NZ545900A - Plumbing fitting - Google Patents

Abstract

A plumbing fitting (Fig. 8 embodiment) has an inlet pipe 821 connectable to a water supply 2 such as a wall elbow, an outlet 822 connectable to an appliance, and a valve 820 between the inlet pipe and the outlet that can be moved to allow or cut off water flow between the inlet pipe and the outlet. No part of the fitting extends beyond the profile of the inlet pipe. In embodiments such as Fig.3 the outlet of the fitting is taken to be the threaded socket 522a into which the outlet pipe 522 is screwed, so the outlet of the fitting itself does not extend beyond the profile of the inlet pipe!

Description

54 5 9 00 New Zealand Patent App. No. 545900, filed 14 March 2006 New Zealand Patent App. No. 546421, filed 6 April 2006 New Zealand Patent App. No. 549189, filed 15 August 2006 Patents Form No. 5 Patents Act 1953 COMPLETE SPECIFICATION PLUMBING FITTING We, SOUTHPLUMB FITTINGS LIMITED, a New Zealand company, CI- Taurus Accounting Solutions Limited, Level 3, Landsborough House, 287 Durham Street, Christchurch, New Zealand, hereby declare the invention for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement: PLUMBING FITTING Field of the Invention The present invention relates to a plumbing fitting and in particular to an improved design of blanking-off pipe combining a blanking off pipe with an isolating valve.

Definition As used herein, the "profile" of an inlet pipe of a fitting is defined with reference to the plane of the wall through which the inlet pipe protrudes, where wall is the x-y plane and the inlet pipe extends along the z-axis. The "profile" is the sectional elevation viewed from any direction parallel to the x-y plane.

Background of the Invention At present, when plumbing is installed in a building, the water supply pipes usually are installed several days, or even several weeks, before the installation of the fittings, (e.g. wash basin, sink, lavatory) to which the pipes are to be connected. This means that the connections to the water supply pipes have to be blanked off until the fittings are installed, and the water supply then has to be connected to the fittings.

The blanking-off system presently in use is shown in Figures 1 and 2 of the accompanying drawings, both of which show sections through a building wall and the plumbing fittings used.

In Figure 1, a standard connector 2 is secured by an integral flange 3 to a building stud or other suitable support 4. The standard connector 2 provides a connector inlet pipe 5 for connection to a water supply pipe 5a, and an outlet pipe 6 which is adapted to engage other fittings. In New Zealand, the standard method is to provide outlet pipe 6 with internal screw threading, but alternatives include external screw threading or adapting outlet pipe 6 to have other fittings brazed on to it. This discussion will refer to a screw threaded outlet pipe 6, but other standard methods are intended to be included. The pipes 5 and 6 are depicted as mutually perpendicular, but may of course be at any selected angle.

When the connector 2 is first secured to the supply pipe 5a, the water supply is turned off at the mains, and before the supply is turned on again at the mains, a blanking off pipe 7 is connected to the outlet pipe 6, to temporarily close off the outlet pipe. The blanking off pipe 7 consists of a pipe which is closed at one end 8 and which is 1a Intellectual Property Office of N.Z. 1 5 MAR 2007 receive r> •• externally screw threaded at the other end 9, for engagement with the screw thread on the outlet pipe 6. The closed end 8 is fitted with a square boss 10 so that the blanking off pipe 7 can be easily gripped with a socket for rotation. The boss 10 and adjacent part of the pipe 7 project through the wall 11 when the construction of the wall is completed.

Blanking off pipe 7 has a linear profile. This allows it to project through only a small hole in wall 11.

Once the appliance which is to be supplied with water via the connector 2 has been installed, the blanking off pipe 7 has to be replaced by an extension pipe 12 and an angle stopcock 13, as shown in Figure 2. Since water will flow out of the outlet pipe 6 as soon as the blanking off pipe 7 is removed, the water has to be turned off at the mains again before the blanking off pipe 7 is removed and replaced by the extension pipe 12 to which the angle stopcock 13 is fitted. The angle stopcock 13 is of known type, and provides an inlet pipe 14 which is internally screw threaded for connection with the externally screw threaded extension pipe 12, and an outlet pipe 15 which is connected to the pipe work of the appliance (not shown).

Fittings such as a face plate 30 must also be installed while the water is off and before angle stopcock 13 is finally installed. This is because outlet pipe 15 protrudes so that the profile of angle stopcock 13 is such that fittings cannot be slid over it after installation. If the face plate 30 is forgotten, or needs to be changed, the water must be turned off again and angle stopcock 13 removed to install it.

A valve 16 is provided to close off the passage between the inlet pipe 14 and the outlet pipe 15. The valve 16 may be of any suitable type; for example, a conical washer 17 which can be moved into engagement with the edge of a complimentary hole 18; the washer 17 is mounted upon a screw threaded shaft 19 which can be rotated by means of a handle 20 to move the washer in the directions of arrows A.

The above described system works well, but has the drawbacks that it requires the mains water supply to be shut off before the blanking off pipe 7 can be removed, and that three separate components (the blanking off pipe 7, the extension pipe 12 and the angle stopcock 13) are needed to make the connection to the appliance. The shape of ~ imeflec^aTpmoertir Office of M.z 2 1 5 MAR 2007 R e c e i v e r is iiunvv/iuui i i ly ! Office of N.Z. | OCT 2007 I received! these components is such that fittings adjacent the wall, such as face plates, must be installed at a specific time, and cannot be easily added or changed at a later date.

Objects of the Invention An object of the present invention is the provision of a fitting which can be used in the place of the blanking off pipe 7, but which also provides a connection to an appliance without requiring the mains water supply to be shut off. It is a further object of the present invention to provide a fitting which in at least configuration has a substantially linear profile.

Summary of Invention The present invention provides a plumbing fitting which includes an inlet pipe ^ connectable to a water supply pipe and an outlet connectable to an appliance, said fitting also including a valve arranged between said inlet pipe and said outlet, said 15 valve being moveable between a first position in which water can flow from said inlet pipe to said outlet, and a second position in which said inlet pipe is shut off from said outlet, characterised in that the plumbing fitting does not protrude beyond the profile of the inlet pipe.

In one embodiment, the outlet is in line with the inlet pipe.

In an alternative embodiment the outlet is approximately perpendicular to the inlet pipe and is provided with an outlet pipe, which is removable from the inlet pipe to provide a first configuration in which the outlet does not protrude beyond the profile of the inlet 25 pipe.

The fitting may include at least one section of sidewall adjacent the outlet which is thicker than the average sidewall thickness, so that the outlet pipe engages with the inlet pipe in the thicker section of sidewall.

The body of the fitting may be fabricated from a material selected from the list consisting of: brass, plastics, any other suitable material.

The valve may be any of a range of suitable types, e.g. a conical washer which can be 35 pushed into contact with a complimentary seat, or an o-ring seal which can be pulled into contact with a seating surface. Preferably the valve is moveable by means of a 3 removable tool which engages a socket to drive a valve shaft. Alternatively the valve may be moveable by means of a handle, preferably a dome handle.

Brief Description of the Drawings By way of example only, preferred embodiments of the invention are described in detail with reference to the accompanying drawings, in which: Figure 3 shows a section through a first preferred embodiment of the fitting of the present invention secured to a water supply pipe; Figure 4 shows an end view of a first preferred embodiment of the fitting of the 10 present invention; Figure 5 shows a section through the inlet pipe of a second preferred embodiment of the present invention; Figure 6A shows a section through the outlet pipe of a second preferred embodiment of the present invention; Figure 6B shows a section through an alternative outlet pipe of a second preferred embodiment of the present invention; Figure 7 shows a section through a third preferred embodiment of the fitting of the present invention secured to a water supply pipe; Figure 8 shows a section through a fourth preferred embodiment of the fitting of 20 the present invention secured to a water supply pipe; and Figure 9 shows an exploded sectional view of the fourth preferred embodiment of the fitting of the present invention.

First Preferred Embodiment A first preferred embodiment of a fitting according to the present invention is shown in Figures 3 and 4.

Referring to Figure 3, a standard connector 2 as described with reference to Figures 1 and 2 is connected to a water supply pipe as described above. To the outlet pipe 6 of 30 the connector 2, in place of the blanking off pipe 7 shown in Figures 1 and 2, the fitting 520 of the present invention is secured.

The fitting 520 comprises an externally threaded inlet pipe 521 with an outlet aperture 522a, to which is removably connected an outlet pipe 522, the outer end of 35 which also is externally screw threaded for connection with the inlet pipe of an appliance (not shown).

L. intellectual Property Office of N.Z. 1 5 MAR 2007 RECEIVED 1 s It will be apparent to one skilled in the art that for all of the described connections between fittings and components, other standard connection adaptations could be used, such as internal or external screw threading, push fit adaptors or brazing.

The inlet pipe 521 and outlet pipe 522 are depicted at right angles to each other, but may in fact be at any selected angle. In this preferred embodiment, the passageway of inlet pipe 521 is offset from its centreline. This provides a thicker side wall 521a of inlet pipe 521. Outlet pipe 522 is formed as a pipe which is screw threaded into engagement with a correspondingly screw threaded outlet aperture 522a formed in the thicker sidewall 521a. Locating the outlet aperture 522a on this thicker sidewall 521a allows outlet aperture 522a to be deeper than it could be if the passageway were centred, resulting in a much stronger connection between inlet pipe 521 and outlet pipe 522. Fitting 520 may have a reduced diameter end section 581 in order to facilitate handling and allow the installation of a dome handle.

The dimensions and properties of outlet pipe 522 may vary depending on the appliance with which the fitting 520 is to be used. For example, the screw thread on the outer end of outlet pipe 522 may differ to match the connection of different appliances. While fitting 520 is shown with a single outlet pipe 522, it will be appreciated that two or more outlet pipes 522 could be incorporated in the fitting and/or one or more of the outlet pipes 522 may be connected to a T-connection if a connection needed to be made multiple pipes.

Outlet pipe 522 can be removed from outlet aperture 522a, to provide a first configuration in which the fitting 520 has only the end profile of inlet pipe 521. In this first configuration, the outlet consists of outlet aperture 522a, which is recessed into inlet pipe 521. Thus, the outlet does not protrude beyond the profile of the inlet pipe 521 and the profile of the entire fitting in this configuration is the profile of the inlet pipe 521. This allows other fittings such as protective flange 30 to lie flat against the wall 11, and to be slid into place over the inlet pipe 521.

A valve 523 is fitted between the inlet pipe 521 and the outlet 522a. The valve 523 incorporates a valve shaft 524. The valve shaft 524 engages with or is formed integrally with a valve head 572. Valve head 572 is dimensioned so as to engage with intellectual Property Office of N.Z.

I 5 MAR 2007 a wall 529 which is formed in the interior of the inlet pipe 521 to block an aperture 528 in the wall 529 forming a water-tight seal when the valve 523 is in a closed position.

Valve 523 is moved between a first, open position and a second, closed position by rotating valve shaft 524. Valve shaft 524 includes a screw-threaded section which interacts with a corresponding section of the valve 523 so that the rotation of valve shaft 524 drives valve head 572 in a longitudinal direction.

Valve shaft 524 is fitted with a socket 582 which is adapted to engage a tool. In the embodiment shown in Figure 4, socket 582 is a hexagonal socket adapted to engage an Allen key, but socket 582 may be adapted to engage a different tool such as a screwdriver. A spring clip 583 is provided to hold the valve 523 in place, preventing valve 523 from being accidentally over-loosened or removed from the fitting 520.

This means of activating valve 523 makes it difficult for the valve to be manipulated without authorisation or by accident. It has the additional benefit that when the tool is removed from the socket 582, no part of valve 523 protrudes beyond the profile of the inlet pipe.

The above described fitting is used as follows:- to fit the connector 2 to the water supply pipe, the mains water supply is shut off in the normal manner. Before the mains water supply is turned on again, the fitting 520 is fitted to the outlet pipe 6 of the connector 2 by engaging the inlet pipe 521 of the fitting 520 with the outlet pipe 6 of the connector 2. The valve 523 of the fitting 520 is then moved to the closed position using a tool engaging socket 582, so that water cannot pass through the aperture 528 in the inlet pipe 521 to reach outlet aperture 522a and outlet pipe 522.

Outlet pipe 522 need not be fitted at this stage, or may be removed, placing the fitting 520 in a first configuration. This ensures that the profile of the fitting 520 no greater than the profile of inlet pipe 521. Wall lining board can be easily fitted around this low profile fitting 520, as it is easy to slide it over the fitting 520 and into place. This also allows fittings such as flange 30 to be slid over fitting 520 and into place at any convenient time. Because the tool is removed from socket 582, it is highly unlikely that the valve 523 will be accidentally opened. Thus, in this first configuration the fitting 520 provides an effective alternative to blanking off pipe 7. ^lectuaTp^fy Office of N.Z. 1 § mar 2007 Bic e i v if86"' f? * When the time comes to connect the water supply to an appliance, outlet pipe 522 is engaged with the outlet aperture 522a as shown in Figure 3, and the free end of the outlet pipe 522 is connected to the appliance. Valve 523 can then be opened. If desirable, valve 523 may be fitted with a dome handle (not shown). It is not necessary to shut off the mains water supply, and only a single component, i.e. the fitting 520, is required instead of the three separate fittings required by the prior art.

At any convenient time, valve 523 can be used to isolate the appliance from the mains water supply. Because valve 523 is activated via socket 582, once the tool is removed there is a low risk of the valve 523 being accidentally opened or tampered with. If the wall cladding needs to be repaired or a new flange 30 fitted, valve 523 can be closed, the appliance disconnected and outlet pipe 522 removed to place the fitting in the first configuration, in which the profile of the fitting is the profile of the inlet pipe. This flexibility allows for future work to be undertaken around the fitting 520, without compromising the fitting or its surroundings.

Second Preferred Embodiment A second preferred embodiment is described with reference to Figures 5, 6A and 6B. This embodiment differs from the first preferred embodiment only in the means by which outlet pipe 622 engages with outlet aperture 622a in inlet pipe 621.

In this embodiment inlet pipe 621 includes a narrow section 633 which extends from a first end 621a of the inlet pipe 621 past outlet aperture 622a. Narrow section 633 is fitted with o-rings 634.

An outlet pipe 622 shown in Figure 6a includes a sleeve section 632a. This sleeve section 632a is adapted to slide fit over narrow section 633 so that outlet pipe 622 is aligned with outlet aperture 622a and o-rings 634 form a water-tight seal between inlet pipe 621 and outlet pipe 622.

An alternative outlet pipe 622 is shown in Figure 6a. The includes a boss strap 632 b, which is adapted to fit around narrow section 633 so that outlet pipe 622 is aligned with outlet aperture 622a and o-rings 634 form a water-tight seal between inlet pipe 621 and outlet pipe 622.

Intellectual Property Office of N.Z. 7 15 MAR 2007 received In this embodiment, outlet pipe 622 can be removed to place the fitting in a first configuration. In this first configuration, the outlet consists of outlet aperture 622a, which is recessed into narrow section 633 of inlet pipe 521. Thus, the outlet does not protrude beyond the profile of the inlet pipe 621.

It will be apparent to one skilled in the art that other means of releasably connecting the inlet pipe and outlet pipe in a water-tight manner are available.

Third Preferred Embodiment The third preferred embodiment of the present invention, shown in Figure 7, is substantially similar to the first preferred embodiment. This embodiment differs from the first preferred embodiment in the valve arrangement. The passageway through the inlet pipe 721 of this embodiment is shown as being centred.

A valve 723 is fitted between the inlet pipe 721 and the outlet aperture 722a. The valve 723 incorporates a valve shaft 724 which can be rotated by means of a handle 725 between the open position shown in Figure 7, in which water can flow from the inlet pipe 721 to the outlet aperture 722a and through outlet pipe 722 to the appliance, and a closed position in which the inlet pipe 721 is closed off from the outlet 20 aperture 722a. Handle 725 and outlet pipe 722 may be removed to provide a first configuration in which no part of the fitting 720 protrudes beyond the profile of inlet pipe 721.

The valve shaft 724 carries a disc 726 at the opposite end to the handle 725; the 25 disc 726 carries an o-ring seal 727. The shaft 724 is arranged to pass through an aperture 728 in a wall 729 which is formed in the interior of the inlet pipe 721. In the closed position of the valve, the valve shaft 724 is rotated until the o-ring seal 727 seats hard against the wall 729, closing off the inlet pipe 721 from the outlet aperture 722.

This valve 723 may be preferred in higher pressure situations, because the water pressure from water supply pipe 5a bears on disc 726, pushing it against wall 729 to improve the seal. 8 Fourth Preferred Embodiment Referring to Figures 8 and 9, the fitting 820 comprises an externally threaded inlet pipe 821 which is connected to an outlet pipe 822, the outer end of which also is externally screw threaded for connection with the inlet pipe of an appliance (not shown).

Between inlet pipe 821 and outlet pipe 822 is a valve section 851. Valve section 851 is rotatable relative to inlet pipe 821 and outlet pipe 822, but is sealed so that the three parts are water-tight against each other. This may be achieved by providing valve section 851 with seal sections 852 and 862. At least one of inlet pipe 821, outlet pipe 822 and valve section 851 may incorporate a flat on its outer surface, to allow that component to be easily engaged with a tool such as a spanner, crescent or wrench in order to rotate valve section 851 relative to the inlet pipe 821 and outlet pipe 822.

Seal section 852 is provided with a series of grooves 853, 854, 855, which pass around the circumference of the seal section 852. Grooves 853 and 854 are fitted with o-rings 856. Seal section 852 is dimensioned so that it fits snugly inside outlet pipe 822, with o-rings 856 providing a water-tight seal. Grub screws 857 pass through holes in outlet pipe 822 to engage with the unoccupied groove 855, so that seal section 852 cannot slide out of outlet pipe 822, but can rotate within outlet pipe 822.

In like manner, seal section 862 is provided with a series of grooves 863, 864, 865, which pass around the circumference of the seal section 862. Grooves 863 and 864 are fitted with o-rings 866. Seal section 862 is dimensioned so that it fits snugly inside inlet pipe 821, with o-rings 866 providing a water-tight seal. Grub screws 867 pass through holes in inlet pipe 821 to engage with the unoccupied groove 865, so that seal section 862 cannot slide out of inlet pipe 821, but can rotate within inlet pipe 821.

Valve section 851 is fitted with a valve 823 incorporating a valve shaft 824. Valve shaft 824 is fixed into valve section 851 so that it rotates with valve section 851. The fixing means 871 which hold valve shaft 824 in place in valve section 851 are perforated, so as to allow water to pass straight through valve section 851. The valve shaft 824 engages with a valve head 872. Valve head 872 is dimensioned so as to engage with a wall 829 which is formed in the interior of the inlet pipe 821 to block an aperture 828 in the wall 829 forming a water-tight seal. Valve head 872 is formed with an internally screw-threaded cavity 873 which engages with an externally screw- . f intellectual Property 9 Office of N.Z. 1 5 MAR 2007 r f r. f i \/ f n I threaded section 874 of valve shaft 824. Valve head 872 is formed with at least one dorsal slot 875 on its outer surface. Screw 876 passes through the outside of inlet pipe 821 to engage slot 875, so that valve head 872 can only move along inlet pipe 821 and cannot rotate. Thus, the rotation of valve section 851 drives valve 823 5 between an open position, in which water can flow through aperture 828, and a closed position, in which aperture 828 is blocked by valve head 872.

The above described fitting is used as follows:- to fit the connector 2 to the water supply pipe, the mains water supply is shut off in the normal manner. Before the 10 mains water supply is turned on again, the fitting 820 is fitted to the outlet pipe 6 of the connector 2 by engaging the inlet pipe 821 of the fitting 820 with the outlet pipe 6 of the connector 2. Valve section 851 of the fitting 820 is then rotated to move valve 823 to the closed position, so that water cannot pass from the inlet pipe 821 into valve section 851. An extra cap may be sealed over the end of outlet pipe 822, as additional 15 protection against leakage.

When the time comes to connect the water supply to an appliance, if a protective flange is required around the portion of the fitting 820 that passes through the wall 81, the flange 30 can be slid over the whole of fitting 820. The free end of the outlet 20 pipe 822 is connected to the appliance, and valve section 851 is rotated to open valve 823.

This embodiment has the same advantages of the other embodiments described herein, with the additional benefit of being a unit in which in all configurations the outlet 25 is in line with, and thus does not protrude beyond, the profile of the inlet pipe 821.

Intellectual Property Office of N.Z 1 5 MAR 2007 RECEi V E Intellectual Property ! Office of »\s 2. I OCT 2007 I j

Claims (16)

We claim: {RECEIVE Dj

1. A plumbing fitting which includes an inlet pipe connectable to a water supply pipe and an outlet connectable to an appliance, said fitting also including a valve arranged between said inlet pipe and said outlet, said valve being moveable between a first position in which water can flow from said inlet pipe to said outlet, and a second position in which said inlet pipe is shut off from said outlet, characterised in that no part of the fitting extends beyond the profile of the inlet pipe.

2. A plumbing fitting according to claim 1, wherein the outlet is provided with a removable outlet pipe.

3. A plumbing fitting according to claim 2, wherein the fitting includes at least one section of sidewall adjacent the outlet which is thicker than the average sidewall thickness and the outlet pipe engages with the inlet pipe in the thicker section of sidewall.

4. A plumbing fitting according to any one of the preceding claims, wherein the outlet is approximately perpendicular to the inlet pipe.

5. A plumbing fitting according to claim 1, wherein the outlet is in line with the inlet pipe.

6. A plumbing fitting according to any one of the preceding claims, wherein the body of the fitting is fabricated from a material selected from the list consisting of: brass or plastics.

7. A plumbing fitting according to any one of the preceding claims, wherein the valve is moveable by means of a removable tool which engages a socket to drive a valve shaft.

8. A plumbing fitting according to any one of claims 1 to 6, wherein the valve is moveable by means of a handle.

9. A plumbing fitting according to claim 8, wherein the handle is a dome handle. 11

10. A plumbing fitting according to any one of the preceding claims, wherein the valve includes a conical washer which can be pushed into contact with a complimentary seat.

11. A plumbing fitting according to any one of claims 1 to 9, wherein the valve includes an o-ring seal which can be pulled into contact with a seating surface.

12. A plumbing fitting, substantially as hereinbefore described with reference to, 10 and as shown in, Figures 3 and 4.

13. A plumbing fitting, substantially as hereinbefore described with reference to, and as shown in, Figures 5 and 6A. 15

14. A plumbing fitting, substantially as hereinbefore described with reference to, and as shown in, Figures 5 and 6B.

15. A plumbing fitting, substantially as hereinbefore described with reference to, and as shown in, Figure 7. 20

16. A plumbing fitting, substantially as hereinbefore described with reference to, and as shown in, Figures 8 and 9. 12