NO793920L - FIBER MATERIALS AND PROCEDURES FOR PRODUCING THEREOF - Google Patents
FIBER MATERIALS AND PROCEDURES FOR PRODUCING THEREOFInfo
- Publication number
- NO793920L NO793920L NO79793920A NO793920A NO793920L NO 793920 L NO793920 L NO 793920L NO 79793920 A NO79793920 A NO 79793920A NO 793920 A NO793920 A NO 793920A NO 793920 L NO793920 L NO 793920L
- Authority
- NO
- Norway
- Prior art keywords
- fibers
- treated
- cellulose
- metal oxide
- fibres
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 18
- 239000002657 fibrous material Substances 0.000 title claims description 10
- 239000000835 fiber Substances 0.000 claims description 102
- 229920003043 Cellulose fiber Polymers 0.000 claims description 46
- 229910044991 metal oxide Inorganic materials 0.000 claims description 46
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 36
- 229910052751 metal Inorganic materials 0.000 claims description 32
- 239000002184 metal Substances 0.000 claims description 32
- -1 metal oxide acylate Chemical class 0.000 claims description 20
- 238000006243 chemical reaction Methods 0.000 claims description 19
- 239000002131 composite material Substances 0.000 claims description 18
- ODIGIKRIUKFKHP-UHFFFAOYSA-N (n-propan-2-yloxycarbonylanilino) acetate Chemical compound CC(C)OC(=O)N(OC(C)=O)C1=CC=CC=C1 ODIGIKRIUKFKHP-UHFFFAOYSA-N 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 8
- 239000011490 mineral wool Substances 0.000 claims description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 4
- 239000012188 paraffin wax Substances 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims 1
- 239000001993 wax Substances 0.000 claims 1
- 238000011282 treatment Methods 0.000 description 38
- 150000004706 metal oxides Chemical class 0.000 description 27
- 239000004568 cement Substances 0.000 description 19
- 229920002678 cellulose Polymers 0.000 description 18
- 239000001913 cellulose Substances 0.000 description 18
- 239000000463 material Substances 0.000 description 15
- 230000000694 effects Effects 0.000 description 14
- BHGPTGSAHKMFSZ-UHFFFAOYSA-M aluminum;octadecanoate;oxygen(2-) Chemical compound [O-2].[Al+3].CCCCCCCCCCCCCCCCCC([O-])=O BHGPTGSAHKMFSZ-UHFFFAOYSA-M 0.000 description 13
- 239000002023 wood Substances 0.000 description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 239000002904 solvent Substances 0.000 description 11
- 239000000203 mixture Substances 0.000 description 10
- 239000000123 paper Substances 0.000 description 10
- 239000011230 binding agent Substances 0.000 description 8
- 238000005470 impregnation Methods 0.000 description 8
- 229910052500 inorganic mineral Inorganic materials 0.000 description 8
- 239000011707 mineral Substances 0.000 description 8
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 6
- 241000779819 Syncarpia glomulifera Species 0.000 description 6
- 238000001914 filtration Methods 0.000 description 6
- 239000003365 glass fiber Substances 0.000 description 6
- 239000001739 pinus spp. Substances 0.000 description 6
- 229910021653 sulphate ion Inorganic materials 0.000 description 6
- 229940036248 turpentine Drugs 0.000 description 6
- 210000002268 wool Anatomy 0.000 description 6
- 239000008096 xylene Substances 0.000 description 6
- 239000011111 cardboard Substances 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 239000011491 glass wool Substances 0.000 description 5
- 239000007858 starting material Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 230000008961 swelling Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 241001465754 Metazoa Species 0.000 description 3
- 229920001131 Pulp (paper) Polymers 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000010533 azeotropic distillation Methods 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 239000012065 filter cake Substances 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 239000007791 liquid phase Substances 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 239000002557 mineral fiber Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 239000005995 Aluminium silicate Substances 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- 239000005662 Paraffin oil Substances 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 125000003158 alcohol group Chemical group 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 235000012211 aluminium silicate Nutrition 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 125000002091 cationic group Chemical group 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000002301 combined effect Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000005189 flocculation Methods 0.000 description 2
- 230000016615 flocculation Effects 0.000 description 2
- 210000004209 hair Anatomy 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000012784 inorganic fiber Substances 0.000 description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000000386 microscopy Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229920002401 polyacrylamide Polymers 0.000 description 2
- 239000003755 preservative agent Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 125000001453 quaternary ammonium group Chemical group 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000005871 repellent Substances 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 244000198134 Agave sisalana Species 0.000 description 1
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- 241000282836 Camelus dromedarius Species 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 241000665629 Linum flavum Species 0.000 description 1
- 208000002193 Pain Diseases 0.000 description 1
- 241000218657 Picea Species 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- HAAYDAMULGLWHN-UHFFFAOYSA-L [O-2].[Fe+4].C(C=1C(C(=O)[O-])=CC=CC1)(=O)[O-] Chemical class [O-2].[Fe+4].C(C=1C(C(=O)[O-])=CC=CC1)(=O)[O-] HAAYDAMULGLWHN-UHFFFAOYSA-L 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000002730 additional effect Effects 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 230000001808 coupling effect Effects 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000011518 fibre cement Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000008394 flocculating agent Substances 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000000855 fungicidal effect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000012432 intermediate storage Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 238000009828 non-uniform distribution Methods 0.000 description 1
- 150000007524 organic acids Chemical group 0.000 description 1
- SCPBMSBGIFTROY-UHFFFAOYSA-L oxygen(2-);phthalate;titanium(4+) Chemical compound [O-2].[Ti+4].[O-]C(=O)C1=CC=CC=C1C([O-])=O SCPBMSBGIFTROY-UHFFFAOYSA-L 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 235000015096 spirit Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000010875 treated wood Substances 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
- D06M13/188—Monocarboxylic acids; Anhydrides, halides or salts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/45—Oxides or hydroxides of elements of Groups 3 or 13 of the Periodic Table; Aluminates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/46—Oxides or hydroxides of elements of Groups 4 or 14 of the Periodic Table; Titanates; Zirconates; Stannates; Plumbates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/10—Animal fibres
- D06M2101/12—Keratin fibres or silk
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/18—Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/22—Polymers or copolymers of halogenated mono-olefins
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/34—Polyamides
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Paper (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Chemical Treatment Of Fibers During Manufacturing Processes (AREA)
Description
Fibermateriale og fremgangsmåde til fremstilling deraf.Fiber material and method for its production.
Den foreliggende opfindelse angår en fremgangsmåde til behandling af fibre. The present invention relates to a method for treating fibers.
I ansøgning nr. 2451/77 beskrives en fremgangsmåde til im-prægnering af cellulosefibre samt anvendelsesområder for de således behandlede fibre, især fibrenes anvendelse som forstærkende fiberelement i kompositmaterialer baseret på organiske eller uorganiske bindemidler eller på en kombination af organiske og uorganiske bindemidler. Application no. 2451/77 describes a method for impregnating cellulose fibers as well as areas of application for the fibers thus treated, in particular the use of the fibers as a reinforcing fiber element in composite materials based on organic or inorganic binders or on a combination of organic and inorganic binders.
En klasse af de behandlings- eller imprægneringsmidler, derA class of the treating or impregnating agents, there
er nævnt i ovennævnte patentansøgning, har vist sig at have særlig værdifulde egenskaber, idet der ved behandlingen af disse kan bibringes ikke blot cellulosefibre, men også andre fibermaterialer, uventede og særdeles ønskelige egenskabs-forbedringer. De pågældende fibre, der ved behandling med metaloxidacylater kan modificeres på ønsket måde med hen- is mentioned in the above-mentioned patent application, has been shown to have particularly valuable properties, since by processing these not only cellulose fibers, but also other fiber materials, unexpected and highly desirable property improvements can be imparted. The fibers in question, which by treatment with metal oxidacylates can be modified in the desired way with
syn til deres egenskaber, er cellulosefibre af enhver art, animalske fibre og syntetiske fibre af såvel uorganisk som organisk oprindelse, herunder også metalfibre. view of their properties, are cellulose fibers of any kind, animal fibers and synthetic fibers of both inorganic and organic origin, including metal fibers.
De pågældende fibre kan foreligge som diskrete fibre ellerThe fibers in question can be available as discrete fibers or
som fiberbundter, eller der kan være tale om "grovere" materialer såsom trævlies eller træuld. such as fiber bundles, or there may be "coarser" materials such as wooden fleece or wooden wool.
Som hovedgrupper af fibermaterialer, der ifølge opfindelsen med fordel kan behandles med metaloxidacylater, kan nævnes: As main groups of fiber materials, which, according to the invention, can be advantageously treated with metal oxide acylates, the following can be mentioned:
1) Cellulosebaserede materialer:1) Cellulose-based materials:
Findelt træ såsom træuld, træflis'høvlspåner; Chopped wood such as wood wool, wood chips, planing shavings;
cellulosefibre fra papirindustrien, og herunder f.eks. cellulose fibers from the paper industry, including e.g.
mekanisk træmassemechanical pulp
halvkemisk træmassesemi-chemical wood pulp
helkemisk træmasse ogall-chemical wood pulp and
andre cellulosemasser af de'typer,other cellulose pulps of those types,
der er nævnt i ovennævnte danske patent-which is mentioned in the above-mentioned Danish patent
ansøgning nr. 2451/77; application No. 2451/77;
kemiske cellulosefibre (rayon); chemical cellulose fibers (rayon);
genbrugsmateriale, f.eks. avispapir, pap og karton; recycled material, e.g. newsprint, cardboard and cardboard;
plantefibre, f.eks. hør, bast, kokosfibre, sisal.plant fibres, e.g. flax, bast, coconut fibres, sisal.
2) Animalske fibre, f.eks. fæhår, kamelhår, uld og svine-børster. 3) Syntetiske organiske fibre, f.eks. fibre af polyamid, polyester, polyvinylchlorid. 4) Syntetiske uorganiske fibre (glasuld, slaggeuld, stenuld, kaolinuld, glasmonofilamenter og fibre af f.eks. jern, stål, messing og aluminium). 2) Animal fibres, e.g. boar hair, camel hair, wool and pig bristles. 3) Synthetic organic fibres, e.g. fibers of polyamide, polyester, polyvinyl chloride. 4) Synthetic inorganic fibers (glass wool, slag wool, rock wool, kaolin wool, glass monofilaments and fibers of e.g. iron, steel, brass and aluminium).
Den effekt, der opnås ved behandling af de pågældende fibre med metaloxidacylater, formodes primært at hidrøre fra den kemiske reaktion mellem reaktionsaktive grupper på fiberoverfladerne og metaloxidacylaterne, sekundært fra de ved- reaktionen på fiberoverfladen fikserede metalacylatgrupper. The effect achieved by treating the fibers in question with metal oxide acylates is believed to derive primarily from the chemical reaction between reactive groups on the fiber surfaces and the metal oxide acylates, secondarily from the metal acylate groups fixed on the fiber surface by the reaction.
Den effekt, der opnås pr. cellulosefiber, er specielt inter-essant. Effekten kan beskrives som en stabilisering af cellulosefiberen over for indvirkning af de omgivende miljø på en række fiberegenskaber. Denne stabilisering omfatter en række egenskaber og giver sig, alt efter det bestemte valg af metaloxidacylat, udtryk i en blokering af vandoptagelse, en forøgelse af alkalimodstandsevnen, en forøgelse af stivhed, termisk stabilitet og rådbestandighed og en formindskelse af brandbarhed og opnåelse af antistatiske egenskaber. Hos både cellulosefibre og syntetiske fibre opnås ved behandling med metaloxidacylater en væsentlig forbedring af fibrenes evne til at dispergeres i vand eller opløsningsmidler samt en væsentligt forøget koblingseffekt over for såvel organiske som uorganiske bindemidler, hvilket har afgørende betydning ved anvendelse af fibrene i kompositmaterialer. The effect achieved per cellulose fibre, is particularly interesting. The effect can be described as a stabilization of the cellulose fiber against the influence of the surrounding environment on a number of fiber properties. This stabilization includes a number of properties and, depending on the specific choice of metal oxide acylate, is expressed in a blocking of water absorption, an increase in alkali resistance, an increase in stiffness, thermal stability and corrosion resistance and a reduction in flammability and the achievement of antistatic properties. In both cellulose fibers and synthetic fibers, treatment with metal oxidacylates results in a significant improvement in the fibers' ability to disperse in water or solvents, as well as a significantly increased coupling effect for both organic and inorganic binders, which is of decisive importance when the fibers are used in composite materials.
Et af de væsentligste anvendelser for en række af de ovenfor angivne fibre i modificeret form er kompositområdet, hvor de modificerede fibre kan erstatte sædvanligvis anvendte mineralske fibre såsom asbest. Cellulosefibre, der er behandlet med metaloxidacylater, kan anvendes i kompositmaterialer som erstatning for ikke blot asbest, men også glasuld, mine-ralfibre af stenuldtypen, slaggeuld, kaolinuld, etc, men de kan også med fordel anvendes i kompositmaterialer, hvori der allerede indgår cellulosebaserede materialer, f.eks. papir og pap, og herved tilføre disse materialer nye og forbedrede egenskaber. One of the most important applications for a number of the above-mentioned fibers in modified form is the composite area, where the modified fibers can replace usually used mineral fibers such as asbestos. Cellulose fibres, which have been treated with metal oxide acylates, can be used in composite materials as a replacement for not only asbestos, but also glass wool, mineral fibers of the rockwool type, slag gold, kaolin wool, etc., but they can also be advantageously used in composite materials, which already include cellulose-based materials, e.g. paper and cardboard, thereby adding new and improved properties to these materials.
Mineralske fibre, der er behandlet med metaloxidacylaterne, udviser på den anden side også forbedrede egenskaber ved inkorporering i kompositmaterialer, idet det -har vist sig, Mineral fibres, which have been treated with the metal oxide acylates, on the other hand, also exhibit improved properties when incorporated into composite materials, as it has been shown,
at deres evne til at blive defibreret og ensartet fordelt i det færdige kompositmateriale forøges dramatisk ved behandlingen med metaloxidacylaterne. that their ability to be defibrated and uniformly distributed in the finished composite material is dramatically increased by the treatment with the metal oxide acylates.
Hos cellulosefibre, der er behandlet med hensigtsmæssige metaloxidacylater," konstateres som en af de væsentligste forbedrin-ger en blokering eller hindring i fiberens reaktion over for vand'. Cellulosef ibre er i sig selv hygroskopiske, og ved vandoptagelse sker der først og fremmest en volumenudvidelse på grund af kvældning, et forhold, der vil medføre uheldige indre materialespændinger i et kompositmateriale. Når kvæld-ningstendensen ved behandling med et metaloxidacylat er ned-sat eller helt fjernet, opnår kompositmaterialer indeholdende sådanne fibre tilsvarende forbedrede materialeegenskaber. In the case of cellulose fibres, which have been treated with suitable metal oxidacylates, a blocking or hindrance in the fibre's reaction to water is found to be one of the most significant improvements. Cellulose fibers are in themselves hygroscopic, and when water is absorbed there is primarily an expansion in volume due to swelling, a condition which will lead to unfavorable internal material stresses in a composite material. When the swelling tendency during treatment with a metal oxide acylate is reduced or completely removed, composite materials containing such fibers achieve correspondingly improved material properties.
Da cellulosefibre modificeret med metaloxidacylater frem-træder som diskrete fibre, der ikke har tendens til at pakke sammen, kan selve de behandlede fibre også anvendes umiddelbart, f.eks. som isoleringsmateriale i hulrum eller som fyld i puder, sengetøj og lignende. As cellulose fibers modified with metal oxide acylates appear as discrete fibres, which do not tend to pack together, the treated fibers themselves can also be used immediately, e.g. as insulating material in cavities or as filling in pillows, bedding and the like.
Metaloxidacylater er som nævnt i ansøgning nr. 2451/77 en klasse af forbindelser, som er opfundet af Dr. Jacobus Rinse, og som f.eks. er beskrevet i belgisk patent nr. 555.969, hollandsk patent nr. 104.261, USA patenterne nr. 3.087.949, 3.243.447, 3.177.238, 3.518.287, 3.625.934, 3.546.262, 3.634.674 og 3.673.229, belgisk patent nr. 735.548 og bri-tiske patenter nr. 1.230.412 og 1.274.718. Metaloxidacylaterne omfatter en stor gruppe af stoffer, idet såvel metal som acylatgruppe kan varieres inden for et stort område. Den generelle sammensætning af metaloxidacylaterne formodes at være Metal oxidacylates are, as mentioned in application no. 2451/77, a class of compounds, which were invented by Dr. Jacobus Rinse, and which e.g. is described in Belgian Patent No. 555,969, Dutch Patent No. 104,261, United States Patent Nos. 3,087,949, 3,243,447, 3,177,238, 3,518,287, 3,625,934, 3,546,262, 3,634,674 and 3,673,229 , Belgian Patent No. 735,548 and British Patent Nos. 1,230,412 and 1,274,718. The metal oxide acylates comprise a large group of substances, as both the metal and the acylate group can be varied within a large area. The general composition of the metal oxide acylates is assumed to be
divalent metal (R-Me-O-Me-R) lineære forbindelser trivalent metal (O^-Me^-R^)^fladeformede forbindelser tetravalent metal (Og-Me^-R^)ztetraeder-formede forbinde! divalent metal (R-Me-O-Me-R) linear compounds trivalent metal (O^-Me^-R^)^planar compounds tetravalent metal (Og-Me^-R^)ztetrahedron-shaped compounds!
hvor Me angiver et metalatom, og R angiver en acylatgruppe,where Me denotes a metal atom, and R denotes an acylate group,
som er en organisk syrerest med mindst 12"carbonatomer, ogx,yogz=3-7 angiver en formodet molekylstørrelse i opløsning. Det skal bemærkes, at der også kan fremstilles metaloxidacylater, hvor hvert molekyle indeholder to eller flere forskellige metaller med eventuelt forskellig valens, which is an organic acid residue with at least 12" carbon atoms, andx,yogz=3-7 indicates a presumed molecular size in solution. It should be noted that metal oxide acylates can also be produced, where each molecule contains two or more different metals with possibly different valence,
og sådanne typer forbindelser er også beskrevet i de ovennævnte patentskrifter. and such types of compounds are also described in the above-mentioned patents.
Metaloxiderne har tendens til at reagere med OH-grupper og andre reaktive grupper, der findes som frie grupper på fiberoverfladerne. Reaktionshastigheden formodes at aftage med stigende komplexitet i molekylstrukturen således, at metaloxidacylaterne af tetravalente metaller kræver højere temperaturer eller længere tid til opnåelse af reaktion. The metal oxides tend to react with OH groups and other reactive groups, which exist as free groups on the fiber surfaces. The reaction rate is supposed to decrease with increasing complexity in the molecular structure, so that the metal oxide acylates of tetravalent metals require higher temperatures or longer time to achieve the reaction.
Ved valget af det metaloxidacylat, der skal anvendes ifølge opfindelsen, må der tåges hensyn til de ønskede effekter hos slutproduktet og de effekter, som behandlingen med metaloxidacylatet medfører for fibrenes procestekniske egenskaber. Dette forhold kan illustreres ved behandlingen af cellulosefiber, idet der ved passende valg af kombinationen af metal og acylatrest i metaloxidacylatet ud over opnåelsen af cellulosefibre, der er let dispergerbare og har god koblings-evne til bindemidler, kan tilføres en række yderligere egenskaber. Således kan f.eks. brandbeskyttelse opnås ved anvendelse af aluminium- eller jernoxidph.thalater:. eller metaloxidacylater, hvor metallet er antimon, Zn- og Cu-oxidacylater meddeler rådbestandighed, Mg- og Fe-holdige oxidacylater vil sædvanligvis forøge fibrenes antistatiske egenskaber, og ti-tanoxidphthalat vil forøge fibrenes stivhed, medens der ved anvendelse af styrenmodificerede aliphatiske syrer i acylat-resten kan opnås en forbedring af fibrenes alkaliresistens. When choosing the metal oxide acylate to be used according to the invention, account must be taken of the desired effects in the end product and the effects that the treatment with the metal oxide acylate entails for the process technical properties of the fibres. This relationship can be illustrated by the treatment of cellulose fibres, since by appropriate choice of the combination of metal and acylate residue in the metal oxide acylate, in addition to the production of cellulose fibres, which are easily dispersible and have good coupling ability to binders, a number of additional properties can be added. Thus, e.g. fire protection is achieved by using aluminum or iron oxide phthalates:. or metal oxidacylates, where the metal is antimony, Zn- and Cu-oxidacylates impart corrosion resistance, Mg- and Fe-containing oxidacylates will usually increase the antistatic properties of the fibers, and titanium oxide phthalate will increase the stiffness of the fibers, while when using styrene-modified aliphatic acids in acylate - the rest can be achieved by improving the alkali resistance of the fibres.
Da de forskellige metaloxidacylater er indbyrdes fuldt kompa-tible, kan der opnås kombinerede virkninger ved korrekt sammensætning af metaloxidacylatbehandlingsmidlet. As the various metal oxide acylates are fully compatible with each other, combined effects can be achieved with the correct composition of the metal oxide acylate treatment agent.
I forbindelse med behandlingen af f.eks. cellulosefibre ogIn connection with the processing of e.g. cellulose fibers and
andre fibre, hvor en forøgelse af de vandafvisende egenskaber er af betydning, er det vigtigt, at metaloxidacylater indeholdende titan udviser en væsentlig større effekt med hensyn til hydrofobisering end andre metaloxidacylater og der- other fibres, where an increase in the water-repellent properties is important, it is important that metal oxide acylates containing titanium exhibit a significantly greater effect with respect to hydrophobisation than other metal oxide acylates and there-
for kan anvendes i væsentligt mindre koncentrationer og således vil kunne muliggøre tilsætning af andre metaloxidacylater til opnåelse af kombinationseffekter. for can be used in significantly smaller concentrations and thus will enable the addition of other metal oxide acylates to achieve combination effects.
Som eksempler påønskede egenskaber kan nævnes, at når slutproduktet, der skal fremstilles med den behandlede fiber, As examples of desired properties, it can be mentioned that when the final product, which is to be produced with the treated fiber,
er et kompositmateriale til elektrisk isolation, ønskes der en minimalisering af fibrenes vandpåvirkelighed, medens det vil være en fordel med en moderat vandoptagelse, når fibrene skal anvendes i forbindelse med uorganiske bindemidler såsom f.eks. cement.eller gips. is a composite material for electrical insulation, a minimization of the fibers' water absorption is desired, while there would be an advantage with a moderate water absorption, when the fibers are to be used in connection with inorganic binders such as e.g. cement.or gypsum.
En mulig forklaring på den rådbestandighedsforbedrende virk-ning, som metaloxidacylaterne bibringer organiske fibre, herunder cellulosefibre, kan være, at de på den native cel-lulosefibers overflade værende frie alkoholgrupper spiller en væsentlig rolle ved både den bakterielle og den fungicide nedbrydningsmekanismes initiering, og at sådanne frie alkoholgrupper blokeres ved behandling af fibrene med et metaloxidacylat. A possible explanation for the rot resistance-improving effect that the metal oxidacylates impart to organic fibres, including cellulose fibres, may be that the free alcohol groups present on the surface of the native cellulose fiber play a significant role in the initiation of both the bacterial and the fungicidal degradation mechanisms, and that such free alcohol groups are blocked by treating the fibers with a metal oxide acylate.
Det er ifølge opfindelsen af særlig-betydning, at det har vist sig, at en forbehandling af fibrene med andre typer træimpræg-nering eller en behandling af fibrene med andre typer træim-prægnering sammen med behandlingen med metaloxidacylater ikke synes at påvirke effekten af metaloxidacylatbehandlingen. Det har således vist sig muligt at kombinere en behandling med f.eks. paraffin med en behandling med f.eks. aluminiumoxidstearat, idet disse to behandlingsmidler blev påført fra den samme opløsning. Det vil således også være muligt at kombinere en behandling med metaloxidacylat med samtidig påføring af en polymer, f.eks. en polyolefin, påført fra samme opløsning. Chlorerede paraffiner og andre materialer af vokstypen kan også kombineres med metaloxidacylaterne og påføres fibre fra samme opløsning.• According to the invention, it is of particular importance that it has been shown that a pre-treatment of the fibers with other types of wood impregnation or a treatment of the fibers with other types of wood impregnation together with the treatment with metal oxide acylates does not seem to affect the effect of the metal oxide acylate treatment. It has thus proved possible to combine a treatment with e.g. paraffin with a treatment with e.g. aluminum oxide stearate, these two treatments being applied from the same solution. It will thus also be possible to combine a treatment with metal oxide acylate with the simultaneous application of a polymer, e.g. a polyolefin, applied from the same solution. Chlorinated paraffins and other wax-type materials can also be combined with the metal oxide acylates and applied to fibers from the same solution.•
Det har endvidere vist sig, at f.eks. cellulosefibre kan forbehandles med uorganiske forbindelser, f.eks. uorganiske trækonserveringsmidler, specielt de såkaldte "CZC"- "CCZC"- It has also been shown that e.g. cellulose fibers can be pre-treated with inorganic compounds, e.g. inorganic wood preservatives, especially the so-called "CZC"- "CCZC"-
og "CCA"-typer,og derefter med godt resultat behandles med metaloxidacylat, idet der dog i disse tilfælde må sørges for en mellemliggende fjernelse af vand, såfremt dette har været anvendt ved imprægneringen med et uorganisk konserve-ringsmiddel. En hensigtsmæssig måde til fjernelse af våndet er azeotropisk destillation med f.eks. xylen. and "CCA" types, and then treated with metal oxidacylate with good results, although in these cases provision must be made for an intermediate removal of water, if this has been used during the impregnation with an inorganic preservative. An appropriate way to remove the water is azeotropic distillation with e.g. xylene.
Det har vist sig, at den mængde metaloxidacylat, der sædvanligvis skal anvendes til opnåelse af den ønskede effekt, normalt ligger i området fra 0,5 til 8 vægtprocent metaloxidacylat, beregnet på fiberens vægt, idet der i mange tilfælde opnås en tilstrækkelig effekt ved en tilsætning mellem 1 og 4 vægtprocent, beregnet på fiberen. It has been shown that the amount of metal oxidacylate, which must usually be used to achieve the desired effect, is normally in the range from 0.5 to 8 weight percent metal oxidacylate, calculated on the weight of the fiber, since in many cases a sufficient effect is achieved by a addition between 1 and 4 percent by weight, calculated on the fiber.
I princippet består behandlingen af fibermaterialer med metaloxidacylater i en reaktion med metaloxidacylatet på aktive grupper siddende på fiberoverfladen, og derfor tilstræbes det sædvanligvis at behandle diskrete fibre eller fiberbundter i stedet for at behandle sammenhængende fibermaterialer såsom f.eks. ark, baner, osv. Syntetiske organiske og uorganiske fibre samt animalske fibre vil normalt være i den ønskede diskrete form fra producenten, men dette er ikke altid til-fældet med cellulosefibre. Cellulosefibrene kan f.eks. fås som kompakte masser, som råpap fra træcellulosefabrikation eller genbrugspap og -papir eller semikompakte masser såsom såkaldt "flash-dry" fiber fra træcellulosefremstilling eller som klude. In principle, the treatment of fiber materials with metal oxide acylates consists in a reaction with the metal oxide acylate on active groups sitting on the fiber surface, and therefore it is usually aimed to treat discrete fibers or fiber bundles instead of treating continuous fiber materials such as e.g. sheets, webs, etc. Synthetic organic and inorganic fibers as well as animal fibers will normally be in the desired discrete form from the manufacturer, but this is not always the case with cellulose fibers. The cellulose fibers can e.g. available as compact masses, such as raw cardboard from wood cellulose manufacturing or recycled cardboard and paper or semi-compact masses such as so-called "flash-dry" fiber from wood cellulose production or as cloths.
I sådanne tilfælde, hvor udgangsmaterialet findes i en sådan sammenhængende eller halvsammenhængende form, må udgangsmaterialet underkastes en defibreringsproces. En sådan defibrerings proces kan foretages efter de kendte metoder, dvs. enten en tørdefibrering, hvor udgangsmaterialet omdannes til løse fibre ved opslåning i en slaglemølle eller hammermølle, eller en våddefibrering, hvor en suspension af fibre i vand opnås ved den kombinerede effekt af mekanisk påvirkning (omrøring) og cellulosefibres reducerede sammenhængsevne i vandigt miljø. Efter våddefibrering kan den opnåede suspension koncentreres ved frafiltrering eller fracentrifuge-ring af hovedmængden af vand, hvorefter den resterende del af våndet kan fjernes ved azeotropisk destillation med f.eks. et carbonhydrid såsom toluen eller xylen. Herved fås fibrene In such cases, where the starting material is found in such a continuous or semi-continuous form, the starting material must be subjected to a defibration process. Such a defibration process can be carried out according to the known methods, i.e. either a dry fibration, where the starting material is converted into loose fibers by beating in a flail mill or hammer mill, or a wet defibration, where a suspension of fibers in water is achieved by the combined effect of mechanical influence (stirring) and cellulose fibers' reduced cohesion in an aqueous environment. After wet defibration, the resulting suspension can be concentrated by filtering or centrifuging the main amount of water, after which the remaining part of the water can be removed by azeotropic distillation with e.g. a hydrocarbon such as toluene or xylene. In this way, the fibers are obtained
i en opslæmning i et organisk medium, hvor behandlingen med et metaloxidacylat kan foretages. Anvendelsen af disse carbonhydrider til destillationsprocessen har yderligere den fordel, at de er ublandbare med vand og således uden særlige forholdsregler kan genvindes. in a slurry in an organic medium, where the treatment with a metal oxidacylate can be carried out. The use of these hydrocarbons in the distillation process has the further advantage that they are immiscible with water and can thus be recovered without special precautions.
Når defibreringsprocessen foretages som tørdefibrering, kan tørdefibreringen umiddelbart kombineres med en behandling med et metaloxidacylat, idet den ved den mekaniske bearbejdning opståede varme kan tjene til dels at udtørre cellulosefibrene i den ønskede grad og dels at holde temperaturen på et niveau, hvor reaktionen mellem fiberoverfladen og metaloxidacylatet forløber hurtigt, samtidig med, at den forhøjede temperatur bidrager til afdampning af det opløs-ningsmiddel, i hvilket metaloxidacylatet er påført. Når f.eks. et cellulosemateriale tørdefibreres, kan det også påføres metaloxidacylat umiddelbart før tørdefibreringen, idet den da umiddelbart etterfølgende mekaniske bearbejdning og temperaturforøgelse medfører, at fibrene vil opnå den nødvendige tørhed og den til reaktionen med metaloxidacylatet nødvendige temperatur. When the defibration process is carried out as dry fiberization, the dry fiberization can immediately be combined with a treatment with a metal oxidacylate, as the heat generated by the mechanical processing can serve partly to dry out the cellulose fibers to the desired degree and partly to keep the temperature at a level where the reaction between the fiber surface and the metal oxidacylate proceeds quickly, at the same time that the elevated temperature contributes to evaporation of the solvent in which the metal oxidacylate is applied. When e.g. a cellulose material is dry fibred, metal oxide acylate can also be applied immediately before the dry fiberisation, as the immediately subsequent mechanical processing and temperature increase means that the fibers will achieve the required dryness and the temperature required for the reaction with the metal oxide acylate.
De temperaturer, der skal tilstræbes til opnåelse af reaktion mellem fibrene og metaloxidacylatet, vil afhænge af metal-oxidacylatets identitet. F.eks. reagerer aluminiumoxidstearat rimelig hurtigt allerede ved tem<p>eraturer mellem 20 og 40°C, medens der f.eks. ved oxidacylater af titan må tilstræbes The temperatures, which must be aimed at achieving a reaction between the fibers and the metal oxidacylate, will depend on the identity of the metal oxidacylate. E.g. aluminum oxide stearate reacts reasonably quickly already at temperatures between 20 and 40°C, while there e.g. with oxidacylates of titanium must be aimed for
en højere reaktionstemperatur af størrelsesordenen 40 - 80°C.a higher reaction temperature of the order of 40 - 80°C.
I princippet kan der arbejdes ved en vilkårlig højere temperatur op til ca. 200°C, idet metaloxidacylaterne glimrende tåler disse temperaturer, og det vil derfor ofte være fibrenes temperaturbestandighed, der er afgørende for, ved hvilken temperatur behandlingen skal foregå. In principle, work can be done at an arbitrarily higher temperature up to approx. 200°C, as the metal oxide acylates withstand these temperatures excellently, and it will therefore often be the temperature resistance of the fibers that is decisive for the temperature at which the treatment should take place.
Ud over en påføring, hvor fibrene neddyppes i eller befugtes med en opløsning af metaloxidacylaterne, kan metaloxidacylaterne f.eks. påføres ved en sprøjtning, medens fibrene be-finder sig i luftbåren tilstand umiddelbart efter en tørdefi-brering. In addition to an application, where the fibers are dipped in or moistened with a solution of the metal oxide acylates, the metal oxide acylates can e.g. is applied by spraying, while the fibers are in an airborne state immediately after a dry defibration.
Ved behandlingen er mængden af opløsning og dennes koncentra-tion afpasset efter denønskede reaktionsgrad, dvs. den mængde metaloxidacylat, der ønsket optaget på fiberen. Opløsnings-midlet er hensigtsmæssigt et carbonhydrid eller et chloreret carbonhydrid, der til påføring i væskefase hensigtsmæssigt har et kogepunkt, der ligger højere end den reaktionstemperatur, ved hvilken koblingsprocessen lades forløbe. Herved und-gås en uregelmæssig afsætning af metaloxidacylatet forårsaget af en for hurtig afdampning af opløsningsmidlet. På den anden side kan det til visse formål være ønskeligt at påføre metaloxidacylatet i et opløsningsmiddel, der meget hurtigt afdamper, f.eks. freon;således, som dette er beskrevet i ansøgning nr. 2451/77. Når reaktionen mellem fibrene og metaloxidacyla- During the treatment, the amount of solution and its concentration are adjusted according to the desired degree of reaction, i.e. the amount of metal oxide acylate that is absorbed onto the fiber. The solvent is expediently a hydrocarbon or a chlorinated hydrocarbon, which for application in the liquid phase expediently has a boiling point which is higher than the reaction temperature at which the coupling process is allowed to proceed. This avoids an irregular deposition of the metal oxide acylate caused by too rapid evaporation of the solvent. On the other hand, for certain purposes it may be desirable to apply the metal oxide acylate in a solvent, which evaporates very quickly, e.g. freon; thus, as described in application no. 2451/77. When the reaction between the fibers and metaloxidacyla-
tet har fået lov at forløbe, foretages der, når der har været arbejdet i et opløsningsmiddel med væsentligt højere kogepunkt end reaktionstemperaturen, en frafiltrering eller fra-centrifugering af opløsningsmidlet og en afdampning af det på fibrene tilbageværende opløsningsmiddel, så at fibrene bliver i det væsentlige fri for opløsningsmidlet. has been allowed to proceed, when work has been carried out in a solvent with a significantly higher boiling point than the reaction temperature, a filtration or centrifugation of the solvent and an evaporation of the solvent remaining on the fibers are carried out, so that the fibers are essentially free of the solvent.
Det formodes at være af væsentlig betydning for den vellykkede reaktion mellem de forskellige fibertyper og metaloxidacylater, at fibrene ved behandlingen er tørre, idet metaloxidacylater udviser meget stor reaktivitet med vand under dannelse af sæ-ber og under sådanne omstændigheder ikke ville indgå i den ønskede kemiske reaktion med reaktive grupper på fiberoverfladerne. Det har vist sig, at en passende tørhed er blevet opnået, når fibermaterialerne er blevet tørret til konstant vægt ved moderate temperaturer, f.eks. 40 - 60°C. It is assumed to be of significant importance for the successful reaction between the various fiber types and metal oxide acylates that the fibers are dry during treatment, as metal oxide acylates exhibit very high reactivity with water during the formation of soaps and in such circumstances would not be part of the desired chemical reaction with reactive groups on the fiber surfaces. It has been found that a suitable dryness has been achieved when the fiber materials have been dried to constant weight at moderate temperatures, e.g. 40 - 60°C.
De med metaloxidacylat og eventuelt andre behandlingsmidler behandlede fibre kan derefter på sædvanlig måde indarbejdes i kompositmaterialer med uorganisk eller organisk bindemiddel, og det viser sig ved denne proces, at de defibreres langt lettere end tilsvarende fibre, der ikke er behandlet med metaloxidacylat. De kompositmaterialer, der kan være tale om, kan være af samme art som de materialer, der er beskrevet i dansk patentansøgning nr. 2451/77. I sådanne kompositmaterialer viser de metaloxidacylatbehandlede fibre sig at blive fordelt på den ideelle ensartede måde, også i store koncentrationer, i modsætning til den uensartede fordeling, ofte med klumper af udefibreret materiale, der of te er karakteristisk foi de samme materialer, når disse ikke er behandlet med metaloxidacylat . The fibers treated with metal oxydacylate and possibly other treatment agents can then be incorporated in the usual way into composite materials with inorganic or organic binders, and it turns out in this process that they are defibrated far more easily than corresponding fibers that have not been treated with metal oxidacylate. The composite materials in question may be of the same type as the materials described in Danish patent application no. 2451/77. In such composite materials, the metal oxidacylate-treated fibers appear to be distributed in the ideal uniform manner, even in large concentrations, in contrast to the non-uniform distribution, often with lumps of non-fibrous material, which is often characteristic of the same materials, when these are not treated with metal oxidacylate.
Fremstillingen af kompositmaterialer under anvendelse afThe production of composite materials using
fibre, der er fremstillet i overensstemmelse med den foreliggende opfindelses principper, foregår på en hvilket som helst kendt måde til fremstilling af sådanne kompositmaterialer. Når f.eks. kompositmaterialet fremstilles ved våd defibrering af de metaloxidbehandlede fibre og kombination med et uorganisk bindemiddel, har det vist sig hensigtsmæssigt at foretage en flokkulering af fibrene sammen med det uorganiske bindemiddel under anvendelse af et flokkuleringsmiddel, f.eks. et flokkuleringsmiddel af kationisk type såsom Prodefloc Cl, der er et polyacrylamidprodukt med tilknyttede kvaternære ammoniumgrupper. Det har vist sig, at der med de behandlede fibre opnås en perfekt "udfældning" af f.eks. cement på fiberoverfladen og en fuldstændig retention ved den senere afvanding. De ifølge opfindelsen behandlede fibre kan også anvendes som erstatning for mineralske fibre i de kompositmaterialer, der er beskrevet i dansk patentansøgning nr. fibers, which are produced in accordance with the principles of the present invention, are carried out in any known way for the production of such composite materials. When e.g. the composite material is produced by wet defibration of the metal oxide-treated fibers and combination with an inorganic binder, it has proven appropriate to carry out a flocculation of the fibers together with the inorganic binder using a flocculating agent, e.g. a cationic flocculant such as Prodefloc Cl, which is a polyacrylamide product with associated quaternary ammonium groups. It has been shown that with the treated fibers a perfect "precipitation" of e.g. cement on the fiber surface and a complete retention during the subsequent dewatering. The fibers treated according to the invention can also be used as a substitute for mineral fibers in the composite materials described in Danish patent application no.
5436/76 og ansøgninger i andre lande, er.påberåber priori-tet fra dansk patentansøgning nr. 5436/76. 5436/76 and applications in other countries, are claiming priority from Danish patent application no. 5436/76.
Det er klart, at der ved behandlingen af fibermaterialet med metaloxidacylatet kan anvendes en hvilken som helst egnet af de imprægneringsmetoder, der er omtalt i dansk patentansøgning nr. 2451/77, herunder også trykimprægnering og tryk/vakuumimprægnering, og f.eks. kan en tørdefibrerings-proces elegant kombineres med en tryk/vakuumimprægnering ved passende udformning af et lukket apparatur. It is clear that when treating the fiber material with the metal oxide acylate, any suitable impregnation method can be used, which is mentioned in Danish patent application no. 2451/77, including also pressure impregnation and pressure/vacuum impregnation, and e.g. a dry fibering process can be elegantly combined with a pressure/vacuum impregnation by suitable design of a closed apparatus.
Opfindelsen belyses nærmere i nedenstående eksempler. The invention is explained in more detail in the examples below.
Eksempel 1.Example 1.
Behandling af cellulosefiber i form af massefibre i ark.Treatment of cellulose fiber in the form of pulp fibers in sheets.
200 g sulfatcellulose (tørret til konstant vægt ved 60°C) sønderdeles til mindre stykker, som opslæmmes i en opløsning af 11,43 g af et 30% mineralsk terpentin indeholdende alu-miniumoxidstearatprodukt (Moaco C-14-70) i 2 liter mineralsk terpentin, svarende til en aluminiumoxidstearatmængde på 4 vægtprocent i forhold til cellulosemængden. Opslæmningen holdes ved 40°C under omrøring i 1 time. 200 g of sulphate cellulose (dried to constant weight at 60°C) is broken into smaller pieces, which are suspended in a solution of 11.43 g of a 30% mineral turpentine containing aluminum oxide stearate product (Moaco C-14-70) in 2 liters of mineral turpentine, corresponding to an amount of aluminum oxide stearate of 4% by weight in relation to the amount of cellulose. The slurry is kept at 40°C with stirring for 1 hour.
Væskefasen frafiltreres, og den behandlede cellulose tørresThe liquid phase is filtered off, and the treated cellulose is dried
i 4 timer ved 100°C.for 4 hours at 100°C.
På basis af den behandlede cellulose fremstilles papirarkPaper sheets are produced on the basis of the treated cellulose
(250 g/m 2) ved dispergering af cellulosen i vand i.en blender og formning af ark på en laboratoriearkdanner. (250 g/m 2 ) by dispersing the cellulose in water in a blender and forming sheets on a laboratory sheet former.
De fremkomne ark er løse - uden nogen sammenhængsstyrke - og vandafvisende, og de har'en kun ubetydelig kvældning ved neddypning i en 2N NaOH-opløsning. I modsætning hertil er arkene af udgangsmaterialet normalt sammenhængende og kraftigt vandsugende, og de kvælder til ca. den dobbelte tykkelse i 2N NaOH-opløsning. The resulting sheets are loose - without any cohesive strength - and water-repellent, and they only swell slightly when immersed in a 2N NaOH solution. In contrast, the sheets of the starting material are normally continuous and strongly absorbent, and they swell to approx. the double thickness in 2N NaOH solution.
Eksempel 2.Example 2.
Fremstilling af fibercementplade.Production of fiber cement board.
Cellulosefibre fremstillet som beskrevet i eksempel 1 blev anvendt som forstærkende element i fibercementplader. Cellulose fibers produced as described in example 1 were used as a reinforcing element in fiber cement boards.
Plader med tykkelse 8 mm blev fremstillet med et indhold afSheets with a thickness of 8 mm were produced with a content of
6% cellulosefibre og 94% rapid cement på følgende måde:6% cellulose fibers and 94% rapid cement as follows:
24 q af de på den i eksempel 1 beskrevne måde behandlede cel lulosefibre defibreres i 2 liter vand i en blender, hvorefter 376 g rapidement tilblandes, og blandingen fortyndes til 10 liter. Ved tilsætning af 50 ml af en "1/4%' s opløsning af et f lokkuleringsmiddel (Prodef loe C 1 , .. som er et kraftigt kationisk flokkuleringsmiddel på basis af en højmolekylær polyacrylamid med tilknyttede kvaternære ammoniumgrupper) udfældes cementpartiklerne på cellulosefibrene, hvorefter den således flokkulerede suspension formes til ark på en laboratoriearkdanner. Pladerne med tykkelse 8 mm blev opbygget dels i et lag og dels henholdsvis to lag, fire lag og otte lag, idet de afdelte materialer blev tilvejebragt ved sammen- . lægning af lagene, og idet der hver gang i laboratorieark-danneren blev fremstillet materiale af ca. den dobbelte tykkelse af den ønskede sluttykkelse. Det afløbne vand var fuldstændig klart, og der var således tale om fuldstændig retention af cementen. 24 q of the cellulose fibers treated in the manner described in example 1 are defibrated in 2 liters of water in a blender, after which 376 g are rapidly mixed in, and the mixture is diluted to 10 litres. By adding 50 ml of a "1/4%" solution of a flocculant (Prodefloe C 1 , .. which is a strong cationic flocculant based on a high molecular weight polyacrylamide with associated quaternary ammonium groups) the cement particles are precipitated on the cellulose fibers, after which the thus flocculated suspension is formed into sheets on a laboratory sheet former. The sheets with a thickness of 8 mm were built partly in one layer and partly in two layers, four layers and eight layers respectively, as the separated materials were provided by combining the layers, and while where each time material was produced in the laboratory sheet former of approximately twice the thickness of the desired final thickness. The drained water was completely clear, and there was thus complete retention of the cement.
Pladerne presses til en tykkelse på 8,5 mm, hvorved 'overskydende vand fjernes. Derefter udhærdes pladerne 1 døgn ved stuetemperatur, hvorpå de tørres i 1 døgn ved 80°C. The sheets are pressed to a thickness of 8.5 mm, whereby excess water is removed. The boards are then cured for 1 day at room temperature, after which they are dried for 1 day at 80°C.
Under udhærdningen ændrer pladerne ikke tykkelse.During curing, the sheets do not change thickness.
De resulterende plader er vandafvisende og sømbare og viser ved mikroskopi en særdeles ensartet fiberfordeling. The resulting sheets are water-resistant and sewable and, under microscopy, show a particularly uniform fiber distribution.
Eksempel 3.Example 3.
Behandling af tørdefibrerede sulfatcellulosefibre med titanoxidacylat. 50 g sulfatcellulosefibre, som var tørdefibreret i en hammer-mølle og (efter mellemliggende opbevaring) tørret til konstant vægt ved 60°C, behandles med 400 ml af en opløsning i 50% mineralsk terpentin og 50% ekstraktionsbenzin indeholdende den til den ønskede behandling svarende beregnede mængde af dels titanoxidacylat (Moaco D-4 2-00, hvor acylatet er en styrenreageret konjugeret fedtsyre), og dels paraffin med smeltepunkt 55 - 60°C, idet der ved beregningerne er tåget hensyn til, at fibrene opsuger 8 g opløsningsmiddel pr. g fiber. Treatment of dry-fibred sulphate cellulose fibers with titanium oxide acylate. 50 g of sulphate cellulose fibres, which were dry-fibrated in a hammer mill and (after intermediate storage) dried to constant weight at 60°C, are treated with 400 ml of a solution in 50% mineral turpentine and 50% extraction benzine containing the for the desired treatment corresponding calculated amount of titanium oxide acylate (Moaco D-4 2-00, where the acylate is a styrene-reacted conjugated fatty acid), and paraffin with a melting point of 55 - 60°C, as the calculations take into account the fact that the fibers absorb 8 g of solvent per . grams of fiber.
Efter opbevaring af de befugtede fibre ved stuetemperatur iAfter storing the moistened fibers at room temperature i
2 timer, hvorefter reaktion mellem titanoxidacylatet og fibrene og udtørring af fibrene foretages ved, at fibrene holdes ved 100°C i 12 timer. 2 hours, after which reaction between the titanium oxide acylate and the fibers and drying of the fibers is carried out by keeping the fibers at 100°C for 12 hours.
De resulterende fibre er løse og vatagtige. Ud fra fibrene fremstilles papirark i en laboratoriearkdanner. De påførte mængder behandlingsmiddel og forsøgsresultaterne fremgår af-nedenstående tabel: The resulting fibers are loose and cottony. Paper sheets are produced from the fibers in a laboratory sheet former. The amounts of treatment agent applied and the test results are shown in the table below:
De i forsøg 1 - 4 fremstillede materialer er filtagtige, uden styrke, kraftigt vandafisende og kun moderat kvældende ved neddypning i 2N natriumhydroxidopløsning. De i forsøg 5-6 fremstillede materialer viser næsten normal styrke, moderat vandafvisning og moderat kvældning. The materials produced in experiments 1 - 4 are felt-like, without strength, strongly water-freezing and only moderately swelling when immersed in 2N sodium hydroxide solution. The materials produced in experiments 5-6 show almost normal strength, moderate water repellency and moderate swelling.
Eksempel 4.Example 4.
Fremstilling af behandlede cellulosefibre ved våddefibrering og azeotrop destLllation. Production of treated cellulose fibers by wet defibration and azeotropic distillation.
20 g sulfatcellulosefibre defibreres i 2 liter vand i en blender, hvorefter overskydende vand frafiltreres. Filterkagen, der vejer 170 g (vandindhold 150 g), overføres til en destillationskolbe, og der tilsættes 500 ml xylen. Der des-tilleres, indtil destillatet er rent xylen - fortætningspunkr tet i dampfasen stiger over 100°C. Til opslæmningen af cellulosefibre i xylen sættes 1,4 g Moaco C-14-70 (svarende til 1 g aluminiumoxidstearat), der ved denne temperatur reagerer spontant med fibrene. 20 g of sulphate cellulose fibers are defibrated in 2 liters of water in a blender, after which excess water is filtered off. The filter cake, which weighs 170 g (water content 150 g), is transferred to a distillation flask, and 500 ml of xylene is added there. It is distilled there until the distillate is pure xylene - the condensation point in the vapor phase rises above 100°C. 1.4 g of Moaco C-14-70 (corresponding to 1 g of aluminum oxide stearate) is added to the slurry of cellulose fibers in xylene, which reacts spontaneously with the fibers at this temperature.
Overskud af xylen fjernes ved filtrering, og de behandlede cellulosefibre tørres. Excess xylene is removed by filtration, and the treated cellulose fibers are dried.
Papirark fremstillet ud fra de behandlede cellulosefibre på samme måde som beskrevet i eksempel 1 udviser løs og usammen-hængende struktur, vandafviselighed og kun ubetydelig kvældning i 2N NaOH-opløsning. Paper sheets produced from the treated cellulose fibers in the same manner as described in example 1 exhibit loose and disjointed structure, water repellency and only negligible swelling in 2N NaOH solution.
Eksempel 5.Example 5.
Fremstilling af en fibercementplade ud fra behandlet træflis. Production of a fiber cement board from treated wood chips.
500 træflis (af gran/fyr, udgangsmateriale til fremstilling af træcellulose) behandles med 200 ml af en opløsning af 14 g Moaco C-14-70 (indhold af aluminiumoxidstearat 10 g) 500 wood chips (of spruce/pine, starting material for the production of wood cellulose) are treated with 200 ml of a solution of 14 g of Moaco C-14-70 (content of aluminum oxide stearate 10 g)
i mineralsk terpentin i en blandemaskine af æltetypen i 10 minutter. Herved optages væskefasen helt af træflisen. Træflisen tørres derefter i 6 timer ved 80°C i varmeskab, hvorved aluminiumoxidstearatet reagerer med cellulosen. in mineral spirits in a kneading type mixer for 10 minutes. In this way, the liquid phase is completely taken up by the wood chips. The wood chips are then dried for 6 hours at 80°C in a heating cabinet, whereby the aluminum oxide stearate reacts with the cellulose.
490 g af den således tørrede træflis blandes med 210 g rapid-cement i blandemaskine, først tørt, derpå under tilsætning af 300 ml vand. Den resulterende halvtørre pasta fordeles i en form og komprimeres til en tykkelse på 15 mm. Cementen udhærdes i 10 dage ved stuetemperatur og 100% relativ luftfugtighed. Den resulterende plade har en tæt struktur og en glat overflade, og den er vandafvisende og sømfast. 490 g of the thus dried wood chips are mixed with 210 g of rapid cement in a mixing machine, first dry, then with the addition of 300 ml of water. The resulting semi-dry paste is distributed in a mold and compressed to a thickness of 15 mm. The cement is cured for 10 days at room temperature and 100% relative humidity. The resulting sheet has a dense structure and a smooth surface, and it is water-resistant and seam-proof.
Eksempel 6.Example 6.
Behandling af glasuld og stenuld med aluminiumoxidstearatTreatment of glass wool and stone wool with aluminum oxide stearate
og fremstilling af en fibercementplade med de således behandlede fibre. and production of a fiber cement board with the thus treated fibers.
200 g hvid glasuld tørres til konstant vægt ved 80°C, hvorefter glasulden befugtes med en opløsning af 2 g aluminiumoxidstearat (2,8 g Moaco-C-14-70) i 1,6 liter mineralsk terpentin. De befugtede fibre henstår i 2 døgn ved 30°C, hvorefter de tørres ved 60°C. 200 g of white glass wool is dried to a constant weight at 80°C, after which the glass wool is moistened with a solution of 2 g of aluminum oxide stearate (2.8 g of Moaco-C-14-70) in 1.6 liters of mineral turpentine. The moistened fibers are left for 2 days at 30°C, after which they are dried at 60°C.
De imprægnerede glasfibre har en helt anden karakter end udgangsglasfibrene, idet de virker "vatagtige" og meget blødere, ligesom de ikke har den normalt stikkende karakter ved berøring, som udgangsglasfibrene har. The impregnated glass fibers have a completely different character than the original glass fibers, in that they appear "cotton-like" and much softer, just as they do not have the normal stinging character when touched, which the original glass fibers have.
Derefter fremstilles en fibercementplade med et indhold afA fiber cement board is then produced with a content of
12% af de således behandlede glasfibre og 88% superrapid-cement. 12% of the thus treated glass fibers and 88% superrapid cement.
48 g af de behandlede glasfibre defibreres i 2 liter vand i en blender. Defibreringen er perfekt, og der konstateres ikke de fiberklumper, som optræder ved forsøg på at defibrere de tilsvarende ubehandlede glasfibre. Derpå iblandes 352 g cement, og opslæmningen fortyndes til 10 liter. Der flokkuleres ved tilsætning af 50 ml af en 1/4's opløsning af Prodefloc C1, hvorefter en plade formes ved frafiltrering af våndet på 48 g of the treated glass fibers are defibrated in 2 liters of water in a blender. The defibration is perfect, and there are no clumps of fibres, which appear when trying to defibrate the corresponding untreated glass fibres. Then 352 g of cement is mixed in, and the slurry is diluted to 10 litres. There is flocculation by adding 50 ml of a 1/4 solution of Prodefloc C1, after which a plate is formed by filtering off the water on
en laboratoriearkdanner. Det bortløbne vand er helt klart, hvilket viser, at retentionen er fuldstændig. Filtreringen foretages på en 40 mesh wiredug. Filterkagen komprimeres til 8,5 mm, hvorved også overskydende vand fjernes. Pladen udhærdes ved 7 dages opbevaring ved stuetemperatur og 100% relativ luftfugtighed. a laboratory sheet former. The run-off water is completely clear, which shows that the retention is complete. The filtration is carried out on a 40 mesh wire cloth. The filter cake is compressed to 8.5 mm, whereby excess water is also removed. The board is cured after 7 days of storage at room temperature and 100% relative humidity.
De fremstillede plader viser lav porøsitet og ved mikroskopi en særdeles ensartet fordeling af fibrene i cementmatrixen. The manufactured boards show low porosity and, by microscopy, a particularly uniform distribution of the fibers in the cement matrix.
af 200 g Rockwool® batts, én kommerciel kvalitet, der på kon-ventionel måde er behandlet med olie og phenolharpiks. Dog foretoges der ikke nogen tørringsbehandling af Rockwoolfibrene før imprægneringen med aluminiumoxidstearatet. of 200 g Rockwool® batts, one commercial quality, which has been conventionally treated with oil and phenolic resin. However, no drying treatment of the Rockwool fibers was carried out before the impregnation with aluminum oxide stearate.
I de ovenstående eksempler, hvor der er anvendt cement, er hvert af eksemplerne blevet udført med Blaine-tal henholdvis ca. 2800, ca. 3200, ca. 3600 og ca. 4300. Ved de lave Blaine--tal opnås væsentligt hurtigere afvandingstid i laboratorie-arkdanneren end ved de høje Blaine-tal. In the above examples, where cement has been used, each of the examples has been carried out with a Blaine number of approx. 2800, approx. 3200, approx. 3600 and approx. 4300. At the low Blaine numbers, significantly faster dewatering time is achieved in the laboratory sheet former than at the high Blaine numbers.
Eksempel 7.Example 7.
Behandling af cellulosefibre kombineret med defibrering i hammermølle. Treatment of cellulose fibers combined with defibration in a hammer mill.
Til behandlingen anvendes en opstilling bestående af en hammer-mølle påmonteret et fødeapparat med justerbar fødehastighed beregnét til tilførsel af cellulosepulp i baneform, idet der umiddelbart foran fødeapparatet er anbragt en påføringsanordninc for behandlingsmediet. Påføringsapparatet er her en "Air-Less" flad sprøjtedyse, monteret i en sådan afstand fra pulpbanen, at den vifteformede stråle netop befugter banen. For the treatment, a set-up consisting of a hammer mill mounted on a feeding device with an adjustable feed rate calculated for the supply of cellulose pulp in web form is used, with an application device for the treatment medium being placed immediately in front of the feeding device. The application device here is an "Air-Less" flat spray nozzle, mounted at such a distance from the pulp web, that the fan-shaped jet just moistens the web.
Gennem indstilling af doseringsmængde fra dysen samt hastighede]for pulptilførsel kontrolleres tilførslen af behandlingsmedie. The supply of treatment medium is controlled by setting the dosage amount from the nozzle as well as the pulp supply speed.
Under anvendelse af ovenstående opstilling fremstilles to typer modificerede cellulosefibre: 1. 2500 g sulfatcellulose tilsættes 5% aluminiumoxidstearat gennem påsprøjtning af en 50%'s opløsning af dette i en opløsnii af lige dele mineralsk terpentin og petroleum. Using the above setup, two types of modified cellulose fibers are produced: 1. 2500 g of sulphate cellulose is added to 5% aluminum oxide stearate by spraying a 50% solution of this in a solution of equal parts mineral turpentine and petroleum.
Før behandlingen er cellulosepulpen tørret til konstant vægt ved 50 C i 18 timer. Efter behandlingen udtørres de fremkomne fibre i 12 timer ved 90°C i varmeskab med luftfornyelse for fjernelse af rester af opløsningsmiddel. 2. 2500 g sulfatcellulose tilsættes en blanding af 4% aluminiums-oxidstearat og 4% paraffinolie. Tilsætningen foretages ved at påsprøjte en blanding af 1.67 vægtdele aluminiumoxidstearat i 6( opløsning i mineralsk terpentin og 1 vægtdel paraffinolie, idet der tilledes pulpen 10 vægt % af denne blanding. Before the treatment, the cellulose pulp is dried to a constant weight at 50 C for 18 hours. After the treatment, the resulting fibers are dried for 12 hours at 90°C in a heating cabinet with air renewal to remove solvent residues. 2. 2500 g of sulphate cellulose is added to a mixture of 4% aluminum oxide stearate and 4% paraffin oil. The addition is made by spraying a mixture of 1.67 parts by weight of aluminum oxide stearate in 6% solution in mineral turpentine and 1 part by weight of paraffin oil, adding 10% by weight of this mixture to the pulp.
Også i dette tilfælde tørredes fibrene som ovenfor angivet før og efter defibrering. In this case too, the fibers were dried as indicated above before and after defibration.
Tilsætningen af behandlingskemikalierne er en væsentlig fordel ved defibreringsprocessens gennemførelse. Denne fordel viste sig specielt derigennem, at de behandlede fibre i forhold til ubehandlede havde et væsentligt mindre indhold af cellulosestøv et forhold, der iagttages umiddelbart ved håndtering af fibrene. The addition of the treatment chemicals is a significant advantage in carrying out the defibration process. This advantage was particularly evident through the fact that the treated fibers compared to untreated ones had a significantly lower content of cellulose dust, a ratio that is immediately noticeable when handling the fibers.
Eksempel 8.Example 8.
Undersøgelse af virkningen af den i eksempel 7 beskrevne behandling af cellulosefibre. Examination of the effect of the treatment of cellulose fibers described in example 7.
Den umiddelbare effekt af behandlingen af cellulosefibrene erThe immediate effect of the treatment of the cellulose fibers is
en reduktion af cellulosefibrenes reaktion over for vand.a reduction in the cellulose fibers' reaction to water.
Dette påvistes på følgende måde:This is proven in the following way:
Ved hjælp af den almen kendte teknik for fremstilling af papirark i laboratoriearkdanner fremstilles papirprøver med en arkvægt af 250 g/m 2, dels ud fra ubehandlede fibre, dels ud fra en blanding af 75% behandlede fibre og 25% ubehandlede fibre idet en tilsætning af ubehandlede fibre er nødvendig for at få et papirark med den nødvendige sammenhængskraft til gennemførels< af målinger. Using the generally known technique for producing paper sheets in laboratory sheet formers, paper samples with a sheet weight of 250 g/m 2 are produced, partly from untreated fibres, partly from a mixture of 75% treated fibers and 25% untreated fibres, with an addition of untreated fibers are necessary to obtain a sheet of paper with the necessary cohesion to carry out measurements.
De anvendte målinger er bestemmelse af papirarkets krympning, dvs dets længdeændring ved overgangen fra fuldstændig befugtet til tør tilstand. The measurements used are determination of the shrinkage of the paper sheet, i.e. its change in length during the transition from a completely moistened to a dry state.
Resultaterne fra denne undersøgelse viste følgende: The results of this study showed the following:
Det vil ses, at papirets krympning er væsentlig reduceret som følge af behandlingerne; den målte krympning må i det væsentligste tilskrives de ubehandlede fibres tilstedeværelse. It will be seen that the shrinkage of the paper is significantly reduced as a result of the treatments; the measured shrinkage must essentially be attributed to the presence of the untreated fibers.
Eksempel 9.Example 9.
Undersøgelse af behandlede cellulosefibre som fiberforstærkning i en cement-matrix. Investigation of treated cellulose fibers as fiber reinforcement in a cement matrix.
Der anvendes i disse undersøgelser de i eksempel 7 beskrevne modificerede cellulosefibre. The modified cellulose fibers described in example 7 are used in these studies.
Til fiber-cement-undersøgelserne anvendes følgende sammensætning og fremstillingsmedtode: For the fibre-cement studies, the following composition and production method are used:
Den anvendte mængde svarer til en plade, dimension 200 x 80 x 8 mm<3> The amount used corresponds to one plate, dimension 200 x 80 x 8 mm<3>
Fremgangsmåde:Procedure:
Som blandemaskine anvendes en "Braun" blender med 3 hastigheder. Cement og vand blandes, hvorefter fiber tilsættes i løbet af A "Braun" blender with 3 speeds is used as a mixing machine. Cement and water are mixed, after which fiber is added over time
1 min., og der blandes videre i 2 minut.1 min., and continue to mix for 2 minutes.
Derpå tilsættes flokkuleringsmiddel, 10 ml af en 0,2%'s opløsnin af Prodeflock C 1, og der blandes yderligere i 0,5 minut. Then add flocculant, 10 ml of a 0.2% solution of Prodeflock C 1, and mix for a further 0.5 minutes.
Blandingen overføres til en filterkasse med den tilstræbte plades længde/bredde-dimension. Efter frafiltrering af vand overføres filterkagen til en form og komprimeres til den endelige tykkelse under yderligere afgivelse af vand. Det bemærkedes, at det frafiltrerede vand var klart, uden indhold af cementpartikler. The mixture is transferred to a filter box with the length/width dimension of the intended plate. After filtering off the water, the filter cake is transferred to a mold and compressed to the final thickness while additional water is released. It was noted that the filtered water was clear, without cement particles.
De pressede plader udhærdes ved stuetemperatur og 100% rel. luftfugtighed i 2 uger, hvorefter pladerne lufttørredes. The pressed plates are cured at room temperature and 100% rel. humidity for 2 weeks, after which the plates were air-dried.
De fremstillede plader undersøgtes for bøjestyrke i såvelThe produced plates were examined for bending strength in as well
den lufttørre tilstand som i våd tilstand, idet den våde tilstand opnåedes ved neddypning af lufttørre plader i vand i 2 døgn. the air-dry state as in the wet state, as the wet state was achieved by immersing air-dry plates in water for 2 days.
Resultatet af afprøvningen er følgende:The result of the test is the following:
Det vil ses, at behandlingen af cellulosefiber har en effekt, der som ventet specielt viser sig ved opnåelse af højere bøjestyrker i plader i våd tilstand. It will be seen that the treatment of cellulose fiber has an effect, which, as expected, is particularly evident in the achievement of higher bending strengths in sheets in a wet state.
Claims (10)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DK547878A DK547878A (en) | 1978-12-01 | 1978-12-01 | FIBER MATERIALS |
Publications (1)
Publication Number | Publication Date |
---|---|
NO793920L true NO793920L (en) | 1980-06-03 |
Family
ID=8142777
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
NO79793920A NO793920L (en) | 1978-12-01 | 1979-12-03 | FIBER MATERIALS AND PROCEDURES FOR PRODUCING THEREOF |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP0020672B1 (en) |
JP (1) | JPS56501372A (en) |
DE (1) | DE2966739D1 (en) |
DK (1) | DK547878A (en) |
FI (1) | FI64664C (en) |
NO (1) | NO793920L (en) |
WO (1) | WO1980001176A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1982004271A1 (en) * | 1981-06-03 | 1982-12-09 | Holbek Kjeld | A method for treating a fibrous material and a plant for carrying out the method |
CN105152551B (en) * | 2015-10-10 | 2017-12-12 | 中材科技股份有限公司 | A kind of preparation method of ultra-fine resurrection glass fibre cotton |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL234030A (en) * | 1957-12-10 | |||
US3243447A (en) * | 1960-10-31 | 1966-03-29 | Rinse Jacobus | Preparation of spacial tetrameric acyloxy group iv metal oxides |
US3087949A (en) * | 1960-04-04 | 1963-04-30 | Rinse Jacobus | Oxide acylates and metal oxide r-oxides of tetravalent group iv metals |
DE1252685B (en) * | 1962-02-23 | 1967-10-26 | Hardman & Holden Limited, Manchester, Lancashire (Großbritannien) | Process for the production of organometallic compounds |
US3546262A (en) * | 1968-10-11 | 1970-12-08 | Jacobus Rinse | Divalent metal oxide acylates |
US3673229A (en) * | 1970-03-05 | 1972-06-27 | Jacobus Rinse | Metal oxide acylates and their preparation |
DE2402661A1 (en) * | 1973-01-24 | 1974-07-25 | Gullhoegens Bruk Ab | METHOD FOR PREVENTING CHEMICAL ATTACKS ON MINERAL FIBERS IN FIBER REAR |
-
1978
- 1978-12-01 DK DK547878A patent/DK547878A/en not_active Application Discontinuation
-
1979
- 1979-11-30 WO PCT/DK1979/000055 patent/WO1980001176A1/en active IP Right Grant
- 1979-11-30 JP JP50006479A patent/JPS56501372A/ja active Pending
- 1979-11-30 DE DE8080900011T patent/DE2966739D1/en not_active Expired
- 1979-12-03 FI FI793781A patent/FI64664C/en not_active IP Right Cessation
- 1979-12-03 NO NO79793920A patent/NO793920L/en unknown
-
1980
- 1980-06-17 EP EP80900011A patent/EP0020672B1/en not_active Expired
Also Published As
Publication number | Publication date |
---|---|
EP0020672A1 (en) | 1981-01-07 |
WO1980001176A1 (en) | 1980-06-12 |
FI64664B (en) | 1983-08-31 |
EP0020672B1 (en) | 1984-02-29 |
JPS56501372A (en) | 1981-09-24 |
FI64664C (en) | 1983-12-12 |
DE2966739D1 (en) | 1984-04-05 |
FI793781A (en) | 1980-06-02 |
DK547878A (en) | 1980-06-02 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US3749638A (en) | Formation of non-woven structures from fibrous glass dispersion | |
US4248664A (en) | Fibrous sheet materials | |
US3228825A (en) | Method of forming fibrous structures from a combination of glass fibers and cellulosic fibers | |
NO811066L (en) | PROCEDURE FOR MANUFACTURING FIBERS. | |
DE2416532A1 (en) | METHOD FOR MANUFACTURING ABSORBABLE CELLULOSE MATERIALS AND THEIR USE | |
EP0138845A1 (en) | Cellulose fibers for cement reinforcement | |
NO162976B (en) | PROCEDURE FOR PREPARING HOW EXCHANGE MASS. | |
GB1604910A (en) | Composite materials and fibres | |
US4812204A (en) | Process for obtaining boric acid treated asbestos fiber | |
JP2021509416A (en) | Film of microfibrillated cellulose | |
JP7140165B2 (en) | Fine fibrous cellulose, dispersion, sheet and method for producing fine fibrous cellulose | |
WO2019197496A1 (en) | Fiber cement products comprising hydrophobized natural fibers | |
NO793920L (en) | FIBER MATERIALS AND PROCEDURES FOR PRODUCING THEREOF | |
GB2031043A (en) | Fibrous Sheet Material | |
GB2047766A (en) | Paper and board | |
EP0079927A1 (en) | A method for treating a fibrous material and a plant for carrying out the method | |
US3236719A (en) | Fibrous structures containing glass fibers and other fibers | |
US1916333A (en) | Impregnated product and process of manufacture | |
US2024600A (en) | Manufacture of impregnated fiber articles or sheets | |
US2365753A (en) | Method of producing molding compound | |
JPS6039789B2 (en) | Nonflammable sheet | |
JPH0372325B2 (en) | ||
DE968875C (en) | Process for the production of high tensile strength materials from wood | |
DE915686C (en) | Process for impregnating and covering objects, preferably fiber materials | |
US2107703A (en) | Process for rendering wool material unshrinkable and nonfelting product made thereby |