NZ618487B2 - Tip protector sleeve - Google Patents

Tip protector sleeve Download PDF

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Publication number
NZ618487B2
NZ618487B2 NZ618487A NZ61848712A NZ618487B2 NZ 618487 B2 NZ618487 B2 NZ 618487B2 NZ 618487 A NZ618487 A NZ 618487A NZ 61848712 A NZ61848712 A NZ 61848712A NZ 618487 B2 NZ618487 B2 NZ 618487B2
Authority
NZ
New Zealand
Prior art keywords
elongated
sheath
tip protector
delivery catheter
protector sleeve
Prior art date
Application number
NZ618487A
Other versions
NZ618487A (en
Inventor
Julian Cruzada
Chris Sepe
Robert Todd Sloan
Christopher A Stout
Betsy Swann
Original Assignee
Bayer Essure Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US13/149,631 external-priority patent/US9138343B2/en
Application filed by Bayer Essure Inc filed Critical Bayer Essure Inc
Publication of NZ618487A publication Critical patent/NZ618487A/en
Publication of NZ618487B2 publication Critical patent/NZ618487B2/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/42Gynaecological or obstetrical instruments or methods
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/12Surgical instruments, devices or methods, e.g. tourniquets for ligaturing or otherwise compressing tubular parts of the body, e.g. blood vessels, umbilical cord
    • A61B17/12022Occluding by internal devices, e.g. balloons or releasable wires
    • A61B2017/1205Introduction devices
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/42Gynaecological or obstetrical instruments or methods
    • A61B2017/4233Operations on Fallopian tubes, e.g. sterilization
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B90/00Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
    • A61B90/03Automatic limiting or abutting means, e.g. for safety
    • A61B2090/033Abutting means, stops, e.g. abutting on tissue or skin
    • A61B2090/034Abutting means, stops, e.g. abutting on tissue or skin abutting on parts of the device itself
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F6/00Contraceptive devices; Pessaries; Applicators therefor
    • A61F6/06Contraceptive devices; Pessaries; Applicators therefor for use by females
    • A61F6/14Contraceptive devices; Pessaries; Applicators therefor for use by females intra-uterine type
    • A61F6/18Inserters or removers ; Apparatus for loading an intra-uterine device into an insertion tube
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F6/00Contraceptive devices; Pessaries; Applicators therefor
    • A61F6/20Vas deferens occluders; Fallopian occluders
    • A61F6/22Vas deferens occluders; Fallopian occluders implantable in tubes
    • A61F6/225Vas deferens occluders; Fallopian occluders implantable in tubes transcervical
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2270/00Control; Monitoring or safety arrangements
    • F04C2270/04Force
    • F04C2270/041Controlled or regulated
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49828Progressively advancing of work assembly station or assembled portion of work
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49908Joining by deforming
    • Y10T29/49915Overedge assembling of seated part
    • Y10T29/49917Overedge assembling of seated part by necking in cup or tube wall

Abstract

delivery catheter assembly (400) is disclosed in which a tip protector sleeve (300) is locked onto an elongated catheter sheath (404) and slideable over a length of the elongated catheter sheath between a proximal - stop position (402) and a distal -stop position (408) along the elongated catheter sheath. The present invention generally provide assemblies and methods of inserting a delivery catheter into a working channel of an endoscope, such as a hysteroscope system for accessing a female reproductive system. Advancement of the delivery catheter system within the uterus and the fallopian tubes is usually facilitated by distending the uterus with a distention fluid, such as saline, and viewing the placement with the hysteroscope system. During the proceedure fluid can spray onto the physician or physician's assistant. The amount of fluid spray-back can be significant depending on the distention fluid pressure during the procedure. The delivery catheter assembly may include an interference stop which determines the distal-stop position and prevents the tip protector sleeve from sliding off of the distal end of the elongated catheter sheath. The tip protector sleeve may additionally incorporate a sealing valve to reduce the amount of fluid spray-back and leakage associated with inserting the delivery catheter assembly into the working channel of a hysteroscope system. sheath. The present invention generally provide assemblies and methods of inserting a delivery catheter into a working channel of an endoscope, such as a hysteroscope system for accessing a female reproductive system. Advancement of the delivery catheter system within the uterus and the fallopian tubes is usually facilitated by distending the uterus with a distention fluid, such as saline, and viewing the placement with the hysteroscope system. During the proceedure fluid can spray onto the physician or physician's assistant. The amount of fluid spray-back can be significant depending on the distention fluid pressure during the procedure. The delivery catheter assembly may include an interference stop which determines the distal-stop position and prevents the tip protector sleeve from sliding off of the distal end of the elongated catheter sheath. The tip protector sleeve may additionally incorporate a sealing valve to reduce the amount of fluid spray-back and leakage associated with inserting the delivery catheter assembly into the working channel of a hysteroscope system.

Description

PCT/U82012/040013 TIP PROTECTOR SLEEVE BACKGROUND Embodiments of the present invention relate to the field minimally invasive surgical medical devices and medical procedures. More specifically, embodiments of the present invention relate to devices and methods used for transcervical gynecological procedures.
Female contraception and sterilization may be affected by transervically introducing an object into a fallopian tube to inhibit conception. Devices, systems and methods for such a contraceptive approach have been described in various patents and patent applications assigned to the present assignee. For example, US.
Patent No. 6,526,979, U.S. Patent No. 6,634,361, US. Patent Application No. 11/165,733 hed as US. Publication No. 2006/0293560 and US. Patent Application No. 12/605,304 describe ervically inserting an insert (also referred to as implant and device) into an ostium of a ian tube and mechanically anchoring the insert within the ian tube. One example of such an assembly is known as “Essure” ® from Conceptus, Inc. of Mountain View, rnia. Tissue in-growth into the “Essure” ® inseit provides long—term contraception and/or permanent sterilization without the need for al procedures.
The insert may be delivered to the fallopian tube with a delivery catheter assembly such as the one illustrated in The delivery catheter assembly 100 is formed of a control device 102 such as a , an elongated sheath 104, and an insert 106. The ry catheter assembly 100 may be ervically positioned into the uterus and the fallopian tubes via a hysteroscope system. ing to the hysteroscope system 200 may include a working channel 202 into which the delivery catheter assembly is inserted. Advancement of the delivery er system within the uterus and the fallopian tubes is usually facilitated by distending the uterus with a distention fluid, such as saline, and g the placement with the hysteroscope system. A valve clamp 208, such as a ball valve clamp, and an access port 206 are positioned at the tip of the working channel 202. Closing the valve clamp 208 may seal the entrance of the working PCT/U52012/040013 channel 202 to prevent a distention fluid from leaking out of the access port 206. A sealing cap 230 ing a pierceable end 232 can be placed over the access port 206 to prevent distention fluid from leaking out of the hysteroscope system when a delivery catheter ly occupies the working channel of the hysteroscope system.
An introducer 220 may be used in order to prevent damaging the tip the elongated sheath 104 or insert 106 of the delivery er assembly 100 during insertion through the able end 232 of the sealing cap 230 and access port 206, and into the working channel 202 of the hysteroscope system 200. Introducer 220 includes a sheath portion 222 and slit opening 224 to aid in grasping and in the removal of the introducer 220. The introducer 220 is inserted through the pierceable end 232 of the sealing cap 230 and into the working channel 202pri0r to inserting the delivery catheter assembly 100. When the introducer 220 is inserted through the sealing cap 230, fluid can spray out of the introducer 220and onto the physician or physician’s assistant. The amount of fluid spray—back can be significant depending on the distention fluid pressure during the ure. ing to after placing the introducer 220 into the working channel 202, the tip of delivery catheter assembly 100 is inserted into the slit opening 224 and through the sheath 222 of the introducer 220 in order to advance the delivery er assembly 100 into the working l 202 of the hysteroscope system. This is typically performed as soon as possible after placement of the introducer 220 into the g channel 202 in order to minimize the amount of fluid spray-back from the introducer. The introducer 220 may then be removed or may be kept in place throughout the procedure. After insertion of the delivery catheter ly 100 into the introducer 200, an amount of distention fluid may still leak from n the introducer and ted sheath 104 of the delivery catheter assembly 100.
SUMMARY Embodiments of the t invention generally provide assemblies and methods of inserting a delivery catheter into a working channel of an endoscope, such as a hysteroscope system for accessing a female reproductive system. While embodiments of the invention are described with nce to a oscope system, it is understood that the embodiments are not limited to such and may also be compatible with other optical surgical devices. In one aspect, embodiments of the invention describe a tip protector sleeve which ons as an introducer and protects the tip of a delivery catheter assembly when piercing a sealing cap, as well as during insertion through an access port, into the working channel and past a valve clamp of a hysteroscope system. In another aspect, embodiments of the invention describe a method and system which may reduce the amount of fluid spray—back and leakage ated with inserting a delivery catheter ly into the working channel of a hysteroscope system.
One embodiment of the present invention relates to a delivery er assembly which may be used to deliver an insert to an ovarian pathway (e.g. a ian tube) of a female body. In one aspect, the invention provides a delivery catheter assembly comprising: a control device; an elongated catheter sheath having a distal end and a proximal end connected to the control device; a tip tor sleeve locked onto the elongated catheter sheath and slideable over a length of the elongated catheter sheath between a proximal-stop on and a distal-stop position along the elongated catheter sheath while locked onto the elongated catheter sheath; and an interference stop comprising a male erence part fixed to the elongated catheter sheath at a first distance from the distal end of the elongated , and a female interference part; wherein the male interference part eres with sliding of the female interference part over the elongated sheath such that the interference stop determines the distal-stop position and prevents the tip protector sleeve from sliding off of the distal end of the elongated catheter sheath, and the tip protector sleeve is longer than the first distance such that the tip protector sleeve extends distally beyond the distal end of the elongated catheter sheath when at the distal-stop position. The male interference part may be fixed to the elongated catheter sheath, and the tip protector sleeve may comprise the female interference part. The tip protector sleeve may onally incorporate a sealing valve to reduce the amount of fluid spray-back and leakage associated with inserting the delivery catheter assembly into the working channel of a hysteroscope system.
Another embodiment of the present invention relates to a method of forming a delivery catheter assembly which includes sliding a tip protector sleeve over a distal end of an elongated catheter sheath and toward a control , and then fixing a bump onto a distal region of the elongated catheter sheath. Alternatively, the bump may be fixed onto the distal region of the ted catheter sheath, and PCT/U52012/040013 then the tip tor sleeve is slid over a proximal end of the elongated catheter sheath toward the bump prior to attaching the l device to the elongated catheter sheath. The control device may prevent the tip protector sleeve from sliding off a al end of the elongated sheath and define, in part, a proximal— stop position. The bump may prevent the tip protector sleeve from sliding off of a distal end of the elongated catheter sheath and define, in pait, a distal-stop position.
In an embodiment, the bump may be fixed onto a distal region of the ted catheter sheath by crimping a band onto the elongated catheter sheath. It is not necessary to crimp the entire length of the band, and only a al end of the band is crimped onto the elongated catheter shaft in an embodiment.
Another embodiment of the present invention relates to a method of delivering an insert into a body lumen such as an ovarian pathway (e. g. a fallopian tube) of a female body. Utilizing a delivery catheter assembly in accordance with embodiments of the invention the tip protector sleeve is positioned at the distal—stop on, and the tip protector sleeve is inserted through a pierceable end of a sealing cap, h an access port of a hysteroscope system and into a working channel of the hysteroscope system. In accordance with embodiments of the invention, the distal end of the elongated catheter sheath and insert are inserted through the pierceable end of the sealing cap, through the access port and into the working channel of the hysteroscope system simultaneously with the tip protector sleeve in the distal—stop position. The distal end of the elongated er sheath and insert may then be advanced through the tip protector sleeve and beyond the hysteroscope system to a target location within the body lumen where the inseit is deployed within the body lumen. In an embodiment, the tip tor sleeve is advanced h the sealing cap into the working l until a flanged mechanical stop, such as a bead or flared portion, abuts the sealing cap (or access port if a sealing cap is not utilized) prior to advancing the elongated sheath and insert to the target location.
BRIEF DESCRIPTION OF THE DRAWINGS is a cross—sectional side View illustration of a delivery catheter assembly.
PCT/U82012/040013 is an isometric view illustration of a oscope system and an introducer. is an isometric view ration of a delivery catheter assembly inserted into an introducer and working channel of a hysteroscope system. is a side view illustration of a tip protector sleeve in accordance with an embodiment of the invention. is a side View illustration of a delivery catheter assembly with a tip protector sleeve at a proximal—stop position in accordance with an ment of the invention. is a side View illustration of a delivery catheter assembly with a flanged mechanical stop of a tip protector sleeve in a cavity of a control device in accordance with an ment of the invention. is a side view illustration of a delivery catheter assembly with a tip protector sleeve fastened into the proximal—stop position by a friction fitting in accordance with an embodiment of the invention. is a side view illustration of a delivery catheter assembly with a tip protector sleeve screwed into the al—stop position in ance with an embodiment of the ion. is a side view illustration of a delivery catheter assembly with a tip protector sleeve at a distal—stop position in accordance with an embodiment of the invention. is a close—up side view illustration of the proximal end of a tip protector sleeve over an elongated catheter sheath in accordance with an embodiment of the invention is a close—up cross—sectional side view illustration of the proximal end of a tip protector sleeve over an elongated er sheath in accordance with an embodiment of the invention is a cross—sectional side view illustration of a tip protector sleeve in accordance with an embodiment of the invention. is a sectional side view illustration of a tip protector sleeve in accordance with an embodiment of the invention.
WO 66805 PCT/U52012/040013 FIGS. llA-l 1C are cross—sectional side view illustrations of tip protector s incorporating various g valves in accordance with embodiments of the invention.
FIGS. l2A—12C are ric view illustrations of inserting a delivery catheter assembly into a working channel of a hysteroscope system in accordance with an embodiment of the invention.
DETAILED DESCRIPTION Embodiments of the present invention lly provide assemblies and methods of inserting a delivery catheter into a g channel of an endoscope, such as a hysteroscope system or other optical surgical device for accessing a female reproductive system. Various embodiments and s will be described with reference to details discussed below and the anying gs will illustrate the various embodiments. The following description and drawings are illustrative of the ion and are not to be construed as limiting the invention.
Numerous specific details are described to provide a thorough understanding of various ments of the present invention. However, in certain instances, well— known or conventional details are not described in order to provide a concise discussion of embodiments of the present invention.
In an embodiment, a delivery catheter assembly includes a control device, an elongated catheter sheath having a distal end and a proximal end connected to the control device, and a tip protector sleeve. Referring to the the tip protector sleeve 300 may include an elongated shaft 302, a flanged mechanical stop 304 at a proximal end, and a distal end 306. The distal end 306 can be flat or angled to assist with piercing of a sealing cap. In an embodiment, the distal end 306 has an approximately 45 degree angled tip. Elongated shaft 302 may be formed of a material and to a ess which can be molded and does not buckle when ng a sealing cap. For example, elongated shaft 302 may be formed of a material such as polyether ether ketone (PEEK).
Flanged mechanical stop 304 may provide variety of functions, be formed of a variety of materials and have a variety of shapes and sizes as will be explained in further detail with regard to FIGS. 5A—12C. For example, flanged mechanical stop PCT/U52012/040013 304 may be fonned of a moldable material such as polycarbonate, or from the same material as the elongated shaft 302. Flanged mechanical stop 304 may be sized and shaped larger than the inside diameter (ID) of a con'esponding access port opening to a working channel or pierceable end of a sealing cap if present in order to act as a stop mechanism that ls the ion depth of the tip tor sleeve 300 into the working channel. Flanged mechanical stop 304 may also be sized and shaped to be gripped by an operator’s hand to assist with sliding of the tip protector sleeve 300 over a length of the elongated catheter sheath 404 of a catheter assembly. In this respect, one function may be as a handle at the proximal end of the tip protector sleeve 300. Flanged ical stop 304 may also incorporate a sealing valve to reduce the amount of fluid spray—back and leakage associated with inseiting the ry catheter assembly into a working channel.
Referring to FIGS. 5A—6, a ry catheter ly 400 in accordance with embodiments of the invention is illustrated in which the tip protector sleeve 300 is locked onto and slideable over a length of the elongated catheter sheath 404.
The delivery catheter assembly 400 may be formed by sliding a tip protector sleeve 300 over a distal end of an elongated catheter sheath 404 and toward a control device 402, and then fixing a bump 408 onto a distal region of the elongated catheter sheath 402. Alternatively, the bump 408 may be fixed onto the distal region of the elongated er sheath 402, and then the tip protector sleeve 300 is slid over a proximal end of the elongated catheter sheath 402 toward the bump 408 piior to attaching the l device 402 to the elongated er sheath 402. The control device 402 may prevent the tip protector sleeve 300 from sliding off a proximal end of the elongated sheath 402 and define, in part, a proximal—stop position. The bump 408 may prevent the tip protector sleeve 300 from sliding off of a distal end of the elongated catheter sheath 402 and define, in part, a distal—stop position. An or may grip the flanged mechanical stop 304 by hand, for example between a thumb and index finger, and slide the tip protector sleeve over the elongated catheter sheath 404 between the proximal—stop and distal—stop positions. is an illustration of the tip protector sleeve 300 positioned at a proximal—stop position. In the embodiment illustrated in , the flanged 2012/040013 mechanical stop 304 abuts a distal end of the control device 402, though other proximal-stop positions along the elongated catheter sheath 404 are contemplated in accordance with embodiments of the invention. For example, FIGS. 5B-5D are illustrations of embodiments in which the control device 402 is configured to allow flanged ical stop 304 to slide within a cavity 420 located at a distal portion of the control device 402. Such embodiments may be useful during ion in order to utilize the full working length of the elongated catheter sheath 404. In this manner, the distal end of the control device 402 can be ed to abut the access port 206 of the hysteroscope system or the pierceable end 232 of a sealing cap 230 if desired during operation. Alternatively, the distal end of the control device 402 can be advanced over the access port 206 of the hysteroscope system or over sealing cap 230 and the flanged mechanical stop 304 is d to abut the access port 206 or the pierceable end 232 of the sealing cap 230. As illustrated in , flanged mechanical stop 304 may be slid into cavity 420 to abut a back wall 422 of the cavity at the proximal—stop on. Flanged mechanical stop 304 may be also configured to fasten onto the handle 402 at the proximal—stop position. For example, is an illustration of an embodiment in which flanged mechanical stop 304 may be slid into cavity 420 and fastened into the proximal-stop position by a on fitting with sloped walls 424 of the cavity. is an illustration of an embodiment in which flanged mechanical stop 304 may be d into cavity 420 in which threads 330 on flanged mechanical stop 304 mate with threads 430 inside cavity 420 to fasten tip protection sleeve 300 in the proximal—stop position. In an embodiment, a suitable fastening mechanism for ing tip protector sleeve 300 onto control device 402 is able to hold the tip protector sleeve 300 in the proximal— stop position during withdrawal of the delivery catheter assembly 400 from the working channel of the oscope system.
Referring now to an operator may slide the tip protector sleeve over the elongated er sheath 404 between the proximal-stop position and the distal- stop position illustrated in As illustrated, the distal end 306 of tip protector sleeve 300 may extend distally beyond a distal end of the elongated catheter sheath 404 and insert 406 when at the distal—stop position. In this manner, the tip protector sleeve 300 may protect the distal ends of the elongated catheter sheath 404 and insert 406 during ng of a sealing cap and during ion into the working channel and past a valve clamp of the hysteroscope system.
An interference stop may determine the distal—stop position and prevent the tip protector sleeve 300 from sliding off of the distal end of the elongated catheter sheath 404. In an embodiment, the interference stop includes a male interference part which interferes with sliding of a female erence part over the elongated catheter sheath. ing again to , the male interference part may comprise a bump 408 fixed to the elongated catheter sheath 404. Bump 408 may be formed along only a portion of the circumference of the elongated sheath, or may encircle the circumference of the ted sheath. In an ment, bump 408 is a band fixed to and encircling the circumference of the elongated catheter sheath. In an embodiment, bump 408 is fixed to the elongated catheter sheath 404 with a sufficient shear strength to ensure that the tip protector sleeve may be removed from a working channel of a hysteroscope system along with removal of the elongated catheter sheath 404. is a close—up side view illustration of the proximal end of a tip protector sleeve over an elongated er sheath in accordance with an embodiment of the invention. is a close—up cross—sectional side view illustration of the proximal end of a tip protector sleeve over an elongated catheter sheath in accordance with an ment of the ion. As illustrated in FIGS. 7—8, flanged mechanical stop may be a bead 304A having a barrel—like shape, though embodiments of the invention are not limited to such a shape. In an embodiment, bead 304A is fixed to shaft 302 with an adhesive.
Referring to in an embodiment bead 304A may be fixed to a proximal end of the elongated shaft 302. Bead 304A may include a distal n 308 sun‘ounding the proximal end of the elongated shaft 302, a shoulder portion 310 extending proximally of the elongated shaft 302, and a backstop 312. The distal portion 308 may be fixed to the elongated shaft 302 with an adhesive. In an embodiment, the backstop 312 abuts the proximal end of the elongated shaft 302. op 312 may also have a height which is greater than a thickness of the elongated shaft 302. For example, the height may be defined as the distance n and inside diameter (ID) of the backstop and an ID of the distal portion 308 PCT/U52012/040013 of the bead 304A. In accordance with various embodiments of the invention, the dimensions and location of the backstop 312 as they relate to the dimensions and location of bump 410 create an interference stop which ines the distal—stop position and prevents the tip protector sleeve from g off of the distal end of the ted catheter sheath 404.
In an embodiment, the tip protector sleeve 300 is locked onto an “Essure” ® delivery er assembly. In such an embodiment, the ID of elongated catheter sheath 404 may be between 0.0405 and 0.0420 inches and the outside diameter (OD) of ted catheter sheath 404 may be between 0.0538 and 0.0560 inches.
Elongated catheter sheath 404 may be formed of a polyether block amide also known under the trade name PEBAX. The OD of elongated catheter sheath 404 may be used to determine the ID of bump 408. In an embodiment, bump 408 may have an ID n 0.0545 and 0.0555 inches and an OD between 0.0575 and 0.0580 inches. In one embodiment, the ID of bump 408 may be smaller than the OD of the elongated catheter sheath 404. In another embodiment, the OD of the elongated catheter sheath 404 is smaller than the ID of bump 408. For example, the OD of the elongated er sheath 404 may be between 0.0538 and 0.0542 inches.
Bump 408 may be a band that is fixed to and encircles the elongated catheter sheath. Bump may be fixed to the elongated catheter sheath 404 by a variety of mechanisms including adhesive and crimping. In an embodiment, bump 408 is formed of a material which is strong enough to resist deformation during operation of the delivery catheter assembly, yet malleable enough to be le for Climping.
For example, stainless steel ses suitable th and malleability. In an embodiment, only a distal end 410 of the band is crimped onto the elongated catheter sheath, as illustrated in This leaves the proximal end, with the original OD between 0.0575 and 0.0580 inches to act as the male interference part which interferes with the ID of backstop 312 functioning as a part of the female interference part. While an embodiment of bump 408 is described in detail in in operable relationship with bead 304A, it is understood that bump 408 can be in operable relationship with other flanged mechanical stops, such as those illustrated in FIGS. 91 1C.
PCT/U52012/040013 Still referring to bead 304A may be formed of a variety of materials and have a variety of shapes and sizes to perform a variety of functions. In one , bead 304A may be sized and shaped larger than the inside diameter (ID) of a corresponding access port opening to a working channel or pierceable end of a g cap if present in order to act as a stop mechanism that controls the insertion depth of the tip protector sleeve 300 into the working channel. In one aspect, bead 304A may perform the on as a handle for gripping by the operator. In another aspect, bead 304A may include a backstop 312 which functions as part of the female interference part. In an embodiment, bead 304A has an OD of approximately 0.112 inches. The distal portion 308 of bead 304A may have an ID of approximately 0.070 and may be bonded to the OD of elongated shaft 302. Backstop 312 may have an ID which is smaller than an OD of the proximal end of bump 408. For example, backstop 312 may have an ID between 0.0565 and 0.0575 inches. In such an embodiment, backstop 312 has a height that extends from the ID of back stop 312 to the ID of the distal portion 308 of the bead 304, or approximately 0.013 inches.
In accordance with ments of the invention tip protector sleeve 300 may be locked onto the delivery catheter assembly 400. Shaft 302 may be used to pierce a sealing cap and protect the tip of the insert 406, elongated catheter sheath 404 or guidewire during insertion into the working channel and past a valve clamp of a oscope system. In an embodiment, the shaft 302 and elongated catheter sheath 404 may be advanced into a working channel of a hysteroscope system without ng a icant amount of fluid (e. g. saline) spray—back or leakage from the delivery catheter assembly. The elongated catheter sheath 404 may additionally be slid through the shaft 302 to deliver the insert 406 to a body lumen, while the delivery catheter assembly 400 does not allow a significant amount of fluid leakage. Referring now to A, the shaft 302 may pierce the pierceable end 232 of a sealing cap 230 with the tip of the shaft 306. The outside er of the shaft 302 may fit tightly in the pierceable end 232effectively creating a water tight seal between the g cap 230 and tip protector sleeve 300.
The reduction of fluid spray—back and leakage may also be ed by controlling the shape and dimensions of the tip tor sleeve 300 as it interacts W0, 2012/166805 2012/040013 with the elongated catheter sheath 404 and bump 408. In an embodiment, shaft 302 may be approximately 2.82 inches long from the proximal end to the distal end of the tip 306, which may be angled. Shaft 302 may have an ID between 0.0585 and 0.0605 inches and an OD between 0.0690 and 0.0710 inches. The shaft 302 ID may be selected to not allow for fluid to flow proximally between the shaft 302 and elongated catheter sheath 404 (and bump 408), while still allowing for the elongated catheter sheath 404 to slide and be advanced through the shaft 302. In such and embodiment, a minimum clearance between the ID of the elongated shaft 302 (e. g. 0.059 inches) and the OD of the elongated catheter sheath 404 (e. g. 0.055 inches) es sufficient resistance to spray—back and leakage. Such a minimum clearance may be effective for pping constant diameters of the elongated shaft 302 and elongated catheter sheath 404.
Referring now to an embodiment for tip protector sleeve 300B is illustrated. As illustrated in tip protector sleeve 300B includes an elongated shaft 302, a bead 304B and inner shaft 320. Tip protector sleeve 300B operates similarly as tip protector sleeve 300 with one difference being that backstop 322 is the distal end of inner shaft 320. In such an embodiment, the shape and dimensions of tip protector sleeve 300B are controlled so that bump 408 interferes with nt of the distal end, backstop 322 of inner shaft 320. In such an ment, bead 304B may be sized and shaped to act as a stop mechanism that controls the insertion depth of the tip protector sleeve 300B into the working channel and may m the function as a handle for gripping by the operator Referring now to , r embodiment for tip protector sleeve 300C is illustrated. As illustrated in , tip protector sleeve 300C includes an elongated shaft 302, a neck p01tion 332, and a flared portion 304C. Tip protector sleeve 300C operates similarly as tip protector sleeves 300 and 300B. One ence is that the neck portion 332 operates as the backstop for bump 408. The neck portion 332 may be integrally formed with the elongated shaft 302 or be a separate member bonded to the inside diameter of elongated shaft 302. Likewise flared portion 304C may be integrally formed with the elongated shaft 302 or be a separate member bonded to the e diameter of ted shaft 302. In such an embodiment, flared portion 304C may be sized and shaped to act as a flanged W0 6805 PCT/U52012/040013 mechanical stop that controls the insertion depth of the tip protector sleeve 300C into the working channel and may perform the function as a handle for gripping by the operator.
Embodiments of the invention are also envisioned in which the elongated catheter sheath 404 does not have a constant OD along its length. In accordance with some embodiments, the tip protector sleeve 300 may include a change in ID or a valve to accommodate variations in the OD of the elongated catheter sheath 404, or to more effectively seal an elongated catheter sheath 404 with a constant OD.
Referring again to inner shaft 320 is illustrated as having a smaller ID than the ID of elongated shaft 302. In addition to functioning as an interference part, the ID of inner shaft 320 may more effectively accommodate a reduction in OD of the elongated er sheath 404. Referring again to , the ID of neck portion 332 may also more effectively accommodate a reduction in OD of the ted catheter sheath 404 in addition to functioning as an interference part. Thus, a minimum clearance n the ID of inner shaft 320 or ID of neck portion 332 and the OD of the elongated catheter shaft 404 may provide enhanced resistance to fluid—spray back.
FIGS. llA—l 1C are illustrations embodiments of a tip protector sleeve incorporating various g valves to reduce the amount of fluid spray—back and leakage between the tip tor sleeve and elongated sheath of the delivery er assembly. While illustrated separately, it is tood that the embodiments illustrated in FIGS. llA-l lC may be combined with other embodiments of the ion. More specifically, any of the sealing valves described in reference to the illustrations in FIGS. llA—l 1C may be combined with any of the embodiments further describing the proximal-stop and distal—stop positions.
A is an illustration of a tip protector sleeve 300D including an elongated shaft 302, a housing 304D, and valve 340. Housing 304D may function as a stop mechanism that controls the insertion depth of the tip protector sleeve 300D into the working channel and may perform the function as a handle for gripping by the operator. The ted shaft 302 may be coupled to a distal tip 342 of the g 304D which may function as a op for interference with a bump W0 . 112/166805 PCT/U82012/040013 408 fixed to the elongated catheter sheath 404 at the —stop position. Housing 304D additionally houses valve 340 which is capable of accommodating multiple ions in OD of the elongated catheter sheath 404. For example, valve 340 may be a silicone valve containing a slit at the distal end that allows for a er shaft to pass h it. The silicone material may allow for the slit to conform to different shapes or diameters while providing a seal. Due to the geometry on the distal end of the silicone valve, as fluid tries to pass from distal to al, the end of the valve may be pushed closed due to a chamfer on the end of the valve.
B is an illustration of a tip protector sleeve 300E including an elongated shaft 302, a housing 304E, and a compression valve 350 including an screw cap 354 which may be ed down onto an O—ring 352 to ss it t the elongated catheter sheath 404. Housing 304E may function as a stop mechanism that controls the insertion depth of the tip protector sleeve 300E into the working channel and may perform the function as a handle for gripping by the operator. The elongated shaft 302 may be coupled to a distal tip 342 of the housing 304E which may function as a backstop for interference with a bump fixed to the elongated catheter sheath at the distal—stop position.
C is an illustration of a tip protector sleeve 300F including an elongated shaft 302, a housing 304F, and a compression valve 360 including a cap 362, a compression Spring 364 and a thin walled tube (not illustrated) inside the housing. For example, the thin walled tube may be made of a material such as silicone. Threads between the cap 362 and the housing 304F apply a twist motion to the tube. When the tube is twisted, an inner diameter of the tube tightens like an iris. The compression spring 364 keeps the cap 362 extended and the threads hold the twist or keep the iris closed. When the cap 362 is pushed towards the housing 304F (spring compressed) the cap 362 untwists and the iris opens. In this manner the opening of the iris can be adjusted based upon the OD of the elongated catheter sheath 404. Similar to tip protector sleeves 300D and 300E, housing 304F may function as a stop mechanism that controls the insertion depth of the tip tor sleeve 300F into the g channel and may perform the function as a handle for ng by the operator. The elongated shaft 302 may be coupled to a distal tip 342 PCT/U52012/040013 of the housing 304F which may function as a backstop for interference with a bump fixed to the elongated catheter sheath at the distal—stop position.
A delivery catheter assembly in accordance with embodiments of the invention may be ed to deliver an insert to an ovarian pathway (6.g. a fallopian tube) of a female body. The delivery catheter assembly may protect the tip of an elongated catheter sheath, guidewire, or insert during piercing of a sealing cap and insertion into the g channel and past a valve clamp of a hysteroscope system and reduce the amount of fluid spray—back and leakage ated with inserting a delivery catheter assembly into the working channel of a hysteroscope . In an embodiment, the delivery catheter assembly includes a control device, an elongated catheter sheath having a distal end and a proximal end connected to the control device, and a tip protector sleeve locked onto the elongated catheter sheath and slideable over a length of the elongated catheter sheath between a proximal—stop position and a distal—stop position along the elongated catheter . The delivery catheter assembly may r include an insert releasably disposed within the elongated catheter sheath. In an embodiment, the insert extends ly beyond the elongated catheter sheath. In an embodiment, the insert includes a preformed bend, as illustrated in which may be utilized to assist with navigation through a curved portion of a fallopian tube. Upon providing the delivery er ly the operator may grasp a flanged mechanical stop 304 or other suitable portion of the tip protector sleeve 300 to position the tip protector sleeve at the distal—stop position illustrated in If a sealing valve is t on the tip protection sleeve 300, the sealing valve may then be tightened onto the elongated catheter sheath 404 if necessary to provide an optimal seal to t against fluid spray—back and leakage.
Referring now to FIGS. l2A—12C, the operator may then pierce a pierceable end 232 of a sealing cap 230 with the tip protector sleeve 300 and insert the tip protector sleeve 300 through an access port 206 of a hysteroscope system 200 and into the working channel 202 of the oscope system. During insertion the tip protector sleeve 300 may be advanced past a valve clamp 208 of the hysteroscope system. The tip protector sleeve protects against the possibility of the exposed portion of the insert 406 from ng on the valve clamp 208 and compromising 2012/040013 the insert integrity. In accordance with ments of the invention, the distal end 410 of the elongated catheter sheath 404 and insert 406 are inseited through the sealing cap 230 and access port 206, and into the working l 202 of the hysteroscope system simultaneously with the tip protector sleeve 300 in the distal- stop position. The simultaneous ion of the tip protector sleeve 300 and elongated catheter sheath 404 may avoid a problem of fluid spray—back associated with sequentially inserting an introducer followed by an elongated catheter sheath.
In an embodiment, the tip protector sleeve 300 may be advanced into the working channel simultaneously with the elongated catheter sheath and insert 406 until the flanged mechanical stop 304 abuts against the access port 206 or sealing cap 230, if present, as illustrated in B.
The distal end 410 of the elongated catheter sheath 404 may then be advanced past the hysteroscope system 200 as illustrated in C, and onto a target location with the body lumen. The insert 406 may then be deployed into the body lumen. Depending upon operator preference, the tip protector sleeve 300 may remain inserted in the g channel 202 during the elongated catheter sheath 404 advancement and insert 406 ment procedures or removed from the working channel 202. In accordance with many embodiments of the invention it is understood that the tip protector sleeve 300 is permanently locked onto the elongated er sheath. It is also contemplated that the tip protector sleeve 300 could be removed from the catheter assembly after initially advancing the catheter assembly into the working channel, for example, by including a tear joint in the tip protector sleeve in which the tip protector sleeve can be manually torn off of the elongated catheter sheath by the or.
In an embodiment, the insert 406 and distal end 410 of the elongated catheter sheath 404 are ed to the target on within the body lumen while the flanged mechanical stop 304 on the tip protector sleeve 300 abuts the access port 206 or sealing cap 320, if present. The amount of elongated catheter sheath 404 spanning between the flanged mechanical stop 304 and control device 402 may depend upon the procedure and patient’s anatomy. It is envisioned that circumstances arise where the or may wish to insert the entire available working length of the elongated catheter sheath 404 into the patient and advance the control device 402 all the way to the access port or sealing cap, if present. In accordance with embodiments of the invention rated in FIGS. 5B—5D, this can be possible by including a cavity 420 in the control device 402 to accommodate the flanged ical stop 304.
Once the inseit 406 is deployed into the body lumen the delivery catheter assembly may be awn from the working channel of the hysteroscope .
In one embodiment, during withdrawal of the delivery catheter assembly 400 from the working channel, the bump 408 on the elongated catheter sheath 404 may be withdrawn proximally against the backstop of the tip protector sleeve 300 and cause the tip protector sleeve 300 to be withdrawn from the working channel 202 of the hysteroscope system 200. In another embodiment, the flanged mechanical stop 304 on the tip protector sleeve 300 can be fastened to the control device 402. In this manner, during withdrawal of the ry catheter assembly 400 from the working channel, the tip protector sleeve 300 remains fastened to the control device 402.
In the foregoing ication, various embodiments of the invention have been described. It will, however, be evident that various modifications and changes may be made thereto without departing from the broader spirit and scope of the invention as set forth in the appended claims. The specification and gs are, accordingly, to be regarded in an illustrative sense rather than a restrictive sense.
Hence, the scope of the present invention is limited solely by the following claims.

Claims (12)

WHAT WE CLAIM IS:
1. A delivery catheter assembly comprising: a control device; an elongated catheter sheath having a distal end and a al end connected to the control device; a tip protector sleeve locked onto the elongated catheter sheath and slideable over a length of the elongated catheter sheath between a proximal—stop position and a distal-stop position along the ted catheter sheath while locked onto the elongated catheter sheath; and an interference stop comprising a male interference part fixed to the elongated er sheath at a first distance from the distal end of the elongated sheath, and a female interference part; n the male interference part eres with g of the female erence part over the elongated sheath such that the interference stop determines the distal-stop position and prevents the tip protector sleeve from sliding off of the distal end of the elongated catheter sheath, and the tip protector sleeve is longer than the first distance such that the tip protector sleeve extends distally beyond the distal end of the elongated catheter sheath when at the distal— stop position.
2. The delivery catheter assembly of claim 1, wherein the tip protector sleeve comprises an elongated shaft and a backstop together functioning as the female interference part, and the male interference part is fixed to the elongated catheter sheath.
3. The delivery catheter assembly of claim 2, wherein the male interference part comprises a bump fixed to the elongated catheter sheath.
4. The delivery catheter assembly of claim 3, wherein the bump comprises a band fixed to and ling the elongated er sheath.
5. The delivery catheter assembly of claim 4, wherein a distal end of the band is crimped onto the elongated catheter sheath, and a proximal end of the band is not crimped onto the elongated shaft.
6. The delivery catheter assembly of claim 2, wherein the backstop has an inner diameter which is smaller than an outer diameter of the male interference part.
7. The delivery catheter assembly of claim 6, further comprising a molded bead fixed to a proximal end of the elongated shaft.
8. The delivery catheter of claim 7, wherein the molded bead comprises: a distal portion surrounding the proximal end of the elongated shaft; a shoulder portion extending proximally of the elongated shaft; and the backstop, wherein the backstop abuts the al end of the elongated shaft.
9. The delivery catheter assembly of claim 6, n the tip protector sleeve further comprises an inner shaft fixed to a proximal end of the elongated shaft, and the backstop is a distal end of the inner shaft.
10. The delivery catheter assembly of claim 1, further comprising an insert disposed within and extending distally beyond the distal end of the elongated catheter sheath, n the tip protector sleeve s ly beyond the insert when at the distal-stop position.
11. The delivery catheter ly of claim 1, wherein the tip protector sleeve further ses a sealing valve.
12. A delivery catheter assembly substantially as herein described with reference to and as shown in any one of
NZ618487A 2011-05-31 2012-05-30 Tip protector sleeve NZ618487B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US13/149,631 US9138343B2 (en) 2011-05-31 2011-05-31 Tip protector sleeve
US13/149,631 2011-05-31
PCT/US2012/040013 WO2012166805A1 (en) 2011-05-31 2012-05-30 Tip protector sleeve

Publications (2)

Publication Number Publication Date
NZ618487A NZ618487A (en) 2016-03-31
NZ618487B2 true NZ618487B2 (en) 2016-07-01

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