NZ196865A - Dental restorative composition containing methacrylate monomer - Google Patents

Dental restorative composition containing methacrylate monomer

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Publication number
NZ196865A
NZ196865A NZ196865A NZ19686581A NZ196865A NZ 196865 A NZ196865 A NZ 196865A NZ 196865 A NZ196865 A NZ 196865A NZ 19686581 A NZ19686581 A NZ 19686581A NZ 196865 A NZ196865 A NZ 196865A
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NZ
New Zealand
Prior art keywords
monomer
catalyst
composition according
methacrylate
composition
Prior art date
Application number
NZ196865A
Inventor
S C Temin
M C Richards
Original Assignee
Colgate Palmolive Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Colgate Palmolive Co filed Critical Colgate Palmolive Co
Publication of NZ196865A publication Critical patent/NZ196865A/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/48Separation; Purification; Stabilisation; Use of additives
    • C07C67/62Use of additives, e.g. for stabilisation
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/80Preparations for artificial teeth, for filling teeth or for capping teeth
    • A61K6/884Preparations for artificial teeth, for filling teeth or for capping teeth comprising natural or synthetic resins
    • A61K6/887Compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F22/00Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides or nitriles thereof
    • C08F22/10Esters
    • C08F22/1006Esters of polyhydric alcohols or polyhydric phenols, e.g. ethylene glycol dimethacrylate

Description

<div class="application article clearfix" id="description"> <p class="printTableText" lang="en">New Zealand Paient Spedficaiion for Paient Number 1 96865 <br><br> 1 96 8 6 5 <br><br> Priority Daio(s): '/f.'?1? Compieto Specification Fi'od Class: $PJ.Kkl°A. Publication Data: ... P.O. Jasirna!, Ng: <br><br> . ft f -8/ <br><br> MAft 1&amp;84 <br><br> v.- ^ : <br><br> ^Sse- <br><br> w ■ <br><br> Patents Form No. 5 Number <br><br> PATENTS ACT 1953 Dated <br><br> COMPLETE SPECIFICATION <br><br> DENTAL RESTORATIVE COMPOSITION <br><br> l?We COLGATE-PALMOLIVE COMPANY of 30 0 Park Avenue, New York, New York, 10022, United States of America, a company organised under the laws of the State of Delaware, United States of America do hereby declare the invention for which Kwe pray that a Patent may be granted to we/us, and the method by which it is to be performed, to be particularly described in and by the following statement: <br><br> ' " (followed by page la) <br><br> 1 96 «! ' «&gt; <br><br> w ... <br><br> The present invention relates to compositions beneficially adapted for dental restorative and repair applications and particularly to such compositions having good stability on standing under varying conditions over extended time periods. <br><br> Polymerizable dental compositions based on the use of polymerization catalyst, e.g. free radical initiator, and methacrylate type monomer, such as the bisphenol A-glycidyl methacrylate reaction product described in Bowen, U.S. Patent 3,066,112, and commonly referred to as BIS-GMA, provide valuabl base materials for a wide variety of dental restorative and repair procedures, such as filling?, pit and fissure sealing and the like. Generally, such compositions are used according to a prescribed chronology whereby contacting of polymerization catalyst activator therefor In the presence of polymerizable monomer occurs only at the time of actual use by the dentist. Materials are selected and dosage controlled to insure fairly rapid polymerization upon such contacting to produce a solid mass polymerizate within the oral cavity. To facilitate handling and manipulation, the compositions may be "supplied to the dentist In the form of a plurality of viscous pastes which enable uniform blending of the compositions with a minimum of effort. <br><br> As described in the prior art, the foregoing may be <br><br> &gt; <br><br> effected by providing physically separate, filler-loaded compositions containing respectively, monomer/catalyst, <br><br> -la- <br><br> *1 96 c ' ~ <br><br> monomer/activator, etc. The compositions as made available commercially are separately packaged. <br><br> Despite the precaution exercised by manufacturers, <br><br> it is found in practice that undesired polymerization of the monomer composition on standing nevertheless occurs fairly rapidly and to a disturbing degree prior to the time of contacting same with the activator composition. Such undesired polymerization is noted despite the inclusion of various inhibitors in the monomer compositions to react with adventitious free radicals that might induce polymerization. Polymerizates formed from such de-stabilized monomer compositions are invariably of inferior structural integrity, color, etc. Moreover, hardening of the monomer composition, a necessary consequence of pre-polymerizatlon, may well render the affected monomer entirely unsuitable for dental use. The economics may thus be prohibitive. To avoid the premature polymerization problem, it is common practice for the dentist to refrigerate the components of the polymer-forming composition prior to use. <br><br> Remedial techniques heretofore provided in mitigation of the foregoing are varied. Thus, it is found that monomer de-stabilization can be effectively retarded somewhat by using a specific type of free radical catalyst, e.g., one having superior thermal stability. However, such an approach assumes that thermal influences may in all cases be the source of the problem, i.e., the higher temperatures accelerate or initiate the free radical producing reaction of the catalyst. Moreover, the range of catalyst selection is greatly reduced according to this method. Other techniques allege the, use of rather high loadings of filler, e.g., silica, to achieve adequate storeageability. However, inorganic fillers of the type <br><br> - 2 - <br><br> 1C* * ^ r» <br><br> v- -» u •• <br><br> *"-J ^ ^ J <br><br> normally used in the compositions described may well retard the curing or polymerization of methacrylate monomers as pointed out in the published literature. This can be counteracted, apparently by the use of siliane coupling or keying agent; which purportedly function to at least partially restore curability or polymerizability of the monomer. It is of utmost importance that the effects of the means resorted to for suppressing undesired pre-polymerization of monomer are not significantly manifested at the time of monomer/catalyst-activator contacting, at which time fairly rapid and efficient polymerization Is imperative. <br><br> Although the aforedescribed is but partially representative of relevant technology on the subject, It is apparent that effective implementation of the remedial process may be difficult, requiring a careful and precise balancing of numerous factors which in and of themselves may present further problems. <br><br> In accordance with the present invention, it has been discovered that the monomer stability problem as described attaches principally to the nature of the monomer as supplied for use in formulating the composition rather than any interaction which might occur between and among materials employed as .co-ingredients in the monomer composition. <br><br> The present invention isbased upon' the surprising" discovery that methacrylate monomer, and particularly that of the BIS-GMA type generally as commercially supplied, when admixed with catalyst particularly of the peroxide and hydroperoxide types, has limited shelf life and the mixture more often than not polymerizes under storage conditions before use rendering the product unsaleable for restorative purposes. Uuch spurious reactivity obtains under even moderate environmental conditions, such as those prevailing during normal storage. Thus, in n laboratory test using commcrcial MU-GMA a; <br><br> - 3 - <br><br> 1 <br><br> 9^ <br><br> 10 <br><br> 15 <br><br> 20 <br><br> 25 <br><br> 10 <br><br> the monomer, catalyst added samples thereof, not treated in accordance with the invention, give polymer after but one day's standing at room temperature. <br><br> Whether instability is due to a contaminant and what the source might be is open to question; thus, it may have been introduced at some point in the preparation and/or treatment of the methacrylate monomer and/or precursor materials. Distillative purification of bisphenol A type methacrylate monomers in particular is known to be difficult due to their high boiling nature; hence, the possibility of a high boiling contaminant with the material is not precluded. <br><br> Whatever the reason, it has been found that the treatment of the methacrylate monomer with an ion-exchange material and particularly a sulfonic acid type cation-exchange resin in acid form greatly minimizes any tendency of the monomer to polymerize particularly when admixed with catalyst and especially of the free radical peroxide type. <br><br> As touched upon previously, the stability problem is especially acute with monomer compositions containing BIS-GMA, this substance being found, surprisingly, to undergo polymerization after but one day at room temperature in the presence of (e. 2$ based upon monomer) cumene hydroperoxide, a thermal-ly stable catalyst. Conversely, commercial inhibitor-containing methyl methacrylate containing from 1- 2°J&gt; benzoyl peroxide undergoes polymerization after a few days at 25°C, but exhibits significant ly greater stability as would be expected, in the presence of the more thermally stable curnene hydroperoxide and t-butyl hydroperoxide. Based on ten hour half lives, the recommended temperature Cor use of benzoyl peroxide is about 73°G and for cumene hydroperoxide und t-butyl hydroperoxide, 11&gt;0°C and 1/0°C, <br><br> - 4 - <br><br> 1 963 3 5 <br><br> respectively. BIS-GMA is accordingly somewhat anomalous in that it undergoes fairly rapid premature polymerization even with thermally stable catalyst materials. <br><br> The foregoing, not only serves to point up the importance of the possible disparate nature of the contaminant materials, but in addition, the disparate effects exhibiyed by the contaminants on different catalyst materials. When using BIS-GMA as the sole or principal monomer, prolonged contacting of monomer and catalyst prior to treatment is to be avoided whereas more leeway exists with monomers such as methyl methacrylate. In the former case, treatment with the ion-exchange resin should preferably be before contact of monomer and catalys*; The sulfonic acid cation-exchange resins are well known and commercially available in a wide variety of forms. Particularly preferred herein are the sulfonated, crosslinked, polystyrene resins such as that available commercially as DOWEX 50 W-X8 in the form of beads (1.9 meq/ml, H"1" form wet - 5.1 meq/ml dry). Other suitable sulfonic acid cation-exchange resins include DOWEX 50W-X2, DOWEX 50W - X4 and DOWEX 50W- X10 (Dow Chemical Co.) as well as Amberlite IR 120, Amberlyst 15 (Rohm &amp; Haas) and Rexyn 101(H) of Fisher Chem. Co., the latter characterized as 4.6 meq/ml - dry basis. Cation exchange resins are most effectively used to treat the monomer prior to contact thereof with the catalyst, i.e. as a pretreatment. According to this method, contaminants removable by cationic exchange treatment including those of a cationic nature are at least substantially removed from the monomer, i.e. physically extracted therefrom. Impurities present in the cation exchange resin as commercially supplied may be removed therefrom by acetone wash followed by oven drying before contacting same with <br><br> " 5 ~ <br><br> the methacrylate monomer. Such contacting may be by conventional technique, for example by simply adding the ion exchange beads (e.g. 16 to 100 mesh, preferably 20-50 mesh) to a solution of the methacrylate monomer, agitating the mixture for the required period and filtering to separate the beads. <br><br> Contacting is maintained until contaminant is at least substantially removed, the latter determined by storage stability tests For example, in a laboratory run a solution mixture of 8 parts of cation exchange resin with 52 parts of a BIS-GMA containing monomer composition provided a substantially contaminant-free monomer product after 24 hours standing with agitation. Alternatively, monomer decontamination can be achieved adequately by passing the monomer through a suitable column of the ion exchange resin in known manner. <br><br> Methacrylate monomer materials useful herein are well known in the art. The preferred materials generally include monomers having a central portion containing at least one aromatic ring and at least two acrylic end groups. Of this type, BIS-GMA is particularly preferred and in preferred embodiments constitutes at least about 50$ by weight of the total monomer composition. The commercial BIS-GMA available from Freeman Chemical Co. under the trademark NUPOL is an example of materials useful herein. <br><br> -6.- <br><br> 1 9 <br><br> 10 <br><br> 15 <br><br> 20 <br><br> Methacrylate monomers particularly useful in this invention are those represented by the following general formulae: <br><br> [CM- A - 0)n- Ar]2 -B (M - A - 0C0)2Ar <br><br> II <br><br> (M - A)m CR x 'm p <br><br> III <br><br> MoR' (M - A - 0G0 - WH)0R3 <br><br> C. x ' C- <br><br> IV V <br><br> CHn - M <br><br> I <br><br> CH - M' <br><br> I <br><br> GH2 - M VI <br><br> wherein M is methacryloyloxy, i.e. Cllg = CCCIL^COO-; <br><br> M' is methacryloyloxy or hydroxyl; A is alkylene having 1-3 carbon atoms, such as methylene, propylene, isopropylene, <br><br> hydroxy alkylene having 1-3 carbon atoms, such as liydroxy-methylene, 2-hydroxypropylene or acetoxyalkylene having 3-5 carbon atoms in the alkylene group such as 2-acetoxypropylene, 3-acetoxyamylene etc.;n is 1-4 preferably 1 or 2;m is 2 or 3 and p is 1 or 2 with the proviso that the sum of m and p is 4; R is hydrogen, methyl, ethyl 'or -A-M wherein A and M are previously described; Ar is phenylene, e.g., o-phenylene, m-phenylene or p-phenylene, alkyl substituted phenylene, e.g., tolylene or 5-t-butyl-m-phenylene or cycloaliphatlc having 6 to 10 carbonatoms such as 1,3-cyclohexylene; b is V ^ R <br><br> / <br><br> wherein R. and R are Independently hydrogen, <br><br> R'3 <br><br> alky]., e.g. C to C , or substituted alkyl; and R1 is alkylene 1 'I <br><br> having 2 to 12 carbon atoms such as ethylene, dodecylene, etc <br><br> 2 p 2 <br><br> or -R £0-R OR- wherein R is alkylene having 2 or 3 carbon atoms such as ethylene, propylene or isopropylene and x is <br><br> -1 - <br><br> zero to 5; and R"^ is phenylene, tolylene, methylene-bis-pheny lene or alkylene having 2 to 12 carbon atoms. <br><br> Monomers having the above formulae are well known and generally commercially available materials. Alternatively, <br><br> they are readily provided by conventional synthetic routes, for example, by reacting a phenolic compound such as diphenolic acid, phloroglucinol or bisphenol A with glycidyl methacrylate in the presence of various tertiary amines and/or phosphines or by reacting methacrylic acid with an epoxide-containg compound such as the diglycidyl ether of a bisphenol. Some of these monomers also are made by reacting appropriate alcohols with methacrylic acid, methacrylyl chloride or methacrylic anhydride. <br><br> Illustrative monomers having these formulae include: <br><br> ch2=c(ch3)cooch2ch2-oco— —cooch2ch2ococ(ch3)=ch2; <br><br> c +ch2ococ(ch3) = ch2]4; <br><br> ch,ch0c 4cho-0-c-c=ch~)3; <br><br> lei' <br><br> ch2= c(ch3)coo(ch2)4ococ(ch3)=ch2; <br><br> ch2= c(ch3)cooch2ch2och2ch2och2ch2ococ(ch2)=ch2; <br><br> ch2=c (ch3) coo-ch2ch (oh) ch2-0—(Cy—(C/ och2ch (oh) ch2) ococ (ch3) = <br><br> och„ch(oh)ococ(ch q)=ch_ <br><br> n3 <br><br> 2 ~ (-uu-un2uti2u^uiNti—r^-—oj ch0= c(ch0)coo-ch^ch0oconh—/is nhcooch2ch2ococ(ch3)=ch2 <br><br> ^ :-^-ch2nhcooch-ch2-oco-c(ch3 ^h (a Ib Ib ch2=c (ch3) coo-ch2ch-oconh-ch2ch2c^-c-ch2nhcooch-ch2-oco-c(ch3)=ch2 <br><br> "IU-patcw omc^ ~8" 20 OCT 1983 <br><br> J RECEIVED <br><br> /? C8&amp;5" <br><br> Monomers having the formulae I, II, III and IV are preferred in the practice of this invention. Of these monomers, I, II and III are particularly preferred, monomers IV being employed more often in admisture with one or more of monomers I, II and III. Further useful monomers comprise: <br><br> = ch2 <br><br> ch2=c (ch3) c00ch2ch(oh)ch2-o—0-ch2-ch(oh)ch2oooc(ch3)=ch2 <br><br> Other useful methacrylate monomers suitable for use in the practice of this invention include those having the following formulae wherein M and Ar are as previously described; <br><br> 4 4 <br><br> (mr OAr)2C(CH3)2 wherein r is isopropylene; <br><br> 5 5 5 <br><br> (MR OAr)2 and (MR 0)2Ar wherein R is 2-hydroxy- <br><br> proplyene; MA R^M wherein R^ is hydroxycyclopentyl or hydro- <br><br> 8 8 <br><br> cyclohexyl, and A is 2-hydroxyethylene; and wherein R <br><br> is: <br><br> (A) _ ?H3 <br><br> -dH-®- <br><br> ch3 <br><br> (B) ^ <br><br> ~CH2~Ql7~Cn2~ <br><br> (C)-CH2H@^°&lt;2&gt;CH2- <br><br> (d) <br><br> -CH2&lt;2&gt;-CH2- <br><br> Yet another useful monomer is: <br><br> ch2= c (ch3 ) coo (o)—c (ch2 ) 2 —o-coc (ch3 ) =ch2 ; <br><br> MXPATBrromqf 2 0 OCT 1983 <br><br> MW in " 'I IHM. <br><br> RECEIVED <br><br> Generally these monomers are commercially available or readily prepared. Preparative details for many of these monomers are given in U.S. Patent Nos. 3*066,112; 3,721,644; 3*730,947; 3*770,811 and 3*774,305. A tertiary eutectic monomer mixture also suitable for use in this invention is described in U.S. Patent No. 3*539*526. All of the aforementioned patents are herewith Incorporated by reference in their entirety. <br><br> It is to be understood that mixture of two or more appropriate methacrylate monomers are within the scope of this invention. In fact, depending on the choice of monomers, mixtures are often highly desirable to optimize the characteristics of the resulting dental composition. <br><br> Thus, it is preferred that the monomer or monomer blend have a viscosity of from about 100 to about 10,000 centi-poises as determined using a Brookfield viscometer at 20 rpm at room temperature. More viscous masses are conveniently handled at higher temperatures. As indicated, preferred mixtures contain at least about 50$ by weight of BIS-GMA. <br><br> Preferred aliphate dimethacrylate monomers (also referred to as diluent monomers) and particularly for use in mixture with the BIS-GMA as described include: hexamethylene dimethacrylate (HMDMA), triethylene glycol dimethacrylate (TEGDMA) and polyethylene glycol dimethacrylate (PEGDMA). According to a highly preferred embodiment, the monomer composition comprises a 1:1 mixture of BIS-GMA and HMDMA, this system having excellent stability at both room and elevated temperature (37°C). <br><br> - 10 - <br><br> 1 968 6 5 <br><br> Free radical liberating catalysts useful herein include, generally, organic compounds which, when activated, liberate free radical species capable of initiating polymeriza- <br><br> ; tion of the aforedescribed monomers to form solid MAS polymeri- <br><br> j zates having, in particular, in the case of filler-containing systems good compressive strength, on the order of at least about <br><br> 25,000 to 30,000 p.s.i., and preferably at least about 35,000 <br><br> to 40,000 p.s.i.. Preferred materials are the organic peroxides and hydroperoxides and of these, benzoyl peroxide, cumene hydro- <br><br> | peroxide and t-butyl hydroperoxide are especially preferred. <br><br> | The catalyst is generally present in amounts of about .5 to 5%, <br><br> 1 <br><br> j preferably 1 to b% and most preferably 1 to 3? by weight of j j total monomer. A particular advantage of the invention is that high catalyst loadings are permitted within the range given without deleteriously affecting stability. <br><br> A further and particularly valuable aspect of the invention is that filler is not necessary to achieve storage-ability and is thus an optional ingredient in the instant compositions. Thus, good stability obtains in the monomer composition whether or not such material be .present. When used, the amount of filler may range up to about ^00% by weight of monomer. In view of the polymerization (curing) retardant effects of the filler, however, it is generally advisable to limit the amount thereof to less than 100% and preferably less than about 80$ by weight of total composition. <br><br> - 11 - <br><br> 1 o&lt; O * f- <br><br> 1 &gt; O O u 5 <br><br> 10 <br><br> 15 <br><br> 20 <br><br> 25 <br><br> The inorganic particulate filler employed in the compositions of this invention include fused silica, quartz, crystalline silica, amorphous silica, soda glass beads, barium glass and other radiopaque glasses, glass rods, ceramic oxides, particulate silicate glass and synthetic minerals such as beta-eucryptite (LiAlSiO^), the latter having a negative coefficient of thermal expansion. It is also feasible to employ finely divided materials and powdered hydroxylapatite, although materials that react with silane coupling agents are preferred. Small amounts of pigments to allow matching of the composition to various shades of teeth can be included. Suitable pigments include iron oxide black, cadmin yellows and oranges, fluorescent zinc oxides, titanium dioxide, etc. The filler particles would be generally smaller than about 50 microns in diameter and preferably smaller than 30 microns. Unfilled compositions are particularly useful where the dental composition is intended for use as a cotaing, margin sealant for margin restorations or adhesive. <br><br> As mentioned, keying or coupling agents likewise optional for use herein, are particularly beneficial when using a silica filler, since they tend to at least partly counteract the polymerization inhibiting effects of the filler thereby restoring an approximally equivalent measure of polymerizability. The beneficial effects of the keying agents which are silane compounds are most evident with respect to the compressive strength characterizing the final dental polymerizate. <br><br> The silane coupling agents or keying agents are materials that contain at least one polymerizable double bond <br><br> - 12 - <br><br> 1 96 8 ' 3 <br><br> to react with the methacrylate monomers. Examples of suitable coupling agents are gamma-methacryloxypropyl trimethoxy silane, vinyl trichlorosilane, tris(2-methoxyethoxy) silane, tris (acetoxy) vinyl silane, 1 - N-(vinylbenzylaminoethyl) amino-propyl trimethoxysilane-3. The first named material is preferred for use with methacrylate monomers because of the similarity in reactivity of the double bonds. <br><br> The coupling agent .nay be simply added to the monomer composition containing the filler, there being no requirement for prior hydrolysis according to, for example the acid and alkaline hydrolysis techniques described in U.S. 3*066,112 ' though such procedure can be used. Thus, the filler (usually quartz) may first be slurried with an aqueous solution of the keying agent of such concentration than on drying, about .5$ to 2f by weight of the agent is deposited on or reacted with the filler and thereafter blended with the monomer composition. Apparently, the latter procedure results in a manifold increase in the amount of silane which reacts with and/or becomes attached to the filler. However, the strength characteristics of dental polymerizates prepared with the present compositions compare favorably, whichever procedure is used. <br><br> Formation of the dental polymerizate in the oral cavity is accomplished by mixing the present composition usually provided as a mass of paste-like consistency with an activator containing composition which may be bulked with filler of the type described. Suitable activators, as is known in the art, includc without limitation substituted thioureas, e.g. acetyl th.Uuii'oa, N,N-dimethyl pnra-toluidine and para-toluenesulfinlc acid. Polymerisation and consequent hardening occurs rapidly but over n :;ulTicicnt interval enabling the dentist to <br><br> - 13 - <br><br> 1 96 8 C 5 <br><br> expeditiously treat the area designated for dental repair with the composition. The resultant polymerizate possesses good strength, particularly compressive strength, with no detectable tendency to chip, flake or otherwise rupture. The polymerizate is completely non-toxic and devoid of any tendency to yield low molecular weight or other materials which might cause pulpal irritation and thus in all essential respects seems inert to the effects of fluids present in the oral cavity. <br><br> The polymerizable dental compositions prepared and formulated as herein described are stable for a period of months at room temperature there being no evidence of premature polymerization. Moreover, good stability is likewise evident at elevated temperature, with certain preferred compositions indicating good stability for extended periods at temperature on-the order of 37°C. <br><br> It Is understood that the contaminant problem as described may vary in severity having reference to the type of methacrylate monomer used as well as the catalyst material. <br><br> Thus, an improved level of stability may obtain in a given instance with a combination of low or even high contaminant monomer and relatively stable catalyst material. The importance of the catalyst in this respect Is not totally discounted. However, to the extent that the contaminant contributes to the dissociative reaction of the catalyst and consequent free radical generation, the treatment herein prescribed and compositions formulated in accordance therewith provide the describe improvement in stability. Since materials capable of so affecting the catalyst do not in many, if not most, cases lend themselves to precise chemical identification, it is not necessarily known which types of materials might so function; yet such materials may be present in methacrylate monomers here and as herein described due to tho process of monomer preparation or other treatment. BIS-GMA in particular is a more <br><br> - Ik - <br><br> 1 96 S 6 5 <br><br> dramatic example o(.' a. commercial material discovered by the present applicant to contain such de-stabilizing contaminants. <br><br> Purification treatment of. the monomer including that whi has been or is iti contact with catalyst must bo effected prior tc the formation of free radicals in appreciable quantities, i.e. quantities sufficient to initiate a rate of polymerization which produces significant polymer within a relatively short time. By "short time" is meant a period less than that considered normally incident to inventory holding. For the most part, the polymerizable composition would be used by the dentist within a few weeks after purchase. <br><br> Monomer de-stabilization would not be a problem, insofar as the present compositions are concerned since they are stable under the storage conditions normally to be anticipated, well in excess of the dentist's holding or inventory period. Considering also that the polymerizable composition would probably be refrigerated prior to use by the dentist, even longer holding times would be proper. Moreover, blending of monomer and catalyst by the manufacturer would obviously be according to schedule and necessarily shortly prior to sale. Inevitably, however, given a sufficiently long holding time and/or high temperature environment gel formation in the monomer composition will occur. Thus, even a small free radical population, in time will cause gelling. <br><br> Throughout the present case, the language "prior to formation of free radicals" or "prior to formation of free radicals in appreciable quantities" is intended to have a significance consistent with the foregoing and is to be understood having reference thereto. Thus, treatment of'a preformed mixture of catalyst and monomer, in accordance, wl th one etnbodi- <br><br> - 15 - <br><br> 1 96 S 5 <br><br> mcnt of the invention, prior to appreciable free radical formation, simply means that any free radical species present at the time of the treatment would not be sufficient to produce Gelling of the monomer composition within the holding time requirements described. <br><br> The stability of commercial BIS-GMA and methyl methacrylate (MMA) in the presence of organic peroxide and hydroperoxide catalysts is compared as follows: <br><br> Portions of MMA (Rohm and Haas product containing lOppm methyl ether of hydroquinone,MEHQ) are mixed with catalyst to provide 2$ solutions of benzoyl peroxide (BP), cumene hydroperoxid2 (CHP ), and t-butyl hydroperoxide (TBH) respectively. The solutions are allowed to stand at ambient temperature (20-25°C). <br><br> Portions of BIS-GMA (Freeman Chemical Co. product available under the trade name "NUPOL") are similarly compounded to provide 2fa solutions respectively of the same catalyst materials and allowed to stand at 20-25°C. The results obtained are tabulated as follows: <br><br> TABLE I <br><br> Gel Time (days) ] <br><br> Catalyst <br><br> Monome r BP TBII <br><br> (a) <br><br> BIS GMA - 3 <br><br> MMA 3 • (2) <br><br> (a) no gelling after 9 days when experiment terminated Surprisingly, BIS-GMA appears to be more stable with TBH a less thermally stable catalyst, i.e. BP as' compared with either <br><br> Tl'ill or' (Jill''. A:'. |&gt;r«'V 1 mn.'.l y 1 rid! &lt;;;i.te&lt;I , bol,h '1'lJll nr OUT Mre recommended for use at temperatures significantly higher than for BP would ho repealed . W|WM1 'j'un ol. C11J' Is dissolved J n the monomers, to give more stability against polymerization than BP. <br><br> CHP <br><br> 2 <br><br> (a) <br><br> - 16 - <br><br> 1 96 S -3 5 <br><br> The data for MMA are more in line with what would normally be expected, underscoring the rather anomalous stability aspect of BIS-GMA in the presence of free radical catalyst. Gel time connotes the clay on which gel formation is first observed to take place. <br><br> The following examples are ft) r purposes of illustration only and are not to be considered as limitative. All parts and percentages are by weight. <br><br> EXAMPLE I <br><br> To 52 parts of a homogeneous 1:1 mixture of BIS-GMA, (NUPOL 46-4005 batch no. 124,793) and hexamethylene dimethacrylate (IiMDMA), from Sartomer Chemicals, lot no. PB 844 is added 8 parts of acetone-washed and oven-dried DOWEX 50 W-X 8 ion exchange beads (1.9MEQ/ml, H+ form). The mixture is agitated for 24 hours and then filtered through a sintered glass filter to remove the beads. To the monomer solution is added .026 part of MEHQ, to rcplace any inhibitor possibly lost In the ion exchange treatment. <br><br> Portions of the thus treated monomer solution are used to make up solutions containing 2% BP and 4fo CUP respectively. After 6 months standing at room temperature, these solution exhibited no polymer formation at which time the experiment was terminated. Stability for the BIS-GMA composition is markedly improved as compared with the 2 day gel time for BIS GMA in Table I for a 2fo CHP solution. The greatly improved stability obtained for the BIS-GMA/HMDMA monomer composition in this example is even more surprising considering the high (4$) concentration of CHP. <br><br> EXAMPLE 2 <br><br> To P.'j parts of the monomer composition obtained from the ion exchange treatment of Example I is first added 5';i, <br><br> based on monomer, of silane coupling agent and thereafter 75 <br><br> - 17 - <br><br></p> </div>

Claims (13)

<div class="application article clearfix printTableText" id="claims"> <p lang="en"> 1 96 S 6 5<br><br> parts of amorphous silica. The composition is stable (no gel formation observed) for over one year at room temperature.<br><br> EXAMPLE 3 .<br><br> The aged product obtained from Example 2 is mixed with an equal portion of a similar composition but omitting the GUP and adding 2'Jo acetyl thiourea as a reductant.<br><br> A rapid and complete cure is effected.<br><br> Other monomer compositions tested as described in the foregoing examples with similar stabilization results are as follows with parts indicated parenthetically:<br><br> BIS-GMA (71) HMDMA (29)<br><br> BIS-GMA (71) "SEGDMA (29)<br><br> BIS-GMA (50) 2TEGDMA (50)<br><br> BIS-GMA (71) 2TEGDMA (29)<br><br> polyethylene glycol dimethacrylate<br><br> 2<br><br> triethylene glycol dimethacrylate<br><br> - 18 -<br><br> &gt;<br><br> 1<br><br> 2<br><br> o n<br><br> 5<br><br> 6<br><br> '7<br><br> I<br><br> 3<br><br> 9<br><br> .0<br><br> 1<br><br> 2<br><br> 3<br><br> 1<br><br> 2<br><br> 3<br><br> l<br><br> 2<br><br> 1<br><br> 2<br><br> r&gt;<br><br> u<br><br> 4<br><br> 1<br><br> 2<br><br> 3<br><br> i o c. '<br><br> I y c. J ~j<br><br> WHAT WE CLAIM IS:<br><br>
1. A polymerizable composition stabilized against premature activation of catalyst component comprising at least one mcthacrylate monomer having 2 to 4 polymerizable olefinic double bonds and free radical-liberating polymerization catalyst capable when activated of initiating polymerization of said monomer, said catalyst being present in amounts sufficient to achieve a predetermined rate and/or degree of polymerization, said monomer having been treated prior to contact thereof with said catalyst vjith a sulfonic acid type cation-exchange resin in free acid form.<br><br>
2. A composition according to claim 1 wherein at least 50 weight percent of said methacrylate monomer contains at least one aromatic ring in its central portion.<br><br>
3. A composition according to claim 1 wherein at least 50 weight percent of said methacrylate monomer is the reaction product of bisphenol A and glycidyl methacrylate.<br><br>
4. A composition according to claim 3 containing up to 50 weight percent hexamethylene dimethacrylate.<br><br>
5 A composition according to claim 4 wherein said methacrylate monomer comprises a mixture of hexamethylene dimethacrylate and the reaction product of bisphenol A - glycidyl methacrylate in a weight ratio of 1:1.<br><br> 1<br><br>
6. A composition according to claim 1 containing up to ^lOOyj by weight based on the weight of said monomer of particulate inorganic filler.<br><br> !i.' "i<br><br> - 19 -<br><br> i<br><br> 1<br><br> 2<br><br> 1<br><br> O<br><br> c.<br><br> 1<br><br> 2<br><br> 1<br><br> 2<br><br> 3<br><br> 4<br><br> 5<br><br> 6<br><br> 1<br><br> 2<br><br> 3<br><br> 4<br><br> 5<br><br> 6<br><br> 7<br><br> 8<br><br> 9<br><br> 10<br><br> 11<br><br> 12<br><br> 13<br><br>
7. A composition according to claim 6 wherein said filler is a siliccouc material.<br><br>
8. A composition according to claim 7 wherein said filler is silica.<br><br>
9. A composition according to claim 8 containing up to 5 weight percent of said monomer of silane coupling agent.<br><br>
10. A composition according to claim 1 containing from .5 to 5 weight percent based on weight of said monomer of free radical catalyst selected from the group consisting of benzoyl peroxide, cumene hydroperoxide, t-butyl hydroperoxide, p-methane hydroperoxide and diisopropyl benzene hydroperoxide.<br><br>
11. A polymerizable dental opposition stabilized against premature activation of catalyst component comprising at least one methacrylate monemer having 2 to 4 polymerizable olefinic double bonds, said monenver comprising a mixture of hexamethylene dimethacrylate and the reaction product of bisphenol A - glycidyl methacrylate in a weight ratio of 1:1, from .5 to. 5% based on weight of said monomer of free radical-liberating polymerization catalyst comprising an organic peroxide or hydroperoxide compound, from 0 to '100# based on weight of said monomer of particulate Inorganic siliceous filler, and from 3 to 6% based on weight of said monomer of silane coupling agent, said monomer having been treated prior to contact with said catalyst with a sulfonic aold typo cnl.ion oxehnnge rouln In free acid. form.<br><br> - 20 -<br><br> ifctimmrmm 2 0 OCT 1983<br><br> /■ft. 8^r<br><br>
12. A composition according to claim 11 wherein said monomer is an approximate 1:1 blend of the reaction product of bisphenol A and glycidyl methacrylate and hexamethylene dimethacrylate, and said silane coupling agent is present in an amount of about 5%.<br><br>
13. A process for the preparation of the composition of claim 1 which comprises treating a methacrylate monomer composition containing at least one methacrylate monomer having 2 to 4 polymerizable olefinic double bonds with a sulfonic acid type cation exchange resin in free acid form.<br><br> -21-<br><br> </p> </div>
NZ196865A 1980-04-29 1981-04-16 Dental restorative composition containing methacrylate monomer NZ196865A (en)

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GB8320086D0 (en) * 1983-07-26 1983-08-24 Ciba Geigy Ag Spherical fused silica
DK155079C (en) * 1983-10-25 1989-06-19 Erik Chr Munksgaard ADHESIVE PROCEDURES FOR CURRENT ACRYLATE OR METHACRYLATE MATERIALS FOR USE OF COLLAGENIC MATERIALS, ISSENT DENTIN, AND USE OF THE AGENT
DE4004091A1 (en) * 1990-02-10 1991-08-22 Tech Hochschule C Schorlemmer Addn. prods. of epoxide oligomers and (meth)acrylic acid - by using 5-ring, 2,3 N or 6-ring, 1-2 N hetero-aromatics as catalysts, to give stable, directly-usable prods.
US6500879B1 (en) 1993-04-19 2002-12-31 Dentsply Research & Development Corp. Dental composition and method
US6391940B1 (en) 1993-04-19 2002-05-21 Dentsply Research & Development Corp. Method and composition for adhering to metal dental structure
US5710194A (en) 1993-04-19 1998-01-20 Dentsply Research & Development Corp. Dental compounds, compositions, products and methods
DE10304758A1 (en) * 2003-02-05 2004-08-26 Heraeus Kulzer Gmbh & Co. Kg Curable dental materials
EP1849449A1 (en) * 2006-04-26 2007-10-31 3M Innovative Properties Company Filler containing composition and process for production and use thereof

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US3066112A (en) * 1959-01-30 1962-11-27 Rafael L Bowen Dental filling material comprising vinyl silane treated fused silica and a binder consisting of the reaction product of bis phenol and glycidyl acrylate

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AR231393A1 (en) 1984-11-30
MX156357A (en) 1988-08-12
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NO157443C (en) 1988-03-23
ZA812531B (en) 1982-11-24
AU547310B2 (en) 1985-10-17
FR2481113B1 (en) 1984-12-28
AT376124B (en) 1984-10-10
NO811447L (en) 1981-10-30
PH20366A (en) 1986-12-04
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JPS56169608A (en) 1981-12-26
ATA187681A (en) 1984-03-15
FR2481113A1 (en) 1981-10-30
JPH0251884B2 (en) 1990-11-08
DE3116122A1 (en) 1982-02-25
CA1213699A (en) 1986-11-04
NO157443B (en) 1987-12-14
GB2075504B (en) 1984-08-30
BR8102606A (en) 1982-01-19
GB2075504A (en) 1981-11-18
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CH654480A5 (en) 1986-02-28
SE450749B (en) 1987-07-27
IE810959L (en) 1981-10-29

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