NL2030769A - Calcium carbonate based inorganic coating, preparation method and application method - Google Patents

Calcium carbonate based inorganic coating, preparation method and application method Download PDF

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NL2030769A
NL2030769A NL2030769A NL2030769A NL2030769A NL 2030769 A NL2030769 A NL 2030769A NL 2030769 A NL2030769 A NL 2030769A NL 2030769 A NL2030769 A NL 2030769A NL 2030769 A NL2030769 A NL 2030769A
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calcium carbonate
inorganic
carbonate based
carbonization
coating
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NL2030769A
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NL2030769B1 (en
Inventor
Liu Zhichao
Lei Ming
Wang Fazhou
Hu Shuguang
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Univ Wuhan Tech
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/10Lime cements or magnesium oxide cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00482Coating or impregnation materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00482Coating or impregnation materials
    • C04B2111/00508Cement paints
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Description

CALCIUM CARBONATE BASED INORGANIC COATING, PREPARATION METHOD AND APPLICATION METHOD TECHNICAL FIELD
[01] The disclosure relates to the technical field of coatings, and in particular, to a calcium carbonate based inorganic coating, a preparation method and an application method thereof.
BACKGROUND ART
[02] A large number of salt substances contained in a marine environment may severely corrode such marine engineering materials as steel structures and concretes, and marine corrosion occupies about 1/3 of the total corrosion. The marine concrete corrosion damage caused a loss of about 200 billion yuan in 2018.
[03] The anti-corrosive coating is uniformly coated on surfaces of a protected object to form a compact protection layer, so as to prevent environmental erosion medium from entering and thus protect the material against corrosion. Anti-corrosive coatings are mainly divided into organic coatings and inorganic coatings. The organic coatings may release part of components in production and application processes, which harm the environment and human body more or less, and they generally have poor high temperature resistance and poor aging resistance. For above problems, some silicate and phosphate inorganic coatings are developed successively. However, the above two inorganic coatings are usually required to be completely cured at high temperature, which brings adverse effect to the corrosion resistance of the protected layer and accordingly limits the application thereof. The silicate and phosphate inorganic coatings cured at room temperature are developed in recent years, but they have complex preparation processes and long curing time.
SUMMARY
[04] In view of this, it is necessary to provide a calcium carbonate based inorganic coating, a preparation and an application method thereof to solve the technical problems that the inorganic coatings of the normal temperature curing system in the prior art have complex preparation processes and long curing time.
[05] For the first aspect, the disclosure provides a calcium carbonate based inorganic coating, comprising the following raw materials in parts by weight: 60-80 parts of a carbonization gelatinization material, 1.5-2 parts of a polycarboxylate water reducer, 5- 10 parts of an inorganic nanometer dispersant, 1.6-2.4 parts of a polymer emulsion, 1-
1.2 parts of a carbonization enhancer, 0.3-0.5 parts of a stabilizer and 24-28 parts of water.
[06] For the second aspect, the disclosure provides a preparation method of the calcium carbonate based inorganic coating, comprising the following steps:
[07] S1: preparing the polycarboxylate water reducer, the carbonization enhancer and water into a solution;
[08] S2: adding the inorganic nanometer dispersant, the stabilizer and the solution in the carbonization gelatinization material and stirring the mixture, and then adding the polymer emulsion and continuously stirring the mixture uniformly to obtain the calcium carbonate based inorganic coating.
[09] The preparation method of the calcium carbonate based inorganic coating provided by the second aspect of the disclosure is used for obtaining the calcium carbonate based inorganic coating provided by the first aspect of the disclosure.
[10] For the third aspect, the disclosure provides an application method of the calcium carbonate based inorganic coating, comprising the following steps:
[11] coating the calcium carbonate based inorganic coating provided by the first aspect of the disclosure on a substrate surface, and then forming a calcium carbonate based inorganic coating layer on the substrate surface through carbonization curing.
[12] Compared with the prior art, the disclosure has the following beneficial effects:
[13] The disclosure has a simple preparation method with low cost and short curing time, a few types of raw materials are required, and carbon dioxide can be cured in the preparation process, which accords with the green energy conservation and emission reduction concept in current society;
[14] The calcium carbonate based inorganic coating provided by the disclosure has aging resistance, corrosion resistance and excellent high temperature resistance, and can be used for the surface corrosion prevention of steel structures or steel reinforced concrete structures, etc. in such severe service environment as oceans.
BRIEF DESCRIPTION OF THE DRAWINGS
[15] FIG. 1is a slurry rheology curve of a calcium carbonate based inorganic coating measured at 25°C after different standing time according to embodiment 1 of the disclosure.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[16] To make the objective, technical solutions and advantages of the disclosure clearer, the following will further describe the disclosure in detail with reference to accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining the disclosure, rather than for limiting the disclosure.
[17] For the first aspect, the disclosure provides a calcium carbonate based inorganic coating, comprising the following raw materials in parts by weight: 60-80 parts of a carbonization gelatinization material, 1.5-2 parts of a polycarboxylate water reducer, 5- 10 parts of an inorganic nanometer dispersant, 1.6-2.4 parts of a polymer emulsion, 1-
1.2 parts of a carbonization enhancer, 0.3-0.5 parts of a stabilizer and 24-28 parts of water.
[18] According to the disclosure, the carbonization gelatinization material is one or more of y-dicalcium silicate, monocalcium silicate, tricalcium disilicate and steel slag; preferably, the carbonization gelatinization material is y-C2S. The carbonization gelatinization material with lower hydration activity and higher carbonization activity is used as a main component of the inorganic coating in the disclosure, so as to make the obtained inorganic coating rapidly form a high-strength coating layer through a carbonization process after being coated on a substrate surface. Moreover, various materials in the system of the disclosure have extremely low hydration activity, and cannot be hardened under the absence of carbon dioxide, which is beneficial for long- time storage.
[19] Further, the selected y-C:S 1s the powder with particle size distribution of 0.5- 100 um and apparent density of 2.8-3.0 g/cm’. More further, y-C2S is prepared by sintering calcareous and siliceous raw materials at high temperature. Therein, the calcareous raw material is calcium hydroxide, calcium carbonate or a raw material rich in calcium hydroxide and calcium carbonate (carbide slag, limestone powder, thiourea residues, cyanamide residues, etc.); the siliceous raw material is silicon dioxide or a raw material rich in silicon dioxide (quartzite powder, sandstones, quartz sand tailings, gold tailings, etc.); the calcareous raw material and the siliceous raw material are mixed according to the molar ratio of equivalent calcium oxide and silicon dioxide of 2: 1, stirred uniformly in water and dried, and then sintered at 1300-1400°C.
[20] The polycarboxylate water reducer is added in the disclosure to achieve the adsorption on particle surfaces, so as to prevent particle aggregation through the composition effect of charge mutual-exclusion and steric hindrance and thus improve the dispersion performance. Further, the water-reducing rate of the selected polycarboxylate water reducer is 25-35%.
[21] According to the disclosure, the inorganic nanometer dispersant is one or two of silica fume and nanometer calcium carbonate. The inorganic nanometer dispersant is added in the disclosure to improve slurry mobility and reduce water usage amount, so as to improve the fluency and overall strength of the coating layer. Further, the SiO: content of the selected silica fume is 90-98%, and the specific surface area is 20000-25000 m?/kg; the particle size of the selected nanometer calcium carbonate is 0.01-0.1 um.
[22] The polycarboxylate water reducer and inorganic nanometer dispersant are compounded in the disclosure to give full play to the synergy thereof, so as to control coating layer slurry viscosity and improve the comprehensive performance of the coating layer.
[23] According to the disclosure, the polymer emulsion is one or two of an epoxy resin modified styrene-acrylic emulsion and a styrene-acrylic emulsion. Further, the solid content of the polymer emulsion is 30-60%. The epoxy resin modified styrene- acrylic emulsion and styrene-acrylic emulsion are added as the polymer emulsion in the disclosure to reduce porosity and play a waterproof role, so as to further improve the overall corrosion resistance of the coating layer. But the addition amount thereof should be moderate, because a small addition amount may lead to poor corrosion resistance effect and a large addition amount may be adverse to carbonization and cause the poor comprehensive performance of the coating layer.
[24] According to the disclosure, the carbonization enhancer is one or two of polyvinyl alcohol and chitosan. The carbonization enhancer is added in the disclosure to improve the calcium ion dissolution of the carbonization gelatinization material in a carbonization process and improve the carbonization degree, so as to enhance the carbonization strength and improve the comprehensive performance of the coating layer. Further, the particle size of the chitosan is 100-130 meshes, the ash content is less than
0.5%, the water content is less than 0.5%, and the deacetylation degree is greater than
90%.
[25] According to the disclosure, the stabilizer is calcium oxide. The calcium oxide is added as the stabilizer in the disclosure to false set the slurry and prevent slurry sedimentation, so that the slurry can recover viscosity by a smaller shearing force after long-time storage, which is conducive to long-time storage.
[26] For the second aspect, the disclosure provides a preparation method of the calcium carbonate based inorganic coating, comprising the following steps:
[27] SI: preparing the polycarboxylate water reducer, the carbonization enhancer and water into a solution;
[28] S2: adding the inorganic nanometer dispersant, the stabilizer and the solution in the carbonization gelatinization material and stirring the mixture, and then adding the polymer emulsion and continuously stirring the mixture uniformly to obtain the calcium carbonate based inorganic coating.
[29] The preparation method of the calcium carbonate based inorganic coating provided by the second aspect of the disclosure is used for obtaining the calcium carbonate based inorganic coating provided by the first aspect of the disclosure.
[30] In the disclosure, the adding sequence of various components is required to be strictly controlled to avoid the poor slurry dispersion effect caused by direct material mixing and the influence on the performance of the coating layer.
[BI] According to the disclosure, for the two stirring operations in step S2, the stirring speed is 100-150 r/min, and the stirring time is 30-60 s. Under this condition, the solid particles can be fully dispersed and thoroughly mixed with the liquid.
[32] For the third aspect, the disclosure provides an application method of the calcium carbonate based inorganic coating, comprising the following steps: |33] coating the calcium carbonate based inorganic coating provided by the first aspect of the disclosure on a substrate surface, and then forming a calcium carbonate based inorganic coating layer on the substrate surface through carbonization curing.
[34] According to the disclosure, the coating process can be performed by spray- coating, dip-coating and brush-coating methods, preferably a high pressure jetting method.
[35] According to the disclosure, the carbonization curing conditions are as follows: the carbonization temperature is 5-40°C, the relative humidity 1s 10-60%, the volume concentration of carbon dioxide is 70-99.8%, the gas pressure is 0.2-0.4 MPa, and the curing time is 6-12 h.
[36] In the disclosure, the substrate is one or more of concrete, wood and metal, particularly a steel plate.
[37] For simple description, part of raw materials in the following embodiments and comparative examples of the disclosure are concluded as follows:
[38] y-C:S is prepared by mixing calcium hydroxide and silicon dioxide according to a molar ratio of 2:1, adding water with a mass equal to that of the mixture of calcium hydroxide and silicon dioxide, continuously mixing the mixture, and then sintering the mixture at 1400°C for 3 h.
[39] Food grade chitosan: from Hengtai Jinhu Carapace Products Co., Ltd.; styrene- acrylic emulsion: Allnex viscopol6191; epoxy resin modified styrene-acrylic emulsion: Zhengzhou Senjie Chemical Industry 13-689; polyvinyl alcohol: polyvinyl alcohol 1788, chemical analytical reagent; polycarboxylate water reducer: from Huaxin Cement. Embodiment 1
[40] The present embodiment provides a calcium carbonate based inorganic coating, prepared by the following steps:
[41] (1) preparing 1.5 g of polycarboxylate water reducer, 1.04 g of chitosan and 26 g of water into a solution;
[42] (2) adding 7.5 g of silica fume, 0.38 g of calcium oxide and the prepared solution into 60 g of y-C2S, and uniformly stirring the mixture; then, adding 2 g of epoxy resin modified styrene-acrylic emulsion and continuously stirring the mixture to obtain the calcium carbonate based inorganic coating. Therein, the stirring speed is 100 r/min, and the stirring time is 30 s.
[43] The present embodiment furthermore provides an application method of the calcium carbonate based inorganic coating, comprising the following steps:
[44] uniformly coating the inorganic coating on a substrate surface through the high pressure jetting method, and subsequently curing the inorganic coating in a carbon dioxide atmosphere to form a calcium carbonate based inorganic coating layer on the substrate surface. Therein, for the carbonization environment, the gas pressure is 0.2 MPa, the gas concentration is 99%, the curing time is 12 h, the temperature is 25°C, and the relative humidity 1s 60%. Embodiment 2
[45] The present embodiment provides a calcium carbonate based inorganic coating,
prepared by the following steps:
[46] (1) preparing 1.5 g of polycarboxylate water reducer, 1.04 g of chitosan and 26 g of water into a solution;
[47] (2) adding 7.5 g of silica fume, 0.38 g of calcium oxide and the prepared solution into 60 g of y-C25S, and uniformly stirring the mixture; then, adding 2 g of styrene-acrylic emulsion and continuously stirring the mixture to obtain the calcium carbonate based inorganic coating. Therein, the stirring speed is 100 r/min, and the stirring time is 30 s.
[48] The present embodiment furthermore provides an application method of the calcium carbonate based inorganic coating, comprising the following steps:
[49] uniformly coating the inorganic coating on a substrate surface through the high pressure jetting method, and subsequently curing the inorganic coating in a carbon dioxide atmosphere to form a calcium carbonate based inorganic coating layer on the substrate surface. Therein, for the carbonization environment, the gas pressure is 0.2 MPa, the gas concentration is 99%, the curing time is 12 h, the temperature is 25°C, and the relative humidity is 60%.
Embodiment 3
[50] The present embodiment provides a calcium carbonate based inorganic coating, prepared by the following steps:
[51] (1) preparing 2 g of polycarboxylate water reducer, 1 g of polyvinyl alcohol and 24 g of water into a solution;
[52] (2) adding 5 g of nanometer calcium carbonate, 0.3 g of calcium oxide and the prepared solution into 62 g of y-C:S, and uniformly stirring the mixture; then, adding
1.6 g of epoxy resin modified styrene-acrylic emulsion and continuously stirring the mixture to obtain the calcium carbonate based inorganic coating. Therein, the stirring speed is 150 r/min, and the stirring time is 60 s.
[53] The present embodiment furthermore provides an application method of the calcium carbonate based inorganic coating, comprising the following steps:
[54] uniformly coating the inorganic coating on a substrate surface through the high pressure jetting method, and subsequently curing the inorganic coating in a carbon dioxide atmosphere to form a calcium carbonate based inorganic coating layer on the substrate surface. Therein, for the carbonization environment, the gas pressure is 0.3 MPa, the gas concentration is 70%, the curing time is 8 h, the temperature is 5°C, and the relative humidity is 10%.
Embodiment 4
[55] The present embodiment provides a calcium carbonate based inorganic coating, prepared by the following steps:
[56] (1) preparing 2 g of polycarboxylate water reducer, 1.2 g of chitosan and 28 g of water into a solution;
[57] (2) adding 10 g of silica fume, 0.5 g of calcium oxide and the prepared solution into 80 g of y-C2S, and uniformly stirring the mixture; then, adding 2.4 g of styrene- acrylic emulsion and continuously stirring the mixture to obtain the calcium carbonate based inorganic coating. Therein, the stirring speed is 120 r/min, and the stirring time is 45s. [S8] The present embodiment furthermore provides an application method of the calcium carbonate based inorganic coating, comprising the following steps:
[59] uniformly coating the inorganic coating on a substrate surface through the high pressure jetting method, and subsequently curing the inorganic coating in a carbon dioxide atmosphere to form a calcium carbonate based inorganic coating layer on the substrate surface. Therein, for the carbonization environment, the gas pressure is 0.4 MPa, the gas concentration is 80%, the curing time is 6 h, the temperature is 40°C, and the relative humidity 1s 40%. Comparative Example 1
[60] Comparative example 1 is distinct from embodiment 1 only in that the polymer emulsion is not added in comparative example 1, and the obtained calcium carbonate based inorganic coating specifically comprises the following components:
[61] 60 gofy-C:S, 1.5 g of polycarboxylate water reducer, 7.5 g of silica fume, 1.04 g of chitosan, 0.38 g of calcium oxide and 26 g of water. Comparative Example 2
[62] Comparative example 2 is distinct from embodiment 1 only in that the carbonization enhancer is not added in comparative example 2, and the obtained calcium carbonate based inorganic coating specifically comprises the following components:
[63] 60 g of y-C:5, 1.5 g of polycarboxylate water reducer, 7.5 g of silica fume, 2 g of epoxy resin modified styrene-acrylic emulsion, 0.38 g of calcium oxide and 26 g of water. Comparative Example 3
[64] Comparative example 3 is distinct from embodiment 1 only in that the polycarboxylate water reducer is not added in comparative example 3, and the obtained calcium carbonate based inorganic coating specifically comprises the following components:
[65] 60 g of y-C:S, 9 g of silica fume, 2 g of epoxy resin modified styrene-acrylic emulsion, 1.04 g of chitosan, 0.38 g of calcium oxide and 26 g of water.
Comparative Example 4
[66] Comparative example 4 is distinct from embodiment 1 only in that the inorganic nanometer dispersant is not added in comparative example 4, and the obtained calcium carbonate based inorganic coating specifically comprises the following components:
[67] 060 gofy-C:5, 9 g of polycarboxylate water reducer, 2 g of epoxy resin modified styrene-acrylic emulsion, 1.04 g of chitosan, 0.38 g of calcium oxide and 26 g of water. Comparative Example 5
[68] Comparative example 5 is distinct from embodiment 1 only in that the carbonization enhancer is not added in comparative example 5, and the obtained calcium carbonate based inorganic coating specifically comprises the following components:
[69] 60 g of y-C:5S, 1.5 g of polycarboxylate water reducer, 7.5 g of silica fume, 2 g of epoxy resin modified styrene-acrylic emulsion, 1.04 g of chitosan and 26 g of water. Comparative Example 6
[70] Comparative example 6 is distinct from embodiment 1 only in that the polymer emulsion is not added in comparative example 6, and the obtained calcium carbonate based inorganic coating specifically comprises the following components:
[71] 60 g of y-C2S, 1.5 g of polycarboxylate water reducer, 7.5 g of silica fume, 2.6 g of epoxy resin modified styrene-acrylic emulsion, 1.04 g of chitosan, 0.38 g of calcium oxide and 26 g of water.
Comparative Example 7
[72] Comparative example 7 is distinct from embodiment 1 only in that the gas pressure of the carbonization environment is 0.1 MPa.
Comparative Example 8
[73] Comparative Example 8 is distinct from embodiment 1 only in that 60 g of y- CS, 1.5 g of polycarboxylate water reducer, 7.5 g of silica fume, 2 g of epoxy resin modified styrene-acrylic emulsion, 1.04 g of chitosan, 0.38 g of calcium oxide and 26 g of water are mixed and stirred for 5 min.
Experimental group 1
[74] A performance test is carried out for embodiments 1-4 and comparative examples 1-6 and 8, and the results are as shown in FIG. 1 and Table 1; therein, the rheological property is tested by a rheometer; the normal-temperature storage stability of the coating is determined through observing the coating slurry state after standing for 30 days. Table 1 ee EE
[75] From FIG. 1, it can be seen that the rheological curve of the coating after standing for 240 h is basically unchanged, thus indicating that the obtained calcium carbonate based inorganic coating has good stability, and the slurry can be stored for a IO long time.
[76] From Table 1, it can be seen that after standing for 30 days, the coatings obtained in embodiments 1-4 has false setting phenomenon, without sedimentation, and can recover viscosity in use by a smaller shearing force, which indicates good storage stability of the coatings. Experimental group 2
[77] A performance test is carried out for the coating layers formed in embodiments 1-4 and comparative examples 1-2 and 4-8, the results are as shown in Table 2, and the test standards are as follows:
[78] Adhesive force test: GB-T9286-1998;
[79] Hardness test: GB-T6739-2006;
[80] Ultraviolet aging test: GB-T 14522-2008;
[81] Salt spray test: GB-T1771-2007;
[82] Heat resistance: GB-T1735-2009. Table 2 High Senseo) Coens (Theckwmessl, … he Ulkenalet Salk fempernines Ce ’ ij : AdbemayHankess Co » DELIGE es veocess jsppesrance| jens aging k spravh oe, TE & Greater fhan| sg or equalin ee Erdolimer Tine and Flat and 1508 fiat than oy | Flad seeds Eofcdument| Fines and X ir ee . ISS fat . . on en sowath EY | Lewell| &H Sen emd do | wibo ì ESET ween ven SIRE THEA ane od wise witha Ih ns] mein resterss) oo op nl a | SEER a Flat and eam | tama | Flat moie Embodiment) Fines and CN ET PT Eo oo smooth IA |ieaij SH . eva fo without 2 wisten = swiaee [dan suas thon 13h mol ooxcks We LEELA 2 sly spas Gresterthsn| Geeser Fiat aad zele | Hmoor | . . SEN RIE cr . 3 ART RETR Embodaned| Fies and | 533 nd i. . x 1600 fiat | saualie [FRE RDE en smooth 234 |Lewell| &H © vaer wathons 3 maen mn swface [1300 hme 3 sarface . : cracks SEA without [omy spols orate Greater iben) Dregher Stes ct oveguslie | fhemor | . i u ; Fiat an 5 Piaf sees Embodineni| Fleatand | 333355 … I 1650 pond gg [FO REAR oe saath 28% Tewl iH IHG Kk wo wilko 4 viens 2 Flat omrfsce [ISS ER uo awdara i et onee | SACRE itho |B Spas ranks Flat and wr egal to [Coomrvence Fiat verkee In : Ci ‘ TRT N <n Bas FIST Sige Comparative Fiers and Gtt 286 EE 5% Neh fey | of mast | os Example 1 | vem | SNS | 5 SEL) DR arie |potyafter| 2 surface re cracks without ih stacks Kieoneme Ooomvence | of rusty Thad mens mE ET NN ADT ~ f ‘ Flat and - . Chomyence Comparative Fies and cont 37 [tet] 3m of sefce | spoon | Te sce vn FRG Za: VEL 2 ei: 2 o OX WTEC Example 2 | mufoom a To | oxncks ser | see | aeiaze 100k | ser 1024 mRove-orcks
SAMEN LY OMNIA i hocusrence Cocurenoe EP 1 ——— Comparative] Finest but | Uneven J. FR EE | To | METERS oo a a pat Ievel2| 4H ea | ag on | istie Example 4 | nomadem | omde cracks safer | TL . akk vise invoke EEE ager 8520
Greater than | rester repeating] Thiers fu Tans arequalte | nor | en on Comparing) Fumi | Yess | og [zeer] 6H | 600m | soul | NO ERIE DOIRNEIETRE SWE vibes 1200 & on LEANED cracks [mest opoe o I Fist and ree k TOEDEINE| (4 renee Lemnparaiel Fluent and mi wee . . of mwdes | of rusts Yo a smocth 355 ievel | 4H a : of sweface Example § yuo en cracks afer | spas os | Mee smeiace ae sers ergeks 1388 kh sures affer BUSY ours RECENTE E PR os ary | Et and SOSEBoe of rusty | Occmresce Conyparativel Fhentand | © ee ee | wes of ziee oo * = Ce smoel IRS Teweld | 4H a | son | of sweface Example 7 wade a sur crackx le pn smisce ee | ece rsern-rracks Greater than | Geester ima] wequaite | thas Comparative a Uneven 266 |T) SE 1550, ao eal 3 | Nor cawfisce Example 8 | Toe | swace = OL swipes [1200 no) cracks IDSN cats sty zins
[83] From Table 2, it can be seen that the coatings formed in embodiments 1-4 have higher adhesive force and hardness, and good aging resistance, heat resistance and corrosion resistance.
[84] The above descriptions are only preferred embodiments of the disclosure, but the protection scope of the disclosure is not limited thereto; any easily-thinkable modifications or substitutions made by those skilled in the art within the technical scope disclosed by the disclosure shall be included in the protection scope of the disclosure.

Claims (10)

S13 - Conclusies l. Anorganische bekleding op basis van calciumcarbonaat, waarbij de bekleding de volgende grondstoffen in gewichtsdelen omvat: 60 — 80 delen van een carbonisatie- gelatineermateriaal, 1,5 — 2 delen van een polycarboxylaat waterreductiemiddel, 5 — 10 delen van een anorganisch nanoschaal dispergeermiddel, 1,6 — 2,4 delen van een polymeeremulsie, 1 — 1,2 delen van een carbonisatiebevorderaar, 0,3 — 0,5 delen van een stabilisator en 24 — 28 delen water.S13 - Conclusions l. Inorganic coating based on calcium carbonate, the coating comprising the following raw materials in parts by weight: 60 - 80 parts of a carbonization gelatinizing material, 1.5 - 2 parts of a polycarboxylate water reducing agent, 5 - 10 parts of an inorganic nanoscale dispersant, 1, 6 — 2.4 parts of a polymer emulsion, 1 — 1.2 parts of a carbonization promoter, 0.3 — 0.5 parts of a stabilizer and 24 — 28 parts of water. 2. Anorganische bekleding op basis van calciumcarbonaat volgens conclusie 1, waarbij het carbonisatie-gelatineermateriaal één of meer 1s van y-dicalciumsilicaat, monocalciumsilicaat, tricalciumdisilicaat en staalslak.The calcium carbonate based inorganic coating according to claim 1, wherein the carbonization gelatinizing material comprises one or more of γ-dicalcium silicate, monocalcium silicate, tricalcium disilicate and steel slag. 3. Anorganische bekleding op basis van calciumcarbonaat volgens conclusie 1, waarbij de waterreductiemate van de polycarboxylaat waterreductiemiddel 25 — 35% is.The calcium carbonate based inorganic coating according to claim 1, wherein the water reduction degree of the polycarboxylate water reducing agent is 25-35%. 4. Anorganische bekleding op basis van calciumcarbonaat volgens conclusie 1, waarbij het anorganische nanoschaal dispergeermiddel één of twee van microsilica en nanoschaal calciumcarbonaat is.The inorganic calcium carbonate based coating according to claim 1, wherein the inorganic nanoscale dispersant is one or two of microsilica and nanoscale calcium carbonate. 5. Anorganische bekleding op basis van calciumcarbonaat volgens conclusie 1, waarbij de polymeeremulsie één of twee is van een met epoxyhars gemodificeerde styreen-acrylaatemulsie en een styreen-acrylaatemulsie.The inorganic calcium carbonate based coating according to claim 1, wherein the polymer emulsion is one or two of an epoxy resin modified styrene-acrylate emulsion and a styrene-acrylate emulsion. 6. Anorganische bekleding op basis van calciumcarbonaat volgens conclusie 1, waarbij de carbonisatiebevorderaar één of twee is van polyvinylalcohol en chitosan.The inorganic calcium carbonate based coating of claim 1, wherein the carbonization promoter is one or two of polyvinyl alcohol and chitosan. 7. Anorganische bekleding op basis van calciumcarbonaat volgens conclusie 1, waarbij de stabilisator calciumoxide is.The inorganic calcium carbonate based coating of claim 1, wherein the stabilizer is calcium oxide. 8. Bereidingswerkwijze van de anorganische bekleding op basis van calciumcarbonaat volgens één van conclusies 1 — 7, waarbij de werkwijze de volgende stappen omvat:The preparation method of the inorganic calcium carbonate based coating according to any one of claims 1 to 7, the method comprising the following steps: -14- het bereiden van de polycarboxylaat waterreductiemiddel, de carbonisatiebevorderaar en water tot een oplossing; het toevoegen van het anorganische nanoschaal dispergeermiddel, de stabilisator en de oplossing in het carbonisatie-gelatineermateriaal en het roeren van het mengsel, en vervolgens het toevoegen van de polymeeremulsie en het gelijkmatig ononderbroken roeren van het mengsel om de anorganische bekleding op basis van calciumcarbonaat te verkrijgen.-14- preparing the polycarboxylate water reducing agent, the carbonization promoter and water into a solution; adding the inorganic nanoscale dispersant, stabilizer and solution into the carbonization gelatinization material and stirring the mixture, and then adding the polymer emulsion and stirring the mixture uniformly continuously to obtain the calcium carbonate based inorganic coating . 9. Toepassingswerkwijze van de anorganische bekleding op basis van calciumcarbonaat, waarbij de werkwijze de volgende stappen omvat: het bekleden van de anorganische bekleding op basis van calciumcarbonaat volgens één van conclusies 1 — 7 op een substraatoppervlak, en vervolgens het vormen van een laag anorganische bekleding op basis van calciumcarbonaat op het substraatoppervlak door carbonisatie-uitharding.A method of applying the inorganic calcium carbonate based coating, the method comprising the steps of: coating the inorganic calcium carbonate based coating according to any one of claims 1 to 7 on a substrate surface, and then forming an inorganic coating layer based on calcium carbonate on the substrate surface by carbonization curing. 10. Toepassingswerkwijze van de anorganische bekleding op basis van calciumcarbonaat volgens conclusie 9, waarbij de carbonisatie- uithardingsomstandigheden als volgt zijn: de carbonisatietemperatuur is 5 — 40 °C, de relatieve vochtigheid is 10 — 60%, de volumeconcentratie van koolstofdioxide is 70 — 99,8%, de gasdruk is 0,2 — 0,4 MPa, en de uithardtijd is 6 — 12 uur.The application method of the inorganic calcium carbonate based coating according to claim 9, wherein the carbonization curing conditions are as follows: the carbonization temperature is 5-40°C, the relative humidity is 10-60%, the volume concentration of carbon dioxide is 70-99 .8%, the gas pressure is 0.2 — 0.4 MPa, and the curing time is 6 — 12 hours.
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