NZ613678B2 - Renewable heating oil - Google Patents
Renewable heating oil Download PDFInfo
- Publication number
- NZ613678B2 NZ613678B2 NZ613678A NZ61367812A NZ613678B2 NZ 613678 B2 NZ613678 B2 NZ 613678B2 NZ 613678 A NZ613678 A NZ 613678A NZ 61367812 A NZ61367812 A NZ 61367812A NZ 613678 B2 NZ613678 B2 NZ 613678B2
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- NZ
- New Zealand
- Prior art keywords
- heating oil
- oil composition
- weight percent
- renewable
- renewable heating
- Prior art date
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 107
- 239000002028 Biomass Substances 0.000 claims abstract description 90
- 239000000203 mixture Substances 0.000 claims abstract description 78
- 238000006243 chemical reaction Methods 0.000 claims abstract description 45
- 238000000034 method Methods 0.000 claims abstract description 34
- 239000001301 oxygen Substances 0.000 claims abstract description 30
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 30
- MYMOFIZGZYHOMD-UHFFFAOYSA-N oxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims abstract description 30
- 125000003118 aryl group Chemical group 0.000 claims abstract description 13
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 11
- 239000003054 catalyst Substances 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 19
- 239000000446 fuel Substances 0.000 claims description 13
- 239000000126 substance Substances 0.000 claims description 8
- 239000007795 chemical reaction product Substances 0.000 claims description 4
- 239000002029 lignocellulosic biomass Substances 0.000 claims 2
- 239000012075 bio-oil Substances 0.000 description 59
- 239000003921 oil Substances 0.000 description 56
- 238000000197 pyrolysis Methods 0.000 description 27
- 239000007787 solid Substances 0.000 description 23
- 239000007789 gas Substances 0.000 description 12
- 239000002245 particle Substances 0.000 description 11
- 239000012530 fluid Substances 0.000 description 8
- 239000007788 liquid Substances 0.000 description 8
- 238000004523 catalytic cracking Methods 0.000 description 7
- 230000032683 aging Effects 0.000 description 6
- 238000002485 combustion reaction Methods 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- PNEYBMLMFCGWSK-UHFFFAOYSA-N AI2O3 Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- 235000005018 Pinus echinata Nutrition 0.000 description 4
- 241001236219 Pinus echinata Species 0.000 description 4
- 239000002551 biofuel Substances 0.000 description 4
- 239000000969 carrier Substances 0.000 description 4
- 150000002500 ions Chemical class 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- -1 Beta Inorganic materials 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 201000002574 conversion disease Diseases 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 235000016013 Pinus leiophylla var chihuahuana Nutrition 0.000 description 2
- 235000017339 Pinus palustris Nutrition 0.000 description 2
- 240000008529 Triticum aestivum Species 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 2
- 230000003197 catalytic Effects 0.000 description 2
- 238000007233 catalytic pyrolysis Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 230000003635 deoxygenating Effects 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002803 fossil fuel Substances 0.000 description 2
- 238000002309 gasification Methods 0.000 description 2
- 150000004679 hydroxides Chemical class 0.000 description 2
- 235000013490 limbo Nutrition 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000010902 straw Substances 0.000 description 2
- 239000003930 superacid Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 235000021307 wheat Nutrition 0.000 description 2
- 239000010457 zeolite Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 241000195493 Cryptophyta Species 0.000 description 1
- 240000001200 Eucalyptus globulus Species 0.000 description 1
- 235000004694 Eucalyptus leucoxylon Nutrition 0.000 description 1
- 235000010705 Eucalyptus maculata Nutrition 0.000 description 1
- 235000009683 Eucalyptus polybractea Nutrition 0.000 description 1
- 235000009687 Eucalyptus sargentii Nutrition 0.000 description 1
- 241000229754 Iva xanthiifolia Species 0.000 description 1
- 241001520808 Panicum virgatum Species 0.000 description 1
- 229940035295 Ting Drugs 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 239000002154 agricultural waste Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- CURLTUGMZLYLDI-UHFFFAOYSA-N carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 230000024881 catalytic activity Effects 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 235000005824 corn Nutrition 0.000 description 1
- 238000005115 demineralization Methods 0.000 description 1
- 230000002328 demineralizing Effects 0.000 description 1
- 238000006392 deoxygenation reaction Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- PWZFXELTLAQOKC-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide;tetrahydrate Chemical compound O.O.O.O.[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O PWZFXELTLAQOKC-UHFFFAOYSA-A 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002255 enzymatic Effects 0.000 description 1
- 235000001612 eucalyptus Nutrition 0.000 description 1
- 235000001617 eucalyptus Nutrition 0.000 description 1
- 235000001621 eucalyptus Nutrition 0.000 description 1
- 235000006356 eucalyptus Nutrition 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 229910001657 ferrierite group Inorganic materials 0.000 description 1
- 238000004508 fractional distillation Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atoms Chemical class [H]* 0.000 description 1
- 229910001701 hydrotalcite Inorganic materials 0.000 description 1
- 229960001545 hydrotalcite Drugs 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 229910052680 mordenite Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000010893 paper waste Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000001184 potassium carbonate Substances 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 230000000135 prohibitive Effects 0.000 description 1
- 238000004537 pulping Methods 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 235000005227 red mallee Nutrition 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000009420 retrofitting Methods 0.000 description 1
- 230000000630 rising Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000011973 solid acid Substances 0.000 description 1
- 239000004449 solid propellant Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010907 stover Substances 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 238000004642 transportation engineering Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/02—Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P30/00—Technologies relating to oil refining and petrochemical industry
- Y02P30/20—Technologies relating to oil refining and petrochemical industry using bio-feedstock
Abstract
renewable heating oil composition derived from the thermochemical conversion of a cellulosic biomass and a process for producing the renewable heating oil composition are disclosed. The renewable heating oil composition comprises hydrocarbons consisting of: (a) an oxygenated component present in an amount such that the renewable heating oil composition has an oxygen content from 6 weight percent to 20 weight percent, and (b) a non-oxygenated component having an aromatic content greater than about 40 weight percent. The renewable heating oil composition has a heating value from 14,000 btu/lb to about 18,000 btu/lb. an amount such that the renewable heating oil composition has an oxygen content from 6 weight percent to 20 weight percent, and (b) a non-oxygenated component having an aromatic content greater than about 40 weight percent. The renewable heating oil composition has a heating value from 14,000 btu/lb to about 18,000 btu/lb.
Description
RENEWABLE G OIL
FIELD OF THE ION
Embodiments of the present invention relate generally to more stable and valuable
bio-oils made from biomasses, more specifically it relates to bio-oils that are useful as a heating
oil. Particularly, various embodiments of the present invention provide for a bio-oil useful as
heating oil without the need to hydrotreat the bio-oil or use a similar deoxygenating process.
BACKGROUND OF THE INVENTION
With the rising costs and environmental concerns associated with fossil fuels,
renewable energy sources have become increasingly important. The development of renewable
fuel sources provides a means for reducing the dependence on fossil fuels. Accordingly, many
different areas of renewable fuel research are currently being explored and developed.
With its low cost and wide availability, biomass has increasingly been emphasized as
an ideal feedstock in renewable fuel research. Consequently, many different conversion
processes have been developed that use biomass as a ock to produce useful biofuels and/or
specialty chemicals. Existing biomass sion processes include, for example, combustion,
gasification, slow sis, fast pyrolysis, liquefaction, and enzymatic conversion. One of the
useful products that may be derived from the aforementioned s conversion processes is a
liquid product commonly referred to as “bio-oil.” Bio—oil may be processed into transportation
fuels, arbon chemicals, and/or specialty als.
Despite recent advancements in biomass conversion processes, many of the existing
biomass conversion processes produce low-quality bio-oils containing high amounts of ,
which are difficult, if not ible, to separate into various fractions. These bio-oils require
extensive secondary upgrading in order to be utilized as g oils or g fuels due to the
high amounts of oxygen present in the bio—oil.
More specifically, the production of bio—oil by pyrolysis, both fast and slow, can be
problematic. Pyrolysis is characterized by the thermal decomposition of materials in an oxygen—
poor or oxygen—free atmosphere (i.e., significantly less oxygen than required for complete
2012/022945
combustion). In the past, sis has ed to slow sis whose equilibrium products
included non-reactive solids (char and ash), liquids (tar and/or pyroligneous liquor), and non-
condensable gases.
More recently, it has been ized that sis can be carried out through a fast
(rapid or flash) pyrolysis method where finely divided feedstock is rapidly heated and the
reaction time is kept short, i.e. on the order of seconds. Such fast pyrolysis results in high yields
of primary, non-equilibrium liquids and gases (including valuable chemicals, chemical
intermediates, arbon chemicals and bio-fuels).
The non—equilibrium liquids (or bio—oil) produced by fast pyrolysis are suitable as a
fuel for clean, controlled combustion in boilers and for use in diesel and stationary turbines. In
fact, such bio-oil liquids offer some distinctive advantages for heating and power production
over biomass gasification products and direct combustion of the biomass. Some of the
advantages of bio—oil are:
0 Higher energy densities compared to direct combustion of the raw biomass;
o More easily/cost effective to transport and handle than raw biomass or
producer gas;
0 Existing boilers may be used with bio-oil, subject only to retrofitting;
0 Fewer emissions in boiler use compared to solid fuels due to better control of
the tion process; and
o l from pyrolysis processes is the least cost liquid bio-fuel for stationary
use and its net COz-balance is better than that of other bio-fuels.
However, besides all those advantages, instability, corrosiveness and low heating
value compared to conventional heating oil, have precluded a full success of pyrolysis bio-oils
as a heating fuel. Moreover, it has been recognized that pyrolysis derived bio-oils are unsuitable
for use as a heating oils and cannot be directly used as a heating oil without uent
hydrotreating (see for example EP 0718392 and ). In fact EP 0718392 notes
that hydrotreating to completely remove oxygen from bio—oil would represent a major and
prohibitive cost because of the high oxygen t of pyrolysis derived bio-oil.
Accordingly, it would be advantageous to develop a pyrolysis derived bio-oil that
could be used as a heating oil wherein such bio-oil had improved stability, less corrosiveness
and higher heating value than prior art bio-oils without having to o hydrotreating or other
deoxygenating ses.
SUMMARY
As disclosed herein, there is provided a renewable heating oil composition derived
from the thermochemical conversion of a cellulosic biomass wherein the renewable heating oil
ition comprises hydrocarbons consisting of (a) an oxygenated component present in an
amount such that the ble heating oil composition has an oxygen content of less than
about 30 weight percent, and (b) a non-oxygenated component having an ic content
greater than about 40 weight percent.
As disclosed herein, there is provided a ble heating oil composition derived
from a cellulosic biomass wherein the renewable heating oil composition is produced by a
process comprising: (a) converting at least a portion of the cellulosic biomass material in an
oxygen-poor environment in the presence of a catalyst material at a temperature in the range of
from about 200 C to about 1000 C to produce a on product stream containing the
renewable heating oil composition; and (b) separating the renewable heating oil composition
from the reaction product stream such that the heating oil composition has a heating value
greater than about 10,000 btu/lb without an oxygen-removing hydrotreatment step, and wherein
the renewable heating oil ition comprises mainly hydrocarbons and the arbons
consist of (i) an oxygenated ent present in an amount such that the ble heating oil
composition has an oxygen content of less than about 30 weight percent, and (ii) a nonoxygenated
component having an aromatic content greater than about 40 weight percent.
[0011a] According to a first aspect of the present invention there is provided a renewable
g oil composition derived from the thermochemical conversion of a cellulosic s,
wherein said renewable heating oil composition ses hydrocarbons consisting of:
(a) an ated component present in an amount such that the renewable heating oil
composition has an oxygen content from 6 weight percent to 20 weight percent, and
(b) a non-oxygenated component having an aromatic content greater than about 40
weight percent,
AH26(10089070_1):RTK
wherein said renewable heating oil composition has a heating value from 14,000 btu/lb to
about 18,000 btu/lb.
[0011b] According to a second aspect of the present invention there is ed a process for
producing a renewable heating oil composition derived from a cellulosic s, n said
process comprises:
(a) converting at least a portion of said cellulosic biomass material in an oxygen-poor
environment in the presence of a catalyst material at a ature in the range of
from about 200 C to about 1000 C to e a reaction product stream containing
said renewable heating oil composition; and
(b) separating said renewable heating oil composition from said on product stream
such that said heating oil composition has a heating value from 14,000 btu/lb to
about 18,000 btu/lb, without an oxygen-removing hydrotreatment step, and wherein
said renewable heating oil composition comprises hydrocarbons and said
hydrocarbons consist of
(i) an oxygenated component present in an amount such that the renewable
heating oil composition has an oxygen content from 6 weight percent to 20
weight percent, and
(ii) a non-oxygenated ent having an aromatic content r than about
40 weight percent.
BRIEF DESCRIPTION OF THE DRAWING FIGURES
Embodiments of the present invention are described in detail below with reference
to the attached figures, wherein:
AH26(10089070_1):RTK
W0 2012/109034
is a schematic m of a biomass conversion system according to one
embodiment ofthe present ion.
is graph illustrating the stability of bio-oil samples over time.
is a graph illustrating data on the stability of pyrolysis oil at 90° C taken from
Table 2 of Czernik, S.; Johnson, D. K. and Black, S. Stability of wood fast pyrolysis oil.
Biomass and Bioenergy 1994. 7 (1—6), 187-192.
ED DESCRIPTION
The following detailed description of various embodiments of the invention
references Fig. l, which illustrates a biomass conversion system suitable for use in producing
renewable heating oil in accordance with the invention. The ments are intended to
describe s of the invention in sufficient detail to enable those skilled in the art to practice
the invention. Other embodiments can be utilized and changes can be made without departing
from the scope of the present invention. The following detailed description is, therefore, not to
be taken in a limiting sense. The scope of the present invention is defined only by the appended
claims, along with the full scope of equivalents to which such claims are entitled.
Pyrolysis as used herein refers to non-catalytic pyrolysis processes. Fast sis
processes are pyrolysis processes for converting all or part of the biomass to bio-oil by heating
the biomass in an oxygen-poor or oxygen—free atmosphere. The biomass is heated to pyrolysis
temperature for a short time ed with conventional pyrolysis s, i.e. less than 10
seconds. Pyrolysis temperatures can be in the range of from about 200 °C to about 1000 °C.
Often the biomass will be heated in a reactor using an inert heat carrier, such as sand. As used
above, the term “oxygen-poor” refers to an atmosphere containing less oxygen than ambient air.
In general, the amount of oxygen should be such as to avoid combustion of the biomass
material, or vaporized and gaseous products emanating from the biomass material, at the
pyrolysis temperature. ably the atmosphere is essentially oxygen-free, that is, ns less
than about 1 weight percent oxygen.
[0018} Biomass catalytic cracking (BCC) as used herein refers to a catalytic pyrolysis,
wherein a catalyst is used to help facilitate cracking of the s components and compounds
W0 2012/109034 2012/022945
under fast pyrolysis type conditions. Accordingly, in a BCC process a catalyst is used in the
reactor to facilitate the conversion of the biomass to bio—oil. The catalyst can be pre-mixed with
the biomass before introduction into the reactor or be introduced into the reactor separately. If
introduced into the reactor separately, a particulate catalyst can be used in place of all or part of
the inert heat carrier.
The present invention is directed to l compositions having chemical and
physical properties that are particularly suited for use as a heating oil or heating fuel in furnaces,
boilers or stoves. In particular, the invention aims to define a ble heating oil composition
with increased stability, lower corrosiveness, and increased heating value as compared with
pyrolysis oil. The bio-oil of the current invention is a renewable heating oil composition
characterized by having a heating value greater than about 10,000 btu/lb. More preferably, the
heating value will be above about 1 1,000 btu/lb and, generally, from about 11,000 btu to about
18,000 btu/lb or about 14,000 btu/lb to about 18,000 btu/lb. onally, the renewable
heating oil composition of the current invention is characterized by being sed of mainly
hydrocarbons and the hydrocarbons consist of (i) an ated component present in an
amount such that the renewable heating oil composition has an oxygen content of less than
about 30 weight t, and (ii) a non—oxygenated ent having an aromatic content
greater than about 40 weight percent. Preferably, the oxygenated ent is present in an
amount such that the renewable heating oil composition has an oxygen content from about 5
weight t to about 30 weight percent, more preferably, from about 6 weight percent to
about 20 weight percent, and even more preferably from about 7 weight percent to about 15
weight percent. Preferably, the aromatic content of the non—oxygenated component will be
from about 40 weight percent to about 60 weight percent. The oxygen content for the renewable
heating oil composition indicated here in is on a dry basis; that is without ing the oxygen
t of any water present in the renewable g oil composition.
The present invention can result in much more stable renewable heating oil
compositions than the prior art. In certain embodiments, the renewable heating oil composition
of the present invention will have a stability parameter less than 30 centipoise per hour (cp/h),
and preferably no r than 20 cp/h, no greater than 15 cp/h or no greater than 10 cp/h. The
stability parameter characterizes the stability of a bio—oil over time. As used herein, the
“stability ter” of a bio—oil or renewable heating oil is defined as the slope of a best-fit
W0 2012/109034
straight line for a plot of bio—oil viscosity (centipoises) over time (hours), where the plotted
viscosity values are of samples of the aged bio-oil at 40°C, the aging process is carried out at
90°C and the samples are taken at the onset of aging (time = 0 hours), 8 hours from the onset of
aging, 24 hours from the onset of aging, and 48 hours from the onset of aging. Only data points
ting a correlation coefficient greater than 0.9 (R2>0.9) are used to determine the stability
parameter. Generally, low ity bio-oil has a stability parameter greater than 75 cp/h,
intermediate-stability bio—oil has a stability parameter in the range of 30 to 75 cp/h and high-
stability bio-oil has a ity parameter of less than 30 cp/h. Additionally, bio—oil with a
stability ter of less than 1 cp/h can be classified as ultra—stable bio-oil so that high-
stability bio-oil is that with a stability ter below 30 cp/h but at least 1 cp/h.
Production of the inventive renewable heating oil can be ed by producing a
bio-oil derived from a biomass that is converted in biomass catalytic cracking (BCC) process in
accordance with the invention, particularly a BCC process using a transport fluid bed reactor.
Turning now to it depicts a biomass conversion system 10 that is le for producing
the renewable heating oil composition of the current invention. It should be understood that the
biomass conversion system shown in is just one example of a system within which the
present invention can be embodied. The present invention may find application in a wide
variety of other systems where it is desirable to efficiently and effectively convert a biomass
into a renewable heating oil composition. The exemplary biomass conversion system illustrated
in FIG. I will now be described in detail.
The s conversion system 10 of includes a biomass source 12 for
supplying a biomass feedstock to be converted to bio—oil. The biomass source 12 can be, for
example, a hopper, storage bin, railcar, over-the-road trailer, or any other device that may hold
or store biomass. The biomass supplied by the biomass source 12 can be in the form of solid
particles. The biomass particles can be fibrous biomass materials comprising a cellulose-
containing al (cellulosic al). es of suitable cellulose—containing materials
include algae, paper waste, and/or cotton linters. In one ment, the biomass les can
se a lignocellulosic material. Examples of suitable lignocellulosic materials include
forestry waste such as wood chips, saw dust, pulping waste, and tree es; agricultural
waste such as corn stover, wheat straw, and e; and/or energy crops such as eucalyptus,
switch grass, and coppice.
W0 2012/109034
As depicted in the solid biomass particles from the biomass source 12 can be
supplied to a biomass feed system 14. The s feed system 14 can be any system capable
of feeding solid particulate biomass to a biomass conversion reactor 16. While in the biomass
feed system 14, the biomass material may undergo a number of pretreatments to facilitate the
subsequent conversion reactions. Such pretreatments may include drying, roasting, action,
demineralization, steam explosion, mechanical agitation, and/or any combination thereof.
In one embodiment, it may be desirable to combine the biomass with a catalyst in the
biomass feed system 14 prior to introducing the biomass into the biomass conversion reactor 16.
atively, the catalyst may be introduced directly into the biomass conversion reactor 16.
The catalyst may be fresh and/or regenerated catalyst. The catalyst can, for example, se
a solid acid, such as a zeolite. Examples of suitable zeolites include ZSM-S, Mordenite, Beta,
Ferrierite, and e—Y. Additionally, the catalyst may comprise a super acid. Examples of
suitable super acids include sulfonated, phosphated, or fluorinated forms of zirconia, titania,
alumina, silica-alumina, and/or clays. In another embodiment, the catalyst may comprise a solid
base. Examples of le solid bases include metal oxides, metal hydroxides, and/or metal
carbonates. In ular, the oxides, hydroxides, and carbonates of alkali , alkaline earth
metals, transition metals, and/or rare earth metals are suitable. Other le solid bases are
layered double hydroxides, mixed metal , hydrotalcite, clays, and/or combinations
thereof. In yet another embodiment, the catalyst can also comprise an alumina, such as alpha-
alumina.
It should be noted that solid biomass materials generally contain minerals. It is
ized that some of these minerals, such as potassium carbonate, can have catalytic activity
in the sion of the biomass material. Even though these minerals are typically present
during the chemical conversion taking place in the biomass conversion r 16, they are not
considered catalysts.
[0026} The biomass feed system 14 introduces the biomass ock into a biomass
conversion reactor 16. In the biomass conversion reactor 16, biomass is ted to a
thermochemical conversion reaction that produces bio-oil. The reactor 16 can be any system or
device capable of therrnochemically converting biomass to bio-oil. The biomass conversion
W0 2012/109034
reactor 16 can be, for example, a fluidized bed reactor, a cyclone reactor, an ablative reactor, or
a riser reactor.
In one embodiment, the biomass conversion reactor 16 can be a riser reactor and the
conversion reaction can be catalytic enhanced fast sis or biomass catalytic cracking
(BCC). As discussed above, the BCC conversion should occur in an oxygen—poor or,
preferably, oxygen—free atmosphere. In one embodiment, BCC is carried out in the presence of
an inert gas, such as nitrogen, carbon dioxide, and/or steam. Alternatively, the BCC conversion
can be carried out in the presence of a reducing gas, such as hydrogen, carbon monoxide,
densable gases recycled from the biomass conversion process, and/or any combination
thereof.
The BCC conversion process is characterized by short residence times and rapid
heating of the biomass ock. The residence times of the conversion can be, for example,
less than 10 seconds, less than 5 seconds, or less than 2 seconds. The BCC conversion may
occur at temperatures between 200 and 1,000°C, between 250 and 800°C, or between 300 and
600°C.
In a particularly preferred embodiment, the catalyst is used as a heat carrier material
and introduced into reactor 16 via line 26 at sufficient temperature to insure that the reaction
mixture s a temperature between 200 and 1,000°C, between 250 and 800°C, or between
300 and 600°C. In this embodiment, rapid heating of the solid biomass al can generally
be accomplished by providing the solid biomass material in the form of particles having a low
mean particle diameter. Preferably, the mean particle diameter of the biomass is less than about
2000 um, and more preferably less than about 1000 um. The pretreatment of the s
material can help achieve the desired particle size.
Referring again to the conversion effluent 18 g the biomass sion
reactor 16 generally comprises gas, vapors, and solids. As used , the vapors produced
during the conversion on may hangeably be ed to as “bio-oil,” which is the
common name for the vapors when condensed into their liquid state. In the case of a BCC
s, the solids in the conversion effluent 18 generally comprise particles of char, ash, and/or
spent catalyst.
W0 2012/109034
The bio—oil (contained in effluent 18) exiting the biomass conversion reactor 16 will
be characterized by being comprised of mainly arbons and the hydrocarbons consist of (i)
an oxygenated component present in an amount such that the renewable heating oil composition
has an oxygen t of less than about 30 weight percent, and (ii) a non—oxygenated
component having an aromatic content greater than about 40 weight percent. In other
embodiments, the oxygenated component is present in an amount such that the renewable
heating oil composition has an oxygen content (dry basis) of from about 5 weight percent to
about 30 weight percent or, more preferably, from about 6 weight percent to about 20 weight
percent, and even more preferably from about 7 to about 15 weight percent. In other
embodiments, the aromatic content of the non-oxygenated component will be from about 40
weight percent to about 60 weight t. It is a distinct advantage of the current invention
that the bio-oil does not need to be treated with an oxygen removing s, such as
reatment, to e the above composition. The cost associated with hydrotreatment
process and the necessity to hydrotreat bio-oil before it is suitable for use as renewable heating
oil s pyrolysis bio~oils uneconomical for use as heating oil or heating fuel.
As depicted in the conversion effluent 18 from the biomass conversion
reactor 16 can be introduced into a solids tor 20. The solids separator 20 can be any
conventional device capable of separating solids from gas and vapors such as, for example, a
cyclone separator or a gas filter. The solids separator 20 removes a substantial portion of the
solids (e.g., spent catalysts, char, and/or heat carrier solids) from the conversion effluent 18.
The solid particles 22 red in the solids tor 20 can be introduced into a regenerator
24 for ration, typically by tion. After regeneration, at least a portion of the hot
regenerated solids can be introduced directly into the biomass conversion reactor 16 Via line 26.
Alternatively or additionally, the hot regenerated solids can be directed via line 28 to the
biomass feed system 14 for combination with the biomass feedstock prior to introduction into
the biomass conversion reactor 16.
The substantially solids-free fluid stream 30 exiting the solids separator 20 can then
be introduced into a fluids tor 32. As mentioned above, it is preferred and an advantage
of the current invention that the l 30 entering the fluids tor 32 has not previously
been subjected to a deoxygenation process such as, for example, hydrotreating. Within fluids
separator 32, non-condensable gas is separated from the bio-oil. The fluids separator 32 can be
W0 2012/109034 2012/022945
any system capable of separating the bio-oil contained in stream 30 from the non-condensable
gas. Suitable systems to be used as the fluids separator 32 include, for example, systems for
affecting separation by fractional distillation, heated distillation, extraction, membrane
separation, partial condensation, and/or non—heated distillation. As shown in non-
condensable gases 40 removed from the fluids separator 32 may be, optionally, recycled via
lines 40 and 42 to the biomass conversion reactor 16 for use as a lift gas.
As discussed above, the resulting renewable heating oil composition 38, is
characterized by a heating value greater than about 10,000 btu/lb without further treatment to
remove oxygen, such as in an oxygen-removing hydrotreatment process.
EXAMPLES
Example 1
Three bio-oil samples were produced from the sion of yellow pine particles.
Sample A was produced by biomass tic cracking using a ype catalyst in a riser
reactor operated at a reactor outlet temperature of about 550 °C. Samples B and C were
ed by biomass catalytic cracking using a zeolite—type st in a riser reactor operated at
a reactor outlet temperature of about 600 °C. The oxygen content and heating value of the bio-
oil were determined by ASTM D5291 and ASTM D240 test methods, respectively. The results
are Shown in Table 1.
TABLE 1
Sample A Sample B Sample C
Oxygen Content
(% wt.)
Heating Value
(btu/lb)
For comparison, the heating value of typical sis ls does not exceed
,000 btu/lb as can be seen from a) Mahinpey, N.; Murugan, P.; Mani, T. and Raina, R.
Analysis of bio-oil, biogas, and r from pressurized pyrolysis of wheat straw using a
W0 2012/109034
r r. Energy & Fuels 2009. 23 (5), 2736-2742; and b) Czernik, S. and Bridgwater,
A. V. Overview of applications of biomass fast pyrolysis oil. Energy and Fuels 2004. 18 (2),
590—598.
Example 2
Stability was assessed for four samples of bio—oil based on s in viscosity using
an rated thermal stability test based on the observations of Czernik et a1. as reported in
Czernik, S.; Johnson, D. K. and Black, S. Stability of wood fast pryrolysis oil. Biomass and
Bioenergy 1994. 7 (1-6), 187—192. Czernik et a1. illustrates that viscosity changes for bio—oil
stored 12 weeks at 37° C corresponds to 6 hours at 90° C and, hence, that viscosity changes for
bio-oil stored 1 year at 37° C corresponds to 24 hours at 90° C. The accelerated thermal stability
test used for the ive l samples in these examples comprised g the samples to
90° C and holding the samples at that ature for 48 hours. Test amounts were taken from
the samples at 0, 8, 24 and 48 hours and Viscosity measurements were taken with the test
amount temperature being at 40° C. Viscosity was measured using a modified version of ASTM
D2983 using a higher temperature than standard due to the high viscosity of bio-oil at low
temperature. Viscosity was measured at 40° C using a Brookfield viscometer. As indicated
above, the increase in viscosity under these conditions correlates with room temperature storage
such that 24 hours of testing time at 90° C is equal to the change in a year at near room
temperature storage. The accelerated aging test ates well with the al changes in the
liquid, associated to polymerization or condensation reactions. (See also, Oasmaa, A. and
Kuoppala, E. Fast pyrolysis offorestry residue. 3. Storage stability of liquidfuel. Energy and
Fuels 2003, 17(4), 1075—85.)
Four bio-oil samples, representative of the present invention, were produced from the
conversion of yellow pine particles by biomass catalytic cracking using a zeolite—type catalyst in
a riser reactor ed at a reactor outlet temperature of about 500 to 600 °C. The s of the
stability test are illustrated in Fig. 2. For comparison, as reported in Czernik et al., typical
pyrolysis oils submitted to this accelerated thermal ity test have all shown a nearly 100%
increase in viscosity after eight hours (see Fig 3, which is a graphical representation of viscosity
data for stored pyrolysis oil at 90 °C taken from Table 2 of Czernik et a1.)
W0 2012/109034
Example 3
Three additional bio-oil samples produced from southern yellow pine by biomass
catalytic cracking using a zeolite-type catalyst in a riser r operated at a reactor outlet
temperature of about 500 to 650 °C. The three bio-oil samples were subjected to the accelerated
thermal stability test in order to establish the effect of increased stability in the heat value of bio-
oils. As shown in Table 2, ultra-stable bio—oils ils with a stability parameter of less than 1
cp/h) all exhibited low oxygen content and g values greater than 10,000 btu/lb.
Accordingly, the ultra—stable bio-oils all had superior heating value.
TABLE 2
Sample [0] ity Parameter Heating Value
(wt%) (cps/h) (btu/lb)
Sample 8 9 0.13 15200
Sample 9 10 0.26 14939
Sample 10 12 0.33 14500
Example 4
A corrosion test was performed according to l test procedures ASTM G31 on
stainless steel, at two ent temperatures for the liquid and vapor phases of heating bio-oil
samples produced from southern yellow pine by biomass catalytic cracking using a zeolite-type
catalyst in a riser reactor operated at a reactor outlet temperature of about 500 to 650 °C. The
samples contained 10 and 17 % wt. , produced as in Example 1. No corrosion was
detectible.
While the technology has been particularly shown and described with nce to
ic embodiments, it should be understood by those skilled in the art that various changes in
form and detail may be made without departing from the spirit and scope of the technology as
defined by the appended claims.
W0 2012/109034
As used herein, the terms “a,” “an,” “the,” and “said” means one or more.
As used , the term “and/or,” when used in a list of two or more items, means
that any one of the listed items can be employed by itself, or any combination of two or more of
the listed items can be employed. For example, if a composition is described as containing
components A, B, and/or C, the composition can contain A alone; B alone; C alone; A and B in
combination; A and C in combination; B and C in ation; or A, B, and C in combination.
As used herein, the terms “comprising,5? rises,” and “comprise”
are open-
ended transition terms used to transition from a subject recited before the term to one or
elements recited after the term, where the element or elements listed after the transition term are
not necessarily the only elements that make up of the subject.
As used herein, the terms “containing,57 CGcontains,” and “contain” have the same
open~ended meaning as “comprising,53 CCcomprises,” and ise,” provided below.
As used herein, the terms “having,” “has,” and “have” have the same open-ended
meaning as “comprising,77 (4comprises,” and “comprise,” provided above
As used herein, the terms “including,” “includes,” and “include” have the same
open—ended meaning as “comprising,99 ‘6comprises,” and “comprise,” provided above.
The preferred forms of the ion bed above are to be used as illustration
only, and should not be used in a limiting sense to interpret the scope of the present invention.
Modifications to the exemplary embodiments, set forth above, could be readily made by those
skilled in the art without departing from the spirit of the present ion.
The inventors hereby state their intent to rely on the Doctrine of Equivalents to
determine and assess the reasonably fair scope of the present invention as it ns to any
apparatus not ally departing from but outside the literal scope of the invention as set forth
in the following claims.
Claims (21)
1. A renewable heating oil composition derived from the chemical conversion of a cellulosic biomass, wherein said renewable heating oil composition comprises hydrocarbons consisting of: (a) an oxygenated component present in an amount such that the renewable heating oil ition has an oxygen content from 6 weight percent to 20 weight percent, and (b) a ygenated component having an aromatic content greater than about 40 weight percent, wherein said renewable heating oil composition has a heating value from 14,000 btu/lb to about 18,000 btu/lb.
2. The renewable heating oil composition of claim 1 wherein said oxygenated component is present in an amount such that said oxygen content of said renewable heating oil composition is from about 7 to about 15 weight percent.
3. The ble heating oil composition of claim 1 wherein said aromatic content of said non-oxygenated component is from about 40 weight percent to about 60 weight percent.
4. The renewable heating oil composition of claim 1 wherein said oxygenated component is present in an amount such that said oxygen content of said renewable heating oil composition is from about 7 to about 15 weight percent, wherein said ic t of said non-oxygenated component is from about 40 weight percent to about 60 weight percent.
5. The renewable heating oil composition of any one of claims 1 to 4 wherein said cellulosic biomass is a lignocellulosic biomass.
6. The renewable g oil composition of any one of claims 1 to 4 n said renewable heating oil composition is usable as a fuel for a furnace, boiler or stove.
7. The renewable heating oil composition of any one of claims 1 to 4 wherein said ble heating oil ition is produced from said thermochemical conversion without an oxygenremoving hydrotreatment step. AH26(10089070_1):RTK
8. The renewable heating oil composition of any one of claims 1 to 4 wherein said chemcial conversion is in the presence of a catalyst.
9. The renewable heating oil composition of any one of claims 1 to 4 having a stability parameter of less than 30 cp/h.
10. The renewable heating oil composition of any one of claims 1 to 4 having a stability parameter of less than 15 cp/h.
11. The renewable heating oil ition of any one of claims 1 to 4 having a stability parameter of less than 1 cp/h.
12. A process for ing a renewable heating oil composition derived from a cellulosic biomass, wherein said process comprises: (a) converting at least a portion of said cellulosic biomass material in an oxygen-poor environment in the presence of a catalyst material at a temperature in the range of from about 200 C to about 1000 C to produce a reaction product stream ning said renewable heating oil composition; and (b) separating said renewable heating oil composition from said reaction product stream such that said heating oil composition has a heating value from 14,000 btu/lb to about 18,000 btu/lb, without an oxygen-removing hydrotreatment step, and wherein said renewable heating oil composition comprises hydrocarbons and said arbons t of (i) an oxygenated component present in an amount such that the renewable heating oil composition has an oxygen content from 6 weight percent to 20 weight percent, and (ii) a non-oxygenated component having an aromatic t greater than about 40 weight t.
13. The process of claim 12 wherein said cellulosic biomass is a lignocellulosic biomass.
14. The process of claim 12 wherein said ated component is t in an amount such that said oxygen content of said renewable heating oil composition is from about 7 weight percent to about 15 weight percent. AH26(10089070_1):RTK
15. The process of claim 12 wherein said ic content of said non-oxygenated component is from about 40 weight percent to about 60 weight percent.
16. The process of claim 12 wherein said oxygenated component is t in an amount such that said oxygen content of said ble heating oil composition is from about 7 weight percent to about 15 weight percent, wherein said aromatic content of said non-oxygenated component is from about 40 weight percent to about 60 weight percent.
17. The process of any one of claims 12 to 16 wherein the conversion of step (a) occurs in less than 10 seconds.
18. The process of any one of claims 12 to 16 wherein the renewable heating oil composition has a stability parameter of less than 30 cp/h.
19. The process of any one of claims 12 to 16 wherein the renewable heating oil composition has a stability parameter of less than 15 cp/h.
20. The process of any one of claims 12 to 16 wherein the renewable heating oil composition has a stability parameter of less than 1 cp/h.
21. A renewable heating oil composition ntially as hereinbefore described with reference to any one of samples B and C of e 1 or Examples 2, 3 or 4. KiOR, Inc. By the eys for the Applicant
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/025,483 US8628589B2 (en) | 2011-02-11 | 2011-02-11 | Renewable heating oil |
US13/025,483 | 2011-02-11 | ||
PCT/US2012/022945 WO2012109034A2 (en) | 2011-02-11 | 2012-01-27 | Renewable heating oil |
Publications (2)
Publication Number | Publication Date |
---|---|
NZ613678A NZ613678A (en) | 2015-06-26 |
NZ613678B2 true NZ613678B2 (en) | 2015-09-29 |
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