NZ618535B2 - Drug delivery system - Google Patents
Drug delivery system Download PDFInfo
- Publication number
- NZ618535B2 NZ618535B2 NZ618535A NZ61853512A NZ618535B2 NZ 618535 B2 NZ618535 B2 NZ 618535B2 NZ 618535 A NZ618535 A NZ 618535A NZ 61853512 A NZ61853512 A NZ 61853512A NZ 618535 B2 NZ618535 B2 NZ 618535B2
- Authority
- NZ
- New Zealand
- Prior art keywords
- coating
- testosterone
- drug delivery
- active ingredient
- core
- Prior art date
Links
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Abstract
The disclosure relates to a time controlled, immediate release drug delivery system for oral administration of a first active ingredient to a subject in need thereof. The disclosure additionally relates to a dual drug delivery device, comprising the time controlled, immediate release drug delivery system according to the invention, further comprising a second coating comprising a second active ingredient. ystem according to the invention, further comprising a second coating comprising a second active ingredient.
Description
Title: Drug delivery system
The invention relates to the field of drug formulation and drug delivery. More
specifically, the invention relates to a time controlled, immediate release drug delivery
system. The invention additionally relates to a dual drug delivery device comprising the
time controlled, immediate release drug delivery system for the time controlled, immediate
release of a first active ingredient and controlled release of a second active ingredient. The
invention further relates to a formulation for the sublingual administration of an active
ingredient.
Pharmaceutical research is increasingly focusing on smart drug delivery systems
that improve desirable therapeutic objectives while minimizing side effects. The present
invention provides smart drug delivery systems for designing drug formulations that allow
controlled release, such as timed release formulations, including oral formulations.
The art shows various solutions to the problem of controlled release of an active
ingredient. For example, diclofenac is poorly soluble in acidic medium, affecting the
solubility and absorption of the drug. A delayed release mechanism formulation, also
termed enteric coating system, prevents release of the drug in the acidic environment of the
stomach and allows release in the more favorable environment of the small intestine.
Various materials, e. g., cellulose acetate phthalate, hydroxypropyl methylcellulose
phthalate, polyvinyl acetate phthalate, and acrylic polymers, have been used as
gastroresistant, enterosoluble coatings for delayed drug release in the intestine (Xu and
Lee, Pharm. Res. 10 (8), 1144-1152 (1993)). Enteric coating systems, which are soluble at
higher pH values, are frequently used for late intestinal and colon-specific delivery
systems.
WO97/25979 describes a drug-delivery system for targeting various parts of the
gastrointestinal tract. A core containing a drug is coated with a hydrophobic polymer
which contains hydrophilic, non-water-soluble particles embedded therein. These particles
serve as channels for aqueous medium entering the core and for the release of drugs by
diffusion through these channels.
2
A further example of a delayed drug delivery system is provided by WO99/018938.
WO99/018938 describes a gastrointestinal delivery system comprising a drug in
combination with a swellable core material. The core is surrounded by a water-insoluble
coating material comprising particulate water-insoluble material. Upon exposure to
aqueous liquid, the particulate matter takes up liquid and forms channels in the coat that
allow entry of aqueous liquid to the core. The inner coat bursts when the core is swollen
thereby releasing the drug from the delivery system.
Dual drug delivery devices are designed to release a drug at 2 different rates or in 2
different periods of time, or to release two or more different drugs at different periods of
time in different compartments. Dual drug delivery devices control the release rate of one
or more drugs to maximize the therapeutic effect of these drugs. Suitable candidate drugs
for a dual phase mode of administration include nonsteroidal anti-inflammatory drugs
(NSAIDs) and antihypertensive, antihistaminic, and anti-allergic ingredients. In a first
phase, the drug is quickly released to provide maximum relief within a short time frame.
This is followed by a sustained release phase to avoid a need for repeated frequent
administration.
Suitable devices for use as a biphasic release system are compressed double-layer
tablets and "core-within-coating" systems, which involves the use of a sustained release
tablet as a compressed core which is coated over the whole surface with a disintegrating
formulation. Both the core tablet and the outer coating contain a drug.
Some biphasic release devices exist in the art. WO93/009771 describes a two pulse
tablet of flutamide for the treatment of prostate cancer. The first pulse is obtained from an
immediate release layer while the second pulse is obtained from a core which contains a
solid dispersion of the flutamide in a carrier. The immediate release layer and the core are
separated by a film layer of an enteric coating.
Multiparticulates also provide a biphasic release system. WO94/12160 describes a
capsule which contains a plurality of pellets with varying delay times to drug release. By
mixing pellets of different delay times one can obtain pulsatile delivery of the drug. The
drug is contained in the pellet along with an osmotic ingredient. The pellets are coated with
3
a water permeable, water- insoluble film that allows water diffusion into the pellet. The
osmotic ingredient dissolves in the water causing the pellet to swell and eventually burst to
release drug. The osmotic ingredient that is contained in a pellet, and the coating of pellet,
are two of the variables that determine the delay time of a drug that is contained in a pellet.
WO 98/51287 describes a pulsatile system based on multiple particles in a dosage
form. The drug release from the particle is controlled by combinations of controlled release
layers, swelling layers and coating layers. The controlled release layer is a crosslinked poly
(acrylic acid) polymer of high molecular weight admixed with a water soluble polymer.
A further biphasic drug delivery device is provided by WO00/074655, which
system is based on the drug delivery system provided in WO97/25979. The inner coat of
the drug delivery system is additionally surrounded by an outer coat that contains
additional amounts of a desired ingredient. When the delivery device enters the
gastrointestinal tract, the outer coat releases the desired ingredient contained therein and
disintegrates, exposing the inner coat. By controlling parameters in the device, such as the
core material, carrier material in the coating, and particulate matter, the location of release
of both drug pulses can be controlled.
The afore mentioned drug delivery systems, while effective in delaying release of a
drug to specific parts of the gastrointestinal tract such as, for example, the small intestine
or the colon, were found to be ineffective in providing a drug in a short pulse after a certain
period of time, irrespective of the presence in a specific body compartment.
There is a clear need for a drug delivery system that releases a drug after a
predetermined period of time (a lag time) following administration of the drug delivery
system. In addition, there is a need for a drug delivery device that combines a drug delivery
system that is effective in delivering a drug in a short pulse after a predetermined period of
time with a drug delivery system that provides immediate release of a drug at an earlier
point in time after administration, preferably in the oral cavity. It is an object of the
present invention to go somewhat towards fulfilling this need; and/or to provide the public
with a useful choice.
4
Therefore, in a first embodiment, the invention provides a time controlled, immediate
release drug delivery system for oral administration of a first active ingredient to a subject
in need thereof, the system comprising
a core comprising 10-60% (w/w) microcrystalline cellulose, 20-70% (w/w) of an
inorganic salt as a filler, and 0.1- 30 % (w/w) of a first active ingredient; wherein the core
further comprises a crosslinked sodium carboxy methylcellulose; and wherein
microcrystalline cellulose and crosslinked sodium carboxy methylcellulose are present in a
ratio of between about 6:1 (w/w) to 14:1 (w/w) and
a first coating surrounding the core, said first coating comprising a hydrophobic
polymer and a hydrophilic substance.
In a second embodiment, the invention provides a dual drug delivery device,
comprising the time controlled, immediate release drug delivery system according to the
invention, wherein the first coating of the drug delivery system is surrounded by a second
coating comprising a second active ingredient.
Also described is a time controlled, immediate release drug delivery system for oral
administration of a therapeutically effective amount of a first active ingredient to a subject
in need thereof, comprising a disintegrating core comprising cellulose, a filler selected
from an organic and/or an inorganic salt, and a first active ingredient, said system further
comprising a first coating surrounding the core, said first coating comprising an outer
surface, said first coating further comprising a hydrophobic polymer and a water-soluble
and/or water-insoluble hydrophilic substance.
A core may comprise
a first active ingredient in a relative amount of preferably between 0.1 and 60%
(w/w; based on the total weight of the core), more preferred between 0.1 and 30 % (w/w;
based on the total weight of the core), more preferred between 5 and 25 % (w/w based on
the total weight of the core),
cellulose in a relative amount of preferably between 10 and 60% (w/w based on the
total weight of the core), more preferred between 10 and 50 % (w/w based on the total
weight of the core (w/w based on the total weight of the core), and
a filler selected from an organic and/or inorganic salt in a relative amount of
preferably between 10 and 70% (w/w based on the total weight of the core), more preferred
in an amount of between 10 and 60 % (w/w based on the total weight of the core).
Throughout this specification, the term "comprising" and its grammatical
equivalents indicate that the components listed are present and that other components may
be present or not. The term "comprising" preferably has the meaning of “consisting only
of”.
The core is preferably pressed or compacted into a solid. A preferred core is a
tablet. The term "tablet" encompasses a "capsule" and a "caplet". The preferred size of the
core of a drug delivery system according to the invention ranges from a few millimeters to
about one centimeter. Further excipients may include diluents, binders or granulating
ingredients, a carbohydrate such as starch, a starch derivative such as starch acetate and/or
maltodextrin, a polyol such as xylitol, sorbitol and/or mannitol, lactose such as α-lactose
monohydrate, anhydrous α-lactose, anhydrous β-lactose, spray-dried lactose, and/or
agglomerated lactose, a sugar such as dextrose, maltose, dextrate and/or inulin, or
combinations thereof, glidants (flow aids) and lubricants to ensure efficient tabletting, and
sweeteners or flavours to enhance taste.
Said first active ingredient can be a single active ingredient, or a mixture of two or
more active ingredients. It is preferred that each of the active ingredients in a mixture of
active ingredients is present in a relative amount of between 0.1 and 30 % (w/w), more
preferred between 5 and 25 % (w/w).
A preferred time controlled, immediate release drug delivery system according to
the invention comprises an immediate release formulation comprising a compressed core
containing one or more active ingredients surrounded with a coating, wherein release of the
active ingredient from the core is caused by rupture of the coating after a pre-defined lagtime. Preferably, the core disintegrates immediately after rupture or dissolution of the
coating.
6
The term cellulose comprises powdered cellulose, agglomerated cellulose,
microcrystalline cellulose and/or combinations thereof. The term cellulose includes
purified cellulose, methylcellulose, hydroxypropyl methylcellulose, and carboxy methyl
cellulose. Powdered cellulose is composed mainly of cellulose obtained by decomposing
pulp. Microcrystalline cellulose comprises a special grade of alpha cellulose.
A preferred cellulose is microcrystalline cellulose. A preferred microcrystalline
cellulose has a nominal particle size of between 30 and 250 mm, preferably of between 50
and 180 mm. A further preferred microcrystalline cellulose comprises a moisture of
between 0.1 and 7.5 %, more preferred between 1 and 5.0 %. A preferred microcrystalline
cellulose is selected from microcrystalline cellulose with a nominal particle size of 50 mm
and a moisture of 3.0 to 5.0 % such as, for example, Avicel PH 101; a microcrystalline
cellulose with a nominal particle size of 100 mm and a moisture of 3.0 to 5.0 % such as, for
example, Avicel PH 102; and a microcrystalline cellulose with a nominal particle size of
180 mm and a moisture less than 1.5 % such as, for example, Avicel PH 200. The amount
of said microcrystalline cellulose is preferably more than 10 % (w/w; based on the total
weight of the core), more preferred more than 20 % (w/w), more preferred more than 30
%, most preferred more than about 35%. It is further preferred that the amount of
microcrystalline cellulose is less than 60%, more preferred less than 50%, more preferred
less than 45% (w/w, based on the total weight of the core).
A preferred core described herein comprises a filler. Said filler is preferably present
in an amount of between 10 and 70% (w/w; based on the total weight of the core), more
preferred between 20 % and 60% (w/w), more preferred between 30 % and 50% (w/w),
such as, for example, 35% (w/w). Said filler is selected from the group of an organic salt
and an inorganic salt. An organic salt is preferably selected from calcium citrate,
magnesium citrate, calcium lactate, sodium lactate, magnesium lactate, calcium fumarate
and magnesium fumarate. A most preferred filled is an inorganic salt. An inorganic salt
described herein is preferably selected from calcium sulphate dihydrate, calcium silicate,
silicium phosphate, calcium carbonate, anhydrous dibasic calcium phosphate, dibasic
calcium phosphate monohydrate, tribasic calcium phosphate, sodium phosphate, sodium
chloride, potassium phosphate, potassium sulphate, potassium chloride, sodium carbonate,
7
magnesium carbonate, and magnesium oxide. The total amount of a soluble filler such as
sodium lactate and sodium chloride is preferably below 50% (w/w; based on the total
weight of the core). The selection of a filler is further determined by the intrinsic stability
of the active ingredient in the core in combination with a filler or combination of fillers, as
is known to the person skilled in the art. The core may further comprise a lubricant such as
magnesium stearate, talc and the like. A preferred core comprises anhydrous dibasic
calcium phosphate and magnesium stearate. The amount of said anhydrous dibasic calcium
phosphate is preferably more than 10 % (w/w; based on the total weight of the core), more
preferred more than 20 % (w/w), more preferred more than 30 %, most preferred more
than about 35%. It is further preferred that the amount of anhydrous dibasic calcium
phosphate is less than 70%, more preferred less than 60%, more preferred less than 50%,
more preferred less than 45% (w/w, based on the total weight of the core). The amount of
magnesium stearate is preferably between 0.1 % (w/w; based on the total weight of the
core) and 10 % (w/w), more preferred between 0.5 and 5 % (w/w).
The core additionally may comprise one or more disintegrants that, as a pure
material, form a gel upon exposure to an aqueous liquid. A preferred disintegrant
comprises one of more of a water-insoluble, gel-forming disintegrant. When present, said
disintegrant such as a water-insoluble, gel-forming disintegrant is preferably present in a
relative amount of between 0.5 and 20 % (w/w). Disintegrants are substances or a mixture
of substances that facilitate the breakup or disintegration of a tablet. Break up of a tablet
results in smaller particles of which the ingredients, including the first active ingredient,
are more rapidly available for uptake, compared to a whole tablet. Drug dissolution can be
improved significantly with the addition of disintegrating ingredients into the formulation.
Preferred disintegrants induce disintegration of a tablet by wicking, deformation, and/or
the induction of electric repulsive forces between particles.
A preferred disintegrant described herein is selected from sodium starch glycolate
(Primojel®), cross-linked sodium carboxymethyl cellulose, for example ACDISOL®,
cross-linked polyvinylpyrrolidone (Crospovidone) and low-substituted
hydroxypropylcellulose (L-HPC) having a hydroxypropoxyl content in the range of 5.0 to
16.0% by weight and an apparent average degree of polymerization in the range of 350 to
700. Said L-HPC preferably has a low particle size, preferably below 10 microns average
8
particle size, more preferred below 5 micron, such as, for example, LH41. Said waterinsoluble, gel-forming disintegrant is preferably present in a relative amount of between
0.0 and 6 % (w/w). The amount of said water-insoluble gel-forming disintegrant is
preferably less than 6 % (w/w; based on the total weight of the core), more preferred less
than 5 % (w/w), most preferred less than 4 %.
A preferred composition of a core described herein comprises a first active
ingredient, a microcrystalline cellulose, for example PHARMACEL(R) pH102 or
PHARMACEL(R) pH200, anhydrous dicalcium phosphate, a crosslinked sodium carboxy
methylcellulose, for example croscarmellose, and magnesium stearate. Microcrystalline
cellulose and crosslinked sodium carboxy methylcellulose are preferably present in a ratio
of between about 6:1 (w/w) to 14:1 (w/w), preferably between 7.5 (w/w) and 12.5 (w/w).
Preferred ratios are about 10 : 1 (w/w) and about 8:1 (w/w). An effect of such ratio is that
the core, while gel-forming, does not substantially swell prior to disintegration. A preferred
ratio of anhydrous dibasic calcium phosphate and microcrystalline cellulose is between 3 :
1 (w/w) and 1 : 3 (w/w), more preferred between 2 : 1 (w/w) and 1 : 2 (w/w), most
preferred in about 1 : 1 (w/w).
The total weight of a core described herein is preferably between 50 and 500
milligram, more preferred between 200 and 400 milligram, more preferred between 300
and 400 milligram, such as about 340 milligram.
A core described herein is surrounded by a first coating, said first coating
comprising an outer surface, said first coating further comprising a hydrophobic polymer
and a (water-soluble and/or water-insoluble) hydrophilic substance. The first coating
preferably does not comprise a drug. When present, a plasticizer such as, for example,
dibutyl phthalate, triethyl citrate, acetyl triethyl citrate, dibutyl sebacate, diethyl phthalate,
triacetin and/or tributyl citrate is preferably present in an amount of at most 0.5% (w/w;
based on the total weight of the time controlled, immediate release drug delivery system).
The first coating preferably does not comprise a plasticizer.
9
The first coating is preferably sprayed, for example with a nozzle, onto the core.
For this, the hydrophobic polymer and water-soluble and/or water-insoluble hydrophilic
substance are suspended or dissolved, for example in water or an organic solvent or a
mixture thereof, and sprayed onto the core until a predetermined average thickness of the
first coating is obtained. A preferred organic solvent is an alcohol, for example ethanol.
The amount of the first coating is preferably between about 0.5 and 30 % (w/w) of the total
weight of the time controlled, immediate release drug delivery system, more preferred
between about 1 and 20 % (w/w).
A hydrophobic coating polymer described herein is preferably selected from waterinsoluble coating materials such as cellulose derivates and polymethacrylates that are
generated, for example, by copolymerization of methacrylate monomers with hydrophobic
groups. Preferred polymethacrylate hydrophobic polymers are EUDRAGIT® RL,
EUDRAGIT ® RS, EUDRAGIT® NE, and EUDRAGIT® S.
Preferred cellulose derivates are selected from ethylcellulose and derivatives
thereof. A most preferred hydrophobic polymer of the first coating of a drug delivery
system described herein comprises ethylcellulose. Ethylcellulose forms a mechanically
weak hydrophobic film that ruptures easily. The core contains a drug in combination with a
water-insoluble, gel-forming disintegrant that disintegrates upon contact with an aqueous
medium. The formation of pores in the hydrophobic film, and the influx of water into the
core, causes the rupture of the ethylcellulose coating. When the coating is ruptured, the
core disintegrates within minutes followed by the release of the drug. A preferred
ethylcellulose is ETHOCEL®.
A hydrophilic substance described herein preferably is a water-insoluble
hydrophylic substance, preferably a water-insoluble hydrophylic polymer. It is further
preferred that said first coating comprises pores prior to exposure to an aqueous liquid. The
pores function as channels that interconnect the core with the outer surface of the inner
coat for controlling the entry of aqueous liquid into the core. Said pores are present, for
example, when the water-insoluble hydrophilic substance is or comprises a water-insoluble
hydrophylic polymer, preferably cellulose. Preferred celluloses are cellulose derivatives
such as, for example, hydroxypropylcellulose, crosslinked hydroxyethylcellulose,
crosslinked hydroxypropylmethylcellulose and microcrystalline cellulose. Cellulose
formed channels that connect the drug-containing core with the outside of the tablet. The
cellulose thereby controls the rate at which water is being transported through the channels
into the core. When sufficient water reaches the core, the core looses its structural
integrity. The core will disintegrate, followed by rupture of the coating and release of the
drug. A preferred cellulose is a microcrystalline cellulose with a nominal particle size of
between 20 and 200 micron and a moisture of less than 5 %. A preferred microcrystalline
cellulose comprises a microcrystalline cellulose with a nominal particle size of about 150
micron and a moisture of 3.0 to 5.0 % such as, for example, Avicel® PH-102 SCG; a
microcrystalline cellulose with a nominal particle size of about 100 micron and a moisture
less than 5.0 % such as, for example Avicel® HFE-102; a microcrystalline cellulose with a
nominal particle size of about 20 micron and a moisture less than 5.0 % such as, for
example, Avicel® PH-105. Further preferred water insoluble hydrophilic substances
include dicalcium phosphate.
An advantage of using smaller particles of less than 50 micron, e.g. Avicel® PH105, is that the coating suspension has better flow properties, which improves the overall
film coating process. A preferred first coating comprises Ethocel® and Avicel PH-105 as a
water-insoluble hydrophylic substance. Preferred mass ratios of a hydrophobic coating
polymer such as Ethocel® and a water-insoluble hydrophilic substance such as Avicel are
between 1: 5 and 5:1, more preferred between 1: 4 and 3:1, more preferred between 1: 3
and 2:1, most preferred about 1:2.
In another embodiment, a hydrophilic substance described herein preferably is a
water-soluble hydrophylic substance. This coating preferably does not comprise pores or
only a few pores prior to exposure to an aqueous liquid. It is preferred that the watersoluble hydrophilic substance forms pores in the hydrophobic polymer upon exposure to an
aqueous liquid. A preferred water-soluble hydrophilic substance comprises lactose,
mannitol and/or sodium chloride. A preferred lactose is PHARMATOSE®.
A preferred first coating comprises Ethocel® and lactose as a water-soluble
hydrophylic substance. Preferred mass ratios of a hydrophobic coating polymer such as
Ethocel® and a water-soluble hydrophilic substance such as lactose are between 1: 5 and
11
:1, more preferred between 1: 3 and 3:1, more preferred between 1: 2 and 2:1, most
preferred about 1:1.
The relative amount of a first coating is preferably between 4 and 20 % (w/w; based
on the total weight of the drug delivery system), more preferred between 8 and 15 %
(w/w), most preferred about 12% (w/w). Therefore, a preferred first coating has a weight
of between 10 and 75 milligram, more preferred between 25 and 50 milligram, most
preferred about 40 milligram.
A time controlled, immediate release drug delivery system described herein allows
control of the release of a first active ingredient after hydration of the drug delivery system.
Said time controlled, immediate release is essentially independent of pH. The timing is
controlled in part by the thickness of the first coating, which is preferably sprayed onto the
core. The variation in the amount of a first coating between tablets is preferably not more
than 10 % (between 90 % and 110 %), based on the total weight of the first coating. More
preferred, the variation in the amount of a first coating is not more than 5 % (between 95 %
and 105 %), based on the total weight of the first coating. Factors (process conditions) that
may influence the intra- en inter-tablet uniformity of the first coating include, for example,
pan speed, spray rate, spray pattern, nozzle type, viscosity, drying temperature, air flow
rate and coating time, as is known to the skilled person. When required, a temperature
controlled curing step, for example heat treatment at 60-80 ºC for 1-3 hours, is applied to
the first coating after application, preferably spraying, of the first coating.
In addition, the amounts of the water-soluble and/or water-insoluble hydrophilic
substance in the first coating, and the identity of the water-soluble and/or water-insoluble
hydrophilic substance, further provide means to modulate the timing of release of a first
active ingredient. For example, a tablet comprising a pressed core and a first coating with
an average thickness of about 35 micrometer, the coating comprising Ethocel 20 and
lactose in a 3: 2 ratio, provides release of the first active ingredient at about 36 minutes
after hydration of the tablet, while the same composition of a tablet with a first coating
with an average thickness of about 50 micrometer, provides release of the first active
ingredient at about 84 minutes after hydration of the tablet. A tablet comprising a pressed
core and a first coating with an average thickness of about 90 micrometer, the coating
12
comprising Ethocel 20 and Avicell PH102 in a 3: 2 ratio, provides release of the first active
ingredient at about 105 minutes after hydration of the tablet. The skilled person is able to
generate a time controlled, immediate release drug delivery system described herein, based
on the teaching and the examples provided in this application.
The total weight of a drug delivery device described herein is preferably at least 50
milligram, more preferred at least 150 milligram, and preferably is between 50 and 500
milligram, more preferred between 150 and 400 milligram, more preferred between 300
and 400 milligram, such as about 301.5 milligram, 325 milligram, or about 340 milligram.
A time controlled drug delivery system described herein provides release of a first
active ingredient after about a predetermined period of time (lag time), such as after about
1 hour after administration of the drug delivery system, more preferred after about 1.5
hours, more preferred after about 2 hours, more preferred after about 2.5 hours, more
preferred after about 3 hours, more preferred after about 3.5 hours, more preferred after
about 4 hours, more preferred after about 4.5 hours, more preferred after about 5 hours,
more preferred after about 6 hours, more preferred after about 7 hours, more preferred after
about 8 hours, more preferred after about 10 hours, after administration of the drug
delivery system.
The term “time controlled” drug delivery system refers to a drug delivery system
that provides release of a first active ingredient after a predetermined period of time, for
example 2 hours, whereby the release is independent of pH. The predetermined period of
time is set and not dependent on the pH history in the gastro-intestinal tract.
The term “immediate release” drug delivery system refers to a drug delivery system
that provides release of a substantial amount of a first active ingredient within a predefined
period of time. An immediate release drug delivery system, for example, provides the
release of more than 60% of a first active ingredient, more preferred more than 70%, more
preferred more than 80%, within 30 minutes after rupture of the coating, more preferred
within 20 minutes, more preferred within 8 minutes after rupture of the coating. Methods
and means to determine the amount of a first active ingredient that is released from a drug
delivery system, and the time frame within which the ingredient is released, such as for
13
example compendial dissolution methods, are known to the skilled person such as, for
example, United States Pharmacopoeia (USP) dissolution tests based on Apparatus 2 (the
paddle method) and Apparatus 3 (the reciprocating cylinder).
The immediate release of a first active ingredient is thought to be caused by
moisture induced stress relaxation. The driving force for this stress relaxation is the amount
of stored energy within the core as surrounded by the polymer coating (Van der Voort
Maarschalk et al., 1997. Int J Pharmaceutics 151: 27-34; Van der Voort Maarschalk et al.,
1997. Pharm Res 14: 415-419; Steendam et al., 2001. J Control Rel 70: 71-82; Laity and
Cameron, 2010. Eur J Pharm Biopharm 75: 263-276). Stress relaxation mediates the
breakage of a coated core according to the invention in a nonlinear fashion. Hydration of
the core and the hydrophilic substance in the first coating mediates stress relaxation such
that an immediate burst of the coating after a predetermined period of time is obtained. It
was found that the presence of more than 6 % (w/w) of a water-insoluble, gel-forming
disintegrant interferes with the immediate release of a first active ingredient and leads to
more sustained release properties.
The term “first active ingredient” refers to the ingredient that is present in the core.
Said first ingredient may be a single active ingredient or a mixture of two or more active
ingredients. A first active ingredient that is present in the core of a drug delivery system
according to the invention can be any ingredient which is preferably released after a
defined period of time. Examples of active ingredients that are preferably released at a
defined time after administration, for example in the early morning, are anti-asthmatics
(e.g. bronchodilators), anti-emetics, cardiotonics, vasodilators, anti-vertigo and antimeniere drugs, anti-ulceratives, corticosteroids such as prednisone, other anti inflammatory
drugs, analgetics, anti-rheumatics, anti-arthritic drugs; anti-angina drugs; and antihypertensives. In addition, other compounds for which such formulations can be very
useful to improve patient compliance comprise sedatives such as diazepam,
antidepressants, and other CNS compounds.
14
Other classes of active ingredients that are preferably formulated in drug delivery
system according to the invention are bioactive proteins, peptides, enzymes, vaccines and
oligonucleotides. Very often these types of compounds are not resistant to the acidic
environment of the stomach.
Yet a further preferred type of active ingredients that are preferably formulated in a
drug delivery system described herein is an ingredient that is preferably administered in a
biphasic release mode. The formulations of the present invention are particularly amenable
to administration of antibiotics such as penicillins, cephalosporins, and also
benzodiazepines, calcium antagonists and short-acting hypnotics.
Yet a further preferred type of active ingredients that are preferably formulated in a
drug delivery system described herein is a drug that is part of a medical combination of at
least two different active ingredients. Embodiments of these types of active ingredients are
combinations of active ingredients, whereby a first active ingredient is mitigating the
negative effects of a second active ingredient, or promoting/enhancing the action of a
second active ingredient. Examples are second active ingredients that cause side effect
such as, for example, constipation, nausea, gas/bloating, heartburn, pain or cramps. A first
active ingredient is provided in advance of the second active ingredient. The first active
ingredient mitigates the above side effect of the second active ingredient, e.g. provides
laxative medication, nausea treatment medication, anti-gas and anti- bloating medication,
anti-acid medication, pain reliever & muscle relaxant medication.
Yet a further preferred example is provided by a first active ingredient, which is
combined with a second active ingredient which controls and stops the action of the first
ingredient after the time necessary for the action of the first ingredient. As an example, a
combination of anti-cancer drug such as methotrexate with immediate release, and a
"stopper" ingredient, such as L- leukovorin, with a time controlled release, can be
advantageously delivered with a drug delivery system described herein. In all these
examples, the second active ingredient is preferably formulated in a drug delivery system
described herein.
An even more preferred type of active ingredients that are preferably formulated in
a drug delivery system described herein is provided by an active ingredient that acts
synergistically with another active ingredient in the same disease area, but which is to be
released at a different time compared to the other active ingredient, and/or that has to be
administered at different areas in the oral and/or gastro-intestinal tract.
A most preferred example is a combination therapy preferably for the treatment of
male or female: sexual dysfunction, desire dysfunction, or erectile dysfunction. Preferably
said combination treatment is treatment of Hypoactive Sexual Desire Disorder. Preferably
a combination of testosterone or a functional analogue thereof and a first active ingredient
is used, whereby the testosterone or a functional analogue thereof is provided such that the
peak plasma level of testosterone occurs about 2-6 hours, more preferred 3-4 hours, prior
to the peak plasma level of the first active ingredient. The first active ingredient is
preferably provided in a time controlled, immediately release drug delivery system
described herein.
A preferred first active ingredient, preferably for treatment of the treatment of male
or female: sexual dysfunction, desire dysfunction, or erectile dysfunction, and preferably
for the treatment of Hypoactive Sexual Desire Disorder is selected from the group
consisting of a PDE5 inhibitor, an inhibitor of neutral endopeptidase (NEP) and a 5-
hydroxytryptamine 1A receptor agonist (5-HT1Ara). A PDE5 inhibitor is preferably
chosen from vardenafil, sildenafil and tadalafil or any of the other known PDE5-inhibitors.
Further non-limiting examples of PDE5 inhibitors are: E-4021, E-8010, E-4010, AWD
217 (zaprinast), AWD 12-210, UK- 343,664, UK-369003, UK-357903, BMS-341400,
BMS-223131, FR226807, FR- 229934, EMR-6203, Sch-51866, IC485, TA-1790
(avanafil), DA-8159 (udenafil), NCX-911 or KS- 505a. Other examples can be found in
WO 96/26940. A typical example for oral administration of vardenafil is provided by
vardenafil HCl which is designated chemically as piperazine, l-[[3-(l,4- dihydromethyl4-oxopropylimidazo[5,l-/][l,2,4]triazinyl) ethoxyphenyl]sulfonyl]ethyl-,
monohydrochloride. Another example is given in sildenafil citrate which is chemically
designated as l-[[3-(6,7-dihydro-l-methyloxopropyl-lHpyrazolo[4,3-cr|pyrimidin
yl)ethoxyphenyl]sulfonyl]methylpiperazine citrate.
16
A preferred PDE5-inhibitor described herein is sildenafil which is preferably
administered as sildenafil citrate (l-[[3-(6,7-dihydro-l-methyloxopropyllHpyrazolo[4,3-cr|pyrimidin yl)ethoxyphenyl]sulfonyl]methylpiperazine citrate).
A further preferred first active ingredient for the treatment of male or female:
sexual dysfunction, desire dysfunction, or erectile dysfunction, and preferably for
treatment of Hypoactive Sexual Desire Disorder is an inhibitor of neutral endopeptidase
(NEP).
A preferred NEP-inhibitor is selected from candoxatril; candoxatrilat; dexecadotril
((+)-N-[2(R)-(acetylthiomethyl)phenylpropionyl]glycine benzyl ester); CGS-24128 (3-
[3-(biphenylyl)(phosphonomethylamino)propionamido]prop- ionic acid); CGS24592 ((S)[3-(biphenylyl)(phosphonomethylamino)propionamido]propionic acid);
CGS-25155 (N-[9(R)-(acetylthiomethyl)oxoazacyclodecan-2(S)-ylcarbonyl]-4(R)--
hydroxy-L-proline benzyl ester); 3-(1-carbamoylcyclohexyl)propionic acid derivatives
described in WO 2006/027680; JMV1 (2(R)-benzyl(Nhydroxycarbamoyl)propionyl-L-isoleucyl-L-leuc- ine); ecadotril; phosphoramidon;
retrothiorphan; RU-42827 (2-(mercaptomethyl)-N-(4-pyridinyl)benzenepropionamide);
RU-44004 (N-(4-morpholinyl)phenyl(sulfanylmethyl)propionamide); SCH-32615
((S)-N--[N-(1-carboxyphenylethyl)-L-phenylalanyl]-(3-alanine) and its prodrug SCH34826 ((S)-N--[N-[1-[[(2,2-dimethyl-1,3-dioxolanyl)methoxy]carbonyl]phenylethyl]-L-phenylalanyl]-(3-alanine); sialorphin; SCH-42495 (N-[2(S)-
(acetylsulfanylmethyl)(2-methylphenyl)propionyl]-L-methionine ethyl ester);
spinorphin; SQ-28132 (N-[2-(mercaptomethyl)oxophenylpropyl]leucine); SQ-28603
(N-[2-(mercaptomethyl)oxophenylpropyl]-(3-alanine); SQ-29072 (7-[[2-
(mercaptomethyl)oxophenylpropyl]amino]heptanoic acid); thiorphan and its prodrug
racecadotril; UK-69578 (cis[[[1-[2-carboxy(2-
methoxyethoxy)propyl]cyclopentyl]carbonyl]ami- no]cyclohexanecarboxylic acid); UK447,841 (2-{1-[3-(4-chlorophenyl)propylcarbamoyl]-cyclopentylmethyl}methoxybutyric acid); UK-505,749 ((R)methyl{1-[3-(2-methylbenzothiazol
yl)propylcarbamoyl]cyclopen- tyl}propionic acid); 5-biphenylyl(3-
carboxypropionylamino)methylpentanoic acid and 5-biphenylyl(3-
carboxypropionylamino)methylpentanoic acid ethyl ester (WO 2007/056546); daglutril
17
[(3S,2'R){1-[2'-(ethoxycarbonyl)-4'-phenylbutyl]-cyclopentancarbony- lamino}-
2,3,4,5-tetrahydrooxo-1Hbenzazepineacetic acid] described in WO 2007/106708;
and combinations thereof.
A preferred NEP inhibitor described herein is selective for NEP (EC 3.4. 24.11)
over soluble secreted endopeptidase (SEP). NEP degrades a hormone called vasoactive
intestinal peptide (VIP) that promotes blood flow to the vagina. Neuropeptides such as
vasoactive intestinal peptide (VIP) are major neurotransmitters in the control of genital
blood flow. VIP and other neuropeptides are degraded/metabolised by NEP. Thus, NEP
inhibitors will potentiate the endogenous vasorelaxant effect of VIP released during
arousal. This will lead to enhanced genital blood flow and hence genital engorgement.
Selective inhibitors of NEP enhance pelvic nerve-stimulated and VIP-induced increases in
vaginal and clitoral blood flow. In addition, selective NEP inhibitors enhance VIP and
nerve-mediated relaxations of isolated vagina wall. Therefore, the effects of a NEPinhibitor are similar to the effects of a PDE5-inhibitor, namely increased vaginal and
clitoral blood flow. Preferred NEP inhibitors are UK-447,841 and UK-505,749.
A further preferred first active ingredient preferably for treatment of male or
female: sexual dysfunction, desire dysfunction, or erectile dysfunction, and preferably for
the treatment of Hypoactive Sexual Desire Disorder is a 5-hydroxytryptamine 1A receptor
agonist (5-HT1Ara). Preferably, a 5-HT1Ara is selective for the 5-HT1A receptor over
other 5-HT receptors and the α-adrenoreceptor and dopamine receptor. Non-limiting
examples of a 5-HT1Ara are 8-OH-DPAT, Alnespirone, AP-521, Buspar, Buspirone,
DippropylCT, DU-125530, E6265, Ebalzotan, Eptapirone, Flesinoxan, Flibanserin,
Gepirone, Ipsapirone, Lesopitron, LY293284, LY301317, MKC242, R(+)-UH-301,
Repinotan, SR57746A, Sunepitron, SUN-N4057, Tandosporine, U-92016A, Urapidil,
VML- 670, Zalospirone and Zaprasidone. A preferred 5HT1A receptor agonist is
buspirone.
It is further preferred that a first active ingredient in a time controlled, immediate
release drug delivery system described herein is a combination of two or more active
ingredients such as, but not limited to, two or more PDE5 inhibitors, two or more NEP
inhibitors, two or more 5-HT1A receptor agonists, or a combination of at least one PDE5
18
inhibitor and at least one NEP inhibitor, a combination of at least one PDE5 inhibitor and
at least one 5-HT1A receptor agonist, a combination of at least one NEP inhibitor and at
least one 5-HT1A receptor agonist, and a combination of at least one PDE5 inhibitor, at
least one NEP inhibitor and at least one 5-HT1A receptor agonist.
Also described is a dual drug delivery device, comprising the time controlled,
immediate release drug delivery system according to invention, wherein the first coating of
the time controlled, immediate release drug delivery system is surrounded by a second
coating comprising a second active ingredient.
The second coating provides release of the second active ingredient in an
immediate release or a controlled release fashion. The second coating may be pressed or
sprayed onto the outer surface of the first coating. Methods for pressing or spraying are
known in the art. A second coating that surrounds the first coating advantageously protects
the integrity of the first coating, for example during packaging or storage of a dual drug
delivery device. This will preferably decrease or minimize damage to the first coating
occurring during packaging or storage that might effect the lag time of the release of the
first active ingredient from the core of the dual drug delivery device.
The second coating is preferably sprayed onto the outer surface of the first coating.
When a spray coat is used it is generally formulated to contain a drug and film forming
ingredient so that the drug is dispersed in the film that overlays the first coating of the core.
Such film forming ingredients are known in the art and may be for example
hydroxypropylmethylcellulose, povidone, hydroxyethylcellulose, other modified celluloses
known in the art, polyacrylates, polymethacrylates, and polymethyl/ethylmethacrylates. A
film forming ingredient described herein preferably comprises
hydroxypropylmethylcellulose, more preferred low molecular weight
hydroxypropylmethylcellulose with a number average molecular weight below 20,000;
more preferred below 10,000.
The spray coat may be formulated to give a short sustained release by forming a
coat that slowly dissolves or to give an immediate release by forming a coat that dissolves
quickly. The amount of a film-forming ingredient is preferably between 0.05 and 40 %
19
(w/w), based on the total weight of the second coating, more preferred between 1 and 30 %
(w/w) such as, for example, about 20% (w/w).
The second coating preferably comprises a weight of between 0.5 and 5% (w/w)
based on the total weight of the drug delivery device. Preferably said coating comprises a
weight of between 1% and 3% and preferably between 1,5 and 2,5 % (w/w) based on the
total weight of the drug delivery device. In a preferred embodiment the second coating of a
drug delivery system comprises a weight of between about 1-20 mg per unit. Preferably
said second coating comprises a weight of about 3-15 mg per unit. In a particularly
preferred embodiment said second coating of a drug delivery device of the invention
comprises a weight of about 4-10 mg per unit.
The second coating of a dual drug delivery device described herein preferably
comprises a second active ingredient. The amount of a second coating that is sprayed onto
the outer surface of the first coating therefore determines the amount of the second active
ingredient in the dual drug delivery device. The amount of a second coating, therefore,
needs to be controlled. The variation in the amount of a second coating between tablets is
preferably not more than 10 % (between 90 % and 110 %), based on the total weight of the
second coating. More preferred, the variation in the amount of a second coating is not more
than 5 % (between 95 % and 105 %), based on the total weight of the second coating.
Factors (process conditions) that may influence the intra- en inter-tablet uniformity of the
second coating include, for example, pan speed, spray rate, spray pattern, nozzle type,
viscosity, drying temperature, air flow rate and coating time, as is known to the skilled
person. The amount of a second active ingredient is preferably between 0.05 and 20 %
(w/w), based on the total weight of the second coating, more preferred between 0.5 and 10
% (w/w).
Examples of known excipients that may be added to a sprayed or pressed second
coating for controlled release are one or more polymers or copolymers selected from
acrylic and methacrylic acid polymers and copolymers such as acrylic acid and methacrylic
acid copolymers, methyl methacrylate copolymers, ethoxyethyl methacrylates, cyanoethyl
methacrylate, poly(acrylic acid), poly(methacrylic acid), methacrylic acid alkylamide
copolymer, poly(methyl methacrylate), polymethacrylate, poly(methyl methacrylate)
copolymer, polyacrylamide, aminoalkyl methacrylate copolymer, poly(methacrylic acid
anhydride), glycidyl methacrylate copolymers and ethylcellulose. The amount of known
excipients is preferably below 10 % (w/w), based on the total weight of the second coating,
more preferred below 5 % (w/w), more preferred below 1 % (w/w).
The second coating of a dual drug delivery device described herein preferably
provides immediate delivery of the second active ingredient in the mouth. The term
"mouth" comprises the interspace between the lips and the teeth, the interspace between
the cheek and the teeth, the oral cavity which is delimited by the palate and tongue and the
sublingual area. The second active ingredient is preferably released in the sublingual space
in the mouth.
The term "immediate release of the second active ingredient" refers to the rapid
dissolution of the second coating in the mouth such that the second active ingredient is
completely or substantially completely released within a short time frame within the
mouth. The term "immediate release of the second ingredient" indicates that at least 50%
of the second active ingredient is released within 5 minutes, more preferred within 4
minutes, more preferred within 3 minutes, more preferred within 2 minutes, most preferred
within 1 minute after oral administration of the dual drug delivery device. It is more
preferred that at least 70% of the second active ingredient is released within 5 minutes,
more preferred within 4 minutes, more preferred within 3 minutes, more preferred within 2
minutes, most preferred within 1 minute after oral administration of the dual drug delivery
device.
An advantage of a dual drug delivery device described herein is that food-effects
are minimized. The term “food-effects” refers to the difference in the rate and extent of
absorption of a drug that is administered shortly after a meal (fed conditions), as compared
to administration under fasting conditions. The release of the first active ingredient is not
dependent on the pH and therefore not likely to be influenced by food effects. In addition,
the formulation of the second active ingredient as an immediate release formulation also
minimizes food-effects for the release of the second active ingredient.
21
A further advantage of a dual drug delivery device described herein is that it
provides two independent dosing routes in one tablet.
A further advantage of a dual drug delivery device described herein is that it
provides first-pass free absorption into the systemic circulation of one active ingredient
(defined herein as second active ingredient) in combination with gastro-intestinal
absorption of a further active ingredient (defined herein as first active ingredient) in one
tablet.
A further advantage of a dual drug delivery device described herein is that it
provides sublingual absorption into the systemic circulation of one active ingredient
(defined herein as second active ingredient) in combination with gastro-intestinal
absorption of a further active ingredient (defined herein as first active ingredient) in one
tablet.
The second active ingredient may be similar or dissimilar to the first active
ingredient. In one embodiment, a second active ingredient, for example a steroid such as
testosterone, is provided sublingually by a dual drug delivery device described herein in
the absence of a first active ingredient. In this embodiment, the core of the dual drug
delivery device does not comprise an active ingredient.
The second active ingredient preferably is dissimilar to the first active ingredient.
When the second active ingredient is dissimilar to the first active ingredient, a further
advantage of a dual drug delivery device described herein is that the timed release of the
first and second active ingredients avoids interactions that may occur between the first and
second active ingredient.
An example of a second active ingredient is methotrexate which is provided in an
immediate release formulation, and L- leukovorin which is provided as a "stopper"
ingredient in a time controlled, immediate release formulation.
Poorly soluble second active ingredients may be effectively absorbed from the
mouth in the presence of a carrier. A suitable carrier for poorly soluble active ingredients
22
such as, for example, steroids such as testosterone, progesterone, and estradiol, NSAIDS,
cardiac glycosides, antidiabetics or benzodiazepines comprises a cyclodextrin, a derivative
thereof or a mixture of derivatives of cyclodextrin monomers or a polymer thereof. A
derivative of a cyclodextrin is a chemical modification of a cyclodextrin at a hydroxyl site.
A cyclodextrin polymer is a chemical derivative where several cyclodextrin monomers or
derivatives are covalently coupled. Oral administration of drugs complexed with
cyclodextrines or derivatives thereof led to effective absorption and entry of the hormones
into the systemic circulation, followed by gradual elimination, thus avoiding rapid firstpass loss. Suitable cyclodextrins are, for example, hydroxypropyl-beta-cyclodextrin, polybeta-cyclodextrin and gamma-cyclodextrin, methyl-cyclodextrin and acetonyl
hydroxypropyl cyclodextrin.
A further example of a second active ingredient in a dual drug delivery device
described herein is provided by estradiol or an analogue or derivative thereof, for example
for the treatment of osteoporosis. Said estradiol or analogues thereof may be provided with
one or more of an additional drug that is used in the treatment of osteoporosis as a first
active ingredient. An example of said additional drug is a calcium regulator such as
alendronate, clodronate, etidronate, pamidronate, risedronate, tiludronate and/or
ibandronate; a calcium salt such as, for example, calciumphosphate and/or
calciumcarbonate; and/or a vitamin D derivative such as, for example, cholecalciferol,
calcitriol and/or alfacalcidol. Said estradiol or analogue or derivative thereof may be
replaced as a second active ingredient by a selective estrogen receptor modulator (SERM),
for example Raloxifene, or by parathyroid hormone, for example recombinant parathyroid
hormone such as teriparatide. SERM and parathyroid hormone may also be provided with
one or more of an additional drug that is used in the treatment of osteoporosis as a first
active ingredient, as is indicated hereinabove.
A further example of a second active ingredient in a dual drug delivery device
described herein is provided by nitroglycerin, for example for the treament of angina
pectoris. Oral, for example sublingual, dosing of nitroglycerin is preferably combined with
a time controlled, immediate release drug delivery system comprising one or more of an
additional angina drug as a first active ingredient. Said additional angina drug is preferably
a beta-blocker such as, for example, atenolol, pindolol, propranolol, oxprenolol, metoprolol
23
and/or bisoprolol; a calcium antagonist such as, for example, amlodipine, diltiazem,
nifedipine, bepridil, barnidipine, nicardipine and verapamil; and/or a selective heart-rate
reducing ingredient such as, for example, ivabradine.
In a most preferred example, the second active ingredient is testosterone or a
functional analogue thereof. This active ingredient is preferably used in a therapy for
treatment of male or female: sexual dysfunction, desire dysfunction, or erectile
dysfunction, and preferably for the treatment of Hypoactive Sexual Desire Disorder.
Preferably said therapy is a combination therapy together with a first active ingredient,
whereby the testosterone or a functional analogue is provided in an immediate release
formulation in the second coating, and a first active ingredient is provided in the core of a
time controlled, immediate release drug delivery system described herein.
The term "testosterone or functional analogue thereof" refers to testosterone or a
precursor or metabolite of testosterone that provides the same or a similar function as
testosterone. Preferred precursors of testosterone are selected from pregnenolone, 17ahydroxypregnenolone, progesterone,
17a-hydroxyprogesterone, dehydroepiandrosterone, androstenedione, and androstenediol.
Preferred metabolites of testosterone are selected from hydroxyandrostenedione,
hydroxytestosterone, including 2 b -, 6 b -, 7a-, 12a-, and 16a-hydroxytestosterone,
and dihydrotestosterone, including 5 a- and 5b-dihydrotestosterone. A preferred analogue
of testosterone is capable of binding to an androgen receptor. It is most preferred that said
testosterone or a functional analogue thereof is testosterone.
Said "testosterone or functional analogue thereof" in the second coating is
preferably combined with a PDE5-inhibitor, a NEP-inhibitor, and/or a 5-HT1A receptor
agonist. A dual drug delivery device, comprising a time controlled, immediate release drug
delivery system comprising a PDE5-inhibitor, a NEP-inhibitor, and/or a 5-HT1A receptor
agonist according the invention, wherein the first coating of the drug delivery system is
surrounded by a second coating comprising testosterone or functional analogue thereof
preferably provides the provision of the drug delivery system comprising a PDE5-inhibitor,
a NEP-inhibitor, and/or a 5-HT1A receptor agonist between 1,5-5 hours, more preferred 2-
24
3 hours, more preferred about 2,5 hours, after the provision of testosterone or functional
analogue thereof.
A second coating comprising a steroid such as testosterone or functional analogue
thereof preferably comprises a carrier selected from hydroxypropyl-beta-cyclodextrin,
poly-beta-cyclodextrin, gamma-cyclodextrin and polyvinylpyrolidone. A preferred
polyvinylpyrolidone is low molecular weight polyvinylpyrolidone with a molecular weight
of maximal 80000. A suitable polyvinylpyrolidone is preferably selected from K10, K15,
K25, K30, and K50. A most preferred carrier is hydroxypropyl-beta-cyclodextrine. The
presence of a poorly soluble steroid such as testosterone and a carrier such as a
cyclodextrin provides rapid and efficient delivery of the testosterone to the mucous
membrane, from which the steroid is than rapidly absorbed into the circulation. The
amount of said carrier is preferably between 0.5 and 70 % (w/w), based on the total weight
of the second coating, more preferred between 2 and 60 % (w/w), more preferred between
and 50 % (w/w),
The second coating preferably comprises a flavouring compound in addition to the
second active ingredient and one or more excipients, such as, for example, a colouring
agent. Said flavouring compound may be any natural, artificial or synthetic compound or
mixture of compounds that is pharmaceutically acceptable. An illustrative list of flavours
for pharmaceutical applications includes cyclic alcohols, volatile oils, synthetic flavour
oils, flavouring aromatics, oils, liquids, oleoresins and extracts derived from plants, leaves,
flowers, fruits, stems, roots, and combinations thereof. Non-limiting examples of cyclic
alcohols include menthol, isomenthol, neomenthol and neoisomenthol. Non-limiting
examples of flavour oils include spearmint oil, cinnamon oil, oil of wintergreen (methyl
salicylate), peppermint oil, clove oil, bay oil, anise oil, eucalyptus oil, thyme oil, cedar leaf
oil, oil of nutmeg, allspice, oil of sage, mace, oil of bitter almonds, cassia oil, and
combinations thereof. Suitable flavours also include, for example, artificial, natural and
synthetic fruit flavours such as citrus oils (e.g., lemon, orange, lime, and grapefruit), fruit
essences (e.g., lemon, orange, lime, grapefruit, apple, pear, peach, grape, strawberry,
raspberry, cherry, plum, pineapple, apricot or other fruit flavours). Other useful artificial,
natural and synthetic flavours include sugars, polyols such as sugar alcohols, artificial
sweeteners such as aspartame, stevia, sucralose, neotame, acesulfame potassium, and
saccharin, chocolate, coffee, vanilla, honey powders, and combinations thereof. Other
useful flavours include aldehydes and esters, such as benzaldehyde (cherry, almond), citral
(lemon, lime), neral (lemon, lime), decanal (orange, lemon), aldehyde C-8 (citrus fruits),
aldehyde C- 9 (citrus fruits), aldehyde C-12 (citrus fruits), tolyl aldehyde (cherry, almond),
2,6- dimethyloctanal (green fruit), 2-dodenal (citrus mandarin), and combinations thereof.
A preferred flavouring compound is a cyclic alcohol such as, for example, menthol,
isomenthol, neomenthol and neoisomenthol, preferably combined with an artificial
sweetener such as aspartame. The amount of a flavouring compound is preferably between
0. 1 and 60 % (w/w), based on the total weight of the second coating, more preferred
between 1 and 40 % (w/w).
The presence of a flavouring compound in the second coating of a dual drug
delivery device described herein may mask a bitter or objectional-tasting drug or excipient.
It is preferred that the flavouring compound in the second coating of a dual drug
delivery device described herein rapidly disappears from the oral cavity. Sensing of the
particular flavour in the oral cavity indicates to the user that the second coating has not
completely dissolved and that the time controlled, immediate release drug delivery system
which is encompassed within the second coating is to be held in the mouth. During use, the
second active ingredient is co-delivered with the flavouring compound from the second
coating. A subject can easily recognize that the device is delivering the second active
ingredient due to the presence of the flavour (taste). Eventually, the entire dose of second
active ingredient is delivered. At this point, the device also stops delivering the flavour.
The disappearance of the flavour (taste) indicates that the time controlled, immediate
release drug delivery system may be swallowed.
The skilled person will understand that a flavouring compound may be present in
the first coating, instead of in the second coating. In that case, the appearance of the
flavour (taste) indicates that the time controlled, immediate release drug delivery system
may be swallowed. The skilled person will further understand that a first flavouring
compound may be present in the second coating, while a second flavouring compound is
present in the first coating. Upon disappearance of the first flavour (taste), and tasting of
26
the second flavour (taste), the subject knows that the device has delivered the entire dose of
the second active ingredient.
It is further preferred that the roughness of the outer surface of the second coating
differs from the roughness of the outer surface of the first coating in a device described
herein. A subject can be instructed to swallow the time controlled, immediate release drug
delivery system when a difference in roughness becomes evident. This provides sufficient
retention time of a device described herein in the mouth so that the second active
ingredient is sufficiently released and absorbed.
Also described is the use of a flavouring compound in a dual delivery drug device,
for indicating that the device is to be held in the mouth until the flavour (taste) has
disappeared.
Also described is the use of a flavouring compound in a dual delivery drug device,
for indicating that the device is to be held in the mouth until the flavour (taste) appears.
Also described is a method for preparing a dual delivery drug device comprising a
first and a second coating, whereby a flavouring compound is present in the second coating
for indicating that the device is to be held in the mouth until the flavour (taste) has
disappeared.
Also described is a method for preparing a dual delivery drug device comprising a
first and a second coating whereby a flavouring compound is present in the first coating for
indicating that the device is to be held in the mouth until the flavour (taste) appears.
Also described is the use of a difference in roughness between an outer surface of a
first coating and an outer surface of a second coating in a dual drug delivery device for
indicating that the device is to be held in the mouth.
Also described is the use of a difference in roughness between an outer surface of
a first coating and an outer surface of a second coating in a dual drug delivery device for
indicating that the device is to be swallowed.
27
Also described is a method for preparing a dual delivery drug device comprising a
first and a second coating, wherein a roughness of an outer surface of the first coating
differs from a roughness of an outer surface of the second coating.
In the present disclosure it was found that the active ingredient present in the
second coating of a drug delivery device as described herein above, is very well absorbed
by the mucosa in the mouth. The absolute absorption as measured by bioavailability and
the rate of absorption were significantly better when compared to a liquid with the same
amount of active ingredient. Both variables where measured by measuring the
concentration of the active ingredient in the blood of the recipient at different time points
after administration. Figure 11 depicts the results of a comparison of 0.5 mg testosterone in
liquid form (F1) and with 0.5 mg testosterone in a tablet of the invention (F2). The figure
displays the concentration total testosterone (A) and free testosterone (B). The composition
of the tablet is given in table 7. The composition of testosterone in liquid form is given in
example 6. Both formulations were held for a time period of 90 seconds under the tongue
of healthy volunteers. The depicted absorption profile was not expected. In the liquid phase
the active ingredient is already dissolved whereas in the tablet the active ingredient is
present as a solid that requires dissolution prior to being available for absorption. This
aspect is independent from the presence of a first coating on the core. The first coating may
be present or absent.
Also described is a tablet for sublingual administration of an active ingredient said
tablet comprising a core, and a coating (outer coating) on the exterior surface of said core
and optionally a coating that separates said outer coating from said core (separation
coating). In a preferred embodiment said outer coating comprises testosterone or a
functional analogue thereof. In a preferred embodiment said core is a core as defined
herein above for a time controlled immediate release drug delivery device. Preferably said
optional separation coating is a first coating as identified herein above for a drug delivery
device and preferably said outer coating is a second coating as defined herein above for a
dual drug delivery device. In a particularly preferred embodiment said outer coating
comprises a mixture of an active ingredient in amorphous form in an amount of between
about 0.1 – 10 mg; a coating polymer in an amount of between about 0.25 – 25 mg; and
28
water in an amount of between about 0.0 – 10% w/w of the outer coating. Said active
ingredient in amorphous form is preferably a second active ingredient as indicated herein
above for a dual drug delivery device. In a preferred embodiment said active ingredient in
amorphous form is testosterone or a functional analogue thereof. Said functional analogue
of testosterone is preferably a functional testosterone analogue as defined herein above. In
a particularly preferred embodiment said active ingredient is testosterone. In this
embodiment said mixture preferably further comprises a cyclodextrin or a
polyvinylpyrolidone or a combination thereof, in an amount of between 0.25 – 25 mg. In a
preferred embodiment said mixture comprises said active ingredient in an amount of
between about 0.2 – 5,0 mg; said coating polymer in an amount of between about 0.5 –
12,5 mg; and water in an amount of between about 0.0 – 5% w/w of the outer coating. In
this embodiment said mixture preferably further comprises a cyclodextrin or a
polyvinylpyrolidone or a combination thereof in an amount of between 0.25 – 25 mg.
Whereas the mixture may comprise cyclodextrin or a polyvinylpyrolidone or a
combination thereof, it is preferred that said mixture comprises cyclodextrin. Tablets with
a mixture containing cyclodextrin and not polyvinylpyrolidone are more stable particularly
when the active ingredient is testosterone or a functional analogue thereof. Both
cyclodextrin and polyvinylpyrolidone prevent amorphous testosterone or a functional
analogue thereof from crystallizing in the solid coating when exposed to prolonged
incubation and/or various temperatures such as can occur during storage of the tablets. A
coating polymer for said outer coating is preferably a film forming ingredient as indicated
herein above for said second coating of a dual drug delivery device. Said mixture
preferably further comprises a sweetener and/or a flavor as defined herein above. In a
preferred embodiment said outer coating consist of said mixture. A tablet of this
embodiment may, as indicated herein above comprise a separation coating that separates
said outer coating from said core. Said separation coating is, when present, preferably a
pH-independent coating or a pH-dependent coating, preferably an acid soluble coating or
an enteric coating. In another preferred embodiment said separation coating is a first
coating as defined herein above for a drug delivery device. Said separation coating
preferably comprises a hydrophobic polymer and a hydrophilic substance as defined herein
above for a drug delivery device. In this preferred embodiment said core and said optional
separation coating have a volume of between 50 – 1000 mm3. Preferably said core
comprises a cellulose as defined herein above for a drug delivery device, a filler such as an
29
organic and/or inorganic salt as defined herein above for a drug delivery device and an
active ingredient. Preferably said active ingredient is a first active ingredient as defined
herein above for a drug delivery device.
Also described is a method for administering an active ingredient to an individual
said method comprising providing the individual in need thereof with a dual drug delivery
device or tablet according to the invention, wherein said individual holds the dual drug
delivery device or tablet in the mouth for between 10 seconds and 5 minutes and wherein
said individual subsequently swallows said dual drug delivery device or tablet. In a
preferred embodiment said individual holds the dual drug delivery device or tablet in the
mouth for between 30 seconds and 2.5 minutes prior to swallowing said dual drug delivery
device or tablet. Preferably said individual holds the dual drug delivery device or tablet in
the mouth for 60 seconds to 90 seconds prior to swallowing said dual drug delivery device
or tablet. In a preferred embodiment said dual drug delivery device or tablet is held under
the tongue for the indicated time. In a particularly preferred embodiment, said dual drug
delivery device or tablet is placed under the tongue, whereupon the individual gently holds
or moves such as swishes, the dual drug delivery device or tablet about for 90 seconds. It is
preferred that said individual does not swallow the dual drug delivery device or tablet or
saliva during the incubation period in the mouth and preferably under the tongue. The
individual preferably does not chew or bite on the dual drug delivery device or tablet.
Upon completion of the incubation time the dual drug delivery device or tablet is
preferably swallowed as a whole by the individual, optionally together with a fluid such as
water.
A dual drug delivery device or tablet comprising testosterone or a functional
analogue thereof in the outer coating or as a second active ingredient can favorably be used
for the treatment of male or female: sexual dysfunction, desire dysfunction, or erectile
dysfunction, and preferably for the treatment of Hypoactive Sexual Desire Disorder. Also
described is a dual drug delivery device or tablet described herein, for sublingual
administration of testosterone or a functional analogue thereof for the treatment of male or
female: sexual dysfunction, desire dysfunction, or erectile dysfunction, and preferably for
the treatment of Hypoactive Sexual Desire Disorder, wherein said dual drug delivery
device or tablet comprises a core, and a coating (outer coating) on the exterior surface of
said core and optionally a coating that separates said outer coating from said core
(separation coating), wherein said outer coating comprises said testosterone or a functional
analogue thereof.
In a further preferred embodiment, a dual drug delivery device or tablet
comprising testosterone or a functional analogue thereof in the outer coating or as a second
active ingredient can favorably be used for the treatment of male hypogonadism. Also
described is a dual drug delivery device or tablet described herein, for sublingual
administration of testosterone or a functional analogue thereof for the treatment of male
hypogonadism, wherein said dual drug delivery device or tablet comprises a core, and a
coating (outer coating) on the exterior surface of said core and optionally a coating that
separates said outer coating from said core (separation coating), wherein said outer coating
comprises said testosterone or a functional analogue thereof.
In a further preferred embodiment, a dual drug delivery device or tablet
comprising estrogen and/or progesteron or a functional analogue thereof in the outer
coating or as a second active ingredient can favorably be used for the treatment of female
hypogonadism. Also described is a dual drug delivery device or tablet described herein, for
sublingual administration of estrogen and/or progesteron or a functional analogue thereof
for the treatment of female hypogonadism, wherein said dual drug delivery device or tablet
comprises a core, and a coating (outer coating) on the exterior surface of said core and
optionally a coating that separates said outer coating from said core (separation coating),
wherein said outer coating comprises said estrogen and/or progesteron or a functional
analogue thereof.
A preferred dual drug delivery device described herein comprises:
core:
between 100 mg and 150 mg, preferably between 109 mg and
126,5 mg, of Pharmacel pH102;
between 100 mg and 150 mg, preferably between 109 mg and
126,5 mg, of DicalciumPhosphate 0 aq;
between 25 mg and 100 mg, preferably between 35 mg and 70 mg,
of Sildenafil citrate;
31
between 10 mg and 20 mg, preferably about 12 mg of
Croscarmellose;
between 1 mg and 2 mg, preferably about 1.5 mg of
Magnesiumstearate;
First coating
between 5 mg and 20 mg, preferably about 12.5 mg of Ethocel 20;
between 5 mg and 20 mg, preferably about 12.5 mg of Avicel pH
105;
Second coating:
between 1 mg and 2 mg, preferably about 1.34 mg of HPMC 5cps
between 2 mg and 3.5 mg, preferably about 2.66 mg of
HydroxyPropyl B-cyclodextrin;
between 0.1 mg and 1 mg, preferably between 0.25 mg and 0.5
mg of Testosterone.
The second coating of said preferred dual drug delivery preferably further
comprises between 1 mg and 2 mg, preferably about 1.34 mg of Peppermint- oil and
between 0.5 mg and 1.5 mg, preferably about 1.0 mg of Aspartame.
A further preferred dual drug delivery device described herein comprises:
core:
between 50 mg and 150 mg, preferably between 75 mg and 125
mg, preferably about 97.5 mg of Pharmacel pH 200;
between 150 mg and 250 mg, preferably between 175 mg and
225 mg, preferably about 201.5 mg of DicalciumPhosphate
0 aq;
between 1 mg and 20 mg, preferably between 5 mg and 15 mg,
preferably about 10 mg of Buspirone Hydrochloride;
between 10 mg and 20 mg, preferably about 13 mg of
Croscarmellose;
between 1 mg and 10 mg, preferably between 2 mg and 5 mg,
preferably about 4.4 mg of Magnesiumstearate;
32
First coating
between 5 mg and 20 mg, preferably about 14.7 mg of Ethocel 20;
between 10 mg and 50 mg, preferably between 20 mg and 40 mg,
preferably about 29.3 mg of Avicel pH 105;
Second coating:
between 1 mg and 2 mg, preferably about 1.34 mg of HPMC 5cps
between 2 mg and 3.5 mg, preferably about 2.66 mg of
HydroxyPropyl B-cyclodextrin;
between 0.1 mg and 1 mg, preferably between 0.25 mg and 0.5
mg of Testosterone.
The second coating of said preferred dual drug delivery preferably further
comprises between 1 mg and 2 mg, preferably about 1.34 mg of Peppermint- oil and
between 0.5 mg and 1.5 mg, preferably about 1.0 mg of Aspartame.
FIGURE LEGENDS
Figure 1. In vitro release pattern of Ethocel coating. The figure represents the release
profile of one tablet coated with a mixture of Ethocel 45 and lactose 200mesh (11a). The
burst at a lag time of 1.90h–12min is equivalent to that of other coatings that are described
in table 1-3. Within 6 minutes, more than 80 % of the drug is released.
Figure 2. Scanning electron microscopy (SEM) micrographs showing coating surface
characteristics. The black dots are pores on the surface.
(A) Tablet coated with Ethocel/Avicel PH105 (1:1). There are multiple pores present
before and (B) after rupture.
(C) Ethocel/lactose 450m (1:1) coating hardly contains any pores.
(D) multiple pores were formed when the coating was ruptured.
Figure 3. SEM micrographs, showing a cross section of first coating before rupture of the
coating. (A) Ethocel/Avicel PH105 (1:1). (B) Ethocel/Lactose 450m.
33
Figure 4. Coat rupture time versus average coat weight of sildenafil core tablets as
obtained in a perforated drum film coater. Data are for first coatings with 60% Avicel and
40% Ethocel (coat weight range 25-32 mgram) and for first coatings with 67% Avicel and
33% Ethocel (coat weight range 34-46 mgram). Black lines: max values. Dark grey line:
average values. Light grey lines: min values.
Figure 5. Testosterone assay versus weight of testosterone-comprising second coat
solution. The second coating solution was sprayed in a perforated drum film coater,
indicating that the spray weight is a suitable endpoint for the coating process to obtain a
proper content uniformity for testosterone.
Figure 6. Geometric mean total testosterone levels in serum after administration of 0.25,
0.50 and 0.75 mg sublingual testosterone.
Total testosterone normal range =0.14 to 0.66 ng/mL (0.5 to 2.3 nmol/L) (Davison et al.,
2005). To convert total testosterone to nanomoles per liter, multiply by 3.467.
Figure 7. Geometric mean free testosterone levels in serum after administration of 0.25,
0.50 and 0.75 mg sublingual testosterone.
Free testosterone normal range= 0.00072 to 0.0036 ng/mL (2.5 to 12.5 pmol/L) (Davison
et al., 2005). To convert free testosterone to picomoles per liter, multiply by 3467.
Figure 8. Free fraction of testosterone for 0.25 mg, 0.50 mg and 0.75 mg measured from
t=4 min to t=30 min.
Figure 9. Free fraction of testosterone for 0.25 mg, 0.50 mg and 0.75 mg measured from
t=4 min to t=30 min for the low and high SHBG groups.
* significant difference between 0.25 mg vs. 0.75 mg (P=<0.05)
† significant difference between 0.25 mg vs. 0.50 mg (P=<0.05)
Figure 10. Geometric mean DHT levels in serum after administration of 0.25, 0.50 and
0.75 mg sublingual testosterone. DHT reference range=< 0.29 ng/mL (Davison et al.,
2005). To convert total DHT to nanomoles per liter, multiply by 3.44.
34
Figure 11. Comparison of testosterone bioavailability as measured by the uptake in blood
of healthy individuals following administration of testosterone in liquid formulation (F1)
or the same amount (0.5 mg) of testosterone in solid formulation (F2).
Figure 12. Mean testosterone plasma concentration-time profiles measured in healthy premenopausal female subjects.
Figure 13. Mean free-testosterone plasma concentration-time profiles measured in healthy
pre- menopausal female subjects.
Figure 14. Mean sildenafil plasma concentration-time profiles measured in healthy premenopausal female subjects.
Figure 15. In vitro release pattern of individual sildenafil cores coated with 21.5 milligram
of Ethocel/Avicel PH105 (1:1).
Figure 16. In vitro release pattern of sildenafil from coated with 21.5 milligram of
Ethocel/Avicel PH105 (1:1).
EXAMPLES
Materials and methods
Chemicals
Magnesium stearate; theophyline; crosscarmellose (AC-DI-SOL®); and ethylcellulose
(Ethocel 20, 45 (Standard premium)) were obtained from DOW (Benelux).
Microcrystalline cellulose (Avicel PH101, PH102, and PH105) and
carboxymethylcellulosum-sodium (low viscous) were obtained from OPG Farma. Maydis
Amyllum was obtained from OPG Farma. Lactose 200 mesh and 450mesh (Pharmatose)
was obtained from DMV-Fonterra.
Preparation of the cores
Drug-containing core tablets were prepared by mixing 50 mg theophyline, 12 mg Ac-DiSol, 119 mg microcrystalline cellulose (Avicel PH102) and 119 mg Calcium phosphate.
The core tablet excipients were blended for 15 min in a Turbula-mixer, followed by the
addition of magnesium stearate (0.5% w/w). The powder mixture was further mixed for 2
min. The core tablets (diameter, 9 mm; biconvex; hardness, 100 N; average tablet weight,
300 mg) were compressed at 10kN.
Preparation of the coating
Film coating was carried out in the bottom half of a florence flask with a rotational speed
of 45 rpm. The flask was heated by hot air to ensure evaporation of the solvent. Prior to the
coating process, the core tablets were heated for 45 minutes for dehydration. The solution
of ethanol and Ethocel (3%), and the particulate material in suspension was continuously
stirred to ensure a homogenous suspension. The suspension was sprayed onto the tablets at
a speed of ~1 ml/min. The weight increase of the tablets was determined by weighing the
tablets regularly during the coating process.
In vitro dissolution tests
In order to establish how much drug is released from a formulation over time, dissolution
experiments were carried out using a USP dissolution apparatus no. II (Prolabo, Rowa
techniek BV) with a rotational speed of 100 rpm and 500 ml of medium at 37°C (n=5). The
dissolution medium that was used comprised 0.1M phosphate buffer at pH 6.8. The amount
of theophylline dissolved was determined by UV absorbance at a wavelength of 269 nm.
The lag time was defined as the intersected point on the time axis when 25% of the drug in
the tablets was released. Figure 1 exemplifies the burst pattern that was found for all
coatings. After a lag-time, more than 80 % of the drug was released within 6 minutes,
Scanning electron microscopy
Scanning electron micrographs of the sections of the coating film of pulsatile release
tablets were taken before and after the dissolution test in pH 6.8 phosphate buffer using a
scanning electron microscope (JEOL 6301F).
Example 1 Coating of Ethocel and Avicel
Theophyline containing cores were coated with Ethocel 20 (3%) and different grades of
Avicel (microcrystalline cellulose) in order to establish a time controlled, immediate
release of theophyline after about 2 hours. Avicel is widely used in many pharmaceutical
formulations. Avicel PH-105, PH-101 and PH-102 were examined since they are
36
chemically identical, yet they exhibit a range of particle sizes ((nominal sizes are 20, 50
and 100 microns, respectively).
Table 1. In vitro lag times of tablets coated with Ethocel and Avicel.
The drug release lag times and corresponding coating formulations are provided in Table 1.
The lag time is dependent on various variables. One of these variables is the particle size.
As shown in Table 1 Avicel 105 particles, with a nominal size of 20 microns delay the
rupture of the coating, compared to Avicel 102 and Avicel 101 particles (compare
composition 3b with compositions 2 and 8). This effect can be explained because particles
of 20 microns require increasing time for water to penetrate due to increased hydrophobic
interactions. This results in less capillary action and, hence, a decrease of the amount of
water that is absorbed in time. This leads to a lower rate of water-transport into the inner
core and increases the lag time. A small particle size of the microcrystalline cellulose also
resulted in a greater variation of the results.
The lag time is also dependent on the thickness of the coating as identified by the weight of
the tablet (compare composition 3b with composition 3a of Table 1). A thinner coating
may allow the fluid to penetrate more easily into the core, resulting in a shortening of the
lag time for disintegration. In addition, a thinner coating is less rigid and disintegrates more
easily, which also decreases the lag time.
# Coating composition Lag
Ethocel Agent
Ratio
(w/w) Weight (mg/tablet)
Thickness
(mm) Average
–S.D.
(min) Dissolved
(n=5)
8
Ethocel 20
Avicel
PH102 3:2 23.00 nd 1h, 45min 18 5
2
Ethocel 20
Avicel
PH101 3:2 23.65 nd 1h, 54min 14 5
3a
Ethocel 20
Avicel
PH105 3:2 16.01 60 2h, 6min 23 5
3b
Ethocel 20
Avicel
PH105 3:2 22.86 nd 3h, 31min >60 4
4a
Ethocel 20
Avicel
PH105 1:1 21.12 nd 1h, 41min 13 5
4b
Ethocel 20
Avicel
PH105 1:1 24.50 94 2h, 2min 15 5
37
A further parameter that affects the lag time is the ratio of Ethocel20/Avicel. A ratio of 1:1
instead of 3:2 (compare compositions (3b) and (4b) in Table 1) results in increased
transport of water due to a larger amount of particles that transport water to the core. This
reduces both the lag time and the observed variation of the results. Coating (2) with 100
micron Avicel particles and (4b) with 20micron particles have roughly the same weight
and lag time but a different ratio of Ethocel/Avicel. Therefore, changing the ratio
Ethocel/Avicel from 3:2 to 1:1 compensates the increase in lag time by the use of smaller
Avicel particles. The advantage of using smaller particles is that the coating suspension has
better flow properties, which improves the overall film coating process.
The surface of the Ethocel/Avicel coating was inspected by scanning electron microscopy
(SEM). Multiple pores were found to be present both before, and after rupturing (Figure 2
A and B). These pores channel through the coating, directly connecting the core to the
outside, as shown in a cross-section of the coating (Figure 3 A). It is likely that these pores
are able to transport water directly into the core, next to or instead of transport via the
Avicel particles.
Example 2 Coating of Ethocel and lactose
A further framework for creating a pH-independent, time-controlled influx of water into
the core comprises a first coating with hydrophylic, water-soluble particulates within an
hydrophobic layer. After a certain lag-time, the soluble component will be dissolved
leaving pores that can transport water into the core. This results in disintegration of the
core, rupturing of the coating and release of the first active ingredient from the drug
delivery system. The medium-influx is therefore also dependent on the dissolution-rate of
lactose, in addition to the diffusion-rate of medium trough the pores.
Lactose was chosen since there is a wide range of particle sizes available that can be useful
as formulation variable. Lactose is a disaccharide that comprises galactose and glucose.
Table 2 shows the different formulations and the corresponding lag-times.
38
Table 2. In vitro lag times of tablets coated with Ethocel and lactose.
When the ratio of Ethocel/lactose 450mesh is altered from 3:2 to 1:1, the overall number of
pores that connect the outside of the coating to the core will increase. Coatings with ratio
of 1:1 (Ethocel/lactose), as opposed to 3:2, will allow the medium to diffuse faster to the
inner core, which will cause the coating to rupture earlier and thus lower the lag time. This
is shown in Table 2 with (8b) 13mg coating; lag time of 85 min (3:2) versus (9a), 15mg
coating; lag time 47 min (1:1). An increased amount of lactose in the coating resulted in
less variation among tablets (compare formulations (9) with formulations (8).
All Ethocel coatings containing lactose reach a weight-limit at which the coating won’t
rupture, for example 8c, 9c, 10c and 11b. The chance of formation of pores that connect
the outside of the coating with the core becomes less when the coating is thicker. If the
coating becomes too tick, the chance of forming pores that connecting the outside of the
tablet with the core is too small. Hence, no transport of water to the core will occur,
leaving the tablet intact.
A SEM micrograph of a tablet coated with Ethocel/lactose shows that the intact coating
contains hardly any pores (Figure 2 C), while the ruptured coating reveals the formation of
multiple pores (Figure 2 D). Furthermore, a cross section of the coating (Figure 3 B) shows
ss# Coating composition Lag
Ethocel Agent
Ratio
(w/w) Weight
(mg/tablet)
Thickness
(mm)
Average
(min)
–S.D.
(min) Dissolved
(n=5)
8a Ethocel 20 Lactose 450M 3:2 9.90 36 20 5
8b Ethocel 20 Lactose 450M 3:2 13.00 85 24 5
8c Ethocel 20 Lactose 450M 3:2 23.10 336 >60 2
9a Ethocel 20 Lactose 450M 1:1 15.50 47 4 5
9b Ethocel 20 Lactose 450M 1:1 18.50 85 13 5
9c Ethocel 20 Lactose 450M 1:1 21.20 82 14 5
9d Ethocel 20 Lactose 450M 1:1 26.20 115 >300 - 0
10a Ethocel 45 Lactose 450M 1:1 14.80 47 3 5
10b Ethocel 45 Lactose 450M 1:1 21.30 108 29 5
10c Ethocel 45 Lactose 450M 1:1 24.50 143 >60 4
11a Ethocel 45 Lactose 200M 1:1 17.90 114 12 5
11b Ethocel 45 Lactose 200M 1:1 21.6 >300 - 0
39
that the intact Ethocel/lactose-coating contains hardly any pores, unlike the Ethocel/Avicel
coating (Figure 3 B and A respectively).
Example 3 Preparation of preferred drug delivery systems
Preparation of the core
Materials
-Crosscarmellose, ViVaSol, JRS Pharma, Ph.Eur., batch 9907
-DiCalciumPhosphate anhydrous, Budenheim, USP.
-MagnesiumStearate, Bufa, Ph.Eur, lot 04j22fs
-Pharmacel PH102, DMV-Fonterra, Veghel
-Sildenafil citrate
All materials, except for magnesium stearate, were mixed for 15 minutes using a Turbula
mixer at 90 rpm. After adding the magnesium stearate, the mixture was further mixed for 2
minutes.
Tablets were prepared using an instrumented excenter press (HOKO), with a 9 mm
biconcave die set. The compaction force was 10 kN. The tablet weight was about 300 mg.
Table 3. Compositions of the core:
Sildenafil
50 mg
Sildenafil
mg
Pharmacel PH102 109 mg 126,5 mg
DicalciumPhosphate 0 aq 109 mg 126,5 mg
Sildenafil citrate 70 mg 35 mg
Croscarmellose 12 mg 12 mg
Magnesiumstearate 1.5 mg 1.5 mg
Total 301.5 mg 301.5 mg
Crushing strength ~ 100 N 100 N
Disintegration time ~ 10 s 10 s
40
Coating of the core
Materials
-Ethocel 20, Dow Benelux, lot KI 19013T02
-Avicel PH 105, FMC, Ph.Eur, lot. 50750C
Preparation of first coating solution
- A solution of 50 ml containing 3% Ethyl cellulose (= 1.5 g Ethyl cellulose) was prepared
in ethanol 96%. 1.5 g Avicel PH 105 was added to the suspension.
The first coating solution was sprayed with a nozzle (0.7 mm internal diameter) on a batch
of tablets inside a small spraying-vessel (glass). The suspension was stirred during the
whole process. During the procedure, the spraying-vessel was heated with hot air to
evaporate the solvent. The coating process was stopped when about 25 mg Ethyl
cellulose/Avicel per tablet was sprayed.
Example 4 Preparation of preferred dual drug delivery devices
Materials
-Testosterone, Sigma
-HPMC 5 cps Ph.Eur Sigma-Aldrich, lot. 12816TD
-Hydroxypropyl-beta cyclodextrin M.S.=0.8, Aldrich, Ph.Eur, lot 30638-089
-Peppermint oil, Bufa, Ph.Eur, lot.09j16-B01
-Aspartame, Bufa, Ph.Eur, lot.02a17fr
Preparation of solutions
% HPMC-solution: 5 g HPMC 5 cps was dissolved in 85 ml Ethanol 96% + 15 ml demiwater
% HPBCD-solution: 5 g HPBCD was dissolved in 100 ml Ethanol 96 %.
1% Peppermint-oil: 1 g Peppermint-oil was dissolved in 100 ml Ethanol 96%
41
Second coating solution
6.7 ml 5% HPMC solution = 0.335 g HPMC 5cps
13.3 ml 5% HPBcd solution = 0.665 g HydroxyPropyl B-cyclodextrin
ml 1% peppermint-oil solution = 0.3 g Peppermint- oil
0.250 g Aspartame = 0.250 g Aspartame
0.125 g testosterone = 0.125 g Testosterone
ml demi-water
Total volume: 70 ml
The second coating solution was sprayed with a nozzle (0.7 mm internal diameter) on a
batch of tablets comprising a core and first coating as shown in example 3. Spraying was
performed inside a small spraying-vessel (glass). The vessel was heated with hot air to
evaporate the ethanol. The coating process was stopped until 0.5 mg testosterone/tablet
(6.7 mg total weight) was sprayed.
Table 4. Composition of second coating of dual drug delivery devices
Sildenafil 50/25 mg Sildenafil 50/25 mg
Testosterone 0.5 mg Testosterone 0.25 mg
HPMC 5cps 1.34 mg 1.34 mg
HydroxyPropyl Bcyclodextrin 2.66 mg 2.66 mg
Peppermint- oil 1.2 mg 1.2 mg
Aspartame 1.0 mg 1.0 mg
Testosterone 0.50 mg 0.25 mg
Total final coating 6.70 mg 6.45 mg
42
Table 5. Preferred dual drug delivery devices
Sildenafil
50 mg
Sildenafil
mg
Sildenafil
50 mg
Sildenafil
mg
Testosteron
0.5 mg
Testosteron
0.5 mg
Testosteron
0.25 mg
Testosteron
0.25 mg
Pharmacel pH102 109 mg 126,5 mg 109 mg 126,5 mg
DicalciumPhosphate 0 aq 109 mg 126,5 mg 109 mg 126,5 mg
Sildenafil citrate 70 mg 35 mg 70 mg 35 mg
Croscarmellose 12 mg 12 mg 12 mg 12 mg
Magnesiumstearate. 1.5 mg 1.5 mg 1.5 mg 1.5 mg
Total core 301.5 mg 301.5 mg 301.5 mg 301.5 mg
Ethocel 20 12.5 mg 12.5 mg 12.5 mg 12.5 mg
Avicel pH 105 12.5 mg 12.5 mg 12.5 mg 12.5 mg
HPMC 5cps 1.34 mg 1.34 mg 1.34 mg 1.34 mg
HydroxyPropyl B-cyclodextrin 2.66 mg 2.66 mg 2.66 mg 2.66 mg
Peppermint- oil 1.2 mg 1.2 mg 1.2 mg 1.2 mg
Aspartame 1.0 mg 1.0 mg 1.0 mg 1.0 mg
Testosterone 0.50 mg 0.50 mg 0.25 mg 0.25 mg
Total second coating 6.70 mg 6.70 mg 6.45 mg 6.45 mg
Grand total 333.2 mg 333.2 mg 333 mg 333 mg
Table 6. Preferred dual drug delivery devices
Sildenafil
50 mg
Sildenafil
mg
Sildenafil
50 mg
Sildenafil
mg
Testosteron
0.5 mg
Testosteron
0.5 mg
Testosteron
0.25 mg
Testosteron
0.25 mg
Pharmacel pH200 101,5 mg 119 mg 101,5 mg 119 mg
DicalciumPhosphate 0 aq 101,5 mg 119 mg 101,5 mg 119 mg
Sildenafil citrate 70 mg 35 mg 70 mg 35 mg
Croscarmellose 12 mg 12 mg 12 mg 12 mg
Magnesiumstearate. 15 mg 15 mg 15 mg 15 mg
Total core 300 mg 300 mg 300 mg 300 mg
Ethocel 20 12.5 mg 12.5 mg 12.5 mg 12.5 mg
Avicel pH 105 12.5 mg 12.5 mg 12.5 mg 12.5 mg
HPMC 5cps 1.34 mg 1.34 mg 1.34 mg 1.34 mg
HydroxyPropyl B-cyclodextrin 2.66 mg 2.66 mg 2.66 mg 2.66 mg
Peppermint- oil 1.2 mg 1.2 mg 1.2 mg 1.2 mg
Aspartame 1.0 mg 1.0 mg 1.0 mg 1.0 mg
Testosterone 0.50 mg 0.50 mg 0.25 mg 0.25 mg
Total second coating 6.70 mg 6.70 mg 6.45 mg 6.45 mg
Grand total 331,7 mg 331.7 mg 331.7 mg 331.7 mg
43
Example 5 Preparation of preferred dual drug delivery device
Sildenafil citrate, dicalcium phosphate anhydrous, microcrystalline cellulose and
croscarmellose were combined in a container and mixed. The mixture was passed through
a 600 micron mesh into a blending container. The blend was tumbled for 30 minutes.
Magnesium stearate was passed through a 600 micron mesh and added to the blend. The
blend was lubricated by tumbling for up to 10 minutes. The blend was then placed in a
tablet machine equipped with 9 mm biconcave punches and compressed to a tablet weight
of 300 mg.
Ethylcellulose and microcrystalline cellulose were dispersed in ethanol and uncoated tablet
cores were loaded into a perforated drum film coater. The dispersed ethylcellulose and
microcrystalline cellulose were sprayed onto the cores and the solvent was removed by
heat. The tablets were cooled gradually in the coater prior to the next coating step.
Hydroxypropyl beta-cyclodextrin was dispersed in water. Testosterone was dissolved in
ethanol. After addition of the organic and aqueous phase, stirring was performed to allow
the testosterone to interact with the cyclodextrin. Aspartame, menthol and hydroxypropyl
methylcellulose (hypromellose) were added and stirring was continued. The resultant
suspension was sprayed onto the coated core tablets described above in a perforated drum
coating pan. The solvent was removed by heating with air.
According to this procedure, tablets were made with various coat rupture times by
modification of the first coating composition and first coat weight as shown in Fig. 4. For
this, cores were coated either with weights of 25.7, 29.0 and 31.2 mg of 60% Avicel and
40% Ethylcellulose, or with weights of 34.3, 40.9 and 45.3 mg of 67% Avicel and 33%
Ethylcellulose.
Fig. 5 indicates that for determining the end point for the coating process with the
testosterone coat the weight of the second coating solution sprayed is an excellent indicator
for the total amount of testosterone applied to the tablets. The testosterone content
uniformity of three batches as described in Fig 5 was well within Pharmacopeial
requirements with relative standard deviations of 4.2, 2.8 and 3.1% for batches
MOR202/66, /71 and /75 respectively.
44
Example 6
Context: Sublingual testosterone is a single-dose treatment often used in studies regarding
social, cognitive and sexual behavior. It is hypothesized that an increase in the ratio of free
to total testosterone (free fraction) is indirectly, via genomic effects, responsible for the
behavioral effects after sublingual testosterone administration.
Objective: To characterize the pharmacokinetics of three doses sublingual testosterone in
premenopausal women. Also, to investigate the SHBG saturation threshold influencing the
free level and free fraction of testosterone.
Design: We conducted an investigator-blind, randomized, cross-over placebo controlled
study.
Setting: This study was undertaken at the research and development department of a
scientific company for research regarding female sexual dysfunction.
Participants: 16 healthy premenopausal women (mean age 27.3±5.3 yr).
Interventions: Sublingual testosterone solution; 0.25, 0.50 and 0.75 mg.
Main Outcomes Measure: The pharmacokinetics of three single doses sublingual
testosterone solution; the influence of SHBG levels on free and total levels of testosterone.
Results: After sublingual testosterone administration, serum free and total testosterone
levels peaked at 15 min. and reached baseline levels within 150 min. The AUCs and Cmax
of free and total testosterone differed significantly between the three doses (P<0.0001) and
increased dose-dependently.
A dose-dependent increase in free fraction of testosterone was found in women with low
SHBG levels, but not in women with high SHBG levels.
Conclusions: The three doses sublingual testosterone are rapidly absorbed and quickly
metabolized in premenopausal women. These data demonstrate the influence of SHBG
levels on the treatment induced alterations in plasma free testosterone.
45
Introduction
Results of scientific research indicate that testosterone is involved in social behavior (Bos
et al., 2010;Eisenegger et al., 2010), including sexual behavior (Auger, 2004;Hull and
Dominguez, 2007). Sexual behavior is influenced by endogenous testosterone levels as
well as to exogenously administered testosterone. For exogenous testosterone
administration, two different methods of treatment can be distinguished: chronic treatment
versus single dose administration. Each method of treatment has its own pharmacokinetic
profile, which may affect the influence of testosterone on behavior. Chronic testosterone
administration is utilized as the delivery option in the majority of studies regarding the
influence of testosterone on women’s sexual behavior, including hormonal replacement
therapy in naturally or surgically (bilateral oophorectomy) menopausal women (Sherwin,
2002;Shifren et al., 2000;Simon et al., 2005).
More recently however, several studies have investigated the effects of single dose
testosterone administration on women’s sexual behavior (Tuiten et al., 2000;Tuiten et al.,
2002;van der Made et al., 2009). Tuiten et al. reported that a single sublingual dose of 0.50
mg testosterone significantly increased vaginal vasocongestion and experiences of sexual
lust and genital sensation in premenopausal women without sexual complaints (Tuiten et
al., 2000). These effects occurred 3 to 4 ½ h after the induced testosterone peak and about
2½ h after testosterone returned to baseline levels. This delay in behavioral effects after
sublingual testosterone administration has been replicated in several other studies
regarding social behavior and cognitive functions (Aleman et al., 2004;Bos et al.,
2010;Eisenegger et al., 2010;Hermans et al., 2006;Hermans et al., 2007;Hermans et al.,
2008;Postma et al., 2000;Schutter and van Honk, 2004;van Honk et al., 2001;van Honk et
al., 2004;van Honk et al., 2005;van Honk and Schutter, 2007).
There are very few studies that have defined the pharmacokinetic profile of sublingual
testosterone. Salehian et al. (Salehian et al., 1995), compared the pharmacokinetic profiles
of 2 doses of sublingual testosterone (2.5 and 5.0 mg) with the pharmacokinetic profile of a
long-acting testosterone ester, testosterone enanthate (TE) (in oil, im. 200 mg) in
hypogonadal men. Compared to sublingual testosterone, the total and the free testosterone
levels peaked days later in the male subjects studied who received TE. In the sublingual
conditions the rise of free testosterone levels occurred within 1 h after administration, in
the TE group this occurred 7 days after administration. Furthermore, it was shown that the
46
free testosterone levels in the TE condition did not increase until the sex hormone binding
globulin (SHBG) levels were suppressed after administration by day 7. The suppression of
SHBG levels was significantly greater in the TE group than in either sublingual group
(Salehian et al., 1995).
It is widely accepted that free testosterone is the biologically active testosterone (Mendel,
1989). Pharmacodynamic effects (measures of sexual functioning) would thus be expected
to increase much later in the TE administered group compared to the sublingual
administered group. Unfortunately, in the Salehian et al. study, post-dose sexual
motivation was measured for the first time in the week before the first visit on day 20,
when the free testosterone rise had already been passed in both groups. Notably, in the
study by Tuiten and Van der Made et al., measures of sexual arousal increased 3 ½ - 4 h
after the peak of circulating testosterone (Tuiten et al., 2000;van der Made et al., 2009) and
2.5 hours after testosterone levels returned to baseline (Tuiten et al., 2000), indicating that
sublingual testosterone administration produces a pharmacodynamic effect after 4 h. Van
der Made et al. suggested a SHBG saturation threshold hypothesis; i.e., when available
binding sites of SHBG are occupied with testosterone after a sufficient single sublingual
dose of testosterone, free fraction-, and thus free testosterone levels increase thereby
inducing behavioral effects (van der Made et al., 2009). The exact mechanism responsible
for this delay in behavioral effect is not fully understood but it could be that testosterone
exerts its behavioral effect via androgenic metabolites, genomic mechanisms (Bos et al.,
2011) or a combination of these factors.
The main purpose of the present study was to establish an extensive pharmacokinetic
profile of three different single doses of sublingual testosterone administered as a solution
with cyclodextrin. The primary pharmacokinetic endpoints were levels of total and free
testosterone. Secondary endpoints included the pharmacokinetics of 5αdihydrotestosterone (DHT), and 3α-androstanediol glucuronide (3α-diol-G). Additionally
serum albumin, 17β-estradiol (E2) and SHBG were measured.
Moreover, we compared the data of the present study with those of the Tuiten et al.
pharmacokinetic study (Tuiten et al., 2000) with regard to the effect of single dose
sublingual testosterone on circulating free and total testosterone levels. Furthermore we
sought to determine at which level serum testosterone occupies the available binding sites
of SHBG and serum free testosterone increases, i.e., the postulated SHBG saturation
threshold mechanism by van der Made et al. (van der Made et al., 2009).
47
Subjects and Methods
Study subjects
Eligible women were between 21 and 40 years, premenopausal and had a body mass index
(BMI) between 18 and 30 kg/m2. Exclusion criteria included a history of a hormonedependent malignancy, endocrine disease, neurological problems, psychiatric disorder,
cardiovascular condition, hypertension, abnormal liver or renal function. Women taking
medications that interfere with metabolism of sex steroids or had used testosterone therapy
within 6 months before study entry were excluded also.
Women were recruited and enrolled from referrals, newspaper advertisements, the internet,
and an internal database of our lab. To determine eligibility, participants were screened
two weeks prior to study entry. In addition to an assessment of medical history, all subjects
received a physical examination including a 12-lead electrocardiogram, standard
biochemistry and hematological laboratory tests. Blood samples for determination of
testosterone, SHBG, TSH, Thyroxine, FSH and estrogen were collected at baseline. A
urine pregnancy test was applied to all women of child bearing potential.
16 healthy young women participated after providing written informed consent and
received reimbursement for expenses for their participation. This study was approved by
the local ethics committee (Stichting Therapeutische Evaluatie Geneesmiddelen Medisch
Ethische Toetsingscommissie, Almere, The Netherlands) and carried out in agreement with
ICH-GCP (International Conference on Harmonization – Good Clinical Practice).
Study design
This was a single-center, investigator-blind, randomized, cross-over placebo controlled
study with three doses of a testosterone solution containing cyclodextrin administered
sublingually. This solution consists of authentic nonmodified testosterone forming a
soluble complex by a cyclodextrin carbohydrate ring. Due to increased solubility the
absorption of testosterone through the oral mucosa is facilitated, thereby avoiding the
hepatic first-pass metabolism (Brewster et al., 1988; Salehian et al., 1995; Stuenkel et al.,
1991; Zhang et al., 2002).
All 16 subjects received each investigational drug dose once in random order. Wash-out
between treatments was at least 48 h. Subjects had serial blood samples drawn via an
48
intravenous catheter. Pharmacokinetic parameters were monitored at baseline and (at 2, 4,
6, 8, 10, 20, 30, 60, 90, 120, 180, 230 min) after dosing.
Measurement of total testosterone, free testosterone, and DHT were performed at each
sampling time; E2 at -5, 60 and 230 min; 3α-diol-G at -5, 60, 120, and 230 min; SHBG and
albumin prior to dosing and at 230 min. Blood samples in the placebo condition were only
measured at -5, 10, 60 and 230 min.
Vital signs were measured at regular intervals and an electrocardiogram was performed
prior to dosing and at the end of the experimental day. For each experimental day, subjects
were asked to attend the visit in fasting state and they received a strict diet (low fat, no
caffeine) during the experimental day to minimize the influence of pharmacokinetic
parameters. Drug, alcohol and pregnancy screens were performed prior to experimental
sessions.
Medication and dosing
Testosterone and placebo were administered sublingually in 4 separate experimental
phases with either a 0.25, 0.50, 0.75 mg dose and placebo as a solution using a
micropipette (Gilson Pipetman P1000) from a 1 mg/ml solution. The 0.25 mg, 0.50 mg,
and 0.75 mg testosterone were dosed from different volumes of the 1 mg/ml solution. For
the placebo solution 0.50 ml was administered.
The different doses were prepared by an unblinded research associate and administered by
blinded research associates. The blinded research associate administered the solution into
the subjects mouth under the tongue, the subjects were instructed to keep the solution
sublingually for 1 minute while moving the tongue slightly to optimize absorption. After 1
minute the blinded research associate instructed the subject to swallow the solution.
Hormone assays
The assay used for the determination of total testosterone, free testosterone (after
ultrafiltration), and DHT was High Performance Liquid Chromatography with Mass
Spectrometric detection (LC/MSMS) (API 4000, AB Sciex). The method was validated
with a lower limit of quantification (LLOQ) of 0.02 ng/mL for testosterone and DHT, and
0.001 ng/mL for free testosterone. The LC/MSMS assay is a reliable method for analysis
of free testosterone and overcomes the known limitations of direct immunoassays in
49
measurement of testosterone values in the lower range (Labrie et al., 2006; Miller et al.,
2004).
E2 was analysed by a chemiluminescence immunoassay (Siemens), the LLOQ was 0.25
pmol/L. 3α-diol-G was measured by ELISA (BioVendor), the LLOQ was 0.25 ng/mL.
SHBG was measured by an electrochemiluminescent assay (ECLIA, Roche). Albumin was
measured by Roche Bromocresol Green (BCG) analysis (Roche).
Statistical analysis
The pharmacokinetic parameters were analyzed using the WinNonlin software (version
.1). Pharmacokinetic parameters including area under the curve, t=0 till t=230 min
(AUC0-230), maximum concentration (Cmax) and time to maximum concentration (tmax) were
calculated based on actual and baseline corrected individual concentration time curves.
AUCs were estimated using the linear trapezoidal rule. Individual pharmacokinetic
parameters AUC0-230 and Cmax and corresponding dose normalized parameters were log
transformed and analyzed using a mixed maximum likelihood analysis (PROC MIXED in
SAS, version 9.1) including subject as a random factor and drug as a fixed effect factor.
Contrasts were made of the least square means to compare the different doses. Tmax was
analyzed using a Wilcoxon rank sum test. This was based on the planned times
corresponding to the actual tmax to prevent bias in analysis results based on differences in
sampling times.
The baseline levels of total and free testosterone, DHT, E2, 3α-diol-G, SHBG and albumin
were calculated by taking the mean of the placebo, 0.25, 0.50 and 0.75 mg predose levels.
Overall analysis of the free fraction (free testosterone levels divided by total testosterone
levels at each time point) was analyzed in a 3 Drug (0.25 mg vs 0.50 mg vs 0.75mg) x 6
Time (t= 4, 6, 8, 10, 20, 30 min.) repeated measures ANOVA, with Drug and Time as
within subjects factors.
In order to meet normality assumptions, baseline SHBG values were log-transformed and
Pearson’s correlation coefficients were calculated to further investigate relationships
between SHBG levels, total testosterone, free testosterone and free fraction percentage of
testosterone.
Subsequently, we divided the subjects into two subgroups, on the basis of their baseline
SHBG levels (mean of placebo, 0.25, 0.50, 0.75 mg predose levels). This subdivision was
based on a median split of the baseline SHBG levels. One group (N=8) with low SHBG
50
levels (≤63 nmol/L) and the other group (N=8) with relatively high SHBG levels (>63
nmol/L). Independent samples t-test were used to assess free testosterone levels with
SHBG as grouping variable (low vs. high SHBG) for each post-dose measurement.
The dependent variable free fraction was analyzed in a 3 Drug (0.25 mg vs. 0.50 mg vs.
0.75mg) x 6 Time (t= 4, 6, 8, 10, 20, 30 min) x 2 Group (SHBG low vs. SHBG high)
repeated measures ANOVA, with Drug and Time as within subjects factor and Group as
between subjects factor. To analyze the effects of the within subject factors within each
group separately, paired-samples t-test were used for each SHBG group for each post-dose
measurement between the three doses. For all ANOVAs sphericity was not violated. For
all analyses a (two-sided) p-value less than 0.05 was considered statistically significant.
SPSS 16.0 was used for all statistical analyses.
Results
The baseline characteristics and hormone levels of the 16 study participants are outlined in
table 8. One subject was excluded from the 0.50 mg analysis due to an incorrect
administration procedure of the testosterone solution.
Primary pharmacokinetic endpoints
The pharmacokinetic parameters of total and free testosterone are summarized in tables 9
and 10.
Total testosterone
The three doses (0.25, 0.50, 0.75 mg) produced maximum levels of total testosterone of
3.79, 5.31 and 6.73 ng/mL, respectively, at means of 15.6, 15.1 and 14.3 min (Figure 6).
The Cmax of total testosterone was significantly different (P<0.0001) among the three
doses. We found no statistically significant differences in Tmax of total testosterone
between the three dosages. The AUCs of total testosterone were also statistically
significant different among the three doses (P<0.0001) and showed a dose-dependent
increase. The calculated half-life of total testosterone showed a significant difference
between the 0.50 mg and 0.75 mg dose (P=0.125).
51
Free testosterone
Peak levels for free testosterone during the three dosages were 0.021, 0.032 and 0.043
ng/mL at means of 15.6, 14.4 and 12.8 min respectively (Figure 7). There was a
statistically significant difference between the three doses with respect to Cmax of free
testosterone (P<0.0001). There were no statistically significant differences for free
testosterone Tmax between the three dosages. Free testosterone AUCs were statistically
significant different between the three doses and increased dose-dependently. The
differences between the free testosterone AUCs of the 0.25 mg vs 0.50 mg and 0.25 mg vs
0.75 mg have P values <0.0001, while the difference between the 0.50 and 0.75 mg was
significant at P <0.01. There were no statistically significant differences between the three
doses for the calculated half-life of free testosterone.
For all doses, baseline levels for total- and free testosterone were reached by 150 min.
Bioavailability
To determine the absolute percentage of the sublingual testosterone dose which is absorbed
in the systemic circulation, the fraction of absorbed testosterone needs to be calculated
from the formula used also for the AUC calculation after intravenous dosing. Since we did
not have an intravenous standard, we took the 0.25 mg dosage as reference value. Thus the
bioavailability of the 0.25 mg was set at 100%, and for 0.50 and 0.75 mg were calculated
as 69% (or 0.34 mg), and 58% (or 0.43 mg), respectively. The bioavailability of sublingual
testosterone administration decreases with increasing doses.
Free fraction
Our analyses showed a statistically significant effect of drug dose on the free fraction of
testosterone (i.e. the ratio of free to total testosterone) during the t=4 through t=30 min
measurements (P=0.002). We also found a statistically significant difference for the Cmax
during t=4 through t=30 min between the 0.25 mg and 0.50 mg (P=0.003) and between
0.25 mg and 0.75 mg doses (P=0.010), but not between the 0.50 and 0.75 mg dose
(P=0.381) (Figure 8).
As stated above, we expected to find a relationship between circulating SHBG and the
increases in the free levels and the free fraction of testosterone induced by the different
dosages of sublingual testosterone. Moreover, our experimental manipulations produced
52
no statistically significant changes in SHBG and albumin levels between and on test days
(data not shown).
In our study population we found a large between-subject variation in circulating SHBG
levels. Baseline SHBG levels (log transformed) were correlated with total testosterone
levels (t=20 min): r =.732, p <.0002; r =.930, p <.001 and r =.894, p <.001 for the 0.25 mg,
0.50 mg and 0.75 mg dose respectively. Baseline SHBG levels (log transformed) were
inversely correlated with free testosterone levels (t=20 min): r = -.702, p <.003; r = -.849, p
<.001 and r = -.798, p <.001 for the 0.25 mg, 0.50 mg and 0.75 mg dose respectively. For
the free fraction levels and SHBG levels, we observed stronger correlations; r = -.947, p
<.001; r = -.938, p <.001 and r = -.944, p <.001 for the 0.25 mg, 0.50 mg and 0.75 mg
dose respectively on t=20.
Because of this large between-subject variation we subdivided the subjects in two group
based on a median split of the baseline SHBG levels. The low SHBG group had a mean
SHBG baseline level of 44 nmol/L (±11), while the high SHBG group had a mean level of
183 nmol/L (±141).
Total testosterone
In subjects with low SHBG, the three doses produced maximum levels of total testosterone
of 3.18, 3.93 and 4.73 ng/mL, respectively, at 20 min after dosing. In subjects with high
SHBG, the maximum levels of total testosterone were 5.00, 7.08 and 9.04 ng/mL after
administration of the three doses sublingual testosterone. Between groups, total
testosterone levels were statistically different for t=10 till t=30 min in the 0.25 and 0.50
mg dose, and in the 0.75 mg dose 6 till 30 min after dosing.
Free testosterone
In subjects with low SHBG, the three doses produced maximum levels of free testosterone
of 0.026, 0.039 and 0.048 ng/mL, respectively, at 20 min after dosing. In subjects with
high SHBG, the maximum levels of free testosterone were 0.018, 0.026 and 0.034 ng/mL
after administration of the three doses sublingual testosterone. Between groups, all
differences were statistically different, except for the levels of free testosterone in the 0.25
mg dose 4 and 20 min after dosing and in the 0.75 mg dose 4 and 10 min after dosing..
Our analyses showed that the low SHBG group had overall significantly higher levels of
the free fraction compared to the high SHBG group (P=0.007). Analyses revealed a
53
statistically significant Group x Drug effect for the difference between 0.25 mg and 0.75
mg (P=0.012) and between 0.25 mg and 0.50 mg (P=0.031) (see figure 9). As shown in
figure 9, statistically significant differences between the different doses sublingual
testosterone were found in the low SHBG group.
Secondary pharmacokinetic endpoints
DHT peak levels of 0.285, 0.404 and 0.465 ng/mL were reached at means of 27.5, 28.0 and
27.5 min respectively (Table 10).
The max differences between the three doses were not significant. The difference between
the Cmax of the 0.25 mg vs. 0.50 mg and 0.25 mg vs. 0.75 mg was significant (P <0.0001),
and the difference between the Cmax of 0.50 mg and 0.75 mg was statistically significant
(P=0.0310). Mean residence time of were not different the three sublingual doses. AUCs
were statistically significant different between the three doses and increased dosedependently.
The difference between the AUCs of the 0.25 mg vs 0.50 mg and 0.25 mg vs 0.75 mg was
statistically significant (P <0.0001), while the difference between the 0.50 and 0.75 mg
was significant at P=0.0208. There were no statistically significant differences between the
three doses, for the calculated half-life of DHT. For all doses, return to DHT baseline
levels occurred within 180 min (Figure 10).
Increasing doses of sublingual testosterone does not seem to influence the 3α-diol-G
concentrations as measured at t=0, t=60, t=120, and t=230. Cmax and AUCs differences
were not statistically significant between the three doses. E2 levels did not change between
the three doses of sublingual testosterone and did not increase significantly compared to
baseline on t=60 and t=230 min (data not shown).
The three doses sublingual testosterone were well tolerated.
Discussion
Our results demonstrate that sublingual administration of each of the three doses
testosterone was followed by a quick and steep increase of total and free testosterone
levels; with peak levels reached at 15 min. Serum levels of total and free testosterone
54
rapidly declined to reach baseline levels by 2.5 h, which is in line with our previous study
(Davison et al., 2005;Tuiten et al., 2000), and with the reported pharmacokinetic profile
following inhalation of testosterone (Davison et al., 2005).
The total testosterone Cmax following administration of 0.50 mg sublingual testosterone
showed consistency with the reported Cmax of Tuiten et al (Tuiten et al., 2000). Also, the
time to reach Cmax of total testosterone in this study showed uniformity with the data of
Tuiten et al. and the study of Salehian et al., who administered 2.5 mg and 5.0 mg
sublingual testosterone (Salehian et al., 1995).
DHT levels showed a significant dose-dependent increase, peak levels were reached within
min and levels returned to baseline levels within 3 h. DHT is metabolized to 3α-diol-G,
so an elevation of 3α-diol-G levels was expected after administration of sublingual
testosterone. However, no dose-dependent effect of sublingual testosterone on the
concentration of 3α-diol-G was found.
According to the SHBG saturation threshold hypothesis by van der Made et al.(van der
Made et al., 2009), an increased influx of testosterone into the body will occupy binding
sites of SHBG. When most binding sites are occupied, free (non-SHBG bound)
testosterone and consequently the free fraction will increase and thereby inducing,
probably via genomic mechanisms (Bos et al., 2011), behavioral effects after
approximately 4 h.
The results of the present study show that free and total testosterone levels significantly
increase dose-dependently, which is reflected by an increase in the free fraction of
testosterone. However, the difference in free fraction of testosterone between the 0.50 and
0.75 mg condition did not reach statistical significance. It is interesting that around Tmax of
free and total testosterone, six women have lower free fraction levels in the 0.75 mg
condition compared to the 0.50 mg condition. Whether this is the result of variation in drug
absorption, or the large between-subject variation in SHBG levels which could have
influenced the results, is not clear. Furthermore, it is also possible that the number of
subjects was probably too small to detect a significant increase in free fraction levels
between these two doses.
Testosterone has a high affinity to SHBG and slowly dissociates from SHBG. Free
testosterone is rapidly metabolized (T1/2 10 min.) which demonstrates the importance of
SHBG binding and dissociation capacity, indicating that SHBG is the major determinant of
the free fraction equilibrium. Figure 4 shows the free fraction levels for subjects with low
55
and high SHBG levels. In the low SHBG group we observed an increase of the free
fraction of testosterone levels induced by increasing dosages of sublingual testosterone,
while this pattern was not found in the women with high SHBG. These results corroborate
the hypothesis of van der Made et al. (van der Made et al., 2009), namely: absorbed
testosterone is bound to SHBG which has a limited capacity and only when this binding
capacity is saturated, free testosterone and the free fraction increase.
According to van der Made, the increase in the free fraction might be responsible for
behavioral effects observed 3.5 to 4 h later. However, in this study we measured free
testosterone levels directly (with LC/MSMS) and we found these to be dose-dependently
increased in both SHBG groups, in contrast to the free fraction which did not show a dosedependent increase. Therefore we propose an adjustment to the SHBG saturation threshold
hypothesis as postulated by van der Made et al (van der Made et al., 2009); it is confirmed
that SHBG levels influence the percentage of free fraction of testosterone (and the
maximum concentration of free testosterone), however, an increase in free testosterone
levels seems to be relatively less dependent of circulating SHBG levels after administration
of the used dosages of sublingual testosterone. Further studies are necessary to investigate
if free testosterone levels or free fraction levels are responsible to the observed behavioral
effects as described by van der Made et al.
The data of the bioavailability show that sublingual testosterone absorption decreases with
increasing doses and is 69% and 58% for the 0.50 and 0.75 dose respectively when the
0.25 mg condition is used as the reference value (100%).These data suggest a limitation of
the total amount of testosterone absorbed. The volumes of the sublingual testosterone
solution in the higher dose conditions were larger compared to the lower dosages. These
increasing volumes could possibly influence the absorption at the limited surface area in
the mouth.
In this study we did not take into account the cyclical and diurnal variation of testosterone.
It is well known that testosterone levels are highest during the ovulatory and midluteal
phase of the menstrual cycle and lowest in the early follicular phase and late luteal phase
(Judd and Yen, 1973;Rothman et al., 2011;Salonia et al., 2008). In this study, blood
samples were taken irrespective of menstrual cycle phase. However, almost 60% of the
women in this study used some form of hormonal contraceptive (combined oral
contraceptive pill, combined-contraceptive vaginal ring) which is known to suppress
ovulation (Bancroft et al., 1991;Mulders and Dieben, 2001). Moreover, we assumed that
56
the used dosages used in the present study overruled considerably the natural occurring
relatively subtle cyclical and diurnal variation of testosterone. Furthermore, in a recent
study by Braunstein et al. it was shown that SHBG levels of 161 women remained
relatively stable across the menstrual cycle. They found a relatively small increase in
testosterone levels in the mid-cycle period compared to the overall variability and suggest
that the reference ranges described can be applied irrespective of the day in the menstrual
cycle (Braunstein et al., 2011). So it is therefore unlikely that the dose-dependent increase
in total and free testosterone levels are biased by the cyclical and diurnal variation of
testosterone.
Next to the sublingual route of testosterone administration other routes could be
investigated as well. However for the desired immediate uptake and rapid return of
testosterone to baseline levels the intramuscular and transdermal route are not suitable
since both will result in gradual systemic uptake and prolonged higher plasma levels after
drug administration via these routes. Oral administration is impossible at all, since due to
the very large first-pass effect no unmodified testosterone will reach the systemic
circulation. For alternative routes next to sublingual with a very fast uptake and quick
return to baseline of testosterone, the pulmonal and nasal delivery could perhaps be used
for which in that case suitable and convenient dosage forms need to be developed.
In conclusion, the three doses testosterone are rapidly absorbed by the sublingual route and
quickly metabolized without sustained elevations of DHT and E2. These data suggest that a
SHBG threshold exists which influences the increase in free fraction levels.
57
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changes in circulating androgens in healthy women with self-reported normal sexual
function. The journal of sexual medicine. 5, 854-63.
23. Schutter, D.J., van Honk, J.,2004. Decoupling of midfrontal delta-beta oscillations after
testosterone administration. Int J Psychophysiol. 53, 71-3.
24. Sherwin, B.B.,2002. Randomized clinical trials of combined estrogen-androgen
preparations: effects on sexual functioning. Fertil. Steril. 77, S49-S54.
. Shifren, J.L., Braunstein, G.D., Simon, J.A., Casson, P.R., Buster, J.E., Redmond, G.P.,
Burki, R.E., Ginsburg, E.S., Rosen, R.C., Leiblum, S.R., Caramelli, K.E., Mazer, N.A.,
Jones, K.P., Daugherty, C.A.,2000. Transdermal testosterone treatment in women with
impaired sexual function after oophorectomy. N. Engl. J. Med. 343, 682-688.
26. Simon, J., Braunstein, G., Nachtigall, L., Utian, W., Katz, M., Miller, S., Waldbaum,
A., Bouchard, C., Derzko, C., Buch, A., Rodenberg, C., Lucas, J., Davis, S.,2005.
Testosterone patch increases sexual activity and desire in surgically menopausal women
with hypoactive sexual desire disorder. J. Clin. Endocrinol. Metab. 90, 5226-5233.
27. Stuenkel, C.A., Dudley, R.E., Yen, S.S.,1991. Sublingual administration of
testosterone-hydroxypropyl-beta-cyclodextrin inclusion complex simulates episodic
androgen release in hypogonadal men. The Journal of clinical endocrinology and
metabolism. 72, 1054-9.
60
28. Tuiten, A., Van Honk, J., Koppeschaar, H., Bernaards, C., Thijssen, J., Verbaten,
R.,2000. Time course of effects of testosterone administration on sexual arousal in women.
Arch Gen Psychiatry. 57, 149-53; discussion 155-6.
29. Tuiten, A., van Honk, J., Verbaten, R., Laan, E., Everaerd, W., Stam, H.,2002. Can
sublingual testosterone increase subjective and physiological measures of laboratoryinduced sexual arousal? Archives of general psychiatry. 59, 465-6.
. van der Made, F., Bloemers, J., Yassem, W.E., Kleiverda, G., Everaerd, W., van Ham,
D., Olivier, B., Koppeschaar, H., Tuiten, A.,2009. The influence of testosterone combined
with a PDE5-inhibitor on cognitive, affective, and physiological sexual functioning in
women suffering from sexual dysfunction. The journal of sexual medicine. 6, 777-90.
31. van Honk, J., Schutter, D.J.,2007. Testosterone reduces conscious detection of signals
serving social correction: implications for antisocial behavior. Psychol Sci. 18, 663-7.
32. van Honk, J., Peper, J.S., Schutter, D.J.,2005. Testosterone reduces unconscious fear
but not consciously experienced anxiety: implications for the disorders of fear and anxiety.
Biological psychiatry. 58, 218-25.
33. van Honk, J., Schutter, D.J., Hermans, E.J., Putman, P., Tuiten, A., Koppeschaar,
H.,2004. Testosterone shifts the balance between sensitivity for punishment and reward in
healthy young women. Psychoneuroendocrinology. 29, 937-43.
34. van Honk, J., Tuiten, A., Hermans, E., Putman, P., Koppeschaar, H., Thijssen, J.,
Verbaten, R., van Doornen, L.,2001. A single administration of testosterone induces
cardiac accelerative responses to angry faces in healthy young women. Behavioral
neuroscience. 115, 238-42.
. Zhang, H., Zhang, J., Streisand, J.B.,2002. Oral mucosal drug delivery: clinical
pharmacokinetics and therapeutic applications. Clinical pharmacokinetics. 41, 661-80.
61
Table 7
Function Weight in mg.
Coated Inner Sildenafil Core
Sildenafil citrate Active DMF 70.24
Dicalcium phosphate anhydrous Filler USP 102.88
Microcrystalline cellulose (Avicel PH200) Filler USP/NF 102.88
Croscarmellose sodium Disintegrant USP/NF 12.00
Magnesium stearate Lubricant USP/NF 12.00
Ethylcellulose 20 cpsb Barrier coating USP/NF 14.00
Microcrystalline cellulose (Avicel PH105)b Coating pore former USP/NF 28.00
Subtotal: 342.00
Outer Testosterone Coating
Testosterone Active USP 0.5
Hypromellose 5 cps Coating polymer USP 1.34
Hydroxypropyl β-cyclodextrin Solubilizer USP/NF 2.66
Aspartame Sweetener USP/NF 1.00
Menthol Flavor USP 0.60
Subtotal: 6.1
Total: 348.1
62
Table 8
Characteristic Value (n=16)
Age__yr 27.3±5.3
Race__no (%)
-caucasian
-black
-asian
-other
11 (69)
2 (13)
1 (6)
2 (13)a
BMI__kg/m² 23.5±3.4
Contraceptive__no (%)
-hormonal
-combined oral contraceptive pill
-IUD (levonorgestrel)
-vaginal ring (progestin and estrogen)
-non-hormonal
-none
11 (69)
8 (50)
2 (13)
1 (6)
1 (6)
4 (25.0)
Total testosterone_ng/mL
Free testosterone_pg/mL
DHT_ng/mL
3α-diol-G_ng/mL
E2_pmol/L
SHBG_nmol/L
Albumin_g/L
0.2±0.1
1.9±0.7b
0.1±0.03
2.0±1.9
207±147c
114±120
44.7±1.5
Plus–minus values are means ±SD. To convert total testosterone to nanomoles per liter, multiply by 3.467; to convert
free testosterone to picomoles per liter, multiply by 3467. To convert total DHT to nanomoles per liter, multiply by 3.44.
To convert 3α-diol-G to nanomoles per liter, multiply by 2.13.
All baseline levels are means of placebo, 0.25, 0.50, 0.75 mg predose levels.
a The percentages do not sum up to 100% due to rounding of the numbers.
b Only measured in 11 subjects; 5 subjects had values below the LLOQ.
c Only measured in 15 subjects; 1 subject had a value below the LLOQ.
63
Table 9.
Dose
(mg)
t1/2 *
(min)
Tmax * (min) Baseline
corrected AUC
0-230 **
(ng*min/mL)
Cmax **
(ng/mL)
MRT *
(min)
Testosterone
(ng/mL) a
0.25
0.50
0.75
49.8±16.0
49.7±22.4
58.5±24.6
.6±5.4
.1±5.5
14.3±5.3
194 (37.2)
266 (37.6)
337 (34.7)
3.79 (39.9)
.31 (37.8)
6.73 (39.6)
57.7±12.2
55.6±13.9
59.5±16.4
Free
testosterone
(ng/mL) b
0.25
0.50
0.75
42.3±14.6
55.7±27.5
51.1±26.4
.6±5.1
14.4±5.5
12.8±6.3
0.95 (51.8)
1.51 (40.2)
1.87 (47.8)
0.021(39.7)
0.032(37.6)
0.043(45.7)
52.6±11.6
57.1±15.6
51.4±14.5
a
Total testosterone normal range =0.14 to 0.66 ng/mL (Davison et al., 2005).
b Free testosterone normal range= 0.00072 to 0.0036 ng/mL (Davison et al., 2005).
To convert total testosterone to nanomoles per liter, multiply by 3.467; to convert free
testosterone to picomoles per liter, multiply by 3467.
MRT = mean residence time
* mean ± SD
** geometric mean (%CV)
Table 10.
Dose
(mg)
t1/2 * (min) Tmax *
(min)
AUC 0-230 **
(ng*min/mL)
Cmax **
(ng/mL)
MRT * (min)
Dihydrotestosterone
(ng/mL)
0.25
0.50
0.75
45.1±10.5
44.5±16.8
50.5±30.4
27.5±4.5
28.0±4.1
27.5±4.5
.6 (44.9)
28.8 (37.9)
34.4 (41.3)
0.285 (42.5)
0.404 (37.6)
0.465 (43.5)
75.7 ± 14.4
73.4 ± 14.8
81.5 ± 36.3
DHT reference range=< 0.29 ng/mL (Davison et al., 2005)
To convert total DHT to nanomoles per liter, multiply by 3.44.
* mean ± SD
** geometric mean (%CV)
64
Example 7 Development of Buspirone Core Formulation
The formulation of a Buspirone core was based on the Sildenafil 50mg core. The same
excipients were used for development of a Buspirone Hydrochloride core and a similar
“direct compression” manufacturing process. The formulation combines a water insoluble
filler (Dicalcium Phosphate Anhydrous) with a water insoluble binder (Microcrystalline
Cellulose) and a small amount of a super-disintegrant (Croscarmellose Sodium). This
formulation is designed to give consistent stress relaxation of the core and rupture of the
barrier coat (after water ingress through the barrier coat), and rapid release of the
Buspirone Hydrochloride (after coat rupture).
A “direct compression” manufacturing process was used and direct compression grades of
Dicalcium Phosphate Anhydrous (A-Tab, manufactured by Innophos) and Microcrystalline
Cellulose (Avicel PH-200, manufactured by FMC Biopolymer) were selected to provide
good flow properties and the ability to form hard tablets.
Formulation of Buspirone Hydrochloride 10mg Cores
Item Material Amount
(mg per
tab)
Amount
(%)
Function
1. Buspirone Hydrochloride 10.0 3.08 Active
2. Microcrystalline cellulose (Avicel PH-200) 97.5 30.00 Filler/binder
3. Dicalcium phosphate anhydrous (A-TAB) 200.1 61.57 Filler
4. Croscarmellose sodium (Ac-Di-Sol) 13.0 4.00 Disintegrant
. Magnesium stearate (vegetable source) 4.4 1.35 Lubricant
Total 325.0 100.0
Cores made using this formulation and blending process had good physical properties,
good content uniformity and disintegrated rapidly (in less than 1 minute), giving complete
dissolution of Buspirone Hydrochloride in 15 minutes (using USP Apparatus 3, 250ml of
pH 4.5 sodium acetate buffer and 20 dips per minute). Test results are summarised in
Tables 11 – 14 below.
65
Table 11
Physical Properties of Buspirone Hydrochloride 10mg Cores
Core property Test results
Friability (100 revolutions) 0.14 %
Friability (375 revolutions) 0.33 %
Disintegration time range (6 cores) 18 – 25 seconds
(Results for Batch No. 2112/46)
Table 12
Buspirone Hydrochloride Dissolution from 10mg Uncoated Cores
Time
(minutes)
% Dissolved (6 tablets)
Average Range
98 97 – 99
100 99 – 101
45 100 99 – 101
60 101 99 – 102
Test method = USP Apparatus 3, 250ml of pH 4.5 sodium acetate buffer,
dips per minute. Results for Batch No. 2112/46
Development of Barrier Coating for Buspirone cores
A barrier coating formulation and process have been developed in a perforated pan coater.
The coating is designed to release the API 120 to 180 minutes after the start of in-vitro
dissolution testing. A water insoluble coating (ethylcellulose 20cps [Ethocel 20]) was
combined with microcrystalline cellulose [Avicel PH-105]), to allow controlled water
ingress to cause gradual stress relaxation of the inner core and eventually cause rupturing
of the insoluble coating in a pH independent manner.
66
The same coating suspension and coating process were used for Buspirone Hydrochloride
cores as for sildenafil cores.
Table 13
Formulation of barrier coating suspension
Material Amount Function
Ethylcellulose 20cps (Ethocel 20) 30.0 g Water insoluble coating polymer
Microcrystalline cellulose (Avicel PH-105) 60.0 g Membrane regulation agent
Ethanol 96% 1000 ml Solvent
An experimental pan load of Buspirone Hydrochloride 10mg cores was coated to
determine the amount of barrier coating required to give a delayed release of between 120
and 180 minutes, and to determine the effect of a heat treatment (curing) step after
applying the barrier coat.
Selected samples were dried in a lab oven for 15 hours at 60 deg C and retested, to
determine the effect of heat treatment. The results are summarised in table 14.
Table 14
Rupture times of samples of Buspirone Hydrochloride 10mg barrier coated tablets, before
and after heat treatment in a lab oven
Spraying time (minutes) 120 135 150 165
Weight of suspension sprayed (g) 1191 1339 1487 1638
Average coat weight (mg/tab) 34.9 39.4 43.3 48.4
a) Rupture time of samples tested before heat treatment (n = 6):
Average (minutes) 75.0 102.3 123.7 155.2
Range (minutes) 66 - 81 84 - 127 107 - 133 142 –
197
SD (minutes) 4.9 16.2 9.9 20.8
b) Rupture time of samples tested after heat treatment (n = 6):
Average (minutes) Not tested 128.0 142.2 Not
tested
Range (minutes) 92 - 188 118 - 162
SD (minutes) 32.3 15.6
Batch No. 2112/56
Heat treatment = 15 hours at 60 deg C in lab oven.
67
The results show that a coat weight of approximately 44mg is required to achieve rupture
times of between 120 and 180 minutes, after heat treatment, and that the heat treatment
step increases the average rupture time by about 20 minutes.
A further pan load of Buspirone Hydrochloride 10mg cores was barrier coated to
investigate heat treatment in the coating pan.
Table 15
Rupture times of Buspirone Hydrochloride 10mg barrier coated tablets, before and after
heat treatment in the coating pan
Spraying time (minutes) 140 154 154 154
Weight of suspension sprayed (g) 1400 1525 1525 1525
Average coat weight (mg/tab) 40.6 43.7 ----- -----
Heat treatment time (minutes) 0 0 60 90
Rupture time (n = 6):
Average (minutes) 100.0 135.3 149.2 145.4 #
Range (minutes) 77 - 116 125 - 157 132 - 159 116 – 175
#
SD (minutes) 15.9 13.1 9.7 15.6 #
# 12 tablets tested
Batch No. 2112/60
The results were similar to the initial coating trial, indicating that approximately 44mg of
coating is required to achieve the target rupture time of 120 to 180 minutes, combined with
a heat treatment of 60 minutes in the coating pan. Heating for 90 minutes produces no
significant change in average rupture time, indicating that the “curing” process is complete
after 60 minutes.
To summarize, a barrier coat weight of between 35mg and 50mg per core, preferably about
44 mg per core, was found to be required to give the required time delay before rupture of
the Buspirone Hydrochloride cores. A heating (curing) step seems to be required to
stabilise the coating, to prevent changes in rupture time when coated tablets are stored. The
heating (curing) step was found to add about 20-30 minutes to the average rupture time of
the tablets (comparing coated tablets before and after the heat treatment).
68
Example 8 Clinical study
A randomized, cross-over controlled study to compare the pharmacokinetic profiles of two
combination products, a sublingual solution with an encapsulated tablet versus a
combination tablet containing both testosterone and sildenafil citrate in healthy premenopausal women. A total of 12 subjects received in random order formulation 1 (F1):
Testosterone (0.5 mg) administered sublingually as a solution, followed 2.5 hours later by
an encapsulated tablet containing 50 mg sildenafil as sildenafil citrate or formulation 2
(F2): a fixed combination, tablet consisting of an inner core component of 50 mg sildenafil,
as sildenafil citrate, coated with a polymeric coating designed to release the sildenafil
citrate 2.5 hours after tablet intake. The coated sildenafil core tablet is film-coated with an
additional, immediately dissolving, polymeric, testosterone coating that releases 0.5 mg
testosterone sublingually within 2 minutes.
The-first objective of this study was to compare the pharmacokinetics of sublingual
testosterone cyclodextrin followed by sildenafil citrate as an encapsulated tablet (F1) with
administration of of testosterone and sildenafil citrate as one tablet designed to release the
components in a specific time frame (F2).
The secondary objective was to investigate the time frame in which the testosterone
coating of the ccombination tablet is dissolved sublingually.
Materials and methods
EDTA whole blood samples of 12 subjects, receiving drug doses of formulation 1 (F1) and
formulation 2 (F2) in random order, were taken at pre-dose (-10 min) and at 5, 10, 15, 20,
, 30, 60, 90, 120, 135, 145, 165, 180, 195, 210, 225. 240, 270, 300, 330, 360, 390, 450,
570, 690, 810, 930 and 1590 minutes post-dose.
Blood samples, for the analysis of testosterone (T), free-testosterone (FT) and dihydrotestosterone (DHT) were taken at pre-dose and at 5, 10, 15, 20, 25, 30, 60, 90, 120, 145,
160, 240 and 1590 minutes post-dose (total 14 time points).
Testosterone, dihydro-testosterone and free testosterone concentrations were determined as
described in Example 6.
69
Blood samples, for the analysis of sildenafil (S) and N-desmethyl-sildenafil (NDS) were
taken for F1 at 145, 165, 180, 195, 210, 225, 240, 270, 300, 330, 360, 390, 450, 570, 690,
810, 930 and 1590 minutes post-dose (total 18 time points) and for F2 at pre-dose and at
, 30, 60, 90, 120, 135, 145, 165, 180, 195, 210, 225, 240, 270, 300, 330, 360, 390, 450,
570, 690, 810, 930 and 1590 minutes post-dose (total 25 time points).
Sildenafil (S) and N-desmethyl-sildenafil (NDS) concentrations weredetermined by HPLCMS/MS as follows.
The human plasma samples were vortex mixed and 0.5 mL of the sample was transferred
into a clean test tube to which 20 µL of an Internal Standard solution (10 ng/mL) in
methanol was added and vortex mixed. Then, 4 mL Methyl-Tertiary-Butyl-Ether (MTBE)
was added, tubes were capped and shaken for 10 minutes and then centrifuged for 5
minutes at 2000 rcf. The tubes were placed into a snap freezer and the bottom water layer
was frozen. The supernatant was transferred into a clean tube and evaporated to dryness
under a stream of nitrogen. The residue was reconstituted with 200 µL reconstitution
solvent (50/50: MeOH/H2O containing 0.1% acetic acid), transferred to glass auto sampler
vials and arranged on the auto sampler tray. Injections of 7 µL were made for HPLCMS/MS analysis.
The HPLC-MS/MS assay was carried out using the following equipment:
Analytical system: Applied Biosystem / MDS SCIEX API-4000 triple quadrupole mass
spectrometer with Analyst software
Mode: Positive Multiple Reaction Monitoring
Interface: Ion spray (Turbo spray)
HPLC-System: Shimadzu Co-sense system
HPLC column: Phenomenex Kinetex, C18 dimension 100 x 2.1 mm, particle size 2.6
µm
Measurements (M/z):
Sildenafil 475 / 283
N-desmethyl-sildenafil 461 / 283
D8- N-desmethyl -sildenafil 469 / 283
70
Pharmacokinetic analysis
The software used for the pharmacokinetic analysis was Watson 7.2 Bioanalytical LIMS
software (Thermo Electron Corporation-Philadelphia-USA).
Cmax and Tmax were read from the observed values. The half life was calculated from the
unweighted linear regression of the log transformed data determined at the elimination
phase of the pharmacokinetic profile. The Area Under Curve (O-last) was determined as
the area under the concentration versus time curve from the first time point to last time
point with measurable drug concentration with a linear/log-linear trapezoidal model. The
AUC (0-∞) was determined by extrapolation from the time point where the last measurable
drug concentration (Cp) occurred to time infinity. This was performed by dividing the
observed concentration at the last time point by the elimination rate constant determined
using linear regression of Cp versus time data (standard extrapolation technique). Tlag was
determined as the first time point with a measurable concentration.
Results
A total of 12 subjects received in random order both formulation 1 (F1) and formulation 2
(F2).
71
Table 16. Pharmacokinetic parameters of testosterone (T), free-testosterone (FT) and
dihydro-testosterone (DHT), sildenafil (S) and N-desmethyl-sildenafil (NDS).
Pharmacokinetic parameters for Testosterone
Dosing Cmax (ng/mL) Tmax (hours) AUC (0-last)
(ng*hours/mL)
T1/2 (hours) Rate Constant (λz)
(1/Hours)
F1 5.66±1.82 0.229±0.063 5.13±1.08 0.615±0.107 1.16±0.207
F2 8.06±2.07 0.205±0.065 7.69±2.49 0.629±0.088 1.12±0.167
Pharmacokinetic parameters for Free-testosterone
Dosing Cmax (ng/mL) Tmax (hours) AUC (0-last)
(ng*hours/mL)
T1/2 (hours) Rate Constant (λz)
(1/hours)
F1 0.0318±0.0117 0.250±0.0645 0.0276±0.0167 0.652±0.196 1.16±0.380
F2 0.0455±0.0181 0.242±0.0693 0.0449±0.0216 0.593±0.109 1.21±0.239
Pharmacokinetic parameters for Dihydro-testosterone
Dosing Cmax (ng/mL) Tmax (hours) AUC (0-last)
(ng*hours/mL)
T1/2 (hours) Rate Constant (λz)
(1/hours)
F1 0.492±0.169 0.438±0.0722 1.07±0.488 1.80±1.00 0.504±0.273
F2 0.645±0.232 0.485±0.0337 1.22±0.568 1.40±0.841 0.676±0.366
Pharmacokinetic parameters for Sildenafil
Dosing Cmax
(ng/mL)
Tmax
(hours)
AUC (0-last)
(ng*hours/mL)
AUC Extrap (0-inf)
(ng*hours/mL)
Tlag
(hours)
T1/2
(hours)
Rate Constant (λz)
(1/hours)
F1 268±141 3.88±1.08 577±204 596±203 3.23±0.494 3.87±2.04 0.217±0.0856
F2 173±82.7 3.10±0.642 476±133 500±136 2.74±0.616 4.69±2.02 0.175±0.0722
Pharmacokinetic parameters for N-desmethyl-sildenafil
Dosing Cmax
(ng/mL)
Tmax
(hours)
AUC (0-last)
(ng*hours/mL)
AUC Extrap (0-inf)
(ng*hours/mL)
Tlag (hours) T1/2
(hours)
Rate Constant (λz)
(1/hours)
F1 55.5±20.2 4.00±1.28 194±90.6 203±92.4 3.29±0.620 5.21±1.16 0.144±0.0599
F2 42.7±18.3 3.34±0.789 155±50.2 171±55.6 2.78±0.717 7.07±2.26 0.113±0.0568
The mean concentrations of testosterone and free-testosterone from the plasma-time
profiles measured after oral administration of a single dose of testosterone (0.5 mg) using
the F1 and F2 dosing regime in healthy pre menopausal female subjects are shown in
Figures 12 and 13.
The mean concentration of sildenafil from the plasma-time profiles measured after oral
administration of a single dose of sildenafil (50 mg) using the F1 and F2 dosing regimes in
healthy pre menopausal female subjects is shown in Figure 14.Since testosteron is
endogenous in plasma, for all calculations the predose concentration was subtracted from
the determined concentration after dosing. The calculated concentrations were used for PK
72
calculations. One subject was excluded from PK calculations for the F2 dosing group with
the analysis of testosterone, dihydro-testosterone and free-testosterone.
A further subject was not included in the free-testosterone PK calculations for the F1
dosing group.
The pharmacokinetic results show that testosterone was rapidly absorbed with a Tmax in
the range between 10 and 20 minutes and an average half life of approximately 37 minutes.
Free-testosterone results showed a picture comparable to the testosterone results. Tmax and
half life for dihydro-testosterone were however later than for testosterone. It is noted that
the average AUC with F2 dosing was higher for testosterone, dihydrotestosterone and freetestosterone compared to the F1 dosing.
Sildenafil exposure was prolonged and did not start until approximately three hours after
first dosing. The average Tmax for sildenanil was almost 4 hours with F1 dosing and just
over 3 hours with F2 dosing. N-desmethyl-sildenafil followed the same pattern as
sildenafil, i.e. a Tmax of just a few minutes later and a comparable half life. It is noted that
the average AUC with F1 dosing is higher for sildenafil and N-desmethyl-sildenafil
compared to the F2 dosing.
The Tmax – Tlag for sildenafil using the F2 dosing is 3.10 – 2.74 = 0.36 h (see Table 16),
which indicates that the maximal concentration of sildenafil is reached very fast after the
burst of the core of the dual drug delivery device.
Example 9
Cores with a composition as shown in Table 17 were coated with 21.5 mg of
ethylcellulose/avicel (1:1 w/w) coating. In vitro dissolution tests experiments were carried
out using a USP dissolution apparatus no. II (Prolabo, Rowa techniek BV) with a rotational
speed of 50 rpm and 1000 ml of medium at 37°C (n=6). The dissolution media used was a
citrate buffer, pH 4.5. The amount of sildenafil dissolved was determined continuously by
UV absorbance at a wavelength of 291 nm.
Representative examples of dissolution of individual tablets are depicted in Figure 15.
73
Table 17. Composition of cores
Material Amount
(mg per tablet)
Sildenafil Citrate 70.24
Microcrystalline cellulose (Avicel PH-200) 102.88
Dicalcium phosphate anhydrous (A-TAB) 102.88
Croscarmellose sodium (Ac-Di-Sol) 12.0
Magnesium stearate (vegetable source) 12.0
Total 300.0
Example 10.
Representative examples of dissolution experiments of individual tablets with coated cores
having a composition as shown in Table 18, are depicted in Figure 16.
In vitro dissolution tests experiments were carried out using a USP dissolution apparatus
no. II (Prolabo, Rowa techniek BV) with a rotational speed of 50 rpm and 1000 ml of
medium at 37°C (n=6). The dissolution media used was a citrate buffer, pH 4.5. The
amount of sildenafil dissolved was determined continuously by UV absorbance at a
wavelength of 291 nm.
Table 18. Composition of coated cores
Sildenafil citrate 70.24
Dicalcium phosphate anhydrous 102.88
Microcrystalline cellulose (Avicel PH200) 102.88
Croscarmellose sodium 12.00
Magnesium stearate 12.00
Ethylcellulose 20 cps 14.00
Microcrystalline cellulose (Avicel PH105) 28.00
Subtotal: 342.00
74
In this specification where reference has been made to patent specifications, other external
documents, or other sources of information, this is generally for the purpose of providing a
context for discussing the features of the invention. Unless specifically stated otherwise,
reference to such external documents is not to be construed as an admission that such
documents, or such sources of information, in any jurisdiction, are prior art, or form part of
the common general knowledge in the art.
In the description in this specification reference may be made to subject matter that is not
within the scope of the claims of the current application. That subject matter should be
readily identifiable by a person skilled in the art and may assist in putting into practice the
invention as defined in the claims of this application.
Claims (25)
1. A time controlled, immediate release drug delivery system for oral administration of a first active ingredient to a subject in need thereof, the system comprising a core comprising 10-60% (w/w) microcrystalline cellulose, 20-70% (w/w) of an inorganic salt as a filler, and 0.1- 30 % (w/w) of a first active ingredient; wherein the core further comprises a crosslinked sodium carboxy methylcellulose; and wherein microcrystalline cellulose and crosslinked sodium carboxy methylcellulose are present in a ratio of between about 6:1 (w/w) to 14:1 (w/w) and a first coating surrounding the core, said first coating comprising a hydrophobic polymer and a hydrophilic substance.
2. The system according to claim 1, wherein the inorganic salt is anhydrous dibasic calcium phosphate or calcium sulphate dihydrate.
3. The system according to claim 1 or claim 2, wherein the core further comprises magnesium stearate.
4. The system according to any one of claims 1-3, wherein said delivery system is a tablet.
5. The system according to any one of the previous claims wherein the hydrophobic polymer of the first coating is ethylcellulose.
6. The system according to any one of the previous claims wherein the hydrophilic substance of said first coating is a water insoluble hydrophylic substance.
7. The system according to claim 6, wherein first coating contains pores prior to exposure to an aqueous liquid.
8. The system according to any one of claims 1-5, wherein the hydrophilic substance of said first coating is a water soluble hydrophylic substance. 76
9. The system according to claim 8, wherein the water soluble hydrophylic substance forms pores in the hydrophobic polymer upon exposure to an aqueous liquid.
10. The drug delivery system according to claim 1, wherein the hydrophobic polymer is ethylcellulose and the hydrophilic substance lactose; and wherein the mass ratio of ethylcellulose and lactose is about 1:1.
11. The system according to any one of the previous claims wherein the first active ingredient is selected from the group consisting of a PDE5 inhibitor, a 5HT1a receptor agonist, and a neutral endopeptidase inhibitor.
12. The system according to claim 11 wherein the PDE5 inhibitor comprises sildenafil.
13. The system according to claim 11 wherein the 5HT1a receptor agonist comprises buspirone.
14. A dual drug delivery device, comprising the time controlled, immediate release drug delivery system according to any one of claims 1-13, wherein the first coating of the drug delivery system is surrounded by a second coating comprising a second active ingredient.
15. The device according to claim 14, wherein the second coating comprises hydroxypropylmethylcellulose.
16. The device according to claim 14 or claim 15, wherein the second coating provides for immediate delivery of the second active ingredient in the mouth.
17. The device according to any one of claims 14-16, wherein the second active ingredient is testosterone or a functional analogue of testosterone.
18. The device according to any one of claims 14-17, wherein the second coating comprises a cyclodextrin, or a derivative or polymer thereof. 77
19. The device according to any one of claims 14-18, wherein the second coating further comprises a flavouring compound.
20. The device according to claim 19, wherein presence of a flavour indicates that the device is to be held in the mouth.
21. The device according to any one of claims 14-20, wherein an outer surface of the second coating is rougher that an outer surface of the first coating.
22. A device according to any one of claims 14-21 for use in the treatment of male or female: sexual dysfunction, desire dysfunction, or erectile dysfunction.
23. A device according to claim 22, for use in the treatment of Hypoactive Sexual Desire Disorder.
24. A system as claimed in claim 1, substantially as herein described with references to any example thereof and with or without references to the accompanying figures.
25. A device as claimed in claim 14, substantially as herein described with references to any example thereof and with or without references to the accompanying figures.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NZ717187A NZ717187B2 (en) | 2011-05-13 | 2012-05-14 | Drug delivery system |
Applications Claiming Priority (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11166091.6 | 2011-05-13 | ||
EP11166091 | 2011-05-13 | ||
EP11181165.9 | 2011-09-13 | ||
EP11181165 | 2011-09-13 | ||
EP11183732.4 | 2011-10-03 | ||
EP11183732 | 2011-10-03 | ||
PCT/NL2012/050336 WO2012158030A2 (en) | 2011-05-13 | 2012-05-14 | Drug delivery system |
Publications (2)
Publication Number | Publication Date |
---|---|
NZ618535A NZ618535A (en) | 2016-03-31 |
NZ618535B2 true NZ618535B2 (en) | 2016-07-01 |
Family
ID=
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