NL2032198B1 - Modified graphene oxide, waterborne anticorrosive paint and preparation method thereof - Google Patents
Modified graphene oxide, waterborne anticorrosive paint and preparation method thereof Download PDFInfo
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- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
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- C09C3/00—Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
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- C09C3/00—Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
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- C09C3/00—Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
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- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
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- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
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- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
- C09D5/082—Anti-corrosive paints characterised by the anti-corrosive pigment
- C09D5/084—Inorganic compounds
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- C09D7/20—Diluents or solvents
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
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Abstract
The present invention relates to the technical field of paint, and specifically relates to a deified graphene oxide, a waterborne anticorrosive paint and a preparation method thereof. The modified graphene oxide includes the following parts by mass of components: O.l—O.4 parts of graphene oxide, 0.1—0.2 parts of dopamine hydrochloride, 0.3—0.6 parts of tris(hydroxymethyl)methyl aminomethane (Tris) buffer agent, 0.05—0.2 parts of silane coupling agent, 0.1—0.25 parts of zinc nitrate, 0.1—0.3 parts of pH adjusting agent and 50—150 parts of deionized water. The present invention improves the agglomeration of graphene oxide to enhance the dispersity by grafting polydopamine on graphene oxide. The modified, graphene oxide is used, for the preparation. of a waterborne anticorrosive paint. When a crack appears on a coating, zinc ions are released from the modified graphene oxide to form a layer of oxidation film on the crack to achieve self—repairing, thus reducing the permeation of corrosive electrolyte. (+ Fig.)
Description
MODIFIED GRAPHENE OXIDE, WATERBORNE ANTICORROSIVE PAINT AND
PREPARATION METHOD THEREOF
The present invention relates to the technical field of paint, and in particular to a modified graphene oxide, a water- borne anticorrosive paint and a preparation method thereof.
With the rapid development of society, science and technolo- gy, there is an increasing demand for the paint with protective and decorative functions. Moreover, with the increasingly strengthened environmental awareness, a green and environmental- protection waterborne paint with an ultralow VOC content has be- come a development direction in the paint industry. The waterborne epoxy paint has been more and more concerned due to its advantages such as, low toxicity, low volatile organic compounds, excellent adhesive force and chemical resistance. However, there are still disadvantages to the waterborne epoxy paints, such as poor dura- bility, prone to cracking, damage and failure of a painting due to the external force and aging action, and insufficient anticorro- sion effect.
Graphene, as a kind of typical 2D material, has higher elec- trical conductivity, good heat stability, impermeability and ex- cellent barrier property, good physical shielding property and chemical stability in coatings and thus, can be used for the prep- aration of a composite waterborne epoxy coating. However, due to a high diameter-thickness ratio, high Van der Waals' force (VDW) be- tween sheet layers and n-mn bond interaction between aromatic rings, graphene is prone to agglomeration and thus, is hardly dis- persed into water or organic solvents uniformly, which will affect the exertion of the action of graphene in coatings. Currently, graphene is modified mainly by in-situ polymerization, but the preparation process is complex and not easy to achieve industrial- ization. Moreover, after graphene is modified by a modifying agent, the dispersity and binding force to a substrate interface can be improved, but the corrosion resistance of the coating will decrease obviously, and corrosion of the coating will be acceler- ated in case of crack; and there is no self-repairing function.
In view of this, the present invention provides a modified graphene oxide, a waterborne anticorrosive paint and a preparation method thereof. The graphene oxide is modified by polydopamine and silane coupling agent to improve the agglomeration of graphene ox- ide, enhance the dispersity of graphene oxide and compatibility thereof in a waterborne epoxy resin and improve the corrosion re- sistance of the waterborne anticorrosive paint.
To achieve the above objectives of the present invention, the following technical solutions are adopted in the examples of the present invention.
A first aspect of the present application provides a modified graphene oxide, including the following parts by mass of compo- nents: 0.1-0.4 parts of graphene oxide, 0.1-0.2 parts of dopamine hydrochloride, 0.3-0.6 parts of tris (hydroxymethyl)methyl amino- methane (Tris) buffer agent, 0.05-0.2 parts of silane coupling agent, 0.1-0.25 parts of zinc nitrate, 0.1-0.3 parts of pH adjust- ing agent and 50-150 parts of deionized water; the silane coupling agent is 3-aminopropyl triethoxysilane (KH550).
Relative to the prior art, the modified graphene oxide pro- vided by the present application has the following advantages.
The present application improves the agglomeration of gra- phene oxide and enhances the dispersity of graphene oxide, thus improving the compatibility thereof in a waterborne epoxy resin and improving the corrosion resistance of the waterborne anticor- rosive paint by grafting polydopamine on graphene oxide.
The epoxy group, carboxy group and hydroxy group on the sur- face of graphene oxide provide grafting sites for the modification of graphene oxide; dopamine performs intramolecular cyclization in a Tris buffer agent to form polydopamine containing a biphenol structure; two hydroxyl groups in polydopamine are subjected to a covalent reaction with silicon oxygen bonds in the silane coupling agent, thus forming a protecting net in a form of covalent bonds on the surface of graphene oxide. Zinc ions in zinc nitrate pro- vide positive charges and interact with dissociative hydrophilic groups providing negative charges on the interface of graphene ox- ide via hydrogen bonds and n-n to be adhered on the surface of graphene oxide, thus finally forming a neutral polydopamine- modified graphene oxide zinc ion-loaded nanocomposite filler.
The polydopamine-modified graphene oxide zinc ion-loaded nanocomposite filler is added to a waterborne epoxy resin to form a coating. When a crack appears on the coating, zinc ions are re- leased from the nanocomposite filler to form a layer of oxidation film on the crack, which reduces the permeation of corrosive elec- trolyte, completes the self-repairing of the crack, and improves the shortages of easy aging and cracking of the waterborne epoxy resin.
Optionally, the pH adjusting agent is sodium bicarbonate or sodium dihydrogen phosphate.
Optionally, a mass ratio of the dopamine hydrochloride to the graphene oxide is 1:0.9-1.1.
Optionally, a mass ratio of the dopamine hydrochloride to the silane coupling agent is 1:0.4-0.6.
A preferred ratio of each reactant can not only improve the use ratio of raw materials to decrease the occurrence of side re- action and guarantee the formation of a specific protecting net obtained by performing a covalent reaction on polydopamine and the silane coupling agent on the surface of graphene oxide at the same time, but also can avoid the waste of raw materials to further de- crease the production cost.
A second aspect of the present application further provides a method for preparing the above modified graphene oxide, at least including the following steps of:
Sl, dispersing the graphene oxide and the tris (hydroxymethyl)methyl aminomethane (Tris) buffer agent into deionized water, and then adding the dopamine hydrochloride, the silane coupling agent and the pH adjusting agent for reaction for 23-25 h at 55°C-65°C to obtain a first reaction solution; 32, adding zinc nitrate to the first reaction solution for reaction for 1.5-2.5 h at 55°C-65°C to obtain the modified graphene oxide.
In this present application, polydopamine is first grafted on graphene oxide via a silane coupling agent, and then zinc nitrate is added such that zinc ions form modified graphene oxide loaded with zinc ions. The preparation method is simple and process is easy to be controlled. Therefore, the present application is bene- ficial to industrialization promotion and application.
Optionally, in the steps S1 and S2, the reaction has a stir- ring rate of 400-600 rpm.
Optionally, in the S1, the reaction has a pH value of 8.3- 8.7.
Optionally, in the S2, the reaction has a pH value of 7.8- 8.2.
A third aspect of the present application further provides a waterborne anticorrosive paint, including the above modified gra- phene oxide.
After graphene oxide is modified by polydopamine and zinc ni- trate, the agglomeration of graphene oxide is improved obviously to enhance the dispersity of graphene oxide. Therefore, the modi- fied graphene oxide is used for the preparation of a waterborne paint, which greatly improves the corrosion resistance of the wa- terborne anticorrosive paint.
Optionally, the waterborne anticorrosive paint includes the following parts by weight of components: 20-25 parts of waterborne epoxy emulsion, 0.1-0.3 parts of modified graphene oxide, 3-5 parts of curing agent, 0.3-0.6 parts of dispersant, 0.2-0.25 parts of quick-drying agent, 0.3-0.8 parts of antifoaming agent, 0.1-0.3 parts of film-forming auxiliary, 0.3-0.6 parts of thickening agent, and 5-8 parts of deionized water.
The modified graphene oxide provided by the present applica- tion endows the self-repairing function to the waterborne anticor- rosive paint. When a crack appears on a coating, zinc ions are re- leased from the modified graphene oxide to form a layer of oxida- tion film on the crack to achieve self-repairing, thus reducing the permeation of corrosive electrolyte, improving the shortages of easy aging and cracking of the waterborne epoxy resin, and com-
pleting the repairing of the crack.
With water as a solvent, the waterborne anticorrosive paint provided by the present application almost achieves the zero emis- sion of VOCs. The waterborne anticorrosive paint has good corro- 5 sion resistance, simple process, and convenient operation, safe and reliable, green and environmental protection.
Optionally, the waterborne epoxy emulsion is a non-ionic aqueous dispersion of a bisphenol A-type epoxy resin.
Preferably, the bisphenol A epoxy resin contains more hydroxy groups and thus, has stronger polarity, chemical activity and stronger adhesive force and thus, is easy to interact with an ob- ject to be painted.
Optionally, the waterborne epoxy emulsion has an epoxy equiv- alent of 450 g/mol-600 g/mol or 200 g/mol-1100 g/mol.
Preferably, the epoxy resin has a larger crosslinking density after being cured, thus improving the adhesive force of the coat- ing. Moreover, a preferred epoxide equivalent may not only ensure the complete curing reaction, but also avoid too high viscosity of the paint system, affecting the curing reaction rate.
Optionally, the curing agent is at least one of a fatty amine curing agent or modified polyamide curing agent; and the fatty amine curing agent has an amine value of 230-250; the modified polyamide curing agent has an amine value of 140-160.
A preferred amine value may ensure the complete curing reac- tion of epoxy resin, and the paint system is free of dissociative amine.
Optionally, the dispersant is a copolymer aqueous solution containing a pigment-affinity group.
Optionally, the thickening agent is at least one of a modi- fied urea aqueous solution or a polyether polyurethane thickening agent.
Optionally, the film-forming auxiliary is an aliphatic alco- hol ester compound having a boiling point of 170°C-180°C.
Optionally, the quick-drying agent is propylene glycol methyl ether.
Opticnally, the antifoaming agent is at least one of a poly- ethylene glycol-hydrophobic solid-antifoaming polysiloxane mixture or a polyether siloxane copolymer.
The present invention enables the modified graphene oxide to be uniformly dispersed into the epoxy resin by compounding the dispersant, thickening agent, quick-drying agent, antifoaming agent and other auxiliaries. Moreover, the present invention ac- celerates the sufficient curing reaction between the epoxy resin and the curing agent such that the coating has an excellent corro- sion resistance.
A fourth aspect of the present application further provides a method for preparing the above waterborne anticorrosive paint, at least including the following steps of: mixing the waterborne epoxy emulsion, the modified graphene oxide, the dispersant, the quick-drying agent, the antifoaming agent, the film-forming auxiliary, the thickening agent and the deionized water to obtain a first mixture; and mixing the first mixture with the curing agent to obtain the waterborne anticorrosive paint.
The preparation method of the waterborne anticorrosive paint provided by the present application is simple and beneficial to industrialization promotion.
Optionally, the above method for preparing the waterborne an- ticorrosive paint at least includes the following steps of: dispersing the modified graphene oxide into 10 wt®-15 wt% de- ionized water, performing ultrasonic treatment for 8-12 min, then adding the waterborne epoxy emulsion and stirring uniformly to ob- tain a waterborne epoxy emulsion mixture; mixing the dispersant, the film-forming auxiliary and the an- tifoaming agent, then adding to the waterborne epoxy emulsion mix- ture to be stirred uniformly, and adding the quick-drying agent, the thickening agent and the remaining deionized water, and stir- ring uniformly to obtain a first mixture; and mixing the first mixture with the curing agent, and stirring uniformly to obtain the waterborne anticorrosive paint.
To describe the technical solutions in the examples of the present invention more clearly, the accompanying drawings to be used in the examples will be introduced briefly. Apparently, the accompanying drawings in the following description are merely some examples of the present invention. Moreover, a person skilled in the art can further obtain other accompanying drawings according to these accompanying drawings without any inventive labor.
FIG. 1 is an infrared spectrum provided by Test Example 1 of the present invention;
FIG. 2 is a polarization curve provided by Test Example 2 of the present invention;
FIG. 3 is a diagram showing salt water resistance of a scratch coating provided by Test Example 3 of the present inven- tion.
FIG. 4 is a concentration changing curve of Fe** in a NaCl so- lution provided by Test Example 3 of the present invention.
To make the objectives, technical solutions and advantages of the present invention more clear and apparent, the present inven- tion will be further described in detail with reference to the ex- amples below. It should be understood that detailed examples de- scribed herein are merely used for explaining the present inven- tion, but not construed as limiting the present invention.
Example 1
The example of the present invention provides a modified gra- phene oxide, including the following parts by mass of components: 0.2 parts of graphene oxide, 0.2 parts of dopamine hydrochloride, 0.3 parts of tris (hydroxymethyl)methyl aminomethane (Tris) buffer agent, 0.1 parts of silane coupling agent, 0.2 parts of zinc ni- trate, 0.1 parts of pH adjusting agent and 120 parts of deionized water; the silane coupling agent is 3-aminopropyl triethoxysilane (KH550) .
A method for preparing the above modified graphene oxide in- cludes the following steps:
S31, the graphene oxide and the tris (hydroxymethyl)methyl ami- nomethane (Tris) buffer agent were dispersed into deionized water, and then dopamine hydrochloride was added for ultrasonic disper- sion for 10 min, then the silane coupling agent and the pH adjust-
ing agent were added for reaction for 24 h at a pH value of 8.5, a rotational speed of 500 rpm and 60°C to obtain a first reaction solution;
S2, zinc nitrate was added to the first reaction solution for reaction for 2 h at a pH value of 8, a rotational speed of 500 rpm and 60°C to obtain the modified graphene oxide.
Example 2
The example of the present invention provides a modified gra- phene oxide, including the following parts by mass of components: 0.1 parts of graphene oxide, 0.21 parts of dopamine hydrochloride, 0.6 parts of tristhydroxymethyl)methyl aminomethane (Tris) buffer agent, 0.2 parts of silane coupling agent, 0.1 parts of zinc ni- trate, 0.3 parts of pH adjusting agent and 150 parts of deionized water; the silane coupling agent is 3-aminopropyl triethoxysilane (KH550).
A method for preparing the above modified graphene oxide in- cludes the following steps:
Sl, the graphene oxide and the tris (hydroxymethyl)methyl ami- nomethane (Tris) buffer agent were dispersed into deionized water, and then dopamine hydrochloride was added for ultrasonic disper- sion for 10 min, then the silane coupling agent and the pH adjust- ing agent were added for reaction for 23 h at a pH value of 8.3, a rotational speed of 600 rpm and 65°C to obtain a first reaction solution; 52, zinc nitrate was added to the first reaction solution for reaction for 1.5 h at a pH value of 7.8, a rotational speed of 600 rpm and 65°C to obtain the modified graphene oxide.
Example 3
The example of the present invention provides a modified gra- phene oxide, including the following parts by mass of components: 0.4 parts of graphene oxide, 0.15 parts of dopamine hydrochloride, 0.5 parts of tris (hydroxymethyl)methyl aminomethane (Tris) buffer agent, 0.15 parts of silane coupling agent, 0.25 parts of zinc ni- trate, 0.1 parts of pH adjusting agent and 50 parts of deionized water; the silane coupling agent is 3-aminopropyl triethoxysilane (KH550) .
A method for preparing the above modified graphene oxide in- cludes the following steps:
Sl, the graphene oxide and the tris (hydroxymethyl)methyl ami- nomethane (Tris) buffer agent were dispersed into deionized water, and then dopamine hydrochloride was added for ultrasonic disper- sion for 10 min, then the silane coupling agent and the pH adjust- ing agent were added for reaction for 25 h at a pH value of 8.7, a rotational speed of 4600 rpm and 55°C to obtain a first reaction solution;
S2, zinc nitrate was added to the first reaction solution for reaction for 2.5 h at a pH value of 7.8, a rotational speed of 400 rpm and 55°C to obtain the modified graphene oxide.
Example 4
The example of the present invention provides a modified gra- phene oxide, including the following parts by mass of components: 0.3 parts of graphene oxide, 0.1 parts of dopamine hydrochloride, 0.3 parts of tris (hydroxymethyl)methyl aminomethane (Tris) buffer agent, 0.05 parts of silane coupling agent, 0.15 parts of zinc ni- trate, 0.2 parts of pH adjusting agent and 100 parts of deionized water; the silane coupling agent is 3-aminopropyl triethoxysilane (KH550).
A method for preparing the above modified graphene oxide in- cludes the following steps:
S1, the graphene oxide and the tris(hydroxymethyl)methyl ami- nomethane (Tris) buffer agent were dispersed into deionized water, and then dopamine hydrochloride was added for ultrasonic disper- sion for 10 min, then the silane coupling agent and the pH adjust- ing agent were added for reaction for 24 h at a pH value of 8.5, a rotational speed of 550 rpm and 60°C to obtain a first reaction solution;
S2, zinc nitrate was added to the first reaction solution for reaction for 2 h at a pH value of 8, a rotational speed of 550 rpm and 60°C to obtain the modified graphene oxide.
Example 5
The example of the present invention provides a waterborne anticorrosive paint, including the following parts by weight of components: 20 parts of waterborne epoxy emulsion, 0.3 parts of modified graphene oxide, 3 parts of curing agent, 0.5 parts of dispersant, 0.2 parts of quick-drying agent, 0.4 parts of anti- foaming agent, 0.2 parts of film-forming auxiliary, 0.4 parts of thickening agent, and 8 parts of deionized water.
The above modified graphene oxide was the modified graphene oxide prepared in Example 1; the above waterborne epoxy emulsion had an epoxy equivalent of 550 g/mol-600 g/mol; the above antifoaming agent was a polyether siloxane copoly- mer; the above thickening agent was a modified urea aqueous solu- tion; the above curing agent was a fatty amine curing agent having an amine value of 240.
The method for preparing the above waterborne anticorrosive paint includes the following steps: the modified graphene oxide was dispersed into 10 wt$% deion- ized water and subjected to ultrasonic treatment for 10 min, then the waterborne epoxy emulsion was added and stirred uniformly to obtain a waterborne epoxy emulsion mixture; the dispersant, the film-forming auxiliary and the antifoam- ing agent were mixed and then added to the waterborne epoxy emul- sion mixture to be stirred uniformly, and the quick-drying agent, the thickening agent and the deionized water were added and stirred uniformly to obtain a first mixture; the first mixture was mixed with the curing agent, and stirred uniformly to obtain the waterborne anticorrosive paint.
Example 6
The example of the present invention provides a waterborne anticorrosive paint, including the following parts by weight of components: 25 parts of waterborne epoxy emulsion, 0.1 parts of modified graphene oxide, 5 parts of curing agent, 0.3 parts of dispersant, 0.25 parts of quick-drying agent, 0.8 parts of anti- foaming agent, 0.1 parts of film-forming auxiliary, 0.5 parts of thickening agent, and 5 parts of deionized water.
The above modified graphene oxide was the modified graphene oxide prepared in Example 1; the above waterborne epoxy emulsion had an epoxy equivalent of 450 g/mol-550 g/mol; the above antifoaming agent was a polyethylene glycol- hydrophobic solid-antifoaming polysiloxane mixture; the above thickening agent was a polyether polyurethane thickening agent; the above curing agent was a modified polyamide curing agent having an amine value of 150.
The method for preparing the above waterborne anticorrosive paint was the same as that in Example 5 and thus, not described any more.
Example 7
The example of the present invention provides a waterborne anticorrosive paint, including the following parts by weight of components: 22 parts of waterborne epoxy emulsion, 0.2 parts of modified graphene oxide, 4 parts of curing agent, 0.6 parts of dispersant, 0.23 parts of quick-drying agent, 0.3 parts of anti- foaming agent, 0.2 parts of film-forming auxiliary, 0.6 parts of thickening agent, and 7 parts of deionized water.
The above modified graphene oxide was the modified graphene oxide prepared in Example 1; the above waterborne epoxy emulsion had an epoxy equivalent of 900 g/mol-1100 g/mol; the above antifoaming agent was a polyethylene glycol- hydrophobic solid-antifoaming polysiloxane mixture; the above thickening agent was a modified urea aqueous solu- tion; the above curing agent was a modified polyamide curing agent having an amine value of 150.
The method for preparing the above waterborne anticorrosive paint was the same as that in Example 5 and thus, not described any more.
Example 8
The example of the present invention provides a waterborne anticorrosive paint, including the following parts by weight of components: 23 parts of waterborne epoxy emulsion, 0.15 parts of modified graphene oxide, 4 parts of curing agent, 0.4 parts of dispersant, 0.24 parts of quick-drying agent, 0.6 parts of anti- foaming agent, 0.2 parts of film-forming auxiliary, 0.3 parts of thickening agent, and 6 parts of deionized water.
The above modified graphene oxide was the modified graphene oxide prepared in Example 1; the above waterborne epoxy emulsion had an epoxy equivalent of 900 g/mol-1100 g/mol; the above antifoaming agent was a polyethylene glycol- hydrophobic solid-antifoaming polysiloxane mixture; the above thickening agent was a polyether polyurethane thickening agent; the above curing agent was a fatty amine curing agent having an amine value of 250.
The method for preparing the above waterborne anticorrosive paint was the same as that in Example 5 and thus, not described any more.
To describe the technical solutions of the present invention better, comparative examples and examples of the present invention will be subjected to further comparison below.
Comparative Example 1
This Comparative Example provides a modified graphene oxide, including the following parts by mass of components: 0.2 parts of graphene oxide, 0.2 parts of dopamine hydrochloride, 0.3 parts of tris (hydroxymethyl)methyl aminomethane (Tris) buffer agent, 0.1 parts of silane coupling agent KH550, 0.1 parts of pH adjusting agent and 120 parts of deionized water.
A method for preparing the above modified graphene oxide in- cludes the following steps: the graphene oxide and the tris (hydroxymethyl)methyl amino- methane (Tris) buffer agent were dispersed into deionized water, and then dopamine hydrochloride was added for ultrasonic disper- sion for 10 min, then the silane coupling agent and the pH adjust- ing agent were added for reaction for 24 h at a pH value of 8.5, a rotational speed of 500 rpm and 60°C to obtain the modified gra- phene oxide.
The Comparative Example provides a waterborne anticorrosive paint, including the following parts by weight of components: 20 parts of waterborne epoxy emulsion, 0.3 parts of modified graphene oxide prepared in Comparative Example 1, 3 parts of curing agent, 0.5 parts of dispersant, 0.2 parts of quick-drying agent, 0.4 parts of antifoaming agent, 0.2 parts of film-forming auxiliary, 0.4 parts of thickening agent, 0.2 parts of zinc nitrate and 8 parts of deionized water.
The above waterborne epoxy resin, curing agent, antifoaming agent and the thickening agent were chosen the same as those in
Example 5 and thus, not described any mere.
The method for preparing the above waterborne anticorrosive paint includes the following steps: the modified graphene oxide was dispersed into 10 wt% deion- ized water and subjected to ultrasonic treatment for 10 min, then the waterborne epoxy emulsion was added and stirred uniformly to obtain a waterborne epoxy emulsion mixture; the dispersant, the film-forming auxiliary, the antifoaming agent and the zinc nitrate were mixed and then added to the water- borne epoxy emulsion mixture to be stirred uniformly, and the quick-drying agent, the thickening agent and the deionized water were added and stirred uniformly to obtain a first mixture; the first mixture was mixed with the curing agent, and stirred uniformly to obtain the waterborne anticorrosive paint.
Comparative Example 2
This Comparative Example provides a modified graphene oxide, including the following parts by mass of components: 0.2 parts of graphene oxide, 0.2 parts of dopamine hydrochloride, 0.3 parts of tris (hydroxymethyl)methyl aminomethane (Tris) buffer agent, 0.1 parts of silane coupling agent, 0.2 parts of zinc nitrate, 0.1 parts of pH adjusting agent and 120 parts of deionized water.
The above silane coupling agent was y-(2,;3-epoxypropoxy) propyltrimethoxy silane (KH560).
The method for preparing the above modified graphene oxide was the same as that in Example 1 and thus, not described any more.
The Comparative Example further provides a waterborne anti- corrosive paint, including the following parts by weight of compo-
nents: 20 parts of waterborne epoxy emulsion, 0.3 parts of modi- fied graphene oxide prepared in Comparative Example 2, 3 parts of curing agent, 0.5 parts of dispersant, 0.2 parts of quick-drying agent, 0.4 parts of antifoaming agent, 0.2 parts of film-forming auxiliary, 0.4 parts of thickening agent, and 8 parts of deionized water.
The above waterborne epoxy resin, curing agent, antifoaming agent and the thickening agent were chosen the same as those in
Example 5 and thus, not described any more.
The method for preparing the above waterborne anticorrosive paint was the same as that in Example 5 and thus, not described any more.
Comparative Example 3
The Comparative Example provides a waterborne anticorrosive paint, including the following parts by weight of components: 20 parts of waterborne epoxy emulsion, 0.3 parts of modified graphene oxide, 3 parts of curing agent, 0.5 parts of dispersant, 0.2 parts of quick-drying agent, 0.4 parts of antifoaming agent, 0.2 parts of film-forming auxiliary, 0.4 parts of thickening agent, 0.2 parts of zinc nitrate and 8 parts of deionized water.
The above waterborne epoxy resin, curing agent, antifoaming agent and the thickening agent were chosen the same as those in
Example 5 and thus, not described any more.
The method for preparing the above waterborne anticorrosive paint was the same as that in Comparative Example 1 and thus, not described any more.
Test Example 1
The modified graphene oxides and graphene oxides prepared in
Example 1 of the prevent invention and Comparative Example 1 were subjected to infrared spectroscopic analysis. Results are shown in
FIG. 1.
It can be seen from FIG. 1 that graphene oxide has broad and strong -OH stretching vibration peaks nearby 3456 cm’, -C=0 stretching vibration peaks on carboxyl at 1723 cm, C-0H bending vibration absorption peaks at 1624 cm‘, and C-0-C vibration ab- sorption peaks at 1040 cm™, thus providing reactive sites for the modification of graphene oxide.
It can be seen from FIG. 1 that the modified graphene oxide prepared in Comparative Example 1 shows new peaks, respectively symmetric stretching vibration peak of methylene at 2984 cmt and asymmetric stretching vibration peak of methylene at 2908 cm’; Si-
O-C and Si-0-Si have stronger stretching vibration peaks at 1113 cmt and 1058 cm; there are less smaller stretching vibration ab- sorption peaks formed by free -OH at 3684 cm. The hydroxy group shows no extensive stretching vibration peaks, indicating that the hydroxy group on the surface of graphene oxide participates in the reaction. There are -C=N and -C=C bonds at 1416 cm’ and 1575 cm* to prove the formation of aromatic amine; there are out-of-plane bending vibration peaks of -N-H at 924 cm to indicate that amino in amino silane (KH550) interacts with -OH on the surface of gra- phene oxide to graft polydopamine on the surface of graphene ox- ide.
It can be seen from FIG. 1 that the modified graphene oxide prepared in Example 1 hardly has new peaks relative to the infra- red spectrum of Comparative Example 1, thus indicating that zinc ions are loaded on graphene oxide via chemical absorption of the -
NH; group.
Test Example 2
The waterborne anticorrosive paints prepared in Examples 5-8 and Comparative Examples 1-3 were sprayed on a pretreated Q235 iron plate with a spray gun, and the thickness of film was con- trolled within 100 pm-120 pm, then the Q235 with the film was put to a drying oven for drying for 1 h at 80°C, and cured for 3 d at an ambient temperature (25°C) simultaneously.
The waterborne anticorrosive coatings prepared in Examples 5- 8 and Comparative Examples 1-3 were placed into a NaCl solution having a concentration of 3.5 wt% to respectively test the polari- zation curves. The coatings were subjected to corrosion resistance evaluation. Polarization resistances and corrosion rates were ob- tained by a method for fitting cathode and anode slopes based on
Tafal. The polarization curves are shown in FIG. 2; polarization resistances and corrosion rates are shown in Table 1.
Table 1 Polarization resistance and corrosion rate
Polarization re- ‚ Corrosion fate
Ecorr{V) fcorr(Afem™) sistance Rp (kQ . CR(mm/year) cm”)
Example 5 -0.374 1.15E-08 16346.41 0.007
Example 6 -0.481 2.29E-07 628.22 0.134
Example 7 -0.502 2.39E-07 956.74
Example 8 -0.449 7.94E-08 5332 0.042
Comparative 0.595 2.80E-06 420.75 0.252
Example 1
Comparative 0.771 4.90E-06 43.08 3.062
Example 2
Comparative -0.665 5.25E-06 40.19 3.281
Example 3
It can be seen from FIG. 2 and Table 1 that the waterborne anticorrosive coatings prepared in Examples 5-8 of the present in- vention have excellent corrosion resistance, and the corrosion rate is up to 0.007 mm/year. The modified graphene oxide not load- ed zinc ions and separate zinc nitrate were added in Comparative
Example 1, but the corrosion rate was 0.252 mm/year. The above re- sult indicates that the capacity of the corrosion resistance of zinc ions in the coating is necessarily related to the structural state thereof existing in the paint; zinc ions are loaded on gra- phene oxide via hydrogen bonds and large n bonds, which is more beneficial to improving the corrosion resistance of the coating.
The corrosion rate of Comparative Example 2 was 3.062 mm/year.
Therefore, the result indicates that the selection of the silane coupling agent is also one of the key points to the preparation of modified graphene oxide; the silane coupling agent KH550 contains hydrophilic groups -NH; on the tail end. The hydrophilic groups not only graft polydopamine on the surface of graphene oxide, but also render zinc ions loaded thereon via the chemical adsorption of the group -NH,, thereby greatly improving the dispersity of graphene oxide and the corrosion resistance of the composite waterborne epoxy paint. The corrosion rate of Comparative Example 3 was 3.281 mm/year. Therefore, the result indicates even though zinc nitrate is added to the waterborne anticorrosive paint, the bonding force between the coating and the iron plate is weak due to easy agglom- eration of the non-modified graphene oxide; and the anticorrosion effect is unsatisfactory.
Test Example 3
To test the self-repairing and anticorrosion effects of the waterborne anticorrosive paint, scratches were made on Q235 test pieces sprayed with the coatings of Examples 5-8 and Comparative
Examples 1-3, then the test pieces were soaked into 150 mL Nacl solution having a concentration of 3.5 wt% for 15 d, and the vol- ume of the solution was always kept 150 mL. Results of the salt water resistance of the scratch coatings in the 3.5 wt? NaCl solu- tion are shown in FIG. 3. Fe’ concentrations in the NaCl solution were respectively tested. The results are shown in FIG. 4.
It can be seen from FIG. 3 that the waterborne anticorrosive paint prepared in this present application has excellent salt wa- ter resistance and anticorrosion effect. Therefore, the results indicate that the modified graphene forms a layer of protective film on the crack of the coating of the waterborne anticorrosive paint to reduce the corrosion rate.
It can be seen from FIG. 4 that after the waterborne anticor- rosive coatings prepared in Examples 5-8 and Comparative Examples 1-3 are soaked into the NaCl solution for 15 d, the concentrations of Fe’ in the NaCl solution are respectively 1.45 mg/L*, 2.08 mg/L, 2.21 mg/L, 1.73 mg/L, 6.12 mg/L, 6.94 mg/L" and 7.71 mg/L}. Therefore, the above results indicate that for the zinc ions loaded by modified graphene oxide, when the composite water- borne epoxy coating encounters cracks, the zinc ions absorbed in the nanccomposite filler of the coating will be released to form a layer of oxidation film with oxygen in the air or -OH in the cor- rosive electrolyte in the crack, which may reduce the further cor- rosion of the coatings, and has self-repairing functions and may achieve the long-term corrosion resistance.
Test Example 4
Coatings of the waterborne anticorrosive paints prepared in
Examples 5-8 and Comparative Examples 1-3 were subjected to adhe- sive force testing. The test results are shown in Table 2 below.
The preparation process of the coatings was the same as that in
Test Example 2 and thus, not described any more.
Table 2 Test results of adhesive force
Example 6 2.17
Comparative Example 2 2.06
It can be seen from Table 2 that the waterborne anticorrosive paints prepared by the polydopamine-modified graphene oxide have excellent adhesive force. This is because there are catechol and amine in the structure of polydopamine at the same time; the structure may be adsorbed on a substrate to form a film. Moreover, the adhesive force will be not affected by different epoxide equivalents of epoxy resin and curing agents with different amine values.
What are described above are merely preferred embodiments of the present invention, and are not construed as limiting the pre- sent invention. Any modification, equivalent replacement or im- provement, or the like made within the spirit and principle of the present invention shall fall within the protection scope of the present invention.
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