NL2024113B1 - Wind turbine - Google Patents

Wind turbine Download PDF

Info

Publication number
NL2024113B1
NL2024113B1 NL2024113A NL2024113A NL2024113B1 NL 2024113 B1 NL2024113 B1 NL 2024113B1 NL 2024113 A NL2024113 A NL 2024113A NL 2024113 A NL2024113 A NL 2024113A NL 2024113 B1 NL2024113 B1 NL 2024113B1
Authority
NL
Netherlands
Prior art keywords
downstream
rotor
generator
bevel
gear
Prior art date
Application number
NL2024113A
Other languages
Dutch (nl)
Inventor
De Vries Eize
Original Assignee
Vervent B V
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Vervent B V filed Critical Vervent B V
Priority to NL2024113A priority Critical patent/NL2024113B1/en
Priority to PCT/NL2020/050665 priority patent/WO2021086179A1/en
Priority to EP20800740.1A priority patent/EP4055270A1/en
Priority to CN202080080914.7A priority patent/CN114761683A/en
Priority to KR1020227017409A priority patent/KR20220087524A/en
Priority to PCT/NL2020/050664 priority patent/WO2021086178A1/en
Priority to EP20800741.9A priority patent/EP4055271A1/en
Priority to US17/772,912 priority patent/US20220397096A1/en
Application granted granted Critical
Publication of NL2024113B1 publication Critical patent/NL2024113B1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D15/00Transmission of mechanical power
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2260/00Function
    • F05B2260/40Transmission of power
    • F05B2260/403Transmission of power through the shape of the drive components
    • F05B2260/4031Transmission of power through the shape of the drive components as in toothed gearing
    • F05B2260/40311Transmission of power through the shape of the drive components as in toothed gearing of the epicyclic, planetary or differential type
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Abstract

The invention provides a wind turbine, comprising a turbine rotor comprising a set of turbine rotor blades and defining a rotor rotational axis, said turbine rotor mounted on a tower, an electrical generator for converting mechanical energy of said turbine rotor into electrical energy, comprising a generator rotor drivingly coupled to said turbine rotor and mounted on said tower, and a transmission system coupling said turbine rotor to said generator rotor, and comprising a bevel gearbox comprising a bevel drive gear coupled to the turbine rotor and a first bevel pinion gear and a second bevel pinion gear, with said first and second bevel pinion gears having a common rotational axis and in operation rotating counter directional, and a downstream planetary gearbox comprising a downstream ring gear, downstream planet gears and a downstream sun gear, with said first bevel pinion drivingly coupled to one of said downstream ring gear and said downstream planet gears, said second bevel pinion drivingly coupled to another of said downstream ring gear and said downstream planet gears, and said generator rotor drivingly coupled to said downstream sun gear.

Description

P100349PC00 Wind turbine Field of the invention The invention relates to a wind turbine and a transmission for a wind turbine. Background of the invention WO2015016703 relates to a wind turbine comprising a rotor, coupled to a rotor shaft defining a rotor rotational axis, said rotor comprising a set of rotor blades, an outer vertical drive shaft and an inner vertical drive shaft coaxially within said first vertical drive shaft, said inner and outer vertical drive shafts coupled to said rotor shaft, an electrical generator for converting mechanical rotational energy of said rotor into electrical energy and comprising coaxial inner and outer generator rotors coupled to said inner and outer drive vertical shafts, and a gear system coupling said inner and outer drive shafts to said rotor shaft. The gear system allows coupling said rotor shaft to said inner and outer vertical drive shafts with their drive shaft rotational axis and said rotor rotational axis allowing the horizontal turbine rotor axis to be tilted by an angle of between 1 and 10 degrees.
WO9521326 according to its abstract describes a wind power generation system that comprises: a wind turbine with a horizontal rotor mounted on a bearing and able to rotate about the vertical axis, a primary energy unit, a mechanical transmission with a reduction gear; and a system for making the wind turbine rotate about the vertical axis. A mechanical transmission reduction gear, which has output which is designed as two coaxial shafts whose kinematic connection with the reduction gear input shaft ensures that the coaxial shafts rotate in opposite directions. It has a primary energy unit in the form of two counter-rotating co-operating work units, each of which is connected to one of the coaxial reduction gear shafts. The structural design of the system compensates for the reactive torque acting on the wind turbine in the horizontal plane, without any need for additional power-consuming mechanisms.
In particular, WO2019022595 of applicant provides a wind turbine, comprising: - a turbine rotor comprising a set of turbine rotor blades and defining a rotor rotational axis, said turbine rotor mounted on a tower; - a gearbox, drivingly coupled to said turbine rotor and having an output end for in operation increasing an output end rotational speed; - an electrical generator for converting mechanical energy of said turbine rotor into electrical energy, said electrical generator mounted at an end of said tower near said rotor rotational axis and comprising a first generator rotor and an second generator rotor having an air gap between then and mounted rotatable with respect one another for converting rotational motion into electrical energy; - a transmission system comprising: * an outer drive shaft and an inner drive shaft concentric within said outer drive shaft; * a drive shaft gear system coupling said inner drive shaft and said outer drive shaft to said gearbox with their rotational axes functionally perpendicular to said rotor rotational axis, wherein said drive shaft system comprises a drive shaft gear drivingly coupled with said gearbox and said drive shaft gear engaging a first drive gear on said inner drive shaft, and engaging a second drive gear on said outer drive shaft, and arranged for in operation rotating said inner and outer drive shaft opposite to one another, and wherein one of said inner drive shaft and said outer drive shaft is drivingly coupled to said first generator rotor and the other of said inner drive shaft and said outer drive shaft is drivingly coupled to said second generator rotor.
US4291233 according to its abstract describes: “A wind-turbine generator system which transforms the rotational energy of a wind driven turbine blade into rotation in opposite directions of a rotor and a stator of a dynamoelectric machine to generate electrical power. A bevel gear rotating with the turbine blade drives two pinion gears and associated concentric shafts in opposite directions. The two shafts combine with a planetary gear set to provide the desired oppositely directed rotation. One of the shafts is associated with a ring carrier and drives a ring gear in one rotational direction. The other shaft drives a planet carrier in the opposite rotational direction. The planetary gear set is arranged such that a sun gear is driven in the direction opposite to that of the ring gear. A rotor is affixed to the sun gear by a spider support structure, and a stator, affixed to rotate with the ring gear, surrounds the rotor. The rotor and stator are thus rotated in opposite, mechanically and electrically additive, directions.” Summary of the invention It is an aspect of the invention to provide an alternative wind turbine design.
The invention thus provides a wind turbine, comprising: - a turbine rotor comprising a set of turbine rotor blades and defining a rotor rotational axis, said turbine rotor mounted on a tower; - an electrical generator for converting mechanical energy of said turbine rotor into electrical energy, comprising a generator rotor drivingly coupled to said turbine rotor and mounted on said tower; - a transmission system coupling said turbine rotor to said generator rotor, and comprising: * a bevel gearbox comprising a bevel drive gear coupled to the turbine rotor and a first bevel pinion gear and a second bevel pinion gear, with said first and second bevel pinion gears having a common rotational axis and in operation rotating counter directional; * a downstream planetary gearbox comprising a downstream ring gear, downstream planet gears and a downstream sun gear, with said first bevel pinion drivingly coupled to one of said downstream ring gear and said downstream planet gears, said second bevel pinion drivingly coupled to another of said downstream ring gear and said downstream planet gears, and said generator rotor drivingly coupled to said downstream sun gear.
The wind turbine is suitable for a new generation of wind turbines with a capacity of 10 MW or more. In particular, the design allows for the next generation large-scale wind turbines in a 12-16MW+ class. It can be operated in wind class areas IEC I, II, III+ and IV+. The amount of rotating parts is limited as much as possible for enhanced reliability performance. The design is in particular suited for larger wind turbines due to specific technical solutions taking into consideration component and systems deflections and deformations inherent to large scale wind turbine concepts, and economic reasons. It allows a compact design with a high-speed (in wind turbine sense) output.
The current design is suitable for both upwind and downwind designs of a wind turbine.
In the current description, elements can be coaxial. In this respect, coaxial refers to elements that each rotate about a rotational axis, and these rotational axes are in-line or coincide.
Some of the differences with other, earlier designs are amongst others the following.
In fact, the downstream planetary gear can be integrated into the bevel gearbox. In an embodiment, the downstream planetary gearbox is attached to, in particular integrated with, one of the bevel pinion gears.
The turbine shaft can be a hollow shaft that is held in two pre-biased bearings, in particular cone-bearings in a housing. Such a construction part is also referred to as a main bearing unit or MBU. An example of such a construction part that can be used in the current invention is described by the firm Eolotec, for instance in US2015030277.
In such a shaft, the shaft comprises a tapered section extending between spaced-apart bearings. The pre-biasing or pre-loading of the bearings towards one another may be controlled using a control device. Other constructions with for instance a single rotor bearing known to a skilled person may also be used.
In an embodiment of the drivetrain, the turbine shaft comprises the main bearing unit or MBU. In this embodiment, the bearing unit is the only main element rigidly attached to a cast main carrier, in turn forming a structural main component of the nacelle structure or chassis. Further main components are attached to this main bearing unit via flange connections and in no other manner connected directly to the chassis. A main benefit of this solution is that any dynamic deformations and deflections in the chassis and/or main carrier do not negatively impact drivetrain integrity.
Often, in order to avoid or to take up rotor-induced bending moments and additional loads and load changes, a turbine shaft is coupled to a flexible or elastic coupling. In wind turbines, various flexible couplings are known. An example of a suitable flexible coupling is described for instance by Geislinger GmbH, and referred to asa “Geislinger Compowind coupling”. In general, such a coupling combines torsional stiffness with built-in flexibility in response to rotor-induced bending loads, thus providing a torsionally resilient shaft coupling. A flexible coupling may comprise different concept solutions but the main functional operating principle remains at virtually eliminating any chances of harmful non-torque loads (bending moments) entering the gearbox.
The current wind turbine can comprise any general type of generator. The 5 generator can for instance comprise an axial-flux generator. Alternatively a radial-flux generator can be used. These generator types may be of a conventional generator design.
The generator can be a permanent magnet generator, but may just as well comprise a synchronous motor-type generator that needs an externally activated generator-rotor field current. Using a permanent magnet generator, and in particular one of the type “outer runner” with an outer generator rotor having permanent magnets and an inner stator with coils, however, largely reduces power coupling complexity, i.e., no large currents have to be transferred between rotating generator parts and a static body, prior to feeding into a common power electronic converter.
In an embodiment, the first and second bevel pinion gears are positioned at opposite ends of a line piece intersecting a drive shaft rotational axis.
In an embodiment, the drive train, in particular the transmission system, further comprises an upstream planetary gearbox. ‘Upstream’ in this relates to positioned between the turbine rotor and the bevel gearbox. In an embodiment thereof, the upstream planetary gearbox comprises a ring gear drivingly coupled to said turbine rotor, and a sun gear drivingly coupled to said bevel gear of said bevel gearbox. Such an upstream planetary gearbox providing a planetary transmission may be single-stage. Alternatively, such a transmission may be 1.5 stage.
In an embodiment, the planetary transmission comprises a planet gear system having a first and second planetary gear on a common shaft, with first planetary gear drvingly coupled with said ring gear and said second planetary gear drivingly coupled with said sun gear. In a specific embodiment, the planet carrier is stationary with respect to the nacelle and is thus attached to the upstream gearbox housing that is stationary with respect to the nacelle. In another specific embodiment, also the sun gear shaft part facing the turbine rotor is supported by bearings placed inside the planet carrier structure. The other sun gear output shaft part could be flexibly attached to the bevel gear shaft via a cardanic joint or alternative flexible link. The stationary planet carrier solution provides a compact sturdy and structurally stiff configuration. This specific reliability-enhancing measure aims at a minimized scaling-related impact at the critical interface between planets and sun gear due to inherent deflections and deformations. The combination of these latter measures together with cardanic or flexible joint with the bevel gear are both key enablers for further drivetrain and wind turbine scaling towards 16MW+ and beyond.
In a 1.5-stage gearbox embodiment, the gearbox provides a step-up gear ratio of at least 1 = 1:10.
There are many advantages to providing an upstream planetary gearbox in addition to the current design.
A bevel gearbox in earlier designs is driven directly by the rotor shaft. These designs allow limited input torques, and matching modest power rating, because the rotor torque is transmitted to two pinions gears only. The current design allows for 12- 16MW+ ratings and associated much larger input torques, because it is here transmitted by 5 or more planets in a compact planetary gear arrangement.
Earlier designs describe a planetary gearbox incorporated in a joint housing with the generator, and likely generator placement in the tower base. In an embodiment fo the current design, the downstream planetary gearbox is integrated within the bevel gearbox. Thus each individual pinion drives either the planet carrier or the ring gear.
The downstream planetary gearbox can be fully integrated with the upper or lower pinion, which as a major innovative benefit prevents slight movements (deflections and/or deformations) of the pinion to impact integrity and lifetime of this gearbox.
The full transmission system and generator can be located inside the nacelle, whereby the generator placement is close (e.g. 0.25m to 0.5m) above the gearbox housing; In an embodiment, the generator is brushless, and therefore does not require slip rings and brushes.
In an embodiment, the transmission system comprises a transmission housing and said generator comprises a generator housing, and wherein said generator housing is attached to said transmission housing, in particular said generator housing is attached on top of said transmission housing, opposite said tower.
In an embodiment, the turbine rotor is mounted on said tower with its rotor rotational axis functionally perpendicular to a tower longitudinal axis. In this respect,
‘functionally perpendicular includes a slight tilt angle of between 5 and 10 degreed that is often used to compensate for bending of the turbine blades towards the tower.
In an embodiment, the generator comprises a housing and a cooling system.
In an embodiment, the cooling system comprises a gas cooling system, said gas cooling system comprising a gas cooling inlet in said generator housing for entering a flow of cooling gas into said generator, and a gas cooling outlet for allowing gas to exit said generator housing.
In an embodiment, the stationary stator coil housing of the outer-rotor generator is a ring-type structure filled with a cooling liquid being circulated. This serves as a main cooling system for generator temperature management. In an alternative embodiment, the generator is a classic inner-rotor type whereby the generator rotor turns inside the stator. The stator housing with cooling liquid inside now has the stator coils facing inward.
In an embodiment, the rotor is provided with one or more vanes for setting said cooling gas inside said housing in motion, in particular designed for in operation inducing a flow of cooling gas from said cooling gas inlet to said cooling gas outlet. In this way, internal heat dissemination and cooling performance through optimal gas mixing can be optimized.
In an embodiment, the stator is provided with one or more provisions, in particular air vent passages, whereby an air pump forced pressurized cooling air through the stator coils inside the air gap between the rotor and stator in motion aimed at enhanced generator heat dissipation. In particular, such air passages are designed for in operation inducing a flow of cooling gas through the air gap when passing from said cooling gas inlet to said cooling gas outlet.
The current design in an embodiment comprises the integration in the transmission system of a small-size planetary gearbox inside the bevel gearbox. Counter-rotating output shafts of the bevel gearbox are inputs for the planetary gearbox. These are two counter-rotating input rotations in an embodiment that are inside the bevel gearbox converted to rotation of a single high-speed output shaft, which in turn is coupled to a conventional generator like a permanent magnet outer—rotor or inner-rotor generator or an electrically excited generator.
In an embodiment, the planetary gearbox is fully integrated into the bevel gearbox.
In an embodiment, the fully integrated planetary gearbox but without an ‘own’ outer housing, has a planet carrier that is directly attached inside the bevel gearbox to the upper bevel pinion bottom flange.
The lower bevel pinion is via a shaft, preferably a flexible shaft or a rigid shaft with flexible couplings, attached to the ring gear of this planetary gearbox.
In an alternative arrangement, the upper bevel pinion is attached to the ring gear and the lower bevel pinion is attached to the planet carrier.
The sun gear in an embodiment comes as a single assembly with a sun gear shaft.
The latter passes through the upper bevel pinion.
In an embodiment, it 1s supported by journal bearings inside, and is thus functionally also the planetary gearbox output shatt.
The upper bevel pinion gear and the planetary gearbox in an embodiment provide a fully integrated assembly, whereby slight movements (displacements) of this upper bevel pinion gear under load do not harm the integrity of the planetary gearbox main components.
This dedicated design feature ensures that overall longer than 25-year gearbox design requirements can be met.
A second essential lifetime enhancing contributing factor is the use of journal bearings in all bevel pinion gear and planetary gearbox positions.
There are in fact several possible alternative arrangements for the planetary gearbox: A.
The planetary gearbox atop the upper bevel gear pinion.
In other words, outside and on top of the main gearbox housing.
In this layout, either the ring gear or planet carrier is directly attached to the upper pinion via for instance a flange connection.
A shaft, in an embodiment a flexible shaft, is attached to the lower bevel pinion gear.
In this embodiment, the shaft passes through the upper bevel pinion gear and is connected to either the ring gear or planet carrier, depending upon design preferences.
The sun gear now requires a separate bearing support solution and the sun gear with shaft assembly forms again the gearbox output shaft.
B.
The planetary gearbox on top of the lower bevel gear pinion inside the large bevel gear.
C.
The planetary gearbox below the lower bevel gear pinion outside the original gearbox.
Note: also in arrangements A, B, or C, either the planet carrier or the ring gear is directly attached and driven by the bevel pinion gear it is attached to, and the other main component (the other one selected from the planet carrier and ring wheel) by the other opposing bevel pinion gear.
Gearbox speeds In a 12MW earlier design from applicant, the turbine rotor rated speed is 8RPM.
For the calculations, step-up ratio’s in the 1.5-stage gearbox and bevel gearbox have been raised slightly to 1:15.3 and 1:8.2 (2x 4.1) respectively. This would add up to 1004RPM equivalent generator speed.
In the 12MW of the current design, the turbine rotor rated speed is again 8RPM, and the step-up ratio’s in the 1.5-stage gearbox and bevel gearbox 1:15.3 and 1:8.2 (2x
4.1) respectively. This multiplies to SO2RPM for both bevel gear pinions each. Like in the earlier design, one bevel pinion gear rotates clockwise and the other one anti- clockwise. Each of these bevel pinion gears in turn drives a planetary gearbox main component (i.e., one selected from the ring gear and the planet carrier) but in opposite directions, which results in a doubling of the ‘normal’ planetary gearbox step-up ratio.
This results for various planetary gearbox step-up ratio’s in the following corresponding gearbox output speeds: Step-up ratio Gearbox output speed [RPM] 1:3 3,012.
1:4 4,016 1:5 5,020 In an alternative embodiment, the planetary gearbox step-up ratio could be further increased to a ‘practical’ current maximum of, for example, 1:7 with corresponding rise in generator speed.
If again in an alternative embodiment a bigger rotor is fitted and the rated rotor speed drops to for example 7RPM instead of 8RPM in the first calculation example, generator speed could be flexibly adapted by increasing the step-up ratio of the planetary gearbox. This offers substantial flexibility for system fine-tuning and LCOE optimizing during scaling.
Transmission system output speed is generator input speed. The new solution with added planetary gearbox offers thus much higher generator speeds compared to the earlier design. This allows downsizing the generator from for instance about @3.15m x Im (outer-rotor diameter x air gap length) to an indicative g1.6m x 0.4m, but these are indicative figures. A preference is thereby for a ‘disk-shape’ generator rather than a ‘barrel-shape’ generator for its reduced demand for active materials (magnet, copper and magnetic steel) superior generator heat dissipation performance. Equally important, the smaller generator in general reduces demand for rare earths to 2 — 4% of what would originally be required for a direct drive PMG of the same rating and rotor size and similar rated tip speed (e.g. 90m/s). These indicative rare earths figures are based on a comparison with direct drive, and commonly used 600kg/MW magnets figure for this specific drivetrain concept.
Downstream planetary gearbox and generator orientation The fictive central shaft or rotational axis-line between or connecting the bevel gear pinions can in the current design in operation be in the vertical plane, the horizontal plane, or any intermediate position in between measured at a full circle. The generator can therefore also be vertical, and as such facing upward or facing downward, be horizontal, for instance facing right or left, or be in any intermediate position in between vertical and horizontal, measured at a full circle. The fictive central shaft or rotational axis-line between or connecting the bevel gear pinions itself can be central, for instance with straight or spiral type bevel pinion gears. The bevel, or be offset, for instance with hypoid bevel gears corresponding in shape to those used in car differentials.
An embodiment with the fictive central bevel gear shaft for the two pinions in horizontal position allows mounting the holding brake at the pinion opposite the pinion with integrated planet gearbox. This arrangement is an alternative for holding brake mounting at the low-speed shaft behind the rotor, and it allows a substantial reduction in size and cost due to the combination higher speed resulting in lower torque.
A relatively conventional inner or outer-rotor generator that can now be deployed, forms part of the current patent application. In an embodiment, it has an open structure for enabling optimal temperature management, but with a spacious lightweight enclosure (cover) for protecting the generator internals against the harsh marine impact.
The enclosure or housing furthermore provides optimal mixing of cold and hot air flow as an integral part of generator temperature management / heat dissipation strategy.
Sufficient generator lifetime is achieved through use of journal bearings at all bearing positions together with an either independent oil bath system, or alternatively through integration with a transmission system lubrication system. Advanced generator cooling features include the forced blowing of cooling air into the generator air gap. An alternative (supplementary) generator cooling enhancement option is a spoked outer- rotor ring support structure for promoting the optimal mixing of cooling air inside the generator. Another dedicated design feature is a combined structural support structure & water-cooling mantle for attaching the stator coils. Incorporating all necessary appliances like cooling fans, air hoses, and heat exchanger is rather uncomplicated due to the spacious area inside the (static) stator housing.
In an embodiment, the generator comprises a bottom structure which is mechanically attached to the gearbox upper cover. The linkage between the generator- rotor and gearbox outer shaft is provided by an intermediate carbon-reinforced plastic or other shaft material, with at each side a flexible coupling for avoiding that gearbox displacements and/or distortions could negatively impact generator integrity and lifetime.
In an embodiment, a torque limiter (KTR or otherwise) is integrated with the upper flexible coupling linking the gearbox output shaft and the generator rotor. A torque limiter with integrated flexible coupling like KTR Ruflex is a semi-standard assembly and will be located at the generator (input) drive shaft and mounting flange interface.
In an embodiment, the very fast running generator (3000 — S000RPM or more) has journal bearings as the preferred solution.
A holding disk brake can be located either at the drivetrain main shaft, be attached to one of the bevel gear pinions, or located at the gearbox output shaft.
A torque limiter with integrated flexible coupling is a semi-standard assembly and will be located at the generator (input) drive shaft.
Main benefits summary
1. Uncomplicated cost-effective ‘ultra-high’ speed geared geared drivetrain with minimized number of rotating elements including bearings;
2. Parts and bearing count comparable to a medium-speed geared concept with two-stage planetary gearbox, but now with much smaller and cheaper conventional generator (one stator and one rotor),
3. Comparable bearing count with respect to applicants earlier design, but substantially reduced generator size, mass and cost;
4. Only slight increase in gearbox mass and cost compared to applicants earlier design;
5. Overall increase in torque density (Nm/kg) performance compared to applicants earlier design, due to integrated downstream planetary gearbox
6. Elimination of the large current rotary transmitter, generator power is directly fed from the generator-stator into the frequency converter;
7. Overall decrease in drivetrain complexity, mass and cost compared to applicants earlier design; 8 With a permanent magnet generator, only minimal demand for rare earths of approximately 2 — 4% compared to the amount in an equivalent rated direct drive generator;
9. With further rotor scaling (= decreasing rotor speeds) unparalleled flexibility in choosing optimal generator rated speeds enabled by the small added planetary gearbox; The invention further relates to a wind turbine comprising a turbine rotor drivingly coupled to an upstream planetary gearbox which is drivingly coupled to a right angled transmission having two opposite gears both drivingly coupled to a downstream planetary gearbox which is drivingly coupled to a generator rotor for generating electrical energy.
In an embodiment, the bevel gear has two opposite bevel gears, known as bevel pinions. The upper bevel pinion is integrated with the downstream planetary gearbox located inside the bevel gear assembly. The downstream planet gear sun gear shaft passes through the upper bevel gear pinion and is also the full gearbox output shaft. In an embodiment, the downstream planet carrier is mechanically attached to the downstream upper planet bottom section, and they rotate as a single assembly. The downstream ring gear is attached to the downstream planet carrier casting via a journal bearing arrangement, together creating a structurally strong and stiff single unit. The downstream ring gear is attached to the lower pinion gear via a flexible shaft or a rigid shaft with two flexible couplings. The downstream planetary gearbox in an embodiment is ‘open’ without a separate housing and it uses the same lubrication system of the upstream planetary gearbox, i.e. the 1.5-stage planetary gearbox, and with the bevel gearbox.
In an embodiment, the downstream ring gear can be attached to the upper pinion and the downstream planet carrier linked to the lower pinion.
Alternative embodiments for the downstream planetary gearbox are above the lower pinion, below the lower pinion, or above the upper pinion, and with the two variants for downstream ring gear and downstream planet carrier attachments.
The term “substantially” herein, such as in in “substantially consists”, will be understood by the person skilled in the art. The term “substantially” may also include embodiments with “entirely”, “completely”, “all”, etc. Hence, in embodiments the adjective substantially may also be removed. Where applicable, the term “substantially” may also relate to 90% or higher, such as 95% or higher, especially 99% or higher, even more especially 99.5% or higher, including 100%. The term “comprise” includes also embodiments wherein the term “comprises” means “consists of”.
The term "functionally" will be understood by, and be clear to, a person skilled in the art. The term “substantially” as well as “functionally” may also include embodiments with “entirely”, “completely”, “all”, etc. Hence, in embodiments the adjective functionally may also be removed. When used, for instance in “functionally parallel”, a skilled person will understand that the adjective “functionally” includes the term substantially as explained above. Functionally in particular is to be understood to include a configuration of features that allows these features to function as if the adjective “functionally” was not present. The term “functionally” is intended to cover variations in the feature to which it refers, and which variations are such that in the functional use of the feature, possibly in combination with other features it relates to in the invention, that combination of features is able to operate or function. For instance, if an antenna is functionally coupled or functionally connected to a communication device, received electromagnetic signals that are receives by the antenna can be used by the communication device. The word “functionally” as for instance used in “functionally parallel” is used to cover exactly parallel, but also the embodiments that are covered by the word “substantially” explained above. For instance, “functionally parallel” relates to embodiments that in operation function as if the parts are for instance parallel. This covers embodiments for which it is clear to a skilled person that it operates within its intended field of use as if it were parallel.
Furthermore, the terms first, second, third and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments of the invention described herein are capable of operation in other sequences than described or illustrated herein.
The devices or apparatus herein are amongst others described during operation. As will be clear to the person skilled in the art, the invention is not limited to methods of operation or devices in operation.
It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. Use of the verb "to comprise" and its conjugations does not exclude the presence of elements or steps other than those stated in a claim. The article "a" or "an" preceding an element does not exclude the presence of a plurality of such elements. The invention may be implemented by means of hardware comprising several distinct elements, and by means of a suitably programmed computer. In the device or apparatus claims enumerating several means, several of these means may be embodied by one and the same item of hardware. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.
The invention further applies to an apparatus or device comprising one or more of the characterising features described in the description and/or shown in the attached drawings. The invention further pertains to a method or process comprising one or more of the characterising features described in the description and/or shown in the attached drawings.
The various aspects discussed in this patent can be combined in order to provide additional advantages.
Furthermore, some of the features can form the basis for one or more divisional applications.
Brief description of the drawings Embodiments of the invention will now be described, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts, and in which: Figure 1 schematically depicts an embodiment of the wind turbine; Figure 2 a schematic cross sectional, schematic view of the interior of the gondola or nacelle part of figure 1; Figure 3 shows details of an embodiment of the transmission system and generator, and Figure 4 shows an embodiment of a generator, in particular an outer-rotor permanent magnet generator.
The drawings are not necessarily on scale Description of preferred embodiments Figure 1 schematically shows an example of a two-bladed downwind wind turbine of the current invention.
The wind turbine has a tower 18. Tower 18 carries a gondola or nacelle 30. Nacelle 30 rotatably holds a turbine rotor 1. In order to allow positioning the turbine rotor 1 in the wind, the nacelle 30 can be mounted rotatably on the tower 18, allowing setting a yaw angle of said nacelle 30. The current design of the wind turbine was found to be in particular advantageous in a wind turbine having a capacity of 8-10 MW and even bigger, with matching rotor sizes for different IEC Wind Classes, because that represents the next major step in technology scaling.
This is expected to at least partly require new innovative solutions for technologically enabling such scaling step and in parallel drive down lifetime based generating costs.
In figure 1 a downwind wind turbine is illustrated, but the current design may also be applied to an upwind wind turbine.
The nacelle 30 comprises in this embodiment a helicopter deck 31 and has external cooling radiators 36.
In this embodiment, the nacelle 30 houses a drive train coupling the turbine rotor 1 via a transmission system 5 to a generator 6, see figure 2.
In figures 2-4, the drive train with transmission system 5 and generator 6 will be explained in detail. The drawings are schematic, and not all elements and parts may be in their right size or mutual size. The drawing is a cross section along a plane defined by a rotor rotational axis R (striped line) and a tower longitudinal line L.
Figure 2 shows an embodiment of the drive train with the turbine rotor 1 coupled via transmission system 5 to generator 6. Figure 3 will explain an embodiment of the transmission system 5 and generator 6 in more detail, and figure 4 shows an embodiment of a generator 6 in more detail.
Figure 2 shows that the wind turbine comprises a turbine rotor 1 which comprises a set of turbine blades and which defines the rotor rotational axis R (striped line). The turbine rotor 1 can have two or more blades. When having two blades, installation is simplified and use of the helicopter deck 31 for actual helicopter landing purposes is enabled, as can be seen in the drawing.
The turbine rotor 1 is here connected to a hollow turbine rotor shaft 2 which is here depicted of the type discussed above. The turbine rotor shaft 2 is provided with a mechanical lock 16 which allows locking the wind turbine in a locked position.
The nacelle or gondola 30 is rotatably mounted on tower 18 via a bearing 17 (schematic).
The turbine rotor shaft 2 is mounted into a housing 3 that is provided with front and end bearings and is tapered. This construction as such is known, described and patented by Eolotec, for instance. It comprises a front and rear, pre-loaded tapered roller bearing. In an alternative embodiment (not described), a functionally comparable solution could incorporate journal bearings. This housing 3 is attached to a frame attached to the nacelle. At the opposite end of the housing 3, the other parts of the drive trains extend.
Subsequently, the turbine rotor shaft 2 is coupled to a flexible coupling 4. Such a flexible or elastic coupling 4 can for instance be of the type already discussed. In an embodiment, a flexible coupling comprises two disks which are coupled using a flexible or elastic material.
The current embodiment of the wind turbine of figure 2 comprises a transmission system 5 coupled to the flexible coupling 4 which is subsequently coupled to a generator
6.
In the embodiment of figure 3, the transmission system 5 comprises subsequently an upstream planetary gearbox 7 drivingly coupled at one end with the turbine rotor 1, and at its other end with an incoming end of a bevel gearbox 8. The bevel gearbox 8 is at an outgoing end drivingly coupled to a downstream planetary gearbox 9. The downstream planetary gearbox 9, in turn, is drivingly coupled to a generator rotor 10 of generator 6. In this respect, ‘upstream’ is towards the turbine rotor 1, and ‘downstream’ is towards the generator 6.
In figure 3, in this embodiment transmission system 5 has incoming upstream gearbox shaft 32 drivingly coupled to the flexible coupling 4 and an outgoing upstream gearbox shaft 33 drivingly coupled to the bevel gearbox 8. The transmission system 5 allows for the wind turbine to be designed for much larger power ratings.
First, we discuss the upstream planetary gearbox in the depicted embodiment of figure 3.
The upstream planetary gearbox 7 in this embodiment is of a modified planetary gear design, which is also referred to as a 1.5 stage gearbox. The upstream planetary gearbox 7 is also referred to as a multi-stage epicyclic gearing and enables a maximum step-up gear-ratio of at least 1 = 1:10. Alternatively, the final set of gears together driving a central sun wheel at the output shaft could be skipped. Such an embodiment would result in a conventional 1-stage planetary gearbox with maximum step-up gear-ratio of around i = 1:6.4, and as consequence increases input torque loads of the bevel gearbox
8. This in turn would lower generator revolutions for a given rotor speed and increase the dimensions and cost of the generator. The arrangement is likely less technically feasible for especially the overall drivetrain concept and in particular the upper ratings with associated higher rated torque levels.
The currently described embodiment of the upstream planetary gearbox 7 is as follows. The incoming upstream gearbox shaft 32 holds an upstream ring gear 19.
Mounted in the housing are here two upstream planetary gear elements that each hold upstream first planetary gear 20, and upstream second planetary gear 21 representing main elements of the extra ‘0.5-stage’ of the gearbox. The upstream first planetary gear
20 and upstream second planetary gear 21 are rotationally fixedly mounted on a common shaft 35. The common shaft 35 is positionally fixed in a gearbox housing or alternatively inside a stationary planet carrier, keeping it positioned in the housing or in the stationary planet carrier. The common shafts 35 can rotate on their respective rotational axes. As the diameter of the upstream second planetary gear 21 is larger than the diameter of the upstream first planetary gear 20, an additional increase of rotational speed is provided. The upstream second planetary gears 21 engage and in operation drive an upstream sun gear 34. The upstream sun gear 34 is rotationally fixed on the outgoing gearbox upstream gearbox shaft 33. The drawing shows in the cross section two planetary gear sets. In practice, five or more planetary gear sets can be used, all engaging meshingly with the upstream sun gear 34, and positioned around the upstream sun gear 34.
In the current drive train, it is also possible to provide one or more additional gearboxes for further increasing the rotational speed of the generator 6. Using the current modified upstream planetary gearbox 7, the rotational speed is increased with a factor of about minimal 10. The first gear ration of the upstream ring gear 19 and the upstream first planetary gears 20 can be up to a maximum 1:6.4. The second gear ration of the upstream second planetary gears 21 and the upstream sun gear 34 can be up to 1:2 up to 1:4. Thus, the combined gear ratio can be up to 12 or more. This reduces load (torque) on the bevel gearbox 8.
In the current transmission system 5, upstream planetary gearbox 7 is drivingly coupled to bevel gearbox 8. We will now describe the currently depicted embodiment of the bevel gearbox 8 of figure 3.
The outgoing upstream gearbox shaft 33 is in a rotationally fixed manner and drivingly coupled to a gear wheel or bevel drive gear 11. In the current embodiment, bevel drive gear 11 has its toothed gearing here at an angle of between 60 and 70 degrees with respect to the rotor rotational axis R. Bevel drive gear 11 engages a first bevel pinion gear 12 and a second bevel pinion gear 13. Here, both the first bevel pinion gear 12 and second bevel pinion gear 13 have a conical shape. They taper towards the rotor rotational axis R. The teeth surface of the bevel drive gear 11 has a correspondingly conical shape. In alternative embodiments, the first and second bevel pinion gears 12, 13 can be inclined bevel gears, off-set gears, Zerol bevel gears, helical gears, spiral bevel gears, straight bevel gears or crown gears. The toothed part of the bevel drive gear 11 is adapted to the first and second bevel pinion gears 12, 13. The bevel gearbox 8 in fact defines a double, right angle transmission. Both bevel pinion gears 12, 13 in operation rotate in opposite directions. In the current embodiment of figure 3, the transmission system 5 comprises a common housing 15. The second bevel pinion gear 13 comprises a second bevel pinion shaft 22 that is held in the common housing 15 using second pinion journal bearing 23. First bevel pinion gear 12 in this embodiment comprises a hollow bevel pinion shaft 24 that is held in the common housing using a first pinion journal bearing 26. In the embodiment depicted, the bevel pinion gears 12, 13 are inline on a common rotational axes R1. This rotational axis R1 here intersects the turbine rotor rotational axis R. There are known angled gearboxes that allow positioning such that the rotational axis of the pinion gears do not intersect the turbine rotor rotational axis R. As mentioned earlier, the downstream planetary gearbox 9 can be drivingly coupled to the bevel gearbox 8 at various positions. In general, the generator 6 will be positioned near one of the bevel pinion gears 12, 13. This nearest bevel pinion gear will be indicated as the first bevel pinion gear 12. The generator 6 furthermore for easy construction will be positioned with its generator rotor rotational axis in line with the rotational axes R1 of both bevel pinion gears 12, 13. Usually, that line will cross the rotor shaft rotational axis R. Furthermore, in general the generator will be placed radially outside the first bevel pinion gear, or on the end of the first bevel gear that is remote from the rotor shaft rotational axis R. The downstream planetary gearbox 9 can be drivingly coupled in general between the first and second bevel pinion gears 12, 13. Alternatively, the downstream planetary gearbox 9 can be positioned radially outside the first bevel pinion 12 and between the first bevel pinion 12 and the generator
6. In other words, the downstream planetary gearbox 9 is positioned between the bevel pinions 12, 13 and the generator 6. It only requires a coupling shaft from the second bevel pinion 13 through the first bevel pinion and drivingly coupling to the downstream planetary gearbox 9. One end of the downstream planetary gearbox 9 is drivingly coupled to the first bevel pinion gear 12, and the other end of the downstream planetary gearbox 9 is drivingly coupled to the generator rotor 10. This places the generator 6 more remote from the rotor shaft rotational axis R.
Alternative, the downstream planetary gearbox 9 can be positioned radially outside the second bevel pinion gear 13. This position, most remote from the generator 6 and with both bevel pinion gears 12, 13 between the downstream planetary gearbox 9 and the generator 6, requires a coupling shaft from the first bevel pinion through the second bevel pinion and drivingly coupling to the downstream planetary gearbox 9, and a relatively long, concentric shaft coupling the downstream planetary gearbox 9 to the generator 6, this shaft further running through both bevel pinions. For easy and compact construction, it will can be located between the rotational axis R and one of the bevel pinion gears 12, 13.
In figure 3, the first positioning of the downstream planetary gearbox 9 between the first and second bevel pinion gears 12, 13 is depicted. Here, the downstream planetary gearbox 9 is positioned close to the radial inner end of the first bevel pinion gear 12. One of the parts of the downstream planetary gearbox 9 may even be integrated with the first bevel pinion gear 12.
The downstream planetary gearbox 9 has the following general parts. A downstream ring gear 50, a downstream sun gear 51, and downstream planet gears 52 mounted on a downstream planet gear frame 53.
In the embodiment of figure 3, the parts of the downstream planetary gearbox 9 drivingly couples between the bevel gearbox 8 and the generator in the following way.
The downstream planet gear frame or planet carrier 53 is drivingly coupled with the first bevel pinion gear 12. In particular, it can be attached to or integrated with the first bevel pinion gear 12. The downstream ring gear 50 is drivingly coupled to or with the second bevel pinion gear 13. This can for instance be done using a flexible shaft 55. In the current embodiment, the downstream ring gear 50 comprises a flexible coupling 54 coupled to the flexible shaft 55 that in turn is coupled to further flexible coupling 56 that is drivingly coupled to the second bevel pinion gear 13. Downstream sun gear S1 is drivingly coupled to/with a transmission system output shaft 27. In this embodiment, a flexible coupling or spline coupling 28 drivingly couples transmission system output shaft 27 to generator rotor shaft 29.
In order to protect the generator 6 especially from grid-induced events like sudden power outage, creating high instant drivetrain peak loads, in the current embodiment of figure 2 the inner drive shaft is coupled to generator 6 via an overload clutch or torque limiter. An overload clutch as such is known in the art.
Functionally, bevel gearbox 8 provides an additional gear ratio of between 1 and to the transmission system 5 of the drive train. Furthermore, the bevel gearbox 8 provides an angled transmission (angular drive ; bevel pinion ; mitre gear ; right angle bevel gearing ; bell crank ; angle drive) with two counter-rotating bevel pinion gears 12, 10 13. Thus, the current transmission system 5 first provides a gear ratio of up to a ‘gearbox engineering maximum’ in the range of 1:350-750. In particular, a practical step-up gear ratio range between 1:375-500 can be attained.
Thus, a rotational speed of the rotor of the generator of more than 3.000 rotations per minute may be possible. In in embodiment, up to 3.000-5.000 rotations per minute may be possible. This can result in a smaller generator diameter, for instance.
The rotor and the complete drive train is here mounted in the tower 18 perpendicular to a tower longitudinal axis L. In an alternative embodiment in particular in an upwind wind turbine, rotor and drive train can be mounted on the tower with the rotor rotational axis R at a tilt angle a away from a perpendicular (90°) coupling. The tilt angle a can be important in that allows an increase of the distance between the tower and the rotor (tip), thus minimizing chances of the blade tips hitting the tower and reducing the disturbing influence of the tower on the rotor. A tilt angle a is usually chosen between about 5 degrees and a maximum 10 degrees for not negatively impacting aerodynamic performance.
The housing of the transmission system 5 can be one single housing. Alternatively, the housing can be divided into two coupled housing parts, for instance having a split at the second planet gears 34. This may facilitate access and repair possibilities. The flexible coupling 4 in the current embodiment may be removed by de-boulting, for instance, and may be lifted out of the current drive train, thus providing space for subsequent removal of (part) of the housing. In an alternative embodiment, the upstream planetary gearbox 7 and the bevel gearbox 8 have each have a separate housing.
Figure 3 also shows an embodiment of an electrical generator 6 in cross section. In figure 4, details of the generator 6 are shown in more detail. The electrical generator 6, shortly ‘generator’, has a housing 25. The housing 25 has fixing provisions for fixing the housing to the transmission system 5, here to the housing of the transmission system
5. Usually, the generator housing 25 will be housed inside the nacelle 30.
Generator 6 is of the outer rotor type and comprises an outer generator rotor 10 and an (inner) stator 14. The rotor 10 and stator 14 are concentric, and define an air gap 39 between them. The rotor 10 is coupled to the drive shaft 27 that results from the downstream planetary gearbox 9. In the current embodiment, the generator drive shaft 27 can coupled to the generator rotor 10 via a coupling 28, in an embodiment an overload clutch forming an integrated assembly with flexible coupling. In fact, here as an example of a possible coupling, a plate couples the transmission system output shaft 27 to the outer generator rotor 10. The flexible shaft or rigid shaft connecting the lower pinion 13 with the downstream ring gear may be coupled via a gear spline coupling as developed and patented by RENK AG of Germany or alternative design flexible coupling types. This to compensate for slight dynamic misalignment resulting from deflections and distortions, and to a lesser degree levy length changes. The gear spline or other design flexible couplings are attached to the downstream ring gear 50 respectively lower pinion 13 via the upper and lower adapter units 54 and 56.
The outer generator rotor 10 may comprise permanent magnets to provide alternation magnetic poles. The stator 14 comprises coils 38 for inducing a voltage and a current. As the stator 11 in this embodiment is static with respect to the frame and nacelle, no power coupling, like wipers or sliding contacts or brushes, is needed. As discussed before, instead of the radial flux generator of figure 2, also an axial flux generator can be considered. In the current inventive concept, such a generator would also have a rotor and a stator that is static with respect to the nacelle.
In order to be able to resist or take up high torsion plus allowing some bending deflections or to reduce weight, the shafts55 can be made from a fibre reinforced composite material. It provides a torque shaft. Suitable fibre reinforced composites comprise fibre material that is commercially sold under the names Dyneema, Aramid, and Kevlar. It was found, however, that in order to provide a high degree of rigidity and strength, carbon fibre reinforced composites are preferred.
In the current embodiment, the generator has one or two journal bearings 58, which are attached to the hollow generator shaft 59 and forms the structural support of the generator-rotor 10.
In the current embodiment the generator 6 comprises a (light weight) generator housing 25. The generator 6 further comprises a cooling system. In the current embodiment, the cooling system comprises a combined gas and liquid cooling system.
The gas cooling system comprises a gas inlet 40 in the generator housing 25 and a gas outlet 41 in the generator housing 25. The inlet 40 and outlet 41 and air circulation pump and air-air or air-liquid heat exchanger are in the schematic drawing not drawn.
The can also be as remote from one another as possible.
The gas cooling system, usually based upon air that circulates inside the generator 6, in an embodiment comprises air displacement means in the generator rotor. on one or both generator rotors. In the current embodiment, the generator rotor 10 is provided with vanes or fins and/or spokes and/or holes to set air inside the generator 6 in motion.
In an embodiment, the air displacement means on the outer rotor provide a pump function, displacing air from the gas inlet 40 to the gas outlet 41. The gas cooling system may comprise a pump device for circulating air through the generator housing 25. The gas cooling system in the current embodiment includes a heat exchanger 29 gas-coupling the gas inlet 40 and the gas outlet 41. In the current embodiment, the heat exchanger 29 is of the gas-liquid heat exchanger type. It allows the gas of the gas cooling system to exchange heat with liquid of the liquid cooling system which will be discussed further. In the current embodiment, in the gas cooling system, the inner generator rotor 11 is further provided with gas displacement means. Currently, gas channels 28 are provided in the inner generator rotor 11 for further mixing or allowing mixing of gas inside the generator 38.
In an embodiment, the stator structural housing is hollow ring-shape body 57 in which cooling liquid circulates, and which is integral part of the generator temperature management system. The liquid inlet and liquid outlet 42, 43 are (not drawn) connected to a circulation pump and liquid-liquid or liquid-air heat exchanger.
In an embodiment, the stator housing incorporates at least one air inlet pipe or nozzle along the stator circumference along a fictive horizontal axis, and at least one gas channel or nozzle in the vertical plane. An air pump forces cooling air in between the stator coils and the air gap 39 where most of the generator heat is generated. If two or more gas channels are placed in the vertical plane, they can be positioned horizontal relative to the generator base or at various inclined positions to promote optimal cooling air mixing and heat dissipation performance.
It will also be clear that the above description and drawings are included to illustrate some embodiments of the invention, and not to limit the scope of protection. Starting from this disclosure, many more embodiments will be evident to a skilled person. These embodiments are within the scope of protection and the essence of this invention and are obvious combinations of prior art techniques and the disclosure of this patent.
List of reference numbers 1 Turbine rotor 2 turbine rotor shaft 3 housing of the turbine rotor shaft 4 flexible coupling 5 transmission system 6 generator 7 upstream planetary gearbox 8 bevel gearbox 9 downstream planetary gearbox 10 generator rotor 11 bevel drive gear 12 first bevel pinion gear 13 second bevel pinion gear 14 generator stator 15 transmission system common housing 16 holding brake + rotor lock 17 gondola jaw bearing 18 tower 19 upstream ring gear 20 upstream first planetary gear 21 upstream second planetary gear 22 second bevel pinion shaft 23 second pinion journal bearing 24 hollow bevel pinion shaft 25 Generator housing 26 first pinion journal bearing 27 transmission system output shaft 28 (spline) coupling 29 generator rotor shaft 30 gondola or nacelle
31 helicopter deck 32 incoming upstream gearbox shaft 33 outgoing upstream gearbox shaft 34 upstream sun gear 35 planetary gears common shaft
36 cooling radiator 37 Permanent magnets 38 stator coils 39 air gap
40 gas inlet 41 gas outlet 42 liquid inlet 43 liquid outlet 50 downstream ring gear
51 downstream sun gear 52 downstream planet gears 53 downstream planet gear frame 54 flexible coupling 55 flexible shaft
56 further flexible coupling 57 liquid cooling 58 generator Journal bearings 59 hollow generator shaft
R rotor shaft rotational axis R1 first and second bevel pinion gear rotational axis L tower longitudinal axis

Claims (18)

ConclusiesConclusions 1. Een windturbine, omvattende: - een turbinerotor omvattende een stel turbinerotorbladen en definiérend een rotorrotatieas, waarbij de turbinerotor op een toren is gemonteerd; - een elektrische generator voor het omzetten van mechanische energie van de turbinerotor in elektrische energie, omvattende een generatorrotor die aandrijfbaar gekoppeld is aan de turbinerotor en gemonteerd is op de toren; - een transmissiesysteem dat de turbinerotor koppelt aan de generatorrotor, en omvattende: * een kegeltandwielkast omvattende een afgeschuind aandrijftandwiel gekoppeld aan de turbinerotor en een eerste afgeschuinde rondsel en een tweede afgeschuinde rondsel, waarbij de eerste en tweede afgeschuinde rondsels een gemeenschappelijke rotatieas hebben en in bedrijf tegengesteld roteren; * een stroomafwaartse planetaire tandwielkast omvattende een stroomafwaartse ringtandwiel, stroomafwaartse planeetwielen en een stroomafwaarts zonnetandwiel, waarbij het eerste afgeschuinde rondsel aangedreven is gekoppeld aan een van de stroomafwaartse ringtandwielen en de stroomafwaartse planetaire tandwielen, waarbij het tweede afgeschuinde rondsel aandrijfbaar gekoppeld is aan een andere van de stroomafwaartse planeetwielen en het stroomafwaartse ringtandwiel, en waarbij de generatorrotor aangedreven is gekoppeld aan het stroomafwaartse zonnetandwiel.A wind turbine comprising: - a turbine rotor comprising a pair of turbine rotor blades and defining a rotor rotation axis, the turbine rotor being mounted on a tower; - an electrical generator for converting mechanical energy from the turbine rotor into electrical energy, comprising a generator rotor drivably coupled to the turbine rotor and mounted on the tower; a transmission system coupling the turbine rotor to the generator rotor, and comprising: a bevel gearbox comprising a bevel drive gear coupled to the turbine rotor and a first bevel pinion and a second bevel pinion, the first and second bevel pinions having a common axis of rotation and in operation reverse rotate; a downstream planetary gearbox comprising a downstream ring gear, downstream planet gears and a downstream sun gear, the first bevel pinion gear being drivenly coupled to one of the downstream ring gears and the downstream planetary gears, the second bevel pinion being drivably coupled to another of the downstream planet gears and the downstream ring gear, and wherein the generator rotor is driven coupled to the downstream sun gear. 2. Windturbine volgens conclusie 1, waarbij de stroomafwaartse planetaire tandwielkast is verschaft tussen het eerste en tweede afgeschuinde rondsel, in het bijzonder tussen de rotatieas van de rotor en een van het eerste en tweede afgeschuinde rondsel.A wind turbine according to claim 1, wherein the downstream planetary gearbox is provided between the first and second bevel pinions, in particular between the rotational axis of the rotor and one of the first and second bevel pinions. 3. Windturbine volgens conclusie 1 of 2, waarbij het eerste afgeschuinde rondsel is verbonden met de stroomafwaartse planeetwielen, het tweede afgeschuinde rondsel is verbonden door middel van een aandrijfas met het stroomafwaartse ringtandwiel en het stroomafwaartse zonnetandwiel is verbonden via een uitgaande as van het transmissiesysteem naar de generatorrotor, waarbij in het bijzonder de uitgaande as van het transmissiesysteem door het eerste afgeschuinde rondsel loopt.A wind turbine according to claim 1 or 2, wherein the first bevel pinion is connected to the downstream planet gears, the second bevel pinion is connected by a drive shaft to the downstream ring gear and the downstream sun gear is connected through an output shaft from the transmission system to the generator rotor, in particular the output shaft of the transmission system passing through the first bevel pinion. 4. Windturbine volgens een van de voorgaande conclusies, waarbij de stroomafwaartse planetaire tandwielkast een stroomafwaartse planeetdrager voor het roteerbaar vasthouden van de stroomafwaartse planeetwielen omvat, waarbij de ene gekozen uit het eerste afgeschuinde rondsel en het tweede afgeschuinde rondsel 1s gekoppeld aan de stroomafwaartse planeetdrager.A wind turbine according to any preceding claim, wherein the downstream planetary gearbox comprises a downstream planet carrier for rotatably holding the downstream planet gears, the one selected from the first bevel pinion and the second bevel pinion 1s coupled to the downstream planet carrier. 5. Windturbine volgens een van de voorgaande conclusies, verder omvattende een stroomopwaartse planetaire tandwielkast, die de turbinerotor en de afgeschuinde tandwielkast koppelt, waarbij in het bijzonder de stroomopwaartse planetaire tandwielkast een 1,5-traps planetaire tandwielkast omvat.A wind turbine according to any one of the preceding claims, further comprising an upstream planetary gearbox coupling the turbine rotor and the bevel gearbox, in particular the upstream planetary gearbox comprising a 1.5-stage planetary gearbox. 6. Windturbine volgens een van de voorgaande conclusies, waarbij de stroomopwaartse planetaire tandwielkast een planetaire transmissie omvat, in het bijzonder een stroomopwaarts ringtandwiel omvat dat aandrijfbaar gekoppeld is aan de turbinerotor, en een stroomopwaarts zonnetandwiel dat aandrijfbaar gekoppeld is aan het aandrijfaswiel.Wind turbine according to one of the preceding claims, wherein the upstream planetary gearbox comprises a planetary transmission, in particular comprises an upstream ring gear drivably coupled to the turbine rotor, and an upstream sun gear drivably coupled to the drive shaft wheel. 7. Windturbine volgens de voorgaande conclusie, waarbij de stroomopwaartse planetaire tandwielkast een stroomopwaartse planetaire tandwieloverbrenging omvat met een eerste en tweede planetaire tandwiel op een gemeenschappelijke as, met eerste planetaire tandwiel aandrijfbaar gekoppeld met het ringtandwiel en het tweede planetaire tandwiel aandrijfbaar gekoppeld met de zonnewering.The wind turbine of the preceding claim, wherein the upstream planetary gearbox comprises an upstream planetary gear having a first and second planetary gear on a common shaft, the first planetary gear drivably coupled to the ring gear and the second planetary gear drivably coupled to the sunshade. 8. Windturbine volgens een van de voorgaande conclusies 5 of 6, waarbij de stroomopwaartse planetaire tandwielkast een overbrengingsverhouding van 10-15 biedt.Wind turbine according to one of the preceding claims 5 or 6, wherein the upstream planetary gearbox offers a gear ratio of 10-15. 9. Windturbine volgens een der voorgaande conclusies, waarbij de turbinerotor op de toren is gemonteerd met zijn rotorrotatieas functioneel loodrecht op een lengteas van de toren.A wind turbine according to any one of the preceding claims, wherein the turbine rotor is mounted on the tower with its rotor rotation axis functionally perpendicular to a longitudinal axis of the tower. 10. Windturbine volgens een der voorgaande conclusies, waarbij de turbinerotor is bevestigd aan een uiteinde van een holle turbinerotoras, waarbij de holle turbineas zich uitstrekt door een behuizing met de behuizing bevestigd aan een gondel op de toren, en een tegenovergestelde einde van holle turbinerotoras het transmissiesysteem en de generator draagt.A wind turbine according to any one of the preceding claims, wherein the turbine rotor is attached to one end of a hollow turbine rotor shaft, the hollow turbine shaft extending through a housing with the housing attached to a nacelle on the tower, and an opposite end of the hollow turbine rotor shaft. transmission system and the generator carries. 11. Windturbine volgens een van de voorgaande conclusies, waarbij de generator een behuizing en een koelsysteem omvat.A wind turbine according to any one of the preceding claims, wherein the generator comprises a housing and a cooling system. 12. Windturbine volgens de voorgaande conclusie, waarbij het koelsysteem een gaskoelsysteem omvat, waarbij het gaskoelsysteem een gaskoelinlaat in de generatorbehuizing omvat voor het invoeren van een stroom koelgas in de generator, en een gaskoeluitlaat om gas de generatorbehuizing te laten verlaten.The wind turbine of the preceding claim, wherein the cooling system comprises a gas cooling system, the gas cooling system comprising a gas cooling inlet in the generator housing for introducing a flow of cooling gas into the generator, and a gas cooling outlet for allowing gas to leave the generator housing. 13. Windturbine volgens conclusie 12, waarbij de generatorrotor is voorzien van een of meer ventilatoren voor het in beweging brengen van het koelgas in de behuizing, in het bijzonder ontworpen voor het in bedrijf induceren van een stroom koelgas van de koelgasinlaat naar de koelgasuitlaat.A wind turbine according to claim 12, wherein the generator rotor is provided with one or more fans for agitating the cooling gas in the housing, in particular designed to induce in operation a flow of cooling gas from the cooling gas inlet to the cooling gas outlet. 14. Windturbine volgens een van de conclusies 11-13, waarbij de stator is verschaft met een of meer voorzieningen, in het bijzonder doorgangen, voor het in beweging brengen van het koelgas in de behuizing, in het bijzonder ontworpen voor het in bedrijf induceren van een stroom van koelgas van de koelgasinlaat naar de koelgasuitlaat.A wind turbine according to any one of claims 11-13, wherein the stator is provided with one or more means, in particular passageways, for agitating the cooling gas in the housing, in particular designed for inducing in operation a flow of refrigerant gas from the refrigerant gas inlet to the refrigerant gas outlet. 15. Windturbine volgens een van de conclusies 13-14, waarbij het gaskoelsysteem een warmtewisselaar voor het uitwisselen van warmte met een vloeistofstroom omvat.A wind turbine according to any one of claims 13-14, wherein the gas cooling system comprises a heat exchanger for exchanging heat with a liquid flow. 16. Een windturbine omvattende een turbinerotor met een turbinerotorrotatieas en aandrijfbaar gekoppeld is met een stroomopwaartse planetaire tandwielkast die aandrijfbaar gekoppeld is met een haakse transmissie met twee tegenovergestelde tandwielen die aandrijfbaar gekoppeld zijn met een stroomafwaartse planetaire tandwielkast aan een generatorrotor van een generator, in het bijzonder een permanente buitenrotorgenerator met een centrale stator, waarbij de generatorrotor in het bijzonder een rotatieas van de generator definieert die functioneel onder een rechte hoek staat met de turbinerotorrotatieas.A wind turbine comprising a turbine rotor having a turbine rotor rotating shaft and drivably coupled to an upstream planetary gearbox drivably coupled to a right-angle transmission having two opposite gears drivably coupled to a downstream planetary gearbox to a generator rotor of a generator, in particular a permanent outer rotor generator having a central stator, the generator rotor defining in particular an axis of rotation of the generator which is functionally at right angles to the turbine rotor axis of rotation. 17. Een transmissiesysteem voor een windturbine voor het koppelen van een turbinerotor met een generator omvattende een rotor, welk transmissiesysteem omvat: - een afgeschuinde tandwielkast omvattende een afgeschuind aandrijftandwiel voor het koppelen met de turbinerotor en een eerste afgeschuind rondsel en een tweede afgeschuind rondsel aandrijfbaar gekoppeld met het afgeschuinde aandrijfwiel, waarbij de eerste en tweede afgeschuinde rondsels een gemeenschappelijke rotatieas hebben en in bedrijf in tegengestelde richting roteren, - een stroomopwaartse planetaire tandwielkast omvattende een stroomopwaarts ringtandwiel, stroomopwaartse planeetwielen en een stroomopwaarts zonnetandwiel, die aandrijfbaar gekoppeld 1s met het afgeschuinde aandrijftandwiel, en - een stroomafwaartse planetaire tandwielkast omvattende een stroomafwaartse ringtandwiel, stroomafwaartse planeetwielen en een stroomafwaarts zonnetandwiel, waarbij het eerste afgeschuinde rondsel aandrijfbaar gekoppeld is met een van het stroomaf waartse ringtandwiel, stroomafwaartse planetaire tandwielen en stroomafwaarts zonnetandwiel, het tweede afgeschuinde rondsel aandrijfbaar gekoppeld met een ander van het stroomafwaartse ringtandwiel, stroomafwaartse planeetwielen en stroomafwaarts zonnetandwiel, en het stroomafwaartse zonnetandwiel voor het aandrijfbaar koppelen met de generatorrotor.A wind turbine transmission system for coupling a turbine rotor to a generator comprising a rotor, the transmission system comprising: a bevel gearbox comprising a bevel drive gear for coupling to the turbine rotor and a first bevel pinion and a second bevel pinion drivably coupled with the bevel drive gear, the first and second bevel pinions having a common axis of rotation and rotating in opposite directions in operation, an upstream planetary gearbox comprising an upstream ring gear, upstream planet gears and an upstream sun gear, drivably coupled to the bevel drive gear, and - a downstream planetary gearbox comprising a downstream ring gear, downstream planet gears and a downstream sun gear, the first bevel pinion being drivably coupled to a n the downstream ring gear, downstream planetary gears and downstream sun gear, the second bevel pinion drivably coupled to another of the downstream ring gear, downstream planet gears and downstream sun gear, and the downstream sun gear for drivably coupling to the generator rotor. 18. Een transmissiesysteem voor een windturbine voor het koppelen van een turbinerotor met een generator omvattende een rotor, welk transmissiesysteem omvat: - een afgeschuinde tandwielkast omvattende een afgeschuind aandrijftandwiel voor het koppelen met de turbinerotor en een eerste afgeschuind rondsel en een tweede afgeschuind rondsel aandrijfbaar gekoppeld met het afgeschuinde aandrijfwiel, waarbij de eerste en tweede afgeschuinde rondsels een gemeenschappelijke rotatieas hebben en in bedrijf in tegengestelde richting roteren, en - een stroomafwaartse planetaire tandwielkast omvattende een stroomafwaartse ringtandwiel, stroomafwaartse planeetwielen en een stroomafwaarts zonnetandwiel, waarbij het eerste afgeschuinde rondsel aandrijfbaar gekoppeld is met een van het stroomaf waartse ringtandwiel en de stroomafwaartse planetaire tandwielen, waarbij het tweede afgeschuinde rondsel aandrijfbaar gekoppeld is met een ander van het stroomaf waartse ringtandwiel en de stroomaf waartse planeetwielen, en het stroomafwaartse zonnetandwiel voor het aandrijfbaar koppelen met de generatorrotor. -0-0-0-0-0-A wind turbine transmission system for coupling a turbine rotor to a generator comprising a rotor, the transmission system comprising: a bevel gearbox comprising a bevel drive gear for coupling to the turbine rotor and a first bevel pinion and a second bevel pinion drivably coupled with the bevel drive gear, wherein the first and second bevel pinions have a common axis of rotation and rotate in opposite directions in operation, and - a downstream planetary gearbox comprising a downstream ring gear, downstream planet gears and a downstream sun gear, the first bevel pinion being drivably coupled having one of the downstream ring gear and the downstream planetary gears, the second bevel pinion being drivably coupled to another of the downstream ring gear and the downstream plan food wheels, and the downstream sun gear for drivable coupling to the generator rotor. -0-0-0-0-0-
NL2024113A 2019-10-28 2019-10-28 Wind turbine NL2024113B1 (en)

Priority Applications (8)

Application Number Priority Date Filing Date Title
NL2024113A NL2024113B1 (en) 2019-10-28 2019-10-28 Wind turbine
PCT/NL2020/050665 WO2021086179A1 (en) 2019-10-28 2020-10-27 Wind turbine
EP20800740.1A EP4055270A1 (en) 2019-10-28 2020-10-27 Wind turbine
CN202080080914.7A CN114761683A (en) 2019-10-28 2020-10-27 Wind turbine
KR1020227017409A KR20220087524A (en) 2019-10-28 2020-10-27 wind turbine
PCT/NL2020/050664 WO2021086178A1 (en) 2019-10-28 2020-10-27 Wind turbine
EP20800741.9A EP4055271A1 (en) 2019-10-28 2020-10-27 Wind turbine
US17/772,912 US20220397096A1 (en) 2019-10-28 2020-10-27 Wind turbine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
NL2024113A NL2024113B1 (en) 2019-10-28 2019-10-28 Wind turbine

Publications (1)

Publication Number Publication Date
NL2024113B1 true NL2024113B1 (en) 2021-07-19

Family

ID=69467628

Family Applications (1)

Application Number Title Priority Date Filing Date
NL2024113A NL2024113B1 (en) 2019-10-28 2019-10-28 Wind turbine

Country Status (1)

Country Link
NL (1) NL2024113B1 (en)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US323725A (en) * 1885-08-04 Windmill-gearing
US4291233A (en) 1980-01-29 1981-09-22 Westinghouse Electric Corp. Wind turbine-generator
WO1995021326A1 (en) 1994-02-07 1995-08-10 Evgeny Alexeevich Trushkov Wind power generation system
US20150030277A1 (en) 2012-04-13 2015-01-29 Eolotec Gmbh Bearing arrangement of a wind turbine and method for adjusting the preload of a bearing arrangement
WO2015016703A1 (en) 2013-07-31 2015-02-05 Vervent B.V. Wind turbine
WO2015127589A1 (en) * 2014-02-25 2015-09-03 北京巴付勒传动技术有限公司 Transmission structure for wind power generator
WO2019022595A1 (en) 2017-07-24 2019-01-31 Vervent B.V. Wind turbine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US323725A (en) * 1885-08-04 Windmill-gearing
US4291233A (en) 1980-01-29 1981-09-22 Westinghouse Electric Corp. Wind turbine-generator
WO1995021326A1 (en) 1994-02-07 1995-08-10 Evgeny Alexeevich Trushkov Wind power generation system
US20150030277A1 (en) 2012-04-13 2015-01-29 Eolotec Gmbh Bearing arrangement of a wind turbine and method for adjusting the preload of a bearing arrangement
WO2015016703A1 (en) 2013-07-31 2015-02-05 Vervent B.V. Wind turbine
WO2015127589A1 (en) * 2014-02-25 2015-09-03 北京巴付勒传动技术有限公司 Transmission structure for wind power generator
WO2019022595A1 (en) 2017-07-24 2019-01-31 Vervent B.V. Wind turbine

Similar Documents

Publication Publication Date Title
CA2531278C (en) Wind turbine generator
EP1612415B1 (en) Electrical machine with double-sided rotor
US8198749B2 (en) Wind turbine generator
AU2008228654B2 (en) Wind turbine comprising load transmitting components
CN102235324B (en) Gearbox for a wind turbine
KR101205329B1 (en) Wind Power Generator Having Triple Rotors Integrated System
US10215260B2 (en) Integrative transmission chain of hybrid-drive wind turbine and a gearbox used by the transmission chain
US8147183B2 (en) Drivetrain for generator in wind turbine
EP3658772A1 (en) Wind turbine
US20120063902A1 (en) Energy generation plant, in particular wind power plant
WO2012044791A1 (en) Magnetic levitation transmission
US20140203561A1 (en) Variable input synchronous output drivetrain for wind turbine
US11111902B2 (en) Nacelle and rotor for a wind turbine, and method
US9447777B2 (en) Continuous-flow power installation
US20220397096A1 (en) Wind turbine
US20190195193A1 (en) Rotor blade hub for a wind turbine, and wind turbine having same
EP3859148A1 (en) Wind turbine
NL2024113B1 (en) Wind turbine
US11473561B2 (en) Generator for a wind turbine, and wind turbine having same
CN112240266A (en) Drive train device
JP2011064141A (en) Wind turbine generator
CN114761683A (en) Wind turbine

Legal Events

Date Code Title Description
PD Change of ownership

Owner name: STICHTING ATO; NL

Free format text: DETAILS ASSIGNMENT: CHANGE OF OWNER(S), ASSIGNMENT; FORMER OWNER NAME: VERVENT B.V.

Effective date: 20230928