NZ198794A - Expanded snackfood includes a cereal bran other than rice bran - Google Patents

Description

New Zealand Paient Spedficaiion for Paient Number 1 98794 1987941 *St'\rD£0 ^fe«ot3 Act " cfer Sectfon ^ Lj. X ^ -'~'-3 fiYim I "?-> '— •«.

P.O. Joi SO Patents Form No. 5 NEW ZEALAND PATENTS ACT 1953 COMPLETE SPECIFICATION "CEREAL SNACKFOODS AND COMPOSITIONS AND METHODS FOR MAKING THE SAME" ' I/WE- ALAN NORMAN HOWARD, a British subject of 39^ Gilmerton Court, Long Road, Cambridge CB2, 2HQ, England, hereby declare the invention, for which I/we pray that a patent may be granted to me/us-, and the method by which it is to be performed, to be particularly described in and by the following statement 1 (followed by page^ I A/) 1 987 94 - 1A- CEREAL SNACKFOODS AND COMPOSITIONS MJ METHODS FOR MAKING THE SAME The present invention relates to expanded snackfoods such as crisps and like foods obtained by cooking discrete portions of a dough composition.

An essential requirement to obtain such expanded snackfoods is that "before cooking at least some of the starch in the dough should "be gelatinised. Gelatinisation of the starch is typically achieved by cooking it in the wet state, whence a physical change takes place in its structure such that it "becomes more viscous. It is believed the presence of gelatinised starch is necessary to trap the steam produced on cooking so as to give the necessary expanded structure.

Various processes for preparing expanded snackfood products have been described by Willard, Snack Foods, 62, pages 52 to 54, 1973> (see also U.S. Patent Specification No. 3»997>68z0 and Matz, Snack Food Technology, The AVI.

Publishing Company, Inc., Westport, Conn., U.S.A., pages 144 to 14-9).

The processes using dough can generally be grouped into three categories and summarised as follows: (1) The dry collett process: In this process a thin, portion of dried starch-based gel is expanded by a short immersion in hot fat or, as recently described in British Patent Specification No.

V4 1987 94 2,008,924 A, by cooking in a hot bed of, for example, salt or calcium carbonate.

Typical of such a process is that disclosed in British Patent Specification No. 888,689 which describes the manu-5 facture of a potato-based foodstuff in which potato flour is mixed with powdered potato starch, water is added to form a dough, and the dough is cooked so as to gelatinise the starch, the swollen dough being dried to form a product having a rubber-like consistency. After drying the dough 10 can be sliced, the slices further dried, and then cooked in boiling fat to provide potato crisps.

In another such process described in U.S. Patent Specification No. 4,140,803 starch is gelatinised by feeding an aqueous slurry containing starch onto a hot double roller 15 dryer, and the multilaminar film obtained is cut into small pieces and fat fried.

In other such processes as described in, for example, British Patent Specifications Nos. 1,358,097 and 1,484,455, a dough containing some pre-gelatinised starch is extruded 20 through a die such that the temperature and pressure conditions lead to further gelatinisation; the small pieces of this dried material are then fried as before. (2) Frying n wet completely gelatinised dough:: In this process a wet dough containing about 30 to 83% 25 solids is cut into desired shapes, and then fried, the starch in the dough being completely gelatinised before it is fried. Some of the products made in this 1 987 94! category are described in U.S. Patent SpecificationNos. 3,539,356; 3,297,450; 3,451,822; and 4,007,292; and Canadian Patent Specification No. 871,648. (3) Frying a wet dough containing some ungelatinised starch: In this process the dough contains a mixture of gelatinised and ungelatinised starch, and consists of about 30 to 70%, usually 40 to 50%, by weight of solids. The dough is formed into pieces and fried. With such a dough, for example, as described in U.S. Patent Specification No. 3,997,684, the expansion is only about 1.6 times the original volume compared with the over three times expansion obtained by the processes of the two previous categories.

In the production of baked or toasted cereal products of the kind used as breakfast foods, and in the production of biscuits and cookies it is known to employ a dough mixture including bran in various proportions of up to about 100% of the product. Examples of such foods are disclosed in British Patent Specifications Nos. 34-4,055, 1,561,190 and 2,010,656A.

In addition, British Patent Specifications Nos. 1,465,843 and 1,544-,843 disclose snackfoods including rice bran material, particularly in the latter case to afford a rice cracker flavour.

According to the present invention there is provided an expanded snackfood comprising discrete cooked portions of a dough composition comprising gelatinised starch and added cereal bran as hereinafter defined, the snackfood 1987 - 4. - containing at least about 5% by weight of oil or fat.

The expanded snackfood of the present invention is intended to be a crisps-like product. That is to say it should have a "fried" flavour imparted to it by the presence of at least about 5% by weight of saturated or unsaturated oil or fat, whether incorporated by frying or otherwise e.g. by spraying on to the cooked product. In addition, the bran employed must not in itself nor in the amount in which it is employed impart to the snackfood organoleptic properties which significantly detract from a crisps-like feel and/or flavour. Thus, the bran used should not be rice bran which has a distinctive character and flavour sufficient to detract from the properties \ v required, and it is to be understood that the term "cereal bran" as used herein and in the claims does not include rice bran.

Moreover, the snackfood must be expanded, that is the dough portions from which it is derived are expanded by frying or other cooking processes generally to at least about 1.25 times their original volume, preferably to at least about 1.5 or about 1.6 times, more preferably to at least about 2 times e.g. about 2.5 or 3 times their original volume. Surprisingly the incorporation of bran does not lead (as was expected) to a crisps-like snackfood in which the expansion is kept to an undesirably low level. Thus, with a product containing 50% by weight of bran 198794 the mean expansion may be, for example, about 1.5 times.

The present snackfood is highly palatable and can contain a high content of bran, typically a content higher than that present in whole wheat flour (about 13% by weight of bran), and always a content higher than that of whatever starch source is employed. Preferably the snackfood of the invention comprises from about 15 to about 70% by weight of bran, more preferably from about 20 to about 50% by weight of bran. The inclusion of bran in a snackfood provides a highly palatable means of including fibre in a diet, the necessary level of fibre often lacking in the diets of Western populations.

The snackfood may be in any of the many usual discrete portion forms, .e.g. thin wafers such as crisps, rings, straws, chips, small sausages and the like.

The gelatinised starch may be used alone or in admixture with ungelatinised starch and may be incorporated in the dough ih any convenient form. Thus, at least some of the starch may be pre-gelatinised or at least some of the starch may be gelatinised by cooking once the dough composition has been prepared. By way of example, the starch may be one obtained from wheat, oats, barley, rye, maize, rice, cassava, potatoes, tapioca, sago, legumes and arrowroot. Preferably, the starch is one provided by incorporating a cereal flour, in particular wheat flour, in the dough. In an especially preferred aspect the wheat flour is one in which the starch has been pre-gelatinised, 1 987 94 e.g. one made by taking white wheat flour, making it into a slurry with water, and then spraying the mixture on to hot rollers. The dried material is scraped off and remilled to give a fine powder which can later be reconstituted with water into a dough. A similar technique can be applied to flours from sources other than wheat to afford the necessary pre-gelatinised material.

In another preferred aspect, the gelatinised starch is provided by dehydrated cooked potatoes.

Preferably the cereal bran used in the present invention is wheat bran. However, other forms of cereal bran may be used where these are available and can produce the desired fibre content, for example, barley, oats, rye or maize bran. Wheat bran usually provides about 45% by weight of fibre and accordingly a snackfood containing about 15% by weight or more of wheat bran will contain a significant and useful amount of fibre. Preferably the bran is heated before it is added to the dough composition, so as to gelatinise any residual starch, and to destroy enzymes such as amylase. For example, natural bran may be fed on a conveying worm and exposed to live steam at 100°C and atmospheric pressure for a period of about 5 minutes to effect the necessary heat treatment.

Another unexpected property imparted to the snackfood of the present invention by the incorporation of cereal bran is the ability to have a relatively low fat content compared with known crisps or the like, even when frying is used for cooking. One drawback of potato crisps and other fried snackfoods is their high energy value, and it is a significant advantage of the present snackfood that 198794 its energy value can be much less per unit weight than other such foods not containing bran.

Thus, the present snackfood is advantageous in that it provides a good source of fibre in any diet, it is highly palatable, it has a fried flavour, and yet since it can contain fewer calories than comparable known products not containing bran, it can be produced in a form acceptable to those on slimming diets.

The expanded snackfood of the present invention may be prepared by any process which comprises mixing starch e.g. wheat flour, and bran, and treating the mixture by any technique which affords the necessary instantaneous, severe, localised heating conditions to provide discrete cooked portions of said dough expanded to the necessary level. For exanple, the snackfood may be prepared by any of the processing techniques in categories (1) to (3) described above.

Thus, for example, such a process may comprise adding water to a mixture of bran and ungelatinised starch or a source thereof to form a dough, cooking the dough to gelatinise at least some of the starch, sub-dividing the resulting dough composition e.g. by slicing and drying the sub-divided dough to form discrete portions of a "half product" which can be cooked either by frying in fat or oil or, for example, by immersion in heated salt or calcium carbonate. The "half product" can also be made by mixing bran with pregelatinised starch and water to form a dough 198794 which is cut or otherwise sub-divided and then dried, or by forming a slurry of bran and ungelatinised starch or a source thereof, which is then hot roller dried, and the thus-formed sheet of dried dough sub-divided e.g. cut, into discrete portions. Such cut portions may be cooked as such or ground, and reconstituted with water to make a dough, which itself is cut or otherwise sub-divided and dried.

As another example the process of the invention may comprise forming a dough comprising bran and starch, some of which is gelatinised, extruding the dough through a die under conditions of temperature and pressure which lead to gelatinisation of more of the starch, sub-dividing the extruded dough into discrete portions, and cooking the portions. • Preferably the snackfood of the invention is prepared by a process using pre-gelatinised starch suitably in the form of a gelatinised wheat flour or potato flour.

An advantage of employing pre-gelatinised starch is that flavouring and other materials can be incorporated in the dough and there is much less likelihood of these materials being destroyed than might be the case when the dough is cooked to provide gelatinisation.

In the processes of the invention frying may be accomplished in hot fat or oil, typically hot cooking oil, for a cooking time preferably of from 5 "to 100 seconds within the usual temperature range- of from about 160°C to about 215°C, and it is an advantage of the dough used in 198794 the present invention that it can be cooked at temperatures below the upper end of the range e.g. at about 190 to about 195°C (typically about 193°C). This is advantageous in that the oil will be further from its boiling point and will tend to smoke less.

Alternatively, "half products", preferably of about 10 to about 15% moisture content by weight, can be cooked by heating the "half product" by immersion in a bed of hot particular material such as salt or calcium carbonate, and separating excess particulate material from the expanded cooked product. The cooked product can then be sprayed or otherwise treated to incorporate the necessary amount of oil or fat which affords the desired flavour.

A variety of additives may be included in the snackfood of the present invention to provide the required visual and organoleptic properties. Such additives may be included either in the dough, especially in the case where a pre-gelatinised starch is employed, or by spraying on to the cooked food. Thus, the palatability of the snackfood can be improved by adding flavouring agents, amongst the preferred being salt and vinegar, cheese and/or onion, bacon, meat, fish, tomato, chicken and ham. Such flavouring agents are commercially available and may comprise hydrolysed vegetable protein, monosodium glutamate, common salt, spices, synthetic flavours and/or natural flavours, to give the required flavour and aroma. Typically up to about 30% by weight of flavouring agent may be 198794 incorporated in the dry mixture from which the dough is prepared by adding water, and the preferred level is about 10% by weight.

Currently, Health Authorities are tending towards a policy of wishing to limit salt in dietary products and the like. Accordingly, if desired a snackfood according to the invention for use in conjunction with a low-salt or salt-free dietary regime m^y have a "salty" taste provided by the inclusion of potassium and/or ammonium chloride in approximately the same amount by weight as (and as a whole or partial substitute for) sodium chloride.

In addition the snackfood may be supplemented by including a proteinaceous supplement and typically up to about 75% by weight of proteinaceous material may be incorporated in the dry mixture from which the dough is prepared. Typically such proteinaceous materials are milk proteins, especially caseinates, soya, wheat and corn gluten. The inclusion of proteinaceous material improves the nutritional value of the snackfood.

To achieve the necessary level of bran in the final product up to about 75% by weight of bran may be included in the dry mixture from which the dough is prepared. However, the especially preferred range for palatability is from about 30 to about 40% by weight of bran in the mixture.

As mentioned above the expanded snackfood of the present invention can contain less fat or oil than 1987 similar known snackfoods. In particular, typical snackfoods in accordance with the present invention will contain no more than about 35%» preferably no more than about 30%, more preferably no more than about 25%» and 5 still more preferably no more than about 20% by weight of fat or oil e.g. about 8 to about 20% by weight fat or oil.

The following Table I gives typical bran and fat contents for snackfoods in accordance with the present 10 invention compared with a snackfood containing no bran. r.

TABLE 1 Composition of wheat/bran crisp with different contents of bran Composition . of Crisp a(£ by we ight) Bran Content of Dry Mix Bran - Fat Flavour Wheat Flour Moisture Protein Fibre Energy Value Kcal / lOOg 0 0 40 .5 48.5 4.8 1.5 523 7 6.5 51.5 6.0 b.5 467 24 7.1 46.9 OO • \D 8.1 405 24 7.5 *+3.5 7.6 12.0 375 40 13 8.2 58.8 8.8 17.0 320 50 45 9 8.6 32.4 9.5 21.0 285 ru i a Assumes Wheat Flour contains 10^ by weight protein and ~b% by weight fibre Bran contains 14$ by weight protein and ■■k 44;£ by weight fibre sO 00 VI vO 1987 94 - 13 ■ - The following Examples illustrate the preparation of expanded snackfoods according to the present invention. All of the expanded snackfoods described had an oil or fat content of at least 5p/° by weight and were expanded to at 5 least 1.25 times the volume of the original dough portions. (A) Examples of dry collet processes Example 1 A mix was made of the following ingredients: Gelatinised wheat flour 60 g Flavouring 10 g Wheat bran (heated) J>0 g To 100 g of this mix were added 80 ml of water and the whole mixed well into a dough at 55°C.The dough was formed into a cylindrical rod of 25 mm diameter and cut into thin slices 15 1 mm thick. The latter were dried in a warm room overnight. The dried slices were then cooked in hot vegetable fat at 193°C for about ten seconds.

Example 2 A mix was made of the following ingredients: 20 Gelatinised wheat flour 60 g Flavouring 10 g Wheat bran (heated) 20 g Soya protein isolate 10 g A snackfood was prepared from this mix as described in 25 Example 1.

Example 3 Potato flour was produced by washing and peeling raw potatoes, then boiling them and mashing after straining and 198794 rejecting the water. The mashed potato was rolled dry over hot rollers as a powder of moisture content 4 to 5%. Wheat starch in fine powder form and wheat bran were mixed with the potato flour in the following proportions: 5 Potato flour 20 g Wheat starch 40 g Bran (unheated) 30 g Sufficient water was added to make a dough (80 ml). The dough was extruded into a cylindrical rod, cut into lengths 10 of about 30 cm, placed in boiling water and allowed to boil for 45 minutes. The gelatinised product was cut with a sharp knife into thin wafers, which were then dried in a warm room overnight. The slices were fried in oil at 193°C.

Example 4 The following ingredients were intimately mixed accord ing to the formula below: Potato granules (gelatinised) 30 g Potato starch (non-gelatinised) 30 g Pre-gelatinised potato starch 7 g Wheat bran (heated) 30 g Salt 3 g The ingredients were mixed for 8 minutes in a vertical mixer and the moisture content adjusted to about 35% ^7 weight by addition of water. After mixing the material was extruded 25 through a standard pasta press at a temperature of 55 to 65°C at a pressure of 90 to 110 Kg (cm ). The die produced spiral shaped pieces approximately 30 mm in length, 1 cm diameter, with a wall thickness of 1 mm. After extrusion the pellets 198794 were slowly dried in a drum drier at a temperature of from 35 to 55°C for about 6 hrs. The final moisture content of the "half product" was about 11% by weight. The "half product" was fried in oil at 205°C for about 15 seconds.

Example 5 The following ingredients were mixed at 55°C for 20 minutes into a slurry: Potato flour 20 g Wheat bran (heated) 20 g Flavouring 5 g Water 55 g The slurry was extruded on to a roller dryer operated at 100°C, and the drums allowed to rotate for 1 minute until a film of approximately 0.5 mm thickness had built up. 15 The multi-layer film was removed as a sheet with a blade and cut into 2.5 cm x 4 cm rectangles and dried to about 11% by weight moisture. These were deep fried for 10 seconds in fat at 17o°C.

In the above example the potato flour can be replaced 20 by pea or wheat flour.

Example 6 The above Examples were repeated except that the dried "half product" was cooked by immersion in hot particulate salt instead of by frying to produce a cooked, but fat-free 25 product. For each repeat Example, a snackfood having an oil content of a magnitude which gave a palatable product was produced from the cooked product by spraying with a vegetable oil. In this way there were produced five batches of snackfood having respectively an oil content of 198794 %, 30%, 25%, 20% and 15% by weight.

(B) Examples of frying wet completely gelatinised dough; Example 7 A 'mix was made as described below of the following 5 ingredients: Potato granules (gelatinised) 600 g Isolated soya protein 300 g Wheat bran (heated) 300 g Salt 60 g Glycerol monostearate 20 g Water 700 g The water, salt and glycerol monostearate were mechanically blended and the remaining dry ingredients mixed in a Hobart mixer. The wet blended ingredients were then 15 added to the dry mixed ingredients and mixed until the mass was free flowing. The mixture was then extruded in a press using a 1.25 mm by 2.5 cm ribbon die at a temperature of 74°C. The extruded ribbon was stretched by 30 to 40% and cut into 3 cm lengths and fried at 190°C for 45 seconds. 20 Example 8 A potato dough was made from the following composition: Potato granules (gelatinised) 70 g Wheat bran (heated) 27 g Guar gum 1.5 g Salt 1-5 g The above dry ingredients were mixed together and then uniformly mixed with about 226 ml water at 60°C to form a 1 98794 dough of about 30% by weight solids content. The dough was fed through a piston extruder with a die of 1 cm x 1 cm and cut into portions 7-5 cm long. The formed units were discharged into a deep fat fryer at 170°C for about 90 seconds.

The part-fried material was stored deep frozen until required. To prepare for consumption the frozen units were toasted in a standard bread toaster for 1 to 3 minutes. Example 9 The following ingredients were mixed in a Hobart mixer 10 to form a dough.

Potato flakes (gelatinised) 200 g Bran (heated) 100 g * Hydrolysed soyabean oil 5 g Ascorbic acid 1 g Water 200 g The dough at a temperature of 45°C was passed through a two roll mill to give a sheet 0.4 mm thick which was cut into elliptical pieces 7-5 cm x 5 cm diameter. These were deep fried in cottonseed oil at 175°C. * containing 40yi monoglycerides, 40% diglycerides and 20% triglycerides.

Example 10 A mix was made of 97% by weight of rice flour and 3% by weight of salt. About 700 g of the mix was then cooked 25 with 300 ml of water in a pressure cooker. The cooked rice dough was extruded through holes 3 mm diameter and cut into pellets 1.5 mm to 3 mm length. The pellets were then mixed 198794 with dehydrated mashed potatoes and bran as follows: Rice pellets (32% by weight moisture) 25 g Mashed potato (gelatinised) 25 g Bran (heated) 25 g Water 18 g The overall moisture content was 32% by weight.

The mixture was finely chopped and blended and the . granular material fed through rollers to form a sheet 0.75 thick from which elliptical shaped chips were cut. 10 These were fried in coconut oil at 200°C for 15 to 20 seconds.

(C) Examples of frying a wet dough containing some ungelatinised starch: Example 11 The following ingredients were combined in a 5 quart Hobart mixer using a paddle turning at low speed for 1 minute: Dried potato flakes (gelatinised) 100 g Potato starch (ungelatinised) 100 g Wheat bran (heated) 100 g Salt 7 g During an additional one minute 34-7 ml water at room temperature were added and mixing continued for one minute thereafter. The mixture was then placed in a piston 25 extruder. By application of force the mixture was extruded through a die opening 2.5 cm by 1 mm thick. The extruded dough was cut with a knife into pieces

Claims (35)

198794 - 19 - approximately 5 cm long, and as cut the pieces were allowed to fall into a standard fryer containing hydrogenated vegetable oil at 190°C where they were fried for 90 seconds. In the above example potato starch can be replaced by tapioca starch with excellent results. Example 12 A dough was prepared as in Example 11 and rolled into a sheet 0.5 mm thick using a pasta roller. The sheet was then rolled to a thickness of 1.5 mm and cut into pieces 7-5 cm long. The product when fried had the appearance of potato chips. •| I", o -7 0 -20- 1 y v' ' ' WHAT I CLAIM IS;

1. An expanded snackfood comprising discrete cooked portions of a dough composition comprising gelatinised starch and added cereal bran as hereinbefore defined, the snackfood containing at least 5% by weight of oil or fat.

2. A snackfood according to Claim 1, in which the content of bran is higher than 13% by weight of the snackfood.

3. A snackfood according to Claim 2, containing from 15 to 7 0% by weight of bran.

4. A snackfood according to Claim 3, containing from 20 to 50% by weight of bran.

5. A snackfood according to any one of the preceding claims in the form of thin wafers, rings, straws, chips, or small sausages.

6. A snackfood according to any one of the preceding claims, wherein the starch is gelatinised before the dough composition is formed.

7. A snackfood according to any one of the preceding claims, wherein the dough composition includes ungelatinised starch.

8. A snackfood according to any one of the preceding claims, wherein the gelatinised starch comprises starch obtained from wheat and/or potatoes.

9. A snackfood according to any one of the preceding claims, wherein the gelatinised starch comprises starch obtained from oats, barley, rye, maize, rice, cassava, N.Z. PATENT OFFICE -4 OCT 1983 o n - 21- tapioca, sago, legumes and/or arrowroot.

10. A snackfood according to any one or the preceding claims, wherein the bran is wheat bran.

11. A snackfood according to any one of the preceding claims, wherein the bran is heated before it is added to the dough composition.

12. A snackfood according to any one of the preceding claims, which contains one or more flavouring agents.

13. A snackfood according to any one of claims 1 to 11, containing one or more flavouring agents comprising hydroly-sed vegetable protein, monosodium glutamate, common salt, potassium chloride, ammonium chloride, one or more spices, and/or one or more synthetic and/or natural flavours.

14. A snackfood according to any one of the preceding claims, which includes a proteinaceous supplement.

15. A snackfood according to any one of the preceding claims, which contains up to 35^® hy weight of fat or oil.

16. A snackfood according to claim 15« which contains up to 30% by weight of fat or oil.

17. A snackfood according to claim 16, which contains from 8 to 20% by weight of fat or oil.

18. A snackfood according to any one of the preceding claims, wherein the dough portions are expanded to at least about 1-25 times their original volume by cooking.

19. A. snackfood according to claim 1 end substantially as hereinbefore described with reference to any one of the specific Examples.

20. A process for preparing a snackfood according to any WOW AMENDED A - 22 _ orje of claims 1 &p 18, which process comprises cooking discrete portions of a dough composition comprising gelatin-•\ \ isedlstarch and added cereal bran as hereinbefore defined to expand the dough portions to at least 1,25 times their original volume, Ythe process including a step whereby an oil or fat content oA at least 5% by weight is imparted td the dough portions. V 21. A process according toy claim 20, wherein the cooking is achieved by^ frying in oil\or fat. 22. A process Recording to c\aim 20, wherein the cooking is achieved by immersion in a tJfed of hot particulate * material and the choked snackfooq is subsequently treated to provide the required level of fpt or oil. 2$. A process according to claim 2^, wherein the fat or oil is sprayed onto the cooked snackitood 24. A process according\to any one o^claims 20 to 23* the \ comprising mixing/bran wiljh ungelatinised starch or a source thereof, adding watevr to form a ddugh, cooking the dough to gelatinise at leuast some of tne starch, subdividing the resulting dough composition iniso discrete and port ions,/drying the portions prior to cooking them. 25. A process according to any c^e of claims ^0 to 23, comprising mixing bran with pre-gelatinised starch end water to form e dough, sub-dividing%he dough into discrete portions, drying the portions end cooking them. 26. A process according to any one of \claims 20 to 23, 198794 22 one of claims 1 to 18, which process comprises cooking discrete portions of a dough composition comprising gelatinised starch and added cereal bran as hereinbefore defined to expand the dough portions to at least 1-25 times their original volume, the process including a step whereby an oil or fat content of at least 5$ by weight is imparted to the dough portions.

21. A process according to claim 20, wherein the cooking is achieved by frying in oil or fat.

22. A process according to claim 20, wherein the cooking is achieved by immersion in a bed of hot particulate material and the cooked snackfood is subsequently treated to provide the required level of fat or oil.

23- A process according to claim 22, wherein the fat or oil is sprayed onto the cooked snackfood.

24. A process comprising mixing added cereal bran as herein before defined with ungelatinised starch or a source thereof, adding water to form a dough, cooking the dough to gelatinise at least^ some of the starch, sub-dividing the resulting dough composition into discrete portions, drying the portions and then processing according to any one of claims 20 to 23.

25. A process comprising mixing added cereal bran as hereinbefore defined with pre-gelatinised starch and water to form a dough, sub-dividing the dough into discrete portions, drying the portions and then processing according to any one of claims 20 to 23. - 23 - AfOVV AMENDED comprising fonning en aqueous slurry of bran and un-gelati\^ised starch or a source thereof, drying the slurry on one or more hot rollers to form a sheet of dried dou^h, sub-dividing the dried dough into discrete portions, *tend cooking th^ portions. 27- A process eccording ^o any one of claims 20 to 23» \ comprising forming an aquequs slurry of bran and un- \ \ gelatinised search or a source thereof, drying the slurry \ \ on a hot rollers to form a she^et of dried dough, subdividing the dri^d dough into \liscrete portions, grinding \ V the portions, reconstituting the ground dough with water, w again sub-dividing .into discrete\portions, and cooking the portions. , 28. A process according to any one. of claims 20 to 23, comprising forming a dough comprising bran and starch, .iW some of which is gelatinised, extruding the dough through a die under conditions of^temperature Vnd pressure which lead to gelatinisation of Wore of the starch, sub- \ \ dividing the extruded dough\into discrete portions end \ U cooking the portions. \ 29. A process according to ei^y one of claims 20 to 28, wherein up to 75% by weight of bran based on dry ingredients is incorporated in the mixture from which \ the dough is prepared. ^ \ 30. A process eccording to claim <>9» wherein t of bran is Trom 30 to ^0% by weight 1 96794 23

26. A process comprising forming an aqueous slurry of added cereal bran as hereinbefore defined and ungelatinised starch or a source thereof, drying the slurry on one or more hot rollers to form a sheet of dried dough, sub-dividing the dried dough into discrete portions, and then processing according to any one of claims 20 to 23.

27. A process comprising forming an aqueous slurry of added cereal bran as hereinbefore defined and ungelatinised starch or a source thereof, drying the slurry on a hot roller to form a sheet of dried dough, sub-dividing the dried dough into discrete portions, grinding the portions, reconstituting the ground dough with water, again sub-dividing into discrete portions, and then processing according to any one of claims 20 to 23.

28. A process comprising forming a dough comprising added cereal bran as hereinbefore defined and starch, some of which is gelatinised, extruding the dough through a die under conditions of temperature and pressure which lead to gelatinisation of more of the starch, sub-dividing the extruded dough into discrete portions and then processing according to any one of claims 20 to 23.

29. A process according to any one of claims 20 to 28, wherein added cereal bran as hereinbefore defined is incorporated into the dry^ mixture from which the dough composition is made in an amount up to 75% by weight of the dry ingredients in the mixture.

30. A process according to claim 29, wherein the amount of bran is from 30 to 40% by weight. 19879'! - 24 - WOVV AMENDED 31. A proces^s according to any one of Claims 20 to 30, \ wherein up to 30% by weight of one or more flavouring agents based on dry ingredients is incorporated in the mixture from which the dough is prepared. \ 32. A process according to any one of Claims 20 to 31, \ wherein up to 75% by weight of proteinaceous material \ based on dry ingredients is incorporated in the mixture from which the dough is prepared. \ 33. A process according to any one of Claims 20 to 32, \ wherein the dough portions are expanded to at least 1.6 times their original volume and the oil or fat content \ imparted to the dough portions is from 8 to 30% by \ weight. \ 34. A process according to Claim 20, and substantially as hereinbefore described with reference to any one of the specif \ Examples. \ \ \ 35. A half product comprising admixture of cer'eal bran as hereinbefore defined and gelatinised starch, farmed as \ \ a dough comprising bran and starch and cooked, the resulting V . 5ub-di \ cooked dough composition having been suo-divided to f^rm / / 1 98794 - ' " -- 24 -

31. A process according to any one of Claims 20 to 30/ ■A wherein up to 30% by weight of one or more flavouring agents based on dry ingredients is incorporated in the mixture from which the dough is prepared.

32. A process according to any one of Claims 20 to 31, wherein up to 75% by weight of proteinaceous material based on dry ingredients is incorporated in the mixture from which the dough is prepared.

33. A process according to any one of Claims 20 to 32, wherein the dough portions are expanded to at least 1.6 times their original volume and the oil or fat content imparted to the dough portions is from 8 to 30% by weight.

34. A process according to Claim 20, and substantially as hereinbefore described with reference to any one of the specific 4 Examples.

35. A half product comprising a mixture of added cereal bran as hereinbefore defined and gelatinised starch, formed as a dough comprising, bran and starch and cooked, the resulting 'w'V v cooked dough composition having been sub-divided to form 198794 - 25 - discrete portions from which a snackfood according to any one of claims 1 to 19 can be prepared by a further cooking treatment as defined in claim 21 or claim 22. ALAN NORMAN HOWARD by his Attorney BALDWIN, SON & CAREY