NL2031236B1 - Tung oil-based modified amine curing agent and preparation method and use thereof - Google Patents

Tung oil-based modified amine curing agent and preparation method and use thereof Download PDF

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NL2031236B1
NL2031236B1 NL2031236A NL2031236A NL2031236B1 NL 2031236 B1 NL2031236 B1 NL 2031236B1 NL 2031236 A NL2031236 A NL 2031236A NL 2031236 A NL2031236 A NL 2031236A NL 2031236 B1 NL2031236 B1 NL 2031236B1
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tung oil
curing agent
modified amine
amine curing
based modified
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NL2031236A (en
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Li Mei
Li Shouhai
Zhang Yan
Chen Yao
Ding Haiyang
Yang Xiaohua
Zhu Jinhua
Xia Jianling
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Inst Chemical Ind Forest Products Caf
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/62Alcohols or phenols
    • C08G59/621Phenols
    • C08G59/623Aminophenols
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G14/00Condensation polymers of aldehydes or ketones with two or more other monomers covered by at least two of the groups C08G8/00 - C08G12/00
    • C08G14/02Condensation polymers of aldehydes or ketones with two or more other monomers covered by at least two of the groups C08G8/00 - C08G12/00 of aldehydes
    • C08G14/04Condensation polymers of aldehydes or ketones with two or more other monomers covered by at least two of the groups C08G8/00 - C08G12/00 of aldehydes with phenols
    • C08G14/12Chemically modified polycondensates
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0025Crosslinking or vulcanising agents; including accelerators

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Abstract

Tung oil-based modified amine curing agent and preparation method and use thereof A tung oil-based modified amine curing agent and a preparation method and use thereof. Methyl 5 eleostearate, phenol and a catalyst are added into a reaction vessel, in a state of continuously introducing nitrogen the mixture is stirred and heated for a reaction, the reaction is cooled, washed and allowed to stand, and an upper brown viscous liquid is dried with anhydrous sodium sulfate to obtain a tung oil-derived phenolic adduct; the tung oil-derived phenolic adduct and polyamine are added into a reaction vessel, and mixed and stirred uniformly, an aldehyde is dropwise added, and 10 after the dropwise addition is completed, the mixture is heated for a reaction, and then reduced-pressure distillation is performed to remove the generated water, to obtain a tung oil-based lVlannich base curing agent; and in a stirring state, polyamine is further dropwise added to the tung oil-based lVlannich base curing agent, the mixture is heated and refluxed and then subjected to an amidation reaction, and when no water or free amine is distilled out, the heating is 15 stopped, and the remainder is cooled to room temperature to obtain a dark brown viscous tung oil-based modified amine curing agent. The active cross-linking points of a curing reaction of the tung oil-based modified amine curing agent are distributed more extensively and uniformly, and a better balance can be achieved between the hardness and flexibility of a coating, so that the coating is tougher.

Description

TUNG OIL-BASED MODIFIED AMINE CURING AGENT AND PREPARATION METHOD AND USE
THEREOF
TECHNICAL FIELD
[0001] The present invention belongs to the field of thermosetting resin materials, and in particular to a tung oil-based modified amine curing agent and a preparation method and use thereof.
BACKGROUND
[0002] An epoxy resin/curing agent system has good processability, and the cured epoxy products have high bonding strength due to the polar groups such as epoxy groups, hydroxyl groups, ester bonds, amine bonds and ester bonds that have great activity as well as their own strong cohesion. In addition, the cured epoxy products can be used as casting materials, laminating materials, adhesives, coatings and the like because of good dimensional stability, low shrinkage, good electrical insulating properties, high mechanical strength, good solvent resistance, etc. A curing agent plays a decisive role in the performance of an epoxy resin anticorrosive coating, and thus it is essential to select a proper curing agent. A polyamide curing agent and epoxy resin can be cured into a film at room temperature, and the film has good corrosion resistance, flexibility and recoatability; a cardanol-Mannich amide curing agent has low viscosity and good low-temperature curing property, and a film thereof has good water resistance; and the two are now extensively used in epoxy anticorrosive coatings. However, in recent years, corrosion of lots of equipment in the severe environment of high salt fog and high humidity and heat in marine areas reflects prevailing shortcomings of high brittleness and poor impact toughness of traditional epoxy anticorrosive coatings. In long-term use, under the impact of aging, alternate changes in temperature and alternate changes in humidity, microcracks are prone to occur in materials which lead to problems such as decrease in shock resistance and permeation of corrosive media, and thus the use of the polyamide curing agent and the cardanol-Mannich amide curing agent is gradually restricted. In addition, a general toughening means directly causes a decrease in the strength of the cured epoxy resin and the resistance to media such as oil. Therefore, it is of great significance to develop a curing agent with high corrosion resistance and high impact toughness for epoxy resin. From design of a molecular structure, this study synthesizes a novel tung oil-based modified amine curing agent integrating the good flexibility and corrosion resistance of the polyamide curing agent and the good low-temperature curing property and water resistance of the cardanol-Mannich amide curing agent, for use in the field of epoxy anticorrosive coatings.
SUMMARY
[0003] Technical problems to be solved: The present invention provides a tung oil-based modified amine curing agent and a preparation method and use thereof. Through design of the molecular structure, the molecular structure of the tung oil-based modified amine curing agent has both a flexible structure of a long carbon chain of tung oil and active groups such as phenolic hydroxyl, secondary amino and primary amino of Mannich amide and a polar amide group of polyamide, so that a cured epoxy coating integrates the good flexibility and corrosion resistance of polyamide and the low-temperature curing property and good water resistance of cardanol-Mannich amide and can be used as an anticorrosive coating. Compared with a polyamide curing agent and a cardanol-Mannich amide curing agent, the active cross-linking points of a curing reaction of the tung oil-based modified amine curing agent are distributed more extensively and uniformly, and a better balance can be achieved between the hardness and flexibility of a coating so that the coating is tougher. In addition, a problem of poorer corrosion resistance of the polyamide curing agent and the cardanol-Mannich amide curing agent caused by simple physical mixing can be avoided. An idea and approach are provided for deep processing of a bio-based material of tung oil, and the application area of the tung oil can be widened while the added value thereof is increased.
[0004] Technical solution: A method for preparing a tung oil-based modified amine curing agent, comprising the following steps according to the following proportions: Step 1: 0.5 mol of methyl eleostearate, 0.51-0.55 mol of phenol and 0.3-0.4 wt.% of a catalyst based on the methyl eleostearate are added into a reaction vessel; in a state of continuously introducing nitrogen, the mixture is stirred and heated to 90-120°C, and continuously reacted for 2-3 hours at the temperature; the reaction is naturally cooled to room temperature, washed by adding 5 wt.% of an aqueous solution of NaOH and a saturated saline solution sequentially, and allowed to stand and layered for 3 times; and an upper brown viscous liquid is obtained and dried with anhydrous sodium sulfate to obtain a tung oil-derived phenolic adduct; Step 2: 0.4-0.5 mol of the tung oil-derived phenolic adduct and 0.4-0.5 mol of polyamine are added into a reaction vessel, and mixed and stirred uniformly; 0.4-0.5 mol of an aldehyde is dropwise added while the temperature is controlled at or below 60°C; after the dropwise addition is completed, the mixture is heated to 85-95°C, and reacted for 3-4 hours; and then reduced-pressure distillation is performed to remove the generated water, to obtain a tung oil-based Mannich base curing agent; and Step 3: in a stirring state, 0.44-0.55 mol of polyamine is further dropwise added to the tung oil-based Mannich base curing agent; the mixture is heated to 135-145°C, refluxed and held for 1-2 hours, then heated to 180-190°C for an amidation reaction and held for 1-2 hours, and finally, held for 1-1.5 hours at 0.67-1.33 kPa; and when no water or free amine is distilled out, the heating is stopped, and the remainder is cooled to room temperature to obtain a dark brown viscous tung oil-based modified amine curing agent.
[0005] In Step 1, the phenol is any one selected from phenol, cresol, p-tert-butylphenol, bisphenol A and maleimide phenol.
[0006] In Step 1, the catalyst is any one selected from AlCl3, p-toluenesulfonic acid and
H3POs.
[0007] In Step 2, the polyamine is at least one selected from hexamethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, m-xylylenediamine and 1,3-cyclohexyldimethylamine.
[0008] In Step 2, the aldehyde is at least one selected from formaldehyde, n-butylaldehyde, iso-butyraldehyde, furfural and benzaldehyde.
[0009] In Step 3, the polyamine is at least one selected from hexamethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, m-xylylenediamine, 4,4’-diaminodicyclohexyl methane and 1,3-cyclohexyldimethylamine.
[0010] A tung oil-based modified amine curing agent prepared by the method.
[0011] Use of the tung oil-based modified amine curing agent in preparing an epoxy anticorrosive coating.
[0012] Beneficial effects: The tung oil-based modified amine curing agent has good compatibility with epoxy resin and a moderate reaction speed. The molecular structure of the tung oil-based modified amine curing agent has both a flexible structure of a long carbon chain of tung oil and active groups such as phenolic hydroxyl, secondary amino and primary amino of Mannich amide and a polar amide group of polyamide, so that a cured epoxy coating integrates the good flexibility and corrosion resistance of polyamide and the low-temperature curing property and good water resistance of cardanol-Mannich amide. Compared with a polyamide curing agent and a cardanol-Mannich amide curing agent, the active cross-linking points of a curing reaction of the tung oil-based modified amine curing agent are distributed more extensively and uniformly, and a better balance can be achieved between the hardness and flexibility of a coating; and the prepared epoxy anticorrosive coating is tougher and has good adhesion and good resistance to water, oil, humidity and heat, and salt fog.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0013] Parts not mentioned herein are all the same as the prior art or can be implemented with the prior art. Provided below are preferred embodiments of the present invention, but the present invention is not limited to the embodiments below, and slight improvements to the embodiments will also be deemed to be within the protection scope of the present invention.
[0014] Example 1
[0015] Step 1: 146 g of methyl eleostearate, 51.7 g of phenol and 0.438 g of p-toluenesulfonic acid were added into a 500 mL four-necked round-bottom flask; in a state of continuously introducing nitrogen, the mixture was stirred and heated to 90-120°C, and continuously reacted for 2-3 hours at the temperature; the reaction was naturally cooled to room temperature, washed by adding 5 wt.% of an aqueous solution of NaOH and a saturated saline solution sequentially, and allowed to stand and layered for 3 times; and an upper brown viscous liquid was dried with anhydrous sodium sulfate to obtain 189.3 g of a methyl eleostearate-phenol adduct.
[0016] Step 2: 154.4 g of the methyl eleostearate-phenol adduct and 46.4 g of hexamethylenediamine were added into a 500 mL three-necked round-bottom flask, and mixed and stirred uniformly; then, 32.4 g of 37 wt.% of an aqueous solution of formaldehyde was dropwise added while the temperature was controlled at or below 60°C; after the dropwise addition was completed, the mixture was heated to 85-95°C and reacted for 3-4 hours; and then reduced-pressure distillation was performed to remove the generated water to obtain 203.2 g of a tung oil-based Mannich base curing agent. 5 [0017] Step 3: In a stirring state, 51.04 g of hexamethylenediamine was further dropwise added into the three-necked round-bottom flask in Step 2; the mixture was heated to 135-145°C, refluxed and held for 1-2 hours, then heated to 180-190°C for an amidation reaction and held for 1-2 hours, and finally, held for 1-1.5 hours at 0.67-1.33 kPa; and when no water or free amine was distilled out, the heating was stopped, and the remainder was cooled to room temperature to obtain 235.2 g of a dark brown viscous tung oil-based modified amine curing agent.
[0018] Example 2
[0019] Step 1: 146 g of methyl eleostearate, 59.4 g of cresol and 0.438 g of H3PO4 were added into a 500 mL four-necked round-bottom flask; in a state of continuously introducing nitrogen, the mixture was stirred and heated to 90-120°C, and continuously reacted for 2-3 hours at the temperature; the reaction was naturally cooled to room temperature, washed by adding 5 wt.% of an aqueous solution of NaOH and a saturated saline solution sequentially, and allowed to stand and layered for 3 times; and an upper brown viscous liquid was dried with anhydrous sodium sulfate to obtain 197.6 g of a methyl eleostearate-cresol adduct.
[0020] Step 2: 160.0 g of the methyl eleostearate-cresol adduct and 41.2 g of diethylenetriamine were added into a 500 mL three-necked round-bottom flask, and mixed and stirred uniformly; then, 28.8 g of n-butylaldehyde was dropwise added while the temperature was controlled at or below 60°C; after the dropwise addition was completed, the mixture was heated to 85-95°C and reacted for 3-4 hours; and then reduced-pressure distillation was performed to remove the generated water to obtain 219.3 g of a tung oil-based Mannich base curing agent.
[0021] Step 3: In a stirring state, 59.84 g of m-xylylenediamine was further dropwise added into the three-necked round-bottom flask in Step 2; the mixture was heated to 135-145°C, refluxed and held for 1-2 hours, then heated to 180-190°C for an amidation reaction and held for 1-2 hours, and finally, held for 1-1.5 hours at 0.67-1.33 kPa; and when no water or free amine was distilled out, the heating was stopped, and the remainder was cooled to room temperature to obtain 261.2 gofa dark brown viscous tung oil-based modified amine curing agent.
[0022] Example 3
[0023] Step 1: 146 g of methyl eleostearate, 82.5 g of p-tert-butylphenol and 0.438 g of AlCl; were added into a 500 mL four-necked round-bottom flask; in a state of continuously introducing nitrogen, the mixture was stirred and heated to 90-120°C, and continuously reacted for 2-3 hours at the temperature; the reaction was naturally cooled to room temperature, washed by adding 5 wt. % of an aqueous solution of NaOH and a saturated saline solution sequentially, and allowed to stand and layered for 3 times; and an upper brown viscous liquid was dried with anhydrous sodium sulfate to obtain 217.6 g of a methyl eleostearate-p-tert-butylphenol adduct.
[0024] Step 2: 176.8 g of the methyl eleostearate-p-tert-butylphenol adduct and 58.4 g of triethylenetetramine were added into a 500 mL three-necked round-bottom flask, and mixed and stirred uniformly; then, 28.8 g of isobutyraldehyde was dropwise added while the temperature was controlled at or below 60°C; after the dropwise addition was completed, the mixture was heated to 85-95°C and reacted for 3-4 hours; and then reduced-pressure distillation was performed to remove the generated water to obtain 250.2 g of a tung oil-based Mannich base curing agent.
[0025] Step 3: In a stirring state, 59.84 g of m-xylylenediamine was further dropwise added into the three-necked round-bottom flask in Step 2; the mixture was heated to 135-145°C, refluxed and held for 1-2 hours, then heated to 180-190°C for an amidation reaction and held for 1-2 hours, and finally, held for 1-1.5 hours at 0.67-1.33 kPa; and when no water or free amine was distilled out, the heating was stopped, and the remainder was cooled to room temperature to obtain 261.2 g ofa dark brown viscous tung oil-based modified amine curing agent.
[0026] Example 4
[0027] Step 1: 146 g of methyl eleostearate, 125.4 g of bisphenol A and 0.438 g of AICl3 were added into a 500 mL four-necked round-bottom flask; in a state of continuously introducing nitrogen, the mixture was stirred and heated to 90-120°C, and continuously reacted for 2-3 hours at the temperature; the reaction was naturally cooled to room temperature, washed by adding 5 wt.% of an aqueous solution of NaOH and a saturated saline solution sequentially, and allowed to stand and layered for 3 times; and an upper brown viscous liquid was dried with anhydrous sodium sulfate to obtain 252.6 g of a methyl eleostearate-bisphenol A adduct.
[0028] Step 2: 208 g of the methyl eleostearate-bisphenol A adduct and 75.6 g of tetraethylenepentamine were added into a 500 mL three-necked round-bottom flask, and mixed and stirred uniformly; then, 38.4 g of furfural was dropwise added while the temperature was controlled at or below 60°C; after the dropwise addition was completed, the mixture was heated to 85-95°C and reacted for 3-4 hours; and then reduced-pressure distillation was performed to remove the generated water to obtain 306.8 g of a tung oil-based Mannich base curing agent.
[0029] Step 3: In a stirring state, 62.48 g of 1,3-cyclohexanedimethanamine was further dropwise added into the three-necked round-bottom flask in Step 2; the mixture was heated to 135-145°C, refluxed and held for 1-2 hours, then heated to 180-190°C for an amidation reaction and held for 1-2 hours, and finally, held for 1-1.5 hours at 0.67-1.33 kPa; and when no water or free amine was distilled out, the heating was stopped, and the remainder was cooled to room temperature to obtain 352.8 g of a dark brown viscous tung oil-based modified amine curing agent.
[0030] Example 5
[0031] Step 1: 146 g of methyl eleostearate, 51.7 g of phenol and 0.438 g of p-toluenesulfonic acid were added into a 500 mL four-necked round-bottom flask; in a state of continuously introducing nitrogen, the mixture was stirred and heated to 90-120°C, and continuously reacted for 2-3 hours at the temperature; the reaction was naturally cooled to room temperature, washed by adding 5 wt.% of an aqueous solution of NaOH and a saturated saline solution sequentially, and allowed to stand and layered for 3 times; and an upper brown viscous liquid was dried with anhydrous sodium sulfate to obtain 189.3 g of a methyl eleostearate-phenol adduct.
[0032] Step 2: 1544 g of the methyl eleostearate-phenol adduct and 75.6 g of tetraethylenepentamine were added into a 500 mL three-necked round-bottom flask, and mixed and stirred uniformly; then, 42.4 g of benzaldehyde was dropwise added while the temperature was controlled at or below 60°C; after the dropwise addition was completed, the mixture was heated to 85-95°C and reacted for 3-4 hours; and then reduced-pressure distillation was performed to remove the generated water to obtain 261.3 g of a tung oil-based Mannich base curing agent.
[0033] Step 3: In a stirring state, 92.4 g of 4,4-diaminodicyclohexyl methane was further dropwise added into the three-necked round-bottom flask in Step 2; the mixture was heated to 135-145°C, refluxed and held for 1-2 hours, then heated to 180-190°C for an amidation reaction and held for 1-2 hours, and finally, held for 1-1.5 hours at 0.67-1.33 kPa; and when no water or free amine was distilled out, the heating was stopped, and the remainder was cooled to room temperature to obtain 330.2 g of a dark brown viscous tung oil-based modified amine curing agent.
[0034] Example 6
[0035] Step 1: 146 g of methyl eleostearate and 94.5 g of maleimide phenol were added into a 500 mL four-necked round-bottom flask; in a state of continuously introducing nitrogen, the mixture was stirred and heated to 150-160°C, and continuously reacted for 2-3 hours at the temperature; the reaction was naturally cooled to room temperature, washed by adding 5 wt.% of an agueous solution of NaOH and a saturated saline solution sequentially, and allowed to stand and layered for 3 times; and an upper brown viscous liquid was dried with anhydrous sodium sulfate to obtain 237.9 g of a methyl eleostearate-maleimide phenol adduct.
[0036] Step 2: 192.4 g of the methyl eleostearate-maleimide phenol adduct and 58.4 g of triethylenetetramine were added into a 500 mL three-necked round-bottom flask, and mixed and stirred uniformly; then, 32.4 g of 37 wt.% of an aqueous solution of formaldehyde was dropwise added while the temperature was controlled at or below 60°C; after the dropwise addition was completed, the mixture was heated to 85-95°C and reacted for 3-4 hours; and then reduced-pressure distillation was performed to remove the generated water to obtain 251.8 g of a tung oil-based Mannich base curing agent.
[0037] Step 3: In a stirring state, 62.48 g of 1,3-cyclohexanedimethanamine was further dropwise added into the three-necked round-bottom flask in Step 2; the mixture was heated to 135-145°C, refluxed and held for 1-2 hours, then heated to 180-190°C for an amidation reaction and held for 1-2 hours, and finally, held for 1-1.5 hours at 0.67-1.33 kPa; and when no water or free amine was distilled out, the heating was stopped, and the remainder was cooled to room temperature to obtain 296.1 g of a dark brown viscous tung oil-based modified amine curing agent.
[0038] Example 7
[0039] Step 1: 146 g of methyl eleostearate, 51.7 g of phenol and 0.438 g of p-toluenesuifonic acid were added into a 500 mL four-necked round-bottom flask; in a state of continuously introducing nitrogen, the mixture was stirred and heated to 90-120°C, and continuously reacted for 2-3 hours at the temperature; the reaction was naturally cooled to room temperature, washed by adding 5 wt.% of an aqueous solution of NaOH and a saturated saline solution sequentially, and allowed to stand and layered for 3 times; and an upper brown viscous liquid was dried with anhydrous sodium sulfate to obtain 189.3 g of a methyl eleostearate-phenol adduct.
[0040] Step 2: 154.4 g of the methyl eleostearate-phenol adduct and 54.4 g of m-xylylenediamine were added into a 500 mL three-necked round-bottom flask, and mixed and stirred uniformly; then, 42.4 g of benzaldehyde was dropwise added while the temperature was controlled at or below 60°C; after the dropwise addition was completed, the mixture was heated to 85-95°C and reacted for 3-4 hours; and then reduced-pressure distillation was performed to remove the generated water to obtain 240.2 g of a tung oil-based Mannich base curing agent.
[0041] Step 3: In a stirring state, 83.16 g of tetraethylenepentamine was further dropwise added into the three-necked round-bottom flask in Step 2; the mixture was heated to 135-145°C, refluxed and held for 1-2 hours, then heated to 180-190°C for an amidation reaction and held for 1-2 hours, and finally, held for 1-1.5 hours at 0.67-1.33 kPa; and when no water or free amine was distilled out, the heating was stopped, and the remainder was cooled to room temperature to obtain 301.2 g of a dark brown viscous tung oil-based modified amine curing agent.
[0042] Example 8
[0043] Preparation of a resin A component: 50 parts of epoxy resin E51, 27.4 parts of epoxy resin E20, 15 parts of epoxy modified carboxyl-terminated nitrile butadiene rubber, 5 parts of epoxy diluent AGE, 2 parts of a coupling agent KH560, 0.2 part of a leveling agent AFCONA3034, 0.2 part of an antifoaming agent BYK530, 0.2 part of a wetting dispersant BYK903 and an appropriate amount of talc powder, mica powder and zinc phosphate were added into a plastic tank, and dispersed at a high speed until the system was uniform.
[0044] Example 9
[0045] The tung oil-based modified amine curing agent obtained in Example 1 and the resin
A component were weighed in an equivalence ratio and mixed and stirred uniformly; and the mixture was applied to a tinplate sheet with a film applicator, where the film thickness was 50 um, and the curing conditions were: room temperature/24 h + 80°C/3 h.
[0046] The test results are shown in Table 1 and Table 2.
[0047] Example 10
[0048] The tung oil-based modified amine curing agent obtained in Example 6 and the resin
A component were weighed in an equivalence ratio and mixed and stirred uniformly; and the mixture was applied to a tinplate sheet with a film applicator, where the film thickness was 50 um,
and the curing conditions were: room temperature/24 h + 80°C/3 h.
[0049] The test results are shown in Table 1 and Table 2.
[0050] Comparative example 1
[0051] A cardanol-Mannich amide curing agent and the resin A component were weighed in an equivalence ratio and mixed and stirred uniformly; and the mixture was applied to a tinplate sheet with a film applicator, where the film thickness was 50 um, and the curing conditions were: room temperature/24 h + 80°C/3 h.
[0052] The test results are shown in table 1 and table 2.
[0053] Table 1 Comparison of Mechanical Properties of Films of Examples and Comparative
Example
[0054]
TT Comparative example 1 Example 9 Example 10
Adhesion/MPa 22-25 21-25 21-25
Gloss (varnish) Excellent Excellent
Impact flexibility/em | 70 | 8 | 74
Flexibility/cm
Pencil hardness/H
Low-temperature The film has tiny cracks | The film has no cracks |The film has no cracks flexibility (-55+2°C, 2 h) and does not fall off. and does not fall off. | and does not fall off.
Resistance to heat The film has tiny cracks | The film has no cracks |The film has no cracks {15043 °C, 4 h) and does not fall off. and does not fall off. | and does not fall off.
Impact resistance/cm
[0055] Table 2 Comparison of Corrosion Resistance of Films of Examples and Comparative
Example
[0056]
Comparative example 1 Example 9 Example 10
Resistance to jet fuel {168 5 4 h} hardness/H
Resistance to humidity and heat (47+1°C) No rust, no bubble and |No rust, no bubble and|No rust, no bubble and
Relative humidity no color change no color change no color change (9612%), 1,000 h
Resistance to salt fog No rust, no bubble and [No rust, no bubble and|No rust, no bubble and 1,500 h no color change no color change no color change
Resistance to salt fog Unilateral maximum 3 | Unilateral maximum 3 | Unilateral maximum 3 1,500 h cross corrosion | mm, bilateral maximum mm, bilateral mm, bilateral width 5mm maximum 5 mm maximum 5 mm esl ance ose The film blisters slightly | The film does not The film does not ubricat ) “7 7 | and does not fall off. blister or fall off. blister or fall off. h ratte ot (6623 °C 34 The film blisters slightly | The film does not The film does not varauic h = and does not fall off. | blister or fall off blister or fall off.
Resistance to butanone |The coating does not fall| The coating does not | The coating does not wiping off. fall off. fall off.
Resistance to water {deionized water, 7 days, 4 5 5 hardness)/H

Claims (8)

CONCLUSIESCONCLUSIONS 1. Methode voor het bereiden van een op tungolie gebaseerd gemodificeerd aminehardend middel, bevattende uit de volgende stappen en volgens de volgende verhoudingen: stap 1: 0,5 mol methyleleostearaat, 0,51-0,55 mol fenol en 0,3-0,4 wt% van een katalysator op basis van het methyleleostearaat worden toegevoegd in een reactievat; in een toestand waarin voortdurend stikstof wordt toegevoerd, wordt het mengsel geroerd en verwarmd tot 90-120 °C, en gedurende twee tot drie uur bij die temperatuur continu reageert; de reactie wordt op natuurlijke wijze afgekoeld tot kamertemperatuur, gewassen door achtereenvolgens 5 wt% van een waterige oplossing van NaOH en een verzadigde zoutoplossing toe te voegen en drie keer laten staan zodat deze kan worden gelaagd; en een bovenste bruine viskeuze vloeistof wordt verkregen en gedroogd met watervrij natriumsulfaat zodat een van tungolie afgeleid fenoladduct wordt verkregen; stap 2: 0,4-0,5 mol van het van tungolie afgeleid fenoladduct en 0,4-0,5 mol polyamine worden toegevoegd in een reactievat, waarbij het geheel gelijkmatig wordt gemengd en geroerd; 0,4-0,5 mol van een aldehyde druppelsgewijs wordt toegevoegd terwijl de temperatuur op of onder 60 °C wordt gehouden; nadat de druppelsgewijze toevoeging is voltooid, wordt het mengsel verwarmd tot 85-95 °C en reageert het gedurende drie tot vier uur; en vervolgens wordt het onder verminderde druk gedestilleerd om het gegenereerde water te verwijderen, om een op tungolie gebaseerd hardingsmiddel met Mannich-basis te verkrijgen; en stap 3: al roerend wordt verder druppelsgewijs 0,44-0,55 mol polyamine toegevoegd aan het op tungolie gebaseerd hardingsmiddel met Mannich-basis; het mengsel wordt verhit tot 135-145 °C, teruggevloeid en één tot twee uur aangehouden, vervolgens verhit tot 180-190 °C voor een amidatiereactie en één tot twee uur aangehouden, en ten slotte gedurende één tot anderhalf uur op 0,67-1,33 kPa gehouden; en wanneer geen water of vrije amine meer wordt gedestilleerd, wordt de verhitting gestaakt en de rest afgekoeld tot kamertemperatuur, zodat een donkerbruin viskeus, op tungolie gebaseerd, gemodificeerd aminehardend middel wordt verkregen.A method for preparing a modified amine curing agent based on tung oil, comprising the following steps and in the following proportions: step 1: 0.5 mol methyl eleostearate, 0.51-0.55 mol phenol and 0.3-0 .4 wt% of a catalyst based on the methyl eleostarate are added into a reaction vessel; in a state of continuous nitrogen supply, the mixture is stirred and heated to 90-120°C, and reacts continuously at that temperature for two to three hours; the reaction is naturally cooled to room temperature, washed by adding sequentially 5 wt% of an aqueous solution of NaOH and a saturated saline solution, and allowed to stand three times so that it can be layered; and an upper brown viscous liquid is obtained and dried with anhydrous sodium sulfate to obtain a tung oil-derived phenol adduct; step 2: 0.4-0.5 mol of the tung oil-derived phenol adduct and 0.4-0.5 mol of polyamine are added into a reaction vessel, mixing and stirring uniformly; 0.4-0.5 mol of an aldehyde is added dropwise while maintaining the temperature at or below 60°C; after the dropwise addition is complete, the mixture is heated to 85-95°C and allowed to react for three to four hours; and then it is distilled under reduced pressure to remove the generated water, to obtain a Mannich-based tung oil hardening agent; and step 3: while stirring, 0.44-0.55 mol of polyamine is further added dropwise to the tung oil-based Mannich-based hardener; the mixture is heated to 135-145°C, refluxed and held for one to two hours, then heated to 180-190°C for an amidation reaction and held for one to two hours, and finally at 0.67-1.0 to one and a half hours held at 1.33 kPa; and when no more water or free amine is distilled, the heating is discontinued and the residue cooled to room temperature to yield a dark brown viscous tung oil based modified amine curing agent. 2. Methode voor het bereiden van een op tungolie gebaseerd gemodificeerd aminehardend middel volgens conclusie 1, waarbij in stap 1 het fenol wordt gekozen uit fenol, cresol, p-tert-butyifenol, bisfenol A en maleimide-fenol.The method for preparing a tung oil-based modified amine curing agent according to claim 1, wherein in step 1, the phenol is selected from phenol, cresol, p-tert-butylphenol, bisphenol A and maleimidephenol. 3. Methode voor het bereiden van een op tungolie gebaseerd gemodificeerd aminehardend middel volgens conclusie 1, waarbij in stap 1 de katalysator wordt gekozen uit AlCl5, p-tolueensulfonzuur en H3POa.The method for preparing a tung oil-based modified amine curing agent according to claim 1, wherein in step 1 the catalyst is selected from AlCl 5 , p-toluene sulfonic acid and H 3 POa. 4. Methode voor het bereiden van een op tungolie gebaseerd gemodificeerd aminehardend middel volgens conclusie 1, waarbij in stap 2 het polyamine er minstens een is, gekozen uit hexamethyleendiamine, diethyleentriamine, triéthyleentetramine, tetraethyleenpentamine, m-xylyleendiamine en 1,3-cyclohexyldimethylamine.The method for preparing a tung oil-based modified amine curing agent according to claim 1, wherein in step 2, the polyamine is at least one selected from hexamethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, m-xylylenediamine and 1,3-cyclohexyldimethylamine. 5. Methode voor het bereiden van een op tungolie gebaseerd gemodificeerd aminehardend midde! volgens conclusie 1, waarbij in stap 2 het aldehyde er minstens één is, gekozen uit formaldehyde, n-butylaldehyde, iso-butyraldehyde, furfural en benzaldehyde.5. Method for preparing a tung oil-based modified amine curing agent! according to claim 1, wherein in step 2 the aldehyde is at least one selected from formaldehyde, n-butylaldehyde, iso-butyraldehyde, furfural and benzaldehyde. 6. Methode voor het bereiden van een op tungolie gebaseerd gemodificeerd aminehardend midde! volgens conclusie 1, waarbij in stap 3 het polyamine er minstens eén is, gekozen uit hexamethyleendiamine, diethyleentriamine, triëthyleentetramine, tetraethyleenpentamine, me-xylyleendiamine, 4,4’-diaminodicyclohexyimethaan en 1,3-cyclohexyldimethylamine.6. Method for preparing a tung oil-based modified amine curing agent! according to claim 1, wherein in step 3 the polyamine is at least one selected from hexamethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, mexylylenediamine, 4,4'-diaminodicyclohexylimethane and 1,3-cyclohexyldimethylamine. 7. Op tungolie gebaseerd gemodificeerd aminehardend middel, bereid door de methode volgens één van de conclusies 1 tot en met 6.A tung oil based modified amine curing agent prepared by the method of any one of claims 1 to 6. 8. Gebruik van het op tungolie gebaseerd gemodificeerd aminehardend middel van conclusie 7 bij het bereiden van een corrosiewerende epoxy coating.Use of the tung oil based modified amine curing agent of claim 7 in preparing an epoxy anticorrosive coating.
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