NZ613678B2 - Renewable heating oil - Google Patents

Renewable heating oil Download PDF

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Publication number
NZ613678B2
NZ613678B2 NZ613678A NZ61367812A NZ613678B2 NZ 613678 B2 NZ613678 B2 NZ 613678B2 NZ 613678 A NZ613678 A NZ 613678A NZ 61367812 A NZ61367812 A NZ 61367812A NZ 613678 B2 NZ613678 B2 NZ 613678B2
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New Zealand
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heating oil
oil composition
weight percent
renewable
renewable heating
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NZ613678A
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NZ613678A (en
Inventor
Maria Magdalena Ramirez Corredores
Vicente Sanchez
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Kior Llc
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Priority claimed from US13/025,483 external-priority patent/US8628589B2/en
Application filed by Kior Llc filed Critical Kior Llc
Publication of NZ613678A publication Critical patent/NZ613678A/en
Publication of NZ613678B2 publication Critical patent/NZ613678B2/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/02Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P30/00Technologies relating to oil refining and petrochemical industry
    • Y02P30/20Technologies relating to oil refining and petrochemical industry using bio-feedstock

Abstract

renewable heating oil composition derived from the thermochemical conversion of a cellulosic biomass and a process for producing the renewable heating oil composition are disclosed. The renewable heating oil composition comprises hydrocarbons consisting of: (a) an oxygenated component present in an amount such that the renewable heating oil composition has an oxygen content from 6 weight percent to 20 weight percent, and (b) a non-oxygenated component having an aromatic content greater than about 40 weight percent. The renewable heating oil composition has a heating value from 14,000 btu/lb to about 18,000 btu/lb. an amount such that the renewable heating oil composition has an oxygen content from 6 weight percent to 20 weight percent, and (b) a non-oxygenated component having an aromatic content greater than about 40 weight percent. The renewable heating oil composition has a heating value from 14,000 btu/lb to about 18,000 btu/lb.

Description

RENEWABLE G OIL FIELD OF THE ION Embodiments of the present invention relate generally to more stable and valuable bio-oils made from biomasses, more specifically it relates to bio-oils that are useful as a heating oil. Particularly, various embodiments of the present invention provide for a bio-oil useful as heating oil without the need to hydrotreat the bio-oil or use a similar deoxygenating process.
BACKGROUND OF THE INVENTION With the rising costs and environmental concerns associated with fossil fuels, renewable energy sources have become increasingly important. The development of renewable fuel sources provides a means for reducing the dependence on fossil fuels. Accordingly, many different areas of renewable fuel research are currently being explored and developed.
With its low cost and wide availability, biomass has increasingly been emphasized as an ideal feedstock in renewable fuel research. Consequently, many different conversion processes have been developed that use biomass as a ock to produce useful biofuels and/or specialty chemicals. Existing biomass sion processes include, for example, combustion, gasification, slow sis, fast pyrolysis, liquefaction, and enzymatic conversion. One of the useful products that may be derived from the aforementioned s conversion processes is a liquid product commonly referred to as “bio-oil.” Bio—oil may be processed into transportation fuels, arbon chemicals, and/or specialty als.
Despite recent advancements in biomass conversion processes, many of the existing biomass conversion processes produce low-quality bio-oils containing high amounts of , which are difficult, if not ible, to separate into various fractions. These bio-oils require extensive secondary upgrading in order to be utilized as g oils or g fuels due to the high amounts of oxygen present in the bio—oil.
More specifically, the production of bio—oil by pyrolysis, both fast and slow, can be problematic. Pyrolysis is characterized by the thermal decomposition of materials in an oxygen— poor or oxygen—free atmosphere (i.e., significantly less oxygen than required for complete 2012/022945 combustion). In the past, sis has ed to slow sis whose equilibrium products included non-reactive solids (char and ash), liquids (tar and/or pyroligneous liquor), and non- condensable gases.
More recently, it has been ized that sis can be carried out through a fast (rapid or flash) pyrolysis method where finely divided feedstock is rapidly heated and the reaction time is kept short, i.e. on the order of seconds. Such fast pyrolysis results in high yields of primary, non-equilibrium liquids and gases (including valuable chemicals, chemical intermediates, arbon chemicals and bio-fuels).
The non—equilibrium liquids (or bio—oil) produced by fast pyrolysis are suitable as a fuel for clean, controlled combustion in boilers and for use in diesel and stationary turbines. In fact, such bio-oil liquids offer some distinctive advantages for heating and power production over biomass gasification products and direct combustion of the biomass. Some of the advantages of bio—oil are: 0 Higher energy densities compared to direct combustion of the raw biomass; o More easily/cost effective to transport and handle than raw biomass or producer gas; 0 Existing boilers may be used with bio-oil, subject only to retrofitting; 0 Fewer emissions in boiler use compared to solid fuels due to better control of the tion process; and o l from pyrolysis processes is the least cost liquid bio-fuel for stationary use and its net COz-balance is better than that of other bio-fuels.
However, besides all those advantages, instability, corrosiveness and low heating value compared to conventional heating oil, have precluded a full success of pyrolysis bio-oils as a heating fuel. Moreover, it has been recognized that pyrolysis derived bio-oils are unsuitable for use as a heating oils and cannot be directly used as a heating oil without uent hydrotreating (see for example EP 0718392 and ). In fact EP 0718392 notes that hydrotreating to completely remove oxygen from bio—oil would represent a major and prohibitive cost because of the high oxygen t of pyrolysis derived bio-oil.
Accordingly, it would be advantageous to develop a pyrolysis derived bio-oil that could be used as a heating oil wherein such bio-oil had improved stability, less corrosiveness and higher heating value than prior art bio-oils without having to o hydrotreating or other deoxygenating ses.
SUMMARY As disclosed herein, there is provided a renewable heating oil composition derived from the thermochemical conversion of a cellulosic biomass wherein the renewable heating oil ition comprises hydrocarbons consisting of (a) an oxygenated component present in an amount such that the ble heating oil composition has an oxygen content of less than about 30 weight percent, and (b) a non-oxygenated component having an ic content greater than about 40 weight percent.
As disclosed herein, there is provided a ble heating oil composition derived from a cellulosic biomass wherein the renewable heating oil composition is produced by a process comprising: (a) converting at least a portion of the cellulosic biomass material in an oxygen-poor environment in the presence of a catalyst material at a temperature in the range of from about 200 C to about 1000 C to produce a on product stream containing the renewable heating oil composition; and (b) separating the renewable heating oil composition from the reaction product stream such that the heating oil composition has a heating value greater than about 10,000 btu/lb without an oxygen-removing hydrotreatment step, and wherein the renewable heating oil ition comprises mainly hydrocarbons and the arbons consist of (i) an oxygenated ent present in an amount such that the ble heating oil composition has an oxygen content of less than about 30 weight percent, and (ii) a nonoxygenated component having an aromatic content greater than about 40 weight percent. [0011a] According to a first aspect of the present invention there is provided a renewable g oil composition derived from the thermochemical conversion of a cellulosic s, wherein said renewable heating oil composition ses hydrocarbons consisting of: (a) an ated component present in an amount such that the renewable heating oil composition has an oxygen content from 6 weight percent to 20 weight percent, and (b) a non-oxygenated component having an aromatic content greater than about 40 weight percent, AH26(10089070_1):RTK wherein said renewable heating oil composition has a heating value from 14,000 btu/lb to about 18,000 btu/lb. [0011b] According to a second aspect of the present invention there is ed a process for producing a renewable heating oil composition derived from a cellulosic s, n said process comprises: (a) converting at least a portion of said cellulosic biomass material in an oxygen-poor environment in the presence of a catalyst material at a ature in the range of from about 200 C to about 1000 C to e a reaction product stream containing said renewable heating oil composition; and (b) separating said renewable heating oil composition from said on product stream such that said heating oil composition has a heating value from 14,000 btu/lb to about 18,000 btu/lb, without an oxygen-removing hydrotreatment step, and wherein said renewable heating oil composition comprises hydrocarbons and said hydrocarbons consist of (i) an oxygenated component present in an amount such that the renewable heating oil composition has an oxygen content from 6 weight percent to 20 weight percent, and (ii) a non-oxygenated ent having an aromatic content r than about 40 weight percent.
BRIEF DESCRIPTION OF THE DRAWING FIGURES Embodiments of the present invention are described in detail below with reference to the attached figures, wherein: AH26(10089070_1):RTK W0 2012/109034 is a schematic m of a biomass conversion system according to one embodiment ofthe present ion. is graph illustrating the stability of bio-oil samples over time. is a graph illustrating data on the stability of pyrolysis oil at 90° C taken from Table 2 of Czernik, S.; Johnson, D. K. and Black, S. Stability of wood fast pyrolysis oil.
Biomass and Bioenergy 1994. 7 (1—6), 187-192.
ED DESCRIPTION The following detailed description of various embodiments of the invention references Fig. l, which illustrates a biomass conversion system suitable for use in producing renewable heating oil in accordance with the invention. The ments are intended to describe s of the invention in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments can be utilized and changes can be made without departing from the scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense. The scope of the present invention is defined only by the appended claims, along with the full scope of equivalents to which such claims are entitled.
Pyrolysis as used herein refers to non-catalytic pyrolysis processes. Fast sis processes are pyrolysis processes for converting all or part of the biomass to bio-oil by heating the biomass in an oxygen-poor or oxygen—free atmosphere. The biomass is heated to pyrolysis temperature for a short time ed with conventional pyrolysis s, i.e. less than 10 seconds. Pyrolysis temperatures can be in the range of from about 200 °C to about 1000 °C.
Often the biomass will be heated in a reactor using an inert heat carrier, such as sand. As used above, the term “oxygen-poor” refers to an atmosphere containing less oxygen than ambient air.
In general, the amount of oxygen should be such as to avoid combustion of the biomass material, or vaporized and gaseous products emanating from the biomass material, at the pyrolysis temperature. ably the atmosphere is essentially oxygen-free, that is, ns less than about 1 weight percent oxygen. [0018} Biomass catalytic cracking (BCC) as used herein refers to a catalytic pyrolysis, wherein a catalyst is used to help facilitate cracking of the s components and compounds W0 2012/109034 2012/022945 under fast pyrolysis type conditions. Accordingly, in a BCC process a catalyst is used in the reactor to facilitate the conversion of the biomass to bio—oil. The catalyst can be pre-mixed with the biomass before introduction into the reactor or be introduced into the reactor separately. If introduced into the reactor separately, a particulate catalyst can be used in place of all or part of the inert heat carrier.
The present invention is directed to l compositions having chemical and physical properties that are particularly suited for use as a heating oil or heating fuel in furnaces, boilers or stoves. In particular, the invention aims to define a ble heating oil composition with increased stability, lower corrosiveness, and increased heating value as compared with pyrolysis oil. The bio-oil of the current invention is a renewable heating oil composition characterized by having a heating value greater than about 10,000 btu/lb. More preferably, the heating value will be above about 1 1,000 btu/lb and, generally, from about 11,000 btu to about 18,000 btu/lb or about 14,000 btu/lb to about 18,000 btu/lb. onally, the renewable heating oil composition of the current invention is characterized by being sed of mainly hydrocarbons and the hydrocarbons consist of (i) an ated component present in an amount such that the renewable heating oil composition has an oxygen content of less than about 30 weight t, and (ii) a non—oxygenated ent having an aromatic content greater than about 40 weight percent. Preferably, the oxygenated ent is present in an amount such that the renewable heating oil composition has an oxygen content from about 5 weight t to about 30 weight percent, more preferably, from about 6 weight percent to about 20 weight percent, and even more preferably from about 7 weight percent to about 15 weight percent. Preferably, the aromatic content of the non—oxygenated component will be from about 40 weight percent to about 60 weight percent. The oxygen content for the renewable heating oil composition indicated here in is on a dry basis; that is without ing the oxygen t of any water present in the renewable g oil composition.
The present invention can result in much more stable renewable heating oil compositions than the prior art. In certain embodiments, the renewable heating oil composition of the present invention will have a stability parameter less than 30 centipoise per hour (cp/h), and preferably no r than 20 cp/h, no greater than 15 cp/h or no greater than 10 cp/h. The stability parameter characterizes the stability of a bio—oil over time. As used herein, the “stability ter” of a bio—oil or renewable heating oil is defined as the slope of a best-fit W0 2012/109034 straight line for a plot of bio—oil viscosity (centipoises) over time (hours), where the plotted viscosity values are of samples of the aged bio-oil at 40°C, the aging process is carried out at 90°C and the samples are taken at the onset of aging (time = 0 hours), 8 hours from the onset of aging, 24 hours from the onset of aging, and 48 hours from the onset of aging. Only data points ting a correlation coefficient greater than 0.9 (R2>0.9) are used to determine the stability parameter. Generally, low ity bio-oil has a stability parameter greater than 75 cp/h, intermediate-stability bio—oil has a stability parameter in the range of 30 to 75 cp/h and high- stability bio-oil has a ity parameter of less than 30 cp/h. Additionally, bio—oil with a stability ter of less than 1 cp/h can be classified as ultra—stable bio-oil so that high- stability bio-oil is that with a stability ter below 30 cp/h but at least 1 cp/h.
Production of the inventive renewable heating oil can be ed by producing a bio-oil derived from a biomass that is converted in biomass catalytic cracking (BCC) process in accordance with the invention, particularly a BCC process using a transport fluid bed reactor.
Turning now to it depicts a biomass conversion system 10 that is le for producing the renewable heating oil composition of the current invention. It should be understood that the biomass conversion system shown in is just one example of a system within which the present invention can be embodied. The present invention may find application in a wide variety of other systems where it is desirable to efficiently and effectively convert a biomass into a renewable heating oil composition. The exemplary biomass conversion system illustrated in FIG. I will now be described in detail.
The s conversion system 10 of includes a biomass source 12 for supplying a biomass feedstock to be converted to bio—oil. The biomass source 12 can be, for example, a hopper, storage bin, railcar, over-the-road trailer, or any other device that may hold or store biomass. The biomass supplied by the biomass source 12 can be in the form of solid particles. The biomass particles can be fibrous biomass materials comprising a cellulose- containing al (cellulosic al). es of suitable cellulose—containing materials include algae, paper waste, and/or cotton linters. In one ment, the biomass les can se a lignocellulosic material. Examples of suitable lignocellulosic materials include forestry waste such as wood chips, saw dust, pulping waste, and tree es; agricultural waste such as corn stover, wheat straw, and e; and/or energy crops such as eucalyptus, switch grass, and coppice.
W0 2012/109034 As depicted in the solid biomass particles from the biomass source 12 can be supplied to a biomass feed system 14. The s feed system 14 can be any system capable of feeding solid particulate biomass to a biomass conversion reactor 16. While in the biomass feed system 14, the biomass material may undergo a number of pretreatments to facilitate the subsequent conversion reactions. Such pretreatments may include drying, roasting, action, demineralization, steam explosion, mechanical agitation, and/or any combination thereof.
In one embodiment, it may be desirable to combine the biomass with a catalyst in the biomass feed system 14 prior to introducing the biomass into the biomass conversion reactor 16. atively, the catalyst may be introduced directly into the biomass conversion reactor 16.
The catalyst may be fresh and/or regenerated catalyst. The catalyst can, for example, se a solid acid, such as a zeolite. Examples of suitable zeolites include ZSM-S, Mordenite, Beta, Ferrierite, and e—Y. Additionally, the catalyst may comprise a super acid. Examples of suitable super acids include sulfonated, phosphated, or fluorinated forms of zirconia, titania, alumina, silica-alumina, and/or clays. In another embodiment, the catalyst may comprise a solid base. Examples of le solid bases include metal oxides, metal hydroxides, and/or metal carbonates. In ular, the oxides, hydroxides, and carbonates of alkali , alkaline earth metals, transition metals, and/or rare earth metals are suitable. Other le solid bases are layered double hydroxides, mixed metal , hydrotalcite, clays, and/or combinations thereof. In yet another embodiment, the catalyst can also comprise an alumina, such as alpha- alumina.
It should be noted that solid biomass materials generally contain minerals. It is ized that some of these minerals, such as potassium carbonate, can have catalytic activity in the sion of the biomass material. Even though these minerals are typically present during the chemical conversion taking place in the biomass conversion r 16, they are not considered catalysts. [0026} The biomass feed system 14 introduces the biomass ock into a biomass conversion reactor 16. In the biomass conversion reactor 16, biomass is ted to a thermochemical conversion reaction that produces bio-oil. The reactor 16 can be any system or device capable of therrnochemically converting biomass to bio-oil. The biomass conversion W0 2012/109034 reactor 16 can be, for example, a fluidized bed reactor, a cyclone reactor, an ablative reactor, or a riser reactor.
In one embodiment, the biomass conversion reactor 16 can be a riser reactor and the conversion reaction can be catalytic enhanced fast sis or biomass catalytic cracking (BCC). As discussed above, the BCC conversion should occur in an oxygen—poor or, preferably, oxygen—free atmosphere. In one embodiment, BCC is carried out in the presence of an inert gas, such as nitrogen, carbon dioxide, and/or steam. Alternatively, the BCC conversion can be carried out in the presence of a reducing gas, such as hydrogen, carbon monoxide, densable gases recycled from the biomass conversion process, and/or any combination thereof.
The BCC conversion process is characterized by short residence times and rapid heating of the biomass ock. The residence times of the conversion can be, for example, less than 10 seconds, less than 5 seconds, or less than 2 seconds. The BCC conversion may occur at temperatures between 200 and 1,000°C, between 250 and 800°C, or between 300 and 600°C.
In a particularly preferred embodiment, the catalyst is used as a heat carrier material and introduced into reactor 16 via line 26 at sufficient temperature to insure that the reaction mixture s a temperature between 200 and 1,000°C, between 250 and 800°C, or between 300 and 600°C. In this embodiment, rapid heating of the solid biomass al can generally be accomplished by providing the solid biomass material in the form of particles having a low mean particle diameter. Preferably, the mean particle diameter of the biomass is less than about 2000 um, and more preferably less than about 1000 um. The pretreatment of the s material can help achieve the desired particle size.
Referring again to the conversion effluent 18 g the biomass sion reactor 16 generally comprises gas, vapors, and solids. As used , the vapors produced during the conversion on may hangeably be ed to as “bio-oil,” which is the common name for the vapors when condensed into their liquid state. In the case of a BCC s, the solids in the conversion effluent 18 generally comprise particles of char, ash, and/or spent catalyst.
W0 2012/109034 The bio—oil (contained in effluent 18) exiting the biomass conversion reactor 16 will be characterized by being comprised of mainly arbons and the hydrocarbons consist of (i) an oxygenated component present in an amount such that the renewable heating oil composition has an oxygen t of less than about 30 weight percent, and (ii) a non—oxygenated component having an aromatic content greater than about 40 weight percent. In other embodiments, the oxygenated component is present in an amount such that the renewable heating oil composition has an oxygen content (dry basis) of from about 5 weight percent to about 30 weight percent or, more preferably, from about 6 weight percent to about 20 weight percent, and even more preferably from about 7 to about 15 weight percent. In other embodiments, the aromatic content of the non-oxygenated component will be from about 40 weight percent to about 60 weight t. It is a distinct advantage of the current invention that the bio-oil does not need to be treated with an oxygen removing s, such as reatment, to e the above composition. The cost associated with hydrotreatment process and the necessity to hydrotreat bio-oil before it is suitable for use as renewable heating oil s pyrolysis bio~oils uneconomical for use as heating oil or heating fuel.
As depicted in the conversion effluent 18 from the biomass conversion reactor 16 can be introduced into a solids tor 20. The solids separator 20 can be any conventional device capable of separating solids from gas and vapors such as, for example, a cyclone separator or a gas filter. The solids separator 20 removes a substantial portion of the solids (e.g., spent catalysts, char, and/or heat carrier solids) from the conversion effluent 18.
The solid particles 22 red in the solids tor 20 can be introduced into a regenerator 24 for ration, typically by tion. After regeneration, at least a portion of the hot regenerated solids can be introduced directly into the biomass conversion reactor 16 Via line 26.
Alternatively or additionally, the hot regenerated solids can be directed via line 28 to the biomass feed system 14 for combination with the biomass feedstock prior to introduction into the biomass conversion reactor 16.
The substantially solids-free fluid stream 30 exiting the solids separator 20 can then be introduced into a fluids tor 32. As mentioned above, it is preferred and an advantage of the current invention that the l 30 entering the fluids tor 32 has not previously been subjected to a deoxygenation process such as, for example, hydrotreating. Within fluids separator 32, non-condensable gas is separated from the bio-oil. The fluids separator 32 can be W0 2012/109034 2012/022945 any system capable of separating the bio-oil contained in stream 30 from the non-condensable gas. Suitable systems to be used as the fluids separator 32 include, for example, systems for affecting separation by fractional distillation, heated distillation, extraction, membrane separation, partial condensation, and/or non—heated distillation. As shown in non- condensable gases 40 removed from the fluids separator 32 may be, optionally, recycled via lines 40 and 42 to the biomass conversion reactor 16 for use as a lift gas.
As discussed above, the resulting renewable heating oil composition 38, is characterized by a heating value greater than about 10,000 btu/lb without further treatment to remove oxygen, such as in an oxygen-removing hydrotreatment process.
EXAMPLES Example 1 Three bio-oil samples were produced from the sion of yellow pine particles.
Sample A was produced by biomass tic cracking using a ype catalyst in a riser reactor operated at a reactor outlet temperature of about 550 °C. Samples B and C were ed by biomass catalytic cracking using a zeolite—type st in a riser reactor operated at a reactor outlet temperature of about 600 °C. The oxygen content and heating value of the bio- oil were determined by ASTM D5291 and ASTM D240 test methods, respectively. The results are Shown in Table 1.
TABLE 1 Sample A Sample B Sample C Oxygen Content (% wt.) Heating Value (btu/lb) For comparison, the heating value of typical sis ls does not exceed ,000 btu/lb as can be seen from a) Mahinpey, N.; Murugan, P.; Mani, T. and Raina, R.
Analysis of bio-oil, biogas, and r from pressurized pyrolysis of wheat straw using a W0 2012/109034 r r. Energy & Fuels 2009. 23 (5), 2736-2742; and b) Czernik, S. and Bridgwater, A. V. Overview of applications of biomass fast pyrolysis oil. Energy and Fuels 2004. 18 (2), 590—598.
Example 2 Stability was assessed for four samples of bio—oil based on s in viscosity using an rated thermal stability test based on the observations of Czernik et a1. as reported in Czernik, S.; Johnson, D. K. and Black, S. Stability of wood fast pryrolysis oil. Biomass and Bioenergy 1994. 7 (1-6), 187—192. Czernik et a1. illustrates that viscosity changes for bio—oil stored 12 weeks at 37° C corresponds to 6 hours at 90° C and, hence, that viscosity changes for bio-oil stored 1 year at 37° C corresponds to 24 hours at 90° C. The accelerated thermal stability test used for the ive l samples in these examples comprised g the samples to 90° C and holding the samples at that ature for 48 hours. Test amounts were taken from the samples at 0, 8, 24 and 48 hours and Viscosity measurements were taken with the test amount temperature being at 40° C. Viscosity was measured using a modified version of ASTM D2983 using a higher temperature than standard due to the high viscosity of bio-oil at low temperature. Viscosity was measured at 40° C using a Brookfield viscometer. As indicated above, the increase in viscosity under these conditions correlates with room temperature storage such that 24 hours of testing time at 90° C is equal to the change in a year at near room temperature storage. The accelerated aging test ates well with the al changes in the liquid, associated to polymerization or condensation reactions. (See also, Oasmaa, A. and Kuoppala, E. Fast pyrolysis offorestry residue. 3. Storage stability of liquidfuel. Energy and Fuels 2003, 17(4), 1075—85.) Four bio-oil samples, representative of the present invention, were produced from the conversion of yellow pine particles by biomass catalytic cracking using a zeolite—type catalyst in a riser reactor ed at a reactor outlet temperature of about 500 to 600 °C. The s of the stability test are illustrated in Fig. 2. For comparison, as reported in Czernik et al., typical pyrolysis oils submitted to this accelerated thermal ity test have all shown a nearly 100% increase in viscosity after eight hours (see Fig 3, which is a graphical representation of viscosity data for stored pyrolysis oil at 90 °C taken from Table 2 of Czernik et a1.) W0 2012/109034 Example 3 Three additional bio-oil samples produced from southern yellow pine by biomass catalytic cracking using a zeolite-type catalyst in a riser r operated at a reactor outlet temperature of about 500 to 650 °C. The three bio-oil samples were subjected to the accelerated thermal stability test in order to establish the effect of increased stability in the heat value of bio- oils. As shown in Table 2, ultra-stable bio—oils ils with a stability parameter of less than 1 cp/h) all exhibited low oxygen content and g values greater than 10,000 btu/lb.
Accordingly, the ultra—stable bio-oils all had superior heating value.
TABLE 2 Sample [0] ity Parameter Heating Value (wt%) (cps/h) (btu/lb) Sample 8 9 0.13 15200 Sample 9 10 0.26 14939 Sample 10 12 0.33 14500 Example 4 A corrosion test was performed according to l test procedures ASTM G31 on stainless steel, at two ent temperatures for the liquid and vapor phases of heating bio-oil samples produced from southern yellow pine by biomass catalytic cracking using a zeolite-type catalyst in a riser reactor operated at a reactor outlet temperature of about 500 to 650 °C. The samples contained 10 and 17 % wt. , produced as in Example 1. No corrosion was detectible.
While the technology has been particularly shown and described with nce to ic embodiments, it should be understood by those skilled in the art that various changes in form and detail may be made without departing from the spirit and scope of the technology as defined by the appended claims.
W0 2012/109034 As used herein, the terms “a,” “an,” “the,” and “said” means one or more.
As used , the term “and/or,” when used in a list of two or more items, means that any one of the listed items can be employed by itself, or any combination of two or more of the listed items can be employed. For example, if a composition is described as containing components A, B, and/or C, the composition can contain A alone; B alone; C alone; A and B in combination; A and C in combination; B and C in ation; or A, B, and C in combination.
As used herein, the terms “comprising,5? rises,” and “comprise” are open- ended transition terms used to transition from a subject recited before the term to one or elements recited after the term, where the element or elements listed after the transition term are not necessarily the only elements that make up of the subject.
As used herein, the terms “containing,57 CGcontains,” and “contain” have the same open~ended meaning as “comprising,53 CCcomprises,” and ise,” provided below.
As used herein, the terms “having,” “has,” and “have” have the same open-ended meaning as “comprising,77 (4comprises,” and “comprise,” provided above As used herein, the terms “including,” “includes,” and “include” have the same open—ended meaning as “comprising,99 ‘6comprises,” and “comprise,” provided above.
The preferred forms of the ion bed above are to be used as illustration only, and should not be used in a limiting sense to interpret the scope of the present invention.
Modifications to the exemplary embodiments, set forth above, could be readily made by those skilled in the art without departing from the spirit of the present ion.
The inventors hereby state their intent to rely on the Doctrine of Equivalents to determine and assess the reasonably fair scope of the present invention as it ns to any apparatus not ally departing from but outside the literal scope of the invention as set forth in the following claims.

Claims (21)

WE CLAIM:
1. A renewable heating oil composition derived from the chemical conversion of a cellulosic biomass, wherein said renewable heating oil composition comprises hydrocarbons consisting of: (a) an oxygenated component present in an amount such that the renewable heating oil ition has an oxygen content from 6 weight percent to 20 weight percent, and (b) a ygenated component having an aromatic content greater than about 40 weight percent, wherein said renewable heating oil composition has a heating value from 14,000 btu/lb to about 18,000 btu/lb.
2. The renewable heating oil composition of claim 1 wherein said oxygenated component is present in an amount such that said oxygen content of said renewable heating oil composition is from about 7 to about 15 weight percent.
3. The ble heating oil composition of claim 1 wherein said aromatic content of said non-oxygenated component is from about 40 weight percent to about 60 weight percent.
4. The renewable heating oil composition of claim 1 wherein said oxygenated component is present in an amount such that said oxygen content of said renewable heating oil composition is from about 7 to about 15 weight percent, wherein said ic t of said non-oxygenated component is from about 40 weight percent to about 60 weight percent.
5. The renewable heating oil composition of any one of claims 1 to 4 wherein said cellulosic biomass is a lignocellulosic biomass.
6. The renewable g oil composition of any one of claims 1 to 4 n said renewable heating oil composition is usable as a fuel for a furnace, boiler or stove.
7. The renewable heating oil composition of any one of claims 1 to 4 wherein said ble heating oil ition is produced from said thermochemical conversion without an oxygenremoving hydrotreatment step. AH26(10089070_1):RTK
8. The renewable heating oil composition of any one of claims 1 to 4 wherein said chemcial conversion is in the presence of a catalyst.
9. The renewable heating oil composition of any one of claims 1 to 4 having a stability parameter of less than 30 cp/h.
10. The renewable heating oil composition of any one of claims 1 to 4 having a stability parameter of less than 15 cp/h.
11. The renewable heating oil ition of any one of claims 1 to 4 having a stability parameter of less than 1 cp/h.
12. A process for ing a renewable heating oil composition derived from a cellulosic biomass, wherein said process comprises: (a) converting at least a portion of said cellulosic biomass material in an oxygen-poor environment in the presence of a catalyst material at a temperature in the range of from about 200 C to about 1000 C to produce a reaction product stream ning said renewable heating oil composition; and (b) separating said renewable heating oil composition from said reaction product stream such that said heating oil composition has a heating value from 14,000 btu/lb to about 18,000 btu/lb, without an oxygen-removing hydrotreatment step, and wherein said renewable heating oil composition comprises hydrocarbons and said arbons t of (i) an oxygenated component present in an amount such that the renewable heating oil composition has an oxygen content from 6 weight percent to 20 weight percent, and (ii) a non-oxygenated component having an aromatic t greater than about 40 weight t.
13. The process of claim 12 wherein said cellulosic biomass is a lignocellulosic biomass.
14. The process of claim 12 wherein said ated component is t in an amount such that said oxygen content of said renewable heating oil composition is from about 7 weight percent to about 15 weight percent. AH26(10089070_1):RTK
15. The process of claim 12 wherein said ic content of said non-oxygenated component is from about 40 weight percent to about 60 weight percent.
16. The process of claim 12 wherein said oxygenated component is t in an amount such that said oxygen content of said ble heating oil composition is from about 7 weight percent to about 15 weight percent, wherein said aromatic content of said non-oxygenated component is from about 40 weight percent to about 60 weight percent.
17. The process of any one of claims 12 to 16 wherein the conversion of step (a) occurs in less than 10 seconds.
18. The process of any one of claims 12 to 16 wherein the renewable heating oil composition has a stability parameter of less than 30 cp/h.
19. The process of any one of claims 12 to 16 wherein the renewable heating oil composition has a stability parameter of less than 15 cp/h.
20. The process of any one of claims 12 to 16 wherein the renewable heating oil composition has a stability parameter of less than 1 cp/h.
21. A renewable heating oil composition ntially as hereinbefore described with reference to any one of samples B and C of e 1 or Examples 2, 3 or 4. KiOR, Inc. By the eys for the Applicant
NZ613678A 2011-02-11 2012-01-27 Renewable heating oil NZ613678B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US13/025,483 US8628589B2 (en) 2011-02-11 2011-02-11 Renewable heating oil
US13/025,483 2011-02-11
PCT/US2012/022945 WO2012109034A2 (en) 2011-02-11 2012-01-27 Renewable heating oil

Publications (2)

Publication Number Publication Date
NZ613678A NZ613678A (en) 2015-06-26
NZ613678B2 true NZ613678B2 (en) 2015-09-29

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