained Corresponding to ner base segments 2A through 4B, as ‘shown in FIGS. 10A through 12B. Before a subsequent container arrives at the n to be inspected, the container C may rotate beyond 12/10 of the full revolution, for example, about 1.5 revolutions. The operation may occur, for example, over about 80 milliseconds; the time for five pairs of images to be processed and including the time for circumferential indexing of the container C therebetween.

In a second example of operation, the container C may be inspected as it rotates, and this example corresponds to the embodiment of FIGS. 4 through 60. Upon arrival of the container C at an inspection station of the apparatus 410, the container C may be stationary, may begin to rotate, or may be rotating y. Also, upon arrival, both' light sources 412a, 41% are energized simultaneously. Accordingly, light from both the first and second light sources 412a, 412b extend through corresponding theoretical segments 0A, 03 of the container base B parallel to the container axis, through the container mouth, and h the filter 217 (.

That light is sensed by the light sensor to simultaneously obtain a corresponding first image 512a= and select portions 513a, 5131) thereof as shown in Again, because the time of rotation of the container C may be faster than the time required for the image sensor to process the images, the container C may have circumferentially indexed over some circumferentially angular range before additional imaging occurs. For example, by the time the image sensor is ready to process additional images, segment 1;, of the container base 13 will be aligned in pondence with the light source 4123. and opposed segment 13 of the ner base B will be d in correspondence with the light source 41%.

PCTfUSZOlZ/OleM At that instant, both light sources 412a, 4le are energized simultaneously. ingly, light from both the first and second light sources 412a, 412b extend through corresponding tical segments 1A, 13 of the container base B parallel to the container axis and through the ner mouth. That light is sensed by the light sensor to obtain a corresponding second image 512c= and select portions thereof 513e, 513d as shown in This operation repeats until third through fifth images 512e= through 512i= and select portions thereof Sl3e through 513j are also obtained corresponding to container base segments 2A through 413, as shown in FIGS. 10 through In one or both of the aforementioned operational examples, the images 512a: through 512i: and the select portions 513a h 513j may be summed in any suitable manner to produce one image 512 ofthe container mouth M, as shown in . That image 512 then may be inspected ing to any suitable tion techniques for size, shape, anomalies, or the' like. rates'another exemplary embodiment of a portion of an optical plug gage tus 61‘0, wherein a container may be inspected as it is oircumferentially stationary.

This embodiment is similar in many respects to the embodiments of FIGS. 1-13 and like numerals between the embodiments generally designate like or corresponding elements throughout the several views - of the drawing figures. Accordingly, the descriptions of the ments are incorporated into one another. Additionally, the description of the common subject matter generally may not be repeated here.

The apparatus 610 includes one or more light sources 612 operatively disposed below the base B of the container C to produce. light used in inspecting the container mouth (not PCT/U82012/041074 shown). The light sources 612 may include a plurality of pairs of light s 612a through 6123', each pair of which may include two diametrically opposed sources. Each of the light sources 612a through 612j may correspond to portions or ts of the container base B. For example, each light source 612a through 612j may be about l/X in circumferentially angular size, wherein the container base B theoretically may be divided into X ts and wherein X is a quantity of images to be captured of the container. More specifically, the ner base B may be divided into 2, 4, 6, or 8 equal segments, or, as shown, 10 equal ts, or any other suitable number of segments. Accordingly, in the illustrated example, each light source of the plurality of pairs of light sources 612a through 612j is about thirty six degrees in circumferentially angular size and the quantity of images equals ten.

In this embodiment, the container C is not rotated, or is stationary as the plurality of pairs of light sources 612a through 612j are zed circmnferentially sequentially around the container C.

In a first example of operation, the ner C may be inspected in a circumferentially stationary position, and this example corresponds to the embodiment of FIGS. 1 through 3C. Upon arrival of the container C at an inspection station of the tus 610, the container C may be circumferentially stationary.

Also, upon arrival, and refer-tingle , a pair of light sources 612a, 6le are energized alternately or sequentially and light from the sources is sensed by the light sensor to ‘ sequentially obtain the corresponding first and second images 712a, 712b and select portions 713a, 7131) thereof as shown in FIGS. 15A and 15B. More specifically, a first light source 612a is energized, and light from that first light source 612a extends through a corresponding segment 0A of the ner base B el to the container axis and through the container mouth. That PCT/U52012/041074 light is sensed by a light sensor to obtain a corresponding first image 712a and a select portion 713a f as shown in A. Then, the first light source 612a is de-energized and a second light source 612b is zed, and light from that second light source 612b extends through another corresponding segment 05 diametrically opposed to the first t 0A el to the container axis and h the container mouth. That light is sensed by the light sensor to obtain a corresponding second image 712b and a select portion 7l3b as shown in B.

Next, and referring to ,-a third light source 612c is energized, and light from that third light source 612C extends through a corresponding segment 1A of the container base B parallel to the container axis and through the container mouth. That light is sensed by a light sensor to obtain a corresponding third image 7120 and a selectportion 7130 thereof as shown in A. Then, the third light source 612c is devenergized and a fourth light source 612d is energized, and light from that fourth light. source 612d extends through another corresponding segment 13 diametrically opposed to the third segment 1A parallel to the container axis and through the container mouth. That light is sensed by the light sensor to obtain a correSponding fourth image 712d and a select portion 713d as shown in B.

This process continues for additional light sources 612a through 612j to obtain corresponding images 712a through 712j and select portions thereof 713:: h 71 3j, as shown in FIGS. 17A through 198.

In a second example of operation, the container C may be inspected in a circumferentially stationary position and this e corresponds to the embodiment of FIGS. 4 through 6C. Also, both of a first pair of light sources 612a, 612b are energized simultaneously.

Accordingly, light from both the first and second light sources 612a, 612b extend through. corresponding theoretical ts 0A, 013 of the container base B parallel to the container axis, PCT/U52012/041074 through the container mouth, and through the filter 217 (. That light is sensed by the light sensor to simultaneously obtain a corresponding first image 712a: and select portions 713a, 713b thereof shown in .

Next, and ing to FIG‘ 14, a second pair of light sources, for example, third those light and fourth light sources 612e, 612d, are energized simultaneously, and light from and in of the container base B sources 6120, 612d extend through ponding segments 1A parallel to the ner axis and through the container mouth. That light is sensed by alight 713d thereof sensor to obtain a corresponding second image 712c= andselect portions 7130, shown in .

This process ues for additional light sources 6126 through 612j to obtain corresponding images 712e= through 712i= and select portions f 7l3e through 7131', as shown in FIGS. 17 through 19.

In one or both of the aforementioned operational examples, the images 712a through 712j and the select portions 713a through 7133' may be summed in an any suitable That image 712 then may be manner to produce one image 712 of the container mouth M. the like. inspected according to any le inspection techniques for size, shape, anomalies, or According to the present sure, low-angle reflections are reduced to a degree of filtered that does not interfere with image processing because the reflections are at least one before reaching a light sensor or impinge on a portion of the light sensor that is not presently evaluated.

There thus has been disclosed an apparatus and method for optical inspection of a container, that fully satisfies all of the objects and aims previously set forth. The disclosure has 2012/041074 been ted in conjunction with several exemplary embodiments, ,gmd additignal modifications and :varigitiorfis have been amassed; Other. modifications and ‘variatiQns regdity will suggest ihpmselveg to persons of ordinary skill in the min vie‘wdf the foregoing diScussion.

Claims (17)

What We Claim Is:

1. An apparatus for inspecting a container having a base and a mouth, said apparatus including: a light source for directing light through the container base into the container, and out of the container through the container mouth, and a light sensor disposed with respect to said light source and the container to e light transmitted h the container mouth, wherein said light source includes at least first and second light sources operatively disposed adjacent to each other beneath the container base and having differing operating characteristics, wherein the at least first and second light s include at least a pair of opposed light sources disposed on opposite sides of a longitudinal axis of the container, and n the light sensor captures images of the container mouth in opposed pairs, each pair of images comprising images of respective segments of the container mouth ed on opposite sides of the udinal axis of the container.

2. The apparatus set forth in claim 1, including a container rotator to rotate the container to different angular positions for capturing additional opposed pairs of images of the container mouth.

3. The apparatus set forth in claim 1 wherein said differing operating characteristics are one of that said first and second light sources are sequentially zed, or that said first and second light sources are simultaneously energized and have differing wavelengths.

4. The apparatus set forth in claim 3 wherein at least first and second optical filters are operatively disposed between the container mouth and said light sensor, said filters having wavelength characteristics coordinated with the wavelength characteristics of the respective underlying light s.

5. The apparatus set fofth in claim 4, wherein said first light source transmits light of a relatively shorter wavelength, said second light source transmits light of a relatively longer wavelength, said first optical filter is a short pass filter, and said second l filter is a long pass filter.

6. The apparatus set forth in claim 1 wherein the at least first and second light sources include a plurality of pairs of opposed light sources, wherein each light source is about l/X in circumferentially angular size, n X is at least one of a quantity of images to be captured of the container or a quantity of portions of images to be captured of the container.

7. The apparatus set forth in claim 1 wherein said at least first and second light sources include a plurality of pairs of d light sources and the container is stationary as said plurality of pairs of d light sources are energized circumferentially sequentially around the container.

8. The apparatus set forth in claim 1 wherein the pair of opposed light sources are diametrically opposed, and each pair of images comprises images of respective segments of the container mouth that are diametrically opposed.

9. A method of inspecting a ner having a base and a mouth, including the steps directing light through the container base into the container, and out of the container through the container mouth, using at least first and second light sources operatively disposed adjacent to each other beneath the ner base and having differing operating characteristics, wherein the at least first and second light sources include a pair of opposed light sources disposed on opposite sides of a longitudinal axis of the container, sensing light transmitted through the container mouth, and capturing images of the container mouth in opposed pairs, each pair of images comprising images of tive segments of the container mouth disposed on opposite sides of the longitudinal axis of the ner.

10. The method set f01th in claim 9, ing rotating the container to different circumferentially angular positions for capturing onal pairs of images of the container mouth.

11. The method set forth in claim 9, including producing a composite image from said images.

12. The method set forth in claim 9 wherein said differing operating teristics are one of that said first and second light sources are sequentially energized, or that said first and second light sources are simultaneously energized and have differing ngths.

13. The method set forth in claim 9, wherein low-angle reflections are d to a degree that does not interfere with image processing because said reflections are at least one of filtered before reaching said light sensor or impinge on a portion of said light sensor that is not presently evaluated.

14. The method set forth in claim 9 wherein each light source is about UK in circumferentially angular size, wherein X is at least one of a quantity of images to be captured of the container or a quantity of portions of images to be captured of the container.

15. The method set forth in claim 9 wherein the at least first and second light sources include a plurality of pairs of opposed light sources, wherein each light source is about l/X in circumferentially angular size, wherein X is at least one of a quantity of images to be captured of the container or a quantity of ns of images to be captured of the container.

16. The method set forth in claim 9 wherein said at least first and second light sources include a plurality of pairs of opposed light s and the container is stationary as the plurality of pairs of opposed light sources are energized circumferentially sequentially around the container.

17. An apparatus for inspecting a container having a base and a mouth, said apparatus substantially as herein described with nce to any embodiment shown in