NZ611441B - Tunable vibration energy harvester and method - Google Patents
Tunable vibration energy harvester and methodInfo
- Publication number
- NZ611441B NZ611441B NZ611441A NZ61144113A NZ611441B NZ 611441 B NZ611441 B NZ 611441B NZ 611441 A NZ611441 A NZ 611441A NZ 61144113 A NZ61144113 A NZ 61144113A NZ 611441 B NZ611441 B NZ 611441B
- Authority
- NZ
- New Zealand
- Prior art keywords
- energy
- actuator
- mass
- coupled
- harvester
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 10
- 230000006835 compression Effects 0.000 claims abstract description 36
- 238000007906 compression Methods 0.000 claims abstract description 36
- 230000007246 mechanism Effects 0.000 claims description 34
- 238000003306 harvesting Methods 0.000 claims description 32
- 238000006243 chemical reaction Methods 0.000 claims description 24
- 239000000758 substrate Substances 0.000 claims description 5
- 238000012544 monitoring process Methods 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 230000036541 health Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 1
- 230000036316 preload Effects 0.000 abstract 1
- 238000013461 design Methods 0.000 description 5
- 230000006870 function Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000004146 energy storage Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 230000032683 aging Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000003534 oscillatory effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 241001124569 Lycaenidae Species 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- HFGPZNIAWCZYJU-UHFFFAOYSA-N lead zirconate titanate Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ti+4].[Zr+4].[Pb+2] HFGPZNIAWCZYJU-UHFFFAOYSA-N 0.000 description 1
- 229910052451 lead zirconate titanate Inorganic materials 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 238000013017 mechanical damping Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
- 230000035899 viability Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H01L41/1136—
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N2/00—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
- H02N2/18—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing electrical output from mechanical input, e.g. generators
- H02N2/186—Vibration harvesters
- H02N2/188—Vibration harvesters adapted for resonant operation
Abstract
electrical generator or energy harvester includes a piezoelectric cantilever 29 attached to a source of vibration 44 at one end and to a mass 88 at the free end. The preload on the non-linear tuning springs 32 which apply a spring force to the mass may be adjusted by actuators 46 by adjusting the distance D, the compression distance, so that the spring bias is adjusted to adjust the resonant frequency of the cantilever and the mass to be matched to the vibration frequency in order to maximise the strain on the cantilever and the power generated by the piezoelectric elements of the cantilever. distance D, the compression distance, so that the spring bias is adjusted to adjust the resonant frequency of the cantilever and the mass to be matched to the vibration frequency in order to maximise the strain on the cantilever and the power generated by the piezoelectric elements of the cantilever.
Description
HARVESTER AND
TUNABLE VIBRATION ENERGY
METHOD
This application claims priority from United States
Application No. l3l529,412 filed on2l June 2012,the contents of which are to be
taken as incorporated herein by this reference.
THE INVENTION
BACKGROLTND OF
invention relates generally to energy
The field of the
particularly, energy harvester.
harvesting and, more to a tunable vibration
power
Energy harvesting is a process for use in recovering that
would otherwise be dissipated or lost in a system. For example, known energy
harvesting may be used to obtain energy from light, heat, wind, vibrations, wave
may be
action, water currents, and the like. In many known systems, energy harvested
provide po\ryer
used in conjunction with battery power to to electronic devices.
Sensor assemblies are often used in industrial settings to
machinery and operations thereof. Known sensor
monitor the condition of associated
are often battery-powered. However, labor costs associated with changing
assemblies
a regular basis may limit commercial viability of such sensor assemblies,
batteries on
especially if the sensors are in remote or inaccessible locations. Because of the limited
frequent
lifetime of batteries, the limited ability to recycle the batteries, and the cost of
powering.
battery change-outs, it is desirable to improve sensor
herein to a patent document or other matter which
A reference
is given as prior art is not to be taken as an admission that that document or matter was
general
or the information it contains was part of the common knowledge
known that
priority date of any of the claims.
as at the
BRIEF DESCRIPTION OF THE INVENTION
In one aspect, there is provided an energy harvester comprising:
an energy conversion device configured to convert vibrational energy into electrical
platform
energy; an actuator; a first movably coupled to the actuator; a second
platform platforms
movably coupled to the actuator, wherein the first and second are
movably coupled to opposite sides of the actuator; a mass coupled to said energy
conversion device; and a first biasing mechanism having a first end coupled to said
mass second to the first platform; and, a second biasing mechanism
and a end coupled
having a third end coupled to the mass and a fourth end coupled to the second
platform; wherein the actuator is configured to selectively adjust a distance between
platforms
the first and second that adjust respective compression distances of the first
second biasing mechanism and a resonance frequency ofsaid energy conversion
device and said mass.
In another aspect, there is provided a system comprising: a
producing frequency; sensor to the device;
device vibrations at a driving a coupled
harvester comprising an energy conversion device, a mass coupled to
and an energy
said energy conversion device and at least one biasing mechanism comprising a non-
is the mass, and an actuator configured to selectively
linear spring which coupled to
adjust a compression distance of said at least one biasing mechanism to adjust the
non-linear spring selectively adjust a resonance frequency of
spring constant ofthe to
said energy conversion device and said mass, and a controller configured to
resonance frequency the
automatically adjust the compression distance and the via
actuator, wherein said sensor is powered by electrical energy generated by said energy
provide
harvester and is configured to feedback of the driving frequency to the
and controller is confrgured, via the actuator, to automatically adjust
controller, the
the compression distance of the biasing mechanism to adjust the spring constant of the
non-linear spring such that the resonance frequency substantially matches the driving
producing
frequency of the device vibrations.
yet is provided a method of harvesting
In another aspect, there
producing at a driving frequency, said method
energy from a device vibrations
comprising: coupling an energy harvester to the device producing vibrations, wherein
the energy harvester includes an energy conversion device configured to convert
mass coupled to the energy conversion
vibrational energy into electrical energy, a
spring which is
device, at least one biasing mechanism comprising a non-linear
actuator coupled to the biasing mechanism and configured to
coupled to the mass, an
adjust the spring constant
adjust a compression distance of the biasing mechanism to
non-linear spring to adjust a resonance frequency ofthe energy conversion
ofthe
device and the mass; and a controller configured to automatically adjust the
providing,
and the resonance frequency via the actuator;
compression distance ,
powered
feedback of the driving frequency of the device to the controller via a sensor
via the controller, the
by the energy harvester; and automatically adjusting
of the biasing mechanism to adjust the spring constant of the
compression distance
matches the driving
non-linear spring such that the resonance frequency substantially
producing
frequency of the device vibrations.
BRIEF DESCRIPTION OF THE DRAWINGS
power system;
FIG. I is a block diagram of an exemplary
is a schematic view of an exemplary energy harvester
power system shown in
that may be used with the
of the
is a cross-sectional view taken along line 3-3
energy harvester shown in
is cross-sectional view of an alternate energy
power system shown in and
harvester that may be used with the
FlG. 5 is a perspective view of an alternate energy harvester
-2a-
may used with the power system shown in
that be
DETAILED DESCRIPTION OF THE INVENTION
power 10
FIG. I is a block diagram of an exemplary system
provide
generally includes an energy harvesting device 12 that may be used to
that
po\/er 14. Energy harvester 12 is a generation device that converts various
to a load
power. For example, energy harvesting
types of mechanical vibrations into electrical
generated motors, pumps, turbines, engines and the
device 12 may use vibrations from
like, depending on specific applications.
varying
In the exemplary embodiment, a rectifier 16 converts
generated device 12 into a direct
or alternating current (AC) by energy harvesting
half-wave, full-wave, or
(DC) signal. By way of non-limiting example,
current
circuits in
voltage-doubling rectifiers may be used as well as voltage-multiplying
from rectiflrer 16 is used to power load
general. The rectified power output discharged
device 18 may provide supplemental
14. Alternatively, an optional energy storage
generated harvesting device 12 is insufficient
po\Ner to load 14 if the power by energy
energy storage device 18 is, for example, a
to power load 14. In one embodiment,
Lithium-ion baffery andlor a super capacitor.
power system l0
is a schematic view of the exemplary
includes a shaft 21 rotatably
implemented with an exemplary motor 20, which
to a motor driven system 23
supported by a bearing housing 22. Shaft 2l is coupled
housing 22 of motor 20
rotates to power motor driven system 23. Bearing
operation. Power system 10 is housed in a
typically vibrates to some degree during
26 attached to bearing housing 22 via any known
substantially cylindrical housing
fastener, and/or adhesive, etc. Altematively, housing 26
means such as mechanical
fabricated from any suitable material that enables system l0
may have any shape or be
herein.
to function as described
harvesting device I 2
is a cross-sectional view of energy
embodiment, energy
taken along line 3-3. More specifically, in the exemplary
device 24, a proof
harvesting device 12 includes housing 26, an energy conversion
embodiment,
mass 30, and at least one biasing mechanism 32. In the exemplary
energy conversion device 24 is a piezoelectric device 28. an alternative
24 is an electromagnetic, electrostatic,
embodiment, energy conversion device
that enables energy harvesting device 12 to
magnetostrictive or any other device
function as described herein.
piezoelectric 28 is a
In the exemplary embodiment, device
piezoelectric
beam 29 that includes a first end 34, a second end 36, a first
cantilever
42. Piezoelectric device 28
layer 38, a second piezoelectric layer 40, and a substrate
piezoelectric material 38 and 40
vibrational energy to electrical energy when
converts
is known. Piezoelectric device 28 may be
is subjected to tension and compression, as
material such as, for example, lead zirconate titanate
fabricated from any suitable
of piezoelectric
(PZT). piezoelectric device may include any number
In addition,
herein.
piezoelectric device 28 to function as described
layers 38 and 40 that enables
piezoelectric 28 may include a single
in an alternative embodiment, device
Further,
piezoelectric layer that may or may not include a substrate.
embodiment, piezoelectric device 28 extends
In the exemplary
housing 26. First end 34 of beam 29 is coupled to base 44
from a base 44 coupled to
mass 30. Alternatively, first end 34 of beam 29
and second end 36 is coupled to
a device that produces vibrations, such as motor
be coupled to housing 26 or directly to
reinforces first and second piezoelectric layers 38 and 40 and
. Substrate 42
generation.
thereon to increase electrical energy
increases the tension and compression
to base
first and second ends 34 and 36 are each coupled
In an alternative embodiment,
housing 26 with mass 30 positioned between ends 34 and 36.
44 andlor
device 28 and mass 30 have a resonance
Piezoelectric
In the
oscillatory deflection from a rested state.
frequency corresponding to their
mass
resonance frequency of piezoelectric device 28 and
exemplary embodiment, the
vibration
(i.e. adjusted) to substantially match the driving
is mechanically tuned
produced by motor 20
motor 20, which is the frequency of the vibrations
frequency of
frequency
Matching the resonance frequency to the driving
during operation.
mass 30, thereby
maximum oscillatory deflection of device 28 and
facilitates
power output.
improving
piezoelectric 28 may be adjusted or
The design of device
from which energy will be harvested.
modified to fit specific applications or devices
of device 28 may be varied to optimize device characteristics
For example, the design
minimum
tuning range, power output, size, weight and
such as resonance frequency
mass
example, the length, width, thickness, stiffness and/or
base acceleration. For
tune
piezoelectric device 28 are variably selected to mechanically
distribution of
density
power output. Similarly, the shape, weight,
device 28 to facilitate optimizing
be variably selected
, as well as the location of mass 30, may also
and size of mass
piezoelectric device 28 has a
power output. In the exemplary embodiment,
to optimize
More particularly, device 28 has a
L between approximately 1 and 3 inches.
length
length L of approximately 2 inches.
mass 30 includes a body 50
In the exemplary embodiment,
10022]
embodiment, mass 30
first side 52 and a second side 54. In one exemplary
having a
I 12009. However, the design weight
has a weight that is between approximately and
piezoelectric
power required to be produced by
of mass 30 depends on the amount of
generated
may be variably selected. Power by
device 28. Thus, the weight of mass 30
generally as the weight of mass 30 increases and vice
piezoelectric device 28 increases
that
mass 30 is fabricated from a dense material
versa. In the exemplary embodiment,
small physical size. In the exemplary
enables mass 30 to have a relatively
generally cubic and each side has a length between
embodiment, mass 30 is
that
Alternatively, mass 30 may have any other shape
approximately 40 and 100 mm.
harvesting
to function as described herein. Moreover,
enables harvesting device 12
more
provided more compact design by utilizing one or
device 72 may be with a
provide of mass 30. For
harvesting device 12 in mass 30 to the weight
components of
(not of actuatot 46,
46, a gearbox andior a motor shown)
example, an actuator
into mass 30.
energy storage device 18 may be incorporated
electronics 90 and/or
resonance frequency of piezoelectric device 28 and mass
46. In the
of biasing mechanisms 32 and/or actuator
is varied through adjustments
springs such as
biasing mechanisms 32 are non-linear
exemplary embodiment,
be any other
preloaded springs 60. Alternatively, biasing mechanisms 32 may
conical
is compressed, for
spring constant that changes when the device
device that exhibits a
having such
mechanical, magnetic, and/or electronic device
example, any
wire
embodiment, biasing mechanisms32 are tapered
characteristics. In an alternative
increased spring constant when compressed.
springs having an
springs 60 each include a first
In the exemplary embodiment,
100241
second end 66 having a second diameter 68
end 62 having a hrst diameter 64 and a
first 62 are each respectively coupled
that is larger than first diameter 64. Spring ends
mass 30 such that mass 30 is positioned
to first side 52 and to second side 54 of
between springs 60.
first
In the exemplary embodiment, actuator 46 includes
(not The may include a
second surfaces 72, and a drive shown). drive
surfaces 70,
incorporated into mass 30,
motor and gearbox (not shown) and be coupled to base 44,
actuator 46 as described
or positioned anywhere else that enables the drive to actuate
to spring second ends 66, and second surfaces 72
herein. First surfaces 70 are coupled
springs 60 may be inverted such that hrst
are coupled to housing 26. Altematively,
surfaces 70, and second ends 66 are coupled
ends 62 are coupled to first actuator
72 away from
The drive actuates actuator 46 to move surfaces 70 andlor
mass 30.
D between ltrst
Thus, 46 enables selective adjustments of a distance
housing. actuator
surfaces 70 and 72 resulting in selective adjustment of a compression
and second
actuator 46 may have any
distance 74 of springs 60. In an alternative embodiment,
distance 74 as
that enables actuator 46 to selectively adjust compression
configuration
herein.
described
embodiment, energy harvester 12 also
In the exemplary
processor (not
electronics 90 such as sensors 92, a
includes a controller 88 comprising
Electronics 90 receive and analyze system data and control
shown) and a memory 94.
harvester l2 such as movement of actuator 46 and resonance frequency
operations of
piezoelectric device 28 and mass 30. In the exemplary embodiment,
tuning of
(FIG. of actuator
incorporated into mass 30 3) and enable actuation
electronics 90 are
26 any other
46. Alternatively, electronics 90 are coupled to base 44, housing andlor
suitable location in energy harvester
gather
In the exemplary embodiment, sensors 92 data to enable
100271
driving
resonance frequency of device 28 and mass 30 to the
electronics 90 to tune the
26 measures the
of motor 20. Sensor 92 positioned on base 44 or housing
frequency
, and sensor 92 positioned in or near mass 30 determines
driving frequency of motor
46, compression distances 74, and/or drive motor
distance D between actuators
located
46. In an altemative embodiment, sensors 92 are
revolutions of actuators
function as described herein. Additionally, sensor
anywhere that enables sensors 92 to
current and/or power of the piezoelectric device
92 may measure the output voltage,
In the exemplary embodiment, sensor 92 transmits a signal
representing sensor measurements to electronics 90. Alternatively, or additionally,
provides
load 14 may include a sensor (not shown) that electronics 90 with a signal
motor 20 or load 14.
representing the driving frequency of motor 20 or other data about
actuator 46 andlor may
Data measured by sensors 92 may be used to selectively adjust
if measured indicates harvester l2 is
be stored in memory 94. For example, the data
the driving frequency of motor 20, adjustments are made to
out of tune with
resonance frequency to the driving frequency. Memory 94
substantially match the
pre-calibrated look-up table of driving frequencies, resonance frequencies, and
stores a
any other data that may enable tuning of energy harvester 12. Thus, if harvester 12 is
harvester 12.
out of tune, measured data and the look-up table are used to tune energy
polynomial relationship
Memory 94 may alternatively, or additionally, store a linear or
frequency of device 28.
correlating between a particular measurement and a resonance
illustrates an exemplary altemative energy harvesting
100 is similar to energy harvesting device 12 (shown in , and
device that
to identify the same components in as
identical reference numbers are used
in Energy harvesting device 100 is similar to energy harvesting
were used
12, except device 100 includes an alternative arrangement of actuator 46. In the
device
embodiment, actuator 46 is positioned between mass 30 and each biasing
exemplary
flrrst side 52
mechanism 32. More particularly, first actuator surfaces 70 arc coupled to
and second side 54 of mass 30, respectively, while second actuator surfaces 72
coupled to spring first ends 62, respectively. Spring second ends 66 are coupled
may be inverted such that first ends 62 are
housing 26. Alternatively, springs 60
66 are to second actuator surfaces 72.
coupled to housing 26, and second ends coupled
distance D between surfaces 70 andlor 72
Actuator 46 is actuated to selectively adjust
in of compression distancesT4.
resulting selective adjustment
illustrates an exemplary alternative energy harvesting
(shown
device 200 that is similar to energy harvesting devices 12 and 100 in FIGS. 3
and 4, respectively), and identical reference numbers are used to identify the same
200 is
used in FIGS. 3 and 4. Energy harvesting device
components in as were
includes
device l2 (shown in , except device 200
similar to energy harvesting
particularly, mass 30
of mass 30 and actuator 46. More
an alternative arrangement
positioned between opposed
first and second portions 232 and 234
includes opposed
portions 232 234 are
sections 236 and 238. First and second and
third and fourth
236 and238 are coupled to
to beam second end 36. Third and fourth sections
coupled
have respective arms 240
second portions 232 and234,respectively, and each
f,rrst and
242 extendin g therefrom.
In the alternative exemplary embodiment, actuator 46
t0031]
portions 232 and234. A
portion of base 44 adjacent to first and second
coupled to a
surface 250 and
pair platforms 244 and 246 is coupled a top and bottom actuator
away from surfaces
252, rcspectively. Platforms 244 and 246 are moved towards and
gearbox (not shown) of actuator 46. A
250 and252,respectively, by a motor 254 and
FIG. for clarity) is positioned on either side of
pair of guides 258 (one is removed in 5
guide platforms 244 and 246. A spring 60 is coupled
actuator 46 to support and
platform 244 and another spring 60 is coupled between arm242
between arm240 and
platforms
46 selectively adjusts the distance D between
and platform 246. Actuator
in selective adjustment of spring compression distances 74.
244 and 246 resulting
is selectively
frequency of piezoelectric device 28 and mass 30
Thus, the resonance
provided
energy produced by device 28 is via connector
adjusted. Resulting electrical
256 to rectifier 16.
system 10 is coupled to a vibration
During operation,
generated by motot 20 are converted
producing device, such as motor 20. Vibrations
12, 100 or 200. In the exemplary
into electrical power by energy harvesting device
sensor that is powered by energy harvesting device
embodiment, load l4 is a wireless
system
14 may be, for example, a machine condition monitoring
12. Wireless sensor
pressures of critical
indicators such as vibrations, temperatures and
that measures key
In the
and tracks the information over time to look for abnormalities.
machines,
that assesses health,
embodiment, wireless sensor l4 is an accelerometer
exemplary
data. For example,
and/or balance of motor 20 based on captured vibration
alignment
changes may be
generated by motor 20 change with aging of motor 20. The
vibrations
sensor 14 for storage or
and transmitted to a remote location by wireless
detected
of motor 20 and its need for
further processing, for example, to assess the condition
maintenance.
As described above, energy harvesting devices 12, 100 and
200 convert vibrations into electrical energy. During operation, base 44 is subjected to
piezoelectric
energy movement of mass 30 and deflection of beam
vibration causing
generates
28. Deflection of first and second piezoelectric layers 38 and 40 AC voltage.
into DC voltage that
The AC voltage is delivered to rectifier l6 wherein it is converted
power
is provided to wireless sensor l4 to sensor operations.
power
During operation, energy harvester 12 output is
(or frequency to
optimized by substantially matching tuning) the harvester resonance
modern industrial
driving frequency of the source vibration. Because many known
of harvester l2 is
processes are often variable speed, the resonance frequency energy
frequency of the changing source vibration.
variably selected to substantially match the
generated when the resonance frequency of harvester 12
Power is more effectively
of motor 20.
substantially matches the source frequency
In the exemplary embodiment, the resonant frequency
system, is equal
energy harvester 12 depends on the total spring constant of the which
piezoelectric 28 of springs 60. While the
to the sum of the spring constant of beam and
constant of
spring constant of beam 28 is relatively constant due to design, the spring
is increased. Thus, the resonant
springs 60 increases as compression distance 74
compression distance 74 of
frequency of energy harvester 12 is tuned by adjusting
facilitated by selectively increasing
each spring ó0. Tuning of energy harvester 12 is
surfaces 70 and 72 or platforms 244 and
or decreasing distance D between actuator
of biasing mechanisms 32 are selectively
246, such that compression distances 74
varied.
if harvester l2 is out of tune, electronics 90
During operation,
actuator 46 based on the
automatically adjusts compression distances 74 by actuating
Compression distance 74 is adjusted
frequency look-up table stored in memory 94.
table stored in memory 94. More specifically, the
based on the frequency look-up
desired position of actuator surfaces
look-up table includes data usable to determine a
distance 74.
70 andlor 72 or platforms 244 and 246, andlot a desired compression
90 determines the required
Based on the measured driving frequency, electronics
required to match the driving frequency
compression distance 74 inthe look-up table
In the look-up table may store any other
and adjusts actuator 46 accordingly. addition,
12 such as, but not limited to, temperature and
data usable to tune harvesting device
piezoelectric material and/or drive motor
humidity adjustments, aging of the
updated
46. Moreover, the look-up table may be automatically
revolutions of actuator
to improve system efficiency.
the driving frequency of the vibration
Sensor 92 measures
determines compression distance 74 that corresponds to
source 20, and electronics 90
94. The
frequency based on the look-up table stored in memory
the measured driving
74 corresponds to a range ofresonance frequencies
range ofcompression distances
12. Thus, based on the measured driving frequency, actuator
energy harvester
resonance frequency of
distances 74 to substantially match the
adjusts compression
. As such, energy
12withthe driving frequency of vibration source
energy harvester
Thus, in the exemplary
of harvester 12 is facilitated to be maximized.
output
to automatically tune the resonance
embodiment, electronics 90 are configured
source 20 changes.
frequency ofenergy harvester 12 as the vibration
The exemplary energy harvester described above efficiently
/er tuning the
generates po\ over a wide range of vibration frequencies by automatically
energy harvester to
frequency ofthe harvester. Such adjustments enable the
resonance
because of the
in physically small and/or remote locations. In addition,
be useful
is reduced and the harvester may be
relatively few moving parts of the system, wear
precision and/or consistency, as
at a lower cost without the need for high
manufactured
mechanical damping is
to known harvesters. For the same reason,
compared
output. Further, by harvesting power
minimized, which facilitates a higher energy
made self sufficient over their lifetime with
from the environment, sensors can be
energy harvester described herein can
virtually no maintenance. Thus, the exemplary
or systems for maintenance free machine-condition
be built into wireless sensors
used to power wireless sensors may be reduced
monitoring. Furthermore, batteries
reducing maintenance and environmental impact.
size or even eliminated, thus
disclose the
This written description uses examples to
person skilled in the art to
invention, including the best mode, and also to enable any
any devices or systems and
practice the invention, including making and using
patentable scope of the invention is
performing any incorporated methods. The
that occur to those skilled in
dehned by the claims, and may include other examples
to be within the scope of the claims if they
the art. Such other examples are intended
from the literal language of the claims, or if
have structural elements that do not differ
elements with insubstantial differences from the
they include equivalent structural
literal languages of the claims.
"comprised" or
Where the terms "comprise", "comprises",
(including the claims) they are to be
"comprising" are used in this specification
presence of the stated features, integers, steps
interpreted as specifying the
precluding the presence of one or more other features, integers,
components, but not
or group thereto.
steps or components,
PARTS LIST
power 10
system
energy harvesting device
load/wireless sensor
rectifier l6
energy storage device .18
motor
shaft
bearing housing ......
motor driven system
energy conversion device
housing .26
piezoelectric device .28
beam ........
lnASS
biasing mechanism .32
beam first end .......
beam second end ..
first piezoelectric layer 38
piezoelectric 40
second layer
substrate
base .44
.........
actuator
mass body .....
mass hrst side
mass second side
spnng
spring first end
spring first diameter ........,.
spring second end .......
spring second diameter
surfaces .........
frrst actuator
second actuator surfaces
compression distance
controller
electronics
memory
...100
harvesting device
energy
.200
energy harvesting device
portion .232
mass first
.234
portion.......
mass second
mass third section
mass fourth section
.242
arïn
.244
platform
platform...........
.250
surface
top actuator
bottom actuator surface .........
motor
-1 3-
.2s6
connector
.258
guide
AS FOLLOWS:
THE
Claims (1)
- CLAIMS 1. DEFINING THE TNVENTION ARE l. An energy harvester comprising: energy into electrical conversion device configured to convert vibrational an energy energy; an actuator; a first platform movably coupled to the actuator; first and second platform movably coupled to the actuator, wherein the a second platforms movably coupled to opposite sides of the actuator; device; and a mass coupled to said energy conversion to said mass and a second end a f,rrst biasing mechanism having a first end coupled to the f,rrst platform; and, coupled a fourth end mechanism having a third end coupled to the mass and a second biasing platform; coupled to the second selectively adjust a distance between the first wherein the actuator is configured to distances of the first and second second platforms that adjust respective compression said energy conversion device and said mechanism and a resonance frequency of biasing lnASS. device The energy harvester of Claim 1, wherein said energy conversion electrostatic device, one of a piezoelectric device, an electromagnetic device, an comprises and a magnetostrictive device. 2, wherein said piezoelectric device further 3. The energy harvester of Claim piezoelectric layer, and a substrate extending comprises a first piezoelectric layer, a second therebetween. hrst biasing harvester of any one of Claims I to 3, wherein the 4. The energy spring and the second biasing mechanism comprises mechanism comprises a first non-linear a second non-linear spring. fìrst The energy harvester of any one of Claims I to 3, wherein the biasing comprises a a first conical spring and the second biasing mechanism mechanism comprises spring. second conical said first conical spring comprises a 6. The energy harvester of Claim 5, wherein larger a second end having a second diameter that is than first end having a hrst diameter and said f,rrst diameter. 1 to 6, further comprising a sensor 7 . The energy harvester of any one of Claims position of said actuator, the respective compression configured to sense at least one of a said biasing mechanisms, one or more motor revolutions of distances of said hrst and second ofan object said harvesting device is configured to couple actuator, and a driving frequency one of Claims 1 or 7, further comprising a 8. The energy harvester of any programmed to control said actuator based controller comprising a memory, said controller in said memory. on a look-up table of resonance frequencies stored A system comprising: frequency; a device producing vibrations at a driving to the device; and a sensor coupled device, a mass coupled to said an energy harvester comprising an energy conversion least one biasing mechanism comprising a non-linear spring energy conversion device and at actuator conf,rgured to selectively adjust a compression which is coupled to the mass, and an mechanism to adjust the spring constant of the non-linear distance of said at least one biasing device and said adjust a resonance frequency ofsaid energy conversion spring to selectively mass, adjust the compression distance and the and a controller configured to automatically resonance frequency via the actuator, generated is powered by electrical energy by said energy wherein said sensor provide feedback of the driving frequency to the controller, and harvester and is configured to -t6- distance the controller is configured, via the actuator, to automatically adjust the compression spring such the of the biasing mechanism to adjust the spring constant of the non-linear that producing resonance frequency substantially matches the driving frequency of the device vibrations. 9, wherein said energy conversion device comprises one 10. The system of Claim of piezoelectric device, an electromagnetic device, an electrostatic device, and a magnetostrictive device. 9 or 10, wherein said sensor is conflrgured to I L The system of any one of Claims provide said device producing vibrations to a remote monitoring system. data about 9 1 1, wherein said sensor is configured to 12. The system of any one of Claims or motor, turbine, and an industrial process. monitor the health of at least one of an engine, a a producing 13. A method of harvesting energy from a device vibrations at a driving frequency, said method comprising: harvester to the device producing vibrations, wherein coupling an energy the energy harvester includes an energy conversion device configured to convert vibrational energy into electrical energy, a mass coupled to the energy conversion device, is to the mass, an least one biasing mechanism comprising a non-linear spring which coupled distance actuator coupled to the biasing mechanism and conhgured to adjust a compression of the biasing mechanism to adjust the spring constant of the non-linear spring to adjust device the mass; and resonance frequency ofthe energy conversion and a configured to automatically adjust the compression distance and the controller resonance frequency via the actuator; providing, feedback driving frequency of the device to the controller via a of the powered by the energy harvester; and sensor of the biasing automatically adjusting via the controller, the compression distance the resonance mechanism to adjust the spring constant of the non-linear spring such that producing frequency substantially matches the driving frequency of the device vibrations a controller includes a memory, wherein 14. The method of Claim 13, wherein -17 - biasing mechanism comprises adjusting the said adjusting the compression distance of the based on a look-up table stored in the compression distance of the biasing mechanism memory. 26-- I 2 18 LOAD HARVESTER RECTIFIER BATTERY 10 3 MOTOR DRIVEN SYSTEM 24t28 46----;\ -t -1 .G-62 r 4 \ --32 26 t
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/529,412 | 2012-06-21 | ||
US13/529,412 US8866316B2 (en) | 2012-06-21 | 2012-06-21 | Tunable vibration energy harvester and method |
Publications (2)
Publication Number | Publication Date |
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NZ611441A NZ611441A (en) | 2014-12-24 |
NZ611441B true NZ611441B (en) | 2015-03-25 |
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