NL2008827C2 - Method for processing a whole poultry carcass, easily partible whole poultry carcass obtained therefrom and devices for use in said method. - Google Patents

Method for processing a whole poultry carcass, easily partible whole poultry carcass obtained therefrom and devices for use in said method. Download PDF

Info

Publication number
NL2008827C2
NL2008827C2 NL2008827A NL2008827A NL2008827C2 NL 2008827 C2 NL2008827 C2 NL 2008827C2 NL 2008827 A NL2008827 A NL 2008827A NL 2008827 A NL2008827 A NL 2008827A NL 2008827 C2 NL2008827 C2 NL 2008827C2
Authority
NL
Netherlands
Prior art keywords
cutting
scissors
poultry
carcass
blade
Prior art date
Application number
NL2008827A
Other languages
Dutch (nl)
Inventor
Marcellinus Wilhelmus Maria Kuijpers
Original Assignee
Kuijpers Kip B V
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kuijpers Kip B V filed Critical Kuijpers Kip B V
Priority to NL2008827A priority Critical patent/NL2008827C2/en
Priority to BE2013/0325A priority patent/BE1022023B1/en
Priority to DE201310209119 priority patent/DE102013209119A1/en
Application granted granted Critical
Publication of NL2008827C2 publication Critical patent/NL2008827C2/en

Links

Classifications

    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C21/00Processing poultry
    • A22C21/0023Dividing poultry
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C21/00Processing poultry
    • A22C21/0038Trussing poultry
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/25Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
    • B26D1/26Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
    • B26D1/30Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut with limited pivotal movement to effect cut
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/0006Cutting members therefor
    • B26D2001/0066Cutting members therefor having shearing means, e.g. shearing blades, abutting blades

Description

METHOD FOR PROCESSING A WHOLE POULTRY CARCASS, EASILY PARTIBLE WHOLE POULTRY CARCASS OBTAINED THEREFROM AND DEVICES FOR USE IN SAID METHOD
5 FIELD OF THE INVENTION
The present invention relates to a method for processing a whole poultry carcass, in particular the whole poultry carcass of chickens, and to devices for use in said method. The invention further relates to easily partible whole poultry carcasses, especially whole chicken carcasses, obtained via said method.
10
BACKGROUND OF THE INVENTION
Meat can be broadly classified as ‘red’ or ‘white’. The meat of mammals such as cows, sheep, goats, and pigs is generally considered red, while poultry meat such as the meat of chickens and turkeys, is generally considered white. In recent years, health concerns have 15 been raised about the consumption of red meat, related to higher saturated fat and caloric content and an increase in the risk of cancer. White meat generally contains, compared to most red meats, less unhealthy saturated fat and less caloric content and is therefore subject to less health concerns. Poultry meat is also the most widely accepted type of meat source among different cultures. These aspects make poultry meat, especially the meat from 20 chickens, one of the most widely eaten meats in the world.
Nowadays, the busy private consumer in Western Europe is in need for ready-to-eat products that do not require extensive preparation before serving for dinner. This particularly applies to meat products that traditionally require quite some preparation time.
Hence, not surprisingly, supermarkets and butcheries cleverly respond to this situation 25 by offering poultry parts such as for example chicken wings, chicken legs, breast fillet, that can be easily prepared. In Western Europe, the breast fillet of the poultry is the most favorite part, followed by chicken legs and chicken wings. Whole poultry carcasses for private consumption on the other hand are less wanted and the demand for this product has been decreasing over the last couple of years.
30 Without wishing to be bound by any theory, it is believed that the decreasing demand for whole poultry carcasses for private consumption inter alia relates to the fact that the private consumer is restrained from preparing whole poultry carcasses because of the difficulty to separate a ready whole poultry carcass that has been served on the table into consumable parts. It is a well known problem that cutting through the bones of the carcass 2 requires forcefully pressing with a sharp knife, which may easily result in dangerous situations or even in the private consumers inadvertently cutting themselves.
It is further believed that the private consumer does not like the meat leftovers that remain on the less common edible parts of the poultry carcass after separating off for example 5 the breast fillet and the legs.
As is commonly known, there is however a demand for whole poultry carcasses for private consumption, such as whole chicken or turkey carcasses, at particular occasions during the year, typically occasions that are associated with sociability and relaxation. Traditionally, whole poultry is for example served at Christmas dinner or at celebrations.
10 Hence, it is further believed that the demand for whole poultry carcasses for private consumption at other than special occasions may increase when serving for dinner does not require extensive preparation.
It is therefore an object of the invention to provide a method for processing and preparing whole poultry carcasses for consumption that eliminates the abovementioned 15 drawbacks. In particular, it is an object of the invention to provide a method for preparing easily partible whole poultry carcasses without modifying the external appearance of the whole poultry carcass.
SUMMARY OF THE INVENTION
20 The inventors have found that processing whole poultry carcasses by incising and/or cutting through one or more bones and/or dislocating bone joints results in easily partible poultry carcasses for consumption without modifying the external appearance of the whole poultry carcass.
The easily partible poultry carcasses, especially after baking, roasting, grilling and the 25 like, can be easily divided into poultry parts using ordinary table cutlery by merely cutting skin or skin and meat. The inventors further unexpectedly found that roasting, grilling, frying or baking, of the easily partible poultry carcasses with the breast fillet pointing downwards results in a ready breast fillet that maintains its juiciness.
The inventors further developed a device comprising a pair of scissors and a means to 30 open and close the pair of scissors that can advantageously be used in the processing of whole poultry carcasses according to the invention.
3
BRIEF DESCRIPTION OF THE FIGURES
Figure 1 schematically depicts a device comprising a pair of scissors and a means for opening and closing it, for use in cutting through the sternum along both lateral sides of the carina from within the abdominal cavity via the opening in the neck-line. The numbers refer 5 to (1) a first elongate blade, (2) a second elongate blade, (3 a) and (3b) first blade parts having a cutting edge, (5) distance between first blade parts (3a) and (3b), (6) hinge pin, (7) horizontal flat plate, (8) spring, (9) cam, (10) camshaft, (12a) and (12b) rods, (13) frame, (14) protrusion.
Figure 2 schematically depicts a device comprising a pair of scissors and a means for 10 opening and closing it, for use in cutting through the pelvis from within the abdominal cavity via the back opening. The numbers refer to (1) a first elongate blade, (2) a second elongate blade, (3a) and (3b) first blade parts having a cutting edge, (4a) and (4b) second blade parts having a cutting edge, (5) distance between first blade parts (3a) and (3b), (6) hinge pin, (7) horizontal flat plate, (8) spring, (9) cam, (10) camshaft, (12a) and (12b) rods, (13) frame, (14) 15 protrusion.
Figure 3 schematically depicts a device comprising a pair of scissors and a means for opening and closing it, for use in cutting through the pelvis from within the abdominal cavity via the back opening. The numbers refer to (1) a first elongate blade, (2) a second elongate blade, (3a) and (3b) first blade parts having a cutting edge, the outer ends (11a) and (lib) of 20 the first blade parts curving outwardly, (5) distance between first blade parts (3a) and (3b), (6) hinge pin, (7) horizontal flat plate, (8) spring, (9) cam, (10) camshaft;, (12a) and (12b) rods, (13) frame, (14) protrusion.
Figure 4 schematically depicts the skeleton of a chicken, which is considered to be a representative example of poultry skeletons. The numbers refer to (20) humerus, (21) 25 sternum, (22) carina, (23) acetabulum, (24) femur, (25) glenoid cavity, (26) pelvis, (27) scapula, and (28) synsacrum.
Figure 5 schematically depicts the pelvis or pelvic bones of a chicken, which is considered to be a representative example of poultry pelvis. The numbers refer to (30) pubis, (28) synsacrum, (31) ilium, and (32) ischium.
DETAILED DESCRIPTION OF THE INVENTION
A first aspect of the invention relates to a method to process a whole poultry carcass, said method comprising one or more steps chosen from: 30 4 a) cutting through the sternum along the lateral side of the carina from within the abdominal cavity via the opening in the neck-line; b) cutting through the pelvis from within the abdominal cavity via the back opening; c) loosening the femurs from the pelvis without separating the legs from the carcass by 5 incising both hip joints or by dislocating the heads of the femurs from the acetabular d) loosening the humeri from the shoulder bones without separating the wings from the carcass by incising both shoulder joints or by dislocating the heads of the humeri from the glenoid cavities.
10 The term ‘poultry’ as used herein refers to a category of domesticated birds kept by humans for the purpose of killing them for their meat. These most typically are members of the superorder Galloanserae, especially the order Galliformes (e.g. chickens, pheasants and turkeys) and the order Anseriformes, (e.g. domestic ducks and domestic geese). Poultry in the context of the present invention also includes other birds which are killed for their meat, such 15 as pigeons or doves.
In a preferred embodiment the poultry to be used in the method of the present invention is chosen from the groups consisting of members of the order of Galliformes and the members of the order of Anseriformes.
In a more preferred embodiment the poultry is chosen from the group consisting of 20 members of the family of Phasianidae and members of the family of Anatidae. The family of Phasianidae is a family of birds which includes pheasants, partridges, turkeys and chickens. The family of Anatidae is the family of birds that includes ducks and geese.
In an even more preferred embodiment the poultry is chosen from the group consisting of ducks, turkeys and chickens, most preferably the poultry consists of chickens.
25 The term ‘sternum ’ as used herein refers to the breastbone of the poultry. A bird’s sternum has an extension which runs axially along the midline of the bone and extends outward, perpendicular to the plane of the ribs. This extension is called ‘carina ’, ‘keel’ or ‘christa sternV in bird anatomy. The term ‘carina’ as used herein refers to this extension of the breastbone of poultry.
30 The term ‘abdominal cavity’ generally refers to the cavity that holds the intestines or bowels of living poultry. Since the invention relates to a method to process a whole poultry carcass, the abdominal cavity as used herein refers to a hollow cavity, i.e. the cavity from which the bowels or intestines have been removed.
5
After slaughtering the poultry, the abdominal cavity is accessible via the opening in the neck-line and via the back opening. The opening in the neck-line is the opening that remains after removing the head, and optionally the crop, of the poultry from the body. The opening in the back is the aperture which remains on the site of the cloaca after removing the 5 intestines from the poultry. After removing the head, and optionally the crop, as well as the intestines, the abdominal cavity is directly accessible via the opening in the neck-line.
The term ‘whole poultry carcass’ does not refer to the intact dead poultry but, as is understood by those skilled in the art, to slaughtered poultry instead. The person skilled in the art will readily understand that the method according to the present invention can also be 10 applied when only the intestines and head have been removed, i.e. the poultry has been eviscerated, as long as the abdominal cavity is accessible via the neck-line and/or the back opening. Thus, for example, embodiments wherein ‘whole poultry carcass’ refers to the poultry carcass from which the head has been removed and the carcass has been eviscerated are envisaged as well as embodiments wherein the head, crop and feathers have been removed 15 and the carcass has been eviscerated.
More preferably ‘whole poultry carcass’ refers to the poultry carcass from which the feathers, head, crop, and the feet at the tarsal joints have been removed and the carcass has been eviscerated, but which is intact for the rest.
The term ‘femurs’, plural of femur’, as used herein refers to the thigh bones that 20 extend from the knee to the hip of the poultry. The head of the femur at the side of the hip articulates with the acetabulum.
The term ‘acetabula ’, plural of ‘acetabulum ’, refers to the concave surfaces of the pelvis where the heads of the femurs meet with the pelvis forming the hip joints. In birds, the acetabula are deep sockets.
25 The term ‘pelvis’ in the context of the present invention encompasses the ‘pelvic bones’ in the 'pelvic girdle’ and consists of a partly fused ilium, ischium, and pubis. The ilium is joined to the synsacrum of the vertebral column of the poultry. The ‘synsacrum ’ refers to the solidly fused series of vertebrae that is positioned between the right-hand ilium, ischium, and pubis and the left-hand ilium, ischium and pubis of the pelvis and extends in the direction 30 of the tail bones to the neck
In a preferred embodiment of the invention, a method is provided as described in any of the foregoing wherein two steps chosen from steps (a), (b), (c) and (d) are performed.
In a more preferred embodiment, a method is provided as described in any of the foregoing wherein three steps chosen from steps (a), (b), (c) and (d) are performed.
6
In a most preferred embodiment a method is provided wherein all steps (a), (b), (c) and (d) are performed. The order in which the two or more of steps (a), (b), (c) and (d) are performed is not of any particular relevance to the invention. Hence, embodiments comprising all possible order permutations of steps (a), (b), (c) and (d) are envisaged.
5 In a preferred embodiment of the invention, a method according to any of the foregoing is provided wherein in step (a) the sternum is cut through along both lateral sides of the carina. Typically, the cut or cuts through the sternum in step (a) is made on a distance between 0.1 cm en 2 cm from the carina, more preferably between 0.2 cm en 0.5 cm from the carina.
10 In another preferred embodiment, a method according to any of the foregoing is provided wherein in step (b) the pelvis is cut through along one lateral side of the synsacrum.
In still another preferred embodiment, a method according to any of the foregoing is provided wherein in step (b) the pelvis is cut through the synsacrum.
In an even more preferred embodiment, the pelvis is cut through along both lateral 15 sides of the synsacrum. Typically, the cut or cuts through the pelvis is made in the ischium on a distance between 0.1 cm and 3 cm from the synsacrum, more preferably between 0.2 cm and 1 cm from the synsacrum
This cutting through of steps (a) and (b) can suitably be performed with a cutting tool comprising at least one elongated blade having a cutting edge. Non-limiting examples are 20 knives, choppers, cleaver scissors, saws an the like, preferably knives or scissors.
The verb ‘to dislocate’ as used herein is considered to be identical to ‘to luxate’, and refers to the partial or complete dislocation of a bone joint.
As explained herein before, step (c) consists of loosening the femurs from the pelvis without separating the legs from the carcass by incising both hip joints or by dislocating the 25 heads of the femurs from the acetabula.
In an embodiment of the invention, the heads of the femurs are completely dislocated from the acetabula. This dislocation can suitably be performed using a device or using bare hands. Since the dislocation of the hip joint does not require incising the legs, the meat and skin of the leg remain intact and the external appearance of the whole poultry is unmodified.
30 In another embodiment, the loosening of the femurs from the pelvis without separating the legs from the carcass is performed by incising both hip joints. This incising can suitably be performed with a cutting tool comprising an elongated blade having a cutting edge and/or a sharp and pointy tip. Non-limiting examples are knives, choppers, cleavers, scissors, saws and the like, preferably knives or scissors. The loosening of the femurs from the pelvic bones is 7 performed without separating the legs from the carcass. This is preferably performed by making a small incision though the skin at the hip joint, pushing the elongated blade of the cutting tool between the head of the femur and the acetabulum and dislocating the hip joint by applying force to the blade.
5 The term ‘humeri ’, plural of ‘humerus ’, refers in the context of the present invention to the upper wing bones. The heads of the humeri articulate with the glenoid cavities of the shoulder bones which are also called scapulae. The term ‘glenoid cavities’, refers to the concavities of the scapulae that receive the heads of the humeri to form the shoulder joints.
As explained herein before, step (d) consists of loosening the humeri from the 10 shoulder bones without separating the wings from the carcass by incising both shoulder joints or by dislocating the heads of the humeri from the glenoid cavities.
In an embodiment of the invention, the heads of the humeri are completely dislocated from the glenoid cavities. This dislocation can suitably be performed using a device or using bare hands. Since the dislocation of the shoulder joint does not require incising the wings, the 15 meat and skin of the wing remain intact and the external appearance of the whole poultry is unmodified.
In another embodiment, the loosening of the humeri from the shoulder bones without separating the wings from the carcass is performed by incising both shoulder joints. This incising can suitably be performed with a cutting tool comprising an elongated blade having a 20 cutting edge and/or a sharp and pointy tip. Non-limiting examples are knives, choppers, cleavers, scissors, saws and the like, preferably knives or scissors. The loosening of the humeri from the shoulder bones is performed without separating the wings from the carcass. This is preferably performed by making a small incision though the skin at the shoulder joint, pushing the elongated blade of the cutting tool between the humerus and the glenoid cavity 25 and dislocating the shoulder joint by applying force to the blade.
It is understood that the form of the elongated blade having a cutting edge and/or a sharp and pointy tip determines the size of the incision in steps (c) and (d). The skilled person is fully aware of the cutting tools available in the field and knows which type of device, form and size can be used to obtain an incision such that the external appearance of the whole 30 poultry carcass remains essentially unmodified.
Loosening the femurs from the pelvis in the context of the present invention does not imply fully separating the legs from the carcass. The loosening however results in legs that are easily movable relative to the body of the whole poultry carcass, which is unattractive to the private consumer and, moreover, inconvenient during further preparation. Hence its is 8 preferred to stabilize the legs following step (c). In a preferred embodiment a method according to any of the foregoing is provided, wherein the one or more steps chosen from (a), (b), (c) and (d) are followed by binding together of both legs, preferably using an elastic rope.
In an embodiment of the present invention, a method according to any of the foregoing 5 is provided wherein said method further comprises preparation of the whole poultry carcass, said further preparation being chosen from roasting, grilling, frying and baking the poultry. It is understood that this further preparation is performed following the one ore more steps chosen from (a), (b), (c) and (d).
Traditionally, whole poultry carcasses are prepared in an oven or grill by rotating the 10 carcass, by turning it over during preparation or simply by positioning it in an oven with the sternum pointing upwards. It is believed that such preparation causes the broth or meat juice to be removed from the breast fillet which results in a breast fillet which is relatively dry. The inventors have found that this disadvantage can be overcome when the further preparation of the whole poultry carcass, processed according to the method of the invention, by roasting, 15 grilling, frying or baking, is performed with the breast fillet pointing downwards. Hence, in a preferred embodiment, said further preparation chosen from roasting, grilling, frying and baking is performed with the sternum pointing downwards.
Another aspect of the invention relates to a whole poultry carcass obtainable via the method as described in any of the foregoing. As is explained in the foregoing, the whole 20 poultry carcasses thus obtained have an external appearance that is similar to that of a whole poultry carcass that has not been processed according to the method of the invention. This holds for the fresh whole poultry carcass as well as for the whole poultry carcass that is prepared and is ready for consumption. The whole poultry carcasses obtained via the method according to any of the foregoing are easily partible, i.e. there is no need to cut bones, when 25 serving the ready poultry.
Yet another aspect of the invention relates to a device for cutting a whole poultry carcass comprising a pair of scissors and a means for opening and means for closing the pair of scissors. The pair of scissors comprises a first elongate blade (1) and a second elongate blade (2), the first and second elongate blades being movably connected to each other via a 30 hinge pin (6) so that the first and second elongate blades face each other oppositely, said first elongate blade (1) being provided at a first end with a cutting edge (3) and a protrusion (14) that prevents complete closing of the pair of scissors, and the second elongate blade (2) at a first end with a horizontal plate (7). The device is provided with a means for opening the pair of scissors. This means may comprise a spring (8) provided between the second ends of the 9 first and second elongated blades (1) and (2). The device is also provided with a means for closing the pair of scissors. This means may comprise a cam (9) and a camshaft (10), wherein upon rotation of the camshaft (10) the cam once per rotation pushes against the second end of the first elongate blade (1), thereby compressing the spring (8) and closing the gap between 5 the cutting edge (3) and the horizontal plate (7). The pair of scissors, the means for opening the scissor, and the means for closing the scissor are preferably mounted on a frame (13) via the camshaft (10) and two rods (12a) and (12b) that are connected to the second elongate blade (2).
In a preferred embodiment of the invention, the first elongate blade (1) is connected at 10 the first end to the first end of two first blade parts (3a) and (3b) both having a cutting edge, said cutting edge pointing towards the horizontal plate, said first blade parts (3a) and (3b) being substantially parallel to each other and being a distance (5) apart. A device according to this embodiment is schematically depicted in Figure 1.
In a preferred embodiment of the invention, a method according to any of the 15 foregoing is provided wherein the device as defined above is used in step (a), i.e. in the cutting through of the sternum along one or both lateral sides of the carina. It is understood by those skilled in the art that the whole poultry carcass in step (a) is to be positioned on the horizontal plate (7) with the sternum pointing downwards, such that the single elongate blade (1) provided at a first end with a cutting edge (3) or both first blade parts (3a) and (3b) enter 20 the abdominal cavity of the whole poultry carcass via the opening in the neck-line. When two first blade parts (3a) and (3b) are present, the distance (5) is chosen such that both first blade parts (3a) and (3b) can be positioned on both lateral sides of the carina. The distance (5) in step (a) typically is between 0.4 and 1 cm. The person skilled in the art understands that the pair of scissors is not capable of closing completely, since it is used to cut through the 25 sternum and not through the breast fillet. The person skilled in the art understands that the pair of scissors used in step (a) can not completely close because of protrusion (14). The minimum distance between cutting edges (3a) and (3b) [or (3)] on the one hand and the horizontal plate (7) on the other hand is chosen such that the sternum is cut through and not the skin and the breast fillet. For step (a), this minimun distance is typically between 0.1 and 30 1.0 cm, more preferably between 0.3 and 0.5 cm.
In another embodiment of the invention, a device according to the foregoing is provided wherein the pair of scissors has a first elongate blade (1) that is connected at a first end with two first blade parts (3a) and (3b) having a cutting edge pointing towards the horizontal plate (7), said first blade parts (3a) and (3b) being substantially parallel to each 10 other and being a distance (5) apart, wherein said first two blade parts (3a) and (3b) are each provided with a second blade part, (4a) and (4b), having a cutting edge pointing towards the horizontal plate (7) and being positioned perpendicularly to the first blade parts, said second blade parts (4a) and (4b) pointing away from each other. A device according to this 5 embodiment is schematically depicted in Figure 2.
In a preferred embodiment of the invention, a method according to any of the foregoing is provided wherein the device as defined above is used in step (b), i.e. in the cutting through the pelvis from within the abdominal cavity via the back opening. It is understood by those skilled in the art that in step (b) the whole poultry carcass is to be 10 positioned on the horizontal plate (7) with the sternum pointing upwards and the second blade parts (4a) and (4b) are to be positioned on the ischium, along both lateral sides of the synsacrum, and not on the ilium. The positioning of the blade parts (4a) and (4b) on the ischium is to be performed in such a way that the amount of meat of the thigh that remains on the back side after cutting through the pelvis is minimized. The distance (5) in step (b) 15 typically is between 2 and 6 cm.
In another preferred embodiment of the invention, a device is provided according to the foregoing wherein the first elongate blade (1) is connected at the first end to the first end of two first blade parts (3 a) and (3b) having a cutting edge, said cutting edge pointing towards the horizontal plate (7), said first blade parts (3a) and (3b) being substantially parallel to each 20 other and being at the first end a distance (5) apart, said first blade parts (3a) and (3b) curving outwardly at the other end (11a) and (lib). A device according to this embodiment is schematically depicted in Figure 3.
In a preferred embodiment of the invention, a method according to any of the foregoing is provided wherein the device as defined above is used in step (b), i.e. in the 25 cutting through the pelvis from within the abdominal cavity via the back opening. The curved ends (11a) and (lib) of the first blade parts (3a) and (3b) make it easier to insert the pair of scissors into the abdominal cavity via the back opening.
The person skilled in the art understands that the pair of scissors used in step (b) can not completely close because of protrusion (14). The minimum distance between cutting 30 edges (3a) and (3b) on the one hand and the horizontal plate (7) on the other hand is is chosen such that the pelvis is cut through and not the skin and meat at the back. For step (b), this minimun distance is typically between 0.1 and 1.0 cm, more preferably between 0.3 and 0.5 cm.
11
The following examples are meant to further illustrate the invention and some of its preferred embodiments without intending to limit its scope. Further examples and embodiments are easily derived from the description, optionally combined with general technical knowledge.
5
EXAMPLES
Example 1; processing of a whole chicken carcass 10 A whole chicken carcass is put with on a plate with the sternum pointing downwards.
The carcass is prodded with a fork to stabilize it during cutting. The sternum is cut through along both lateral sides of the carina with a sharp kitchen knife from within the abdominal cavity via the opening in the neck-line.
Subsequently, the whole chicken carcass is turned such that the sternum is pointing 15 upwards. The pelvis is cut through with the kitchen knife along both lateral sides of the synsacrum from within the abdominal cavity via the back opening of the chicken carcass.
The femurs are loosened from the pelvis without separating the legs from the carcass by incising both hip joints and the humeri are loosened from the shoulder bones without separating the wings from the carcass by incising both shoulder joints. This is performed with 20 said kitchen knife. Finally, the outer ends of the legs are bound together with an elastic rope. Now, the processed whole chicken carcass is ready to be prepared in an oven. The processed whole poultry carcass has an external appearance that is hardly distinguishable from the unprocessed whole poultry carcass.
25 Example 2; preparation of processed whole chicken carcass for consumption
The whole poultry carcass processed according to example 1 is prepared in an oven with the sternum pointing downwards. The ready whole poultry carcass is removed from the oven and put onto a plate with the sternum pointing upwards. The elastic rope is removed from the legs. The chicken wings and chicken legs are subsequently removed from the ready 30 carcass using ordinary table cutlery, i.e. a table knife and fork. Only minor force is needed to separate them from the body since the wings and legs are only connected to the body with the skin and meat. The chicken wings and legs are ready for consumption. Subsequently, the body is cut into halves starting at the breast, from the opening in the neck-line to the back opening, and ending at the back part, again using ordinary table cutlery, i.e. a table knife and 12 fork. Only minor force is needed to cut the breast and the back part since the sternum and the pelvis were cut through at two different positions before preparation in the oven. After cutting the body into halves, the breast fillet can be removed and is ready for consumption. The pelvic bones and tail bones can be removed from the body with minor force since the pelvis was 5 loosened from the skeleton at two different positions before preparation in the oven. The pelvic bones, tail bones and remaining bones of the back part can be removed with only minor waste of meat.

Claims (18)

1. Werkwijze om een heel karkas van gevogelte te bewerken, welke werkwijze omvat: (a) het doorsnijden van het sternum langs de laterale zijde van de carina vanuit de 5 buikholte via de opening in het halsgat; (b) het doorsnijden van de pelvis vanuit de buikholte via de opening aan de achterzijde; en optioneel één of meer stappen welke gekozen worden uit: (c) het losmaken van de femurs van de pelvis zonder de poten van het karkas te scheiden door het insnijden van beide heupgewrichten of door de koppen van de femurs en de 10 acetabulum te ontwrichten; (d) het losmaken van de humeri van de schouderbotten zonder de vleugels van het karkas te scheiden door beide schoudergewrichten in te snijden of door de koppen van de humeri en de cavitates glenoidalis te ontwrichten.A method of processing a whole carcass of poultry, the method comprising: (a) cutting the sternum along the lateral side of the carina from the abdominal cavity through the opening in the neck hole; (b) cutting the pelvis from the abdominal cavity through the opening at the rear; and optionally one or more steps selected from: (c) releasing the femurs from the pelvis without separating the legs from the carcass by incising both hip joints or dislocating the heads of the femurs and the acetabulum; (d) releasing the humeri from the shoulder bones without separating the wings from the carcass by cutting in both shoulder joints or dislocating the heads of the humeri and the cavitates glenoidalis. 2. Werkwijze volgens conclusie 1, waarin het doorsnijden van de pelvis wordt uitgevoerd langs beide laterale zijden van het synsacrum.The method of claim 1, wherein the pelvis cutting is performed along both lateral sides of the synsacrum. 3. Werkwijze volgens conclusie 1, waarin het doorsnijden van het sternum wordt uitgevoerd aan beide laterale zijden van de carina. 20The method of claim 1, wherein the cutting of the sternum is performed on both lateral sides of the carina. 20 4. Werkwijze volgens conclusies 1-3, waarin het snijden en/of insnijden wordt uitgevoerd met een inrichting gekozen uit de groep bestaande uit messen en scharen.Method according to claims 1-3, wherein the cutting and / or incising is carried out with a device selected from the group consisting of knives and scissors. 5. Werkwijze volgens conclusie 1, waarin het gevogelte wordt gekozen uit de groep 25 bestaande uit leden van de orde van Galliformes en de orde van Anseriformes.The method of claim 1, wherein the poultry is selected from the group consisting of members of the order of Galliformes and the order of Anseriformes. 6. Werkwijze volgens conclusie 5, waarin het gevogelte wordt gekozen uit de groep bestaande uit leden van de familie van Phasianidae en de familie van Anatidae.The method of claim 5, wherein the poultry is selected from the group consisting of members of the Phasianidae family and the Anatidae family. 7. Werkwijze volgens conclusie 6, waarin het gevogelte wordt gekozen uit de groep bestaande uit eenden, kalkoenen en kippen, bij voorkeur kippen.Method according to claim 6, wherein the poultry is selected from the group consisting of ducks, turkeys and chickens, preferably chickens. 8. Werkwijze volgens één van de voorgaande conclusies, waarin de stappen (a) en (b), en optioneel één of meer stappen gekozen uit (c) en (d), worden gevolgd door het samenbinden van beide poten.A method according to any one of the preceding claims, wherein steps (a) and (b), and optionally one or more steps selected from (c) and (d), are followed by joining the two legs together. 9. Werkwijze volgens één van de voorgaande conclusies, waarin de stappen (a) en (b), en optioneel één of meer stappen gekozen uit (c) en (d), worden gevolgd door het bereiden van het hele karkas van een kip via een werkwijze gekozen uit de groep bestaande uit roosteren, grillen, braden en bakken, waarbij het sternum bij voorkeur naar beneden gericht is. 10A method according to any one of the preceding claims, wherein steps (a) and (b), and optionally one or more steps selected from (c) and (d), are followed by preparing the entire carcass of a chicken via a method selected from the group consisting of roasting, grilling, roasting and baking, wherein the sternum is preferably directed downwards. 10 10. Werkwijze volgens één van de voorgaande conclusies, waarin naast de stappen (a) en (b) een derde stap gekozen uit de stappen (c) en (d) wordt uitgevoerd.A method according to any one of the preceding claims, wherein in addition to steps (a) and (b) a third step selected from steps (c) and (d) is carried out. 11. Heel karkas van gevogelte, verkrijgbaar via de werkwijze volgens één van de voorgaande 15 conclusies.11. Whole carcass of poultry, obtainable via the method according to one of the preceding claims. 12. Inrichting voor het snijden van een heel karkas van gevogelte, welke inrichting een schaar, een middel voor het openen en een middel voor het sluiten van genoemde schaar omvat, waarin genoemde schaar een eerste langwerpig blad (1) en een tweede langwerpig 20 blad (2) omvat, waarbij het eerste en het tweede langwerpige blad ten opzichte van elkaar beweegbaar verbonden zijn via een schamierpin (6) zodat de eerste en tweede langwerpige bladen naar elkaar toe gericht zijn, waarin het genoemde eerste langwerpige blad (1) aan een eerste zijde voorzien is van een scherpe kant (3) en een uitstulping (14) welke voorkomt dat de schaar volledig sluit, waarin het tweede langwerpige blad (2) aan 25 een eerste zijde voorzien is van een horizontale plaat (7), waarbij genoemd middel om de schaar te openen een veer (8) omvat welke is aangebracht tussen de tweede uiteinden van de eerste en tweede langwerpige bladen (1) en (2), waarbij genoemd middel om de schaar te sluiten een nok (9) en een nokkenas (10) omvat, waarbij genoemde schaar en het middel om de schaar te openen en het middel om de schaar te sluiten verbonden zijn met 30 een frame (13) via de nokkenas (10) en twee staven (12a) en (12b) welk verbonden zijn met het tweede langwerpige blad (2).12. Device for cutting a whole carcass of poultry, which device comprises scissors, means for opening and means for closing said scissors, wherein said scissors a first elongated blade (1) and a second elongated blade (2), wherein the first and the second elongated blade are movably connected relative to each other via a hinge pin (6) so that the first and second elongated blades face each other, wherein said first elongated blade (1) is connected to a first side is provided with a sharp edge (3) and a protrusion (14) which prevents the scissors from closing completely, in which the second elongated blade (2) is provided on a first side with a horizontal plate (7), wherein said means for opening the scissors comprises a spring (8) arranged between the second ends of the first and second elongated blades (1) and (2), said means for closing the scissors being a cam (9) and a cam s (10), wherein said scissors and the means for opening the scissors and the means for closing the scissors are connected to a frame (13) via the camshaft (10) and two bars (12a) and (12b) which are connected to the second elongated blade (2). 13. Inrichting volgens conclusie 12, daardoor gekarakteriseerd dat het eerste langwerpige blad (1) van de schaar aan een eerste uiteinde verbonden is met het eerste uiteinde van twee bladdelen (3a) en (3b) welke beide een scherpe kant hebben, welke scherpe kant in de richting van de horizontale plaat (7) wijst, waarbij genoemde eerste bladdelen (3a) en (3b) in hoofdzaak parallel lopen en een afstand (5) van elkaar verwijderd zijn.Device according to claim 12, characterized in that the first elongated blade (1) of the scissors is connected at a first end to the first end of two blade parts (3a) and (3b) which both have a sharp edge, which sharp edge points in the direction of the horizontal plate (7), wherein said first blade parts (3a) and (3b) run substantially parallel and are spaced apart (5). 14. Inrichting volgens conclusie 13, daardoor gekarakteriseerd dat genoemde eerste twee bladdelen elk voorzien zijn van een tweede bladdeel, (4a) en (4b), welke een scherpe kant hebben die richting de horizontale plaat wijst en welke loodrecht ten opzichte van de eerste bladdelen gepositioneerd zijn, waarbij genoemde tweede bladdelen van elkaar afwijzen. 10Device as claimed in claim 13, characterized in that said first two leaf parts are each provided with a second leaf part, (4a) and (4b), which have a sharp edge which points towards the horizontal plate and which is perpendicular to the first leaf parts are positioned, said second blade portions rejecting each other. 10 15. Inrichting volgens conclusie 13, daardoor gekarakteriseerd dat de twee eerste bladdelen (3a) en (3b) aan de uiteinden (1 la) en (1 lb) van elkaar wegbuigen.Device according to claim 13, characterized in that the two first blade parts (3a) and (3b) bend away from each other at the ends (11a) and (11b). 16. Werkwijze volgens conclusie 1, waarin het doorsnijden van het sternum met een 15 inrichting volgens conclusie 12 wordt uitgevoerd.16. A method according to claim 1, wherein the cutting of the sternum is performed with a device according to claim 12. 17. Werkwijze volgens conclusie 3, waarin het doorsnijden van het sternum met een inrichting volgens conclusie 13 wordt uitgevoerd.The method of claim 3, wherein the cutting of the sternum is performed with a device according to claim 13. 18. Werkwijze volgens conclusie 2, waarin het doorsnijden van de pelvis in de buikholte via de opening in de achterzijde met een inrichting volgens conclusie 14 wordt uitgevoerd. 1 Werkwijze volgens conclusie 2, waarin het doorsnijden van de pelvis in de buikholte via de opening in de achterzijde met een inrichting volgens conclusie 15 wordt uitgevoerd. 25A method according to claim 2, wherein cutting the pelvis in the abdominal cavity is performed via the opening in the rear with a device according to claim 14. A method according to claim 2, wherein the cutting of the pelvis in the abdominal cavity is performed via the opening in the rear with a device according to claim 15. 25
NL2008827A 2012-05-16 2012-05-16 Method for processing a whole poultry carcass, easily partible whole poultry carcass obtained therefrom and devices for use in said method. NL2008827C2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
NL2008827A NL2008827C2 (en) 2012-05-16 2012-05-16 Method for processing a whole poultry carcass, easily partible whole poultry carcass obtained therefrom and devices for use in said method.
BE2013/0325A BE1022023B1 (en) 2012-05-16 2013-05-08 VERFAHREN ZUM VERARBEITEN GANZER GEFLÜGEL CARCASES, EINFACH TEILABLE GANZE GEFLÜGEL CARCASES, HEREDURCH ERHALTEN, UND VORRICHTUNGEN FÜR DIE VERWENDUNG IN DIESEM VERFAHREN
DE201310209119 DE102013209119A1 (en) 2012-05-16 2013-05-16 Method for processing complete poultry carcass, particularly chicken carcass, involves penetrating sternum along side of carina within abdominal cavity through opening in neck line, where pelvis is penetrated within abdominal cavity

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
NL2008827 2012-05-16
NL2008827A NL2008827C2 (en) 2012-05-16 2012-05-16 Method for processing a whole poultry carcass, easily partible whole poultry carcass obtained therefrom and devices for use in said method.

Publications (1)

Publication Number Publication Date
NL2008827C2 true NL2008827C2 (en) 2013-11-20

Family

ID=49511169

Family Applications (1)

Application Number Title Priority Date Filing Date
NL2008827A NL2008827C2 (en) 2012-05-16 2012-05-16 Method for processing a whole poultry carcass, easily partible whole poultry carcass obtained therefrom and devices for use in said method.

Country Status (3)

Country Link
BE (1) BE1022023B1 (en)
DE (1) DE102013209119A1 (en)
NL (1) NL2008827C2 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3942222A (en) * 1974-09-30 1976-03-09 Swift & Company Poultry, partially disjointed
US4951353A (en) * 1989-12-18 1990-08-28 Linco Holland Engineering B.V. Poultry thigh disjointing method and apparatus
US6349476B1 (en) * 2000-06-07 2002-02-26 John R. Juranitch Chicken-tender-scoring knife assembly
FR2843528A1 (en) * 2002-08-13 2004-02-20 Duc Industrial preparation of poultry consists of cutting wing and leg joints and breast fillets so they can be easily separated after cooking
US20070245566A1 (en) * 2006-04-25 2007-10-25 Akopyan Arshak S Cake cutter and server

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3942222A (en) * 1974-09-30 1976-03-09 Swift & Company Poultry, partially disjointed
US4951353A (en) * 1989-12-18 1990-08-28 Linco Holland Engineering B.V. Poultry thigh disjointing method and apparatus
US6349476B1 (en) * 2000-06-07 2002-02-26 John R. Juranitch Chicken-tender-scoring knife assembly
FR2843528A1 (en) * 2002-08-13 2004-02-20 Duc Industrial preparation of poultry consists of cutting wing and leg joints and breast fillets so they can be easily separated after cooking
US20070245566A1 (en) * 2006-04-25 2007-10-25 Akopyan Arshak S Cake cutter and server

Also Published As

Publication number Publication date
BE1022023B1 (en) 2016-02-04
DE102013209119A1 (en) 2013-11-21

Similar Documents

Publication Publication Date Title
US6280311B1 (en) Process for preparing turkey rib cuts
US20160037788A1 (en) Method of cutting a pork loin and a boneless pork loin product
US6238281B1 (en) Method of making a bird meat product
US20130071533A1 (en) Method of making a food product and a food product made by the method
Thomson et al. Effects of electrical stunning and hot deboning on broiler breast meat quality
US7473166B2 (en) Method for making a picnic roast and the resultant product
NL2008827C2 (en) Method for processing a whole poultry carcass, easily partible whole poultry carcass obtained therefrom and devices for use in said method.
US20030186639A1 (en) Method for making a fowl wing cut and the resultant product
US7029388B2 (en) Method of making a food product from the back of a bird and the product produced in accordance with the method
US20150164124A1 (en) Food product from whole bird leg and method of making same
US9603382B2 (en) Cooked poultry product and method of making the same
US7175517B1 (en) Semi-boneless poultry product
US6939217B2 (en) Method of preparing a bird for grilling and resulting bird product
KR101847867B1 (en) Chicken wing processing method and chicken wing processed thereby
US11819036B1 (en) Poultry meat product
US20180035681A1 (en) Big poultry cut-up method
US6572467B1 (en) Process for de-boning a turkey
Ilaya Bharathi et al. Estimation of process loss during industrial processing of broiler chicken
US20160192665A1 (en) Method for preparing birds for food products, and food products
US10561152B1 (en) Product cut from the thigh of a poultry item and a method of producing the same
Tanaka Deboning a Chicken
Hasheider The Complete Book of Butchering, Smoking, Curing, and Sausage Making: How to Harvest Your Livestock and Wild Game-Revised and Expanded Edition
JP2024508778A (en) How to obtain food and edible dishes from chicken back meat
JPH07322813A (en) Method of carving poultry such as duck
Merka Backyard flock tip: Use old hens

Legal Events

Date Code Title Description
MM Lapsed because of non-payment of the annual fee

Effective date: 20210601