NZ618055B2 - Fouling control coating compositions comprising polysiloxane and pendant hydrophilic oligomer/polymer moieties - Google Patents
Fouling control coating compositions comprising polysiloxane and pendant hydrophilic oligomer/polymer moieties Download PDFInfo
- Publication number
- NZ618055B2 NZ618055B2 NZ618055A NZ61805512A NZ618055B2 NZ 618055 B2 NZ618055 B2 NZ 618055B2 NZ 618055 A NZ618055 A NZ 618055A NZ 61805512 A NZ61805512 A NZ 61805512A NZ 618055 B2 NZ618055 B2 NZ 618055B2
- Authority
- NZ
- New Zealand
- Prior art keywords
- poly
- polysiloxane
- hydrophilic
- coating composition
- binder
- Prior art date
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- -1 polysiloxane Polymers 0.000 title claims abstract description 345
- 229920001296 polysiloxane Polymers 0.000 title claims abstract description 182
- 239000008199 coating composition Substances 0.000 title claims abstract description 80
- 229920000642 polymer Polymers 0.000 title claims abstract description 76
- 239000011230 binding agent Substances 0.000 claims abstract description 137
- 239000003973 paint Substances 0.000 claims abstract description 51
- 239000011159 matrix material Substances 0.000 claims abstract description 43
- 230000003115 biocidal Effects 0.000 claims abstract description 19
- 239000003139 biocide Substances 0.000 claims abstract description 15
- 230000003373 anti-fouling Effects 0.000 claims abstract description 12
- 239000003921 oil Substances 0.000 claims description 64
- 239000011248 coating agent Substances 0.000 claims description 35
- 238000000576 coating method Methods 0.000 claims description 35
- 229920001223 polyethylene glycol Polymers 0.000 claims description 28
- 239000004971 Cross linker Substances 0.000 claims description 21
- 229920001451 Polypropylene glycol Polymers 0.000 claims description 10
- 125000003118 aryl group Chemical group 0.000 claims description 10
- 229920001577 copolymer Polymers 0.000 claims description 10
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 10
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 9
- 150000002430 hydrocarbons Chemical group 0.000 claims description 7
- 125000000732 arylene group Chemical group 0.000 claims description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N styrene Chemical group C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 6
- OKPYIWASQZGASP-UHFFFAOYSA-N N-(2-hydroxypropyl)-2-methylprop-2-enamide Chemical compound CC(O)CNC(=O)C(C)=C OKPYIWASQZGASP-UHFFFAOYSA-N 0.000 claims description 5
- 229920001470 Polyketone Polymers 0.000 claims description 5
- 125000004432 carbon atoms Chemical group C* 0.000 claims description 5
- 150000004676 glycans Polymers 0.000 claims description 5
- 229920001888 polyacrylic acid Polymers 0.000 claims description 5
- 229920001610 polycaprolactone Polymers 0.000 claims description 5
- 229920000223 polyglycerol Polymers 0.000 claims description 5
- 229920001282 polysaccharide Polymers 0.000 claims description 5
- 239000005017 polysaccharide Substances 0.000 claims description 5
- 150000004804 polysaccharides Polymers 0.000 claims description 5
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 5
- 239000011118 polyvinyl acetate Substances 0.000 claims description 5
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 5
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 4
- 125000004448 alkyl carbonyl group Chemical group 0.000 claims description 3
- 125000002947 alkylene group Chemical group 0.000 claims description 3
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 2
- 229920000773 poly(2-methyl-2-oxazoline) polymer Polymers 0.000 claims description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims 1
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 claims 1
- 239000000203 mixture Substances 0.000 description 50
- 239000000758 substrate Substances 0.000 description 22
- 238000006243 chemical reaction Methods 0.000 description 20
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 19
- 239000004205 dimethyl polysiloxane Substances 0.000 description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 18
- 239000000243 solution Substances 0.000 description 17
- 239000003054 catalyst Substances 0.000 description 16
- CTQNGGLPUBDAKN-UHFFFAOYSA-N o-xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 16
- YXFVVABEGXRONW-UHFFFAOYSA-N toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 16
- 239000000470 constituent Substances 0.000 description 15
- 239000000049 pigment Substances 0.000 description 15
- 239000002904 solvent Substances 0.000 description 15
- 239000008096 xylene Substances 0.000 description 15
- 239000000945 filler Substances 0.000 description 12
- 229910000077 silane Inorganic materials 0.000 description 12
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 11
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 11
- BLRPTPMANUNPDV-UHFFFAOYSA-N silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 11
- ATVJXMYDOSMEPO-UHFFFAOYSA-N 3-prop-2-enoxyprop-1-ene Chemical compound C=CCOCC=C ATVJXMYDOSMEPO-UHFFFAOYSA-N 0.000 description 10
- 239000004593 Epoxy Substances 0.000 description 10
- 239000003795 chemical substances by application Substances 0.000 description 10
- 125000003700 epoxy group Chemical group 0.000 description 10
- 238000009833 condensation Methods 0.000 description 9
- 230000005494 condensation Effects 0.000 description 9
- KLGZELKXQMTEMM-UHFFFAOYSA-N hydride Chemical compound [H-] KLGZELKXQMTEMM-UHFFFAOYSA-N 0.000 description 9
- 239000002202 Polyethylene glycol Substances 0.000 description 8
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 8
- 239000000654 additive Substances 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 125000003545 alkoxy group Chemical group 0.000 description 7
- 150000001412 amines Chemical class 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 238000006011 modification reaction Methods 0.000 description 7
- JEIPFZHSYJVQDO-UHFFFAOYSA-N Iron(III) oxide Chemical compound O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- 239000003431 cross linking reagent Substances 0.000 description 6
- 125000000524 functional group Chemical group 0.000 description 6
- 229910052739 hydrogen Inorganic materials 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- 230000004048 modification Effects 0.000 description 6
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 6
- 239000002987 primer (paints) Substances 0.000 description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- 229910052710 silicon Inorganic materials 0.000 description 6
- 238000005507 spraying Methods 0.000 description 6
- 125000001140 1,4-phenylene group Chemical group [H]C1=C([H])C([*:2])=C([H])C([H])=C1[*:1] 0.000 description 5
- YRKCREAYFQTBPV-UHFFFAOYSA-N Acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 5
- DSVRVHYFPPQFTI-UHFFFAOYSA-N bis(ethenyl)-methyl-trimethylsilyloxysilane;platinum Chemical compound [Pt].C[Si](C)(C)O[Si](C)(C=C)C=C DSVRVHYFPPQFTI-UHFFFAOYSA-N 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 5
- 239000007859 condensation product Substances 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 150000002148 esters Chemical class 0.000 description 5
- 125000003709 fluoroalkyl group Chemical group 0.000 description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 5
- 125000005647 linker group Chemical group 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 230000037250 Clearance Effects 0.000 description 4
- BERDEBHAJNAUOM-UHFFFAOYSA-N Copper(I) oxide Chemical compound [Cu]O[Cu] BERDEBHAJNAUOM-UHFFFAOYSA-N 0.000 description 4
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 230000035512 clearance Effects 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 238000006482 condensation reaction Methods 0.000 description 4
- 230000014509 gene expression Effects 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 150000004756 silanes Chemical class 0.000 description 4
- 238000003786 synthesis reaction Methods 0.000 description 4
- 230000002194 synthesizing Effects 0.000 description 4
- 239000004215 Carbon black (E152) Substances 0.000 description 3
- 241000195493 Cryptophyta Species 0.000 description 3
- 229940117927 Ethylene Oxide Drugs 0.000 description 3
- 241001465754 Metazoa Species 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- 229910008051 Si-OH Inorganic materials 0.000 description 3
- 229910006358 Si—OH Inorganic materials 0.000 description 3
- 125000003668 acetyloxy group Chemical group [H]C([H])([H])C(=O)O[*] 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N al2o3 Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 229920001400 block copolymer Polymers 0.000 description 3
- 150000001735 carboxylic acids Chemical class 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 3
- 238000006459 hydrosilylation reaction Methods 0.000 description 3
- XQSFXFQDJCDXDT-UHFFFAOYSA-N hydroxysilicon Chemical compound [Si]O XQSFXFQDJCDXDT-UHFFFAOYSA-N 0.000 description 3
- 238000010348 incorporation Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 150000002923 oximes Chemical class 0.000 description 3
- 125000005702 oxyalkylene group Chemical group 0.000 description 3
- 229910052697 platinum Inorganic materials 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 229920000570 polyether Polymers 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000004447 silicone coating Substances 0.000 description 3
- 125000005373 siloxane group Chemical group [SiH2](O*)* 0.000 description 3
- 239000011780 sodium chloride Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 239000001993 wax Substances 0.000 description 3
- ZAXXZBQODQDCOW-UHFFFAOYSA-N 1-methoxypropyl acetate Chemical compound CCC(OC)OC(C)=O ZAXXZBQODQDCOW-UHFFFAOYSA-N 0.000 description 2
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- PXAJQJMDEXJWFB-UHFFFAOYSA-N Acetone oxime Chemical compound CC(C)=NO PXAJQJMDEXJWFB-UHFFFAOYSA-N 0.000 description 2
- PZZYQPZGQPZBDN-UHFFFAOYSA-N Aluminium silicate Chemical compound O=[Al]O[Si](=O)O[Al]=O PZZYQPZGQPZBDN-UHFFFAOYSA-N 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L Barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- WURGXGVFSMYFCG-UHFFFAOYSA-N Dichlofluanid Chemical compound CN(C)S(=O)(=O)N(SC(F)(Cl)Cl)C1=CC=CC=C1 WURGXGVFSMYFCG-UHFFFAOYSA-N 0.000 description 2
- LZCLXQDLBQLTDK-UHFFFAOYSA-N Ethyl lactate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 2
- RAXXELZNTBOGNW-UHFFFAOYSA-N Imidazole Chemical compound C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 2
- GWVMLCQWXVFZCN-UHFFFAOYSA-N Isoindoline Chemical compound C1=CC=C2CNCC2=C1 GWVMLCQWXVFZCN-UHFFFAOYSA-N 0.000 description 2
- OYHQOLUKZRVURQ-IXWMQOLASA-N Linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 description 2
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N Methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 description 2
- NQTADLQHYWFPDB-UHFFFAOYSA-N N-hydroxy-Succinimide Chemical compound ON1C(=O)CCC1=O NQTADLQHYWFPDB-UHFFFAOYSA-N 0.000 description 2
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N Phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N Resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 229910018540 Si C Inorganic materials 0.000 description 2
- CXQXSVUQTKDNFP-UHFFFAOYSA-N Simethicone Chemical compound C[Si](C)(C)O[Si](C)(C)O[Si](C)(C)C CXQXSVUQTKDNFP-UHFFFAOYSA-N 0.000 description 2
- KUAZQDVKQLNFPE-UHFFFAOYSA-N Thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 2
- 229920004482 WACKER® Polymers 0.000 description 2
- 238000007792 addition Methods 0.000 description 2
- 150000001299 aldehydes Chemical class 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 235000012211 aluminium silicate Nutrition 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-M caproate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 229920005645 diorganopolysiloxane polymer Polymers 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 229940116333 ethyl lactate Drugs 0.000 description 2
- SBRXLTRZCJVAPH-UHFFFAOYSA-N ethyl(trimethoxy)silane Chemical compound CC[Si](OC)(OC)OC SBRXLTRZCJVAPH-UHFFFAOYSA-N 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000003682 fluorination reaction Methods 0.000 description 2
- 238000005755 formation reaction Methods 0.000 description 2
- 229910021485 fumed silica Inorganic materials 0.000 description 2
- 229920000578 graft polymer Polymers 0.000 description 2
- 150000002433 hydrophilic molecules Chemical class 0.000 description 2
- 229920001477 hydrophilic polymer Polymers 0.000 description 2
- 150000003949 imides Chemical class 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910000460 iron oxide Inorganic materials 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- MEFBJEMVZONFCJ-UHFFFAOYSA-N molybdate Chemical compound [O-][Mo]([O-])(=O)=O MEFBJEMVZONFCJ-UHFFFAOYSA-N 0.000 description 2
- 150000003961 organosilicon compounds Chemical class 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N oxane Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- 125000004430 oxygen atoms Chemical group O* 0.000 description 2
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 239000011528 polyamide (building material) Substances 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 2
- 125000005372 silanol group Chemical group 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- UQMOLLPKNHFRAC-UHFFFAOYSA-N tetrabutyl silicate Chemical compound CCCCO[Si](OCCCC)(OCCCC)OCCCC UQMOLLPKNHFRAC-UHFFFAOYSA-N 0.000 description 2
- 239000002562 thickening agent Substances 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- ZMANZCXQSJIPKH-UHFFFAOYSA-N triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 2
- LINXHFKHZLOLEI-UHFFFAOYSA-N trimethyl-[phenyl-bis(trimethylsilyloxy)silyl]oxysilane Chemical compound C[Si](C)(C)O[Si](O[Si](C)(C)C)(O[Si](C)(C)C)C1=CC=CC=C1 LINXHFKHZLOLEI-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- TUGZGUKCEOAJAG-SHIMSHFDSA-J (Z)-octadec-9-enoate;(E)-octadec-9-enoate;tin(4+) Chemical compound [Sn+4].CCCCCCCC\C=C\CCCCCCCC([O-])=O.CCCCCCCC\C=C\CCCCCCCC([O-])=O.CCCCCCCC\C=C\CCCCCCCC([O-])=O.CCCCCCCC\C=C/CCCCCCCC([O-])=O TUGZGUKCEOAJAG-SHIMSHFDSA-J 0.000 description 1
- QWENRTYMTSOGBR-UHFFFAOYSA-N 1,2,3-triazole Chemical compound C=1C=NNN=1 QWENRTYMTSOGBR-UHFFFAOYSA-N 0.000 description 1
- KANAPVJGZDNSCZ-UHFFFAOYSA-N 1,2-benzothiazole 1-oxide Chemical compound C1=CC=C2S(=O)N=CC2=C1 KANAPVJGZDNSCZ-UHFFFAOYSA-N 0.000 description 1
- TUBQDCKAWGHZPF-UHFFFAOYSA-N 1,3-benzothiazol-2-ylsulfanylmethyl thiocyanate Chemical compound C1=CC=C2SC(SCSC#N)=NC2=C1 TUBQDCKAWGHZPF-UHFFFAOYSA-N 0.000 description 1
- OCQDPIXQTSYZJL-UHFFFAOYSA-N 1,4-bis(butylamino)anthracene-9,10-dione Chemical compound O=C1C2=CC=CC=C2C(=O)C2=C1C(NCCCC)=CC=C2NCCCC OCQDPIXQTSYZJL-UHFFFAOYSA-N 0.000 description 1
- VHZJMAJCUAWIHV-UHFFFAOYSA-N 1-(2,4,6-trichlorophenyl)pyrrole-2,5-dione Chemical compound ClC1=CC(Cl)=CC(Cl)=C1N1C(=O)C=CC1=O VHZJMAJCUAWIHV-UHFFFAOYSA-N 0.000 description 1
- FTUYPKMLUCGZSS-UHFFFAOYSA-N 1-(diiodomethylsulfonyl)-2-methylbenzene Chemical compound CC1=CC=CC=C1S(=O)(=O)C(I)I FTUYPKMLUCGZSS-UHFFFAOYSA-N 0.000 description 1
- URZYXZHQFVVPAB-UHFFFAOYSA-N 1-chloro-3,3-dimethyl-1-phenylurea Chemical compound CN(C)C(=O)N(Cl)C1=CC=CC=C1 URZYXZHQFVVPAB-UHFFFAOYSA-N 0.000 description 1
- UUIVKBHZENILKB-UHFFFAOYSA-N 2,2-Dibromo-2-cyanoacetamide Chemical compound NC(=O)C(Br)(Br)C#N UUIVKBHZENILKB-UHFFFAOYSA-N 0.000 description 1
- ZFFMLCVRJBZUDZ-UHFFFAOYSA-N 2,3-Dimethylbutane Chemical group CC(C)C(C)C ZFFMLCVRJBZUDZ-UHFFFAOYSA-N 0.000 description 1
- YXGOYRIWPLGGKN-UHFFFAOYSA-N 2,3-ditert-butylbenzene-1,4-diol Chemical compound CC(C)(C)C1=C(O)C=CC(O)=C1C(C)(C)C YXGOYRIWPLGGKN-UHFFFAOYSA-N 0.000 description 1
- DKCPKDPYUFEZCP-UHFFFAOYSA-N 2,6-Di-tert-butylphenol Chemical compound CC(C)(C)C1=CC=CC(C(C)(C)C)=C1O DKCPKDPYUFEZCP-UHFFFAOYSA-N 0.000 description 1
- YSPADHLUBJTJLN-UHFFFAOYSA-N 2-(2-hydroxyethoxymethoxy)ethanol Chemical compound OCCOCOCCO YSPADHLUBJTJLN-UHFFFAOYSA-N 0.000 description 1
- IHEDBVUTTQXGSJ-UHFFFAOYSA-M 2-[bis(2-oxidoethyl)amino]ethanolate;titanium(4+);hydroxide Chemical compound [OH-].[Ti+4].[O-]CCN(CC[O-])CC[O-] IHEDBVUTTQXGSJ-UHFFFAOYSA-M 0.000 description 1
- NCDBYAPSWOPDRN-UHFFFAOYSA-N 2-[dichloro(fluoro)methyl]sulfanylisoindole-1,3-dione Chemical compound C1=CC=C2C(=O)N(SC(Cl)(Cl)F)C(=O)C2=C1 NCDBYAPSWOPDRN-UHFFFAOYSA-N 0.000 description 1
- UJMZZAZBRIPOHZ-UHFFFAOYSA-N 2-ethylhexan-1-ol;titanium Chemical compound [Ti].CCCCC(CC)CO UJMZZAZBRIPOHZ-UHFFFAOYSA-N 0.000 description 1
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- 125000003944 tolyl group Chemical group 0.000 description 1
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- LSZKGNJKKQYFLR-UHFFFAOYSA-J tri(butanoyloxy)stannyl butanoate Chemical compound [Sn+4].CCCC([O-])=O.CCCC([O-])=O.CCCC([O-])=O.CCCC([O-])=O LSZKGNJKKQYFLR-UHFFFAOYSA-J 0.000 description 1
- AKUNSPZHHSNFFX-UHFFFAOYSA-M tributyl(tetradecyl)phosphanium;chloride Chemical compound [Cl-].CCCCCCCCCCCCCC[P+](CCCC)(CCCC)CCCC AKUNSPZHHSNFFX-UHFFFAOYSA-M 0.000 description 1
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- CWBIFDGMOSWLRQ-UHFFFAOYSA-N trimagnesium;hydroxy(trioxido)silane;hydrate Chemical compound O.[Mg+2].[Mg+2].[Mg+2].O[Si]([O-])([O-])[O-].O[Si]([O-])([O-])[O-] CWBIFDGMOSWLRQ-UHFFFAOYSA-N 0.000 description 1
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- JKIJEFPNVSHHEI-UHFFFAOYSA-N tris(2,4-ditert-butylphenyl) phosphite Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 1
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- JOYRKODLDBILNP-UHFFFAOYSA-N urethane group Chemical group NC(=O)OCC JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
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- 239000000230 xanthan gum Substances 0.000 description 1
- 229940082509 xanthan gum Drugs 0.000 description 1
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- HCHKCACWOHOZIP-UHFFFAOYSA-N zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
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- IFNXAMCERSVZCV-UHFFFAOYSA-L zinc;2-ethylhexanoate Chemical compound [Zn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O IFNXAMCERSVZCV-UHFFFAOYSA-L 0.000 description 1
- AMHNZOICSMBGDH-UHFFFAOYSA-L zinc;N-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Zn+2].[S-]C(=S)NCCNC([S-])=S AMHNZOICSMBGDH-UHFFFAOYSA-L 0.000 description 1
- DPQXAUXLLDWUMQ-UHFFFAOYSA-L zinc;naphthalene-2-carboxylate Chemical compound [Zn+2].C1=CC=CC2=CC(C(=O)[O-])=CC=C21.C1=CC=CC2=CC(C(=O)[O-])=CC=C21 DPQXAUXLLDWUMQ-UHFFFAOYSA-L 0.000 description 1
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- DUBNHZYBDBBJHD-UHFFFAOYSA-L ziram Chemical compound [Zn+2].CN(C)C([S-])=S.CN(C)C([S-])=S DUBNHZYBDBBJHD-UHFFFAOYSA-L 0.000 description 1
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- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C08L83/10—Block- or graft-copolymers containing polysiloxane sequences
- C08L83/12—Block- or graft-copolymers containing polysiloxane sequences containing polyether sequences
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
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-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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Abstract
Disclosed herein is a fouling control cured paint coat comprising a polysiloxane-based binder matrix, said binder matrix having included as a part thereof pendant hydrophilic oligomer/polymer moieties, preferably poly(oxyalkylenes) and not containing a biocide. Also disclosed is the use of a reactive polysiloxane component modified with pendant hydrophilic oligomer/polymer moieties for improving the antifouling properties of a polysiloxane based coating composition. e polysiloxane component modified with pendant hydrophilic oligomer/polymer moieties for improving the antifouling properties of a polysiloxane based coating composition.
Description
FOULING CONTROL COATING COMPOSITIONS COMPRISING POLYSILOXANE AND
PENDANT HYDROPHILIC OLIGOMER/POLYMER MOIETIES
FIELD OF THE INVENTION
The present invention relates to novel fouling control coating compositions.
BACKGROUND OF THE INVENTION
Traditionally, silicone formulations rely on physical means, this being mainly a factor of
modulus of elasticity and surface tension to create a low bio-fouling surface. The traditional
polydimethylsiloxane (PDMS) coatings have shown difficulty in resisting bio-fouling over time,
thus decreasing the advantage of drag reduction.
Hence, there is a need for improved fouling control polysiloxane-based coating compositions.
discloses an antifouling material that may include one or more of a number
of suitable copolymers (e.g. block copolymers, graft copolymers, etc.) which provide biocidal
and/or fouling release characteristics. The copolymers may include a polysiloxane backbone
with one or more polymers grafted onto the polysiloxane backbone. Such grafted polymers
may carry biocidal groups.
discloses an antifouling coating composition comprising a curable polymer
(e.g. an organosiloxane-containing polymer) and an organosilicone polymer.
discloses a method to physically deter marine fouling which method
involves forming on the substrate a coating composition comprising curable polyorgano-
siloxane, polyoxyalkylene block copolymer, organosilicon cross-linking agent and/or
catalyst. The polyoxyalkylene is reacted to the silicone binder by addition reaction
(vinyl/hydride) to form a block copolymer of polyoxyalkylene and polysiloxane. The
copolymer can subsequently be terminated with vinyltrimethoxysilane to form a moisture
curable binder.
US 2004/006190 discloses a room-temperature curable organopolysiloxane composition,
which includes (A) an organopolysiloxane with the terminals blocked with a hydroxyl group, a
hydrolysable group, or both these types of groups, and (B) an organosilicon compound
containing a hydrolysable group, a partial hydrolysis-condensation product thereof, or a
mixture of the two, and (C) a polysiloxane with at least one oxyalkylene group bonded to a
silicon atom via, for example, a C-C-Si linkage.
US 6,313,193 B1 i.a. discloses a composition comprising a silanol-terminated polydimethyl
siloxane, a dimethylethoxy-terminated polydimethyl siloxane, polydiethoxy siloxane, and
benzalkonium chloride. The polydiethoxy siloxane reacts with the polydimethyl siloxanes so
that the polydiethoxy siloxane becomes an integral part of the binder network.
JP 2006 299132 A discloses an antifouling coating composition which is based on a vinyl
copolymer binder system which include polysiloxane side chains, and which is modified with
certain reactive silanes, and which further comprises, e.g., an poly(oxyalkylene)-modified
polysiloxane. The composition may also include an antifouling agent.
A2 discloses a composition comprising a polysiloxane grafted with mainly
hydrophobic polymers.
EP 1990366 A1 and EP 1867401 A1 discloses curable polysiloxane coating compositions
comprising hydrolysable alkoxy groups (e.g. methoxyethoxy and ethoxyethoxy groups).
The silicone based fouling release coatings have demonstrated an advantage over
conventional antifouling coatings showing significant lower drag resistance, hence reduced
fuel consumption of marine vessels. The difference is especially obvious as long as the
silicone coating is free from marine fouling including slime fouling. Many conventional silicone
coatings have until now only been able to maintain a bio-fouling free surface for a shorter
period.
A few biocide containing antifouling coatings have demonstrated a greater resistance towards
bio-fouling compared to the silicone based fouling release coatings under e.g. static
conditions. The surface characteristics of such a coating will however lead to an increased
drag resistance compared to silicone coatings even when the surface is fouling free.
The rationale behind the present invention has been to prolong the bio-fouling free period of
a silicone based coating by utilizing curable polysiloxanes having pendant hydrophilic
moieties. This provides a coating with low drag resistance that will remain fouling free for a
longer time than conventional silicone based fouling release coatings.
SUMMARY OF THE INVENTION
The present inventors have now developed paint compositions for preparing new fouling
control coatings (i.e. a cured paint coat) comprising a polysiloxane-based binder matrix
having included as a part thereof pendant hydrophilic oligomer/polymer moieties, which
matrix provides a coating with low drag resistance.
The present inventors have realised that the use of a polysiloxane-based binder system
having included as a part thereof hydrophilic oligomer/polymer moieties, in particular
poly(oxyalkylene) moieties, (see further below) renders it possible to obtain a media for
water- and biocidal transport through the cured polysiloxane matrix film.
So, a one embodiment of the invention relates to a cured paint coat, preferably a cured
fouling control paint coat, comprising a polysiloxane-based binder matrix, said binder matrix
having included as a part thereof pendant hydrophilic oligomer/polymer moieties wherein
more than 50 % by weight of the binder matrix is represented by polysiloxane parts. The
paint coat is devoid of any biocides.
A second aspect of the invention relates to a marine structure comprising on at least a part of
the outer surface thereof a paint coat as defined herein.
In a third aspect the present invention relates to a fouling control coating composition
comprising a polysiloxane-based binder system, said binder system comprising one or more
polysiloxane components having pendant hydrophilic oligomer/polymer moieties. The coating
composition is devoid of any biocides.
In a fourth aspect, the present invention relates to a fouling control coating composition
comprising a polysiloxane-based binder system, said binder system comprising one or more
hydrophilic oligomer/polymer moieties which at one end carry a –Si(R*) group, wherein each
R* independently is selected from C -alkyl and C -alkoxy, or R* is another condensation
1-4 1-4
curable termination, at least one being C -alkoxy, or at least one being another
condensation curable termination. The coating composition is devoid of any biocides.
A fifth aspect of the invention relates to the use of a polysiloxane component having pendant
hydrophilic oligomer/polymer moieties for improving the antifouling properties of a
polysiloxane based coating composition.
DETAILED DISCLOSURE OF THE INVENTION
The cured paint coat
As mentioned above, the present invention provides a cured paint coat comprising a
polysiloxane-based binder matrix, said binder matrix having included as a part thereof
pendant hydrophilic oligomer/polymer moieties.
The expression “pendant” means that the hydrophilic oligomer/polymer moieties are attached
to the polysiloxane backbone at a non-terminal position and that such moieties are attached
at only the one end so that the pendant hydrophilic oligomer/polymer forms a “graft” to the
polysiloxane backbone (matrix).
Pendant hydrophilic oligomers/polymer moieties may in principle carry functional (non-
reactive) groups at the free end, e.g. groups exhibiting a biocidal effect, etc. However, in
most embodiments, the hydrophilic oligomers/polymer moieties are not carrying such
functional groups, but are in the form of the native oligomer/polymer form, possibly end-
capped, like with an alkyl group, or possibly with a hydroxyl group or methoxy terminated.
The paint coat is preferably used as the top coat in a coating system comprising two or more
paint coat layers (e.g. at least a primer coat and a tie coat in addition to the top coat).
Without being bound to any particular theory, it is believed that the function of the
polysiloxane-based binder matrix rendered hydrophilic by means of oligomer/polymer
moieties is to provide a coating with low fouling tendency and low drag resistance.
It should be understood that the hydrophilic oligomer/polymer moieties forms a part of the
polysiloxane-based binder matrix, i.e. that the moieties are covalently incorporated into the
binder matrix as being pendant to the polysiloxane backbone. It should also be understood
that the formed covalent bond(s) preferably are non-hydrolysable.
The polysiloxane-based binder matrix typically constitutes at least 40 % by dry weight, such
as 40-98 % by dry weight, or 45-95 % by dry weight, or 50-95 % by dry weight, in
particular 50-90 % by dry weight, or 55-90 % by dry weight, or 60-90 % by dry weight, or
60-80 % by dry weight, of the cured paint coat.
The term "polysiloxane-based binder matrix" is intended to mean that the binder matrix
mainly consists of polysiloxane parts, i.e. that more than 50 % by weight, preferably more
than 60 % by weight, e.g. more than 70 % by weight, of the binder matrix is represented by
polysiloxane parts. Preferably the polysiloxane parts constitute 50-99.99 % by weight, e.g.
50-99.9 % by weight, in particular 60-99.5 % by weight, or 50-99 % by weight, or 60-98 %
by weight, or 70-97 % by weight, or even 70-99 % by weight, or 80-98 % by weight, or 90-
97 % by weight, of the binder matrix (i.e. the binder components and any cross-linkers). The
remainder of the binder matrix is preferably made of the hydrophilic oligomer/polymer
moieties and any (non-polysiloxane-type) cross-linkers. This being said, the hydrophilic
oligomer/polymer moieties preferably makes up 1-30 % by weight, such as 2-20 % by
weight, e.g. 1-10 % by weight, of the binder matrix.
It should of course be understood that the hydrophilic oligomer/polymer moieties which are
included in the polysiloxane-based binder matrix are of non-silicon origin.
When calculating the amount of the polysiloxane parts and the hydrophilic oligomer/polymer
moieties, respectively, for a given starting material (or an adduct), it is typically fairly
straightforward to distinguish between the two. However, in order to eliminate any doubt
about any linkers between the two, it should be understood that the hydrophilic
oligomer/polymer moieties include all atoms up to, but not including, the silicon atom which
is adjacent to the hydrophilic oligomer/polymer moiety. As an example, in a structure of the
type [polysiloxane-O]-Si(Me)(-CH CH CH -[hydrophilic oligomer])-Si(Me) -[O-polysiloxane],
2 2 2 2
the [polysiloxane-O]-Si(Me) and [polysiloxane-O]-Si(Me) parts are accounted for as silicone
parts, whereas the pendant -CH CH CH -[hydrophilic oligomer] moiety is accounted for as the
2 2 2
hydrophilic oligomer moiety.
Suitable hydrophilic oligomer/polymer moieties are those selected from poly(vinyl
pyrrolidone), poly[N-(2-hydroxypropyl)methacrylamide], poly(N,N- dimethacrylamide),
poly(acrylic acid), poly(glycerol), polyHEMA, polysaccharides, poly(vinyl alcohol),
polyketones, poly(aldehyde guluronate), polyvinylamine, polycaprolactones, poly(vinyl
acetate), polyoxyalkylenes like poly(ethylene glycol), poly(propylene glycol), poly(2-methyl-
2-oxazoline), etc., including copolymers of the foregoing. Preferably the hydrophilicity is
obtained by modification with polyoxyalkylene moieties like poly(ethylene glycol).
Incorporation of the above mentioned hydrophilic oligomer/polymer into the polysiloxane
polymer backbone is typically done through a linking group. The linking group is understood
as the product of the reaction of two mutually reaction functional groups; one functional
group on the polysiloxane backbone and one on the hydrophilic oligomer/polymer. E.g. an
amine linking group is result of for example - but not exclusively - the reaction of a glycidyl
ether with a primary or secondary amine. Examples of useful linking groups between the
hydrophilic oligomer/polymer and the polysiloxane backbone are: amine groups, ether
groups, amide groups. 1,2,3-triazole, C-C bonds, C-C double bonds, C-C triple bonds, Si-C
bonds, C-S bonds, S-S bonds, urethane group, urea groups. Most preferred linking group is
the Si-C bond prepared by hydrosilylation reaction catalyzed by platinum where the
functional group on the polysiloxane backbone is a hydride and the functional group on the
hydrophilic oligomer/polymer is an allyl group.
In some embodiments, it is preferred that the hydrophilic oligomer/polymer moieties provide
a permanent hydrophilic contribution to the binder matrix. Hence, in such embodiments, the
hydrophilic oligomer/polymer moieties are preferably devoid of any bonds which are
hydrolysable in sea-water. Hence, preferably, the hydrophilic oligomer/polymer moieties do
not include ester bonds or acid anhydride bonds.
In the present context oligomer/polymer moieties are understood as those encompassing at
least 3 repeating units, such as at least 5 repeating units. Typically, oligomer/polymer
moieties used for modification include 3-1,000 repeating units, such as 3-200, or 5-150, or
-100, or 10-80, or 5-20, repeating units.
In some preferred embodiments, the hydrophilic oligomer/polymer moieties (i.e. oligomeric
or polymeric groups incorporated into the binder matrix) have a number average molecular
weight (M ) in the range of 100-50,000 g/mol, such as in the range of 100-30,000 g/mol, in
particular in the range of 150-20,000 g/mol, or in the range of 200-10,000 g/mol.
In the present description with claims, the terms "hydrophilic oligomer/polymer moieties",
"hydrophilic polymer moieties", and similar are intended to mean that the oligomeric or
polymeric moieties, in themselves (i.e. when represented as discrete molecules) have a
solubility of at least 1 %(w/w) in demineralized water at 25°C.
Polysiloxane-based binder system
The cured paint coat of the invention is typically prepared from a binder system which – upon
curing – forms a cross-linked polysiloxane-based binder matrix which incorporates other
constituents such as additives, pigments, fillers, etc. in the cured paint coat.
Hence, it should be understood that the polysiloxane-based binder matrix is made up of
reactive polysiloxane binder components, e.g. functional organopolysiloxanes, cross-linkers,
silicates (e.g. ethyl silicate), and the like. Thus, it is believed that the reaction between such
components will result in the binder matrix in the form of a typically three-dimensional
covalently interconnected network.
The cured paint coat may be formed in various ways, e.g. polymerization/cross-linking by
formation of siloxane bonds through a condensation reaction or by the use of their reactive
groups such as for example amine/epoxy, carbinol/isocyanate etc. Condensation reaction is
preferred.
The polysiloxane based binder is a functional organopolysiloxane, with terminal and/or
pendant functionality. The terminal functionality is preferred. The functionality can either be
hydrolysable groups, such as for example alkoxy groups, ketoxime groups or the functionality
can be silanol groups. A minimum of two reactive groups per molecule is preferred. If the
molecule contains only two reactive groups, for example silanol groups, it may be necessary
to use an additional reactant, a cross-linker, to obtain the desired cross-link density. The
cross-linker can for example be an alkoxy silane such as methyltrimethoxysilane, but a wide
range of useful silanes are available as will be described further on. The silane can be used as
it is or as hydrolysation-condensation products of same. Although condensation cure is much
preferred, the functionality of the organopolysiloxane is not limited to a condensation cure. If
so desired, other types of curing can be utilized, for example amine/epoxy either alone or in
combination with a condensation reaction. In such cases, the organopolysiloxane can have
terminal groups of epoxy or amine and pendant hydrolysable groups, for example with
alkoxyfunctionality.
The polysiloxane-based binder system discussed above is characterized by having included
therein, as a part of the binder matrix, one or more polysiloxane components which are
modified with hydrophilic oligomer/polymer moieties. Hence, such polysiloxane components
will upon reaction with other polysiloxane components and cross-linkers provide hydrophilic
properties to the binder system. Alternatively, hydrophilic oligomer/polymer moieties
functionalized with reactive silanes which enable them to react with the polysiloxane binder,
or the hydrophilic oligomer/polymer moieties, and form a non-hydrolysable bond, may also
be used.
The polysiloxane components must include silicon-reactive groups such as Si-OH groups,
hydrolysable groups such as Si-OR (such as alkoxy, oxime, acetoxy etc.) groups, etc., so as
to facilitate reaction with other constituents of the polysiloxane-based binder system.
In one currently preferred embodiment of the above, the hydrophilic oligomer/polymer
moiety is a poly(oxyalkylene) moiety.
In some embodiments, the fouling control coating composition including the polysiloxane-
based binder system may be a reaction-curable composition or a condensation-curable
composition as will be evident for the person skilled in the art. Examples hereof are a two-
component condensation curing composition based on a silanol-reactive polydiorganosiloxane
and a silane with hydrolysable groups, or a one-component condensation-curable
composition based on a polydiorganosiloxane with alkoxy or other hydrolysable reactivity.
Another example is a reaction curable composition based on an epoxy-functional polysiloxane
binder and an amine functional polysiloxane curing agent. Combinations of reaction-curable
compositions and condensation-curable compositions are possible, if the binder or the curing
agent (or both) includes condensation curable groups, such as alkoxy groups.
In one embodiment, the binder phase comprises (i) a binder and (ii) a cross-linking agent of
which the binder (i) should include hydrolysable groups or other reactive groups so as to
participate in the formation of the matrix.
The binder (i) typically constitutes 20-90 % by dry weight of the coating composition, and it
should be understood, that the binder (i) may be of different types, e.g. two or more of the
types described above, so that the binder (i) may, for example, comprise a non-modified
curable polysiloxane and a curable polysiloxane which has been modified with hydrophilic
moieties.
In one embodiment, the binder includes a curable diorganopolysiloxane represented by a
general formula (1) shown below:
wherein each A is independently selected from a hydroxyl group, a hydrolysable group and
is independently selected from
another functional group, such as amine or epoxy; each A
alkyl, aryl, alkenyl and a hydrolysable group; each A and A is independently selected from
alkyl, aryl alkenyl and a hydrophilic group, such as a polyoxyalkylene group, wherein, if A
and/or A is a hydrophilic group, such as a polyoxyalkylene group, such group may be
attached to the silicon atom via a C -alkylene linker; a = 1-25,000, b = 1-2,500 and a+b is
at least 5.
In one alternative embodiment, the binder includes a curable diorganopolysiloxane
represented by a general formula (1x) shown below:
1 2 3 4 5
wherein each of A , A , A , A , a and b are as above for formula (1) and wherein each A is
independently selected from oxygen or an alkyl group of 2-5 carbon atoms.
In another embodiment, the polysiloxane binder has hydrophilic oligomer/polymer moieties
grafted as side chains (pendant hydrophilic groups), as depicted below, and can be prepared
by a hydrosilylation reaction between a hydride functional polysiloxane and a hydrophilic
component containing an unsaturated group (-CH=CH ) such as for example an allyl or vinyl
group, in presence of a hydrosilylation catalyst, such as platinum, in accordance with formula
(1c), where the example of a hydrophilic compound is an allyl-terminated poly(ethylene
glycol). The synthesis is carried out at elevated temperatures, such as 60-150 °C. To render
the polymer curable, it is necessary to functionalise it with a hydrolysable, or by other means
reactive, group, such as vinyltrimethoxysilane. The reaction is following same principles as
when grafting the hydrophilic compound to the polysiloxane, and it is outlined in formula
(1b), and the functionalization may be done, but not necessarily, prior to the bonding of a
hydrophilic group.
The resulting binder from the reaction (1b) is further modified with a hydrophilic component,
for example poly(ethylene glycol) mono allyl ether as outlined in formula (1c) resulting in a
curable, polysiloxane modified with hydrophilic oligomer/polymer moieties.
The binder obtained can be used as is, or in combination with a curable diorganosiloxane (of
the generic type presented in formula (1)). As previously described, hydrophilic polymers
other than poly(ethylene glycol) are also useful for rendering the polysiloxane hydrophilic.
It is possible to graft the hydrophilic pendant moieties to the polysiloxane prior to grafting
the hydrolysable silane to the polysiloxane (i.e. in reverse order than the synthesis described
in formulae (1b) and (1c).
The cross-linking agent (ii) preferably constitutes 0-10 % by dry weight of the coating
composition and is, e.g., an organosilicon compound represented by the general formula (2)
shown below, a partial hydrolysis-condensation product thereof, or a mixture of the two:
wherein, each R represents, independently, an unsubstituted or substituted monovalent
hydrocarbon group of 1 to 6 carbon atoms or a hydrolysable group, each X represents,
independently, a hydrolysable group, and a represents an integer from 0 to 2, such as from 0
to 1.
The compound outlined in formula (2) acts as a cross-linker for the binder (i). The
composition can be formulated as a one component curable RTV (room-temperature
vulcanizable) by admixing the binder (i) and the cross-linking agent (ii). If the reactivity on
the terminal Si-group of the binder (i) consist of readily hydrolysable groups, such as
dimethoxy or trimethoxy, a separate cross-linker is usually not necessary to cure the film.
The technology behind the curing mechanism and examples of cross-linkers is described in
prior art (US 2004/006190).
In one embodiment, R represents a hydrophilic group such as a poly(oxyalkylene). In this
case, it is preferred to have a C -alkyl spacer between the Si-atom and the polyoxyalkylene
group. Hence, the organopolysiloxane may have oxyalkylene domains.
In one variant, the hydrophilicity may be obtained (or added to the hydrophilicity which may
have been obtained by incorporating a hydrophilic group to binder (i) as outlined in previous
section), by using a hydrophilic silane, such as the generic type expressed in formula (2a).
The hydrophilic silane will react with the silanol or the hydrolysable groups in the binder
component (formulae (1) or (1e)), and thereby incorporate a hydrophilic component.
wherein, each R represents, independently, an unsubstituted or substituted monovalent
hydrocarbon group of 1 to 6 carbon atoms or a hydrolysable group; each X represents,
independently, a hydrolysable group; each R is independently selected from -H, C -alkyl
(e.g. -CH , -CH CH , -CH CH CH , -CH(CH ) , -CH CH CH CH ), phenyl (-C H ), and C -
3 2 3 2 2 3 3 2 2 2 2 3 6 5 1-4
alkylcarbonyl (e.g. –C(=O)CH , -C(=O)CH CH and -C(=O)CH CH CH ), in particular -H and
3 2 3 2 2 3
methyl; each R is independently selected from C -alkylene (e.g. -CH CH -, -CH CH(CH )-,
2-5 2 2 2 3
-CH CH CH -, -CH CH CH CH -, -CH CH(CH CH )-), arylene (e.g. 1,4-phenylene) and C -
2 2 2 2 2 2 2 2 2 3 2-5
alkylene substituted with aryl (e.g. 1-phenyl ethylene), in particular from C -alkylene such
as -CH CH - and -CH CH(CH )-); p is 0-50; a is 0-2; z is 1-3.
2 2 2 3
Introducing oxyalkylene units in the organopolysiloxane will increase the hydrophilicity of the
binder, especially when ethyleneoxide type -[CH2CH2-O]- is used.
Preferred cross-linkers are those selected from tetramethoxysilane, tetraethoxysilane;
tetrapropoxysilane; tetra-n-butoxysilane; vinyltris(methylethyloximino)silane; vinyltris-
(acetoxime)silane; methyltris(methylethyloximino)silane; methyltris(acetoxime)silane;
vinyltrimethoxysilane; methyltrimethoxysilane; vinyltris(isopropenoxy)silane;
tatraacetoxysilane; methyltriacetoxysilane; ethyltriacetoxysilane; vinyltriacetoxysilane; di-t-
butoxydiacetoxysilane: methyltris(ethyllactate)silane and vinyltris(ethyllactate)silane as well
as hydrolysis-condensation products of the same.
Other interesting cross-linkers are those selected from vinyltriethoxysilane,
methyltriethoxysilane, ethyltrimethoxysilane, ethyltrimethoxysilane, tetraisopropoxysilane,
tetrabutoxysilane as well as hydrolysis-condensation products of the same.
In some interesting embodiments, the polysiloxane-based binder comprises a
polydimethylsiloxane-based binder.
In other interesting embodiments, the binder may include fluoro-modifications, e.g.
fluoroalkyl modified polysiloxane binders such as silanol-terminated
poly(trifluoropropylmethylsiloxane).
The polysiloxane-based binder system typically constitutes at least 40 % by dry weight, such
as 40-98 % by dry weight, or 45-95 % by dry weight, or 50-95 % by dry weight, in
particular 50-90 % by dry weight, or 55-90 % by dry weight, or 60-90 % by dry weight, of
the coating composition.
Hydrophilic-modified polysiloxane oils
In some embodiments, the paint coat (and the coating composition) is devoid of any oils (“oil
free”).
However, in some other embodiments, may further include hydrophilic-modified polysiloxane
oils, i.e. constituents which do not form covalent bonds to the polysiloxane-based binder
matrix. Hydrophilic-modified polysiloxane oils are widely used as surfactants and emulsifiers
due to the content of both hydrophilic and lipophilic groups in the same molecule. In contrast
to the polysiloxane components discussed above, the hydrophilic-modified polysiloxane oils
are selected so that they do not contain groups that can react with the binder (or binder
components) or the cross-linker (if present), hence the hydrophilic-modified polysiloxane oils
are intended to be non-reactive, in particular with respect to the binder components. In
particular, the hydrophilic-modified polysiloxane oils are devoid of any silicon-reactive groups
such as Si-OH groups, hydrolysable groups such as Si-OR (such as alkoxy, oxime, acetoxy
etc.) groups, etc., so as to avoid reaction with constituents of the polysiloxane-based binder
system.
The non-reactive hydrophilic-modified polysiloxane oils are typically modified by the addition
of non-ionic oligomeric or polymeric groups which can be polar and/or capable of hydrogen
bonding, enhancing their interaction with polar solvents, in particular with water, or with
other polar oligomeric or polymeric groups. Examples of these groups include, amides (e.g.
poly(vinyl pyrrolidone), poly[N-(2-hydroxypropyl)methacrylamide]), poly(N,N-
dimethacrylamide), acids (e.g. poly(acrylic acid)), alcohols (e.g. poly(glycerol), polyHEMA,
polysaccharides, poly(vinyl alcohol)), ketones (polyketones), aldehydes (e.g. poly(aldehyde
guluronate), amines (e.g. polyvinylamine), esters (e.g. polycaprolactones, poly(vinyl
acetate)), ethers (e.g. polyoxyalkylenes like poly(ethylene glycol), poly(propylene glycol)),
imides (e.g. poly(2-methyloxazoline)), etc., including copolymers of the foregoing.
Preferably the hydrophilicity is obtained by modification with polyoxyalkylene groups.
As before, it should be understood that the hydrophilic oligomer/polymer moieties with which
the polysiloxane oils are modified are of non-silicon origin. Preferably, the above-mentioned
"oligomers" and "polymers" include at least 3 repeating units, such as at least 5 repeating
units. In many interesting embodiments, the oligomers or polymers include 3-1,000
repeating units, such as 3-200, or 5-150, or 5-100 repeating units.
In some preferred embodiments, the hydrophilic groups (i.e. oligomeric or polymeric groups)
have a number average molecular weight (M ) in the range of 100-50,000 g/mol, such as in
the range of 100-30,000 g/mol, in particular in the range of 200-20,000 g/mol, or in the
range of 200-10,000 g/mol.
In the present description with claims, the term "hydrophilic-modified" in the context of
"hydrophilic-modified polysiloxane oil" is intended to mean that the oligomeric or polymeric
groups with which the polysiloxane is modified, in themselves (i.e. as discrete molecules)
have a solubility of at least 1 %(w/w) in demineralized water at 25°C.
Of particular interest are those hydrophilic-modified polysiloxane oils in which the relative
weight of the hydrophilic moieties is 1% or more of the total weight (e.g. 1-90%), such as
% or more (e.g. 5-80%), in particular 10% or more (e.g. 10-70%) of the total weight of the
hydrophilic-modified polysiloxane oil.
In a preferred embodiment, the hydrophilic-modified polysiloxane oil (if present) has a
number average molecular weight (Mn) in the range of 100-100,000 g/mol, such as in the
range of 250-75,000 g/mol, in particular in the range of 500-50,000 g/mol.
It is also preferred if the hydrophilic-modified polysiloxane oils (if present) have a viscosity in
the range of 10-20,000 mPa·s, such as in the range of 20-10,000 mPa·s, in particular in the
range of 40-5,000 mPa·s.
In one currently preferred embodiment, the hydrophilic-modified polysiloxane oil is a
poly(oxyalkylene)-modified polysiloxane.
In one variant hereof, the poly(oxyalkylene)-modified polysiloxane oil is a polysiloxane
having grafted thereto poly(oxyalkylene) chains. An illustrative example of the structure of
such hydrophilic-modified polysiloxane oils is formula (A):
is independently selected from C -alkyl (including linear or branched
wherein each R 1-5
hydrocarbon groups) and aryl (e.g. phenyl (-C H )), in particular methyl; each R is
independently selected from -H, C -alkyl (e.g. -CH , -CH CH ,-CH CH CH , -CH(CH ) ,
1-4 3 2 3 2 2 3 3 2
-CH CH CH CH ), phenyl (-C H ), and C -alkylcarbonyl (e.g. –C(=O)CH , -C(=O)CH CH
2 2 2 3 6 5 1-4 3 2 3
and -C(=O)CH CH CH ), in particular -H and methyl; each R is independently selected from
2 2 3
C -alkylene (e.g. -CH CH -, -CH CH(CH )-, -CH CH CH -, -CH CH CH CH -,
2-5 2 2 2 3 2 2 2 2 2 2 2
-CH CH(CH CH )-), arylene (e.g. 1,4-phenylene) and C - alkylene substituted with aryl (e.g.
2 2 3 2-5
1-phenyl ethylene), in particular from C -alkylene such as -CH CH - and -CH CH(CH )-); x is
2-5 2 2 2 3
0–2500, y is 1–100 and x+y is 1-2000; and n is 0-50, m is 0-50 and m+n is 1-50.
Commercially available hydrophilic-modified polysiloxane oils of this type are DC5103 (Dow
Corning), DC Q2-5097 (Dow Corning), and DC193 (Dow Corning).
In another variant hereof, the poly(oxyalkylene)-modified polysiloxane oil is a polysiloxane
having incorporated in the backbone thereof poly(oxyalkylene) chains. An illustrative
example of the structure of such hydrophilic-modified polysiloxane oils is formula (B):
wherein each R is independently selected from C -alkyl (including linear or branched
hydrocarbon groups) and aryl (e.g. phenyl (-C H )), in particular methyl; each R is
independently selected from -H, C -alkyl (e.g. -CH , -CH CH , -CH CH CH , -CH(CH ) ,
1-4 3 2 3 2 2 3 3 2
-CH CH CH CH ), phenyl (-C H ), and C -alkylcarbonyl (e.g. -C(=O)CH , -C(=O)CH CH
2 2 2 3 6 5 1-4 3 2 3
and -C(=O)CH CH CH ), in particular -H and methyl; each R is independently selected from
2 2 3
C -alkylene (e.g. -CH CH -, -CH CH(CH )-, -CH CH CH -, -CH CH CH CH -,
2-5 2 2 2 3 2 2 2 2 2 2 2
-CH CH(CH CH )-), arylene (e.g. 1,4-phenylene) and C - alkylene substituted with aryl (e.g.
2 2 3 2-5
1-phenyl ethylene), in particular from C -alkylene such as -CH CH - and -CH CH(CH )-); x is
2-5 2 2 2 3
0–2500; and n is 0-50, m is 0-50 and m+n is 1-50.
Commercially available hydrophilic-modified polysiloxane oils of this type are DC Q4-3669
(Dow Corning), DC Q4-3667 (Dow Corning) and DC2-8692.
In still another variant hereof, the poly(oxyalkylene)-modified polysiloxane oil is a
polysiloxane having incorporated in the backbone thereof polyoxyalkylene chains and having
grafted thereto polyoxyalkylene chains. An illustrative example of the structure of such
hydrophilic-modified polysiloxane oils is formula (C):
wherein each R is independently selected from C -alkyl (including linear or branched
hydrocarbon groups) and aryl (e.g. phenyl (-C H )), in particular methyl; each R is
independently selected from -H, C -alkyl (e.g. -CH , -CH CH , -CH CH CH , -CH(CH ) ,
1-4 3 2 3 2 2 3 3 2
-CH CH CH CH ), phenyl (-C H ), and C -alkylcarbonyl (e.g. -C(=O)CH , -C(=O)CH CH
2 2 2 3 6 5 1-4 3 2 3
and -C(=O)CH2CH2CH3), in particular -H and methyl; each R is independently selected from
C -alkylene (e.g. -CH CH -, -CH CH(CH )-, -CH CH CH -, -CH CH CH CH -,
2-5 2 2 2 3 2 2 2 2 2 2 2
-CH CH(CH CH )-), arylene (e.g. 1,4-phenylene) and C - alkylene substituted with aryl (e.g.
2 2 3 2-5
-alkylene such as -CH CH - and -CH CH(CH )-);
1-phenyl ethylene), in particular from C2-5 2 2 2 3
x is 0–2500, y is 1–100 and x+y is 1-2000; k is 0-50, l is 0-50 and k+l is 1-50; and n is 0-
50, m is 0-50 and m+n is 1-50.
In the above structures (A), (B) and (C), the groups -CH CH(CH )-, -CH CH(CH CH )-, etc.
2 3 2 2 3
may be present in any of the two possible orientations. Similarly, it should be understood
that the segments present x and y times typically are randomly distributed, or distributed as
blocks, within the polysiloxane structure.
In these embodiments and variants, the poly(oxyalkylene) is preferably selected from
polyoxyethylene, polyoxypropylene and poly(oxyethylene-co-oxypropylene), which
sometimes are referred to as poly(ethylene glycol), poly(propylene glycol) and poly(ethylene
glycol-co-propylene glycol). Hence, in the above structures (A), (B) and (C), each R linking
two oxygen atoms is preferably selected from -CH CH - and -CH CH(CH )-, whereas each R
2 2 2 3
linking a silicon atom and an oxygen atom preferably is selected from C -alkyl.
It should be understood that the one or more non-reactive hydrophilic-modified polysiloxane
oils if present may be of different types, e.g. two or more of the types described above.
The one or more hydrophilic-modified polysiloxane oils – if present – are included in the
coating composition in an amount of 0.01-20 %, e.g. 0.05-10 %, by dry weight. In certain
embodiments, the one or more hydrophilic-modified polysiloxane oils constitutes 0.05-7 % by
dry weight, e.g. 0.1-5 % by dry weight, in particular 0.5-3 % by dry weight, of the coating
composition. In certain other embodiments, the one or more hydrophilic-modified
polysiloxane oils constitutes 1-10 % by dry weight, e.g. 2-9 % by dry weight, in particular 2-
7 % by dry weight, or 3-7 % by dry weight, or 3-5 % by dry weight, or 4-8 % by dry weight,
of the coating composition.
In should be understood, that in some very interesting embodiments, the paint coat (and the
coating composition) is completely devoid of any hydrophilic-modified polysiloxane oils.
Preferably, the paint composition (and the coating compostion) is also devoid of any of the
non-reactive fluids mentioned under “additives” (i) and any fluorinated oils (cf. immediately
below). Such compositions may be referred to as “oil free”.
Fluorinated oils
As an alternative to, or in addition to, the hydrophilic-modified polysiloxane oils, the coating
composition (and thereby the paint coat) may have included therein one or more fluorinated
oil(s). By the term “oil” is inherently meant that the constituent does not form covalent bonds
to the polysiloxane-based binder matrix. Hence, the fluorinated oil(s) do not contain groups
that can react with the binder (or binder components) or the cross-linker (if present), hence
the one or more fluorinated oil(s) are intended to be non-reactive, in particular with respect
to the binder components. In particular, the fluorinated oils are devoid of any silicon-reactive
groups such as Si-OH groups, hydrolysable groups such as Si-OR (such as alkoxy, oxime,
acetoxy etc.) groups, etc., so as to avoid reaction with constituents of the polysiloxane-based
binder system.
It is preferred that the one or more fluorinated oil(s) (if present) have a viscosity in the range
of 10-20,000 mPa·s, such as in the range of 20-10,000 mPa·s, in particular in the range of
40-5,000 mPa·s.
In a preferred embodiment, the fluorinated oil(s) (if present) has a number average
molecular weight (M ) in the range of 100-100,000 g/mol, such as in the range of 250-
75,000 g/mol, in particular in the range of 500-50,000 g/mol.
In one embodiment, the one or more fluorinated oils are selected from fluoroalkyl modified
oils, e.g. perfluorinated oils, perfluoroalkyl-modified polysiloxane, perfluoro siloxane,
perfluoro polyether, perfluorinated alkanes, or perfluoroalkyl modified polyalkylene oxide,
perfluoro polyalkylene oxide.
Commercially available examples of such oils are:
Lumiflon LF-200: (Fluoroethylene-Alkyl Vinyl Ether) alternating copolymer.
In another embodiment, the one or more fluorinated oils are selected from fluoroalkyl
modified polyoxyalkylene polysiloxane oils (e.g. PEG-PDMS). These compounds are
polysiloxanes which have been modified with fluoroalkylene and polyoxyalkylene, and can
have a linear or branched/pendant conformation, or a combination of a linear and
branched/pendant conformation. In the linear form, the polymer will generally have the
structure A-B-C where A is a fluoroalkyl group, B is a polysiloxane and C is a polyoxyalkylene.
Therefore, it will only have one fluoroalkyl group and one polyoxyalkylene group per
polysiloxane molecule. In a variation, the modification of the polysiloxane molecule is in a
branched/pendant conformation, in which the fluoroalkylene group(s) and the
polyoxyalkylene group(s) are attached to the polysiloxane backbone in non-terminal
positions. This allows more than one of each group per polysiloxane molecule. Examples of
possible synthetic routes are disclosed in US 5,445,114.
This type of fluorinated oils appears to provide certain advantages. Without being bound to
any particular theory, it is believed (i) that the migration of the oils to the surface of the
coating during curing may be higher due to the fluorination; (ii) that the fluorination may
lower the affinity of the oil to adsorb to pigments compared to non-fluorinated analogues.
Commercially available examples of such oils are Fluorosil 2110, a perfluoro nonyl ethyl PEG-
8 dimethicone and C1910, a fluorinated silicone polyether of the same generic structure as
Fluorosil 2110.
It should be understood that the one or more non-reactive fluorinated oil(s), if present, may
be of different types, e.g. two or more of the types described above.
If present, the one or more fluorinated oils are typically included in the coating composition
in an amount of 0.01-20 %, e.g. 0.05-10 %, by dry weight. In certain embodiments, the one
or more fluorinated oils constitutes 0.05-7 % by dry weight, e.g. 0.1-5 % by dry weight, in
particular 0.5-3 % by dry weight, of the coating composition. In certain other embodiments,
the one or more fluorinated oils constitutes 1-10 % by dry weight, e.g. 2-9 % by dry weight,
in particular 2-7 % by dry weight, or 3-7 % by dry weight, or 3-5 % by dry weight, or 4-8 %
by dry weight, of the coating composition.
Also, if present together with one or more hydrophilic-modified polysiloxane oils, the one or
more fluorinated oils and the one or more hydrophilic-modified polysiloxane oils are typically
included in the coating composition in a combined amount of 0.01-20 %, e.g. 0.05-10 %, by
dry weight. In certain embodiments, the one or more fluorinated oils constitutes 0.05-7 % by
dry weight, e.g. 0.1-5 % by dry weight, in particular 0.5-5 % by dry weight, of the coating
composition. In certain other embodiments, the one or more fluorinated oils constitutes 1-10
% by dry weight, e.g. 2-9 % by dry weight, in particular 2-7 % by dry weight, or 3-7 % by
dry weight, or 2-6 % by dry weight, or 3-5 % by dry weight, or 4-8 % by dry weight, of the
coating composition.
Coating compositions
In view of the above, the cured coating may be prepared from a range of different
combinations of reactive polysiloxanes and silanes.
Hence, in one embodiment, the invention provides a fouling control coating composition
comprising a polysiloxane-based binder system, said binder system comprising one or more
polysiloxane components having pendant hydrophilic oligomer/polymer moieties.
In another embodiment, the invention provides a fouling control coating composition
comprising a polysiloxane-based binder system, said binder system comprising one or more
hydrophilic oligomer/polymer moieties which at one end carry a –Si(R*) group, wherein each
R* independently is selected from C1alkyl and C1alkoxy, or R* is another curable
termination, at least one being C -alkoxy, or at least one being another condensation
curable termination. In this way, it is possible to construct a binder of a polysiloxane chain
having grafts of the hydrophilic oligomer/polymer moieties.
In a still further embodiment, the invention provides a fouling control coating composition
comprising a polysiloxane-based binder system, wherein more than 50 % by weight of the
binder matrix is represented by polysiloxane parts, said binder system comprising a cross-
linker of formula (2) above, wherein R represents a poly(oxyalkylene).
In a still further embodiment, the invention provides a fouling control coating composition
comprising a polysiloxane-based binder system, wherein more than 50 % by weight of the
binder matrix is represented by polysiloxane parts, said binder system comprising a cross-
linker of formula (2a)
wherein, each R represents, independently, an unsubstituted or substituted monovalent
hydrocarbon group of 1 to 6 carbon atoms or a hydrolysable group; each X represents,
independently, a hydrolysable group; each R is independently selected from -H, C -alkyl
(e.g. -CH , -CH CH , -CH CH CH , -CH(CH ) , -CH CH CH CH ), phenyl (-C H ), and C -
3 2 3 2 2 3 3 2 2 2 2 3 6 5 1-4
alkylcarbonyl (e.g. –C(=O)CH , -C(=O)CH CH and -C(=O)CH CH CH ), in particular -H and
3 2 3 2 2 3
methyl; each R is independently selected from C -alkylene (e.g. -CH CH -, -CH CH(CH )-
2-5 2 2 2 3
, -CH CH CH -, -CH CH CH CH -, -CH CH(CH CH )-), arylene (e.g. 1,4-phenylene) and C -
2 2 2 2 2 2 2 2 2 3 2-5
alkylene substituted with aryl (e.g. 1-phenyl ethylene), in particular from C -alkylene such
as -CH CH - and -CH CH(CH )-); p is 0-50; a is 0-2; z is 1-3.
2 2 2 3
In one variant of the above embodiments, the hydrophilic oligomer/polymer moieties are
selected from poly(vinyl pyrrolidone), poly[N-(2-hydroxypropyl)methacrylamide], poly(acrylic
acid), poly(glycerol), polyHEMA, polysaccharides, poly(vinyl alcohol), polyketones,
poly(aldehyde guluronate), polyvinylamine, polycaprolactones, poly(vinyl acetate),
polyoxyalkylenes like poly(ethylene glycol), poly(propylene glycol), poly(2-methyl
oxazoline), including copolymers of the foregoing, in particular poly(oxyalkylenes), especially
from polyoxyethylene, polyoxypropylene and poly(oxyethylene-co-oxypropylene).
The term "polysiloxane-based binder system" is intended to mean that the binder system
mainly consists of polysiloxane parts, i.e. that more than 50 % by weight, preferably more
than 60 % by weight, e.g. more than 70 % by weight, of the binder system is represented by
polysiloxane parts. Preferably, the polysiloxane parts constitute 50-99.99 % by weight, e.g.
50-99.9 % by weight, in particular 60-99.5 % by weight, or 50-99 % by weight, or 60-98 %
by weight, or 70-97 % by weight, or even 70-99 % by weight, or 80-98 % by weight, or 90-
97 % by weight, of the binder system (i.e. the binder components and any cross-linkers).
The remainder of the binder system is preferably made of the hydrophilic oligomer/polymer
moieties and any (non-polysiloxane-type) cross-linkers. This being said, the hydrophilic
oligomer/polymer moieties preferably makes up 1-30 % by weight, such as 2-20 % by
weight, e.g. 1-10 % by weight, of the binder system.
Biocides
The coating composition used for forming a cured fouling control coat is devoid of any
biocides.
In the present context, the term "biocide" is intended to mean an active substance intended
to destroy, deter, render harmless, prevent the action of, or otherwise exert a controlling
effect on any harmful organism by chemical or biological means.
Illustrative examples of biocides are those selected from metallo-dithiocarbamates such as
bis(dimethyldithiocarbamato)zinc, ethylene-bis(dithiocarbamato)zinc, ethylene-bis(dithio-
carbamato)manganese, and complexes between these; bis(1-hydroxy-2(1H)-pyridine-
thionato-O,S)-copper; copper acrylate; bis(1-hydroxy-2(1H)-pyridinethionato-O,S)-zinc;
phenyl(bispyridyl)-bismuth dichloride; metal biocides such as copper(I)oxide, cuprous oxide,
metallic copper, copper metal alloys such as copper-nickel alloys; metal salts such as cuprous
thiocyanate, basic copper carbonate, copper hydroxide, barium metaborate, and copper
sulphide; heterocyclic nitrogen compounds such as 3a,4,7,7a-tetrahydro((trichloro-
methyl)-thio)-1H-isoindole-1,3(2H)-dione, pyridine-triphenylborane, 1-(2,4,6-trichloro-
phenyl)-1H-pyrrole-2,5-dione, 2,3,5,6-tetrachloro(methylsulfonyl)-pyridine, 2-methylthio-
4-tert-butylaminocyclopropylamine-s-triazin, and quinoline derivatives; heterocyclic sulfur
compounds such as 2-(4-thiazolyl)benzimidazole, 4,5-dichloron-octylisothiazolinone,
4,5-dichlorooctyl-3(2H)-isothiazoline (Sea-Nine -211N), 1,2-benzisothiazolinone, and
2-(thiocyanatomethylthio)-benzothiazole; urea derivatives such as N-(1,3-
bis(hydroxymethyl)-2,5-dioxoimidazolidinyl)-N,N'-bis(hydroxymethyl)urea, and N-(3,4-
dichlorophenyl)-N,N-dimethylurea, N,N-dimethylchlorophenylurea; amides or imides of
carboxylic acids; sulfonic acids and of sulfenic acids such as 2,4,6-trichlorophenyl maleimide,
1,1-dichloro-N-((dimethylamino)sulfonyl)fluoro-N-(4-methylphenyl)-methanesulfenamide,
2,2-dibromonitrilo-propionamide, N-(fluorodichloromethylthio)-phthalimide, N,N-dimethyl-
N'-phenyl-N'-(fluorodichloromethylthio)-sulfamide, and N-methylol formamide; salts or esters
of carboxylic acids such as 2-((3-iodopropynyl)oxy)-ethanol phenylcarbamate and N,N-
didecyl-N-methyl-poly(oxyethyl)ammonium propionate; amines such as dehydroabiethyl-
amines and cocodimethylamine; substituted methane such as di(2-hydroxy-ethoxy)methane,
,5'-dichloro-2,2'-dihydroxydiphenylmethane, and methylene-bisthiocyanate; substituted
benzene such as 2,4,5,6-tetrachloro-1,3-benzenedicarbonitrile, 1,1-dichloro-N-((dimethyl-
amino)-sulfonyl)fluoro-N-phenylmethanesulfenamide, and 1-((diiodomethyl)sulfonyl)
methyl-benzene; tetraalkyl phosphonium halogenides such as tri-n-butyltetradecyl
phosphonium chloride; guanidine derivatives such as n-dodecylguanidine hydrochloride;
disulfides such as bis-(dimethylthiocarbamoyl)-disulfide, tetramethylthiuram disulfide;
imidazole containing compound, such as medetomidine; 2-(p-chlorophenyl)cyano
bromotrifluoromethyl pyrrole and mixtures thereof.
Catalyst
The coating composition used for forming a cured fouling control coat may further comprise a
condensation catalyst to accelerate the cross-linking. Examples of suitable catalysts include
organometal- and metal salts of organic carboxylic acids, such as dibutyl tin dilaurate, dibutyl
tin diacetate, dibutyl tin dioctoate, dibutyl tin 2-ethylhexanoate, dioctyl tin dilaurate, dioctyl
tin diacetate, dioctyl tin dioctoate, dioctyl tin 2-ethylhexanoate, dioctyltin di neodecanoate,
tin naphthenate, tin butyrate, tin oleate, tin caprylate, bismuth 2-ethylhexanoate, bismuth
octanoate, bismuth neodecanoate, iron 2-ethylhexanoate, lead 2-ethyloctoate, cobalt
ethylhexanoate, manganese 2-ethylhexanoate, zinc 2-ethylhexanoate, zinc naphthenate, zinc
stearate, cobalt naphthenate and titanium naphtenate; titanate- and zirconate esters such as
tetrabutyl titanate, tetrakis(2-ethylhexyl)titanate, triethanolamine titanate,
tetra(isopropenyloxy)-titanate, titanium tetrabutanolate, titanium tatrapropanolate; titanium
tetraisopropanolate, zirconium tetrapropanolate, zirconium tetrabutanolate; chelated
titanates such as diisopropyl bis(acetylacetonyl)titanate. Further catalysts include tertiary
amines, such as triethylamine, tetrametylethylenediamine, pentamethyldiethylenetriamine
and 1,4-ethylenepiperazine. Further examples include guanidine based catalysts. Even
further examples of condensation catalysts are described in and US
2004/006190.
The catalyst may be used alone or as combination of two or more catalysts. The amount of
catalyst to be used is depending on the reactivity of the catalyst and the cross-linker(s) and
desired drying time. In a preferred embodiment the catalyst concentration is between 0.01-
%, e.g. 0.01-3.0 %, or 5.0-10 %, or 0.1-4.0 %, or 1.0-6.0 %, by weight of the total
combined amount of the binder (i) and cross-linking agent (ii).
In some embodiments, a catalyst is not included.
Solvents, additives, pigments and fillers
The coating composition used for forming a cured fouling control coat may further comprise
solvents and additives.
Examples of solvents are aliphatic, cycloaliphatic and aromatic hydrocarbons such as white
spirit, cyclohexane, toluene, xylene and naphtha solvent, esters such as methoxypropyl
acetate, n-butyl acetate and 2-ethoxyethyl acetate; octamethyltrisiloxane, and mixtures
thereof. Alternatively, the solvent system may include water or be water-based (>50% water
in the solvent system).
In one embodiment, the solvents are selected from aliphatic, cycloaliphatic and aromatic
hydrocarbons such as white spirit, cyclohexane, toluene, xylene and naphtha solvent, esters
such as methoxypropyl acetate, n-butyl acetate and 2-ethoxyethyl acetate;
octamethyltrisiloxane, and mixtures thereof, preferably those solvents having a boiling point
of 110 °C or more.
The solvents, if any, typically constitute 5-50 % by volume of the coating composition.
Examples of additives are:
(i) non-reactive fluids such as organopolysiloxanes; for example polydimethylsiloxane,
methylphenyl polysiloxane; petroleum oils and combinations thereof;
(ii) surfactants such as derivatives of propylene oxide or ethylene oxide such as alkylphenol-
ethylene oxide condensates (alkylphenol ethoxylates); ethoxylated monoethanolamides of
unsaturated fatty acids such as ethoxylated monoethanolamides of linoleic acid; sodium
dodecyl sulfate; and soya lecithin;
(iii) wetting agents and dispersants such as those described in M. Ash and I. Ash, "Handbook
of Paint and Coating Raw Materials, Vol. 1", 1996, Gower Publ. Ltd., Great Britain, pp 821-
823 and 849-851;
(iv) thickeners and anti-settling agents (e.g. thixotropic agents) such as colloidal silica,
hydrated aluminium silicate (bentonite), aluminium tristearate, aluminium monostearate,
xanthan gum, chrysotile, pyrogenic silica, hydrogenated castor oil, organo-modified clays,
polyamide waxes and polyethylene waxes;
(v) dyes such as 1,4-bis(butylamino)anthraquinone and other anthraquinone derivatives;
toluidine dyes, etc.; and
(vi) antioxidants such as bis(tert-butyl) hydroquinone, 2,6-bis(tert-butyl) phenol, resorcinol,
4-tert-butyl catechol, tris(2,4-di-tert-butylphenyl)phosphite, pentaerythritol Tetrakis(3-(3,5-
di-tert-butylhydroxyphenyl)propionate), bis(2,2,6,6,-tetramethylpiperidyl)sebacate,
etc.
Any additives typically constitute 0-30 %, such as 0-15 %, by dry weight of the coating
composition.
Preferably, the coating composition comprises one or more thickeners and anti-settling
agents (e.g. thixotropic agents), preferably in an amount of 0.2-10 %, such as 0.5-5 %, e.g.
1-4 %, by dry weight of the coating composition.
Furthermore, the coating composition used for forming a cured fouling control coat may
comprise pigments and fillers.
Pigments and fillers are in the present context viewed in conjunction as constituents that may
be added to the coating composition with only limited implications on the adhesion
properties. “Pigments” are normally characterised in that they render the final paint coating
non-transparent and non-translucent, whereas “fillers” normally are characterised in that
they do not render the paint non-translucent and therefore do not contribute significantly to
hide any material below the coating.
Examples of pigments are grades of titanium dioxide, red iron oxide, zinc oxide, carbon
black, graphite, yellow iron oxide, red molybdate, yellow molybdate, zinc sulfide, antimony
oxide, sodium aluminium sulfosilicates, quinacridones, phthalocyanine blue, phthalocyanine
green, black iron oxide, indanthrone blue, cobalt aluminium oxide, carbazole dioxazine,
chromium oxide, isoindoline orange, bis-acetoacet-o-tolidiole, benzimidazolon, quinaphtalone
yellow, isoindoline yellow, tetrachloroisoindolinone, quinophthalone yellow.
Examples of fillers are calcium carbonate such as calcite, dolomite, talc, mica, feldspar,
barium sulfate, kaolin, nephelin, silica, perlite, magnesium oxide, and quartz flour, etc. Fillers
(and pigments) may also be added in the form of nanotubes or fibres, thus, apart from the
before-mentioned examples of fillers, the coating composition may also comprise fibres, e.g.
those generally and specifically described in WO 00/77102 which is hereby incorporated by
reference.
Any pigments and/or fillers typically constitute 0-60 %, such as 0-50 %, preferably 5-45 %,
such as 5-40 %, or 5-35 %, or 0.5-25 %, or 1-20 %, by dry weight of the coating
composition. Taking into account the density of any pigments and/or fillers, such constituents
typically constitute 0.2-20 %, such as 0.5-15 % by solids volume of the coating composition
With the aim of facilitating easy application of the coating composition (e.g. by spray, brush
or roller application techniques), the coating composition typically has a viscosity in the range
of 25-25,000 mPa·s, such as in the range of 150-15,000 mPa·s, in particular in the range of
200-4,000 mPa·s.
Preparation of the coating composition
The coating composition may be prepared by any suitable technique that is commonly used
within the field of paint production. Thus, the various constituents may be mixed together
utilizing a mixer, a high speed disperser, a ball mill, a pearl mill, a grinder, a three-roll mill
etc. The coating compositions are typically prepared and shipped as two- or three-component
systems that should be combined and thoroughly mixed immediately prior to use. The paints
according to the invention may be filtrated using bag filters, patron filters, wire gap filters,
wedge wire filters, metal edge filters, EGLM turnoclean filters (ex. Cuno), DELTA strain filters
(ex. Cuno), and Jenag Strainer filters (ex. Jenag), or by vibration filtration. An example of a
suitable preparation method is described in the Examples.
The coating composition to be used in the method of the invention is typically prepared by
mixing two or more components e.g. two pre-mixtures, one pre-mixture comprising the one
or more reactive polysiloxane binders and one pre-mixture comprising the one or more cross-
linking agents. It should be understood that when reference is made to the coating
composition, it is the mixed coating composition ready to be applied. Furthermore, all
amounts stated as % by dry weight of the coating composition should be understood as % by
dry weight of the mixed paint composition ready to be applied, i.e. the weight apart from the
solvents (if any).
Specific embodiments of the paint coat
In one preferred embodiment the paint coat (preferably a top coat) comprises:
60-98 % by dry weight, or 70-93 % by dry weight, of the total paint coat composition of a
silanol-terminated polydiorganosiloxane, one or more reactive polysiloxanes modified with
pendant hydrophilic oligomer/polymer moieties selected from poly(oxyalkylene)-modified
polysiloxanes, and a cross-linker.
In another preferred embodiment, the binder in the preferred embodiment above mentioned,
has been pre-reacted in a moisture free environment to form a single component formulation
by admixing 100 parts by weight of silanol terminated polydiorganosiloxane with 0.5-30 parts
by weight of hydrolysable cross-linker, such as vinyltrimethoxysilane or a vinyloximosilane.
In the above embodiments, the remainder of the paint coat (up to 100 % by dry weight) is
preferably made up of one or more constituents selected from additives, including
hydrophilic-modified polysiloxane oils (preferably those selected from the poly(oxyalkylene)-
modified polysiloxane oils), catalysts, pigments, and fillers.
Preferably, the paint coats according to the above embodiments include additives, pigments
and fillers in the amounts specified further above.
Application of the coating composition
The coating composition of the invention is typically applied to at least a part of the surface
of a substrate.
The term “applying” is used in its normal meaning within the paint industry. Thus, “applying”
is conducted by means of any conventional means, e.g. by brush, by roller, by spraying, by
dipping, etc. The commercially most interesting way of “applying” the coating composition is
by spraying. Hence, the coating composition is preferably sprayable. Spraying is effected by
means of conventional spraying equipment known to the person skilled in the art. The
coating is typically applied in a dry film thickness of 50-600 μm, such as 50-500 μm, e.g. 75-
400 μm, or 20-100 μm.
Moreover, the coating composition is preferably such with respect to sag resistance cf. ASTM
D 4400-99 (i.e. relating to its ability to be applied in a suitable film thickness to a vertical
surface without sagging) that it exhibits sag resistance for a wet film thickness up to at least
70 μm, such as up to at least 200 μm, preferably up to at least 400 μm, and in particular up
to at least 600 μm.
The term “at least a part of the surface of a substrate” refers to the fact that the coating
composition may be applied to any fraction of the surface. For many applications, the coating
composition is at least applied to the part of the substrate (e.g. a vessel) where the surface
(e.g. the ship’s hull) may come in contact with water, e.g. sea-water.
The term “substrate” is intended to mean a solid material onto which the coating composition
is applied. The substrate typically comprises a metal such as steel, iron, aluminium, or glass-
fibre reinforced polyester. In the most interesting embodiments, the substrate is a metal
substrate, in particular a steel substrate. In an alternative embodiment, the substrate is a
glass-fibre reinforced polyester substrate. In some embodiments, the substrate is at least a
part of the outermost surface of a marine structure.
The term “surface” is used in its normal sense, and refers to the exterior boundary of an
object. Particular examples of such surfaces are the surface of marine structures, such as
vessels (including but not limited to boats, yachts, motorboats, motor launches, ocean liners,
tugboats, tankers, container ships and other cargo ships, submarines, and naval vessels of all
types), pipes, shore and off-shore machinery, constructions and objects of all types such as
piers, pilings, bridge substructures, water-power installations and structures, underwater oil
well structures, nets and other aquatic culture installations, and buoys, etc.
The surface of the substrate may either be the “native” surface (e.g. the steel surface).
However, the substrate is typically coated, e.g. with an anticorrosive coating and/or a tie
coat, so that the surface of the substrate is constituted by such a coating. When present, the
(anticorrosive and/or tie) coating is typically applied in a total dry film thickness of 100-600
μm, such as 150-450 μm, e.g. 200-400 μm. Alternatively, the substrate may carry a paint
coat, e.g. a worn-out fouling control paint coat, or similar.
In one important embodiment, the substrate is a metal substrate (e.g. a steel substrate)
coated with an anticorrosive coating such as an anticorrosive epoxy-based coating, e.g. cured
epoxy-based coating, or a shop-primer, e.g. a zinc-rich shop-primer. In another relevant
embodiment, the substrate is a glass-fiber reinforced polyester substrate coated with an
epoxy primer coating.
It should be understood that the expression “fouling release” (as well as “fouling control”)
relates to all types of bio-fouling of a surface (i.e. settlement of organisms on a surface), in
particular surfaces exposed to an aqueous environment or to aqueous liquids (e.g. within
tanks, pipes, etc.). It is however, believed that the coatings defined herein are particularly
relevant for avoiding or reducing marine bio-fouling, i.e. bio-fouling arising in connection with
the exposure of a surface to a marine environment, in particular to sea-water.
A Marine Structure
The present invention also provides a marine structure comprising on at least a part of the
outer surface thereof an outermost fouling control coating prepared from a coating
composition as defined hereinabove. In particular, at least as part of the outer surface
carrying the outermost coating is a submerged part of said structure.
The coating composition, the method of establishing the coating on the substrate surface,
and the characteristics of the coating follow the directions given hereinabove.
In one embodiment, the fouling control coating system of the marine structure may consist of
an anticorrosive layer, a tie-coat and the fouling control coating as described herein.
In an alternative embodiment, the fouling control coating composition is applied on top of a
used fouling control coating system, e.g.on top of a used polysiloxane-based fouling control
coat.
In one particular embodiment of the above marine structure, the anticorrosive layer has a
total dry film thickness of 100-600 μm, such as 150-450 μm, e.g. 200-400 μm; the tie-coat
has a total dry film thickness of 50-500 μm, such as 50-400 μm, e.g. 75-350 μm or 75-300
µm or 75-250 μm; and the fouling control coating has a total dry film thickness of 20-500
μm, such as 20-400 μm, e.g. 50-300 μm.
A further embodiment of the marine structure is that where at least a part of the outermost
surface of said structure is coated with a paint system comprising
a total dry film thickness of 150-400 μm of an anticorrosive layer of an epoxy-based coating
established by application of 1-4, such as 2-4, layers;
a total dry film thickness of 20-400 μm of the tie-coat established by application of 1-2
layers; and
a total dry film thickness of 20-400 μm of the fouling control coating established by
application of 1-2 layers.
In another embodiment of the above marine structure, the fouling control coating is applied
directly on the anticorrosive layer without the use of tie-coat.
Use for improving the antifouling properties of a polysiloxane based coating composition
The invention further relates to the use of one or more polysiloxane components having
pendant hydrophilic oligomer/polymer moieties for improving the antifouling properties of a
polysiloxane based coating composition.
It should be understood that the types of the polysiloxanes modified with hydrophilic
oligomer/polymer moieties, and the types of suitable polysiloxane based binder systems are
as defined further above, just at the amounts and relative proportions of the various
ingredients are as defined further above.
General Remarks
Although the present description and claims occasionally refer to a polysiloxane, etc., it
should be understood that the coating compositions defined herein may comprise one, two or
more types of the individual constituents. In such embodiments, the total amount of the
respective constituent should correspond to the amount defined above for the individual
constituent.
The “(s)” in the expressions: compound(s), polysiloxane(s), agent(s), etc. indicates that one,
two or more types of the individual constituents may be present.
On the other hand, when the expression “one” is used, only one (1) of the respective
constituent is present.
EXAMPLES
Materials
RF-5000, ex. Shin-Etsu – Japan, silanol-terminated polydimethylsiloxane
Xylene from local supplier
Toluene from local supplier
Bayferrox 130M, ex. Lanxess – Germany, Iron oxide
Aerosil R8200, ex. Evonik Industries – Germany, Hexamethyldisilazane treated fumed silica
DC550, ex. Dow Corning – USA, non-reactive methylphenyl polysiloxane
DC190, ex. Dow Corning – USA, non-reactive polyether modified polysiloxane
Copper Omadine, ex. Arch Chemicals Inc. – Ireland, Copper Pyrithione
Silikat TES 40 WN, ex. Wacker Chemie – Germany, Ethyl silicate
Neostann U-12, ex. Nitto Kasai – Japan, Dibutyltin Dilaurate
Acetylaceton, ex. Wacker Chemie – Germany, 2,4-pentanedione
Dynasylan VTMO, ex. Evonik Industries – Germany, vinyltrimethoxysilane
Platinum – divinyltetramethyldisiloxane complex in xylene – 2.1-2.4% platinum
concentration, CAS No. 684782
Polydimethylsiloxane, hydride terminated - MW =1100, eq. weight = 550 g/eq
Methylhydrosiloxane – dimethylsiloxane copolymer, hydride terminated – MWn = 2300, eq.
weight = 200 g/eq
Polyethylene glycol di allyl ether – MWn = 300g/mol, Eq. weight =150 g/eq
Polyethylene glycol mono allyl ether (hydroxyl terminated) – MW = 350 g/mol, eq. weight =
350 g/eq
Polyethylene glycol mono allyl ether (hydroxyl terminated) - MW = 500 g/mol, eq. weight =
500 g/eq
Viscosity
In the present application with claims, viscosity is measured at 25 °C in accordance with ISO
2555:1989.
Preparation method for the model paints
Pendant hydrophilic modified polysiloxane (HMP1):
A pendant, curable poly(ethylene glycol) modified polysiloxane is prepared by mixing 25.0.g
(polydimethylsiloxane-methylhydrosiloxane, hydride terminated) dissolved in 50.0 g water
free toluene, with 0.013 g of a solution of platinum-divinyltetramethyldisiloxane complex in
xylene in a three necked flask with reflux and a continuous flow of dry nitrogen gas to keep
the reaction atmosphere moisture free. A magnetic stirrer is used in the reaction flask to
keep the solution agitated during the synthesis. The solution is heated to 80°C. To this
solution, 11.0 g of (vinyltrimethoxysilane) is added dropwise and allowed to react for 1 h at
80°C. After the completion of the reaction, 54.5 g polyethylene glycol mono allyl ether is
added dropwise, and allowed to react for 4h at 80°C. The solvent was hereafter partially
removed under reduced pressure using a rotary evaporator until the solvent content reached
% to obtain the final product HMP1. The content of PEG-modified PDMS binder in HMP1 is
90 % w/w. The amount of PEG in the HMP1 binder is 60.2% w/w calculated on dry weight.
Linear hydrophilic modified polysiloxane (HMP2):
A linear, curable poly(ethylene glycol) modified polysiloxane is prepared by mixing 5.00 g
(polyethylene glycol diallyl ether) dissolved in 50.0 g water free toluene, with 0.013 g of a
solution of platinum–divinyltetramethyldisiloxane complex in xylene in a three necked flask
with reflux and a continuous flow of dry nitrogen gas to keep the reaction atmosphere
moisture free. A magnetic stirrer is used in the reaction flask to keep the solution agitated
during the synthesis. The solution is heated to 65°C. To this solution, 65.0 g
polydimethylsiloxane (hydride terminated) is added dropwise, and allowed to react for 1 h at
80°C. After the completion of the reaction, 35.0 g of vinyltrimethoxysilane is added dropwise
at 80°C and allowed to react for 1 h at 80°C. The solvent was hereafter partially removed
under reduced pressure using a rotary evaporator until the solvent content reached 10% to
obtain the final product HMP2. The content of PEG-modified PDMS binder in HMP2 is 90 %
w/w. The amount of PEG in the HMP2 binder is 4.8% w/w calculated on dry weight.
Pendant hydrophilic modified polsiloxane (HMP3):
A pendant, curable poly(ethylene glycol) modified polysiloxane is prepared by mixing 25.0 g
polydimethylsiloxane-methylhydrosiloxane, hydride terminated dissolved in 50.0 g water free
toluene, with 0.14 g platinum – divinyltetramethyldisiloxane complex in xylene solution. The
solution is heated to 80°C. To this solution, 4.0 g of vinyltrimethoxysilane is added dropwise
and allowed to react for ½h at 80°C. After the completion of the reaction, 68.5 g
polyethylene glycol mono allyl ether [A350] is added drop wise, and allowed to react for 3h
at 80°C. The content of PEG-modified PDMS binder in HMP3 is 66.1 % w/w. The amount of
PEG in the HMP3 binder is 70.3% w/w calculated on dry weight.
Linear hydrophilic modified polysiloxane (HMP4):
A linear, curable poly(ethylene glycol) modified polysiloxane is prepared by mixing 100.0 g of
hydride terminated polydimethylsiloxane dissolved in 75.0 g water free toluene, with 0.17 g
of platinum – divinyltetramethyldisiloxane complex in xylene solution. The solution is heated
to 80°C under stirring. To this solution 1.7 g polyethylene glycol di allyl ether [AA300] is
added dropwise, and allowed to react for 2h at 80°C. After the completion of the reaction 5.4
g of vinyltrimethoxysilane is added dropwise at 80°C and allowed to react for 1h at 80°C. The
content of PEG-modified PDMS binder in HMP4 is 58.8 % w/w. The amount of PEG in the
HMP4 binder is 1.6% w/w calculated on dry weight.
Pendant hydrophilic modified polysiloxane (HMP5):
A pendant, curable poly(ethylene glycol) modified polysiloxane is prepared by mixing 25.0 g
polydimethylsiloxane-methylhydrosiloxane, hydride terminated dissolved in 50.0 g water free
toluene, with 0.14 g platinum – divinyltetramethyldisiloxane complex in xylene solution. The
solution is heated to 80°C. To this solution, 4.0 g of vinyltrimethoxysilane is added dropwise
and allowed to react for ½h at 80°C. After the completion of the reaction, 90.0 g
polyethylene glycol mono allyl ether [A500] is added dropwise, and allowed to react for 3h at
80°C. The content of PEG-modified PDMS binder in HMP5 is 70.4 % w/w. The amount of PEG
in the HMP5 binder is 75.6% w/w calculated on dry weight.
Composition A to O:
Part (i): silanol-terminated polydimethylsiloxane, xylene, silica, polyamide wax, red iron
oxide, (biocide) are mixed on a Diaf dissolver equipped with an impeller disc (70 mm in
diameter) in a 1 L can for 15 minutes at 2000 rpm.
Part (ii): ethyl silicate, (xylene), catalyst, 2,4-pentanedione, (phenyl methyl polysiloxane) are
mixed on a Diaf dissolver equipped with an impeller disc (70 mm in diameter) in a 1 L can for
2 minutes at 500 rpm.
Part (iii): (Reactive hydrophilic modified polysiloxane) the container is closed under dry
nitrogen to avoid moisture. Before the application, part (i), part (ii) and part (iii) are mixed to
a homogenous mixture.
Test Methods
Blister Box Test
The Blister Box test is used to determine the influence of polysiloxanes modified with
hydrophilic oligomer/polymer moieties on the stability of the PDMS coating to which they are
added to.
Preparation of panels
Steel panels (150x75x15 mm) are coated with 100 µm (dry film thickness, DFT) of a
commercial epoxy primer (HEMPADUR Quattro 17634) applied by airless spraying. After 12 -
48 hrs of drying at room temperature a silicone tie coat (HEMPASIL Nexus 27302) is applied
by doctor blade of 300 µm clearance. After 16-30 hrs of drying the top coat paint
compositions are applied by doctor blade of 400 µm clearance. The panels are dried for 24
hrs before testing in the blister box.
Testing
The panel surface with the coating system is exposed to 40 °C, saturated water vapour, at an
angle of 15°/60° to the horizontal. The reverse side of the panel is exposed to room
temperature. At the selected inspection intervals during and after completion of exposure,
adhesion between tie coat/top coat and general condition of the top coat are evaluated.
Evaluation of adhesion between tie coat and top coat is based on the below ranking:
Adhesion Ranking Value
FAIL/POOR No adhesion/poor adhesion
GOOD Acceptable adhesion
Panels are exposed for two months and typically checked every week.
Raft Test
Preparation of panels
An acrylic panel (150x200 mm), sandblasted on one side to facilitate adhesion of the coating,
is coated with 100 µm (DFT) of a commercial epoxy (HEMPEL Light Primer 45551) applied by
air spraying. After 6 – 24 hrs of drying at room temperature a tie coat is applied by doctor
blade of 300 µm clearance. After 16-30 hrs of drying the top coat paint compositions are
applied by doctor blade of 400 µm clearance. The panels are dried for at least 72 hrs before
immersion on the raft.
Testing
Panels are tested at two different locations; Spain and Singapore.
Test site in Spain
Located in Vilanova in north-eastern Spain. At this test site the panels are immersed into sea
water with salinity in the range of 37-38 parts per thousand at an average temperature of
17-18 C.
Test site in Singapore
At this test site the panels are immersed into sea water with salinity in the range of 29-31
parts per thousand at a temperature in the range of 29-31 C.
Panels are inspected ever 4-12 weeks and evaluated according to the following scale:
Level Description
Excellent Only slime
Good Algae + Animals < 10 %
Fair 10 % < Algae + Animals < 25 %
Poor Algae + Animals > 25 %
Examples
The following model paints was prepared for testing for antifouling performance.
All entries in model paints table are in weight unless otherwise stated. In the calculation of
the final polysiloxane matrix, all the hydrolysable groups are presumed completely
hydrolysed and reacted into a matrix through a condensation reaction with the polysiloxane
binder. Therefore, the ethyl silicate contributes with 41 % of its weight to the calculations of
the final polysiloxane matrix and vinyltrimethoxysilane contributes with 54 % of its weight
correspondingly.
Top coat
Top coat Top coat
Model paints composition B
composition A composition C
(reference)
Part (i)
Silanol-terminated
59.1 64.1 27.1
polydimethylsiloxane
Xylene 17.4 17.4 17.4
Thixotropic agent 2.2 2.2 2.2
Pigments 8.9 8.9 8.9
Total part (i) 87.6 92.6 55.6
Part (ii)
Ethyl silicate 2.3 2.3 2.3
Xylene 3.6 3.6 3.6
Dibutyltin dilaurate 0.4 0.4 0.4
2,4-pentanedione 1.1 1.1 1.1
Total part (ii) 7.4 7.4 7.4
Part (iii)
Pendant hydrophilic
modified polysiloxane 5 - -
(HMP 1)
Linear hydrophilic
modified polysiloxane - - 37
(HMP 2)
Total part (iii) 5 0 37
Total part (i), (ii),
100 100 100
(iii)
Hydrophilic
2.71 - 1.59
oligomer/polymer
Hydrophilic
oligomer/polymer in % 4.11 - 2.53
of binder phase
HMP binder in % of
6.8 0 53.1
binder phase
Polysiloxane content of
95.8 100 97.2
the binder matrix (wt%)
Performance on raft in
Good Poor Fair
Spain (8w)
Adhesion Good Good Good
Comments: From examples A-C it is observed that the incorporation of a curable polysiloxane
modified with pendant hydrophilic moieties improves the performance of a paint without any
hydrophilic modification. It is also observed that incorporation of a curable polysiloxane
modified with hydrophilic moieties of the ABA-type improves the performance of a paint
without any hydrophilic modification, but not to the same level as seen with the pendant
hydrophilic groups.
Top coat Top coat Top coat
Top coat Top coat
composition composition composition
Model paints composition composition J
F G I
H (reference)
(reference) (reference)
Part (i)
Silanol-terminated
48.4
64.1 57.8 49 33
polydimethylsiloxane
Xylene 17.4 14.2 9.1 7 0
Thixotropic agent 2.2 2.2 2.2 2.2 2.2
Pigments 8.9 8.9 8.9 9.0 9.1
Total part (i) 92.6 83.1 73.7 77.7 44.3
Part (ii)
Ethyl silicate 2.3 2.1 2.1 1.8 1.2
Xylene 3.6 3.6 3.6 3.6
Dibutyltin dilaurate 0.4 0.4 0.4 0.4 0.4
2,4-pentanedione 1.1 1.1 1.1 1.1 1.1
Total part (ii) 7.4 7.2 7.2 6.9 2.7
Part (iii)
Pendant hydrophilic
modified
9.7 24.2
polysiloxane (HMP
Linear hydrophilic
modified
.9 53
polysiloxane (HMP
Total part (iii) 9.7 24.2 25.9 53
Total part (i), (ii),
100 100 100 100 100
(iii)
Hydrophilic
0 4.50 11.2 0.24 0.49
oligomer/polymer
Hydrophilic
oligomer/polymer in 0 6.8 16.9 0.4 0.8
% of binder phase
HMP binder in % of
0 9.7 24.1 23.1 47.7
binder phase
Polysiloxane content
of the binder matrix 100 93.1 82.7 99.6 99.2
(wt%)
Performance on raft
Poor Good Good Poor Poor
in Spain (4w)
Performance on raft
Poor Fair Good Poor Poor
in Spain (7 weeks)
Comments: The example illustrates the performance of pendant hydrophilic modified binders
(G and H) when compared to a non-modified pure polydimethylsiloxane-based coating (F).
Also the example shows that a pendant modified polysiloxane binder is an improvement over
a binder modified as ABA polymer (G and H compared against reference examplesI and J).
Top coat Top coat Top coat Top coat
composition K Top coat composition composition composition
Model paints
(reference) composition L M N O
Part (i)
Silanol-terminated
64.1 58.0 61.1 55.1 55.1
polydimethylsiloxane
Xylene 17.4 13.7 15.4 13.6 13.7
Thixotropic agent 2.2 2.2 2.2 2.2 2.2
Pigments 8.9 8.9 8.9 8.9 8.9
Total part (i) 92.6 82.8 87.6 79.8 79.9
Part (ii)
Ethyl silicate 2.3 2.1 2.2 2.0 2.0
Xylene 3.6 3.6 3.6 3.6 3.6
Dibutyltin dilaurate 0.4 0.4 0.4 0.4 0.4
2,4-pentanedione 1.1 1.1 1.1 1.1 1.1
non-reactive
methylphenyl 3.0
polysiloxane
non-reactive polyether
modified polysiloxane
Total part (ii) 7.4 7.2 7.3 10.1 10.1
Part (iii)
Pendant hydrophilic
modified polysiloxane 10.0 5.0 10.0 10.0
(HMP 5)
Total part (iii) 10.0 5.0 10.0 10.0
Total part (i), (ii),
100 100 99.9 99.9 100
(iii)
Hydrophilic
0 5.3 2.7 5.3 5.3
oligomer/polymer
Hydrophilic
oligomer/polymer in % 0 7.9 4.0 8.3 8.3
of binder phase
HMP binder in % of
0 10.5 5.3 11.0 11.0
binder phase
Polysiloxane content of
100 91.9 95.9 91.5 91.5
the binder matrix (wt%)
Performance on raft in
Poor Good Fair Excellent Excellent
Spain (7 weeks)
Comments: The examples L and M illustrate the performance of hydrophilic modified binder
over pure polysiloxane (reference example K). Also, the examples N and O shows that the
addition of non-reactive silicone oils may further improve performance of the fouling control
coatings which contains a curable, pendant hydrophilic modified polysiloxane (HMP5).
Claims (13)
1. A cured fouling control paint coat comprising a polysiloxane-based binder matrix, said binder matrix having included as a part thereof pendant hydrophilic oligomer/polymer 5 moieties, wherein more than 50 % by weight of the binder matrix is represented by polysiloxane parts, said paint coat being devoid of any biocides.
2. The paint coat according to claim 1, wherein the hydrophilic oligomer/polymer moieties are selected from poly(vinyl pyrrolidone), poly[N-(2-hydroxypropyl)methacryl- amide], poly(acrylic acid), poly(glycerol), polyHEMA, polysaccharides, poly(vinyl alcohol), 10 polyketones, poly(aldehyde guluronate), polyvinylamine, polycaprolactones, poly(vinyl acetate), polyoxyalkylenes like poly(ethylene glycol), poly(propylene glycol), poly(2-methyl- 2-oxazoline), including copolymers of the foregoing, in particular poly(oxyalkylenes).
3. The paint coat according to claim 2, wherein the poly(oxyalkylene) is selected from polyoxyethylene, polyoxypropylene and poly(oxyethylene-co-oxypropylene). 15
4. The paint coat according to any one of the preceding claims, which is devoid of any hydrophilic-modified polysiloxane oils.
5. The paint coat according to any one of the claims 1-3, which further comprises a hydrophilic-modified polysiloxane oil selected from poly(oxyalkylene)-modified polysiloxanes.
6. A marine structure comprising on at least a part of the outer surface thereof a paint 20 coat as defined in any one of the preceding claims.
7. The structure according to claim 6, wherein at least as part of the outer surface carrying the outermost coating is a submerged part of said structure.
8. A fouling control coating composition comprising a polysiloxane-based binder system, said binder system comprising one or more reactive polysiloxane components modified with 25 pendant hydrophilic oligomer/polymer moieties, said coating composition being devoid of any biocides.
9. A fouling control coating composition comprising a polysiloxane-based binder system, said coating composition being devoid of any biocides, said binder system comprising one or more hydrophilic oligomer/polymer moieties, which at one end carry a –Si(R*) group, 30 wherein each R* independently is selected from C -alkyl and C -alkoxy, at least one being 1-4 1-4 C1alkoxy.
10. A fouling control coating composition comprising a polysiloxane-based binder system, said coating composition being devoid of any biocides, wherein more than 50 % by weight of the binder matrix is represented by polysiloxane parts, said binder system comprising a cross-linker of formula (2a) wherein, each R represents, independently, an unsubstituted or substituted monovalent hydrocarbon group of 1 to 6 carbon atoms or a hydrolysable group; each X represents, independently, a hydrolysable group; each R is independently selected from -H, C1alkyl (e.g. -CH , -CH CH , -CH CH CH , -CH(CH ) , -CH CH CH CH ), phenyl (-C H ), and C - 3 2 3 2 2 3 3 2 2 2 2 3 6 5 1-4 10 alkylcarbonyl (e.g. –C(=O)CH3, -C(=O)CH2CH3 and -C(=O)CH2CH2CH3), in particular -H and methyl; each R is independently selected from C2alkylene (e.g. -CH2CH2-, -CH CH(CH )-, -CH CH CH -, -CH CH CH CH -, -CH CH(CH CH )-), arylene (e.g. 1,4- 2 3 2 2 2 2 2 2 2 2 2 3 phenylene) and C2 alkylene substituted with aryl (e.g. 1-phenyl ethylene), in particular from C2alkylene such as -CH2CH2- and -CH2CH(CH3)-); p is 0-50; a is 0-2; z is 1-3. 15
11. The coating composition according to any one of the claims 8 and 9, wherein the hydrophilic oligomer/polymer moieties are selected from poly(vinyl pyrrolidone), poly[N-(2- hydroxypropyl)methacrylamide], poly(acrylic acid), poly(glycerol), polyHEMA, polysaccharides, poly(vinyl alcohol), polyketones, poly(aldehyde guluronate), polyvinylamine, polycaprolactones, poly(vinyl acetate), polyoxyalkylenes like poly(ethylene glycol), 20 poly(propylene glycol), poly(2-methyloxazoline), including copolymers of the foregoing, in particular poly(oxyalkylenes).
12. The coating composition according to claim 11, wherein the poly(oxyalkylene) is selected from polyoxyethylene, polyoxypropylene and poly(oxyethylene-co-oxypropylene).
13. Use of a reactive polysiloxane component having pendant hydrophilic 25 oligomer/polymer moieties for improving the antifouling properties of a polysiloxane based coating composition.
Applications Claiming Priority (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11172169 | 2011-06-30 | ||
EP11172169.2 | 2011-06-30 | ||
EP11172163.5 | 2011-06-30 | ||
EP11172163 | 2011-06-30 | ||
EP11172166 | 2011-06-30 | ||
EP11172166.8 | 2011-06-30 | ||
PCT/DK2012/050227 WO2013000478A1 (en) | 2011-06-30 | 2012-06-29 | Fouling control coating compositions comprising polysiloxane and pendant hydrophilic oligomer/polymer moieties |
Publications (2)
Publication Number | Publication Date |
---|---|
NZ618055A NZ618055A (en) | 2015-10-30 |
NZ618055B2 true NZ618055B2 (en) | 2016-02-02 |
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