NO342848B1 - A fail safe hydraulic actuator - Google Patents

A fail safe hydraulic actuator Download PDF

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Publication number
NO342848B1
NO342848B1 NO20150505A NO20150505A NO342848B1 NO 342848 B1 NO342848 B1 NO 342848B1 NO 20150505 A NO20150505 A NO 20150505A NO 20150505 A NO20150505 A NO 20150505A NO 342848 B1 NO342848 B1 NO 342848B1
Authority
NO
Norway
Prior art keywords
primary
piston
sleeve
actuator
fail
Prior art date
Application number
NO20150505A
Other languages
Norwegian (no)
Other versions
NO20150505A1 (en
Inventor
Nicholas Newlands
Victor Rodriquez Ferreira
Original Assignee
Aker Solutions As
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aker Solutions As filed Critical Aker Solutions As
Priority to NO20150505A priority Critical patent/NO342848B1/en
Priority to PCT/NO2016/050076 priority patent/WO2016175661A1/en
Priority to US15/568,855 priority patent/US10274090B2/en
Priority to GB1717522.5A priority patent/GB2553464B/en
Priority to BR112017023169-7A priority patent/BR112017023169B1/en
Publication of NO20150505A1 publication Critical patent/NO20150505A1/en
Publication of NO342848B1 publication Critical patent/NO342848B1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K3/00Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
    • F16K3/02Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with flat sealing faces; Packings therefor
    • F16K3/0254Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with flat sealing faces; Packings therefor being operated by particular means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K3/00Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K3/00Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
    • F16K3/30Details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/12Actuating devices; Operating means; Releasing devices actuated by fluid
    • F16K31/122Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston
    • F16K31/1221Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston one side of the piston being spring-loaded
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/12Actuating devices; Operating means; Releasing devices actuated by fluid
    • F16K31/122Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston
    • F16K31/1225Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston with a plurality of pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B15/00Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
    • F15B15/08Characterised by the construction of the motor unit
    • F15B15/14Characterised by the construction of the motor unit of the straight-cylinder type
    • F15B15/1409Characterised by the construction of the motor unit of the straight-cylinder type with two or more independently movable working pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B20/00Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/80Other types of control related to particular problems or conditions
    • F15B2211/86Control during or prevention of abnormal conditions
    • F15B2211/863Control during or prevention of abnormal conditions the abnormal condition being a hydraulic or pneumatic failure
    • F15B2211/864Failure of an output member, e.g. actuator or motor failure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/80Other types of control related to particular problems or conditions
    • F15B2211/875Control measures for coping with failures
    • F15B2211/8757Control measures for coping with failures using redundant components or assemblies

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Fluid-Driven Valves (AREA)
  • Actuator (AREA)
  • Fluid-Pressure Circuits (AREA)

Abstract

The invention related to a hydraulic actuator for opening or closing a gate valve(2), said actuator having a sleeve (9) which is in operably coupled to an opening or closing element (5) of the gate valve (2). The actuator is distinctive in thatthe actuator further comprising a movable primary piston (13) arranged within a primary cylinder (12), said primary piston (13) is adapted to move the sleeve (9) and hence said opening and closing element (5), a movable secondary piston (11) arranged within a secondary cylinder (10), said secondary piston (11) is adapted to move the sleeve (9) said primary piston (13) and secondary piston (11) are independently operable of each other.The invention relates to a hydraulic actuator for opening or closing a gate valve (2), said actuator having a sleeve (9) which is operably coupled to an opening or closing element (5) of the gate valve (2). The actuator is distinctive in that the actuator further comprises a movable primary piston (13) arranged within a primary cylinder (12), said primary piston (13) is adapted to move the sleeve (9) and hence said opening and closing element (5) , a movable secondary piston (11) arranged within a secondary cylinder (10), said secondary piston (11) is adapted to move the sleeve (9) said primary piston (13) and secondary piston (11) are independently operable of each other .

Description

A FAIL SAFE HYDRAULIC ACTUATOR
FIELD OF THE INVENTION
The invention relates to a dual hydraulic actuator and particularly a dual parallel hydraulic actuator with totally independent piston arrangements.
TECHNICAL BACKGROUND OF THE INVENTION
This technology is applicable in actuators both subsea and topside to increase the reliability and redundancy of the workover and XMT system.
This actuator design is particularly useful in the Surface Flow Tree (SFT) in open water workover systems. In a workover system, several valves’ control systems are connected to each other in order to sequentially close down a testproducing oil well in case of both normal operation procedure and in case of an emergency.
All these valves are controlled hydraulically by a very complex and redundant system. The Surface flow tree is positioned on top of the riser, topside in the workover vessel above the drill floor. The tension system on the vessel is connected to the surface flow tree and provides tension and heave compensation to the top part of the workover riser (above tension ring).
While the system is in operation the surface flow tree and riser system is moving vertically relative to the workover vessel. The heave compensation system on the vessel ensures a constant tension load, while the vessel is allowed to move freely from wave and wind loading. A normal scenario is a heave motion of up to typically /- 4 meters.
The surface flow tree has a production outlet and also a kill inlet through wing blocks. On these blocks there is a need for fail–safe-close (FSC) valves which is designed to shut down the flow of produced fluids in case of power loss or other controlled shut down situations. The normal and emergency fail-safe close -function is ensured mechanically by a powerful spring inside the valve actuator. This spring is charged when the actuator is energized hydraulically to open. In short, the actuator is only driven hydraulically to open, while the spring is the only closing power. In early designs, this “open” function was done by an actuator piston arrangement with one primary and one backup seal arrangement in that single piston. Should the seal assembly fail completely, the crew needed to climb onto the vertically moving surface flow tree to override the actuator with special tools.
The existing dual hydraulic actuators are using two pistons in series. The secondary piston is used as a backup. These two pistons are not mechanically independent of each other; a mechanical failure in the primary piston or in one of the primary pistons can also prevent the secondary pistons not to work.
As an example, if the primary piston jams or there is a scratch in the sealing surface there will be a leakage between the primary piston and the secondary piston and the actuator will not be able to operate the valve.
The existing dual hydraulic actuators also often have one hydraulic main piston arrangement and a secondary arrangement that is manually operated by a ROV.
As the technology moves forward and the HSE requirements in the offshore business become more strictly, the scenario where operators are manually operating the surface flow tree while in motion and operation is not allowed. There is therefore a need for an actuator arrangement that is safe and reliable in operation and also an arrangement that is automatically operated.
US20130248001 relates to an actuator for moving a gate valve between an open and a closed position within a valve body. The actuator has only a primary piston arranged within a primary cylinder.
EP 1084923 relates to a mechanical/hydraulic or hydraulic actuation of a clutch whereby a main or an additional pedal are operated independently.
US6041804 relates to a subsea gate valve actuator with a primary piston operable within a cylinder.
EP1195530 relates to a redundant hydraulic actuator for use in an aircraft servo control having two piston arrangements that are both moving inside respective cylinder when one of the piston arrangement are operated.
US5094270, US6688211 discloses further examples of actuators for gate valves.
None of the publications discloses a failsafe arrangement that operates a gate valve with in an improved safety and in a reliable manner with two piston arrangements that are independently operable in case of failure in one of the piston arrangements.
The following invention description describes an actuator design with separate hydraulic piston arrangements in the actuator to prevent the actuator to fail when one of the pistons are damaged or do not work properly.
This actuator according to the invention have one primary piston arrangement, which normally operate the actuator, and one secondary piston arrangement which will be able to fully operate the valve if the primary piston arrangement fails. The piston arrangements are fully independent of each other both mechanically and hydraulically. A failure on one of the pistons will not affect to the function of the other piston.
The actuator according to the invention also removes the need for manual operator involvement and increase the reliability of the actuator.
The actuator is more robust and guarantees a safe backup actuation mode.
In addition, the primary and the secondary actuation have an identical area and operate on an identical pressure. The actuator thus having an almost identical operating signature independent of the piston arrangement that is in function, both when opening and closing a gate valve.
The actuator according to the invention could stay in a retracted position or can be operated by pumping hydraulic fluid in a primary or secondary chamber to operate the primary or the secondary piston.
This technology could be equally successfully utilized in other actuators both subsea (deep) and topside in the future to increase reliability and redundancy of the workover and subsea production systems, such as Christmas tree, manifolds etc.
The actuator according to the invention is not limited to a specified actuator used in a wing valve type for surface and submerged surface tree applications as described above.
OBJECTS OF THE INVENTION
The dual parallel hydraulic actuator has two totally independently operable pistons, both a mechanically independent system and a hydraulically independent system. The actuator can be operated by using any of the hydraulic chamber, creating redundancy.
Any failure on the primary system will not prevent the secondary from working properly as a backup. Thus, this invention is more robust and guarantees a safe backup actuation mode. A failure on one of the pistons will therefore not affect to the function of the other.
As an example, if the primary piston jams or there is a scratch in the primary sealing surface, the actuator will be able to operate the valve using the secondary piston.
Additionally, the primary and the secondary actuation have an identical area and operate on an identical pressure. It therefore develops an almost identical operating signature either if the actuator is operated by the primary or the secondary piston arrangement, both when opening or closing of the valve.
The system can stay in retracted position where no piston is energised or it can be operated by pumping hydraulic fluid in the primary or secondary chamber.
The actuator according to the invention is compact due to the concentrically arranged piston arrangements.
The actuator according to the invention having a fluid passages in the sleeve and in the first end plate to release to prevent hydraulic lock when the sleeve is returning to the resting position.
SUMMARY OF THE INVENTION
The invention relates to a hydraulic actuator for opening or closing a gate valve, said actuator having a cup shaped sleeve which is in operable connection with an opening or closing element of the gate valve. The actuator further comprising a movable primary piston arranged within a primary cylinder situated at the inside of the cup shaped sleeve, said primary piston is adapted to move the sleeve and hence said opening and closing element towards an opening and closing element towards an open or closed position of the gate valve by a force applied to the primary piston. The hydraulic actuator further comprising a movable secondary piston arranged within a secondary cylinder situated at the inside of the cup shaped sleeve, said secondary piston being configured to move the sleeve towards the gate valve, said primary piston and secondary piston are independently operable of each other, such that said primary piston is stationary positioned within the secondary cylinder when when said primary piston is activating the gate valve, said primary piston or secondary cylinder when said primary piston is activating the gate valve, said primary piston or secondary piston is in director contact with the sleeve when moving the sleeve. This provides a failsafe opening or closing of a gate valve. The systems are independent of each other both mechanically and hydraulically.
Preferable embodiments of the actuator are defined in the dependent claims, to which reference is made.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 shows a cross sectional area of an actuator according to the present invention in a retracted position. The cross section is shown through the line A-A of Figure 2.
Figure 2 shows a cross section area of an actuator according to the present invention in an extended position where the first piston is stroked. The cut is shown through the line B-B of Figure 1.
Figure 3 shows a cross section area of an actuator according to the present invention in an extended position, where the secondary piston is stroked. The cross section is the same as in Figure 1, a cut through the line A-A of Figure 2.
DETAILED DESCRIPTION OF THE INVENTION
Figure 1 shows an actuator 1 connected to a gate valve 2. The actuator 1 is adapted to open and close the gate valve 2.
In the figure, the actuator 1 is shown in a retracted position. This means that no piston is energized.
The retracted position of the actuator causes the gate valve 2 to be in a closed position. There is no flow through a cylindrical passage 3 in the gate valve 2 from the upstream side to a downstream side. A gate 4 in the gate valve 2 is in this position blocking the flow path with a solid portion 5 of the gate 4.
The gate valve 2 shown in the figure is a conventional gate valve 2 with annular seats 8 on the upstream side and the downstream side of the gate valve 2 surrounding the passage 3. These seats 8 are abutting the solid portion 5 of the gate 4 when the gate 2 is in the closed position
The gate 4 further comprises a circular opening 6 with substantially the same dimension as the diameter of the passage 3 in the gate valve 2. The gate valve 2 is open when the gate 4 is moved to a position where the circular opening 6 of the gate 4 is corresponding with the passage 3 allowing a fluid to flow in the passage 3 from the upstream side to the downstream side of the gate valve 2.
Another embodiment of the invention is that the gate valve is open when the actuator 1 is in the retracted position. This is called a failsafe open gate valve while the first embodiment is a failsafe closed gate valve. This will be described further below.
The actuator 1 according to the invention is connected to the gate valve 2 through a stem 7. The stem 7 is in one end connected to the movable gate 4 in the gate valve 2 and in the other end connected to a sleeve 9 arranged within the actuator 1. Both connections could be made through bolts or other fixed connection methods. The sleeve 9 is arranged movable within the actuator 1.
The sleeve 9 is annular with a cup shape. A primary cylinder 12 with a primary piston 13 and a secondary cylinder 10 with a secondary piston11 are arranged at the inside of the sleeve 9. The primary piston 13, the primary cylinder 12, the secondary piston 11 and the secondary cylinder 10 are arranged concentrically. The sleeve 9 having a free end facing away from the gate valve 2.
The secondary cylinder 10 is arranged adjacent the sleeve 9 at the inside of the sleeve 9. The primary cylinder 12 is arranged inside of the secondary cylinder 10.
The primary cylinder 12 is integrated with an end wall 12a situated between the first and second piston arrangements and the piston retainer ring 29. The end wall has a disc shape located adjacent the piston retainer ring 29.
The secondary cylinder 10 is coupled to the end wall 12a through bolts, screws 30 or similar fastening means.
Between the primary cylinder 12 and the secondary cylinder 10 there is arranged a secondary piston 11. The secondary piston11 is movable in relation to the primary and secondary cylinders 10, 12. At the inside of the primary cylinder 12, the primary piston 13 is arranged adjacent the primary cylinder 12.
The primary piston 13 is arranged movable in relation to the primary cylinder 12.
The sleeve 9, primary and secondary pistons 13, 11 and stem 7 is movable in the longitudinally direction of the actuator 1.
There is arranged an override stem 14 in the center of the actuator 1. The override stem 14 is in one end attached to the sleeve 9 and the other end is extending in the longitudinal direction of the actuator 1. The override stem 14 is extending inside an override stem casing 15. The override stem casing 15 having a T-shape and is arranged at a first short end of the actuator 1 which is facing away from the gate valve 2 and having a free end extending outside of the actuator 1. A small end portion of the override stem 14 is moving inside the override stem casing 15 and there is an indicator ring 28 attached to the override stem 14. The indicator ring 28 could for instance be attached through screws or bolts or other fastening means. The indicator ring 28 is slidably attached to the override stem casing 15 and provides the visual indication of the actuator 1 and valve 2 position.
In Figure 1 the indicator ring is situated at or near the free end of the override stem casing 15. This indicates that the gate valve 2 is in the retracted, closed position and that none of the piston arrangements are energized.
In figure 2 the indicator ring 28 is situated in a position near the piston ring retainer 29 and indicates that the gate valve 2 is in the extended, open position. In this position one of the piston arrangements is energized.
It is also possible to perform a mechanical movement of the sleeve towards the gate valve 2 as in previously known actuator solutions. In order to do that, the override stem casing 15 must be replaced be a similar part named ROV interface. This is not shown in the figures<.>This arrangement provides a third possibility to open or close the gate valve 2 if the primary piston arrangement or the secondary piston arrangement are both disabled.
The primary piston 13, the primary cylinder 12, the secondary piston 11, the secondary cylinder 10 and the sleeve 9 are arranged concentric with the override stem 14.
The actuator 1 and the components in the actuator 1 are enclosed by a spring canister 24.
The actuator 1 having a piston retainer ring 29 arranged at the end facing away from the gate valve 2. This piston retainer ring 29 is arranged in the space between the override stem casing 15 and the spring canister 24.
On the outside of the sleeve 9 there is arranged a spring 22. The spring 22 is limited in one end by a movable first end plate 23 and in the other end the spring 22 is limited by a fixed second end plate 27, facing the gate valve 2.
The first end plate 23 is arranged between the spring canister 24 surrounding the actuator 1 and the sleeve 9. The first end plate 23 is adapted to move together with the sleeve 9 and the spring 22 in the same direction as the sleeve 9.
There are arranged wear bands 34 between the first end plate 23 and the spring canister 24, The purpose of the wear bands are to prevent the metal to metal connection when the sleeve 9 (and first end plate 23) move in relation to the spring canister 24. The wear band 34 is not a seal, and the fluid is allowed to flow from one side of the wear band to the other. There could be a plurality of wear bands 34 arranged between the first end plate 23 and the spring canister 24.
Similar wear band arrangements 35 are arranged between all movable parts of the arrangement, for example between the sleeve 9 and the secondary cylinder 10, between the secondary cylinder 10 and the secondary piston 11, between the secondary piston 11 and the primary cylinder 12, the primary cylinder 12 and the primary piston 13 and the primary piston 13 and the override stem 14 for the same purpose as described above.
In addition to this there are arranged seals 36 between the secondary cylinder 10 and the secondary piston 11, between the secondary piston 11 and the primary cylinder 12, between the primary cylinder 12 and the primary piston 13 and between the primary piston 13 and the override stem 14 to provide a seal tight first chamber 20 and a second chamber 21. The chambers 20, 21 will be described further below.
The first end plate 23 is arranged at the free end of the sleeve 9 facing the piston retainer ring 29 of the actuator 1. The first end plate 23 divides the spring chamber 25 into two parts or sections; an inner spring chamber 25a where the spring 22 is situated, and an outer spring chamber 25b, situated between the first end plate 23 and the wear band 31. The inner and outer chamber 25a, 25b are not separate chambers, but sub chambers of the spring chamber 25. The sub-chambers 25a, 25b are always communicated through small venting holes 26 and between the first end plate 23 and the spring canister 24 and the pressure on both sides of the first end plate are substantially equal.
The purpose of the spring 22 is to retract the sleeve 9 from a stroked position of the actuator 1 back to the retracted position by the spring force. A stroked position is when the actuator 1 is energized so that the gate valve 2 is open (or closed if the gate valve has a failsafe closed position).
In the retracted position of the system, the sleeve 9 is forced by the spring 22 to a position near the secondary cylinder 10.
The spring 22 is also called a failsafe spring as it will force the actuator 1 back to a retracted position when the actuator 1 is not energized. Depending on the gate valve is open or closed when the actuator 1 is in this retracted position, the gate valve 2 could be fail safe open or fail safe closed as described earlier.
The venting holes 26 through the first end plate 23, as described above, are fluid connecting the outer and inner spring chamber 25a, 25b. The purpose of these venting holes 26 are to allow a venting of the fluid between both sides of the first end plate 23 and thus allow for a quick retraction of the sleeve 9 from the stroked position to the retracted position. The spring 22 is responsible for the fail-safe retraction of the spring 22 as described above. The retraction of the actuator 1 from the stroked position back to the retracted position is to be performed in preferably less than 2 sec. There could be a plurality of venting holes 26 in the first end plate 23.
The Figure also shows a retainer ring 37. The position of this retainer ring is best shown in figure 2. The retainer ring 37 is used during assembly and disassembly to retain the first end plate 23 and the spring 9. This is performed in a conventional, well known manner.
Figure 1 shows also main seal stack 38 arranged between the stem 7 and the actuator 1 in the end facing the gate valve 2, and a seal stack 39 arranged between the override stem 14 and the end wall 12a in the opposite end of the actuator 1.
Figure 2 shows the actuator 1 in the primary stroked position where the primary piston 13 is moved towards the gate valve 2.
The figure shows that the end wall 12a has inlet ports and outlet ports 16, 17, 18, 19 in connection with a primary and secondary hydraulic chamber 20, 21 at the inside of the actuator 1. The end wall 12a having preferably 4 hydraulic ports, two inlet ports 16, 18 and two outlet ports 17, 19. The ports 18 and 19 fluid communicates with the primary hydraulic chamber 20 while ports 16 and 17 fluid communicate with the secondary hydraulic chamber 21.
The primary hydraulic chamber 20 is defined by the space within the primary cylinder 12, the primary piston 13 and the override stem 14. The primary hydraulic chamber 20 is expanding as hydraulic fluid is supplied to the chamber 20. This causing the primary piston 13 to move towards the sleeve 9 and consequently the gate 4 will be moved accordingly so that the gate valve 2 opens. As an embodiment of the invention, the gate valve 2 could be closed in the stroked position as described earlier.
There are also sleeve openings 32a, 32b in the sleeve 9 which allows fluid to move from the spring chamber 25 towards a space 33 at the inside of the sleeve 9 which appear when the sleeve 9 is moved by the primary 11 or secondary piston 13.
In the opposite action, the primary hydraulic chamber 20 will decrease when the sleeve 9 is retracted by the spring 22 in the actuator 1.
This will occur when there is no more supplying of hydraulic fluid into the chamber 20 and the fluid is allowed to be discharged through the outlet port 19.
The spring 22 and consequently the sleeve 9 will force the primary piston 13 to move back and the hydraulic fluid will be discharged from the primary hydraulic chamber 20 through the port 19 in the primary cylinder 12. The volume of the primary hydraulic chamber 20 will consequently decrease. The hydraulic fluid is supplied through a first inlet port 18 and discharged through a first outlet port 19 in end wall 12a.
As a consequence of the moving of the sleeve towards the retracted position, the fluid within the space 33 at the inside of the will be forced through the sleeve openings 32a, 32b towards the spring chamber 25.
Figure 3 shows the actuator 1 in a secondary stroked position using the secondary piston 11. The second hydraulic chamber 21 is defined by the space within the primary cylinder 12, the secondary cylinder 10 and the secondary piston 11.
The secondary hydraulic chamber 21 is expanding when the second hydraulic fluid is supplied into the secondary hydraulic chamber 21 similar to the expanding of the primary hydraulic chamber 20 through a port 16 in the end wall 12a. The secondary piston 11 is consequently moved by the hydraulic fluid towards the sleeve 9 and pushes the sleeve 9, stem 7 and gate 4 to an open valve position. (Or closed as described earlier)
In the opposite action the secondary hydraulic chamber 21 will decrease when the sleeve 9 is retracted by the spring 22 in the actuator 1. This will occur when there is no more supplying of hydraulic fluid into the chamber 21, and the fluid is allowed to be discharged through the outlet port 17.
As for the movement of the sleeve 9 with the primary piston 13 the openings 33a, 33b in the sleeves 9 provides easy movement of the sleeve and prevents pressure buildup in either the space 33 or spring chamber 25 when the sleeve is moved towards the extended position or towards the retracted position.
The spring 22 and consequently the sleeve 9 will force the secondary piston11 to move back and the second hydraulic chamber 21 will decrease. The second hydraulic fluid is supplied though a second inlet port 16 and discharged through a second outlet port 17.
The first and second hydraulic fluid is arranged in complete independent system.
The primary and secondary piston arrangement are also totally mechanically independent of each other.
The primary fluid chamber 20 having the same area as the secondary fluid chamber 21 so that the same force is required to move the primary piston 13 as well as the secondary piston 11.
The second piston 13 is not moved when the primary piston 11 is activated or in use. The primary piston 11 is not moving when the secondary piston 13 is activated or in use. This results in two mechanically and hydraulically independent system in the actuator 1 which are independently operated.
The embodiment in the Figures 1-3 shows an actuator 1 and gate valve 2 where the gate valve 2 is closed in the retracted or rest position of the actuator 1. In the stroked position, the gate valve 2 is forced by the actuator 1 to an open position. It is also possible, as mentioned above, to arrange a gate valve 2 so that the gate valve 2 is open in the retracted or rest position allowing the fluid flow from upstream to the downstream in the passage 3. The stroked position of the actuator 1 is thus the position when the gate valve is closed. This is a possible embodiment of the invention.
Another embodiment of the invention is to arrange a similar actuator 1 at the opposite side of the gate valve removing the spring. This would allow a fail as is actuation with bidirectional dual hydraulic open and close system.
The current invention may also be adapted and utilized in connection with such application by variations of what has already been described. Accordingly, the actuator of the invention can include any features or steps as here described or illustrated, in any operative combination, each such combination is an embodiment of the invention.

Claims (12)

1.
A fail safe hydraulic actuator for opening or closing a gate valve (2), said actuator having a cup shaped sleeve (9) which is operably coupled to an opening and closing element (5) of the gate valve (2), the actuator further comprising a movable primary piston (13) arranged within a primary cylinder (12) situated at the inside of the cup shaped sleeve, said primary piston (13) is configured to move the sleeve (9) and hence said opening and closing element (5) towards an open or closed position of the gate valve (2) by a force applied to the primary piston (13),
c h a r a c t e r i s e d i n that the hydraulic actuator further comprising a movable secondary piston (11) arranged within a secondary cylinder (10) situated at the inside of the cup shaped sleeve (9), said secondary piston (11) being configured to move the sleeve (9) to the same position of the gate valve (2) as the primary piston by a force applied to the secondary piston in case of failure of the primary piston (13), said primary piston (13) and secondary piston (11) are mechanically independently operable of each other, such that said primary piston (13) is stationary positioned within the primary cylinder (12) when the secondary piston (11) is activating the gate valve, said secondary piston (11) being stationary positioned within the secondary cylinder (10) when said primary piston is activating the gate valve, said primary piston (13) or secondary piston (11) is in direct contact with the sleeve (9) when moving the sleeve (9).
2.
The fail- safe hydraulic actuator according to claim 1, wherein the secondary piston (11) is arranged annular and concentric in relation to the primary piston (13).
3.
The fail- safe hydraulic actuator according to claim 1 or 2, wherein said secondary piston (11) is arranged between the primary cylinder (12) and the secondary cylinder (10).
4.
The fail- safe hydraulic actuator according to any one of the claims 1-3, wherein the sleeve (9) is annular and concentric in relation to the primary piston (13).
5.
The fail- safe hydraulic actuator according to any one of the claims 1-4, wherein said actuator having a primary hydraulic chamber (20) defined within the primary cylinder (12) and said actuator having a secondary hydraulic chamber (21) defined within the primary cylinder (12) and the secondary cylinder (10), said primary and secondary chambers (20, 21) being coupled to separate independent supply systems.
6.
The fail- safe hydraulic actuator according to any one of the claims 1-5, wherein the actuator comprising an end wall (12a) having a port for supplying or discharging hydraulic fluid into said primary hydraulic chamber (20) and a second port for supplying or discharging hydraulic fluid into said secondary chamber (21).
7.The fail- safe hydraulic actuator according to any one of the claims 1-6, wherein said primary piston (13) is movable by increasing the pressure in said primary hydraulic chamber (20), said secondary piston (11) is movable by increasing the pressure in said secondary hydraulic chamber (21).
The fail-safe hydraulic actuator according to any one of the claims 1-8, wherein said actuator comprises a return spring (22) arranged in a spring chamber (25) seated around the sleeve (9), said return spring (22) is adapted to move the sleeve (9) back to a resting position in the opposite direction than the direction of movement of the sleeve (9) by the actuation of the primary piston (13) or secondary piston (11).
9.
The fail-safe hydraulic actuator according to claim 8, wherein said sleeve (9) having a fluid passage from an inner volume of said spring chamber (25) to release hydraulic pressure from said primary hydraulic chamber (20) in order to avoid fluid lock when the sleeve (9) is returning to the resting position.
10.
The fail-safe hydraulic actuator according to any one of the claims 1-9, wherein the return spring (22) is secured to the sleeve (9) by a first end plate (23), said first end plate (23) having a fluid passage preventing fluid lock when returning the sleeve (9) to the resting position.
11.
The fail- safe hydraulic actuator according to any one of the claims 1-11, wherein the actuator having an override stem (14) acting on said sleeve (9) in order to manually operate the actuator 1.
12.
The fail-safe hydraulic actuator according to any one of the claims 1-12, wherein the secondary chamber (21) having the same cross-sectional area as the primary chamber (20).
NO20150505A 2015-04-27 2015-04-27 A fail safe hydraulic actuator NO342848B1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
NO20150505A NO342848B1 (en) 2015-04-27 2015-04-27 A fail safe hydraulic actuator
PCT/NO2016/050076 WO2016175661A1 (en) 2015-04-27 2016-04-27 Dual parallel hydraulic actuator
US15/568,855 US10274090B2 (en) 2015-04-27 2016-04-27 Dual parallel hydraulic actuator
GB1717522.5A GB2553464B (en) 2015-04-27 2016-04-27 Dual parallel hydraulic actuator
BR112017023169-7A BR112017023169B1 (en) 2015-04-27 2016-04-27 HYDRAULIC ACTUATOR

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BR112017023169B1 (en) 2021-11-23
WO2016175661A1 (en) 2016-11-03
NO20150505A1 (en) 2016-10-28
US10274090B2 (en) 2019-04-30
GB2553464B (en) 2020-10-14
GB201717522D0 (en) 2017-12-06
US20180100588A1 (en) 2018-04-12
GB2553464A (en) 2018-03-07
BR112017023169A2 (en) 2018-07-24

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