NL2004419C2 - Device, system and method for the measurement of a vapor transmission rate through a film of permeable material. - Google Patents

Device, system and method for the measurement of a vapor transmission rate through a film of permeable material. Download PDF

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NL2004419C2
NL2004419C2 NL2004419A NL2004419A NL2004419C2 NL 2004419 C2 NL2004419 C2 NL 2004419C2 NL 2004419 A NL2004419 A NL 2004419A NL 2004419 A NL2004419 A NL 2004419A NL 2004419 C2 NL2004419 C2 NL 2004419C2
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transmission rate
vapor transmission
vapor
resonator
rate measuring
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NL2004419A
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Dutch (nl)
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Johannes Goosen
Qian Li
Richard Sanden
Jozef Thomas Martinus Beek
Jan-Dirk Kamminga
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Stichting Materials Innovation Inst M2I
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
    • G01N15/08Investigating permeability, pore-volume, or surface area of porous materials
    • G01N15/082Investigating permeability by forcing a fluid through a sample
    • G01N15/0826Investigating permeability by forcing a fluid through a sample and measuring fluid flow rate, i.e. permeation rate or pressure change

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  • Analytical Chemistry (AREA)
  • Dispersion Chemistry (AREA)
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  • Life Sciences & Earth Sciences (AREA)
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  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
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  • Measuring Fluid Pressure (AREA)

Description

Device, system and method for the measurement of a vapor transmission rate through a film of permeable material.
TECHNICAL FIELD
5 The present invention relates to a vapor transmission rate measurement device, to a vapor transmission rate measurement system and to an electronic device comprising a vapor transmission rate measurement device. Furthermore, it relates to a method of determining a vapor transmission rate.
10 BACKGROUND
WVTR is the abbreviation for water vapor transmission rate, which is defined as the rate at which water vapor permeates through a layer of material at specified conditions of temperature and relative humidity. In an analogous way, the oxygen transmission rate or OTR is defined. More general, the vapor transmission rate or VTR 15 is used to indicate the rate at which a particular gaseous substance permeates the material.
WVTR and OTR are of great significance for package quality. Electronic equipment for example is prone to deterioration due to corrosion. Therefore, electronic devices are commonly protected by enveloping structures and/or films. With sufficient 20 knowledge of the relevant vapor transmission rates of the protective materials, the probable lifetime of electronic devices can be predicted in a more reliable way. This information facilitates quality control for such devices. The VTR is a particularly important property for flexible electronics, as corrosion induced deterioration is a dominant lifetime reducing mechanism.
25 From patent document GB 2370649 a method and an apparatus for measuring the rate of transmission of water vapor are known. The apparatus comprises a vacuum chamber enclosing a gas chamber. The gas chamber has an opening for transmitting gas through a material sample. A mass spectrometer is provided for measuring the partial pressures of water molecules in the vacuum chamber. The method involves the 30 introduction of a water droplet inside the gas chamber. The vaporized water subsequently permeates and traverses the material sample and enters the vacuum 2 chamber, thereby increasing the pressure in the initially vacuumed chamber. The partial pressures measured by the mass spectrometer are used to derive a water vapor transmission rate for the material sample.
Unfortunately, the method and apparatus have a practical lower detection 5 limit for the water vapor transmission rate in the order of milligrams per square meter per day, at least if the VTR determination is based on pressure variation measurements occurring within a day or less. Flexible electronics and organic light emitting diodes (OLED) require better shielding from corrosive agents in order to obtain an acceptable lifetime. A water vapor transmission rate of 10' g m' day' or lower is desired in the 10 OLED industry to achieve an acceptable device lifetime of over 10.000 hours.
SUMMARY
It is an object to provide a method and device for measuring the vapor 15 transmission rate of a sample material, yielding an improved vapor transmission rate sensitivity given a desired measurement time interval, or a shortening of the measurement time interval given an expected fixed value for the VTR.
Therefore, according to an aspect there is provided a device according to claim 20 1.
The small ratio R between the chamber volume V and the surface area A infers that the characteristic dimensions of the surface area A are substantially larger than the characteristic dimension of the chamber perpendicular to the surface area. By providing a relatively large area for the vapor to enter the chamber having a relatively small 25 transverse dimension, a relatively large amount of vapor particles will be able to penetrate the film into a relatively small chamber volume, thereby contributing to a rapid buildup of the chamber pressure. The relatively shallow chamber partially or completely harbors a highly sensitive pressure sensor that may have microscopic or nanoscopic proportions and is able to detect desired pressure differences within 30 measurement time intervals of a day or less, related to the desired vapor transmission rate of 10-6 g m'2 day'1 or less. Advantageously, this dimensional restriction for the chamber enables sensitive vapor transmission rate measurements on thin films with the desired vapor transmission rates, within an acceptable measurement time.
3
According to an embodiment, the pressure sensor of the vapor transmission rate measurement device comprises a microelectromechanical (MEM) or nanoelectromechanical (NEM) resonator, wherein the at least one measurement of a 5 pressure comprises a measurement of a resonator quality of the MEM or NEM resonator. Advantageously, the chamber is well suited as a resonator cavity harboring a resonator element by means of which the pressure can be sensed.
According to another embodiment, the pressure sensor of the vapor 10 transmission rate measurement device comprises a microelectronic (ME) or nanoelectronic (NE) Pirani gauge, wherein the at least one measurement of a pressure comprises a measurement of an electrical resistance of the ME or NE Pirani gauge. Advantageously, the chamber is equally well suited as gas chamber harboring a Pirani bridge by means of which the pressure can be sensed.
15
BRIEF DESCRIPTION OF THE DRAWINGS
Embodiments will now be described, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts, and in which: 20 FIG. 1 schematically shows a perspective view of a vapor transmission rate measurement device according to an embodiment.
FIG.’s 2A - 2C present perspective, side and top cross sectional views of the vapor transmission rate measurement device according to an embodiment.
FIG.’s 3A - 3C present perspective, side and top cross sectional views of the 25 vapor transmission rate measurement device according to another embodiment.
FIG. 4 shows an embodiment of a vapor transmission rate measurement system.
FIG. 5 presents a perspective view of an embodiment of a flexible electronic device comprising a vapor transmission rate measurement device.
FIG. 6 presents a Q-factor versus pressure P relation for an embodiment of a 30 vapor transmission rate measurement device comprising a MEM resonator.
The figures are only meant for illustrative purposes, and do not serve as restriction of the scope or the protection as laid down by the claims.
4
DETAILED DESCRIPTION 5 Definition of VTR
The vapor transmission rate or VTR is defined as the rate at which a vapor permeates through a layer of material at specified conditions for the temperature and relative humidity. The vapor transmission rate may be expressed with the following formula describing the change in total mass m of a vapor within a particular fixed 10 volume V on one side of the permeable material, due to a net particle flux through a constant surface area A of the permeable material, within a continuous time span from t] to t2.
VTR(tl,t2) = ^^- (1) A(t2 tj)
If the variation in mass m corresponds to only one type of gas molecules, then the ideal 15 gas law can be utilized to obtain a relation expressed as a change in the total pressure P within the volume V: (2)
Ak,T(t2-tx)
Here, T is the temperature in Kelvin, which is also assumed to be (approximately) constant in time, M is the molar mass expressed in grams per mole, P is expressed in 20 Pascal, and ke represents the Boltzmann constant in Joules per Kelvin. The VTR is preferably expressed in units of grams per square meter per day (g m~2 day'1), requiring the time t to be expressed in units of days. For vapors consisting of distinctive molecular components, the VTR values are determined for each vapor component individually, the pressures in equation 2 being interpreted as the partial pressure 25 contributions from each component to a total pressure present within the volume V.
Formally, the VTR as a function of time and assuming a constant surface is expressed as a derivative. The underlying assumption in the discrete form of equation (1) is that the VTR remains constant during the time interval between the measurements at ti and t2.
30 Advantageously, the proposed method of measuring the vapor transmission rate results in an improved VTR measurement sensitivity, or equivalently in a shortening of 5 the measurement time interval required. Apart from the evident benefits of higher measurement time efficiency, a shortened measurement time decreases the measurement errors due to fluctuation of the ambient conditions (e.g. the temperature) and renders the assumption of a static VTR more reliable.
5
Setup FIG. 1 schematically shows a perspective view of a vapor transmission rate measurement device 102 according to an embodiment. The vapor transmission rate measurement device 102 shown basically consists of a measurement cell formed by a 10 housing 108. The vapor transmission rate measurement device 102 comprises a chamber 106 with a chamber volume V surrounded by the housing 108, as well as a pressure sensor 110. The chamber has an opening 114 with a surface area A, which can be spanned by a film 112 comprising permeable sample material. The opening 114 constitutes an aperture for a vapor 116 to traverse the film 112, if present, from the 15 surroundings into the chamber 106 (indicated by the solid arrow). The vapor transmission rate measurement device 102 is arranged for determining an indication of the vapor transmission rate for the film 112 permeated by the vapor 116.
A specific property of the chamber 106 is that a ratio R between the chamber volume V and the surface area A is smaller than 10~5 m. In particular, the ratio R is 20 preferred to be smaller than 2.5 • 10'6 m. For a measurement chamber 106 with a basic geometrical shape, for which the volume V can be described as a product of a surface area A for the opening 114 and a depth d (e.g. a cylinder with an opened circular surface, or a box as shown in FIG. 1), the small ratio R implies that the depth d is smaller than 10 micrometer, and preferably smaller than 2.5 micrometer. Alternatively, 25 the chamber 106 may have a more sophisticated shape that cannot be described by Y = A • d, which may be exploited to improve the ratio R. The VTR measurement device 102 is designed to measure VTR values of 10-6 g m"2 day"1 or less within a measurement period of a day, although it is equally suited to perform measurement on film materials having a VTR above 10"6 g m"2 day"1. From equation (1) and (2), it is evident that a 30 higher VTR value will shorten the time required between subsequent pressure measurements.
Furthermore, the ratio R does not imply that the surface area A is restricted to microscopic or nanoscopic proportions. The surface area A can in principle be of any 6 size, as long as the characteristic size of the transverse chamber dimension remains sufficiently small.
Film 5 As shown in FIG. 1, a thickness of the film 112 is considerably larger than the characteristic depth of the chamber 106 of the VTR measurement device 102. The film 112 may comprise polymer materials. Among permeable materials that are suitable films 112 for the claimed measurement method and device are polyethylene naphthalate (PEN) and polyethylene terephthalate (PET). A thickness of a polymer 10 based film 112 may be in the order of 50 pm or larger, typically 100 pm. Furthermore, the film 112 may comprise a vapor diffusion barrier, substantially reducing the permeability of the film to certain vapor particles. Such a vapor diffusion barrier may for example comprise metal oxide, metal nitride, metal oxynitride, metalloid oxide, or metalloid nitride. Examples of barrier materials are MgO, SiCE and SixNy. The 15 thickness of a vapor diffusion barrier is commonly in a range of 1 - 100 nanometers.
In order to prevent deformation of the film 112, the surface area A of the chamber opening 114 being spanned by the film 112 may have dimensions comparable to the thickness of the film 112 (i.e. in the order of 100 pm), or smaller. Together with the 20 elastic properties (moduli) of the film, the properties of the film 112 will then be such that the deformation of the film will be negligible, therefore preserving a constant chamber volume V.
Alternatively, the dimensions of the surface area A may be significantly larger than the film thickness, in case deformation may be expected. A calibration or 25 correction for expected changes in the chamber volume V may generally be possible for such cases. Here, it is required that the deformation of the film 112 does not hamper a pressure measurement, for example by obstructing the electronic and/or mechanical components of the pressure sensor 110 inside the chamber 106. The expected deflection of the film 112 spanned on a circular opening 114 may for example be predicted by 30 methods described in document [1],
The lateral extent of the chamber 106 is only relevant in view of the deformation of the film 112, for example caused by a pressure difference between the chamber 106 and the surroundings of the VTR measurement device 102. If such deformation is 7 undesirable, a chamber 106 having a relatively large volume surface area A and a relatively small depth may incorporate supporting structures for supporting the film 112, in order to prevent the deflection.
5 General method of VTR measurement
According to an aspect there is provided a method of determining the VTR of a film 112 comprising permeable sample material for a vapor 116 permeating this film 112. This method utilizes a vapor transmission rate measurement device 102, having a chamber 106 with a chamber volume V, a pressure sensor 110, the chamber 106 having 10 an opening 114 with a surface area A that is spanned by the film 112, wherein a ratio R between the chamber volume V and the surface area A is smaller than 10“5 m, or preferably smaller than 2.5 • 10~6 m. The vapor transmission rate measurement device 102 is arranged for determining an indication of the vapor transmission rate for the film 112 permeated by the vapor 116. In general, the method comprises obtaining a first 15 pressure Pi within the chamber volume V at a first time tj and a measurement of a second pressure P2 within the volume V at a subsequent time t2. An indication of the VTR is then derived from the first pressure Pi and the second pressure P2. Obtaining the first pressure Pi may be the result of an initial pressure measurement by the pressure sensor 110. Alternatively, the first pressure value Pi may already be known in advance, 20 for example as an initial condition resulting from the manufacturing of the VTR device 102. In the latter case, only the remaining unknown second pressure P2 is to be measured by the pressure sensor 110.
According to an embodiment, the indication of the VTR is based on equation (2). Furthermore, the temperature T, the chamber volume V, the surface area A and the 25 molar mass M are assumed to be known. The temperature T, which is assumed to be approximately constant between tj and t2, is preferred to have a value in a range in which the material stability of the film 112 is secured. For a film comprising polymers, the temperature is typically preferred to be kept below 100° C.
30 Many types of microscopic or nanoscopic scaled pressure sensors may be used, some of which will be discussed below.
8 MEM/NEM resonator based sensor
According to an embodiment, the vapor transmission rate measurement device 102 has a pressure sensor 110 that comprises a MEM or NEM resonator 202. The term microelectromechanical system (MEMS) is used to refer to electromechanical systems 5 that have typical dimensions in the range of 1 to 1000 micrometer. The term nanoelectromechanical system (NEMS) refers to systems that have typical dimensions in the range of 1 to 1000 nanometers. These typical dimensions relate to the sizes of the functional elements of the MEMS/NEMS, i.e. the mechanically deformable elements and/or the electric components that induce or sense such deformations. It generally 10 does not refer to the electrical or mechanical power sources and/or further sensing, processing and control components coupled to the MEM or NEM system, although such components may be integrated with it.
In the embodiment shown in FIG.’s 2A - 2C, the vapor transmission rate 15 measurement device 102 has a pressure sensor 110 comprising a MEM or NEM resonator 202. The MEM/NEM resonator 202 may have a deformable body as resonator element 204 that is able to vibrate in a resonator cavity 206. This resonator cavity 206 may be partially coinciding or be integrally formed by the chamber 106 of the VTR measurement device 102. The resonator element 204 is suspended within the 20 resonator cavity 206 from a resonator frame 208, the resonator element 204 being mechanically connected at one or several locations to this resonator frame 210. The chamber 106 may have an opening 114 with a surface area A, which is arranged to be spanned by the film 112 of permeable sample material.
The MEM/NEM resonator 202 may be affixed to a substrate 208. This substrate 25 208 may have electrically and/or thermally insulating properties and may be structurally rigid or be mechanically flexible. The substrate 208 may for instance be organized as a silicon-on-insulator (SOI) structure. An additional electrically insulating layer 218 may be present between the resonator frame 210 and the substrate 208. This insulating layer 218 may for example essentially consist of silicon dioxide (Si02) or 30 silicon nitride (SiN). In FIG.’s 2A and 2B, it is shown that the film 112 is applied on the opening 114 that is located on the top side of the MEM/NEM resonator 202 facing away from the substrate 208.
9
In the example of FIG. 2A - 2C it is further shown that the resonator element 204 is a doubly clamped beam that is allowed to substantially deform in a direction parallel to the substrate 208, although many other resonator configurations are conceivable. In general, the resonator element 204 may be an arbitrarily shaped patch 5 of elastically deformable material, being attached at one or more points to the resonator frame 208. Also, the resonator element 204 may be designed for alternative modes of mechanical resonance than the in-plane transversal deflection depicted by the arrows in FIG. 2, examples being given by longitudinal or torsional resonators. Furthermore, a supporting frame 224 may be present in between the resonator frame 210 and the film 10 112. The presence of the supporting frame 224 will increase the amount of space between the film 112 and the resonator element 204, reducing friction and the chance of collision during mechanical deformation of the resonator element 204. Furthermore, FIG.’s 2A and 2B illustrate that the presence of the supporting frame 224 as well as the non-elementary shape of the resonator cavity 206 result in an increased surface area A 15 compared to the chamber volume V, yielding in a beneficial decrease in the ratio R.
For a MEM resonator 202, the length L of the resonator element 204 corresponding to a long axis may typically be in the order of 1 - 100 pm. The width W of the resonator element 204 perpendicular to the long axis may be 0.2 - 10 pm. A 20 typical thickness Z of the resonator element 204 in a direction perpendicular to the substrate 208 is 1 - 2 pm, with a preferred gap S of 0.5 pm or larger between the resonator element 204 and the substrate 308. For a stationary resonator element 204, gaps G between the resonator element and the first electrode 212 or the third electrode 216 are present, which may have a size of about 0.3 pm.
25
The MEMS/NEMS resonator 202 comprises a resonance sensor for measuring the mechanical resonance frequency of the resonator element 204. The resonance sensor may for example incorporate an optical system with a light source aimed at the resonator element 204 and a photovoltaic detector for measuring the amount and 30 location of light reflected by the resonator element 204. In general, a resonance frequency may be detected by various methods like laser interferometry, vibrometry or deflection, or piezoresistive, piezoelectric, capacitive of magnetomotive means.
10
The resonating motion of the resonator element 204 may be induced by a resonance inducing element or resonance actuator that is designed to drive the resonator element 204 into controlled periodic motion by supplying some or several forms of energy to the resonator element 204. For example, resonance may be 5 generated by an electric or magnetic field source oscillating at the desired resonance frequency, by mechanical means of excitation, by thermal excitation or by thermal-mechanical noise.
In the example shown in FIG.’s 2A - 2C, the resonance actuator is designed to set the resonator element 204 into motion by generating an alternating electric field. 10 Shown are a first electrode 212 and a second electrode 214, which together constitute the electrical field based resonance actuator. The second electrode 214 may comprise or be identical to the resonator element 204. The electric field generated by the resonance actuator induces a mechanical deflection of the resonator element 204, as indicated by the arrows in FIG. 2B. A third electrode 216 is provided to act in conjunction with the 15 second electrode 214 as an electrical capacitance based resonance sensor, which is able to measure a change in an electrical capacity C (or equivalently a potential difference) between the second electrode 214 and the third electrode 216, due to the mechanical deformation of the resonator element 204.
If a harmonic stimulus is applied to the resonator element 204, the resulting 20 oscillating capacity C can be measured using the capacitive based resonance sensor. The amplitude of the oscillating capacity can be studied as a function of the temporal frequency f generated by the resonance actuator, yielding a frequency response of the MEM/NEM resonator 202.
25 Therefore in this embodiment with a resonator based pressure sensor 110, the pressure P may be derived from a measurement of the resonator quality or Q-factor of the MEM/NEM resonator 202. This Q-factor characterizes the bandwidth of the resonators frequency response relative to its center frequency of oscillation or maximum resonance. A high Q indicates a low rate of energy dissipation relative to the 30 energy represented by the oscillatory motion of the resonator element 204. The excitation method influences the method of determining the quality factor Q of the MEM or NEM resonator. The Q-factor is usually determined by measuring the frequency response of the resonator across a substantial frequency range and extracting 11 the full width half maximum and centre frequency values. The frequency response may be probed by supplying single frequency actuation signals in a frequency sweep and observing the oscillatory resonator response for each frequency. Alternatively, a broadband actuation signal may be supplied at once, followed by a frequency 5 decomposition of the transient response of the resonator element 204.
As the Q-factor describes the energy dissipation of the resonator, it is dependent of the pressure P inside the resonator cavity 206. In particular, molecules inside the chamber 106 and resonator cavity 206 may extract mechanical energy from the coherent oscillatory motion of the resonator element 204, representing a damping 10 mechanism for the resonator. A larger amount of molecules increases the damping, which reduces the Q-factor. The physics of the damping of the resonator usually exhibits different regimes when going from the high vacuum to atmospheric pressure, as will be understood by the skilled person. In the current application, the molecular regime is of particular importance, as it represents the pressure range in which the Q 15 factor of the resonator is approximately inversely proportional to the pressure P in the resonator cavity 206.
The relation between the pressure P and the resonator quality Q may initially be determined by a calibration measurement in a controlled environment in which the pressure P is known from a distinct manometer. From such calibration measurements, 20 the MEMS/NEMS resonator has been found to be sensitive to pressure differences of 100 Pa or even less.
The graph of FIG. 6 illustrates a Q-factor versus pressure P sensitivity that can be achieved by an embodiment of a vapor transmission rate measurement device 102 with a clamped-clamped beam type MEM resonator as described with reference to 25 FIG.’s 2A - 2C, having a typical chamber volume V of 2 • 10 14 m3, and a surface area A of about 10'8 m2.
In a further embodiment, the VTR measurement device 102 with a MEM/NEM resonator 202 may have a resonator element 204 comprising a material that is 30 chemically reactive with the vapor 116. Among candidates that are suitable for sensing oxygen and/or water permeation through the film 112 are alkali metals and alkaline earth metals. Water-reactive polymeric materials may also be used. For example, the resonator element 204 may be coated with calcium or sodium. A chemical reaction i.e.
12 corrosion of a calcium layer on the resonator element 204 with water molecules inside the resonator cavity 206, will alter the frequency response of the MEM/NEM resonator 202. This may involve a change in only the centre resonance frequency, a change in the frequency bandwidth, or a combination thereof. In general, a change in the resonator 5 quality Q can be expected, which may be exploited to derive a VTR.
Pirani gauge based sensor
In another embodiment shown in FIG.’s 3A - 3C, the vapor transmission rate measurement device has a pressure sensor 110 comprising a micro electrical (ME) 10 Pirani gauge 302. The Pirani gauge 302 operates on the principle that the pressure P is derived from a measurement of the electrical resistance R of the Pirani gauge 302, as will be understood by the skilled person. The Pirani gauge 302 shown in FIG.’s 3A -3C comprises an elongated conducting bridge 304 and a gas chamber 306, which is surrounded by a frame 307 of laminar structures. The laminar structures of the frame 15 307 flanking the conducting bridge 304 may be designed to be efficient thermal conductors forming first and second heat sinks 310, 312. The frame 307 comprising the first and second heat sinks 310, 312 are provided on a substrate 308. A thermally insulating layer 316, may be provided in between the substrate 308 and the frame 307. Alternative or in addition to the presence of the first and/or second heat sinks 310, 312, 20 the substrate 308 may have considerable thermal conductivity, representing a third heat sink.
The gas chamber 306 of the Pirani gauge 302 has an opening 114, which is arranged to be spanned by the film 112 of permeable sample material. In FIG.’s 3 A and 3B, the film 112 is applied on the opening 114 that is located on the side of the Pirani 25 gauge 302 facing away from the substrate 308. A supporting frame 318 may be provided in between the frame 307 and the film 112. This supporting frame 318 may increase the spatial separation and therefore thermal and electrical resistivity between the film 112 and the conducting bridge 304.
30 The gas chamber 306 of the ME or NE Pirani gauge 302 may be partially coinciding or be completely formed by the chamber 106 of the vapor transmission rate measurement device 102, with the conducting bridge 304 completely located inside the chamber 106.
13 A length L of the conducting bridge 304 along a longest axis may typically be in the order of 100 - 500 pm. The width W of the conducting bridge 304 perpendicular to the longest axis and parallel to the substrate 308 may be 1 - 5 pm. A typical thickness Z of the conducting bridge 304 in a direction perpendicular to the substrate 5 308 is 1 - 2 pm. A distance or gap S between the conducting bridge 304 and the substrate 308 may also be typically be 1 - 2 pm. In document [2] it is described that pressures of down to 10 Pa may be detected with a ME Pirani gauge 302 having a conducting bridge 304 with typical dimensions of L = 336 pm, W = 3 pm, Z = 1.4 pm and a gap S of 1 pm between the conducting bridge 304 and the substrate 308.
10 The Pirani gauge 302 operates on the principle that a current is driven through the conducting bridge 304, while a change in pressure P inside the gas chamber 306 will result in a change in heat transfer from the conducting bridge 304 to any present heat sinks 310-314. This in turn will result in a change of the local temperature and therefore the electrical resistance R of the conducting bridge 304. The electrical 15 resistance R and its evolution in time are measurable by known methods.
In addition, the ME or NE Pirani gauge 302 may be designed to comprise materials that are chemically reactive to the vapor 116 that has traversed the film 112.
In particular, the conducting bridge 304 may comprise chemically reactive material, 20 whereby a chemical reaction between the vapor and conducting bridge 304 alters the electrical resistance R of the ME or NE Pirani gauge 302. For example, the conducting bridge 304 may be coated with an alkali metal or alkaline earth metal. The corrosion of a calcium layer applied to the Pirani bridge 304 due to water (oxygen) molecules that have permeated the film 112 and entered the gas chamber 306 during use of the VTR 25 measurement device 102 will alter the electrical resistance R.
Further remarks
According to a further embodiment, the vapor transmission rate measurement device 102 comprises a pressure sensor 110 and a chamber 106 with a chamber volume 30 V, the chamber 106 having an opening 114 with a surface area A, the opening 114 being arranged to be spanned by a film 112 of permeable sample material, wherein the vapor transmission rate measurement device 102 is arranged for determining an indication of the vapor transmission rate for the film 112 permeated by a vapor 116, 14 based on at least one measurement by the pressure sensor 110 of a pressure P within the chamber 106, and wherein the pressure sensor 110 comprises a MEM or NEM resonator 202. Here, the at least one measurement of a pressure P comprises a measurement of a resonator quality Q of the MEM or NEM resonator 202.
5
Alternatively, the vapor transmission rate measurement device 102 comprises a pressure sensor 110 and a chamber 106 with a chamber volume V, the chamber 106 having an opening 114 with a surface area A, the opening 114 being arranged to be spanned by a film 112 of permeable sample material, wherein the vapor transmission 10 rate measurement device 102 is arranged for determining an indication of the vapor transmission rate for the film 112 permeated by a vapor 116, based on at least one measurement by the pressure sensor 110 of a pressure P within the chamber 106, and wherein the pressure sensor 110 comprises a ME or NE Pirani gauge 302. Here, the at least one measurement of a pressure P comprises a measurement of an electrical 15 resistance R of the ME or NE Pirani gauge 302.
Vapor transmission rate measurement system
According to another aspect, there is provided a vapor transmission rate 20 measurement system 402, having a control system 404 with an electronic processor 406, wherein the vapor transmission rate measurement system 402 further comprises at least one VTR measurement device 102 as described above. The control system 404 is arranged to communicate with the at least one VTR measurement device 102, and is also arranged to derive an indication of the VTR based on measurements by the at least 25 one vapor transmission rate measurement device 102. Furthermore, the control system 404 may be able to record and/or further process measurement values.
Shown in FIG. 4 is an embodiment of a VTR measurement system 402 having a first VTR measurement device 408, a second VTR measurement device 410 and the control system 404. A portion of the control system 404 may for instance be formed by 30 a computer arrangement (not shown). The computer arrangement may comprise a processor unit for performing arithmetical operations. The processor unit is connected to a memory unit that may store instructions and data, the memory unit may for instance be one or more of a tape unit, a hard disk, a Read Only Memory (ROM), an 15
Electrically Erasable Programmable Read Only Memory (EEPROM) and a Random Access Memory (RAM). The processor unit is also connected to one or more input devices, such as a keyboard and a mouse, one or more output devices, such as a display and a printer and one or more reading units to read data carriers, such as a DVD. The 5 computer arrangement may also comprise an input output (I/O) device that is arranged to communicate with other computer systems via a communication network. However, it should be understood that there may be provided more and/or other memory units, input devices and read devices known to persons skilled in the art. Moreover, one or more of them may be physically located remote from the processor unit, if required.
10 The memory unit may comprise instruction lines that are readable and executable by the processor unit to provide it with the functionality according to the embodiments of the method of measuring the VTR. The processor unit may comprise several processing units functioning in parallel or controlled by one main processor unit that may be located remote from one another, as is known to persons skilled in the art. All or any of 15 the connections may be physical connections or be made wireless, the general purpose being the ability of the computer arrangement units to communicate with one another in some way.
According to embodiments of the method of determining a vapor transmission 20 rate, the pressure sensor 110 comprises a MEM or NEM resonator 202 or a ME or NE Pirani gauge 302. The control system 404, and in particular the computer arrangement, may be provided with reference data representing pressure P versus the resonator quality Q information of a MEM or NEM resonator 202 and/or representing pressure P versus the electrical resistance R information of a ME or NE Pirani gauge 302. This Q 25 versus P and/or R versus P relations may have been obtained by calibration phases preceding an execution method of determining the VTR.
In the embodiment shown in FIG. 4, the first VTR measurement device 408 comprises a MEM/NEM resonator 202, and the second VTR measurement device 410 30 comprises a Pirani gauge 302, both shown in perspective view. In general, any number and/or type of VTR measurement devices 102 may be present in a VTR measurement system 402.
16
For a VTR measurement system 402 comprising a MEM/NEM resonator 202, the resonator quality Q required for deriving a pressure P, may for instance be determined by electrical capacity or voltage measurement methods. For this purpose, the control system 404 may comprise a voltage source 412 which is arranged to 5 generate an input potential difference Vm between the first and second electrodes 212, 214 if connected. Voltage source 412, with first and second electrodes 212, 214 together act as a resonance actuator. The voltage source 412 may be controllable, for example by the electronic processor 406 or another part of the control system 404, and may have a function generator that is able to output excitation signals that are 10 harmonic, comprise many frequency components, have a pulsed character or even consist of broad band noise. The control system 404 may further comprise a first voltmeter 416 which is arranged to measure a first electrical potential difference Vout,i between the second and third electrodes 214, 216, if connected. By measuring the potential difference Vout,i as a function of the temporal frequency f of the potential 15 difference Vin generated by the resonance actuator, the frequency response of the MEM/NEM resonator 202 may be determined.
For a VTR measurement system 402 comprising a Pirani gauge 302, the electrical resistance R of the Pirani gauge 302 may for instance be determined by a four 20 point probe measurement. In FIG. 4 it is shown that the control system 404 may further comprise a current source 414, which is arranged to apply a current Im across the conducting bridge 304 of the Pirani gauge 302. The current source 414 may be adjustable, for example being controllable by the electronic processor 406 or another part of the control system 404. The small size of the Pirani gauge 302 results in low 25 power consumption, typically in the range of 5 - 100 pW.
In addition, the control system 404 may comprise a second voltmeter 418, which is arranged to measure a second electrical potential difference Vout,2 across the conducting bridge 304. The resistance R of the conducting bridge 304 is then determined by Vout,2 / Iin, and may be monitored in time.
30 The electrical connections between the control system 404 and the first or second VTR measurement devices 408, 410 are only schematically represented in FIG. 4 as passing through the film 112. Actual connections may be realized by common means, like electrical contacting regions (e.g. electrode pads) that are located remote 17 from the actual VTR measurement devices 408, 410, or that are protruding from side or bottom faces of the VTR measurement devices 408, 410.
For a determination of the VTR according to equation 2, a value for the 5 temperature T is required. For obtaining this value, a temperature sensor may be provided in or near any or all of the VTR measurement devices 102, and which may be read out by the control system 404. In an envisioned application of the proposed VTR measurement devices or system, a determination of the VTR for a permeable film 112 is performed at or near room temperature. For a VTR measurement system comprising 10 a MEM/NEM resonator 202, a temperature change within the activated MEN/NEM resonator 202 is expected to be negligible. For a VTR measurement system with at least one Pirani gauge 302, the temperature increase within the activated Pirani gauge due to local heating of the conducting bridge 304 is expected to be small compared to the reference temperature of about 293 K.
15
According to an embodiment, a vapor transmission rate measurement system 402, has at least two vapor transmission rate measurement devices 102 with nonoverlapping chambers 106. The at least two VTR measurement devices 102 may be arranged to individually measure indications of a vapor transmission rate. This enables 20 the measurement of possible variations of the VTR across the surface of the film 112, for example due to the presence of material defects within the film 112, the spatial distribution of which may require a statistical description.
Furthermore, at least one of the at least two vapor transmission rate 25 measurement devices 102 in the vapor transmission rate measurement system 402 may be arranged to measure a first vapor transmission rate corresponding to a first vapor, and at least one of the remaining vapor transmission rate measurement devices may be arranged to measure a second vapor transmission rate corresponding to a second vapor that is different from the first vapor. This circumvents the need for separating the total 30 pressure buildup in a single chamber 106 due to the permeation of a vapor 116 consisting of distinct molecular components into partial pressure contributions from the individual components. For this purpose, the film 112 may locally comprise additional vapor diffusion barriers, each spanning the opening 114 of a chamber 106 of a 18 particular VTR measurement device 102. Such an additional diffusion barrier is arranged to only allow the vapor component of which the VTR is to be measured to permeate the film 112 and enter the respective chamber 106.
5 Electronic device with VTR system A VTR measurement system 402 as described above may be incorporated within an electronic device 502. The electronic device 502 may comprise one or more vapor transmission rate measurement devices 102, these VTR measurement devices 102 being arranged to derive an indication of the expected lifetime of the electronic 10 device 502 during use by monitoring the VTR. In addition, subsequent VTR measurements may be integrated to estimate the age of the electronic device 502. Such an electronic device 502 is schematically shown in FIG. 5. The electronic device 502 may for example be a solar collector panel or a flexible electronic device, like a display. In the latter case, the characteristic dimensions of any of the at least one VTR 15 measurement device 102 being part of the VTR measurement system 402 may preferably be well below the expected flexural curvatures of the electronic device 502. For instance, a flexible display device with expected characteristic curvatures of centimeters may incorporate VTR measurement devices 102 with characteristic sizes in the order of millimeters or smaller.
20
The descriptions above are intended to be illustrative, not limiting. It will be apparent to the person skilled in the art that alternative and equivalent embodiments of the invention can be conceived and reduced to practice, without departing from the scope of the claims set out below.
25
REFERENCES
[1] S. Timoshenko and S. Woinosky-Krieger, “Theory of Plates and Shells”, 30 McGraw Hill Classic Textbook Reissue (1987) [2] Q. Li, J.F.L. Goosen, J.T.M. van Beek, F. van Keulen, “A novel SOI Pirani sensor with triple heat sinks”, proc. Chem. 1(2009), pp 160-163 (Proc Eurosensors XXIII) 35 19
LIST OF FIGURE ELEMENT
102 vapor transmission rate measurement device 104 cell 5 106 chamber 108 housing 110 pressure sensor 112 film 114 opening 10 116 vapor V chamber volume A surface area R ratio 15 202 MEM/NEM resonator 204 resonator element 206 resonator cavity 208 substrate 210 resonator frame 20 212 first electrode 214 second electrode 216 third electrode 218 resonance sensor 220 resonance actuator 25 222 electrically insulating layer 224 supporting frame 302 Pirani gauge 304 conducting bridge 30 306 gas chamber 308 substrate 310 first heat sink 312 second heat sink 20 314 third heat sink 316 insulating layer 318 supporting frame 5 402 vapor transmission rate measurement system 404 control system 406 electronic processor 408 first vapor transmission rate measurement device 410 second vapor transmission rate measurement device 10 412 first voltage source 414 current source 416 first voltmeter 418 second voltmeter 420 temperature sensor 15 422 heater element 424 temperature controller 502 electronic device 20

Claims (14)

1. Dampdoorlaatsnelheidmeetinrichting (102), omvattende een druksensor (110) en een kamer (106) met een kamervolume V, waarbij de kamer (106) een opening 5 (114) heeft met een oppervlakte A, waarbij de opening (114) is ingericht om te worden overspannen door een vlies (112) van doordringbaar monstermateriaal, waarbij de dampdoorlaatsnelheidmeetinrichting (102) is ingericht voor het bepalen van een indicatie van de dampdoorlaatsnelheid voor het vlies (112) welke wordt doordrongen door een damp (116), gebaseerd op ten minste een 10 meting door de druksensor (110) van een druk P binnen de kamer (106), met het kenmerk dat een verhouding R tussen het kamervolume V en de oppervlakte A kleiner is dan 10‘1 m.A vapor transmission rate measuring device (102) comprising a pressure sensor (110) and a chamber (106) with a chamber volume V, the chamber (106) having an opening 5 (114) with an area A, the opening (114) being arranged for being spanned by a membrane (112) of permeable sample material, the vapor transmission rate measuring device (102) being adapted to determine an indication of the vapor transmission rate for the membrane (112) which is penetrated by a vapor (116) based on at least at least one measurement by the pressure sensor (110) of a pressure P within the chamber (106), characterized in that a ratio R between the chamber volume V and the area A is less than 10-1 m. 2. Dampdoorlaatsnelheidmeetinrichting (102) volgens conclusie 1, waarbij de verhouding R kleiner is dan 2.5 • 10‘2 m.The vapor transmission rate measuring device (102) according to claim 1, wherein the ratio R is less than 2.5 • 10 -2 m. 3. Dampdoorlaatsnelheidmeetinrichting (102) volgens conclusie 1 of 2, waarbij de druksensor (110) een micro-elektromechanische MEM of nano- 20 elektromechanische NEM resonator (202) omvat, en waarbij de ten minste een meting van een druk P een meting van een resonatorkwaliteit Q van de MEM of NEM resonator (202) omvat.A vapor transmission rate measuring device (102) according to claim 1 or 2, wherein the pressure sensor (110) comprises a micro-electromechanical MEM or nano-electromechanical NEM resonator (202), and wherein the at least one measurement of a pressure P is a measurement of a comprises resonator quality Q of the MEM or NEM resonator (202). 4. Dampdoorlaatsnelheidmeetinrichting (102) volgens conclusie 3, waarbij de MEM 25 of NEM resonator (202) een resonatorelement (204) heeft dat gelegen is binnen de kamer (106). Dampdoorlaatsnelheidmeetinrichting (102) volgens conclusie 3 of 4, waarbij het resonatorelement (204) een materiaal omvat dat chemisch reactief is met de damp 30 (116), waarbij een chemische reactie tussen de damp en het resonatorelement 2 (204) een frequentieresponsie van de MEM of NEM resonator (202) wijzigt.The vapor transmission rate measuring device (102) according to claim 3, wherein the MEM or NEM resonator (202) has a resonator element (204) located within the chamber (106). Vapor passage rate measuring device (102) according to claim 3 or 4, wherein the resonator element (204) comprises a material that is chemically reactive with the vapor 30 (116), wherein a chemical reaction between the vapor and the resonator element 2 (204) has a frequency response of the MEM or NEM resonator (202) changes. 6. Dampdoorlaatsnelheidmeetinrichting (102) volgens conclusie 1 of 2, waarbij de druksensor (110) een micro-elektronische ME of nano-elektronische NE Pirani meter (302) omvat, en waarin de ten minste een meting van een druk P een meting van een elektrische weerstand R van de ME of NE Pirani meter (302) 5 omvat.The vapor transmission rate measuring device (102) according to claim 1 or 2, wherein the pressure sensor (110) comprises a microelectronic ME or nanoelectronic NE Pirani meter (302), and wherein the at least one measurement of a pressure P is a measurement of a electrical resistance R of the ME or NE Pirani meter (302) 5. 7. Dampdoorlaatsnelheidmeetinrichting (102) volgens conclusie 6, waarbij de ME of NE Pirani meter (302) een geleidende brug (304) heeft die gelegen is binnen de kamer (106). 10The vapor transmission rate measuring device (102) according to claim 6, wherein the ME or NE Pirani meter (302) has a conductive bridge (304) located within the chamber (106). 10 8. Dampdoorlaatsnelheidmeetinrichting (102) volgens conclusie 6 of 7, waarbij de geleidende brug (304) materiaal omvat dat chemisch reactief is met de damp (116), waarbij een chemische reactie tussen de damp en de geleidende brug (304) de elektrische weerstand R van de ME of NE Pirani meter (302) wijzigt. 15The vapor transmission rate measuring device (102) according to claim 6 or 7, wherein the conductive bridge (304) comprises material that is chemically reactive with the vapor (116), wherein a chemical reaction between the vapor and the conductive bridge (304) is the electrical resistance R of the ME or NE Pirani meter (302). 15 9. Dampdoorlaatsnelheidmeetsysteem (402), omvattende een besturingssysteem (404) met een elektronische processor (406), met het kenmerk dat het dampdoorlaatsnelheidmeetsysteem (402) verder ten minste een 20 dampdoorlaatsnelheidmeetinrichting (102) volgens een van de conclusies 1-8 omvat, waarbij het besturingssysteem (404) is ingericht om te communiceren met de ten minste een dampdoorlaatsnelheidmeetinrichting (102), en om een indicatie van de dampdoorlaatsnelheid af te leiden op grond van metingen door de ten minste een dampdoorlaatsnelheidmeetinrichting (102). 259. Vapor transmission rate measuring system (402), comprising a control system (404) with an electronic processor (406), characterized in that the vapor transmission rate measuring system (402) further comprises at least one vapor transmission rate measuring device (102) according to any of claims 1-8, wherein the control system (404) is adapted to communicate with the at least one vapor transmission rate measuring device (102), and to derive an indication of the vapor transmission rate based on measurements by the at least one vapor transmission rate measuring device (102). 25 10. Dampdoorlaatsnelheidmeetsysteem (402) volgens conclusie 9, voor zover afhankelijk van een van de conclusies 3-8, waarbij het besturingssysteem (404) is voorzien van referentiedata die een relatie tussen de druk P en de resonatorkwaliteit Q voor de MEM of NEM resonator (202) of tussen de druk P 30 en de elektrische weerstand R voor de ME of NE Pirani meter (302) voorstellen.The vapor transmission rate measurement system (402) according to claim 9, insofar as it is dependent on any of claims 3-8, wherein the control system (404) is provided with reference data representing a relationship between the pressure P and the resonator quality Q for the MEM or NEM resonator ( 202) or between the pressure P 30 and the electrical resistance R for the ME or NE Pirani meter (302). 11. Dampdoorlaatsnelheidmeetsysteem (402) volgens conclusie 9 of 10, omvattende ten minste twee dampdoorlaatsnelheidmeetinrichtingen (102) volgens een van de conclusies 1-8, waarbij de ten minste twee dampdoorlaatsnelheidmeetinrichtingen (102) niet samenvallende kamers (106) hebben en zijn ingericht voor het individueel meten van indicaties van dampdoorlaatsnelheden. 5The vapor transmission rate measuring system (402) according to claim 9 or 10, comprising at least two vapor transmission rate measuring devices (102) as claimed in any one of claims 1-8, wherein the at least two vapor transmission rate measuring devices (102) have non-coincident chambers (106) and are adapted to individually measuring indications of vapor transmission rates. 5 12. Dampdoorlaatsnelheidmeetsysteem (102) volgens conclusie 11, waarbij een eerste dampdoorlaatsnelheidmeetinrichting (102) is ingericht voor het meten van een eerste dampdoorlaatsnelheid corresponderende met een eerste damp, en een tweede dampdoorlaatsnelheidmeetinrichting (102) is ingericht voor het meten van 10 een tweede dampdoorlaatsnelheid corresponderende met een tweede damp die verschilt van de eerste damp.12. A vapor passage rate measuring system (102) according to claim 11, wherein a first vapor passage velocity measuring device (102) is adapted to measure a first vapor passage velocity corresponding to a first vapor, and a second vapor passage velocity measuring device (102) is adapted to measure a second vapor passage velocity corresponding to with a second vapor different from the first vapor. 13. Elektronische inrichting (502), omvattende ten minste een dampdoorlaatsnelheidmeetinrichting (102) volgens een van de conclusies 1-8, 15 waarbij de ten minste een dampdoorlaatsnelheidmeetinrichting (102) is ingericht voor het afleiden van een indicatie van de verwachte levensduur van de elektronische inrichting (502) tijdens gebruik.13. Electronic device (502), comprising at least one vapor transmission rate measuring device (102) according to any of claims 1-8, wherein the at least one vapor transmission rate measuring device (102) is adapted to derive an indication of the expected service life of the electronic device (502) during use. 14. Werkwijze voor het bepalen van een dampdoorlaatsnelheid voor een vlies (112) 20 met doordringbaar monstermateriaal, welke wordt doordrongen door een damp (116), de werkwijze omvattende: - het verkrijgen van een eerste druk Pi binnen een kamervolume V op een eerste tijdstip ti; - het meten van een tweede druk P2 binnen het kamervolume V op een later 25 tijdstip t2; - het afleiden van een indicatie van de dampdoorlaatsnelheid uit de eerste druk Pi en de tweede druk P2; gekenmerkt door - het voorzien van een dampdoorlaatsnelheidmeetinrichting (102) met een 30 druksensor (110) en een kamer (106) met het kamervolume V, waarbij de kamer (106) een opening (114) heeft met een oppervlak A dat is overspannen door het vlies (112), waarbij een verhouding R tussen het kamervolume Y en het oppervlak A kleiner is dan 10'5 m.14. Method for determining a vapor transmission rate for a membrane (112) of permeable sample material which is permeated by a vapor (116), the method comprising: - obtaining a first pressure Pi within a chamber volume V at a first time ti; - measuring a second pressure P2 within the chamber volume V at a later time point t2; - deriving an indication of the vapor transmission rate from the first pressure P1 and the second pressure P2; characterized by - providing a vapor transmission rate measuring device (102) with a pressure sensor (110) and a chamber (106) with the chamber volume V, the chamber (106) having an opening (114) with a surface A spanned by the fleece (112), wherein a ratio R between the chamber volume Y and the surface A is less than 10-15 m. 15. Werkwijze voor het bepalen van een dampdoorlaatsnelheid volgens conclusie 14, waarbij het afleiden van een indicatie van de dampdoorlaatsnelheid VTR is 5 gebaseerd op de vergelijking VTR(, AkBT(t2-t,) waarbij ke de Boltzmann constante, M de moleculaire massa en T de temperatuur in Kelvin voorstelt. 10A method for determining a vapor transmission rate according to claim 14, wherein deriving an indication of the vapor transmission rate VTR is based on the equation VTR (, AkBT (t2-t,)) where ke the Boltzmann constant, M the molecular mass and T represents the temperature in Kelvin
NL2004419A 2010-03-17 2010-03-17 Device, system and method for the measurement of a vapor transmission rate through a film of permeable material. NL2004419C2 (en)

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