NL2007749C2 - Carpet manufacturing method and assembly, yarn marking device, and computer program. - Google Patents

Carpet manufacturing method and assembly, yarn marking device, and computer program. Download PDF

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Publication number
NL2007749C2
NL2007749C2 NL2007749A NL2007749A NL2007749C2 NL 2007749 C2 NL2007749 C2 NL 2007749C2 NL 2007749 A NL2007749 A NL 2007749A NL 2007749 A NL2007749 A NL 2007749A NL 2007749 C2 NL2007749 C2 NL 2007749C2
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NL
Netherlands
Prior art keywords
yarn
mark
carpet manufacturing
carpet
yarns
Prior art date
Application number
NL2007749A
Other languages
Dutch (nl)
Inventor
Robert Jan Heeres
Original Assignee
Interface Internat B V
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Interface Internat B V filed Critical Interface Internat B V
Priority to NL2007749A priority Critical patent/NL2007749C2/en
Priority to US14/357,026 priority patent/US20140305358A1/en
Priority to PCT/NL2012/050782 priority patent/WO2013070072A2/en
Application granted granted Critical
Publication of NL2007749C2 publication Critical patent/NL2007749C2/en

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Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B47/00Needle-thread tensioning devices; Applications of tensometers
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C15/00Making pile fabrics or articles having similar surface features by inserting loops into a base material
    • D05C15/04Tufting
    • D05C15/08Tufting machines
    • D05C15/16Arrangements or devices for manipulating threads
    • D05C15/18Thread feeding or tensioning arrangements
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/02Sewing machines having electronic memory or microprocessor control unit
    • D05B19/12Sewing machines having electronic memory or microprocessor control unit characterised by control of operation of machine
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B49/00Take-up devices, e.g. levers, for the needle thread
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C15/00Making pile fabrics or articles having similar surface features by inserting loops into a base material
    • D05C15/04Tufting
    • D05C15/08Tufting machines
    • D05C15/16Arrangements or devices for manipulating threads
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C15/00Making pile fabrics or articles having similar surface features by inserting loops into a base material
    • D05C15/04Tufting
    • D05C15/08Tufting machines
    • D05C15/26Tufting machines with provision for producing patterns
    • D05C15/34Tufting machines with provision for producing patterns by inserting loops of different nature or colour

Description

P30665NL00/ME
Carpet manufacturing method and assembly, yarn marking device, and computer program FIELD OF THE INVENTION
The invention relates to the field of manufacturing a tufted product, where yarns are fed from a supply to a manufacturing apparatus to form the tufted product, such as (at least a 5 part of) carpets or carpet tiles or other products to cover a bottom or floor area. Herein, such a product will be commonly referred to as a carpet, or a carpet product. The invention relates more specifically to a carpet manufacturing method and assembly. The invention further relates to a yarn marking device, and to a computer program enabling a processor or control device to carry out a controlling according to the invention, in particular a controlling of a 10 device.
BACKGROUND OF THE INVENTION
In a process of manufacturing carpet products, yarns may be used. For the same or 15 for different carpet products, different kinds of yarns may be used. Yarns may be different at least in their material and/or material composition and/or thickness and/or strength and/or color. Also, such yarn properties may vary along the length of the yarn.
In tufting apparatus, rows of needles are arranged, each one arranged for tufting an associated yarn into a support material. The yarns are fed to the respective needles from a 20 storage for each needle, which storage may be a bobbin with a length of yarn wound on it, may be a tube with a length of yarn accommodated therein, or may be any other storage from which a length of yarn for a specific tufting product can be provided. One storage, such as a beam, may comprise more than one yarn. The number of needles in a tufting apparatus generally is several hundreds, for example from 400 to 4,000 needles or more, and thus the 25 number of storages is equally high. The bobbins, tubes, beam or other types of storage may be stored in a frame, rack, creel, or any other type of storage support and arranging structure. Each yarn may be fed or guided from its storage to the tufting apparatus through a tube -2 - having a length compensating any difference in path length between different yarns from their storages to the tufting apparatus.
For a particular carpet product, a required length or weight (also resulting in a length) of each yarn is estimated prior to the carpet manufacturing process. This length of yarn is 5 measured and stored on or in a storage. Even if it is intended that each yarn has the same length, still different yarns may in fact have different lengths resulting from inaccuracies while measuring or weighing yarns.
In a carpet manufacturing process, different yarns may be taken up differently or unevenly by a carpet manufacturing apparatus. Reasons for different uptake of yarns have 10 been recognized in an elasticity of the yarns or in varying properties of the yarns along its lengths, (for tufting apparatus) differences in feed rolls or needles of the tufting apparatus, (for tufting apparatus) differences in wear of needles or differences in other parts of the tufting apparatus, internal frictions in the storage(s) and the supply paths of the yarns to a carpet manufacturing apparatus, differences in patterns in a carpet product (e.g. in tufting carpets, 15 different pile heights for different yarns), and so on. Due to varying uptake of yarns, the structure of products obtained by tufting processes varies to some degree. However, since tufted textile products show an irregular surface by nature, irregularities of a few percents in pole lengths do not show to the user in normal use of the carpet product, and could only be shown on a detailed scale.
20 Differences in originally stored yarn lengths and differences in yarn uptake by the carpet manufacturing apparatus lead to a situation that at a particular point in time during the tufting process, at least a first one of the yarns will be completely or almost completely used up, i.e. the end of the yarn will be approached or reached, while the remaining yarns still have some more length left. Here, great differences between remaining lengths of respective yarns 25 may exist, and will exist in practice.
When this situation arises, a new similar yarn may be spliced to the yarn about to be used up to continue the manufacturing process of the current carpet. The manufacturing process may continue until a next yarn becomes used up and needs to be spliced to a new similar yarn, and so on. Once the carpet is finished, either after a first yarn has been 30 completely or almost completely used up, or before this situation arises since the length of all yarns are greater than needed, it may be decided to cut all yarns and splice a complete new set of yarns to produce a subsequent different carpet product, where remainders of yarns previously used are stored, possibly after having been spliced to other similar yarns and put on or in one storage, for future use.
35 In fact, since the lengths of the different yarns for a carpet product cannot be controlled, each time a carpet product is finished all yarns must be cut and spliced to a new set of yarns for a subsequent carpet product.
-3-
In the manufacturing process described above, numerous problems arise.
From a general perspective, a first problem arises from customer demands nowadays. An ever increasing demand for smaller order sizes (i.e. less area of carpet product) of a particular carpet product can be observed. Customers also require the turnaround times to be 5 low. To comply with such requirements, relatively frequent set-up changes must be made in a carpet manufacturing line. In particular, after finishing a carpet product, a carpet manufacturing line must be stopped, current yarns must be cut, and new yarns must be spliced to the current yarns. This requires huge amounts of time and manual labor for preparing storages, changing storages, removing storages still containing some length of 10 yarn, splicing of yarns, etc. As it turns out, carpet manufacturing apparatus are increasingly idle in view of the increasing number of set-up changes. The factors of increased manual labor and increased idling of tufting apparatus increase production costs substantially.
A further problem arises when a large quantity of remainders of yarns on or in storages need to be used in future orders efficiently. To organize these remaining quantities 15 of yarns, a physical ordering would be necessary where yarns on or in their corresponding storages are put away in a warehouse such that efficient retrieval is possible. For every storage, a set of information should be kept in a database and updated. However, in practice this would involve such meticulous bookkeeping and warehousing of such large quantities of yarns, that any information gathered may be outdated before it is even stored in the 20 database, the location of the storages may have changed, etc. Therefore, in practice an inefficient use of storages is accepted, and many remainders of yarns are wasted while they cannot be matched to actual orders since they are not available or cannot be traced when the need for them arises.
25 SUMMARY OF THE INVENTION
It would be desirable to provide a carpet manufacturing method that provides for a continuous operation of a carpet manufacturing apparatus. It would also be desirable to reduce a volume of remaining quantities of yarns after use thereof in a production of a carpet 30 product.
To better address one or more of these concerns, in a first aspect of the invention a carpet manufacturing method is provided, comprising: providing, for a plurality of yarns each having a length, a plurality of marks on each yarn at selected locations along the yarn; storing each yarn on or in an associated storage; feeding each yarn from its associated storage to a 35 carpet manufacturing apparatus; detecting, for each yarn, the marks on the yarn upstream of the carpet manufacturing apparatus; controlling, on the basis of the detection of the marks, -4 - the uptake of the yam by the carpet manufacturing apparatus; and processing, in the carpet manufacturing apparatus, the yarns to form at least part of a carpet.
Thus, the present invention proposes to mark lengths of yarns by providing marks on the yarns at selected locations thereof, and to use these marks by detecting them to control 5 the uptake of one or more yarns by the carpet manufacturing apparatus, such as a tufting apparatus. During the uptake of a yarn by the carpet manufacturing apparatus, the yarn is moving, and thereby a mark provided on the yarn is also moving. The yarn may be moved along a detector to detect the mark on the yarn. Accordingly, an uneven uptake of yarns can be compensated for, such that the uptake of the lengths of the yarns for a particular carpet 10 product may be substantially the same. Accordingly, a changeover from one carpet product to a next carpet product can take place at a very well defined point of each yarn, for all yarns at the same time. Thus, already in advance new lengths of yarns may be prepared and spliced to currently processed yarns to provide a continuous manufacturing of subsequent products on a carpet manufacturing apparatus, thereby avoiding idle time of the carpet manufacturing 15 apparatus, and remainders of yarns as a result of the carpet manufacturing process itself can be avoided.
It is noted that a compensation of an uneven uptake of yarn may result in small differences in pole lengths in the carpet product produced by the carpet manufacturing apparatus. However, such differences in practice are similar to the differences in pole lengths 20 experienced from the uneven uptake itself, and do not show to the user in normal use of the carpet product, while the carpet product has an irregular surface by nature. The invention thus takes advantage of the existing process window (caused, inter alia, by the uneven uptake of yarn) to invisibly compensate the uneven uptake of yarn.
In an embodiment of the carpet manufacturing method, the step of providing, for a 25 plurality of yarns each having a length, a plurality of marks on each yarn at selected locations along the yarn may comprise: providing an unmarked mother yarn having a length of at least the sum of the lengths of the yarns; providing a plurality of marks on the mother yarn at selected locations along the mother yarn; and dividing the mother yarn into the yarns. Here, the marked yarns all are produced from the same mother yarn, and thereby are likely to have 30 substantially the same mechanical and dimensional properties. This may considerably reduce differences between different marked yarns, and may facilitate the yarn uptake control. The marking process may be continuous for the mother yarn, where distances between consecutive marks can be controlled accurately. The mother yarn may be kept at a continuous tension during the marking process, which mitigates differences between 35 distances between consecutive marks on the mother yarn, for each length of mother yarn intended to be part of different yarns afterwards. Only after the marking process, the mother -5- yarn is divided into yarns, where each yarn divided from the mother yarn may comprise the same number or pattern of marks.
In an embodiment of the carpet manufacturing method, the step of providing, for a plurality of yarns each having a length, a plurality of marks on each yarn at selected locations 5 along the yarn may comprise: providing an unmarked mother yarn having a length of at least the sum of the lengths of the yarns; dividing the mother yarn into the yarns; and providing a plurality of marks on each yarn at selected locations along the yarn. Also in this case, the marked yarns all are produced from the same mother yam, and thereby are likely to have substantially the same mechanical and dimensional properties. This may considerably reduce 10 differences between different marked yarns, and may facilitate the yarn uptake control.
In an embodiment, each yarn comprises a pattern of marks, and all yarns have a same pattern of marks. In an embodiment of a pattern, a distance between consecutive marks along the yarn is constant. Distances may be in the order of 10 m, 50 m, 100 m, 200 m, 500 m, or greater. In another embodiment of a pattern, a distance between consecutive marks 15 along the yarn is variable. Although the pattern may be variable on a yarn, the variable pattern may be the same for each yarn processed. A same pattern involves that if the uptake of the yarns would be the same, a detection of marks at some distance from the carpet manufacturing apparatus would result in the simultaneous detection of a mark at all yarns. If the uptake of the yarns is not the same, the uptake control described above can be applied. It 20 is to be noted, however, that for the carpet manufacturing method of the present invention, it is not necessary that all yarns carry the same pattern of marks.
Herein, a pattern of marks on a yarn indicates a number and distribution of marks on a yarn, i.e. for each mark on a yarn, a specific location along the length of the yarn is selected. The yarn may have a plurality of marks along its length, each one located at a specific 25 location along the length of the yarn. Intervals between subsequent marks along the length of the yarn may be regular, or irregular, or increasing, or decreasing, or any other suitable pattern. Intervals between subsequent marks may be long or short, as long as one mark can be distinguished from another mark in the detection thereof.
In an embodiment of a variable pattern, a distance between consecutive marks 30 decreases along the yarn from a leading end thereof to a trailing end thereof. A leading end of a yarn is to be understood as an end which is the first to reach a carpet manufacturing apparatus, whereas a trailing end of a yarn is to be understood as an end which is the last to reach a carpet manufacturing apparatus. Accordingly, the number of marks per unit of length of a yarn increases towards the trailing end of the yarn, allowing for a more accurate 35 correction of uptake errors in a changeover from one carpet product to a next carpet product, thereby ensuring that indeed all yarns for one carpet product are used up at the same time.
-6-
In an embodiment, during the step of providing marks on a yarn, the yarn is tensioned at a predetermined tension. At the predetermined tension, the yarn is stretched relative to its untensioned state. At the predetermined tension, distances between marks are determined. Preferably, the predetermined tension corresponds to a tension of the yarn in the step of 5 detecting, for each yarn, the consecutive marks on the yarn upstream of the carpet manufacturing apparatus. Thus, it can be ensured that an intended distance set between marks during the marking of the yarn, is virtually the same when processing the yarn to manufacture the carpet product.
In an embodiment, for a yarn, the uptake of the yarn is controlled by: in association with 10 the step of providing the marks on the yarn, storing a first distance between a first mark on the yarn and a second mark on the yarn; at the step of detecting the marks on the yarn, measuring a second distance between the first mark on the yarn and the second mark on the yarn; comparing the first distance with the second distance and, if the first distance is larger than the second distance, decreasing the uptake of the yarn; and, if the first distance is 15 smaller than the second distance, increasing the uptake of the yarn. In theory, in particular when the yarn is tensioned at the same tension during the provision of marks on the yarn and during the processing of the yarn to manufacture a carpet product, the first distance is virtually the same as the second distance. However, practically, these first and second distances may differ due to all kinds of varying conditions for the yarn, thereby necessitating 20 the yarn uptake control of the present invention.
In an embodiment, the second distance is measured by: determining a first yarn length value at a time of detection of the first mark on the yarn; determining a second yarn length value at a time of detection of the second mark on the yarn; and determining the second distance by subtracting the first yarn length value from the second yarn length value. Yarn 25 length value may be measured by the yarn engaging a yarn length measuring device, such as a rotary device engaging the yarn, and providing voltage and/or current and/or data values representative of displacement of the yarn relative to the length measuring device. The first yarn length value may be stored in a memory to be available when the second yarn length value becomes available.
30 In an embodiment of the carpet manufacturing method, wherein the detecting of marks on a first yarn and a second yarn is at a same distance from the carpet manufacturing apparatus for the first and the second yarn, the uptake of the first yarn is controlled by comparing a first detection time of a first mark on the first yarn with a second detection time of a second mark on the second yarn, and if the first detection time is earlier than the second 35 detection time, decreasing the uptake of the first yarn, or increasing the uptake of the second yarn; and if the first detection time is later than the second detection time, decreasing the uptake of the second yarn, or increasing the uptake of first yarn. In this embodiment, a -7- detection of a mark on the moving yarn at a particular point in time may provide a time stamp in relation to the yarn. For respective yarns, respective time stamps may be obtained. By comparing the time stamps of two respective yarns, it may be determined which one of the two yarns has a higher uptake than the other one. When it is desired that the two yarns have 5 the same uptake, the uptake of the yarn having the leading mark (the earlier time stamp) may be decreased, or the uptake of the yarn having the trailing mark (the later time stamp) may be increased, to reach this goal of equal uptake. Of course, also both measures may be taken in combination. Taking these measures may further be subject to exceeding a predetermined threshold, i.e. a minimum time difference between detection times for respective yarns.
10 In an embodiment of the carpet manufacturing method, a speed of at least one yarn is measured, and a difference between a first distance between the first mark and the carpet manufacturing apparatus and a second distance between the second mark and the carpet manufacturing apparatus is determined from said yarn speed and a time difference between the first detection time and the second detection time. Here, combining a yarn speed with the 15 time difference, such as to determine the product of the yarn speed and the time difference, will provide a distance between the first mark and the second mark to the carpet manufacturing apparatus. From this distance, possibly combined with further information on a desired distance, which may be zero, or below a predetermined threshold, or at predetermined value, it may be decided to adapt the uptake of at least one of the first and the 20 second yarn.
In an embodiment of the carpet manufacturing method, an operating speed of the carpet manufacturing apparatus is measured, and a difference between a first distance between the first mark and the carpet manufacturing apparatus and a second distance between the second mark and the carpet manufacturing apparatus is determined from said 25 carpet manufacturing apparatus operating speed and a time difference between the first detection time and the second detection time. Here, combining an operating speed of the carpet manufacturing apparatus with the time difference, such as to determine a product of the operating speed, the time difference, and possibly a scaling factor, will provide a distance between the first mark and the second mark to the carpet manufacturing apparatus. From this 30 distance, possibly combined with further information on a desired distance, which may be zero, or below a predetermined threshold, or at a predetermined value, it may be decided to adapt the uptake of at least one of the first and the second yarn.
In an embodiment of the carpet manufacturing method, the detecting of a mark on a number of the yarns is at the same distance from the carpet manufacturing apparatus for 35 each yarn, the uptake of a particular yarn is controlled by comparing a particular detection time of a particular mark on the particular yarn with a mean detection time of corresponding marks on the number of yarns, and if the particular detection time is earlier than the mean -8- detection time, decreasing the uptake of the particular yarn, or increasing the uptake of at least one of the other yarns of the number of yarns; and if the particular detection time is later than the mean detection time, decreasing the uptake of at least one of the other yarns of the number of yarns, or increasing the uptake of particular yarn. The particular yarn may or may 5 not be one of the number of yarns. In this embodiment, a detection of a mark on the moving particular yarn at a particular point in time may provide a particular time stamp in relation to the particular yarn. For the number of moving yarns, time detection of marks may result in a plurality of time stamps, of which a mean time, and thus a mean time stamp may be determined. By comparing the particular time stamp and the mean time stamp, it may be 10 determined whether the particular yarn has a higher or lower uptake than a mean uptake of the number of yarns. When it is desired that the particular yarn has the same uptake as the mean uptake of the number of yarns, if the uptake of the particular yarn is indicated by an earlier particular time stamp than the mean time stamp, the uptake of the particular yarn may be decreased to reach a goal of equal uptake. If, on the other hand, the uptake of the 15 particular yarn is indicated by a later particular time stamp than the mean time stamp, the uptake of the particular yarn may be increased, to reach a goal of equal uptake. Of course, also both measures may be taken in combination. Taking these measures may further be subject to exceeding a predetermined threshold, i.e. a minimum time difference between detection times (particular detection time and mean detection time) for the particular yarn and 20 the number of yarns.
In an embodiment of the carpet manufacturing method, a speed of at least one yarn (including the particular yarn, or one of the number of yarns) is measured, and a difference between a distance between the particular mark and the carpet manufacturing apparatus and a mean distance between the corresponding marks and the carpet manufacturing apparatus 25 is determined from said yarn speed and a time difference between the particular detection time and the mean detection time. Here, combining a yarn speed with the time difference, such as to determine the product of the yarn speed and the time difference, will provide a distance between the particular mark and the mean distance between the corresponding marks to the carpet manufacturing apparatus. From this distance, possibly combined with 30 further information on a desired distance, which may be zero, or below a predetermined threshold, or at predetermined value, it may be decided to adapt the uptake of at least one of the particular yarn and the number of yarns.
In an embodiment of the carpet manufacturing method, an operating speed of the carpet manufacturing apparatus is measured, and a difference between a distance between 35 the particular mark and the carpet manufacturing apparatus and a mean distance between the corresponding marks and the carpet manufacturing apparatus is determined from said carpet manufacturing apparatus operating speed and a time difference between the particular -9- detection time and the mean detection time. Here, combining an operating speed of the carpet manufacturing apparatus with the time difference, such as to determine a product of the operating speed, the time difference, and possibly a scaling factor, will provide a distance between the particular mark and the mean distance between the corresponding marks to the 5 carpet manufacturing apparatus. From this distance, possibly combined with further information on a desired distance, which may be zero, or below a predetermined threshold, or at predetermined value, it may be decided to adapt the uptake of at least one of the particular yarn and the number of yarns.
In an embodiment of the carpet manufacturing method, a systematic deviation in the 10 uptake of at least one yarn is determined, and the location of the mark on the yarn is selected in accordance with the systematic deviation, when providing the mark. This will reduce correction of uptake of the yarn.
In some embodiments of the carpet manufacturing method, the uptake of the yarn by the carpet manufacturing apparatus is controlled by adapting a tension in the yarn upstream 15 of the carpet manufacturing apparatus, wherein the uptake of the yarn is decreased by raising a tension in the yarn, and wherein the uptake of the yarn is increased by lowering a tension in the yarn. For different types of yarn, a relationship between yarn uptake and yarn tension can be established, and used for controlling the uptake of the yarn.
In an embodiment of the carpet manufacturing method, the tension in the yarn is 20 adapted by a yarn tension control device arranged upstream of the carpet manufacturing apparatus, wherein the yarn tension control device is configured to frictionally engage the yarn, and to exert a force on the yarn in the longitudinal direction of the yarn. The tension control device may engage the yarn at all times, where the force on the yarn may be zero, driving (i.e., lowering the tension downstream) or braking (i.e., raising the tension 25 downstream) during a time period, as required. In some embodiments, the tension control device may engage the yarn only during a selected time to produce a desired driving or braking thereof. It is noted that this way of yarn uptake control may be combined with other ways of yarn uptake control.
In an embodiment of the carpet manufacturing method, the carpet manufacturing 30 apparatus comprises a yarn loop forming device cooperating, for each yarn, with an upstream controllable yarn feed roll which in combination provide a controllable yarn feed, and the uptake of the yarn by the carpet manufacturing apparatus is controlled by controlling the yarn feed of the yarn feed roll. Yarn loop forming devices in combination with, for each yarn, an upstream controllable yarn feed roll, are known e.g. from US6283053. US6439141, 35 US6502521 and US6508185, e.g. for providing a desired tufting pattern in a tufted product, where some part of the tufted product has higher piles than another part. The carpet manufacturing method of the present invention proposes to (possibly further) adapt the - 10- control of the controllable yarn feed roll to control the uptake of the yarn. The resulting pile height change is minute, and invisible to the human eye in the end product. Such pile height changes can only be established with special measuring devices. In embodiments of the carpet manufacturing method, the uptake of the yarn is decreased by decreasing the yarn 5 feed by the yarn feed roll, and the uptake of the yarn is increased by increasing the yarn feed by the yarn feed roll. It is noted that this way of yarn uptake control may be combined with other ways of yarn uptake control.
In an embodiment of the carpet manufacturing method, prior to storing a length of each yarn, each yarn is provided with its desired marking, providing at least one mark on the yarn. 10 Thus, each yarn, when stored, which may be off-line, is ready to be used in the carpet manufacturing method.
In its simplest form, a mark comprises one marking. This may prove to be sufficient for performing the method of the present invention. In some embodiments, one mark on a yarn needs to be distinguishable from another mark on the same yarn. Therefore, in an 15 embodiment of the carpet manufacturing method, a mark comprises at least two markings at spaced longitudinal sections of the yarn. Marks can thus be coded to allow a mark to be recognized during detection of the mark as a mark located at a predetermined location. This may increase the reliability of the method. It can thus be prevented that a detection of a mark is mistakenly taken for a detection of another mark. In some embodiments having coded 20 marks, one of the markings of the mark has a length different from another marking of the mark, the mark resembling a barcode known in other technical fields. In some embodiments having coded marks, one of the markings of the mark comprises a marking material different from the marking material of another marking of the mark. The different marking materials can be detected by different detectors, making the detection more reliable, and facilitating error 25 detection.
In an embodiment of the carpet manufacturing method, providing a mark on a yarn comprises applying a marking material on a longitudinal section of the yarn. The mark, consisting of the marking material, extends over some length on the yarn from a leading edge of the section (as seen in a direction of uptake of the yarn) to a trailing edge of the section. As 30 described above, the mark may comprise one or more markings within said longitudinal section of the yarn. Each marking extends on a longitudinal sub-section of the yarn. Thus, said longitudinal section of the yarn may comprise a plurality of sub-sections for a plurality of markings. If the mark comprises a plurality of markings, the mark extends from a leading edge of a first sub-section to a trailing edge of a last sub-section (as seen in a direction of 35 uptake of the yarn).
In an embodiment of the carpet manufacturing method, providing a mark on a yarn comprises spraying a marking material on the yarn. In some embodiments, a nozzle for -11 - applying a liquid marking material and/or a powdered marking material may be located at some distance from the surface of the yarn. In some embodiments, the marking material is applied on the yarn from different directions along its circumference. Thus, it can be assured that the mark can be detected from any direction along the circumference of the yarn.
5 In an embodiment of the carpet manufacturing method, after applying the marking material on the yarn, a radiation, such as infrared, IR, radiation and/or ultraviolet, UV, radiation is applied to the marking material. Such radiation may dry or cure the marking material such as to fix it to the yarn to be detectable at a later stage.
In an embodiment, the mark comprises a fluorescent material. Such a mark can be 10 detected by a detector that is sensitive to a radiation emitted by the fluorescent material. The fluorescent effect can be selected such that the fluorescent material is invisible to the human eye when using the carpet product comprising the yarn carrying the mark.
In an embodiment of the carpet manufacturing method, the mark comprises a metal. Such a mark can be detected in the carpet manufacturing method by a metal detector 15 arranged near the yarn.
In an embodiment of the carpet manufacturing method, the mark comprises a magnetizable metal. Such a mark can be detected in the carpet manufacturing method by a magnetic field detector arranged near the yarn.
In an embodiment of the carpet manufacturing method, the mark comprises a material 20 responsive to UV or IR radiation. An UV or IR radiation emitter may be arranged near the yarn, and in response to receiving the UV or IR radiation, the mark may emit radiation which can be detected by an appropriate detector arranged near the yarn.
In an embodiment of the carpet manufacturing method, directly after providing the mark on the yarn, a presence of the mark on the yarn is sensed. Since the method of the present 25 invention relies on the presence of at least one mark on a yarn, it should be secured that indeed a mark is present when it is intended to provide the mark. By checking the presence of the mark, any malfunction of a device for providing the mark can be detected at an early stage of the process, and appropriate action can be taken if such malfunction occurs before it leads to a fault in the carpet manufacturing process for lack of detection of an expected mark 30 on a yarn.
In a further aspect of the present invention, a carpet manufacturing assembly is provided, the carpet manufacturing assembly comprising: a plurality of storages, each configured to store a length of yarn thereon or therein, each yarn comprising a plurality of marks at selected locations along the yarn; a carpet manufacturing apparatus configured to 35 process the yarns to form at least part of a carpet; a feeding device configured to feed each yarn from its associated storage to the carpet manufacturing apparatus; a detecting device configured to: detect, for a yarn, the marks on the yarn upstream of the carpet manufacturing - 12- apparatus; and output, for the yarn, a yarn mark detection signal. The carpet manufacturing assembly further comprises a yarn uptake control device configured to: receive the yarn mark detection signals; and control, on the basis of the yarn mark detection signals, the uptake of the yarn by the carpet manufacturing apparatus.
5 An embodiment of the carpet manufacturing assembly further comprises a marking device configured to provide at least one mark on each yarn at a selected location along its length. The marking of yarns may be performed separately from a carpet tufting process in which these yarns are used.
In an embodiment of the carpet manufacturing assembly, the yarn uptake control device 10 is configured to control the uptake of the yarn by: storing, in a memory, a first distance between a first mark on the yarn and a second mark on the yarn determined during marking of the yarn; measuring a second distance between the first mark on the yarn and the second mark on the yarn during detecting the marks of the yarn; comparing the first distance with the second distance, and if the first distance is larger than the second distance, decreasing the 15 uptake of the yarn; and if the first distance is smaller than the second distance, increasing the uptake of the yarn.
In an embodiment of the carpet manufacturing assembly, the yarn mark detection signal comprises a detection time of detecting a mark, and the yarn uptake control device is configured to compare a first detection time of a first mark on a first yarn with a second 20 detection time of a second mark on a second yarn, and, if the first detection time is earlier than the second detection time, to decrease the uptake of the first yarn, or to increase the uptake of the second yarn; and if the first detection time is later than the second detection time, to decrease the uptake of the second yarn, or to increase the uptake of first yarn.
In an embodiment of the carpet manufacturing assembly, the yarn mark detection signal 25 comprises a detection time of detecting a mark, and the uptake control device is configured to compare a particular detection time of a mark on a particular yarn with a mean detection time of corresponding marks on a number of yarns, and, if the particular detection time is earlier than the mean detection time, to decrease the uptake of the particular yarn, or to increase the uptake of at least one of the other yarns of the number of yarns; and if the particular detection 30 time is later than the mean detection time, to decrease the uptake of at least one of the other yarns of the number of yarns, or to increase the uptake of the particular yarn.
In some embodiments, the carpet manufacturing assembly further comprises a yarn tension control device configured to adapt a yarn tension based on a yarn uptake control signal from the yarn uptake control device. In some embodiments, the yarn tension control 35 device is arranged upstream of the carpet manufacturing apparatus, wherein the yarn tension control device is configured to frictionally engage the yarn, and to exert a force on the yarn in the longitudinal direction of the yarn.
- 13-
In an embodiment of the carpet manufacturing assembly, the carpet manufacturing apparatus comprises a tufting apparatus including a yarn loop forming device cooperating, for each yarn, with an upstream controllable yarn feed roll which in combination provide a controllable yarn feed, and the uptake of the yarn by the carpet manufacturing apparatus is 5 controlled by controlling the yarn feed of the yarn feed roll based on a yarn uptake control signal from the yarn uptake control device.
In an embodiment of the carpet manufacturing assembly, the marking device comprises at least one nozzle configured to provide a marking material on a yarn.
In a still further aspect, the present invention provides a yarn marking device for use in 10 the carpet manufacturing method of the present invention and/or for use in the carpet manufacturing assembly of the present invention.
In a still further aspect, the present invention provides a computer program enabling a processor to carry out the controlling step of the carpet manufacturing method.
In a still further aspect, the present invention provides a computer program enabling the 15 yarn uptake control device of the carpet manufacturing assembly to receive the yarn mark detection signals, and to control, on the basis of the yarn mark detection signals, the uptake of the yarn by the carpet manufacturing apparatus.
These and other aspects of the invention will be more readily appreciated as the same becomes better understood by reference to the following detailed description and considered 20 in connection with the accompanying drawings in which like reference symbols designate like parts.
BRIEF DESCRIPTION OF THE DRAWINGS
25 Figure 1 depicts a schematic view of a section of a yarn marking device and a mark detecting device according to the present invention.
Figures 2a, 2b, 2c and 2d illustrate a part of a yarn comprising marks, with some marks comprising markings, wherein Figure 2d is shown on an enlarged scale.
Figure 3 depicts a diagram of a carpet manufacturing assembly according to the 30 present invention.
Figure 4 illustrates a yarn tension control device according to the present invention.
DETAILED DESCRIPTION OF EMBODIMENTS
35 Figure 1 depicts a longitudinal section of a yarn marking device 100. The marking device 100 comprises a duct 102 extending in a longitudinal direction thereof from a first opening 104 to a second opening 106. The duct 102 may be straight. The first opening 104 is - 14 - located at a yam supply side of the marking device 100, and the second opening 106 is located at a yam discharge side of the marking device 100, with a yarn 108 having a direction of conveyance through the duct 102 in the direction of arrow 110. For clarity, the yarn 108 is shown with a thickness which may be exaggerated when compared to an actual thickness of 5 some yarns.
The marking device 100 may comprise one duct 102 per yarn 108, may comprise a duct 102 for a plurality of yarns 108, or may comprise a plurality of ducts 102 each for a plurality of respective yarns 108.
The conveyance of the yarn 108 in the duct 102 may be continuous or intermittent. In 10 case of a continuous conveyance, the speed of the yarn 108 moving through the duct 102 may be fixed or variable.
In the duct 102, which may have a circular cross-section or a polygonal cross-section, such as a square or a hexagonal cross-section, one or more nozzles 112 are provided. Each nozzle 112 may spray or jet (herein commonly: spray) a marking material 114 from a 15 reservoir or holder 116 through an actuator 118 onto the yarn 108 at a location opposite the nozzle 112 or a mouthpiece thereof. The holder 116 and actuator 118 are only shown for one nozzle 112 in Figure 1. When a plurality of nozzles 112 is used, each nozzle 112 may spray a marking material 114 onto the yarn 108 from a different angle, such as different angles in a plane at right angles to a longitudinal direction of the yarn 108. If a plurality of nozzles 112 is 20 arranged around the circumference of the duct 102, a marking material 114 may be sprayed on the yarn 108 from different directions around the yarn 108, thus creating a substantially ring-shaped mark on the yarn 108. It is noted here, that in view of the usually relatively small diameter of a yarn 108, one, or two opposite nozzles 112 may be sufficient to provide a mark that may be detected from any radial direction around the mark.
25 A length of the mark created by the one or more nozzles 112 on the yarn 108 depends on a speed of movement of the yarn in the direction of the arrow 110 in combination with the length of time of spraying or jetting, assuming that the marking device 100 itself is stationary.
The marking device 100 may comprise one or more further nozzles in the longitudinal direction of the duct 102, as exemplified in Figure 1 by nozzles 112a. Nozzles 112 and 112a 30 may be made to spray simultaneously, actuated by one or more actuators 118. The nozzles 112 and 112a may also be made to spray overlapping in time, or distinctly in time, each actuated by a separate corresponding actuator 118. Nozzle(s) 112 may spray the same or a different marking material than nozzle(s) 112a.
A marking material is sprayable through a nozzle 112,112a, and is in liquid or powder 35 form upstream of an opening of a nozzle 112, 112a. After leaving the nozzle 112, 112a, the marking material reaches a part of a yarn 108 opposite (at that moment in time) the nozzle - 15- 112,112a. On the yarn 108, the marking material is to attach to the yarn material at least temporarily.
In some embodiments, the marking material dries by natural or forced evaporation of solvents contained therein. In some embodiments, the marking material is dried by applying 5 heat or other radiation, such as radio frequency, RF, radiation thereto from a suitable radiation source 120. In some embodiments, the marking material may be cured by applying infrared, IR, radiation or ultraviolet, UV radiation from a suitable radiation source 120.
In some embodiments, the marking material may be invisible to the human eye. The effect is that the marking material, although present, will not show in the carpet product 10 comprising the yarn 108 with the marking material provided on it. In some embodiments, the marking material, once irradiated with light having a suitable wavelength (either visible or invisible to the human eye), may emit light having a wavelength in a range which is detectable by a mark detector.
In some embodiments, the marking material comprises a metal, or a magnetizable 15 material. Such marking material may be detected by a metal detector, or a magnetic field detector, respectively.
In an embodiment, the yarn 108 may have been produced and colored such as to have different longitudinal sections having different colors, where such different sections are intended to create a specific aesthetic or technical effect in the carpet product to be produced. 20 In such circumstances, specific sections having a specific color, and alternating with other sections having another color, may be used to function as a marker, and no specific mark or marks need to be provided in a marking device. In an embodiment, the specific sections have a length which is substantially smaller than the length of adjacent other sections.
Downstream (as seen in the direction of movement of the yarn 108) of the marking 25 device 100, at least one mark detecting device 130 may be provided to detect a mark on the yarn 108. The mark detecting device 130 may be separate from the marking device 100, but also may form one unit with the marking device 100. The mark detecting device 130 is provided to check the proper functioning of the marking device 100, by one or more detectors 132,132a detecting whether or not a mark is provided on the yarn 108 when just previously a 30 marking material was (intended to be) sprayed form the nozzle(s) 112, 112a. If a mark is not detected while a command was given to spray the mark on the yarn 108, a malfunction of the marking device may be concluded, and proper measures may be taken for repair.
Figures 2a, 2b and 2c illustrate a yarn comprising marks.
Referring to Figure 2a, a yarn 108 may be provided with marks 202, 204, 206, 208, 35 210. Measured along the yarn 108, a distance between mark 202 and mark 204 is L1, a distance between mark 204 and mark 206 is L2, a distance between mark 206 and mark 208 is L3, and a distance between mark 208 and mark 210 is L4. A length of any of the marks - 16- 202-210, measured along the yarn 108, is substantially smaller than any of the distances L1-L4. Distances L1, L2, L3 and L4 may differ from each other. In the embodiment of Figure 2a, distances L1 and L2 are larger than distances L3 and L4.
Referring to Figure 2b, marks 212, 214 and 216 are provided. Distances between the 5 marks 212, 214 and 216 may be different or may be the same. The marks 212 and 216 each comprise two markings 212a, 212b and 216a, 216b, respectively, whereas the mark 214 comprises one marking 215. When detecting the marks 212, 214 and 216, in particular in a sequence, the mark 216 can be clearly distinguished from the mark 214, and the mark 214 can be clearly distinguished from the mark 212, on the basis of number of the markings (two, 10 one and two, respectively).
Referring to Figure 2c, marks 220, 222 and 224 are provided. Distances between the marks 220, 222 and 224 may be different or may be the same. The mark 220 comprises two markings 220a, 220b of equal length along the longitudinal direction of the yarn 108. The mark 222 comprises two markings 222a, 222b of different length along the longitudinal 15 direction of the yarn 108, wherein the marking 222a is shorter than the marking 222b. The mark 224 comprises two markings 224a, 224b of different length along the longitudinal direction of the yarn 108, wherein the marking 224a is longer than the marking 224b. When detecting the marks 220, 222 and 224, the mark 224 can be clearly distinguished from the mark 222 and the mark 220, on the basis of the unique combination of lengths of the 20 markings 224a, 224b. Similarly, the mark 222 can be clearly distinguished from the mark 220 and the mark 224, on the basis of the unique combination of lengths of the markings 222a, 222b. Also, the mark 220 can be clearly distinguished from the mark 222 and the mark 224, on the basis of the unique combination of lengths of the markings 220a, 220b. Each of the marks 220, 222 and 224 is coded according to a combination of marking lengths, which may 25 be unique for each mark.
Figure 2d shows a part of a yarn 108 having a mark 230 comprising two markings 230a, 230b thereon. The mark 230 involves a longitudinal section S1 of the yarn 108. The markings 230a, 230b have longitudinal sections S2 and S3, respectively, wherein S2+S3<S1.
Figure 3 depicts an embodiment of a carpet manufacturing assembly 300 processing 30 a plurality of yarns to produce a carpet product, such as a tufted carpet product. The carpet manufacturing assembly comprises a plurality of storages 302, each of which is configured to store a length of yarn thereon or therein. A storage may e.g. comprise a bobbin with a length of yarn wound on it, or a tube with a length of yarn stored in it. Each yarn has been provided with marks using a marking device such as illustrated in Figure 1.
35 From the storages 302, yarns are fed through a feeding device 304 to a carpet manufacturing apparatus 306. The feeding device 304 is configured to feed each yarn from its associated storage 302 to the carpet manufacturing apparatus 306. The carpet manufacturing - 17 - apparatus may be a tufting apparatus configured to process the yarns to form at least part of a carpet. The feeding device 304 may comprise a system of tubes, each tube guiding a yarn from its storage 302 to the carpet manufacturing apparatus 306.
Upstream of the carpet manufacturing apparatus 306, a detecting device 308 is 5 arranged. The detecting device 308 is configured to detect, for each yarn, the marks on the yarn upstream of the carpet manufacturing apparatus 306 and output, for each yarn, a yarn mark detection signal 310. A yarn uptake control device 312 is configured to receive the yarn mark detection signals 310 and to control, on the basis of the yarn mark detection signals 310, the uptake of the yarns 108 by the carpet manufacturing apparatus 306.
10 In some embodiments, the yarn mark detection signal 310 comprises a detection time of detecting a mark.
In some embodiments, the yarn uptake control device 312 is configured to control the uptake of the yarn by storing, in a memory 311, a first distance between a first mark on the yarn 108 and a second mark on the yarn 108 determined during marking of the yarn 108, 15 measuring a second distance between the first mark on the yarn 108 and the second mark on the yarn 108 during detecting the marks of the yarn, comparing the first distance with the second distance, and, if the first distance is larger than the second distance, decreasing the uptake of the yarn 108, while, if the first distance is smaller than the second distance, increasing the uptake of the yarn 108.
20 In some embodiments, the yarn uptake control device 312 is configured to compare a first detection time of a first mark on a first yarn 108 with a second detection time of a second mark on a second yarn 108, and, if the first detection time is earlier than the second detection time, to decrease the uptake of the first yarn 108, or to increase the uptake of the second yarn 108, and, if the first detection time is later than the second detection time, to decrease 25 the uptake of the second yarn 108, or to increase the uptake of first yarn 108.
In some embodiments, the yarn uptake control device 312 is configured to compare a particular detection time of a mark on a particular yarn 108 with a mean detection time of corresponding marks on a number of yarns 108, and, if the particular detection time is earlier than the mean detection time, to decrease the uptake of the particular yarn 108, or to 30 increase the uptake of at least one of the other yarns 108 of the number of yarns 108, and, if the particular detection time is later than the mean detection time, to decrease the uptake of at least one of the other yarns 108 of the number of yarns 108, or to increasing the uptake of particular yarn 108.
The yarn uptake control device 312 may produce a yarn uptake control signal 314 for 35 each yarn. The yarn uptake control signal 314 is used to control the uptake of the yarn.
As illustrated with a dashed arrow, in some embodiments, the yarn uptake control signal 314 is fed to a yarn tension control device 316 arranged downstream of the detecting -18- device 308 and upstream of the carpet manufacturing apparatus 306. The yarn tension control device 316 is configured to adapt a yarn tension of each yarn based on the yarn uptake control signal 314 from the yarn uptake control device 312.
As illustrated with a dashed arrow, in some embodiments, in which the carpet 5 manufacturing apparatus 306 comprises comprises a tufting apparatus known per se including a yarn loop forming device cooperating, for each yarn, with an upstream controllable yarn feed roll which in combination provide a controllable yarn feed, and the uptake of the yarn by the carpet manufacturing apparatus is controlled by controlling the yarn feed of the yarn feed roll based on the yarn uptake control signal 314 from the yarn uptake control device 10 312.
Figure 4 illustrates and embodiment of a yarn tension control device 316. The yarn tension control device 316 comprises a wheel 402 having a circumferential groove 404 which may have a V-shaped or U-shaped cross-section to guide a yarn 108 therein, moving in the direction of arrow 110. The wheel 402 is coupled to a drive device 406, and frictionally 15 engages the yarn 108, and thereby may exert a force on the yarn 108 in the longitudinal direction of the yarn 108 during rotation of the wheel 402 around an axis 408 in a direction indicated by arrow 410. The drive device 406 may either drive the wheel 402 to drive the yarn 108, thereby exerting a force on the yarn 108 in the direction of arrow 110, or brake the wheel 402 to brake the yarn 108, thereby exerting a force on the yarn 108 opposite to the direction 20 of the arrow 110, or not exert a force on the yarn 108 (idling) in the direction of arrow 110. A particular action of driving, braking or idling is determined by the yarn uptake control signal 314 fed to the drive device 406. In the case of the wheel 402 driving the yarn 108, a tension in the yarn 108 downstream of the area of contact between the wheel 402 and the yarn 108 decreases. In the case of the wheel 402 braking the yarn 108, a tension in the yarn 108 25 downstream of the area of contact between the wheel 402 and the yarn 108 increases. With a decrease of the tension in the yarn 108 downstream of the yarn tension control device 316, an uptake of the yarn 108 in the carpet manufacturing apparatus 306 downstream of the yarn tension control device 316 increases. With an increase of the tension in the yarn 108 downstream of the yarn tension control device 316, an uptake of the yarn 108 in the carpet 30 manufacturing apparatus 306 downstream of the yarn tension control device 316 decreases.
In relation to Figure 4, it is noted that a construction comprising a wheel 402 and a drive device 406, where the drive device is controllable to exert a driving force on a yarn 108, is suitable to function as a controllable yarn feed roll as described above for a tufting apparatus.
35 It is noted that during performing the operation according to the carpet manufacturing method of the invention, and/or during operation of the carpet manufacturing assembly of the invention, data are generated when marking yarns, when detecting marks and markings on - 19- yarns, and when performing controlling functions. Such data may be stored in a database for statistical analysis, and for improving the controlling functions. The database could classify carpet products according to different attributes, like patterns, yarn types, yarn storage types, winding machines used for storing yarns, etcetera. Data in the database could be used to 5 provide a correct yarn uptake control for a yarn deviating from an average yarn. The database could contain expected first distances as defined above between consecutive marks for e.g. multiple yarn markings, multiple work orders, different yarn types and different patterns.
It is further noted that the principle of the present invention can also be used for tufting a (color) pattern in a carpet product by using different (colors of) yarns which may be kept 10 very accurately in register thanks to the marks on the yarns, whereby the right (colors of) yarns arrive at the right location in the carpet product.
As explained above, in a carpet manufacturing method, for a plurality of yarns each having a length, a plurality of marks are provided on each yarn at selected locations along the yarn. In the carpet manufacturing method and in a carpet manufacturing assembly, each yarn 15 is stored on or in an associated storage, and fed from its associated storage to a carpet manufacturing apparatus. For each yarn, the marks on the yarn are detected upstream of the carpet manufacturing apparatus. On the basis of the detection of the marks, the uptake of the yarn by the carpet manufacturing apparatus is controlled, whereafter, in the carpet manufacturing apparatus, the yarns are processed to form at least part of a carpet.
20 As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which can be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously 25 employ the present invention in virtually any appropriately detailed structure. Further, the terms and phrases used herein are not intended to be limiting, but rather, to provide an understandable description of the invention.
The terms "a" or "an", as used herein, are defined as one or more than one. The term plurality, as used herein, is defined as two or more than two. The term another, as used 30 herein, is defined as at least a second or more. The terms including and/or having, as used herein, are defined as comprising (i.e., open language, not excluding other elements or steps). Any reference signs in the claims should not be construed as limiting the scope of the claims or the invention.
The mere fact that certain measures are recited in mutually different dependent claims 35 does not indicate that a combination of these measures cannot be used to advantage.
The term coupled, as used herein, is defined as connected, although not necessarily directly, and not necessarily mechanically.
-20- A single processor or other unit may fulfil the functions of several items recited in the claims.
The term computer program as used herein, are defined as a sequence of instructions designed for execution on a computer system. A program, computer program, or software 5 application may include a subroutine, a function, a procedure, an object method, an object implementation, an executable application, an applet, a servlet, a source code, an object code, a shared library/dynamic load library and/or other sequence of instructions designed for execution on a computer system.
A computer program may be stored and/or distributed on a suitable medium, such as 10 an optical storage medium or a solid-state medium supplied together with or as part of other hardware, but also be distributed in other forms, such as via the Internet or other wired or wireless telecommunication systems.

Claims (48)

1. Tapijtvervaardigingswerkwijze, omvattende: het voor een veelheid van garens die elk een lengte hebben, verschaffen van een veelheid van merktekens op elk garen op geselecteerde plaatsen langs het garen; het opslaan van elk garen op of in een bijbehorende opslag; 5 het toevoeren van elk garen vanuit de bijbehorende opslag daarvan aan een tapijtvervaardigingsinrichting; het voor elk garen detecteren van de merktekens op het garen stroomopwaarts ten opzichte van de tapijtvervaardigingsinrichting; het op basis van de detectie van de merktekens besturen van de opname van het 10 garen door de tapijtvervaardigingsinrichting; en het in de tapijtvervaardigingsinrichting verwerken van de garens voor het vormen van ten minste een deel van een tapijt.A carpet manufacturing method comprising: providing a plurality of marks on each yarn at selected locations along the yarn for a plurality of yarns each having a length; storing each yarn on or in an associated storage; 5 feeding each yarn from the associated storage thereof to a carpet manufacturing apparatus; for each yarn, detecting the marks on the yarn upstream with respect to the carpet making apparatus; controlling the uptake of the yarn by the carpet manufacturing device based on the detection of the marks; and processing the yarns into the carpet manufacturing apparatus to form at least a portion of a carpet. 2. Tapijtvervaardigingswerkwijze volgens conclusie 1, waarbij de stap van het voor een 15 veelheid van garens die elk een lengte hebben, verschaffen van een veelheid van merktekens op elk garen op geselecteerde plaatsen langs het garen omvat: het verschaffen van een ongemerkt moedergaren met een lengte van ten minste de som van de lengten van de garens; het verschaffen van een veelheid van merktekens op het moedergaren op 20 geselecteerde plaatsen langs het moedergaren; en het delen van het moedergaren in de garens.2. The carpet manufacturing method according to claim 1, wherein the step of providing a plurality of yarns, each having a length, with a plurality of marks on each yarn at selected locations along the yarn: providing an unnoticed master yarn with a length of at least the sum of the lengths of the yarns; providing a plurality of marks on the parent yarn at selected locations along the parent yarn; and sharing the parent yarn in the yarns. 3. Tapijtvervaardigingswerkwijze volgens conclusie 1, waarbij de stap van het voor een veelheid van garens die elk een lengte hebben, verschaffen van een veelheid van 25 merktekens op elk garen op geselecteerde plaatsen langs het garen omvat: het verschaffen van een ongemerkt moedergaren met een lengte van ten minste van de som van de lengten van de garens; het delen van het moedergaren in de garens; en het verschaffen van een veelheid van merktekens op elk garen op geselecteerde 30 plaatsen langs het garen. 1 35 Tapijtvervaardigingswerkwijze volgens een of meer van de voorgaande conclusies, waarbij elk garen een patroon van merktekens omvat, en alle garens eenzelfde patroon van merktekens hebben. -22-3. The carpet manufacturing method of claim 1, wherein the step of providing a plurality of yarns for a plurality of yarns each of a length comprises 25 marks on each yarn at selected locations along the yarn: providing an unnoticed master yarn of length. at least of the sum of the lengths of the yarns; sharing the mother yarn in the yarns; and providing a plurality of marks on each yarn at selected locations along the yarn. Carpet making method according to one or more of the preceding claims, wherein each yarn comprises a pattern of marks, and all yarns have the same pattern of marks. -22- 5. Tapijtvervaardigingswerkwijze volgens een of meer van de conclusies 1-4, waarbij een afstand tussen opeenvolgende merktekens langs het garen constant is.The carpet manufacturing method according to one or more of claims 1-4, wherein a distance between successive marks along the yarn is constant. 6. Tapijtvervaardigingswerkwijze volgens conclusies 1-4, waarbij een afstand tussen 5 opeenvolgende merktekens langs het garen variabel is.The carpet manufacturing method according to claims 1-4, wherein a distance between 5 consecutive marks along the yarn is variable. 7. Tapijtvervaardigingswerkwijze volgens conclusie 6, waarbij een afstand tussen opeenvolgende merktekens afneemt langs het garen vanaf een voorliggend einde daarvan naar een achterliggend einde daarvan. 10The carpet manufacturing method of claim 6, wherein a distance between successive marks decreases along the yarn from a leading end thereof to a trailing end thereof. 10 8. Tapijtvervaardigingswerkwijze volgens een of meer van de voorgaande conclusies, waarbij tijdens de stap van het verschaffen van merktekens of een garen, het garen wordt gespannen bij een vooraf bepaalde spanning.A carpet manufacturing method according to any one of the preceding claims, wherein during the step of providing marks or a yarn, the yarn is tensioned at a predetermined tension. 9. Tapijtvervaardigingswerkwijze volgens conclusie 8, waarbij de vooraf bepaalde spanning overeenkomt met een spanning van het garen in de stap van het voor elk garen detecteren van de opeenvolgende merktekens op het garen stroomopwaarts ten opzichte van de tapijtvervaardigingsinrichting.The carpet manufacturing method of claim 8, wherein the predetermined tension corresponds to a tension of the yarn in the step of detecting, for each yarn, the successive marks on the yarn upstream of the carpet manufacturing device. 10. Tapijtvervaardigingswerkwijze volgens een of meer van de voorgaande conclusies, waarbij voor een garen de opname van het garen wordt bestuurd door: het in samenhang met de stap van het verschaffen van de merktekens op het garen opslaan van een eerste afstand tussen een eerste merkteken op het garen en een tweede merkteken op het garen; 25 het bij de stap van het detecteren van de merktekens op het garen meten van een tweede afstand tussen het eerste merkteken op het garen en het tweede merkteken op het garen; het vergelijken van de eerste afstand met de tweede afstand, indien de eerste afstand groter dan de tweede afstand is, het verlagen van de 30 opname van het garen; en indien de eerste afstand kleiner dan de tweede afstand is, het verhogen van de opname van het garen.The carpet manufacturing method according to one or more of the preceding claims, wherein for a yarn the recording of the yarn is controlled by: storing a first distance between a first mark on the yarn in connection with the step of providing the marks on the yarn. the yarn and a second mark on the yarn; In the step of detecting the marks on the yarn, measuring a second distance between the first mark on the yarn and the second mark on the yarn; comparing the first distance with the second distance, if the first distance is greater than the second distance, decreasing the take-up of the yarn; and if the first distance is less than the second distance, increasing the take-up of the yarn. 11. Tapijtvervaardigingswerkwijze volgens conclusie 10, waarbij de tweede afstand wordt 35 gemeten door: het bepalen van een eerste garenlengtewaarde op een tijdstip van detectie van het eerste merkteken op het garen; -23- het bepalen van een tweede garenlengtewaarde op een tijdstip van detectie van het tweede merkteken op het garen; en het bepalen van de tweede afstand door het aftrekken van de eerste garenlengtewaarde van de tweede garenlengtewaarde. 511. The carpet manufacturing method of claim 10, wherein the second distance is measured by: determining a first yarn length value at a time of detection of the first mark on the yarn; Determining a second yarn length value at a time of detection of the second mark on the yarn; and determining the second distance by subtracting the first yarn length value from the second yarn length value. 5 12. Tapijtvervaardigingswerkwijze volgens een of meer van de voorgaande conclusies, waarbij het detecteren van merktekens op een eerste garen en een tweede garen plaatsvindt op eenzelfde afstand vanaf de tapijtvervaardigingsinrichting voor het eerste en het tweede garen, en waarbij de opname van het eerste garen wordt bestuurd door het 10 vergelijken van een eerste detectietijd van een eerste merkteken op het eerste garen met een tweede detectietijd van een tweede merkteken op het tweede garen, en indien de eerste detectietijd vroeger dan de tweede detectietijd is, het verlagen van de opname van het eerste garen, of het verhogen van de opname van het tweede garen; en indien de eerste detectietijd later dan de tweede detectietijd is, het verlagen van de 15 opname van het tweede garen, of het verhogen van de opname van het eerste garen.The carpet manufacturing method according to one or more of the preceding claims, wherein the detection of marks on a first yarn and a second yarn takes place at the same distance from the carpet manufacturing device for the first and the second yarn, and wherein the recording of the first yarn is controlled by comparing a first detection time of a first mark on the first yarn with a second detection time of a second mark on the second yarn, and if the first detection time is earlier than the second detection time, decreasing the recording of the first yarn or increasing the uptake of the second yarn; and if the first detection time is later than the second detection time, decreasing the recording of the second yarn, or increasing the recording of the first yarn. 13. Tapijtvervaardigingswerkwijze volgens conclusie 12, waarbij een snelheid van ten minste een garen wordt gemeten, en een verschil tussen een eerste afstand tussen het eerste merkteken en de tapijtvervaardigingsinrichting en een tweede afstand tussen het 20 tweede merkteken en de tapijtvervaardigingsinrichting wordt bepaald aan de hand van genoemde garensnelheid en een tijdsverschil tussen de eerste detectietijd en de tweede detectietijd.13. Carpet making method according to claim 12, wherein a speed of at least one yarn is measured, and a difference between a first distance between the first mark and the carpet making device and a second distance between the second mark and the carpet making device is determined on the basis of said yarn speed and a time difference between the first detection time and the second detection time. 14. Tapijtvervaardigingswerkwijze volgens conclusie 12, waarbij een bedrijfssnelheid van 25 de tapijtvervaardigingsinrichting wordt gemeten, en een verschil tussen een eerste afstand tussen het eerste merkteken en de tapijtvervaardigingsinrichting en een tweede afstand tussen het tweede merkteken en de tapijtvervaardigingsinrichting wordt bepaald aan de hand van genoemde bedrijfssnelheid van de tapijtvervaardigingsinrichting en een tijdsverschil tussen de eerste detectietijd en de tweede detectietijd. 3014. A carpet manufacturing method according to claim 12, wherein an operating speed of the carpet manufacturing device is measured, and a difference between a first distance between the first mark and the carpet manufacturing device and a second distance between the second mark and the carpet manufacturing device is determined on the basis of said operating speed. of the carpet manufacturing device and a time difference between the first detection time and the second detection time. 30 15. Tapijtvervaardigingswerkwijze volgens conclusie 1, waarbij het detecteren van een merkteken op aan aantal van de garens plaatsvindt op dezelfde afstand vanaf de tapijtvervaardigingsinrichting voor elk garen, waarbij de opname van een bepaald garen wordt bestuurd door het vergelijken van een bepaalde detectietijd van een bepaald 35 merkteken op het bepaalde garen met een gemiddelde detectietijd van overeenkomstige merktekens op het aantal garens, en -24- indien de bepaalde detectietijd vroeger dan de gemiddelde detectietijd is, het verlagen van de opname van het bepaalde garen, of het verhogen van de opname van ten minste een van de andere garens van het aantal garens; en indien de bepaalde detectietijd later dan de gemiddelde detectietijd is, het verlagen 5 van de opname van ten minste een van de andere garens van het aantal garens, of het verhogen van de opname van het bepaalde garen.15. The carpet manufacturing method of claim 1, wherein detecting a mark on a plurality of yarns takes place at the same distance from the carpet manufacturing device for each yarn, wherein the uptake of a particular yarn is controlled by comparing a particular detection time of a particular one. mark on the particular yarn with an average detection time of corresponding marks on the number of yarns, and -24- if the determined detection time is earlier than the average detection time, decreasing the recording of the given yarn, or increasing the recording of at least at least one of the other yarns from the number of yarns; and if the determined detection time is later than the average detection time, decreasing the recording of at least one of the other yarns from the number of yarns, or increasing the recording of the determined yarn. 16. Tapijtvervaardigingswerkwijze volgens conclusie 15, waarbij een snelheid van ten minste een garen wordt gemeten, en een verschil tussen een afstand tussen het bepaalde 10 merkteken en de tapijtvervaardigingsinrichting en een gemiddelde afstand tussen de bijbehorende merktekens en de tapijtvervaardigingsinrichting wordt bepaald aan de hand van genoemde garensnelheid en een tijdsverschil tussen de bepaalde detectietijd en de gemiddelde detectietijd.16. A carpet manufacturing method according to claim 15, wherein a speed of at least one yarn is measured, and a difference between a distance between the determined mark and the carpet manufacturing device and an average distance between the associated marks and the carpet manufacturing device is determined on the basis of said carpet manufacturing device. yarn speed and a time difference between the determined detection time and the average detection time. 17. Tapijtvervaardigingswerkwijze volgens conclusie 15, waarbij een bedrijfssnelheid van de tapijtvervaardigingsinrichting wordt gemeten, en een verschil tussen een afstand tussen het bepaalde merkteken en de tapijtvervaardigingsinrichting en een gemiddelde afstand tussen de bijbehorende merktekens en de tapijtvervaardigingsinrichting wordt bepaald aan de hand van genoemde bedrijfssnelheid van de tapijtvervaardigingsinrichting en een 20 tijdsverschil tussen de bepaalde detectietijd en de gemiddelde detectietijd.The carpet manufacturing method according to claim 15, wherein an operating speed of the carpet manufacturing device is measured, and a difference between a distance between the determined mark and the carpet manufacturing device and an average distance between the associated marks and the carpet manufacturing device is determined on the basis of said operating speed of the carpet manufacturing device. carpet manufacturing device and a time difference between the determined detection time and the average detection time. 18. Tapijtvervaardigingswerkwijze volgens een of meer van de voorgaande conclusies, waarbij de opname van het garen door de tapijtvervaardigingsinrichting wordt bestuurd door het aanpassen van een spanning in het garen stroomopwaarts ten opzichte van de 25 tapijtvervaardigingsinrichting.18. Carpet making method according to one or more of the preceding claims, wherein the uptake of the yarn by the carpet making device is controlled by adjusting a tension in the yarn upstream of the carpet making device. 19. Tapijtvervaardigingswerkwijze volgens conclusie 18, waarbij de opname van het garen wordt verlaagd door het verhogen van een spanning in het garen.The carpet manufacturing method of claim 18, wherein the uptake of the yarn is reduced by increasing a tension in the yarn. 20. Tapijtvervaardigingswerkwijze volgens conclusie 18 of 19, waarbij de opname van het garen wordt verhoogd door het verlagen van een spanning in het garen.The carpet manufacturing method according to claim 18 or 19, wherein the incorporation of the yarn is increased by reducing a tension in the yarn. 21. Tapijtvervaardigingswerkwijze volgens een of meer van de conclusies 18-20, waarbij de spanning in het garen wordt aangepast door een garenspanningbesturingsinrichting die 35 stroomopwaarts ten opzichte van de tapijtvervaardigingsinrichting is opgesteld, waarbij de garenspanningbesturingsinrichting is geconfigureerd om met frictie aan te grijpen op het garen, en een kracht op het garen uit te oefenen in de langsrichting van het garen. -25-A carpet manufacturing method according to any one of claims 18-20, wherein the tension in the yarn is adjusted by a yarn tension control device arranged upstream of the carpet manufacturing device, the yarn tension control device configured to engage the yarn with friction and exerting a force on the yarn in the longitudinal direction of the yarn. -25- 22. Tapijtvervaardigingswerkwijze volgens een of meer van de voorgaande conclusies, waarbij de tapijtvervaardigingsinrichting een garenlusvormingsinrichting omvat die voor elk garen samenwerkt met een stroomopwaartse bestuurbare garentoevoerrol die in combinatie een bestuurbare garentoevoer verschaffen, en waarbij de opname van het garen door de 5 tapijtvervaardigingsinrichting wordt bestuurd door het besturen van de garentoevoer van de garentoevoerrol.22. Carpet making method according to one or more of the preceding claims, wherein the carpet making device comprises a yarn loop forming device which cooperates for each yarn with an upstream steerable yarn feed roller which in combination provide a controllable yarn feed, and wherein the take-up of the yarn by the carpet making device is controlled by controlling the yarn feed from the yarn feed roller. 23. Tapijtvervaardigingswerkwijze volgens conclusie 22, waarbij de opname van het garen wordt verlaagd door het verlagen van de garentoevoer door de garentoevoerrol. 10The carpet manufacturing method of claim 22, wherein the take-up of the yarn is lowered by lowering the yarn feed by the yarn feed roller. 10 24. Tapijtvervaardigingswerkwijze volgens conclusie 22 of 23, waarbij de opname van het garen wordt verhoogd door het verhogen van de garentoevoer door de garentoevoerrol.The carpet manufacturing method according to claim 22 or 23, wherein the uptake of the yarn is increased by increasing the yarn feed by the yarn feed roller. 25. Tapijtvervaardigingswerkwijze volgens een of meer van de voorgaande conclusies, 15 waarbij een merkteken ten minste twee markeringen op op afstand van elkaar gelegen langssecties van het garen omvat.25. The carpet manufacturing method according to one or more of the preceding claims, wherein a marker comprises at least two marks on spaced apart longitudinal sections of the yarn. 26. Tapijtvervaardigingswerkwijze volgens conclusie 25, waarbij een van de markeringen van het merkteken een lengte heeft die verschilt van een andere markering van het 20 merkteken.26. The carpet manufacturing method according to claim 25, wherein one of the markings of the mark has a length that differs from another mark of the mark. 27. Tapijtvervaardigingswerkwijze volgens conclusie 25 of 26, waarbij een van de markeringen van het merkteken een markeringsmateriaal omvat dat verschilt van het markeringsmateriaal van een andere markering van het merkteken.A carpet manufacturing method according to claim 25 or 26, wherein one of the markings of the mark comprises a marking material that differs from the marking material of another mark of the mark. 28. Tapijtvervaardigingswerkwijze volgens een of meer van de voorgaande conclusies, waarbij het verschaffen van een merkteken op een garen het aanbrengen van een markeringsmateriaal op een langssectie van het garen omvat.A carpet manufacturing method according to any one of the preceding claims, wherein providing a marker on a yarn comprises applying a marking material to a longitudinal section of the yarn. 29. Tapijtvervaardigingswerkwijze volgens een of meer van de voorgaande conclusies, waarbij het verschaffen van een merkteken op een garen het spuiten van een markeringsmateriaal op het garen omvat.A carpet manufacturing method according to any one of the preceding claims, wherein providing a mark on a yarn comprises spraying a marking material on the yarn. 30. Tapijtvervaardigingswerkwijze volgens een of meer van de voorgaande conclusies, 35 waarbij het verschaffen van een merkteken op een garen het aanbrengen omvat van een markeringsmateriaal dat wordt genomen uit een groep markeringsmaterialen omvattende een vloeibaar markeringsmateriaal en een poedervormig markeringsmateriaal. -26-A carpet manufacturing method according to any of the preceding claims, wherein providing a marker on a yarn comprises applying a marking material taken from a group of marking materials comprising a liquid marking material and a powdered marking material. -26- 31. Tapijtvervaardigingswerkwijze volgens een of meer van de voorgaande conclusies, waarbij het markeringsmateriaal wordt aangebracht op het garen vanuit verschillende richtingen langs de omtrek daarvan.The carpet manufacturing method according to one or more of the preceding claims, wherein the marking material is applied to the yarn from different directions along its periphery. 32. Tapijtvervaardigingswerkwijze volgens een of meer van de conclusies 29-31, waarbij na het aanbrengen van het markeringsmateriaal op het garen het markeringsmateriaal wordt verduurzaamd door het toevoeren van een straling aan het markeringsmateriaal.The carpet manufacturing method according to one or more of claims 29 to 31, wherein after applying the marking material to the yarn, the marking material is preserved by applying a radiation to the marking material. 33. Tapijtvervaardigingswerkwijze volgens conclusie 32, waarbij de straling ten minste 10 een van infrarode, IR, straling en ultraviolette, UV, straling omvat.The carpet manufacturing method of claim 32, wherein the radiation comprises at least one of infrared, IR, radiation, and ultraviolet, UV, radiation. 34. Tapijtvervaardigingswerkwijze volgens een of meer van de voorgaande conclusies, waarbij het merkteken een fluorescerend materiaal omvat.The carpet manufacturing method according to one or more of the preceding claims, wherein the marker comprises a fluorescent material. 35. Tapijtvervaardigingswerkwijze volgens een of meer van de voorgaande conclusies, waarbij het merkteken een metaal omvat.The carpet manufacturing method according to one or more of the preceding claims, wherein the mark comprises a metal. 36. Tapijtvervaardigingswerkwijze volgens conclusie 35, waarbij het merkteken een magnetiseerbaar metaal omvat. 20The carpet manufacturing method of claim 35, wherein the mark comprises a magnetizable metal. 20 37. Tapijtvervaardigingswerkwijze volgens een of meer van de voorgaande conclusies, waarbij het merkteken een materiaal omvat dat reageert op UV of IR straling.The carpet manufacturing method according to one or more of the preceding claims, wherein the mark comprises a material that responds to UV or IR radiation. 38. Tapijtvervaardigingswerkwijze volgens een of meer van de voorgaande conclusies, 25 omvattende het direct na het verschaffen van het merkteken op het garen meten van een aanwezigheid van het merkteken op het garen.A carpet manufacturing method according to any of the preceding claims, comprising measuring a presence of the mark on the yarn immediately after providing the mark on the yarn. 39. Tapijtvervaardigingssamenstel, omvattende: een veelheid van opslagen, elk geconfigureerd voor het opslaan van een lengte van 30 garen daarop of daarin, waarbij elk garen een veelheid van merkteken op geselecteerde plaatsen langs het garen omvat; een tapijtvervaardigingsinrichting die is geconfigureerd voor het verwerken van de garens voor het vormen van ten minste een deel van een tapijt; een toevoerinrichting die is geconfigureerd voor het toevoeren van elk garen vanuit 35 de bijbehorende opslag daarvan aan de tapijtvervaardigingsinrichting; een detectieinrichting die is geconfigureerd voor: -27- - het voor een garen detecteren van de merktekens op het garen stroomopwaarts ten opzichte van de tapijtvervaardigingsinrichting; en - het voor het garen afgeven van een garenmerktekendetectiesignaal; een garenopnamebesturingsinrichting die is geconfigureerd voor: 5. het ontvangen van de garenmerktekendetectiesignalen; en - het op basis van de garenmerktekendetectiesignalen besturen van de opname van het garen door de tapijtvervaardigingsinrichting.A carpet manufacturing assembly comprising: a plurality of stores, each configured to store a length of yarn thereon or therein, wherein each yarn comprises a plurality of mark at selected locations along the yarn; a carpet manufacturing apparatus configured to process the yarns to form at least a portion of a carpet; a feeding device configured to feed each yarn from its associated storage to the carpet manufacturing device; a detection device configured for: - detecting, for a yarn, the marks on the yarn upstream with respect to the carpet manufacturing device; and outputting a yarn mark detection signal for the yarn; a yarn recording controller configured for: 5. receiving the yarn mark detection signals; and - controlling the recording of the yarn by the carpet manufacturing device on the basis of the yarn mark detection signals. 40. Tapijtvervaardigingssamenstel volgens conclusie 39, verder omvattende een 10 markeringsinrichting die is geconfigureerd voor het verschaffen van ten minste een merkteken op elk garen op een geselecteerde plaats langs de lengte daarvan.The carpet manufacturing assembly of claim 39, further comprising a marking device configured to provide at least one mark on each yarn at a selected location along its length. 41. Tapijtvervaardigingssamenstel volgens conclusie 39, waarbij de garenopnamebesturingsinrichting is geconfigureerd voor het besturen van de opname van 15 het garen door: het in een geheugen opslaan van een eerste afstand tussen een eerste merkteken op het garen en een tweede merkteken op het garen bepaald tijdens markering van het garen; het meten van een tweede afstand tussen het eerste merkteken op het garen en het 20 tweede merkteken op het garen tijdens detectie van de merktekens van het garen; het vergelijken van de eerste afstand met de tweede afstand, en indien de eerste afstand groter dan de tweede afstand is, het verlagen van de opname van het garen; en indien de eerste afstand kleiner dan de tweede afstand is, het verhogen van de 25 opname van het garen.A carpet manufacturing assembly according to claim 39, wherein the yarn recording controller is configured to control the recording of the yarn by: storing in a memory a first distance between a first mark on the yarn and a second mark on the yarn determined during marking of the yarn; measuring a second distance between the first mark on the yarn and the second mark on the yarn during detection of the marks of the yarn; comparing the first distance with the second distance, and if the first distance is greater than the second distance, decreasing the take-up of the yarn; and if the first distance is less than the second distance, increasing the take-up of the yarn. 42. Tapijtvervaardigingssamenstel volgens conclusie 39, waarbij het garenmerktekendetectiesignaal een detectietijd van het detecteren van een merkteken omvat, en waarbij de garenopnamebesturingsinrichting is geconfigureerd voor het 30 vergelijken van een eerste detectietijd van een eerste merkteken op een eerste garen met een tweede detectietijd van een tweede merkteken op een tweede garen, en indien de eerste detectietijd vroeger dan de tweede detectietijd is, het verlagen van de opname van het eerste garen, of het verhogen van de opname van het tweede garen; en indien de eerste detectietijd later dan de tweede detectietijd is, het verlagen van de 35 opname van het tweede garen, of het verhogen van de opname van het eerste garen. -28-A carpet manufacturing assembly according to claim 39, wherein the yarn marker detection signal comprises a detection time of detecting a marker, and wherein the yarn recording controller is configured to compare a first detection time of a first marker on a first yarn with a second detection time of a second marker on a second yarn, and if the first detection time is earlier than the second detection time, decreasing the recording of the first yarn, or increasing the recording of the second yarn; and if the first detection time is later than the second detection time, decreasing the recording of the second yarn, or increasing the recording of the first yarn. -28- 43. Tapijtvervaardigingssamenstel volgens conclusie 39, waarbij het garenmerktekendetectiesignaal een detectietijd van het detecteren van een merkteken omvat, en waarbij de opnamebesturingsinrichting is geconfigureerd voor het vergelijken van een bepaalde detectietijd van een merkteken op een bepaald garen met een gemiddelde 5 detectietijd van overeenkomstige merktekens op een aantal garens, en indien de bepaalde detectietijd vroeger dan de gemiddelde detectietijd is, het verlagen van de opname van het bepaalde garen, of het verhogen van de opname van ten minste een van de andere garens van het aantal garens; en indien de bepaalde detectietijd later dan de gemiddelde detectietijd is, het verlagen 10 van de opname van ten minste een van de andere garens van het aantal garens, of het verhogen van de opname van het bepaalde garen.A carpet manufacturing assembly according to claim 39, wherein the yarn mark detection signal comprises a detection time of detecting a mark, and wherein the recording controller is configured to compare a certain detection time of a mark on a particular yarn with an average detection time of corresponding marks on a number of yarns, and if the determined detection time is earlier than the average detection time, decreasing the recording of the determined yarn, or increasing the recording of at least one of the other yarns of the number of yarns; and if the determined detection time is later than the average detection time, decreasing the recording of at least one of the other yarns from the number of yarns, or increasing the recording of the determined yarn. 44. Tapijtvervaardigingssamenstel volgens een of meer van de conclusies 39-43, verder omvattende: 15 een garenspanningsbesturingsinrichting die is geconfigureerd voor het aanpassen van een garenspanning op basis van een garenopnamebesturingssignaal van de garenopnamebesturingsinrichting.44. The carpet manufacturing assembly of any one of claims 39 to 43, further comprising: a yarn tension control device configured to adjust a yarn tension based on a yarn recording control signal from the yarn recording controller. 45. Tapijtvervaardigingssamenstel volgens conclusie 44, waarbij de 20 garenspanningsbesturingsinrichting stroomopwaarts ten opzichte van tapijtvervaardigingsinrichting is opgesteld, waarbij de garenspanningsbesturingsinrichting is geconfigureerd om met wrijving aan te grijpen op het garen, en om een kracht op het garen in de langsrichting van het garen uit te oefenen.45. Carpet making assembly according to claim 44, wherein the yarn tension control device is arranged upstream of carpet manufacturing device, wherein the yarn tension control device is configured to engage the yarn with friction, and to exert a force on the yarn in the longitudinal direction of the yarn . 46. Tapijtvervaardigingssamenstel volgens een of meer van de conclusies 39-45, waarbij de tapijtvervaardigingsinrichting een tuftinrichting omvat, omvattende een garenlusvormingsinrichting die voor elk garen samenwerkt met een stroomopwaartse bestuurbare garentoevoerrol welke in combinatie een bestuurbare garentoevoer verschaffen, en waarbij de opname van het garen door de tapijtvervaardigingsinrichting 30 wordt bestuurd door het besturen van de garentoevoer van de garentoevoerrol op basis van een garenopnamebesturingssignaal van de garenopnamebesturingsinrichting.The carpet manufacturing assembly of any one of claims 39 to 45, wherein the carpet manufacturing device comprises a tufting device, comprising a yarn loop forming device which cooperates for each yarn with an upstream steerable yarn feed roller which in combination provides a controllable yarn feed, and wherein the uptake of the yarn by the carpet manufacturing device 30 is controlled by controlling the yarn feed from the yarn feed roller based on a yarn take-up control signal from the yarn take-up controller. 47. Tapijtvervaardigingssamenstel volgens een of meer van de conclusies 40-46, waarbij de markeringsinrichting ten minste een mondstuk omvat dat is geconfigureerd voor het 35 verschaffen van een markeringsmateriaal op een garen. -29-Carpet making assembly according to one or more of claims 40-46, wherein the marking device comprises at least one nozzle configured to provide a marking material on a yarn. -29- 48. Garenmarkeringsinrichting voor gebruik in de tapijtvervaardigingswerkwijze volgens een of meer van de conclusie 1-38, of voor gebruik in het tapijtvervaardigingssamenstel volgens een of meer van de conclusies 40-47.A yarn marking device for use in the carpet manufacturing method of any one of claims 1-38, or for use in the carpet manufacturing assembly of any one of claims 40-47. 49. Computerprogramma dat de garenopnamebesturingsinrichting volgens conclusie 39 in staat stelt de garenmerktekendetectiesignalen te ontvangen, en op basis van de garenmerktekendetectiesignalen de opname van het garen door de tapijtvervaardigingsinrichting te besturen.A computer program that enables the yarn acquisition control device of claim 39 to receive the yarn mark detection signals, and to control the yarn incorporation of the yarn on the basis of the yarn mark detection signals.
NL2007749A 2011-11-08 2011-11-08 Carpet manufacturing method and assembly, yarn marking device, and computer program. NL2007749C2 (en)

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