NL2031271B1

NL2031271B1 - Prosthesis or orthosis with variable hinge stiffness

Info

Publication number: NL2031271B1
Application number: NL2031271A
Authority: NL
Inventors: Lauwers Gil; Gomez Felipe; De Muyter Julien; Philippe Cherelle Pierre
Original assignee: Axiles Bionics Bv
Priority date: 2022-03-14
Filing date: 2022-03-14
Publication date: 2023-09-20

Abstract

A prosthesis or orthosis comprising a hinge joint system for functionally assisting, enhancing, and/or replacing a hinge joint system of a human or animal subject, said hinge joint system comprising: a ﬁrst member; a second member being pivotally attached to the first member; a linkage element or an actuator connected to the ﬁrst member; a ﬂexible member connecting the second member and the linkage element or the actuator; at least one contact stiffening element conﬁgured for being or entering in contact with the ﬂexible member and for providing a lever action along a length of the ﬂexible member.

Description

PROSTHESIS OR ORTHOSIS WITH VARIABLE HINGE STIFFNESS

FIELD OF INVENTION

The field of invention relates to prostheses or orthoses with variable hinge stiffness. Particular embodiments relate to matters pertaining to prostheses or orthoses for functionally assisting, enhancing, and/or replacing a limb of a human or animal subject or for augmenting a body or a part of a body of a human or animal subject.

BACKGROUND

In existing prostheses or orthoses, reproduction of a joint motion as occurring naturally in humans and animals remains a complex technical challenge. Indeed, while walking for example, humans use acyclic sequence of limb movements to move the body forward and maintain stance stability.

This is accomplished by a process called the double pendulum. And although walking is by far the most basic and common thing in life, it involves very complex mechanisms including energy storing, transfer and return which depend on a highly complex anatomical bone, muscle, and tendon structure. The main mechanical challenge lies in accurately transitioning between the different phases of the cyclic sequence provoked by the limb movements for a user of the prosthesis or orthosis to have a more comfortable experience during use. However, each person has a cyclic sequence with different transitioning times which influence forces exerted during the joint motion. And for the same person, different responses to forces are required during the different phases of the cyclic sequence provoked by the limb movements to approximate more closely a natural motion.

In prior art solution, to address the above-mentioned problems, transitioning through the cyclic sequence has been performed through complex mechanical features in hinge joint systems; thereby increasing noticeably the production cost of prostheses or orthoses and rendering adaptability to individual users more complicated. There is thus a need for a prosthesis or orthosis comprising a hinge joint system allowing an easier mechanical adaptation to individual users, and which enables variations in responses during the different phases of the cyclic sequence provoked by the limb movements.

SUMMARY

The object of embodiments of the invention is to provide a prosthesis or orthosis comprising a hinge joint system allowing a simple user customizability while having a reliable mechanical structure and enabling variations in mechanical responses in different positions of the hinge joint.

According to an aspect of the invention, there is provided a prosthesis or orthosis comprising a hinge joint system for functionally assisting, enhancing, and/or replacing a hinge joint system of a human or animal subject. The hinge joint system comprises: a first member; a second member pivotally attached to the first member; a linkage element or an actuator connected to the first member; a flexible member connected at a first end portion to the second member and at a second end portion to the linkage element or the actuator; at least one contact stiffening element configured for being or entering in contact with the flexible member and for providing a lever action along a length of the flexible member. The at least one contact stiffening element allows to vary a hinge stiffness between the first member and the second member. By hinge stiffness, it is meant the resistance to a torque around a pivot axis between the first member and the second member causing the first member to pivot relative to the second member.

By providing at least one contact stiffening element, depending on the working direction of the flexible member, the provision of the lever action allows increasing the hinge stiffness due to the forced point of inflexion created by the at least one contact stiffening element in contact with the flexible member. By adjusting the distance at which the flexible member is with respect to an outer surface of the at least one contact stiffening element, the timing during the movements of the replaced or assisted limb at which the lever action impacts the hinge motion can be tuned. By adjusting the position of the at least one contact stiffening element with respect to the length of the flexible member, the increase in hinge stiffness can be tuned.

In the prosthesis or orthosis, the first member and the second member may correspond to portions of an articulated limb and the hinge joint system to a corresponding joint, e.g. an ankle joint. In the case of a foot prosthesis or orthosis, for example, load will be transmitted between the first member and the flexible member in a dorsiflexion and a plantarflexion. By transmission of the load between the first member and the flexible member, it is meant that force applied to the first member is directly converted to a load, positive or negative, exercised on the flexible member and stored as energy, and inversely. energy stored in the flexible member is directly exerted as a load to the first member translating as a force. A force applied to the second member, due to the fixation of the second member with the flexible member, will also potentially end in the transmission of load between the first member and the flexible member.

Then, due to a mounting of the flexible member within the mechanical structure of the prosthesis or orthosis in order to act on the rotation around the first axis, and to a mounting of the linkage element or actuator between the first member and the flexible member, a torque will be created between the first member and the second member. This torque may depend, amongst others, on the transmission variance of the linkage element or actuator, external forces applied to the first member, external forces applied to the second member, mechanical characteristics of the flexible member, and/or other forces applied to the flexible member by the linkage element or actuator.

Since a torque is created between the first member and the second member around the first axis, due to the flexible member being fixed to the second member on one hand and to the linkage element or actuator on the other hand, and to the second member being pivotally coupled with the first member, a rotation of the second member relative to the first member around the first axis is obtained.

When a force is applied to the second member, rotation of the flexible member with respect to the first member is achieved. This rotation may be caused by the restoring force of the flexible member which then acts on the rotation of the second member relative to the first member around the first axis. Additionally, due to the flexible member, a load applied by the subject wearing the prosthesis or orthosis may be stored and released, thereby improving the energy efficiency of the prosthesis or orthosis.

The linkage element may have a fixed length. The actuator may comprise additional active or passive elements in order to provide energy for the motion of the first member relative to the second member. Examples of active elements comprise linear or rotary motorized actuators.

Examples of passive elements comprise elastic elements storing energy due to the application of a load.

Depending on embodiments, the at least one contact stiffening element may be provided on the side of the flexion and/or on the side of the extension of the flexible member. Additionally, more than one contact stiffening element may be provided to the same side at different positions along the length of the flexible member and at the same or different distances relative to the flexible member.

It is to be noted that the contact between a contact stiffening element and the flexible member may be a contact point, a contact line, or a contact surface.

Preferably, at least one of the at least one contact stiffening element is configured for entering in contact with the flexible member in a flexion or an extension of the first member relative to the second member.

Flexion and extension are movements that take place within the sagittal plane and involve anterior or posterior movements of the body or limbs. In the limbs, flexion decreases the angle between the bones (bending of the joint), while extension increases the angle and straightens the joint.

By acting on the motions taking place within the sagittal plane, the most important motions of the limbs are addressed with the at least one contact stiffening element. The skilled person will understand that the same principles may be applied to torsion motions of the limbs.

According to a preferred embodiment, at least one of the at least one contact stiffening element comprises a core made of a first material and an envelope surrounding said core made of a second material, wherein the second material has greater elasticity than the first material.

In this manner, the variation in hinge stiffness due to a contact stiffening element of the at least one contact stiffening element entering in contact with the flexible member is smoothened due to the higher elasticity of the second material. In an embodiment, the core may be made of metal, preferably steel, and the envelope may be made of silicone or rubber.

Preferably, the core has a cylindrical shape such as to provide a contact line across the width of the flexible member. The envelope may be designed with a desired profile in order to further tune the rate of variation in the hinge stiffness as the flexible member and one of the at least one contact stiffening element further enter in contact with each other.

In other embodiments, the core may have a profile with an elliptical shape, triangular shape, or rectangular shape.

The skilled person will understand that the envelope may comprise a third material with a different elasticity than the first and second material to further tune the rate of variation in the hinge stiffness during the contact.

According to an exemplary embodiment, at least one of the at least one contact stiffening element is coupled to the second member. Additionally or alternatively, at least one of the at least one contact stiffening element is coupled to the first member.

In this way, the contact between one of the at least one contact stiffening element and the flexible member may be achieved in a dynamic manner or in a static manner. Since the flexible member is connected to the second member, when one of the at least one contact stiffening element is coupled to the second member, the contact is achieved in a static manner, providing for a more accurate prediction in the variation of the hinge stiffness. Since the flexible member is connected to the linkage element or actuator pivotally connected to the first member, when one of the at least one contact stiffening element is coupled to the first member, the contact is achieved in a dynamic manner, thereby further improving a potential tunability of the non-linear variance in the hinge stiffness during a motion of the prosthesis or orthosis. 5

According to a typical embodiment, the flexible member comprises a blade spring. At least one of the at least one contact stiffening element is configured for providing a lever axis extending over a width of the flexible member.

Using a lever axis extending over the width of the flexible member, the lever action exerted by a contact stiffening element will be applied uniformly and in a direction opposite to the working direction. Additionally, it will prevent a torsion of the flexible member. Depending on embodiments, the blade spring may be straight or curved. Also, a ball joint may be used in addition to the blade spring at the level of the connection between the flexible member and the linkage element or actuator.

According to a preferred embodiment, at least one of the at least one contact stiffening element is mounted in a removable manner.

In this manner, replacement of the at least one of the at least one contact stiffening element is rendered easier. Also, different contact stiffening elements may be used depending on the user to further adapt the action of the flexible member to the user.

According to a preferred embodiment, the flexible member comprises the front portion, a middle portion. and the rear portion. An average section, per unit length, of the middle portion includes less material than an average section, per unit length, of the front portion or the rear portion.

The average section of the middle portion may include less material due to an initial shaping of the flexible member, a removal of material from its sides due to machining, and/or a removal of material by piercing holes through the middle portion of the flexible member.

Preferably. the front portion has a first width, the middle portion has a second width, and the rear portion has a third width, as seen in a transverse direction perpendicular to a length direction of the flexible member, respectively. The second width is inferior to the first width and/or to the third width. In another embodiment, the front portion has a first thickness, the middle portion has a second thickness, and the rear portion has a third thickness. The second thickness is inferior to the first thickness and/or the second thickness.

Alternatively, the average section, per unit length, of the middle portion includes more material than the average section, per unit length, of the front position or the rear portion. The average section of the middle portion may include more material due to an initial shaping of the flexible member, and/or an addition of material being fixed to the middle portion of the flexible member.

In this manner, a load applied at either the front portion or the rear portion will trigger a deformation of the flexible member along its length. The front portion and the rear portion can be used as fixation points using coupling means, such as braces, clamps, bolts, and/or a chemical adhesive. In other words, the middle portion is the portion of the flexible member that is not constrained by a fixation and that is free to move and deform.

The overall flexibility characteristics of the flexible member can be tuned by tuning the geometrical shape of the middle portion. In an embodiment, the width of the flexible member may be constant over the length of the middle portion and the flexible member may be adapted from user to user by increasing or decreasing the width of the middle portion. In another embodiment, the width of the flexible member may follow a parabolic profile being at its largest at the rear portion and at the front portion. Additionally or alternatively, the thickness of the middle portion may also be adapted from user to user in the same manner as described relative to the width of the middle portion.

According to an exemplary embodiment, the front portion and the rear portion of the flexible member are each provided with at least one hole configured for cooperating with a coupling means.

In this way, the number of elements comprised in the flexible member can be reduced, thereby reducing the overall cost of the flexible member, and allowing the provision of a better mechanical reliability. The coupling means may comprise bolts cooperating with the at least one hole, preferably with a plurality of holes at each of the front portion and the rear portion.

According to a preferred embodiment, the flexible member is made in a single piece.

In this manner, the mechanical reliability of the flexible member is improved, and the manufacturing of the flexible member is rendered simpler. For example, the manufacturing of the flexible member may comprise cutting in the desired material the shape of the flexible member.

The flexible member may be made of metal, such as steel or aluminum, or composite, such as carbon or glass fiber. The flexible member may be manufactured by cutting, e.g. water-jet cutting, milling, and/or by molding.

According to an exemplary embodiment, the flexible member has a constant thickness as seen along the length direction of the flexible member. By constant thickness, it is meant that a variation of plus or minus 20% of the thickness along the length direction of the flexible member is acceptable.

Additionally, fiber layers may be added to the thickness of the flexible member at its front portion and/or its rear portion.

In this way, the overall design of the flexible member is simplified in order to make it easier to adapt the flexible member from user to user. Manufacturing is also simplified. Moreover, the mechanical reliability of the flexible member is preserved in the working directions of the flexible member, ie. in directions perpendicular to the length of the flexible member.

According to a preferred embodiment, the flexible member is flat.

By flat, it is referred to the overall shape of the flexible member which, when mounted in the prothesis or orthosis, remains rectilinear in a resting position of the prosthesis or orthosis.

In this manner, manufacturing of the flexible member is simplified.

In another embodiment, the flexible member is curved or even undulated, thereby providing for modified mechanical responses of the flexible member depending on the working directions.

According to an exemplary embodiment, the flexible member comprises or consists of a plate-like element.

By plate-like element, it is referred to a manufacturing of a main component composing the tlexible member. This main component originates from a sheet of material and has not been substantively modified by an additional manufacturing step. The coupling means can be provided to this main component to implement the flexible member.

In this way, manufacturing can consist in directly cutting the desired shape of the flexible member in the material of choice.

According to a preferred embodiment, the flexible member is configured for providing a hinge stiffness between the first member and the second member in a range between -40 and 40Nm/degree.

In this manner, the flexible member, when mounted in the prosthesis or orthosis, is adapted to the forces normally exerted by a user of the prosthesis or orthosis.

According to an exemplary embodiment, the second member is made of a rigid material. For example, the second member may be made of metal, such as aluminum or titanium, or a composite, such as carbon.

In this way, the modelling of the forces acting on the different elements of the prosthesis or orthosis and in direct relation with the flexible member is easier to perform. Thus, the flexible member may be tuned more accurately relative to a select user.

By “flexible”, it is meant that the flexible member, when mounted in the prosthesis or orthosis, will show deformation visible by a naked eye in regular use of the prosthesis or orthosis by the user. In opposition, the second member made of the rigid material. when mounted in the prosthesis or orthosis, will not show any deformation visible by the naked eye in regular use of the prosthesis or orthosis by the user.

According to a preferred embodiment, the second member is defined by a bottom panel and/or a top panel, and two side wings. The bottom panel and/or the top panel interconnects the two side wings. The flexible member is connected to the bottom or top panel. The side wings extend on either side of the flexible member. The first member is coupled, preferably in a pivoting manner, to the two side wings.

In this manner, a structurally rigid element is defined for the second member while obtaining a relatively light second member. Additionally, each of the side wings may be provided with one or more openings in order to further reduce the weight of the second member.

In the case of a foot prosthesis or orthosis, for example, the side wings are preferably triangular-shaped to approximate a foot shape.

The skilled person will understand that features and advantages of the above described aspects related to prosthesis and orthosis embodiments apply, mutatis mutandis, to the below described aspect related to prosthesis and orthosis embodiments.

According to a second aspect of the invention, there is provided a prosthesis or orthosis comprising a hinge joint system for functionally assisting, enhancing, and/or replacing a hinge joint system of a human or animal subject. The hinge joint system comprises: a first member; a second member pivotally attached to the first member; a linkage element or an actuator connected to the first member; and a flexible member connected at a first end portion to the second member and at a second end portion to the linkage element or the actuator.

By being connected at the first end portion to the second member and at the second end portion to the linkage element or the actuator, the flexible member can act on the torque, and thus the rotation, around the first axis. The flexible member is configured for storing energy when a load is applied to it. The load applied to it may be the result of an applied torsion, elongation, tension, and/or pressure, depending on a working direction of the flexible member along which the load is applied and on a type of the flexible member.

Since the control of the rotation around the first axis in the hinge joint system depends mainly on a single mechanical piece, the flexible member, user customizability can advantageously be performed by simply tuning the characteristics of this mechanical element.

The skilled person will understand that features and advantages of the above described aspects related to prosthesis and orthosis embodiments apply, mutatis mutandis, to the below described aspect related to method embodiments.

According to a third aspect of the invention, there is provided a method for adapting a prosthesis or orthosis to a user. The method for adapting the prosthesis or orthosis to the user comprises: - obtaining a total weight and/or height of the user; - providing the prosthesis or orthosis to the user, said prosthesis or orthosis comprising a hinge joint system for functionally assisting, enhancing, and/or replacing a hinge joint system of a human or animal subject, said hinge joint system comprising a first member, a second member pivotally attached to the first member, and a linkage element or an actuator connected to the first member; - based on the obtained total weight and/or height, installing a flexible member within the prosthesis or orthosis by connecting at a first end portion thereof to the second member and at a second end portion thereof to the linkage element or the actuator.

The skilled person will understand that embodiments of the prosthesis or orthosis provided may be similar to the above described embodiments of the prosthesis or orthosis.

By doing so, the essential customization of the mechanical response from the prosthesis or orthosis can be realized in a simpler and quicker manner by installing only one adapted component of the prosthesis or orthosis, the flexible member.

According to an exemplary embodiment, the method further comprises, prior to installing the flexible member, tuning the flexible member based on the obtained total weight and/or height.

According to a further embodiment, the tuning comprises, based on the obtained total weight and/or height, removing a amount of material from a middle portion of the flexible member and/or adding an amount of material to the middle portion of the flexible member.

According to an exemplary embodiment, the method further comprises, based on the obtained total weight and/or height, installing at least one contact stiffening element within the prosthesis or orthosis, said at least one contact stiffening element configured for being or entering in contact with the flexible member and for providing a lever action along a length of the flexible member.

In this way, further customization of the mechanical response from the prosthesis or orthosis is available, thereby enabling a greater comfort to the user by providing a more natural behavior of the prosthesis or orthosis.

According to a further embodiment, the installing of the at least one contact stiffening element comprises at least one of: adapting a shape of the at least one contact stiffening element, adapting a composing material of the at least one contact stiffening element, adapting a lateral positioning of the at least one contact stiffening element, adapting a number of the at least one contact stiffening element, adapting a relative distance between the at least one contact stiffening element and the flexible member in a resting position.

BRIEF DESCRIPTION OF THE DRAWINGS

This and other aspects of the present invention will now be described in more detail, with reference to the appended drawings showing a currently preferred embodiment. Like numbers refer to like features throughout the drawings.

Figure 1 illustrates a cut side view of an exemplary embodiment of a prosthesis or orthosis;

Figure 2 depicts a top view of an exemplary embodiment of a flexible member;

Figures 3A-3C schematically show side views of another exemplary embodiment of a prosthesis or orthosis:

Figures 4A-4C schematically show side views of yet another exemplary embodiment of a prosthesis or orthosis;

Figures 5A-5B depict simple schematics of an exemplary embodiment of a foot prosthesis or orthosis and of a knee prosthesis or orthosis, respectively;

Figure 6 illustrates a perspective view of the second member of the embodiment of a prosthesis or orthosis from Figure 1;

Figure 7 depicts a top view of another exemplary embodiments of a flexible member according to the present invention;

Figure 8 depicts a side view of yet another exemplary embodiments of a flexible member according to the present invention.

DETAILED DESCRIPTION OF EMBODIMENTS

Figure 1 illustrates a cut side view of an exemplary embodiment of a prosthesis or orthosis according to the present invention. The prosthesis or orthosis comprises a hinge joint system for functionally assisting, enhancing, and/or replacing a hinge joint system of a human or animal subject. The hinge joint system comprises: a first member 10; a second member 20 pivotally attached to the first member 10; a linkage element or an actuator 30 connected to the first member 10; a flexible member 40 connected at a first end portion 40a to the second member 20 and at a second end portion 40c¢ to the linkage element or the actuator 30.

For the sake of simplicity, embodiments related to a foot prosthesis with an ankle joint system for a human subject will be detailed in the following. The skilled person will understand, however, that the disclosed features below can be freely adapted to an animal subject or for another limb, for example.

The first member 10 may be configured to be attached to a limb of a user, e.g. a tibia for a transtibial foot prosthesis. The first member 10 is pivotally coupled to the second member 20 around an axis Al. In the embodiment of Figure 1, the linkage element or actuator 30 is pivotally coupled to the flexible member 40 around a second second axis A2”. The second second axis A2” is substantially parallel to the first axis Al. The linkage element or actuator 30 is also pivotally coupled to the first member 10 around a first second axis A2’, also substantially parallel to the first axis Al.

Briefly, when force is applied to the first member 100, it is converted to a load, positive or negative, exercised on the flexible member 40 and stored as energy, and inversely, energy stored in the flexible member 40 is directly exerted as a load to the first member 10 translating as a force.

Also, due to the form factor of the flexible member 49 and to its fixation with the second member 20 in Figure 1, the storage of energy will show as a deformation of the flexible member 40 along its length.

In the embodiment of Figure 1. the linkage element 30 has a fixed length. In another embodiment, the linkage element 30 may be replaced by an actuator. The actuator may comprise additional active or passive elements in order to provide energy for the motion of the first member relative to the second member. Examples of active elements comprise linear or rotary motorized actuators. Examples of passive elements comprise elastic elements storing energy due to the application of a load. The actuator may also comprise a torque controlling mechanism such as described in patent application NL2030109.

The second member 20 may be defined by a bottom and/or top panel, a bottom panel 21 in

Figure 1, and two side wings 22, preferably made of a rigid material such as metal or composite, such as carbon. In the embodiment of Figure 1, the bottom panel 21 interconnects the two side wings 22. The second member 20 depicted in Figure 1 comprises a sole element 23, preferably made of composite material, such as carbon, or aluminum. The sole element 23 may be configured for being covered with a layer of rubber (not shown) or an overall foot cover (not shown) configured for being in contact with the ground during a gait cycle. The flexible member 40 is fixed to the second member 20, to the bottom panel 21 in the embodiment of Figure 1. The fixation of the flexible member 40 may be completed by a brace 24a and a coupling means 25, such as bolts. A front portion 40a of the flexible member 40 is fastened between the brace 24a and a top surface of the bottom panel 21. More specifically, a compartment defined by a recess in a bottom surface of the bottom panel 21 and by the sole element 23 is used in the embodiment of Figure 1 to hide the bolts heads. Alternatively or additionally, the coupling means may include brackets, clamps, bolts, braces, and/or a chemical adhesive.

The side wings 22 may extend on either side of the flexible member 40, substantially perpendicularly relative to the bottom panel 21. The first member 10 is pivotally connected to the two side wings 22 around the first axis Al. In the embodiment of Figure 1, the side wings 22 are substantially triangular-shaped to approximate a foot shape and are provided with one opening 26 each. A more detailed illustration of the second member 20 is found in Figure 6.

The flexible member 40 comprises the front portion 40a, a middle portion 40b, and a rear portion 40c. Embodiments of the flexible member 40 will be better described with reference to

Figure 2. The rear portion 40c is used as a fixation point with the linkage element 30 or actuator around the second second axis A2”. Similarly as with the front portion 40a, in the embodiment of

Figure 1, a brace 24e pivotally connected to the linkage element 30 is used in combination with a coupling means, e.g. bolts, to affix the rear portion 40c. As depicted in Figure 1. a thickness of the flexible member 40 is constant along its length.

The prosthesis or orthosis may further comprise at least one contact stiffening element 50 configured for being or entering in contact with the flexible member 40, a single contact stiffening element 50 configured for entering in contact in Figure 1, and for providing a lever action along the length of the flexible member 40 such as to vary a hinge stiffness between the first member 10 and the second member 20. Preferably, at least one of the at least one contact stiffening element 50 is configured for entering in contact with the flexible member 40 in a flexion or an extension of the first member 10 relative to the second member 20, in a flexion of the first member 10 relative to the second member 20 in the embodiment of Figure 1.

Depending on embodiments, the at least one contact stiffening element 50 may be provided on the side of the flexion and/or on the side of the extension of the flexible member 40.

Additionally, more than one contact stiffening element 50 may be provided to the same side at different positions along the length of the flexible member 40 and at the same or different distance relative to the flexible member 40. The contact between a contact stiffening element of the at least one contact stiffening element 50 and the flexible member 40 may be a contact point, a contact line, or a contact surface. Additional embodiments of the at least one contact stiffening element 50 provided to a prosthesis or orthosis will be found with respect to Figures 3A-3C and Figures 4A- 4C.

In the embodiment of Figure 1. the contact stiffening element 50 comprises a core 51 made of a first material and an envelope 52 surrounding said core 51 made of a second material. The second material has greater elasticity than the first material. For example, the core 51 may be made of metal, and the envelope 52 may be made of silicone or rubber. The core 51 is cylindrical-shaped such as to provide a contact line across the width of the flexible member 40. The envelope 52 has a curved profile such as to increase a contact surface with flexible member 40 as the flexion of the first member 10 with respect to the second member increases. In other embodiments, the core may have a ball shape, or may have a profile with an elliptical shape, triangular shape, or rectangular shape. Additionally, the skilled person will understand that the envelope may comprise a third material with a different elasticity than the first and second material to further tune the rate of variation in the hinge stiffness during the contact.

Further, in the embodiment of Figure 1, the contact stiffening element 50 is coupled to the second member 20, forward of the first axis A1. The contact stiffening element 50 may be coupled in a removable manner to the second member 20. In a neutral (or resting) position of the prosthesis or orthosis, the contact stiffening element 50 is positioned at a distance from a surface of the flexible member 40. The contact stiffening element 50 is provided facing a rear half of the flexible member 40. In another embodiment at least one of the at least contact stiffening element is coupled to the first member 10.

As depicted in Figure 1, during the flexion of the first member 10 relative to the second member 20, the flexible member 40 will enter in contact with the contact stiffening element 50.

Upon entering in contact, a hinge stiffness around the first axis Al will increase since a lever arm created by the flexible member 40 will decrease in length due to the forced point of inflexion achieved by the contact stiffening element 50.

The skilled person will understand that numerous variable hinge stiffness schemes may be implemented by using one or more contact stiffening elements at different positions relative to the tlexible member.

Figure 2 depict a top view of an exemplary embodiment of a flexible member according to the present invention. The flexible member 40 comprises a front portion 40a. a middle portion 40b, and a rear portion 40c. The front portion 40a has a first width wl, the middle portion 40b has a second width w2, and the rear portion 40c has a third width w3.

An average section, per unit length, of the middle portion 40b includes less material than an average section, per unit length, of the front portion 40a or the rear portion 40c. More particularly, in the embodiment of Figure 2, the second width w2 is inferior to the first width wl and to the third width w3. The flexible member 40 has a constant thickness as seen along the length direction of the flexible member 40. The second width w2 of the flexible member 40 may be constant over the length of the middle portion 40b and the flexible member 40 may be adapted from user to user by increasing or decreasing the second width w2. Also, the flexible member 40 is flat and consists of a plate-like element. Preferably, the plate-like element forms a blade spring.

In another embodiment, the flexible member may be curved. In yet another embodiment, the width of the flexible member may follow a parabolic profile being at its largest at the rear portion and at the front portion. Additionally or alternatively, the thickness of the middle portion may also be adapted from user to user in the same manner as described relative to the width of the middle portion.

Both of the rear portion 40c and the front portion 40a may be provided in the embodiment of Figure 2 with a plurality of holes 41a, 41c, two holes 41c at the rear portion 40c and four holes 41a at the front portion 40a, configured for cooperating with a coupling means (not shown), e.g. a corresponding plurality of bolts. A U-shaped opening 42c in the rear portion 40c may allow for an extremity of a linkage element or actuator (not shown) to be arranged therein in order to improve compacity.

Figures 7 and 8 depict a top view and a side view, respectively. of other exemplary embodiments of a flexible member according to the present invention.

In the embodiment of Figure 7, the flexible member 40’ comprises a front portion 40a’, a middle portion 40b’, and a rear portion 400’. In the embodiment of Figure 8, the flexible member 40” comprises a front portion 40a”, a middle portion 40b”, and a rear portion 40¢”. In the embodiments of Figs. 7-8, an average section, per unit length, of the middle portion includes more material than an average section, per unit length, of the front portion or the rear portion.

The flexible member 40°, 40” has a constant thickness as seen along the length direction of the flexible member 40°, 40”. A width of the flexible member 40°, 40” may be constant over the length of the middle portion 40b°, 40b” and the flexible member 40’, 40” may be adapted from user to user by increasing or decreasing the width of the middle portion 40b’, 40b”. Also, the flexible member 407, 40” is flat and consists of a plate-like element. Preferably, the plate-like element forms a blade spring.

In the embodiment of Figure 7, both of the rear portion 40¢’ and the front portion 40a’ may be provided with a plurality of holes 41a’, 41¢’, two holes 41e’ at the rear portion 400 and four holes 41a’ at the front portion 40a’, contigured for cooperating with a coupling means (not shown), e.g. a corresponding plurality of bolts. The rear portion 40c’ may have a tapered profile when seen from the top. The front portion 40a’ may have a constant width along its length. In an alternative embodiment, both the front portion 40a’ and the rear portion 40c’ may have a tapered profile when seen from the top and may be provided with two holes each. In yet another embodiment, the front portion 40a’ may have a tapered profile when seen from the top and the rear portion 400’ may have a constant width along its length.

In the embodiment of Figure 8, the front portion 40a” may be identical to the one depicted in Figure 7. The rear portion 40¢” may be tapered in a manner similar to the one depicted in Figure 7. Instead of being provided with a plurality of holes, the rear portion 40c” may be provided with a side hole 41¢” in a thicker section of the rear portion 40c”. The side hole 41c” may be suitable for being provided with an axle (not shown) allowing rotation of the flexible member 40” relative to the linkage element or actuator (not shown).

Figures 3A-3C schematically show side views of another exemplary embodiment of a prosthesis or orthosis according to the present invention. In the three figures, the prosthesis or orthosis comprises a hinge joint system for functionally assisting, enhancing, and/or replacing a hinge joint system of a human or animal subject. The hinge joint system comprises: a first member 310; a second member 320 pivotally attached to the first member 310; a linkage element or an actuator 330 connected to the first member 310; a flexible member 340 connected at a first end portion to the second member 320 and at a second end portion to the linkage element or the actuator 330.

The first member 310 may be configured to be attached to a limb of a user. The first member 310 is pivotally coupled to the second member 320) around an axis Al. In the embodiments of Figures 3A-3C, the linkage element or actuator 330 is pivotally coupled to the flexible member 340 around a second second axis A2”. The second second axis A2” is substantially parallel to the first axis A1. The linkage element or actuator 330 is also pivotally coupled to the first member 310 around a first second axis A2’.

The prosthesis or orthosis further comprises, in the embodiments of Figures 3A-3C, a first and a second contact stiffening elements 351, 352 configured for being or entering in contact with the flexible member 340 and for providing a lever action along the length of the flexible member 340 such as to vary a hinge stiffness between the first member 310 and the second member 320.

The first contact stiffening element 351 and the second contact stiffening element 352 are coupled to the second member 320, above the flexible member 340.

In a neutral (or resting) position of the prosthesis or orthosis in the embodiment of Figure 3A, the first and the second contact stiffening elements 351, 352 are at a distance from the flexible member 340. The second contact stiffening element 352 is provided at a further distance from the flexible member 340 than the first contact stiffening element 352. The first contact stiffening element 351 is provided closer to the front of the second member 320 than the second contact stiffening element 352.

In the embodiment of Figure 3B, a flexion motion between the first member 310 and the second member 320 brings the flexible member 340 in contact with the first contact stiffening element 351. Upon being brought in contact with the flexible member 340, the first contact stiffening element 351 induces an upward deformation of the flexible member 340. The hinge stiffness around the first axis Al increases.

In the embodiment of Figure 3C, the flexion motion between the first member 310 and the second member 320 has proceeded until the flexible member 340 reached contact with the second contact stiffening element 352. Upon being brought in contact with the flexible member 340, both the first contact stiffening element 351 and the second contact stiffening element 352 induce an upward deformation of the flexible member 340. The hinge stiffness around the first axis Al increases further.

Figures 4A-4C schematically show side views of yet another exemplary embodiment of a prosthesis or orthosis according to the present invention. In the three figures, the prosthesis or orthosis comprises a hinge joint system for functionally assisting, enhancing, and/or replacing a hinge joint system of a human or animal subject. The hinge joint system comprises: a first member 410; a second member 420 pivotally attached to the first member 410; a linkage element or an actuator 430 connected to the first member 410; a flexible member 440 connected at a first end portion to the second member 420 and at a second end portion to the linkage element or the actuator 430.

The first member 410 may be configured to be attached to a limb of a user. The first member 410 is pivotally coupled to the second member 420 around an axis Al. In the embodiments of Figures 4A-4C, the linkage element or actuator 430 is pivotally coupled to the flexible member 440 around a second second axis A2”. The second second axis A2” is substantially parallel to the first axis Al. The linkage element or actuator 430 is also pivotally coupled to the first member 410 around a first second axis A2’.

The prosthesis or orthosis further comprises, in the embodiments of Figures 4A-4C, a first and a second contact stiffening elements 451, 452 configured for being or entering in contact with the flexible member 440 and for providing a lever action along the length of the flexible member 440 such as to vary a hinge stiffness between the first member 410 and the second member 420.

The first contact stiffening element 451 is coupled to the first member 410 above the flexible member 440, and the second contact stiffening element 452 is coupled to the second member 420 below the flexible member 440.

In a neutral (or resting) position of the prosthesis or orthosis in the embodiment of Figure 3A, the first contact stiffening element 451 is at a distance from the flexible member 440, and the second contact stiffening element 452 is in contact with the flexible member 440. The second contact stiffening element 452 is provided closer to the front of the second member 420 than the first contact stiffening element 451. In an alternative embodiment, the first contact stiffening element 451 is in contact with the flexible member 440, and the second contact stiffening element 4521s at a distance from the flexible member 440

In the embodiment of Figure 4B, a flexion motion between the first member 410 and the second member 420 brings the flexible member 440 in contact with the first contact stiffening element 451. Upon being brought in contact with the flexible member 440, the first contact stiffening element 451 induces an upward deformation of the flexible member 440. The hinge stiffness around the first axis Al increases.

In the embodiment of Figure 4C, an extension motion between the first member 410 and the second member 420 has been performed while the flexible member 440 was already in contact with the second contact stiffening element 452 from the neutral position. Upon performing this extension motion in contact with the flexible member 440, the second contact stiffening element 352 induces a downward deformation of the flexible member 440. The hinge stiffness around the first axis Al increases with respect to the neutral position.

Figures 5A-5B depict simple schematics of an exemplary embodiment of a foot prosthesis or orthosis and of a knee prosthesis or orthosis, respectively, according to the present invention.

When implementing a hinge joint system, the mechanical basics require to have a pivot coupling around a main axis Al between a first member 510 and a second member 520.

In the embodiment of Figure SA, the first member 510 is provided with an attachment to a tibia, the second member 520 corresponds to the foot, and the main axis Al represents an ankle joint. In the embodiment of Figure 5B, the first member 510 is provided with an attachment to a femur, the second member 520 is provided with an attachment to a tibia, and the main axis Al represents a knee joint.

In addition, in parallel to this pivot coupling around the main axis Al, a linkage element or actuator 530 coupled to a flexible member 540 are provided in series between the first member 210 and the second member 520. The combination of the linkage element or actuator 530 coupled to the flexible member 540 allows to modulate the torque around the main axis Al between the first member 510 and the second member 520. In principle, between each of the elements of the hinge joint system, i.e. between the first member 510 and the linkage element or actuator 530, between the linkage element or actuator 530 and the flexible member 540, and/or between the flexible member 540 and the second member 520, a connection 560 may be a pivot coupling, not necessarily around an axis substantially parallel to A1, or may be a fixed coupling. In Figure SA the flexible member 540 is provided closer to the foot, and in Figure 5B the flexible member 540 is provided closer to the femur.

Also, at least one contact stiffening element 350 is comprised by the hinge joint system.

The at least one contact stiffening element 550 is configured for being or entering in contact with the flexible member 540 and for providing a lever action along a length of the flexible member 540 such as to vary a hinge stiffness between the first member 510 and the second member 520. In both embodiments of Figures SA-5B, the at least one contact stiffening element 550 is coupled to the second member 520.

Figure 6 illustrates a perspective view of the second member of the embodiment of a prosthesis or orthosis from Figure 1 according to the invention. In the embodiment of Figure 6, the second member 20 is defined by the bottom panel 21 interconnecting the two side wings 22, preferably made of a rigid material such as metal or composite, such as carbon. Additionally, the side wings 22 are substantially triangular-shaped to approximate a foot shape and are provided with one opening 26 each. In the embodiment of Figure 6, the two side wings 22 prolong and join at the front of the second member 20, thereby improving the structural integrity of the second member.

One or more fixation holes 29 are configured for cooperating with the coupling means (not shown) such as to enable the fixation of the flexible member (not shown) to the second member 20.

The one or more fixation holes (29) may be provided in a front part of the bottom panel 21. Ina rear part of the bottom panel 21, an opening may be made in order to lighten the second member 20.

The fixation of the flexible member may be completed by a brace and the coupling means, such as bolts. A recess formed in a bottom surface of the bottom panel 21 may be used to hide salient parts of the coupling, for example the bolts heads. Alternatively or additionally, the coupling means may inclade brackets, clamps, bolts, braces, and/or a chemical adhesive.

The side wings 22 may extend on either side of the bottom panel 21, substantially perpendicularly relative to the bottom panel 21. A pair of axle slots 27 may be provided to an upper part of the side wings 22. The pair of axle slots 27 may be used to couple the first member (not shown) to the two side wings 22 in a pivoting manner. It will define the first axis Al. Below the pair of axle slots 27, a central structuring element 28 may be provided to increase the structural integrity of the second member 20. The central structuring element 28 may be located above the flexible member, when mounted in the prosthesis or orthosis. The at least one contact stiffening element (not shown) may be fixed to the central structuring element 28.

Whilst the principles of the invention have been set out above in connection with specific embodiments, it is to be understood that this description is merely made by way of example and not as a limitation of the scope of protection which is determined by the appended claims.

Claims

Conclusions

1. A prosthesis or orthosis comprising a hinge joint system for functionally assisting, improving, and/or replacing a hinge joint system of a human or animal subject, wherein the hinge joint system comprises: - a first member (10); - a second member (20) that is pivotably attached to the first member (10); - a link element or an actuator (30) connected to the first member (10); - a flexible member (40) connecting the second member (20) and the link element or actuator (30); - at least one contact stiffening element (50) adapted to contact or come into contact with the flexible member (40) and to provide leverage along a length of the flexible member (40).

The prosthesis or orthosis according to claim 1, wherein at least one of the at least one contact stiffening element (50) is arranged to contact or come into contact with the flexible member (40) in a flexi or extension of the first paragraph (10) compared to the second paragraph (20).

The prosthesis or orthosis according to claim 1 or 2, wherein at least one of the at least one contact stiffening element (56) has a core (51) made of a first material and a sheath (52) surrounding the core and made of a second material, wherein the second material has a greater elasticity than the first material.

The prosthesis or orthosis according to any one of the preceding claims, wherein at least one of the at least one contact stiffening element (50) is coupled to a second member (20); and/or wherein at least one of the at least one contact stiffening element (50) is coupled to the first member (10).

The prosthesis or orthosis according to any one of the preceding claims, wherein the flexible member (40) comprises a leaf spring, and wherein at least one of the at least one contact stiffening element is adapted to provide a tilt axis extending over a width of the flexible member (40).

The prosthesis or orthosis according to any one of the preceding claims, wherein at least one of the at least one contact stiffening element (50) is mounted in a removable manner.

The prosthesis or orthosis according to any one of the preceding claims, wherein the flexible member (40) is connected at a front part (40a) to a second member (20) and at a rear part (40c) to the link element or actuator ( 30).

The prosthesis or orthosis of claim 7, wherein the flexible member (40) includes a front portion (40a), a middle portion (40b), and the rear portion (40c); and wherein an average cross-section, per unit length, of the middle portion (40b) comprises less material than an average cross-section, per unit length, of the front portion (40a) or the rear portion (40c), or more material than the average cross-section, per unit length, of the front part (40a', 40a") or the rear part (40¢', 40°').

The prosthesis or orthosis according to claim 7 or 8, wherein the front part (40a) and the rear part (40c) of the flexible member (40) are each provided with at least one opening adapted to cooperate with a coupling means .

The prosthesis or orthosis according to any one of claims 7 to 9, wherein the flexible member (40) is made from a single piece.

The prosthesis or orthosis of claim 10, wherein the flexible member (40) has a constant thickness along the length of the flexible member (40).

The prosthesis or orthosis of claim 10 or 11, wherein the flexible member (40) is planar.

The prosthesis or orthosis according to any one of the preceding claims, wherein the flexible member (40) comprises or consists of a plate-shaped element.

14. The prosthesis or orthosis according to any one of the preceding claims, wherein the second member is made of a rigid material.

The prosthesis or orthosis according to claim 13, wherein the second member (20) is defined by a lower panel (21) and/or an upper panel and two side wings (22), the lower panel (21) and/or upper panel panel are interconnected at the two side wings (22); wherein the flexible member (40) is connected to the upper or lower panel (21); wherein the side wings (22) extend along both sides of the flexible member (40); and wherein the first member (10) is coupled to the two side wings (22).

16. A method for adapting a prosthesis or orthosis to a user, comprising: - obtaining a total weight and/or height of the user; - providing the prosthesis or orthosis to the user, wherein the prosthesis or orthosis comprises a hinge joint system for functionally assisting, improving, and/or replacing a hinge joint system of a human or animal object, wherein the hinge joint system comprises a first member, and a second member pivotably attached to the first member and comprising a link element or an actuator connected to the first member; - based on the obtained total weight and/or height, installing a flexible member within the prosthesis or orthosis by connecting at a first and end part thereof to the second member and at a second end part thereof to the link element or the actuator.

The method according to the preceding claim, further comprising, before installing the flexible member, tuning the flexible member based on the obtained total weight and/or height.

The method according to the preceding claim, wherein the tuning comprises, based on the obtained total weight and/or the height, removing an amount of material from the middle part of the flexible member and/or adding an amount of material at the middle part of the flexible member.

19. The method according to any of claims 16-18, further comprising: - based on the obtained total weight and/or height, installing at least one contact stiffening element within the prosthesis or orthosis, wherein the at least one contact stiffening element is arranged for contacting or coming into contact with the flexible member and for providing leverage along a length of the flexible member.

The method according to the preceding claim, wherein installing the at least one contact stiffening element comprises at least one of the following: adjusting a shape of the at least one contact stiffening element, adjusting a composite material of the at least one contact stiffening element, adjusting a lateral position of the at least one contact stiffening element, adjusting a number of the at least one contact stiffening element, adjusting a relative distance between the at least one contact stiffening element and the flexible member in a rest position.