<div class="application article clearfix" id="description">
<p class="printTableText" lang="en">New Zealand Paient Spedficaiion for Paient Number £50923 <br><br>
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No.: Date: <br><br>
NEW ZEALAND <br><br>
PATENTS ACT, 1953 <br><br>
4 <br><br>
COMPLETE SPECIFICATION <br><br>
COMPOSITIONS FOR TEXTILE MATERIAL WASHING <br><br>
We, ENICHEM S.p.A., a company organized under the law of the Italian Republic, of Piazza della Repubblica 16, Milan, Italy hereby declare the invention for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement:- <br><br>
- 1 -(followed by page la) <br><br>
25 0 S?x <br><br>
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The present invention relates to compositions for washing textile materials in automatic cycles characterized in that the builder additives contained 5 in said compositions are constituted by, or comprise, in mixture with conventional builders, one or more polyaminoacid(s) at a level of less than 5% by weight. <br><br>
By the term "textile materials", within the context of the instant invention, woven materials or 10 textile fibres either of natural origin or man-made, are meant. <br><br>
By the terms "composition", "formulation" or "formulate", those products are meant within the context of the present invention, which are designed 15 for use in textile materials washing. <br><br>
It is widely known that the detergency products are among the causes of the presence of phosphorus in waters: among all of them, the effect of sodium tripolyphosphate (STPP), used as a detergency builder, 20 was evidenced. <br><br>
Also known are the efforts aiming at searching for alternatives to polyphosphates, but the solutions tried from time to time not always supplied satisfactory results because, when STPP is either 25 removed or its content in formulates is reduced, the negative effect on the washing process is greater than as expected from the simple decrease in sequestering capabilities of the detergent matrix. <br><br>
This unsatisfactory situation results from the 30 impossibility of locating a product which displays the <br><br>
same characteristics as of SPTT, i.e., besides controlling water hardness, acting as a buffer, and acting as a soil release and soil suspending agent, as well as performing soil anti-redeposition actions. <br><br>
5 The most widely used compound in order to replace <br><br>
STPP in such formulates, is Zeolite A (sodium alumino silicate). <br><br>
At present, Zeolite A is used both in powder and in liquid compositions. <br><br>
10 As regards the negative effects on the environment, this product is acceptable: it does not constitute a risk for water bodies and, by being inorganic and insoluble, it does not increase the BOD load to waste waters treating facilities. 15 From the view point of detergency, Zeolite A <br><br>
displays good adsorption capabilities for dyes and pigments released by fabrics and its ion-exchange capability increases with increasing temperature. Drawbacks are its slow exchange kinetics, in 20 particular as regards magnesium, its absence of buffering action, and its having to be dispersed. <br><br>
Therefore, Zeolite A is always used in association with other components (referred to as "builder additives" or "co-builders"). 25 The presently used products for such a purpose, <br><br>
in association with Zeolite A, are sodium salts of polymeric polycarboxy acids. <br><br>
Among those polymeric polycarboxy acids which were evaluated for that purpose, acrylic acid-maleic 30 anhydride copolymers are those which proved to be the <br><br>
3. <br><br>
2 5 0 3 ? ■?; <br><br>
i.—, , j most efficient ones. <br><br>
These products are good complexing agents, display good soil dispersing and anti-redeposition capabi lities, improve the texture of laundry 5 detergents, preventing clumps from getting formed. <br><br>
Owing to the fact that, as well known, the polymeric polycarboxy acids, by being provided with a —C—C— backbone, are rather slowly biodegraded, intense efforts were carried out aiming at developing 10 alternative compounds displaying similar performance characteristics, additionally with improved biodegradabi lity. <br><br>
The improvement in biodegradabi lity was the starting point for the definition of builders which 15 might prove to be a valuable replacement for those builders which are used at present. Thus, copolymers of maleic anhydride and/or acrylic acid with natural substances, as starch or dextrins, copolymers of maleic anhydride and substances capable of 20 contributing allyl and vinyl moieties, maleic anhydride/ethylene oxide copolymers, glyoxylic acid/formaldehyde copolymers, and so forth, were studied, unfortunately with results which are far from the desired outcomes. <br><br>
25 At present, most laundry detergents contain from <br><br>
2 to 4X of polymers, usually acryIic-maleic copolymers, also combined with other builders. <br><br>
It is known as well (British patent No. 1,404,814) that functionaIized polyaminoacids can be 30 used as surfactants, by being obtained by reacting <br><br>
4. <br><br>
25 0 op~ <br><br>
polyi mi di c derivatives with Long-chain aliphatic amines; from the control of the type of chain of the latter, or from the polymerization degree of the polyimide, the possibilities of selecting the end 5 characteristics of the interesting polyaminoacid arise. <br><br>
However, the products disclosed in said British patent do not seem to possess, at the highest level, that desired balance of properties which could allow 10 them to be more generally used in other applications than as suggested, i.e., just to briefly list them, such characteristics as biodegradability, lack of toxicity, lack of irritant effects, high water solubility, which -- besides detergent properties — 15 determine the applicability and use versatility in consequent formulations. <br><br>
From European Patent Application Public. No. 454 126 it is known as well that polyaminoacids, or their derivatives, can be used as builders or co-builders in 20 detergent formulations, because they display extremely good calcium complexing capabilities and inhibit the formation of CaC03 crystal germs, provided that they are used at concentrations of not less than 5%. <br><br>
The products set forth in the above said 25 application display good effectiveness as complexing agents, high heat and pH stability, are not toxic, not irritating and are totally biodegradable, which would enable them to be used without causing environmental problems to arise. <br><br>
30 However, the use of such concentrations as <br><br>
s. p n disclosed in the above said patent application might lead to problems of excessive organic loadings in the waste waters. <br><br>
The present Applicant has found now, what is the 5 object of the present invention, that the above said drawback can be completely eliminated if detergent formulations are used which comprise, as builders or co-builders, polyaminoacids at concentrations comprised within the range of from 0.5 to 57. by 10 weight; particular advantages were attained when polyaspartates were used. <br><br>
This result is all the more so surprising, because it is known that although they display good transition metal complexing capabilities, such amino 15 acids as L-aspartic acid and (.-glutamic acid are unable to form stable complexes with alkaline or alkali-earth metals CAngew. Chem. Ind. English Ed., 29 (1990) 1090-11033 . <br><br>
Therefore, in its widest form, the present 20 invention relates to suitable compositions for textile material washing, characterized in that they contain surfactants and other salts. <br><br>
As anionic surfactants, we may remind here, for exemplifying purposes, sodium, potassium or ammonium 25 salts of linear-chain C10-C2Q fatty acids, alkyl sulfates, alkylbenzene sulfonates, alkane sulfonates, hydroxyaIkane sulfonates, alkene sulfonates and alkyl ethoxy sulfates; we furthermore wish to cite various sulfonates, such as alkyl suIfosuccinates and alkali-30 metal and/or ammonium N-acyl-N-methyI taurinates, and <br><br>
9 <br><br>
6. <br><br>
so forth, or mixtures thereof. <br><br>
As nonionic surfactants we would mention, for exemplifying purposes, the products of condensation of ethylene oxide with substances containing active 5 hydrogen atoms, such as fatty acids; as well as amides, fatty alcohols and amines, sucrose esters and alkyl phenols with C6-C12 alkyl chains; as nonionic surfactants, also amino oxides may be cited. <br><br>
As ampholytic surfactants, may we cite in general 10 those compounds which derive from aliphatic amines, characterized by the presence of at least one Cg-C18 chain and at least one chain containing a hydrophylic anionic moiety, e.g., a carboxy or sulfonic acid group. <br><br>
15 Those agents which complex alkali-earth cations according to the present invention, are commonly defined as "builders" and, as already said, perform several positive actions for the purposes of good textile washing results. One of most important among 20 these actions, consists in sequestering metal ions, in particular alkali-earth metal ions, which constitute the water hardness (Ca**, Mg^). For use as "builders", the prior art suggests several inorganic compounds such as, e.g., water-soluble alkaline salts, such as 25 carbonates, silicates, etc., or water insoluble compounds, such as alumino silicates, e.g., natural or synthetic zeolites; furthermore, water soluble organic compounds such as alkali-metal or ammonium salts of polycarboxy acids (citric acid, carboxy-methy loxy 30 succinic acid, oxydisuccinic acid, and so on), are <br><br>
7. <br><br>
<0 <br><br>
suggested. <br><br>
Among most suitable optical brighteners for simultaneous textile washing and brightening, the optical brighteners from DAA (aminostiIbene-disulfonic 5 derivatives), DP (pyrazolinic) and AC (atnino-coumarinic) series may be mentioned here. <br><br>
Whenever so required, said formulations may contain/ as bleaching agents, oxidixing or reducing compounds, such as, e.g., hydrogen peroxide, alkali-10 metal perborate, preferably sodium perborate, sodium percarbonate, hypochlorites, chlorites, phosphites, hydrosulfites. <br><br>
In the event of use of persalts or hydrogen peroxide in formulations for low-temperature textile 15 washing, the use is suggested of bleach activators, such as, e.g., tetraacetylenediamine, TAGU, <br><br>
pentaacetyl glucose, nonanoyl phenol sulfonate (sodium salt), and so forth. <br><br>
As an alternative, for low-temperature wash 20 requirements, the use is possible of organic peroxides, such as peracetic acid, dodecanediperdioic acid, phthalimino caproic acid, and so forth. <br><br>
Besides the already mentioned ingredients, the formulates according to the present invention may 25 obviously contain other common ingredients, such as, e.g., perfumes, antifoaming agents, stabilizers, anticaking agents, buffering agents, through-the-wash colour protecting agents, and, finally, extenders, such as, e.g., sodium sulfate. <br><br>
30 Furthermore, the formulates according to the <br><br>
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present invention also contain at Least one poly-amino acid, which can also be in partially solidified form, at a concentration comprised within the range of from 0.5 to 5% by weight and, possibly, a conventional co-5 builder selected from the copolymers of maleic anhydride and/or acrylic acid with such natural substances as starch or dextrins or glucose, copolymers of maleic anhydride and compounds bearing allyl or vinyl moieties/ maleic anhydride/ ethylene 10 oxide copolymers, glyoxylic acid/formaldehyde copolymer, and still other polyelectrolytes. <br><br>
The molecular weight of useable polyaminoacids can be comprised within the range of from 1,000 to 300,000, preferably of from 10,000 to 100,000, with a 15 salification degree preferably comprised within the range of from 70 to 852. <br><br>
In the formulations according to the present invention, all those aminoacids can be used which are disclosed in above cited European Patent Application Public. 20 No. 454 126, including polyaspartic acid and its salts. <br><br>
An exemplifying, however non-limitative, composition for the detergent formulations according to the present invention, can be as follows: 25 * Surfactants 5-402 by weight <br><br>
* 4A Zeolite 5-50% by weight <br><br>
* Polymer 0.5-5% by weight <br><br>
* Sodium perborate tetrahydrate 0-30% by weight <br><br>
* Tetraacetyl ethylene diamine 0-5% by weight 30 * Sodium disilicate 0-10% by weight <br><br>
* Sodium carbonate 5-25% by weight <br><br>
* CMC 0-2% by weight <br><br>
* Enzymes 0-1% <br><br>
* Perfume, antifoamers, etc. 0-2% <br><br>
* Sodium sulfate + H20 q.s. to 100% <br><br>
The following example is supplied in order to further illustrate the invention. The effectiveness of the present products is also evidenced. <br><br>
Example <br><br>
Wash tests were carried out by using formulations which contained either sodium salts of polyaminoacids as co-builders, or, as reference, 85%-salified 1:2 maleic-acrylic copolymers with an average molecular weight of 75,000, as well as mixtures thereof. The test conditions were as follows: <br><br>
* Tested fabrics EMPA 103 (combined strips) <br><br>
White WfK cloth <br><br>
* Wash temperature 90°C <br><br>
* Water hardness 40°fH <br><br>
* Washing liquor pH 10.5 <br><br>
* Detergent concentration 10 g/l <br><br>
The composition (values as % by weight) of the detergent used was the following: <br><br>
* C11-C13 alkylbenzene sulfonate 7.0 <br><br>
* C12~C22 soaP 2.0 <br><br>
* Lialet-145.7 EO (oxo C14_15 <br><br>
alcohol + 7.0 mol of E0) 5.0 <br><br>
* Polymer 0-4 <br><br>
* 4A Zeolite 27.0 <br><br>
* Sodium perborate tetrahydrate 20.0 <br><br>
* Tetraacetyl ethylenediamine 4.0 <br><br>
0 <br><br>
10, <br><br>
* Sodium disilicate 3.0 <br><br>
* Sodium carbonate 10.0 <br><br>
* Enzyme 0.4 <br><br>
* Sodium sulfate + H20 q.s. to 100 <br><br>
5 No carboxymethylcellulose (CMC) was added in order to better evidence the performance of the polymers; furthermore, optical brighteners were also excluded. <br><br>
The tests were carried out without polymer; in 10 the presence of aery Iic/maleic copolymer; in the presence of two different samples of polyaspartic acid; and in the presence of a blend of aerylic/ma leic copolymers and polyaspartic acid. <br><br>
The results are summarized in following Tables 1 15 and 2. <br><br>
Table 1 (Detergent capabilities) <br><br>
1 2 3 4 5 <br><br>
Oily soil <br><br>
23. <br><br>
7 <br><br>
25.1 26.6 26.1 <br><br>
26.3 <br><br>
20 <br><br>
Proteinic soil <br><br>
55. <br><br>
.2 <br><br>
57.2 57.7 55.5 <br><br>
56.8 <br><br>
Oxidizable soil <br><br>
48. <br><br>
,2 <br><br>
53.5 52.1 52.4 <br><br>
52.8 <br><br>
Average value <br><br>
42. <br><br>
.4 <br><br>
45.3 45.5 44.7 <br><br>
45.3 <br><br>
Remarks <br><br>
1 = <br><br>
No polymers <br><br>
25 <br><br>
2 = <br><br>
Sodium salt <br><br>
(85%) <br><br>
of aery Iic-maleic copolymer <br><br>
(molecular weight <br><br>
Cmw3 <br><br>
= 75,000) (4%) <br><br>
3 = <br><br>
Sodium salt 12,000) (4%) <br><br>
(80%) <br><br>
of polyaspartic acid <br><br>
(mw = <br><br>
4 = <br><br>
Sodium salt <br><br>
(80%) <br><br>
of polyaspartic acid <br><br>
(mw = <br><br>
30 <br><br>
70,000) (4%) <br><br></p>
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