NL2034298B1 - Rotary isolating mechanism and friction welding machine - Google Patents

Rotary isolating mechanism and friction welding machine Download PDF

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Publication number
NL2034298B1
NL2034298B1 NL2034298A NL2034298A NL2034298B1 NL 2034298 B1 NL2034298 B1 NL 2034298B1 NL 2034298 A NL2034298 A NL 2034298A NL 2034298 A NL2034298 A NL 2034298A NL 2034298 B1 NL2034298 B1 NL 2034298B1
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NL
Netherlands
Prior art keywords
adjustment
guide disk
wedge block
tailstock
guide disc
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Application number
NL2034298A
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Dutch (nl)
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NL2034298A (en
Inventor
Yan Hanlin
Zhang Chunbo
Jin Gadi
Yang Haifeng
Wang Qi
Li Rui
Liang Wu
Lin Yue
Qin Feng
Zhao Yushan
Zhang Wenhan
Zhou Jun
Li Yunlei
Xu Ming
Wu Yanquan
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Harbin Welding Inst Co Ltd
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Application filed by Harbin Welding Inst Co Ltd filed Critical Harbin Welding Inst Co Ltd
Publication of NL2034298A publication Critical patent/NL2034298A/en
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Publication of NL2034298B1 publication Critical patent/NL2034298B1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1245Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
    • B23K20/126Workpiece support, i.e. backing or clamping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/26Auxiliary equipment

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

Disclosed is a rotary isolating mechanism, including a guide disc and a plurality of adjusting mechanism, wherein the guide disc is movably arranged on a tailstock integrated body, the tailstock integrated body is configured to install a tailstock workpiece, a 5 through hole is formed in the guide disc, a plurality of rollers are evenly arranged on the inner wall of the through hole in the circumferential direction of the through hole, part of the side walls of the rollers can make contact with the outer wall of a rotary positioning body at the same time, and the rotary lO positioning body is configured to install a spindle workpiece; each adjusting mechanism is fixedly arranged on the tailstock integrated body, and the plurality of adjusting mechanisms are distributed. Further provided is a friction welding machine, including the rotary isolating mechanism. The workpieces can be 15 prevented from deviating in the welding process. (+ Fig. l)

Description

ROTARY ISOLATING MECHANISM AND FRICTION WELDING MACHINE
TECHNICAL FIELD
The present invention relates to the technical field of fric- tion welding, and in particular to a rotary isolating mechanism and a friction welding machine.
BACKGROUND ART
A compressor, as an important component of an aero-engine, is a mechanical device which transmits mechanical energy to a gas to compress a gaseous medium in a thermodynamic cycle of an engine so as to improve the pressure of the gas. A compressor disk is an im- portant part of the compressor, and conventional connections among disks are mechanical bolted connection and electron beam welding.
The mechanical connection results in large thickness and heavy weight of the compressor disk, so that the overall weight of the engine is increased, which is unfavorable to improving the thrust- weight ratio and performance of the aero-engine. The electron beam welding method features high thermal input, large welding defor- mation, high post-welding residual stress and high welding diffi- culty of dissimilar materials, so that it is difficult to com- pletely satisfy the manufacturing requirements of the design of the compressor disc of the aero-engine, and improvement of the overall performance of the aero-engine is severely restricted.
Friction welding can satisfy the welding requirements of the com- pressor disk, but workpieces constrained by the existing friction welding machine are prone to deviation due to torque action in the welding process, and as a result, the workpieces do not satisfy the welding requirements.
SUMMARY
The objective of the present invention is to provide a rotary isolating mechanism and a friction welding machine to solve the problems in the prior art and prevent the workpieces from deviat- ing in the welding process.
In order to achieve the above-mentioned objective, the pre- sent invention provides the following technical solution:
The present invention provides a rotary isclating mechanism, including a guide disc and a plurality of adjusting mechanisms, wherein the guide disc is movably arranged on a tailstock inte- grated body, the tailstock integrated body is configured to in- stall a tailstock workpiece, a through hole is formed in the guide disc, a plurality of rollers are evenly arranged on the inner wall of the through hole in the circumferential direction of the through hole, part of the side walls of the rollers can make con- tact with the outer wall of a rotary positioning body at the same time, and the rotary positioning body is configured to install a spindle workpiece; each adjusting mechanism is fixedly arranged on the tailstock integrated body, the plurality of adjusting mecha- nisms are distributed around the guide disc, the radial position of the guide disc can be adjusted through cooperation of the ad-
Justing mechanisms so that the guide disc can be coaxial with the rotary positioning body, and the position of the guide disc can be locked.
Preferably, each of the adjusting mechanisms includes a first driving device and a first adjusting structure, wherein the first driving device is in transmission connection to the first adjust- ing structure, a plurality of second adjusting structures are ar- ranged in the positions of the guide disc corresponding to the first adjusting structures, the first adjusting structure is driv- en by the first driving device to move, the first driving struc- ture moves to drive the second adjusting mechanisms to move, so that the radial position of the guide disc changes, and the posi- tion of the guide disc can be locked through cooperation of the first adjusting structures and the second adjusting structures.
Preferably, the first adjusting structure is an adjusting wedge block fixedly connected to an output end of the first driv- ing device, the second adjusting structure is a fixed wedge block distributed around the guide disc, a glide plane of each adjusting wedge block fits a glide plane of one corresponding fixed wedge block, the glide plane of each adjusting wedge block forms an an- gle with the moving direction itself, and the first driving device can drive the adjusting wedge block to move, so that the position of the guide disc changes.
Preferably, the first driving device is an oil cylinder.
Preferably, each of the first driving devices includes a ser- vo motor, a lead screw and a nut, wherein the lead screw is in transmission connection to an output shaft of the servo motor, the lead screw is in threaded connection to the nut, the nut is fixed- ly connected to the adjusting wedge block, and the lead screw is driven by the servo motor to rotate, so that the adjusting wedge block moves together with the nut in an extension direction of the lead screw.
The present invention further provides a friction welding ma- chine, including the above rotary isolating mechanism.
Compared with the prior art, the present invention has the technical effects:
According to the rotary isolating mechanism and the friction welding machine provided by the present invention, the position of the guide disc on the tailstock integrated body can be adjusted by the adjusting mechanisms, the rotary positioning body on a spindle for installing a spindle workpiece can partially stretch into the guide disc and make contact with the rollers, and the position of the guide disc can be locked through the adjusting mechanisms, so that the guide disc plays a limiting role to prevent the workpiec- es from deviating in the welding process. Therefore, according to the rotary isolating mechanism and the friction welding machine provided by the present invention, the workpieces can be prevented from deviating in the welding process.
BRIEF DESCRIPTION OF THE DRAWINGS
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. It is apparent that the accompanying drawings in the following description are only some embodiments of the present invention, and for those of ordinary skill in the art, other draw- ings may also be obtained according to these drawings without mak- ing creative efforts.
FIG. 1 is a structural view of a rotary isolating mechanism provided by the embodiment 1.
FIG. 2 is a structural view of a tailstock integrated body provided by the embodiment 1.
In the figures: 100-rotary isolating mechanism; 1-guide disc; 2-adjusting mechanism; 21-first driving device; 22-adjusting wedge block; 23-locking mechanism; 3-fixed wedge block.
DETAILED DESCRIPTION OF THE EMBODIMENTS
The technical solutions in the embodiments of the present in- vention will be clearly and completely described below in combina- tion with the accompanying drawings in the embodiments of the pre- sent invention. Apparently, the embodiments described are only a part of, rather than all of, the embodiments of the present inven- tion. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts should fall into the protection scope of the present invention.
The objective of the present invention is to provide a rotary isolating mechanism to solve the problems in the prior art and prevent the workpieces from deviating in the welding process.
In order to make the above-mentioned objectives, features and advantages of the present invention more obvious and understanda- ble, the present invention will be further described below in com- bination with the accompanying drawings and specific embodiments.
Embodiment 1
The embodiment provides a rotary isolating mechanism 100, as shown in FIG. 1, including a guide disc 1 and a plurality of ad-
Justing mechanisms 2, wherein the guide disc 1 is movably arranged on a tailstock integrated body, the tailstock integrated body is configured to install a tailstock workpiece, a through hole is formed in the guide disc 1, a plurality of rollers are evenly ar- ranged on the inner wall of the through hole in the circumferen- tial direction of the through hole, part of the side walls of the rollers can make contact with the outer wall of a rotary position- ing body, and the rotary positioning body is configured to install a spindle workpiece; each adjusting mechanism 2 is fixedly ar-
ranged on the tailstock integrated body, the plurality of adjust- ing mechanisms 2 are distributed around the guide disc 1, and the radial position of the guide disc 1 can be adjusted through coop- eration of the adjusting mechanisms 2 so that the guide disc 1 can 5 be coaxial with the tailstock workpiece, and the position of the guide disc 1 can be locked.
The position of the guide disc 1 on the tailstock integrated body can be adjusted by the adjusting mechanisms 2, the rotary po- sitioning body on a spindle for installing a spindle workpiece can partially stretch into the guide disc 1 and make contact with the rollers, and the position of the guide disc 1 can be locked through the adjusting mechanisms 2, so that the guide disc 1 plays a limiting role to prevent the workpieces from deviating in the welding process.
The rotary positioning body is installed on the spindle and can clamp the spindle workpiece through a spindle elastic chuck installed in the rotary positioning body. The rotary positioning body and the spindle workpiece rotate synchronously with the spin- dle during welding. The tailstock integrated body can clamp the tailstock workpiece, a plurality of pressure plates are arranged on the tailstock integrated body, the guide disc 1 can be in- stalled on the tailstock integrated body through the pressure plates, and the pressure plates can limit axial movement of the guide disc 1. When friction welding work is in progress, the spin- dle workpiece and the tailstock workpiece are adjusted to be coax- ial first, and there are preferably four adjusting mechanisms 2 which are arranged on the bottom left, the bottom right, the top left and the top right of the guide disc 1, respectively, wherein the adjusting mechanisms 2 located on the bottom left and the bot- tom right of the guide disc 1 are configured to adjust the radial position of the guide disc 1, and the adjusting mechanisms 2 lo- cated on the top left and the top right of the guide disc 1 are configured to work with the adjusting mechanisms 2 located on the bottom left and the bottom right of the guide disc 1 to lock the locking mechanism 23 of the guide disc 1 after the radial position of the guide disc 1 is adjusted. By adjusting the adjusting mecha- nisms 2 located on the bottom left and the bottom right of the guide disc 1, the guide disc 1 can move in each direction in the radial direction. By controlling the feed rate of the first driv- ing device 21, the position of the guide disc 1 can be precisely adjusted; the guide disc 1 is adjusted by the adjusting mechanisms 2, so that the guide disc 1 is coaxial with the spindle workpiece and the tailstock workpiece. In the welding process, the guide disc 1 is sleeved on the rotary positioning body; the rotary posi- tioning body drives the rollers to rotate together, and each roll- er has a rotary shaft and can rotate independently, so that it is guaranteed that the spindle workpiece and the tailstock workpiece are coaxial all the time; and meanwhile, relative frictional move- ment among other parts can be avoided so as to play roles of guid- ing and rotary isolating.
Each of the adjusting mechanisms 2 includes a first driving device 21 and a first adjusting structure, wherein the first driv- ing device 21 is in transmission connection to the first adjusting structure, a plurality of second adjusting structures are arranged in the positions of the guide disc corresponding to the first ad- justing structures, the first adjusting structure is driven by the first driving device 21 to move, the first driving structure moves to drive the second adjusting mechanisms to move, so that the ra- dial position of the guide disc 1 changes, and the position of the guide disc 1 can be locked through cooperation of the first ad- justing structures and the second adjusting structures.
The first adjusting structure is an adjusting wedge block 22 fixedly connected to an output end of the first driving device 21, the second adjusting structure is a fixed wedge block 3 distribut- ed around the guide disc 1, a glide plane of each adjusting wedge block 22 fits a glide plane of one corresponding fixed wedge block 3, the glide plane of each adjusting wedge block 22 forms an angle with the moving direction itself, and the first driving device 21 can drive the adjusting wedge block 22 to move, so that the posi- tion of the guide disc 1 changes.
The first driving devices 21 located on the upper left side and the upper right side are preferably oil cylinders.
Each of the first driving devices 21 located on the bottom left and the bottom right includes a servo motor, a lead screw and a nut, wherein the lead screw is in transmission connection to an output shaft of the servo motor, the lead screw is in threaded connection to the nut, the nut is fixedly connected to the adjust- ing wedge block 22, and the lead screw is driven by the servo mo- tor to rotate, so that the adjusting wedge block 22 moves together with the nut in an extension direction of the lead screw.
Embodiment 2
The friction welding machine in the embodiment includes the rotary isolating mechanism 100 in the embodiment 1.
The position of the guide disc 1 on the tailstock integrated body can be adjusted by the adjusting mechanisms 2, the rotary po- sitioning body on a spindle for installing a spindle workpiece can partially stretch into the guide disc 1 and make contact with the rollers, and the position of the guide disc 1 can be locked through the adjusting mechanisms 2, so that the guide disc 1 plays a limiting role to prevent the workpieces from deviating in the welding process.
Particular examples are used herein to explain the principle and embodiments of the present invention, and the description of the above-mentioned embodiments is only used to help understanding the methods and core concept of the present invention; and mean- while, alternations may be made to the specific embodiments and application range by those of ordinary skill in the art in accord- ance with thought of the present invention. In conclusion, the content of this specification should not be construed as a limita- tion to the present invention.

Claims (6)

CONCLUSIESCONCLUSIONS 1. Roterend isolatiemechanisme, omvattende: een geleidingsschijf, waarbij de geleidingsschijf beweegbaar is aangebracht op een in een losse kop geïntegreerd lichaam, het in een losse kop geïntegreerde lichaam is geconfigureerd om een werk- stuk met een losse kop te installeren, een doorgaand gat is ge- vormd in de geleidingsschijf, een aantal rollen is gelijkmatig ge- rangschikt op de binnenwand van het doorlopende gat in de omtrek- richting van het doorlopende gat, een deel van de zijwanden van de rollen tegelijkertijd contact kan maken met de buitenwand van een roterend positioneringslichaam, en het roterende positioneringsli- chaam is geconfigureerd om een spilwerkstuk te installeren; en meerdere verstelmechanismen, waarbij elk verstelmechanisme vast is aangebracht op het geïntegreerde lichaam van de losse kop, de meerdere verstelmechanismen zijn verdeeld rond de geleidings- schijf, de radiale positie van de geleidingsschijf kan worden aan- gepast door samenwerking van de verstelmechanismen zodat de gelei- dingsschijf coaxiaal kan zijn met het roterende positioneringsli- chaam, en de positie van de geleidingsschijf kan worden vergren- deld.1. Rotary isolation mechanism comprising: a guide disk, wherein the guide disk is movably mounted on a tailstock integrated body, the tailstock integrated body is configured to install a tailstock workpiece, is a through hole formed in the guide disk, a number of rollers are evenly arranged on the inner wall of the through hole in the circumferential direction of the through hole, part of the side walls of the rollers can simultaneously contact the outer wall of a rotating positioning body, and the rotating positioning body is configured to install a spindle workpiece; and a plurality of adjustment mechanisms, each adjustment mechanism being fixedly mounted on the integrated body of the tailstock, the plurality of adjustment mechanisms being distributed around the guide disk, the radial position of the guide disk can be adjusted by cooperation of the adjustment mechanisms so that the guide disk the guide disk can be coaxial with the rotating positioning body, and the position of the guide disk can be locked. 2. Roterend isolatiemechanisme volgens conclusie 1, waarbij elk van de verstelmechanismen een eerste aandrijfinrichting en een eerste verstelconstructie omvat, waarbij de eerste aandrijfin- richting in overbrengingsverbinding staat met de eerste verstel- constructie, meerdere tweede verstelconstructies zijn gerangschikt in de posities van de geleidingsschijf die overeenkomen met de eerste verstelconstructies, de eerste verstelconstructie wordt aangedreven door de eerste aandrijfinrichting om te bewegen, de eerste aandrijfconstructie beweegt om het tweede verstelmechanisme aan te drijven om te bewegen, zodat de radiale positie van de ge- leidingsschijf verandert, en de positie van de geleidingsschijf kan worden vergrendeld door samenwerking van de eerste verstelcon- structies en de tweede verstelconstructies.A rotating isolation mechanism according to claim 1, wherein each of the adjustment mechanisms comprises a first drive device and a first adjustment structure, wherein the first drive device is in transmission connection with the first adjustment structure, a plurality of second adjustment structures are arranged in the positions of the guide disk that correspond to the first adjustment structure, the first adjustment structure is driven by the first driving mechanism to move, the first driving structure moves to drive the second adjustment mechanism to move, so that the radial position of the guide disk changes, and the position of the guide disk can be locked by cooperation of the first adjustment structures and the second adjustment structures. 3. Roterend isolatiemechanisme volgens conclusie 1, waarbij de eerste verstelconstructie een verstelwigblok is dat vast is ver- bonden met een uitgangseinde van de eerste aandrijfinrichting, de tweede verstelconstructie een vast wigblok is dat is verdeeld rond de geleidingsschijf, een glijvlak van elk verstelwigblok past in een glijvlak van één corresponderend vast wigblok, het glijvlak van elk stelwigblok een hoek vormt met de bewegingsrichting zelf, en het eerste aandrijfapparaat het stelwigblok kan aandrijven om in beweging te brengen, zodat de positie van de geleidingsschijf verandert.The rotating isolation mechanism according to claim 1, wherein the first adjustment structure is an adjustment wedge block fixedly connected to an output end of the first driving device, the second adjustment structure is a fixed wedge block distributed around the guide disk, a sliding surface of each adjustment wedge block fits into a sliding surface of one corresponding fixed wedge block, the sliding surface of each adjusting wedge block forms an angle with the direction of movement itself, and the first driving device can drive the adjusting wedge block to move, so that the position of the guide disk changes. 4. Roterend isolatiemechanisme volgens conclusie 2, waarbij de eerste aandrijfinrichting een oliecilinder is.A rotating isolation mechanism according to claim 2, wherein the first driving device is an oil cylinder. 5. Roterend isolatiemechanisme volgens conclusie 2, waarbij elk van de eerste aandrijfinrichtingen een servomotor, een spindel en een moer omvat, waarbij de spindel in overbrengingsverbinding staat met een uitgaande as van de servomotor, de spindel in schroefdraadverbinding is met de moer, de moer vast is verbonden met het verstelwigblok, en de spindel wordt aangedreven door de servomotor om te roteren, zodat het verstelwigblok samen met de moer beweegt in een verlengingsrichting van de spindel.5. Rotary isolation mechanism according to claim 2, wherein each of the first drive devices comprises a servo motor, a spindle and a nut, the spindle being in transmission connection with an output shaft of the servo motor, the spindle being in threaded connection with the nut, the nut being fixed is connected to the adjustment wedge block, and the spindle is driven by the servo motor to rotate, so that the adjustment wedge block moves together with the nut in an extension direction of the spindle. 6. Wrijvingslasapparaat, omvattende het roterende isolatiemecha- nisme volgens een der conclusies 1 tot en met 5.A friction welding apparatus comprising the rotating isolation mechanism according to any one of claims 1 to 5.
NL2034298A 2022-03-11 2023-03-08 Rotary isolating mechanism and friction welding machine NL2034298B1 (en)

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CN202210236256.7A CN114406445A (en) 2022-03-11 2022-03-11 Rotary isolation mechanism and friction welding machine

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CN114406445A (en) * 2022-03-11 2022-04-29 哈尔滨焊接研究院有限公司 Rotary isolation mechanism and friction welding machine

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