MXPA98007098A - Compositions of polycarbonate molding - Google Patents
Compositions of polycarbonate moldingInfo
- Publication number
- MXPA98007098A MXPA98007098A MXPA/A/1998/007098A MX9807098A MXPA98007098A MX PA98007098 A MXPA98007098 A MX PA98007098A MX 9807098 A MX9807098 A MX 9807098A MX PA98007098 A MXPA98007098 A MX PA98007098A
- Authority
- MX
- Mexico
- Prior art keywords
- composition according
- polycarbonate
- resin
- carbonate
- thermoplastic
- Prior art date
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 49
- 238000000465 moulding Methods 0.000 title claims abstract description 12
- 229920000515 polycarbonate Polymers 0.000 title claims description 29
- 239000004417 polycarbonate Substances 0.000 title claims description 29
- 239000002245 particle Substances 0.000 claims abstract description 32
- 229920005989 resin Polymers 0.000 claims abstract description 18
- 239000011347 resin Substances 0.000 claims abstract description 18
- JDCCCHBBXRQRGU-UHFFFAOYSA-N 5-phenylpenta-2,4-dienenitrile Chemical compound N#CC=CC=CC1=CC=CC=C1 JDCCCHBBXRQRGU-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000004431 polycarbonate resin Substances 0.000 claims abstract description 10
- 229920005668 polycarbonate resin Polymers 0.000 claims abstract description 10
- 229920000638 styrene acrylonitrile Polymers 0.000 claims abstract description 10
- 230000002401 inhibitory effect Effects 0.000 claims abstract description 5
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 27
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 24
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate dianion Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 19
- -1 polyethylene Polymers 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 15
- 125000003118 aryl group Chemical group 0.000 claims description 14
- 229920001169 thermoplastic Polymers 0.000 claims description 11
- 239000004416 thermosoftening plastic Substances 0.000 claims description 11
- 229920001577 copolymer Polymers 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 8
- 229920002313 fluoropolymer Polymers 0.000 claims description 7
- 239000004811 fluoropolymer Substances 0.000 claims description 7
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 5
- 229920005672 polyolefin resin Polymers 0.000 claims description 3
- 239000000155 melt Substances 0.000 claims description 2
- 238000009757 thermoplastic moulding Methods 0.000 claims description 2
- 239000004698 Polyethylene (PE) Substances 0.000 claims 1
- 229940058401 Polytetrafluoroethylene Drugs 0.000 claims 1
- 235000013312 flour Nutrition 0.000 claims 1
- 229920000573 polyethylene Polymers 0.000 claims 1
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 claims 1
- 229920005992 thermoplastic resin Polymers 0.000 claims 1
- 229920000098 polyolefin Polymers 0.000 abstract description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 23
- 239000002253 acid Substances 0.000 description 13
- 229920000642 polymer Polymers 0.000 description 13
- 125000004432 carbon atoms Chemical group C* 0.000 description 11
- 238000006243 chemical reaction Methods 0.000 description 9
- 238000006116 polymerization reaction Methods 0.000 description 9
- 150000002989 phenols Chemical class 0.000 description 8
- YGYAWVDWMABLBF-UHFFFAOYSA-N phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 8
- OZAIFHULBGXAKX-UHFFFAOYSA-N precursor Substances N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 239000004215 Carbon black (E152) Substances 0.000 description 5
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N Bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N Isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N benzohydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 4
- 239000003153 chemical reaction reagent Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- YMWUJEATGCHHMB-UHFFFAOYSA-N methylene dichloride Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 4
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 4
- 230000035882 stress Effects 0.000 description 4
- 150000003462 sulfoxides Chemical class 0.000 description 4
- 125000002947 alkylene group Chemical group 0.000 description 3
- 125000001118 alkylidene group Chemical group 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 150000004820 halides Chemical class 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 150000002367 halogens Chemical group 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 3
- 239000001294 propane Substances 0.000 description 3
- 150000003457 sulfones Chemical class 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- MVPPADPHJFYWMZ-UHFFFAOYSA-N Chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 229920004142 LEXAN™ Polymers 0.000 description 2
- 239000004418 Lexan Substances 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N Resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- 238000007792 addition Methods 0.000 description 2
- 230000000996 additive Effects 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 150000008064 anhydrides Chemical class 0.000 description 2
- 150000001491 aromatic compounds Chemical class 0.000 description 2
- FDQSRULYDNDXQB-UHFFFAOYSA-N benzene-1,3-dicarbonyl chloride Chemical compound ClC(=O)C1=CC=CC(C(Cl)=O)=C1 FDQSRULYDNDXQB-UHFFFAOYSA-N 0.000 description 2
- 125000002529 biphenylenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3C12)* 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 150000005205 dihydroxybenzenes Chemical class 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 125000005067 haloformyl group Chemical group 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- 150000002894 organic compounds Chemical class 0.000 description 2
- 125000000962 organic group Chemical group 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 150000003568 thioethers Chemical class 0.000 description 2
- YXFVVABEGXRONW-UHFFFAOYSA-N toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- LVGUZGTVOIAKKC-UHFFFAOYSA-N 1,1,1,2-Tetrafluoroethane Chemical compound FCC(F)(F)F LVGUZGTVOIAKKC-UHFFFAOYSA-N 0.000 description 1
- AYNPIRVEWMUJDE-UHFFFAOYSA-N 2,5-dichlorohydroquinone Chemical compound OC1=CC(Cl)=C(O)C=C1Cl AYNPIRVEWMUJDE-UHFFFAOYSA-N 0.000 description 1
- ZKZKMLKTQUCSNX-UHFFFAOYSA-N 2,6-dibromo-4-(3,5-dibromo-4-hydroxyphenyl)sulfinylphenol Chemical compound C1=C(Br)C(O)=C(Br)C=C1S(=O)C1=CC(Br)=C(O)C(Br)=C1 ZKZKMLKTQUCSNX-UHFFFAOYSA-N 0.000 description 1
- XKZQKPRCPNGNFR-UHFFFAOYSA-N 2-(3-hydroxyphenyl)phenol Chemical compound OC1=CC=CC(C=2C(=CC=CC=2)O)=C1 XKZQKPRCPNGNFR-UHFFFAOYSA-N 0.000 description 1
- MMEDJBFVJUFIDD-UHFFFAOYSA-N 2-[2-(carboxymethyl)phenyl]acetic acid Chemical compound OC(=O)CC1=CC=CC=C1CC(O)=O MMEDJBFVJUFIDD-UHFFFAOYSA-N 0.000 description 1
- GDYYIJNDPMFMTB-UHFFFAOYSA-N 2-[3-(carboxymethyl)phenyl]acetic acid Chemical compound OC(=O)CC1=CC=CC(CC(O)=O)=C1 GDYYIJNDPMFMTB-UHFFFAOYSA-N 0.000 description 1
- SLWIPPZWFZGHEU-UHFFFAOYSA-N 2-[4-(carboxymethyl)phenyl]acetic acid Chemical compound OC(=O)CC1=CC=C(CC(O)=O)C=C1 SLWIPPZWFZGHEU-UHFFFAOYSA-N 0.000 description 1
- VWGKEVWFBOUAND-UHFFFAOYSA-N 4,4'-thiodiphenol Chemical compound C1=CC(O)=CC=C1SC1=CC=C(O)C=C1 VWGKEVWFBOUAND-UHFFFAOYSA-N 0.000 description 1
- KXYDGGNWZUHESZ-UHFFFAOYSA-N 4-(2,2,4-trimethyl-3H-chromen-4-yl)phenol Chemical compound C12=CC=CC=C2OC(C)(C)CC1(C)C1=CC=C(O)C=C1 KXYDGGNWZUHESZ-UHFFFAOYSA-N 0.000 description 1
- SJZRECIVHVDYJC-UHFFFAOYSA-M 4-hydroxybutyrate Chemical group OCCCC([O-])=O SJZRECIVHVDYJC-UHFFFAOYSA-M 0.000 description 1
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- VQVIHDPBMFABCQ-UHFFFAOYSA-N 5-(1,3-dioxo-2-benzofuran-5-carbonyl)-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(C(C=2C=C3C(=O)OC(=O)C3=CC=2)=O)=C1 VQVIHDPBMFABCQ-UHFFFAOYSA-N 0.000 description 1
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N Bisphenol S Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
- HRYZWHHZPQKTII-UHFFFAOYSA-N Chloroethane Chemical compound CCCl HRYZWHHZPQKTII-UHFFFAOYSA-N 0.000 description 1
- 229920001634 Copolyester Polymers 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- FNIATMYXUPOJRW-UHFFFAOYSA-N Cyclohexylidene Chemical compound [C]1CCCCC1 FNIATMYXUPOJRW-UHFFFAOYSA-N 0.000 description 1
- ROORDVPLFPIABK-UHFFFAOYSA-N Diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- ZHQLTKAVLJKSKR-UHFFFAOYSA-N Homophthalic acid Chemical compound OC(=O)CC1=CC=CC=C1C(O)=O ZHQLTKAVLJKSKR-UHFFFAOYSA-N 0.000 description 1
- 239000004609 Impact Modifier Substances 0.000 description 1
- 229920000126 Latex Polymers 0.000 description 1
- YDSWCNNOKPMOTP-UHFFFAOYSA-N Mellitic acid Chemical compound OC(=O)C1=C(C(O)=O)C(C(O)=O)=C(C(O)=O)C(C(O)=O)=C1C(O)=O YDSWCNNOKPMOTP-UHFFFAOYSA-N 0.000 description 1
- NNYHMCFMPHPHOQ-UHFFFAOYSA-N Mellitic anhydride Chemical compound O=C1OC(=O)C2=C1C(C(OC1=O)=O)=C1C1=C2C(=O)OC1=O NNYHMCFMPHPHOQ-UHFFFAOYSA-N 0.000 description 1
- 239000006057 Non-nutritive feed additive Substances 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-N Phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 1
- 102000014961 Protein Precursors Human genes 0.000 description 1
- 108010078762 Protein Precursors Proteins 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- HJUGFYREWKUQJT-UHFFFAOYSA-N Tetrabromomethane Chemical compound BrC(Br)(Br)Br HJUGFYREWKUQJT-UHFFFAOYSA-N 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N Tetrafluoroethylene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- QMKYBPDZANOJGF-UHFFFAOYSA-N Trimesic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(C(O)=O)=C1 QMKYBPDZANOJGF-UHFFFAOYSA-N 0.000 description 1
- 150000003973 alkyl amines Chemical class 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- REDXJYDRNCIFBQ-UHFFFAOYSA-N aluminium(3+) Chemical class [Al+3] REDXJYDRNCIFBQ-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- 150000003868 ammonium compounds Chemical class 0.000 description 1
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 1
- 229940027983 antiseptics and disinfectants Quaternary ammonium compounds Drugs 0.000 description 1
- 150000004982 aromatic amines Chemical class 0.000 description 1
- 125000003710 aryl alkyl group Chemical group 0.000 description 1
- 125000004104 aryloxy group Chemical group 0.000 description 1
- 125000004429 atoms Chemical group 0.000 description 1
- UHOVQNZJYSORNB-UHFFFAOYSA-N benzene Substances C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- KXDHJXZQYSOELW-UHFFFAOYSA-M carbamate Chemical group NC([O-])=O KXDHJXZQYSOELW-UHFFFAOYSA-M 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000007942 carboxylates Chemical group 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- HEDRZPFGACZZDS-UHFFFAOYSA-N chloroform Substances ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000001427 coherent Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- MIHINWMALJZIBX-UHFFFAOYSA-N cyclohexa-2,4-dien-1-ol Chemical class OC1CC=CC=C1 MIHINWMALJZIBX-UHFFFAOYSA-N 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 238000005906 dihydroxylation reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- 229960003750 ethyl chloride Drugs 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 150000003949 imides Chemical class 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000009533 lab test Methods 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical class C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- 125000004957 naphthylene group Chemical group 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 125000001820 oxy group Chemical group [*:1]O[*:2] 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- 235000015927 pasta Nutrition 0.000 description 1
- 150000008379 phenol ethers Chemical class 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- 239000011814 protection agent Substances 0.000 description 1
- 125000006160 pyromellitic dianhydride group Chemical group 0.000 description 1
- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 1
- 150000004023 quaternary phosphonium compounds Chemical class 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 230000003014 reinforcing Effects 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 125000004469 siloxy group Chemical group [SiH3]O* 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000011145 styrene acrylonitrile resin Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 235000012222 talc Nutrition 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- GZHWPYMWTAUJPC-UHFFFAOYSA-J terephthalate;dichloride Chemical compound [Cl-].[Cl-].[O-]C(=O)C1=CC=C(C([O-])=O)C=C1 GZHWPYMWTAUJPC-UHFFFAOYSA-J 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 125000001302 tertiary amino group Chemical group 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
Abstract
The performance of molded articles of polycarbonate resin in the UL-94 test of Underwriters Laboratary for drip inhibition is improved by selecting the particle sizes of the fluorinated polyolefin and styrene-acrylonitrile components in resin blends prepared for molding of article
Description
COMPOSITIONS OF POLYCARBONATE MOLDING
FIELD pg UM E CT N
The invention relates to thermal optic mixtures of aromatic polymers of carbonate and copolymer of styrene and acrylonitrile.
* BRIEF DESCRIPTION OF THE RELATED ART I The aromatic carbonate polymers »such as the poly carbonates» have become very important commercial thermoplastics. in view of its excellent properties
-physical In addition, sometimes the physical properties can be improved by mixing them with other thermoplastics.
• frequently the choice of the type of additive thermoplastic and
the quantity are critical. For example, mixtures of polycarbonates with copolymers of styrene-acrylonitrile (SAN) have significantly improved flow properties for molding purposes, see for example the description in EU Patent No. 5,106,907. . The polytetrafluoroethylene (PTFE) resin is also an additive for the carbonate molding composition, particularly if the composition is to be used by molding articles such as instrument housings that require
# retardation of "fire spread" and "drip delay" see for example US Patents No. 3 »294» B71 and 5 »102,696. Normally, poly terephoro-ethylene (PTFE) is added to the polycarbonate molding mixes to prevent molded articles from leaking when a fire starts. Certain applications demand a specific classification of the UL-94 test from Underwriters Laboratory »as V-O at 1.00 mm. This requirement is needed »for example» in electrical applications »as in boxes and switches. If the materials leak in the UL-94 test, they can not be used in these applications. The patent application of E. U. Series No. 08 / ß06 »027» filed on ß October 1995 »describes a mixture of polymers in which groups of derivatives of
Tetrafluoroethylene are encapsulated by a polymer or a copolymer. It has been found that these mixtures are very useful
# as additives to increase the fire resistance of polymer compositions. The authors of this have now found that
The tight control of the particle size of these encapsulated PTFE particles is key to obtaining the desired performance in UL-94 in polycarbonate articles. The size of the particles has an important influence on the behavior of PTFE in the flame. 25 The effect of anti-drip agent is not only determined by the control of the PTFE particle size.
W ?. It is also required to control the average diameter of the agglomerates of the encapsulated particles. The normal shear stress that occurs during the usual treatment steps usually used, stretches the polymer chains
to give the desired anti-drip performance. The control of particle size and agglomerate makes it possible to manufacture products that meet the desired anti-drip properties when produced in conventional equipment. IO Without being limited to a theory of operation, the present authors consider that during the extrusion the encapsulated PTFE agglomerates are broken and the PTFE particles are stretched so that thermomically unfavorable situations occur for the PTFE molecule.
During combustion, the material relaxes »forming the optimum conformation» and retracts from the flame. The approach
F manages by controlling the particle size and the agglomerate »in such a way that the shear stresses in the extruder are able to affect the structure of the molecule. If the
particles are too small »the forces in the e? Trusor are not able to extend the chain. When the size of the agglomerates and the particles are within the limits, the molecules are stretched and the PTFE reacts as described above at the beginning of a trial.
BRIEF pgSC S g? Q PE THE INVECIÓ
The invention comprises a thermoplastic molding composition »comprising: A thermoplastic aromatic polycarbonate resin»
A drip-inhibiting ratio of particles of a fluorinated polyolefin resin partially or wholly encapsulated by a thermoplastic copolymer to form agglomerates said fluorinated polyolefin resin has average particle diameters on the scale of about Ol to 4 μm, and said agglomerates have average diameters of 30 to 70 μm »preferably of 35 to 65 μm» and preferably of 40 to 65 μm. The molding compositions of the invention are useful for molding articles with improved performance in the UL-94 drip test.
DETAILED DESCRIPTION OF THE PREFERRED MODALITIES OF THE
INVENTION
The aromatic polycarbonate polymers »useful in the compositions of the present invention» include polycarbonates and also copol ester-carbonates. The polycarbonates and the copolyeti-carbonates are well-known commercially available resins. Methods for preparing polycarbonates by
interfacial polymerization »see» for example »the details provided in the patents of E. U. 3» 028.365 »3» 334.154 »3.275» 601i 3.915 »926i 3.030» 33i; 3,169,121; 3,027,814; and 4.18B.314"all of which are incorporated herein by reference. It is also known the preparation of polycarbonate by the process of melting »with an existing plant in Japan and another under construction in Spain. In general, the interfacial polymerization method
* comprises the reaction of a dihydric phenol with a halide
IO carbonyl (the carbonate precursor). The molten mixture polymerization method comprises the reaction of a dihydric phenol with a diaryl carbonate. Although the reaction conditions of the preparative procedure may vary, several of the procedures
Preferred interfacials typically include dissolving or dispersing the diphenol reagents in an aqueous caustic,
# add the resulting mixture to a solvent medium immiscible with suitable water »and contact the reagents with the carbonate precursor» such as phosgene, in the presence of a
suitable catalyst and under controlled pH conditions. The most commonly used water-immiscible solids »include methylene chloride» 1,2-d chloro-ethane, chlorobenzene. toluene »and similar. The catalyst used accelerates the speed of the
polymerization of the dihydric phenol reagent with the carbonate precursor. Representative catalysts include »but
m are not limited to tertiary amines such as triet sheet »quaternary phosphonium compounds» quaternary ammonium compounds »and the like. The preferred process for preparing polycarbonate resins comprises a phosgenation reaction. The temperature at which the phosgenation reaction proceeds may vary from less than 0 ° C to more than 100 ° C. The phosgenation reaction preferably proceeds at temperatures from room temperature (25 ° C> to 50 ° C.
< * the reaction is exothermic »the rate of addition of phosgene can be used to control the reaction temperature. The amount of phosgene required will generally depend on the amount of the dihydric phenols. The dihydric phenols used are known, and the reactive groups are the two phenolic hydroxyl groups. 15 Some of the dihydric phenols are represented by the general formula: #
wherein A is a divalent hydrocarbon radical containing from 1 to about 15 carbon atoms; a substituted divalent hydrocarbon radical containing 1 to
Approximately 15 carbon atoms and substituent groups such as halogen; -S-; -SS- »-S (0) w-» -0-; or -c-;
# each X is independently selected from the group consisting of hydrogen »halogen» and a monovalent hydrocarbon radical such as an alkyl group of 1 to about 8 carbon atoms, an aryl group of 6-18 carbon atoms »an aralkyl group of 7 to about 14 carbon atoms »a group alloy" from 7 to about 14 carbon atoms "an alkoxy group of 1 to 8 carbon atoms, or an aryloxy group of 6 to 18 carbon atoms, and m is zero or 1 yn is an integer of O
• a 4. 10 Typical of some of the dihydric phenols employed are bis-phenols such as bis (4-hydro? I-phenyl) methane »2,2-bis (4-hydroxyphenyl) propane (also known as bisphenol A) , 2,2-bis (4-hydroxy-3'-5-dibromophenyl) propane; dihydric phenol ethers such as bis (4-hydroxy enyl) -ether »
bis (3 * 5-dichloro-4-hydroxyphenyl) -ether; dihydroxydiphenols such as p »p * -dihydroxyphenyl» 3 »3 * -dichloro-4-4f-d? h? dro? phenol» dihydroxylation Isulfones such as bis (4-hydroxyphenyl) sulfone. bis (3 »5-dimethyl-4-hydroxyphenyl) sulfone» dihydroxybenzenes such as resorcinol »hydroquinone, substituted dihydroxybenzenes
with halogen and alkyl such as 1,4-dihydroxy-2,5-dichlorobenzene »1» 4-d hydroxy-3-methyl-1-benzene »and dihydroxydifeni sulphides and sulfoxides such as bis (4-hydroxyphenyl) sulphide» sulfoxide bis (4-hydroxyphenyl) and bis (3,5-dibromo-4-hydroxyphenyl) sulfoxide. There is available a
variety of other dihydric phenols. and are described in U.S. Patent Nos. 2,999,835; 3 »028» 365 and 3 »153» 008 »
all of which are incorporated herein by reference. Of course, it is possible to use two or more different dihydric phenols or a combination of a dihydric phenol with glycol. The carbonate precursor can be a carbonyl halide »a diarylcarbonate or a bishaloformate. Carbon halides include carbon bromide and carbonyl chloride and mixtures thereof. Bishaloformates include the bishaloformates of dihydric phenols such as
< k bischloroformates of 2.2-bis (4- idroxifeni 1) propane »2.2-bis (4-
IO hydroxy-3,5-dichloropheni 1) propane. hydroquinone and the like, or bishaloformates of gl cabals such as ethylene glycol bihaldehoformates. and similar. Although all of the above carbonate precursors are useful, carbonyl chloride is preferred for the interfacial process. known
also as phosgene. Diphenylcarbonate is preferred for the melt mixing process. They are also included in the scope of the present invention. the randomly branched, high molecular weight thermoplastic poly carbonates. These polycarbonates
Randomly branched are prepared by reacting together a polyfunctional organic compound with the aforementioned d hydrocarbon phenols and carbonate precursor. The polyfunctional organic compounds »useful in the production of the branched polycarbonates are indicated in
Patents of U.S. Nos. 3,635,895 and 4,001,184, which are incorporated herein by reference. These compounds
polyfunctional are generally aromatic and contain at least three functional groups that are carboxyl, carbohydric anhydrides, phenols, haloformyls or mixtures thereof. Some non-limiting examples of these functional pol aromatic compounds include, but are not limited to, tri-(4-hydrox phenyl) ethane, trimellitic anhydride, trimellitic acid, trichloro trichloride, 4-chloroform, 1-phthalic anhydride, pyromellitic, pyromellitic dianhydride »mellitic acid» mellitic anhydride »trimesic acid» benzophenonatetracarboxylic acid »benzophenone tetracarboxylic anhydride» and the like. Preferred polyfunctional aromatic compounds are lithium tri (4-hydroxyphenyl) ethane trichloric anhydride or trimellitic acid or their haloformyl derivatives. Mixtures of a linear polycarbonate and a branched polycarbonate are also included herein. The polycarbonate resin used in the process of the invention can be of a relatively low molecular weight (MW) or a relatively high molecular weight. Resins with lower P are generally blocked end carbonates. The so-called "blocked ends" polycarbonates are prepared by the methods described above to produce aromatic carbonate polymers "in which the reaction mixture includes small amounts of molecular weight regulators or chain terminators to provide end groups, or terminals on the polymer of
IO
carbonate and thereby control the molecular weight of the polycarbonate. A molecular weight regulator, ie a chain stop agent, is generally added to the reagents before or during contact with the carbonate precursor. Useful molecular weight regulators include but are not limited to monohydric phenols such as phenol, chroman-I, para-te-butylphenol, and the like. A component of
The preferred polycarbonate of the compositions of the invention is
IO one blocked at its ends with p-cumi Ifenol. Other compounds which can act as chain terminators for the carbonate polymers are also known. A) Yes. U.S. Patent 3,085,992 describes alkanolamines as chain terminators; U.S. Patent No. 3,399,172
teaches imides as chain terminators; US Patent No. 3,275,601 discloses that aniline and methylene are chain terminators in the interfacial polymerization process to produce polycarbonates; and U.S. Patent No. 4,011,184 disclose primary amines and
secondary ones as molecular weight regulators for pol carbonate. Furthermore, U.S. Patent No. 3,028,365 discloses that aromatic amines and other monofunctional compounds can be used to control or regulate the molecular weight of polycarbonates »thereby forming terminal groups
ari Icarbamate. In U.S. Patent No. 4,111,910 describes aromatic polycarbonates having carbamate groups of
e? tremo. These polycarbonates are prepared using a terminating amount of ammonia, ammonium compounds, cycloalkylamines. aliphatic amines or aralqui primary plates, and cycloalkylamines, alkylamines or aralqui secondary plates. Aromatic carbonate polymers suitable for use in the compositions of the invention include polyester-carbonates, also known as copolyester-polycarbonates. this is »resins containing» in addition to the recurring polycarbonate chain units of the formula:
(Ha) wherein D is a divalent aromatic radical of the dihydric phenol used in the polymerization reaction, repeating or recurring carboxylate units "eg of the formula:
-C-0-C (0) -RJ ~ C (0) -0-D-3- (Hb)
where D is as defined above and A is as defined below. Copper-ester polycarbonate resins are also
they prepare by interfacial polymerization techniques »well known to the person skilled in the art» see »for example» the Patents of US Pat. No. 3 »169,121 and 4,487,896. In general, copolyester / polycarbonate resins are prepared as described above for the preparation of polycarbonate homopolymers. but also with the presence of a dicarboxylic acid (ester precursor) in the solvent immiscible in water. ^^^ In general, any acid can be used
IO dicarboxylic acid conventionally used in the preparation of linear polyesters, in the preparation of copolyester-carbonate resins. Generally, the dicarboxylic acids that can be used include aliphatic dicarboxylic acids, aromatic dicarboxylic acids and acids.
dicarboxylic cos to the aromatic-isatic. These acids are well known and are described, for example, in U.S. Patent No. 3,169,121, which is incorporated herein by reference. Representative of these aromatic dicarboxylic acids are those represented by the general formula: 2? H00C-R * -C00H (III)
wherein R represents an aromatic radical such as phenylene »naphthalene» biphenylene »substituted phenylene and the like» a hydrocarbon radical divalent to the phtharomatic such as an aralkyl radical or alkarylo; or two or more
aromatic groups bound by non-aromatic linkages of the formula: - E - wherein E is a divalent alkylene or alkylidene group. E may also consist of two or more alkylene or alkylidene groups bonded to a non-alkylene or alkylidene group, for example an aromatic link, a tertiary amino link, an ether link, a carbonyl bond, a link
IO containing silicon »or by a sulfur-containing bond such as sulfide» sulfoxide »sulfone and the like. Furthermore, E may be a cycloaliphatic group of five to seven carbon atoms, inclusive, (eg, "cyclopentyl" cyclohexyl), or a cycloalkyl 1 of five to seven carbon atoms "inclusive"
such as cyclohexyl idene. E may also be a bond containing sulfur »carbon l» such as sulfur »sulfoxide or sulfone; an ether link; a carbonyl group; a direct link; a group of tertiary nitrogen; or a linkage containing silicon such as silane or siloxy. The expert in
matter can conceive other groups that E can represent. For the purposes of the present invention, aromatic dicarboxylic acids are preferred. Thus, in the preferred aromatic difunctional carboxylic acids of the formula (III), R x is an aromatic radical such as phenylene,
biphenylene »naphthylene, or substituted phenylene. Some non-limiting examples of aromatic dicarboxylic acids that can
used in the preparation of the poly (ester carbonate) or polyarylate resins of the present invention, include phthalic acid, isophthalic acid, terephthalic acid, homophthalic acid, o-, m- and p-phenylenediacetic acid, and the acids polynuclear aromatics such as diphenyldicarboxylic acid and isomeric naphthalenedicarboxylic acids. The attic rings may be substituted with Y groups. And may be an inorganic atom such as chlorine, bromine, fluorine and the like; an organic group such as the nitro group; an organic group such as alkyl; or an oxy group such as alkoxy, it being only necessary that Y be inert to and not be affected by the reactants and the reaction conditions. Particularly useful aromatic dicarboxylic acids are those represented by the general formula:
(IV) in which j is a positive integer that has a value of 0 to 4 »inclusive; and each Ra is selected from the group consisting of alkyl radicals, preferably lower alkyl (1 to about 6 carbon atoms). Mixtures of these acids can be used
dicarboxi 1 icos. Therefore »in the case where the term" dicarboxylic acid "is used, it is understood that this term includes mixtures of two or more carboxylic acids. The most preferred aromatic dicarboxylic acids are isophthalic acid »terephthalic acid» and mixtures thereof. A particularly useful difunctional carboxylic acid comprises a mixture of isophthalic acid and terephthalic acid wherein the weight ratio of terephthalic acid to acid
^? isophthalic is on the scale of about 10: 1 to
IO approximately 0.2: 9.8. Instead of using the dicarboxylic acid per se, it is possible and sometimes it is even preferred to use the reactive derivatives of said acid. Illustrative of these reactive derivatives are the acid halides. The
Preferred acid halides are acid dichlorides and acid dibromides. Thus, for example, instead of using isophthalic acid, terephthalic acid or mixtures thereof, it is possible to use isophthaloyl dichloride, terephthalate dichloride and mixtures thereof. The proportions of the reagents used to prepare the copolyester-carbonate resins vary according to the proposed use of the mixtures of the invention containing this product resin. Those skilled in the art are aware of the useful proportions "as described in
U. U. patents referred to above. In general »the amount of ester bonds can be approximately 5 to
approximately 90 mole percent »in relation to carbonate bonds. For example »5 moles of bisphenol A reacted completely with 4 moles of isophthaloyl dichloride and 1 mole of phosgene would give a copolyester-carbonate of 80 moleß percent of ester linkage. Preferred polycarbonates for use in the present invention are the bisphenol A and phosgene derivatives and have an intrinsic viscosity of about 0.3 to about 1.5 deciliters per gram "measured in methylene chloride at a temperature of 25 ° C" and a porosity within the range of 0.O0 to 2.O ml / g. The fluorinated polyolefins which are used in the present invention as well as the methods for their preparation are described among other documents »in Bill W. Fred W., Jr. Textbook of Polymer Science» Interscience Publishers »New York» NY »1966» p. 425-427; Moner Bear J. C. »Rubber Chem. Tech.» 34, 1521 (1961); and Rudner M.A., Fluorocarbons, Reinhold Publishing Corp. New York, N.Y., and U.S. Patent No. 4,663,991"which are incorporated herein by reference. The preferred fluorinated polyolefin is the polytetrafluoroethylene (PTFE) resin used in the process and compositions of this invention, preferably in a filar form. PTFE is a finely divided powder or fluff as obtained from the polymerization reaction. When a mass of this untreated polytetrafluoroethylene resin, finely
divided »from average particle size from Ol to 0.2 microns» as illustrated in figures 1 and 2 of the article Tetrafluoroethane Resin Dispersion "Teflon" from JF Lontz and WB Happoldt Jr. in Ind. and Eng. Chem vol. 44 »p. 1800. 1952. It is subjected to shear stress by rubbing it on the hands »the particles tend to stick together and form a coherent mass. If this mass is extended and examined with a 50-100 X microscope, it shows fibers of various sizes. The examination with an electron microscope shows that these fibers
IO are tied with smaller fibers, many of which consist of strings of the primary particles held together by very fine fibers having diameters from one quarter to one tenth or less of the diameter of the particles. In the practice of this invention »it is preferred to use
polytetrafluoroethylene having the ability to cause the particles to adhere and spread to ultrafine fibrils when rubbed together with mechanical shear. The effective amount of fluoropoly for the
The drip inhibition which is incorporated in the polyalkali resin by the process of the invention may be within the range of from about 0.01 to about 5 parts by weight per 100 parts of the polatonate, preferably from about 0.015. to
approximately 3 parts "preferably from about 0.02 to about 2 parts" and most preferably from
approximately 0.02 to approximately 1 part.
* The fluoropolymer is preferably used as an aqueous dispersion thereof, the particles having a preferred average size (diameter) of 0.05 to 4 microns, preferably 0.08 microns to 2 microns, and most preferably 0.1. to 1 miera. The fluoropolymer particles are conveniently encapsulated with the copolymer to form the
^ _ agglomerates, by means of spray drying of the aqueous dispersion ™ of the fluoropolymer mixed with the aqueous dispersion of the
ÍO. thermoplastic copolymer. In accordance with the process of the invention, the two components, ie, the carbonate resin and the encapsulated fluoropolymer particle agglomerates, are mixed with each other at ambient temperatures and at high speeds.
prescribed »using conventional mixing equipment» such as the prior art apparatus described above. In general, the combinations of the components can be mixed in conventional mixer rollers, pasta mixers, Banbury mixers and the like. The known devices and
Representative implements for coating particulate materials with a homogeneous liquid are described in U.S. Patent 3,716,020 (De Wit et al.) Issued February 18, 1973, incorporated herein by reference. The styrene-acrylonitrile copolymer (SAN), which is
the preferred polymer for encapsulating the PTFE particles of any of the well-known copolymers usable for
this purpose can be prepared by copolymerization from about 6B54 to about 80% (preferably from about 70% to about 7854) of styrene and from about 20% to about 32% (preferably from about 22% to about 30%) of Acrylonitrile The molecular weight of SAN can be varied within a broad scale »typically from about 30,000 to about SOO» OOO »but this is not critical. # • »SAN is easily produced by procedures
Known such as bulk polymerization »solution» suspension or emulsion. In the broader aspect of the invention, the encapsulated PTFE particle agglomerate encapsulating copolymer component can be present in a
proportion of about 40 to about 50% by weight of the agglomerates; At this level, it provides good processing properties, notably in the case of shear stress of the PTFE particles. It is preferred that the copolymer component be present in a proportion of
approximately 45 to about 49% by weight »and most preferably no more than 49% by weight. The (average) particle sizes of the SAN particles are conveniently within the range of 35 to 70 μm »and preferably within the range of 40 to 65 μm. The mixtures of the invention can be modified by the addition of additives known in the art of
? combination of plastics. These additives may include fillers (such as clay or talcum), reinforcing agents (such as glass fibers), impact modifiers, other resins, plasticizers, flow promoters and other processing aids, stabilizers, colorants, release agents. of mold »flame retardants» ultraviolet light protection agents »and the like. The production of the compositions of the invention can be carried out by mixing the components using any of the known mixing means for the thermoplastic mixture such as mixing in a kneading machine (such as a Banbury mixer or Werner Pfleiderer mixer) or in an extruder. , or by means of a roller mill), all of which provide the appropriate shear to achieve
the desired fire retardant properties of the composition. The mixed composition of the invention can be eroded and cut, if desired, into granules and the like by means of standard techniques. The subsequent processing of the mixed compositions can be carried out by means of
conventional molding or extrusion processes, well known in the art. The invention will be better understood with reference to the following examples "which are presented for purposes of illustration and not of limitation" and which indicate the best mode
contemplated to carry out the invention. Where is reported »the UL-94 test of Underwiters?
Laboratory Test is as follows: The resin is injection molded at approximately 300 ° C in test rods of approximately 12.7 cm by 1.27 cm by 3.175 cm in thickness. These bars are subjected to the test procedure outlined in Bulletin UL-94 of Underwriters »Laboratories» Inc. »Burning Test for Classified Materials C" Combustion Test for Classified Materials "]. According to this test procedure »the materials that pass are classified as V-0» V-I or V-II based on the results of 5 copies. The criteria for each classification V (for vertical) by UL-94 is »briefly» as follows: "V-0": The average flammability and / or glow after removing the ignition flame should not exceed 10 seconds and none of the 5 specimens should drip particles with flame that ignite absorbent cotton. The total flammability / incandescence time after turning on the 5 specimens should not exceed 50 seconds.
EyjE P QS 1-S
Molding compositions were made by mixing the ingredients shown in the following table in an extruder
Lector ZSK 36 at 270-300 ° C and 300 rpm. The mixed and extruded material was pelleted after it was dried and molded by injection at approximately 240 ° C to prepare specimens of
proof. The physical properties were measured in injection molded samples "using the UL-94 test method of Underwriters' Laboratory at l.O mm. Example 1 is not of the invention but is presented for comparison purposes. The formulations and results are given in the following table. The polycarbonate resin was a blend of Lexan polycarbonate resin "grade 920 (General Electric Co. Pittsfield» Massachusetts) (examples 1 and 2) or polycarbonate resin Lexan ** grade 940 (examples 3-6).
IO copolymer used to form the PTFE particle agglomerates was styrene-acryltrine (SAN). These agglomerates were prepared by standard methods using PTFE as the sources identified in the table, to give the agglomerates of the average size and weight ratio of PTFE / SAN
indicated in the table. All U.S. Patents and Patent applications identified herein are expressly incorporated by reference.
PICTURE
Latex source Average size Paste PTFE »and agglomerate size PROTEUL-94 of particle X (μm) tion 1.0 mm P" SAN PM / N, M PTFE / SAN (Yes / No)
1. Hoechst: 10 Not controlled 24 330,000 2.77 50.4 / 49.5 No ICi: 0.2μ Fluon GDI 64 137,000 2.51 51.7 / 48.3 Yes 3. ICIP: 0.2μ Fluon GDI 42 332,000 2.61 52.6 / 47.4 Yes
Í5 4. Hoechst: O.l μ 41 359,000 1.99 54.7 / 45.3 S 5. Ausimont: 0.24 μ 40 326,000 2.61 51.2 / 48.8 Yes 6. Dupont: 20 0.3μ 45 341,000 3.36 52.8 / 47.2 S
Claims (8)
1. - A thermoplastic molding composition comprising: an aromatic polycarbonate thermoplastic resin; a dripping inhibiting ratio of fluoropolymer resin particles at least partially encapsulated by a thermoplastic copolymer in agglomerates; said fluorinated polyolefin resin particles have average particle diameters within the range of about 0.1 to 4 μ; and said agglomerates have an average diameter of 30 to 70 μm. 2.- The composition in accordance with the rei indication 1 »characterized in that the fluoropolymer is fluorinated poly flour. 3. The composition according to claim 2 »characterized in that the fluorinated polyethylene is poly-tetrafluoroethylene. 4. The composition according to claim 1, characterized in that the fluoropolymer is in the amount of about 0.10 to about 5 parts by weight for each 100 parts by weight of the carbonate. 5. The composition according to claim 1, characterized in that the thermoplastic copolymer is styrene and acrylic copolymer. 1onitri lo. 6.- The composition in accordance with the claim 1 is characterized in that the thermoplastic copolymer is from about 40 to about 50% by weight of the agglomerate. 7. The composition according to the rei indication 1 »characterized in that the pol carbonate is prepared by an interfacial procedure. 8. The composition according to claim 1 »characterized in that the polycarbonate is «Prepared by a melt mixing process. F ZG RESUME ^ g W NVE CIÓ The performance of molded articles of polycarbonate resin in the UL-94 test of Underwriters Laboratory for drip inhibition is improved by selecting the particle size of the components of fluorinated pol-olefin and styrene-acrylonitrile in the resin mixtures prepared for molding articles. * EA / lss P98 / 430
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US920964 | 1997-08-29 |
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Publication Number | Publication Date |
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MXPA98007098A true MXPA98007098A (en) | 1999-04-27 |
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