MXPA96003165A - Improved epoxidation process - Google Patents
Improved epoxidation processInfo
- Publication number
- MXPA96003165A MXPA96003165A MXPA/A/1996/003165A MX9603165A MXPA96003165A MX PA96003165 A MXPA96003165 A MX PA96003165A MX 9603165 A MX9603165 A MX 9603165A MX PA96003165 A MXPA96003165 A MX PA96003165A
- Authority
- MX
- Mexico
- Prior art keywords
- chelating agent
- salt
- titanium
- olefin
- catalyst
- Prior art date
Links
- 238000006735 epoxidation reaction Methods 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title abstract description 19
- MHAJPDPJQMAIIY-UHFFFAOYSA-N hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims abstract description 62
- 239000003054 catalyst Substances 0.000 claims abstract description 51
- 239000011780 sodium chloride Substances 0.000 claims abstract description 41
- 150000003839 salts Chemical class 0.000 claims abstract description 39
- 239000002738 chelating agent Substances 0.000 claims abstract description 31
- 150000001336 alkenes Chemical class 0.000 claims abstract description 29
- RTAQQCXQSZGOHL-UHFFFAOYSA-N titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 26
- 239000010936 titanium Substances 0.000 claims abstract description 26
- -1 phosphoryl groups Chemical group 0.000 claims abstract description 25
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 25
- 239000002808 molecular sieve Substances 0.000 claims abstract description 13
- MYMOFIZGZYHOMD-UHFFFAOYSA-N oxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000000354 decomposition reaction Methods 0.000 claims abstract description 11
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 7
- 238000006243 chemical reaction Methods 0.000 claims description 32
- 239000000203 mixture Substances 0.000 claims description 16
- 239000007791 liquid phase Substances 0.000 claims description 15
- 239000002253 acid Substances 0.000 claims description 12
- 239000002904 solvent Substances 0.000 claims description 12
- 125000000524 functional group Chemical group 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- YDONNITUKPKTIG-UHFFFAOYSA-N ATMP Chemical group OP(O)(=O)CN(CP(O)(O)=O)CP(O)(O)=O YDONNITUKPKTIG-UHFFFAOYSA-N 0.000 claims description 8
- 229910052783 alkali metal Inorganic materials 0.000 claims description 8
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- 239000000126 substance Substances 0.000 claims description 8
- 150000001768 cations Chemical class 0.000 claims description 7
- 150000007513 acids Chemical class 0.000 claims description 6
- 150000001340 alkali metals Chemical class 0.000 claims description 6
- 239000010457 zeolite Substances 0.000 claims description 6
- 239000002106 nanomesh Substances 0.000 claims description 5
- 230000001264 neutralization Effects 0.000 claims description 5
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 5
- 230000002378 acidificating Effects 0.000 claims description 4
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 4
- 125000000129 anionic group Chemical group 0.000 claims description 4
- 229910001882 dioxygen Inorganic materials 0.000 claims description 4
- 230000032683 aging Effects 0.000 claims description 3
- 150000003863 ammonium salts Chemical class 0.000 claims description 3
- 238000007254 oxidation reaction Methods 0.000 claims description 3
- 230000000865 phosphorylative Effects 0.000 claims description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-N Carbonic acid Chemical class OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 claims description 2
- 150000001298 alcohols Chemical class 0.000 claims description 2
- 150000004703 alkoxides Chemical class 0.000 claims description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims description 2
- 150000007942 carboxylates Chemical class 0.000 claims description 2
- 230000000875 corresponding Effects 0.000 claims description 2
- 150000004820 halides Chemical class 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxyl anion Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 2
- 230000003647 oxidation Effects 0.000 claims description 2
- 229920000137 polyphosphoric acid Polymers 0.000 claims description 2
- 239000004952 Polyamide Substances 0.000 claims 1
- KXDHJXZQYSOELW-UHFFFAOYSA-N carbamate Chemical class NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 claims 1
- 235000021317 phosphate Nutrition 0.000 claims 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 claims 1
- 229920002647 polyamide Polymers 0.000 claims 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 claims 1
- 150000002118 epoxides Chemical class 0.000 abstract description 13
- 229910052760 oxygen Inorganic materials 0.000 abstract description 9
- 239000001301 oxygen Substances 0.000 abstract description 9
- 125000002887 hydroxy group Chemical group [H]O* 0.000 abstract description 4
- 238000007792 addition Methods 0.000 abstract description 2
- 230000002035 prolonged Effects 0.000 abstract description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 abstract 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 10
- 235000011114 ammonium hydroxide Nutrition 0.000 description 10
- 239000000908 ammonium hydroxide Substances 0.000 description 9
- 150000002576 ketones Chemical class 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 239000011541 reaction mixture Substances 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 125000004429 atoms Chemical group 0.000 description 5
- 239000002585 base Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- KWYUFKZDYYNOTN-UHFFFAOYSA-M potassium hydroxide Inorganic materials [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 5
- 238000007142 ring opening reaction Methods 0.000 description 5
- 101700015415 ATMP Proteins 0.000 description 4
- 150000001447 alkali salts Chemical class 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- 125000004432 carbon atoms Chemical group C* 0.000 description 4
- 239000003153 chemical reaction reagent Substances 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 4
- GOOHAUXETOMSMM-UHFFFAOYSA-N propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 4
- 150000003333 secondary alcohols Chemical class 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- 229910052708 sodium Inorganic materials 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 230000001629 suppression Effects 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-K [O-]P([O-])([O-])=O Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 3
- 150000001450 anions Chemical class 0.000 description 3
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 3
- 150000001735 carboxylic acids Chemical class 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- BDAGIHXWWSANSR-UHFFFAOYSA-N formic acid Chemical compound OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 3
- 150000002500 ions Chemical group 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N iso-propanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- 229910052700 potassium Inorganic materials 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- PIICEJLVQHRZGT-UHFFFAOYSA-N 1,2-ethanediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N 2-methyl-2-propenoic acid methyl ester Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N AI2O3 Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- RGHNJXZEOKUKBD-SQOUGZDYSA-N Gluconic acid Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 description 2
- AMXOYNBUYSYVKV-UHFFFAOYSA-M Lithium bromide Chemical compound [Li+].[Br-] AMXOYNBUYSYVKV-UHFFFAOYSA-M 0.000 description 2
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M Lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 2
- IIPYXGDZVMZOAP-UHFFFAOYSA-N Lithium nitrate Chemical compound [Li+].[O-][N+]([O-])=O IIPYXGDZVMZOAP-UHFFFAOYSA-N 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M NaHCO3 Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- FGIUAXJPYTZDNR-UHFFFAOYSA-N Potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 2
- JHJLBTNAGRQEKS-UHFFFAOYSA-M Sodium bromide Chemical compound [Na+].[Br-] JHJLBTNAGRQEKS-UHFFFAOYSA-M 0.000 description 2
- VWDWKYIASSYTQR-UHFFFAOYSA-N Sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 229910000323 aluminium silicate Inorganic materials 0.000 description 2
- 125000003710 aryl alkyl group Chemical group 0.000 description 2
- 238000006701 autoxidation reaction Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 125000004093 cyano group Chemical group *C#N 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N lithium Chemical class [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- INHCSSUBVCNVSK-UHFFFAOYSA-L lithium sulfate Chemical compound [Li+].[Li+].[O-]S([O-])(=O)=O INHCSSUBVCNVSK-UHFFFAOYSA-L 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N potassium Chemical class [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 238000007086 side reaction Methods 0.000 description 2
- KEAYESYHFKHZAL-UHFFFAOYSA-N sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 241000894007 species Species 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- BAERPNBPLZWCES-UHFFFAOYSA-N (2-hydroxy-1-phosphonoethyl)phosphonic acid Chemical compound OCC(P(O)(O)=O)P(O)(O)=O BAERPNBPLZWCES-UHFFFAOYSA-N 0.000 description 1
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-Hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 1
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-Octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 1
- SDRZFSPCVYEJTP-UHFFFAOYSA-N 1-ethenylcyclohexene Chemical compound C=CC1=CCCCC1 SDRZFSPCVYEJTP-UHFFFAOYSA-N 0.000 description 1
- PEBXLTUWFWEWGV-UHFFFAOYSA-N 1-methyl-2-(2-phenylethenyl)benzene Chemical compound CC1=CC=CC=C1C=CC1=CC=CC=C1 PEBXLTUWFWEWGV-UHFFFAOYSA-N 0.000 description 1
- WAPNOHKVXSQRPX-UHFFFAOYSA-N 1-phenylethanol Chemical compound CC(O)C1=CC=CC=C1 WAPNOHKVXSQRPX-UHFFFAOYSA-N 0.000 description 1
- FXNDIJDIPNCZQJ-UHFFFAOYSA-N 2,4,4-trimethylpent-1-ene Chemical group CC(=C)CC(C)(C)C FXNDIJDIPNCZQJ-UHFFFAOYSA-N 0.000 description 1
- PZZHMLOHNYWKIK-UHFFFAOYSA-M 2-[2-[[carboxylato-(2-hydroxyphenyl)methyl]amino]ethylazaniumyl]-2-(2-hydroxyphenyl)acetate Chemical compound OC1=CC=CC=C1C(C([O-])=O)NCC[NH2+]C(C([O-])=O)C1=CC=CC=C1O PZZHMLOHNYWKIK-UHFFFAOYSA-M 0.000 description 1
- FCKYPQBAHLOOJQ-UHFFFAOYSA-N 2-[[2-[bis(carboxymethyl)amino]cyclohexyl]-(carboxymethyl)amino]acetic acid Chemical compound OC(=O)CN(CC(O)=O)C1CCCCC1N(CC(O)=O)CC(O)=O FCKYPQBAHLOOJQ-UHFFFAOYSA-N 0.000 description 1
- FASUFOTUSHAIHG-UHFFFAOYSA-N 3-methoxyprop-1-ene Chemical compound COCC=C FASUFOTUSHAIHG-UHFFFAOYSA-N 0.000 description 1
- GBSGXZBOFKJGMG-UHFFFAOYSA-N 3-propan-2-yloxypropan-1-ol Chemical compound CC(C)OCCCO GBSGXZBOFKJGMG-UHFFFAOYSA-N 0.000 description 1
- 101710021447 ARAC11 Proteins 0.000 description 1
- XXROGKLTLUQVRX-UHFFFAOYSA-N Allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 1
- OSDWBNJEKMUWAV-UHFFFAOYSA-N Allyl chloride Chemical compound ClCC=C OSDWBNJEKMUWAV-UHFFFAOYSA-N 0.000 description 1
- 239000005695 Ammonium acetate Substances 0.000 description 1
- 239000004254 Ammonium phosphate Substances 0.000 description 1
- ITHZDDVSAWDQPZ-UHFFFAOYSA-L Barium acetate Chemical compound [Ba+2].CC([O-])=O.CC([O-])=O ITHZDDVSAWDQPZ-UHFFFAOYSA-L 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 1
- FSVCELGFZIQNCK-UHFFFAOYSA-N Bicine Chemical compound OCCN(CCO)CC(O)=O FSVCELGFZIQNCK-UHFFFAOYSA-N 0.000 description 1
- VSGNNIFQASZAOI-UHFFFAOYSA-L Calcium acetate Chemical compound [Ca+2].CC([O-])=O.CC([O-])=O VSGNNIFQASZAOI-UHFFFAOYSA-L 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate dianion Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- ZXIJMRYMVAMXQP-UHFFFAOYSA-N Cycloheptene Chemical compound C1CCC=CCC1 ZXIJMRYMVAMXQP-UHFFFAOYSA-N 0.000 description 1
- HPXRVTGHNJAIIH-UHFFFAOYSA-N Cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 1
- HGCIXCUEYOPUTN-UHFFFAOYSA-N Cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 1
- LPIQUOYDBNQMRZ-UHFFFAOYSA-N Cyclopentene Chemical compound C1CC=CC1 LPIQUOYDBNQMRZ-UHFFFAOYSA-N 0.000 description 1
- HECLRDQVFMWTQS-UHFFFAOYSA-N Dicyclopentadiene Chemical compound C1C2C3CC=CC3C1C=C2 HECLRDQVFMWTQS-UHFFFAOYSA-N 0.000 description 1
- QEVGZEDELICMKH-UHFFFAOYSA-N Diglycolic acid Chemical compound OC(=O)COCC(O)=O QEVGZEDELICMKH-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229950002499 Fytic acid Drugs 0.000 description 1
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 1
- IMQLKJBTEOYOSI-GPIVLXJGSA-N Inositol-hexakisphosphate Chemical compound OP(O)(=O)O[C@H]1[C@H](OP(O)(O)=O)[C@@H](OP(O)(O)=O)[C@H](OP(O)(O)=O)[C@H](OP(O)(O)=O)[C@@H]1OP(O)(O)=O IMQLKJBTEOYOSI-GPIVLXJGSA-N 0.000 description 1
- XIXADJRWDQXREU-UHFFFAOYSA-M Lithium acetate Chemical compound [Li+].CC([O-])=O XIXADJRWDQXREU-UHFFFAOYSA-M 0.000 description 1
- UEGPKNKPLBYCNK-UHFFFAOYSA-L Magnesium acetate Chemical compound [Mg+2].CC([O-])=O.CC([O-])=O UEGPKNKPLBYCNK-UHFFFAOYSA-L 0.000 description 1
- BJEPYKJPYRNKOW-UHFFFAOYSA-N Malic acid Chemical compound OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 1
- FEWJPZIEWOKRBE-XIXRPRMCSA-N Mesotartaric acid Chemical compound OC(=O)[C@@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-XIXRPRMCSA-N 0.000 description 1
- YULMNMJFAZWLLN-UHFFFAOYSA-N Methylenecyclohexane Chemical compound C=C1CCCCC1 YULMNMJFAZWLLN-UHFFFAOYSA-N 0.000 description 1
- XSGHLZBESSREDT-UHFFFAOYSA-N Methylenecyclopropane Chemical compound C=C1CC1 XSGHLZBESSREDT-UHFFFAOYSA-N 0.000 description 1
- 229910017974 NH40H Inorganic materials 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N Nonene Chemical compound CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 229940068041 Phytic Acid Drugs 0.000 description 1
- TYJJADVDDVDEDZ-UHFFFAOYSA-M Potassium bicarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 1
- OTYBMLCTZGSZBG-UHFFFAOYSA-L Potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 description 1
- XPPKVPWEQAFLFU-UHFFFAOYSA-J Pyrophosphate Chemical compound [O-]P([O-])(=O)OP([O-])([O-])=O XPPKVPWEQAFLFU-UHFFFAOYSA-J 0.000 description 1
- 229940048084 Pyrophosphate Drugs 0.000 description 1
- XPPKVPWEQAFLFU-UHFFFAOYSA-N Pyrophosphoric acid Chemical compound OP(O)(=O)OP(O)(O)=O XPPKVPWEQAFLFU-UHFFFAOYSA-N 0.000 description 1
- 229940001496 Tribasic Sodium Phosphate Drugs 0.000 description 1
- 229960001124 Trientine Drugs 0.000 description 1
- VILCJCGEZXAXTO-UHFFFAOYSA-N Triethylenetetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Tris Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- MBYLVOKEDDQJDY-UHFFFAOYSA-N Tris(2-aminoethyl)amine Chemical compound NCCN(CCN)CCN MBYLVOKEDDQJDY-UHFFFAOYSA-N 0.000 description 1
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- JHIDGGPPGFZMES-UHFFFAOYSA-N acetic acid;N-(2-aminoethyl)hydroxylamine Chemical compound CC(O)=O.CC(O)=O.CC(O)=O.NCCNO JHIDGGPPGFZMES-UHFFFAOYSA-N 0.000 description 1
- 239000000159 acid neutralizing agent Substances 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001414 amino alcohols Chemical class 0.000 description 1
- USFZMSVCRYTOJT-UHFFFAOYSA-N ammonium acetate Chemical compound N.CC(O)=O USFZMSVCRYTOJT-UHFFFAOYSA-N 0.000 description 1
- 229940043376 ammonium acetate Drugs 0.000 description 1
- 235000019257 ammonium acetate Nutrition 0.000 description 1
- 229910000148 ammonium phosphate Inorganic materials 0.000 description 1
- 235000019289 ammonium phosphates Nutrition 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 235000012216 bentonite Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- KAKZBPTYRLMSJV-UHFFFAOYSA-N butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 230000005591 charge neutralization Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000012043 crude product Substances 0.000 description 1
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- 125000001316 cycloalkyl alkyl group Chemical group 0.000 description 1
- RRKODOZNUZCUBN-UHFFFAOYSA-N cycloocta-1,3-diene Chemical compound C1CCC=CC=CC1 RRKODOZNUZCUBN-UHFFFAOYSA-N 0.000 description 1
- URYYVOIYTNXXBN-UHFFFAOYSA-N cyclooctene Chemical compound [CH]1[CH]CCCCCC1 URYYVOIYTNXXBN-UHFFFAOYSA-N 0.000 description 1
- 239000004913 cyclooctene Substances 0.000 description 1
- 238000010908 decantation Methods 0.000 description 1
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- 235000011180 diphosphates Nutrition 0.000 description 1
- 229910000396 dipotassium phosphate Inorganic materials 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N edta Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- LDLDYFCCDKENPD-UHFFFAOYSA-N ethenylcyclohexane Chemical compound C=CC1CCCCC1 LDLDYFCCDKENPD-UHFFFAOYSA-N 0.000 description 1
- 125000001033 ether group Chemical group 0.000 description 1
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- 238000000895 extractive distillation Methods 0.000 description 1
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- 235000019253 formic acid Nutrition 0.000 description 1
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- 239000000174 gluconic acid Substances 0.000 description 1
- 235000012208 gluconic acid Nutrition 0.000 description 1
- 229950006191 gluconic acid Drugs 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 125000001475 halogen functional group Chemical group 0.000 description 1
- ZQDPJFUHLCOCRG-UHFFFAOYSA-N hex-3-ene Chemical compound CCC=CCC ZQDPJFUHLCOCRG-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000622 liquid--liquid extraction Methods 0.000 description 1
- 229910052808 lithium carbonate Inorganic materials 0.000 description 1
- 229910000032 lithium hydrogen carbonate Inorganic materials 0.000 description 1
- 229940087748 lithium sulfate Drugs 0.000 description 1
- 238000011068 load Methods 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 239000001630 malic acid Substances 0.000 description 1
- 235000011090 malic acid Nutrition 0.000 description 1
- 229940099690 malic acid Drugs 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- UEZVMMHDMIWARA-UHFFFAOYSA-N meta-phosphoric acid Chemical compound OP(=O)=O UEZVMMHDMIWARA-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- BDAGIHXWWSANSR-UHFFFAOYSA-M methanoate Chemical compound [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 description 1
- NFJPEKRRHIYYES-UHFFFAOYSA-N methylidenecyclopentane Chemical compound C=C1CCCC1 NFJPEKRRHIYYES-UHFFFAOYSA-N 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L na2so4 Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 230000003472 neutralizing Effects 0.000 description 1
- MGFYIUFZLHCRTH-UHFFFAOYSA-N nitrilotriacetic acid Chemical compound OC(=O)CN(CC(O)=O)CC(O)=O MGFYIUFZLHCRTH-UHFFFAOYSA-N 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000001590 oxidative Effects 0.000 description 1
- LFGREXWGYUGZLY-UHFFFAOYSA-N oxophosphanyl Chemical group [P]=O LFGREXWGYUGZLY-UHFFFAOYSA-N 0.000 description 1
- 125000004817 pentamethylene group Chemical class [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 125000002081 peroxide group Chemical group 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 235000002949 phytic acid Nutrition 0.000 description 1
- 239000000467 phytic acid Substances 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000011736 potassium bicarbonate Substances 0.000 description 1
- 229910000028 potassium bicarbonate Inorganic materials 0.000 description 1
- 235000015497 potassium bicarbonate Nutrition 0.000 description 1
- 239000004323 potassium nitrate Substances 0.000 description 1
- 235000010333 potassium nitrate Nutrition 0.000 description 1
- 229910052939 potassium sulfate Inorganic materials 0.000 description 1
- 235000011151 potassium sulphates Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- POSICDHOUBKJKP-UHFFFAOYSA-N prop-2-enoxybenzene Chemical compound C=CCOC1=CC=CC=C1 POSICDHOUBKJKP-UHFFFAOYSA-N 0.000 description 1
- DNIAPMSPPWPWGF-UHFFFAOYSA-N propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 1
- 229940005657 pyrophosphoric acid Drugs 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000000717 retained Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229940075581 sodium bromide Drugs 0.000 description 1
- 239000001187 sodium carbonate Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000004317 sodium nitrate Substances 0.000 description 1
- 235000010344 sodium nitrate Nutrition 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 229960001367 tartaric acid Drugs 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 125000001302 tertiary amino group Chemical group 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 150000005671 trienes Chemical class 0.000 description 1
- 229940048102 triphosphoric acid Drugs 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-N triphosphoric acid Chemical compound OP(O)(=O)OP(O)(=O)OP(O)(O)=O UNXRWKVEANCORM-UHFFFAOYSA-N 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
Abstract
In an epoxidation process wherein an olefin is reacted with hydrogen peroxide in the presence of a titanium-containing molecular sieve catalyst and a salt, the tendency of the catalyst to produce greater quantities of oxygen as it ages due to non-selective decomposition of the hydrogen peroxide may be counteracted by the addition of a chelating agent bearing hydroxyl, carboxyl, amino, and/or phosphoryl groups. The use of such a chelating agent enables selectivity to epoxide to be maintained at a desirably high level for a prolonged period of time in a continuous epoxidation unit.
Description
IMPROVED EPOXIDATION PROCESS FIELD OF THE INVENTION This invention relates to methods by means of which the efficiency of an olefin epoxidation reaction can be increased. In particular, the invention relates to an epoxidation process wherein a chelating agent is used to eliminate or suppress the non-selective decomposition of hydrogen peroxide to oxygen.
BACKGROUND OF THE INVENTION It is well known that the epoxidation of olefinic compounds with hydrogen peroxide can be catalyzed effectively by certain synthetic zeolites containing titanium atoms (see, for example, U.S. Patent No. 4,833,260). While the selectivity towards the desired epoxide is generally high, U.S. Patent No. 4,824,976, proposes that the non-selective ring-opening reactions that take place when the epoxidation is carried out in a protic medium, such as water or alcohol, it can be suppressed or eliminated by treating the catalyst, before the reaction or during the reaction, with an acid neutralizing agent. It is said that the neutralizing agent neutralizes the acid groups, on the surface of the catalyst, which tend to
Pl 'j / ßM / promote the formation of by-products. The neutralization, according to the patent, can be carried out with water-soluble basic substances selected from strong bases such as NaOH and KOH and weak bases such as NH4OH, a2CC > 3, NaHCC > 3, Na2HPC > 4 and analogous salts of potassium and lithium, including K2C0, Li2C03, KHCO3, LiHC03, and K2HP04, alkaline and / or alkaline earth salts of carboxylic acids having from 1 to 10 carbon atoms and alkali and / or alkaline earth alcoholates having 1 to 10 carbon atoms. Co-pending United States Application Serial No. 08 / 396,319, filed on February 28, 1995, discloses that by performing titanium silicalite-catalyzed epoxidation in the presence of low concentrations of a non-basic salt (ie, a neutral or acid salt) the selectivity of epoxidation can be improved, unexpectedly, significantly, by reducing the amount of open ring by-products that are formed. We have now found that while the ring opening of the epoxide can be removed or effectively suppressed by epoxidation in the presence of a suitable source of ammonium, alkali metal or alkaline earth metal cations, regardless of whether it is basic, neutral or acid, the non-selective decomposition of peroxide
P1 05 / 9OMX hydrogen in oxygen and water tends to increase gradually as the titanium silicalite catalyst ages. For example, when titanium silicalite is used in a continuous fixed-bed system to epoxide propylene in the presence of a cation source, such as ammonium hydroxide, the selectivity for the desired propylene oxide product decreases over time as the oxygen selectivity increases in a range of about 8 to 15%. The mechanism responsible for this loss in epoxide selectivity is not well understood. However, it would be very desirable to find a means of attenuating the effects of aging on the performance of the catalyst, such that the epoxide ring opening and the hydrogen peroxide decomposition are eliminated or suppressed simultaneously to maximize the yield of the catalyst. epoxide obtained during the life of a particular catalyst load.
SUMMARY OF THE INVENTION Currently and unexpectedly we have discovered that the tendency of a molecular sieve catalyst containing titanium to gradually deteriorate its performance (measured by the non-selective decomposition of hydrogen peroxide in
Pl .'05 / qoM? oxygen), when used in an olefin epoxidation reaction together with a source of cations, it can be improved by effecting the epoxidation in the presence of a chelating agent, sas a compound having two or more groups selected from the group consisting of amino, hydroxyl, carboxyl, phosphoryl and combinations thereof. In one embodiment of the invention, the chelating agent is used in anionic (deprotonated) form with the salt generated which functions as a source of the ammonium, alkali metal or alkaline earth metal cation. The present invention thus provides a method for epoxidizing an olefin, comprising the reaction of the olefin with hydrogen peroxide in liquid phase, within a reaction zone, in the presence of: a molecular sieve catalyst containing titanium, - a salt comprising an anionic species and a cation selected from the group consisting of ammonium cations, alkali metal cations and alkaline earth metal cations; and an effective amount of chelating agent to reduce the non-selective decomposition of hydrogen peroxide to molecular oxygen as the catalyst ages.
DETAILED DESCRIPTION OF THE INVENTION Hydrogen peroxide (H202) used as an oxidant in the present invention can be obtained from any suitable source, including, for example, the autoxidation of secondary alcohols using air or another source of molecular oxygen. Suitable secondary alcohols include both aliphatic alcohols, such as isopropanol and cyclohexanol, as well as aromatic alcohols, such as alpha methylbenzyl alcohol and anthrahydroquinone (including alkyl-substituted anthrahydroquinones). The crude product of the reaction generated in this form can be used either directly in the epoxidation process of this invention or, if desired, purified, fractionated, concentrated, ion exchanged, or processed in some other way before said use. For example, the ketone generated as a co-product of auto-oxidation can be separated, totally or partially, from hydrogen peroxide by distillation (since the ketone is relatively volatile) or by extraction with water (since the ketone is substantially immiscible or insoluble). in water). Hydrogen peroxide can, alternatively, be generated in situ, for example, by combining oxygen, secondary alcohol, olefin, a titanium-containing molecular sieve catalyst, a chelating agent, and salt, within a reaction zone subject to effective to carry out the simultaneous autoxidation of the secondary alcohol and the olefin epoxidation. Speaking in
Pl O 'lnM - in general, it will be desirable to use initial concentrations of hydrogen peroxide of from about 0.5 to 20 weight percent in the liquid phase within the reaction zone. The ethylenically unsaturated and epoxidized substrate in the process of this invention is preferably an organic compound having from two to ten carbon atoms and at least one ethylenically unsaturated functional group (ie, a carbon-carbon double bond) and can be a aliphatic, cyclic, branched or straight-chain olefin. More than one carbon-carbon double bond can be present in the olefin; in this way substrates can be used with dienes, trienes and other polyunsaturated substrates. Examples of suitable olefins for use in the process of this invention include: ethylene, propylene, butenes, butadiene, pentenes, isoprene, 1-hexene, 3-hexene, 1-heptene, 1-octene, diisobutylene, 1-nonene , the trimers and tetramers of propylene, cyclopentene, cyclohexene, cycloheptene, cyclooctene, cyclooctadiene, dicyclopentadiene, methylenecyclopropane, methylenecyclopentane, methylenecyclohexane, vinylcyclohexane and vinyl cyclohexene. Mixtures of olefins can be epoxidized and the resulting mixture of epoxides can be used either in
Pl. ' 05/9? IMX form mixed or separated in the different epoxy components. The process of this invention is especially useful for the epoxidation of C-C olefins or having the general structure R1 R < \ / c I "1 / \ R2 R4 where R1, R2, R ^, and R4, are the same or different and are selected from the group consisting of hydrogen and C ^ -Cg alkyl (selected such that the total number carbon atoms in the olefin does not exceed 10.) The process of this invention is also suitable for use in the epoxidation of olefins containing functional groups in addition to the aliphatic hydrocarbyl entities.For example, the carbon-carbon double bond can be substituted with groups such as -C0H, -C0R, -CN, or -OR, wherein R is an alkyl, cycloalkyl, aryl or aralkyl substituent The radicals R1, R2, R3, and R4, in the structural formula shown above, they may contain aryl, aralkyl, halo, nitro, sulphonic, cyano, carbonyls (eg, ketone, aldehyde), hydroxyl, carboxyl (eg, ester, acid) or ether groups Examples of olefins of these types include allyl alcohol,
Pl, 05 / 9oMX styrene, allyl chloride, allyl methyl ether, allyl phenyl ether, methyl methacrylate, acrylic acid, methyl acrylate, stilbene and the like. The amount of hydrogen peroxide related to the amount of olefin is not critical but, more conveniently, the mole ratio of olefin: hydrogen peroxide ranges from about 100: 1 to 1:10 when the olefin contains an ethylenically unsaturated group . The molar ratio of the ethylenically unsaturated groups in the olefin to the hydrogen peroxide is preferably in the range of 1: 2 to 10: 1. The titanium-containing molecular meshes useful as catalysts in the epoxidation step of the process comprises the class of zeolitic substances wherein the titanium is replaced by a portion of the silicon atoms in the network structure of a molecular mesh. These substances are well known in the art. Particularly preferred catalysts include the; classes of reagent moleeulaies commonly referred to as "TS-1" (which have an MFI topology analogous to that of aluminosilicate zeolites ZSM-5), "TS-2" (which have a ME topology analogous to that of zeolites of aluminosilicate ZSM-11), and "TS-3" (as per
Fl 'ür > / 9nMX describes in Belgian Patent No. 1,001,038). Also suitable for use are molecular meshes containing titanium and having structures isomorphic to zeolite beta. The titanium catalyst preferably does not contain non-oxygenated elements other than titanium and silica in the network structure, although smaller amounts of boron, iron, aluminum and the like may be present. Suitable titanium-containing molecular sieve catalysts for use in the process of this invention will generally have a composition corresponding to the following empirical formula xTi02: (l-x) Si02, where x is between 0.0001 and 0.500. More preferably, the value of x varies from 0.01 to 0.125. The molar ratio of Si: Ti in the structure of the molecular mesh network in advantageous form varies from 9.5: 1 to 99: 1
(more preferably from 9.5: 1 to 60: 1). The use of catalysts relatively rich in titanium may also be desirable. The amount of catalyst used is not critical, but it must be sufficient to substantially complete the desired epoxidation reaction in a short period of time in a practicable manner. The optimal amount of catalyst will depend on several factors including reaction temperature, reactivity and
Pl. N 'inMX concentration of the olefin, the concentration of hydrogen peroxide, types and concentration of organic solvent, as well as the activity of the catalyst and the type of reactor or reaction system used (eg, batch versus continuous). For example, in a batch or pulp reaction, the amount of catalyst will usually vary from 0.001 to 10 grams per mole of olefin. In a fixed or packed bed system, the optimum amount of catalyst will be influenced by the flow of reagents through the fixed bed, - normally, from about 0.05 to 2.0 kilograms of hydrogen peroxide per kilogram of catalyst per hour will be used. The concentration of titanium in the reaction mixture in liquid phase will generally be from about 10 to 10,000 ppm. The catalyst can be used in the form of powder, granulate, microspherical, extruded, monolithic or any other suitable physical form. The use of a binder (co-gel) or support in combination with the molecular mesh containing titanium can be advantageous. Supported or agglutinated catalysts can be prepared by methods known in the art to be effective for zeolite catalysts in general. Preferably, the binder or support is essentially not acidic and does not catalyze the non-selective decomposition of hydrogen peroxide or ring opening of the epoxide.
Pl. ' < ) '> / < Illustrative binders and carriers include titania, silica, alumina, silica-alumina, silica-titania, silica-toria, silica-magnesia, silica-zirconia, silica-berilia, and ternary compositions of silica with other refractory oxides. Also useful are clays such as montmorillonites, kaolins, bentonites, haloisites, dickites, nacrites, and ananxites. The ratio of molecular sieve to binder or support can vary from 99: 1 to 1:99, but preferably are from 5:95 to 80:20. A critical feature of the process of this invention is the presence of a salt. While the precise mechanism by which process improvements are effected is unknown, it is believed that the salt interacts favorably with the titanium-containing molecular sieve catalyst to suppress or eliminate undesirable side reactions such as the opening of the catalyst. epoxide ring and oxidation of the solvent. In one embodiment, the catalyst is pretreated (i.e., prior to epoxidation) with the salt. A suitable pretreatment method includes forming a catalyst pulp in a dilute solution of the salt in a suitable solvent for the salt, such as water and / or alcohol, and stirring the pulp at a temperature of from 20 ° C to 100 ° C during an effective time to incorporate enough salt
l'l O 'o.M in the pores of the molecular mesh. After which the catalyst is separated from the pulp by suitable means such as filtration, centrifugation or decantation, it is washed if desired, and subsequently optionally the residual solvent is dried. In another pretreatment method, a catalyst as synthesized is impregnated with a solution of the salt and then calcined. However, in a preferred embodiment, the salt is introduced into the reaction zone separately from the catalyst during epoxidation. For example, the salt can be suitably dissolved in the feed oxygen peroxide, which normally also contains a solvent such as water, alcohol and / or ketone. In a continuous process, the concentration of salt in the feed entering the reaction zone can be adjusted periodically, as desired or necessary, in order to optimize the epoxidation results achieved. For example, it may be advantageous to use a constant salt concentration, to introduce the salt at intermittent intervals, or to increase or decrease the salt concentration over time. A salt is a compound formed when the proton of an acid is replaced by a metal cation or its equivalent (for example, NH4 +). Salts suitable for the purpose of this invention include those
Pl. n './' H.MX substances comprising an anion and a cation, wherein the cation is preferably selected from ammonium (NH4), alkali metals (especially Li, Na, K), alkaline earth metals. The salt can be acidic, neutral or basic. Preferred anions include, without limitation, the following: halides (especially Cl and Br), nitrate (NO3) and sulfate (S04). Other anions such as carboxylates (e.g., formate, acetate), carbonates (e.g., carbonate, bicarbonate), hydroxide, alkoxides and the like can also be used. Exemplary non-basic salts suitable for use include: lithium chloride, lithium bromide, sodium chloride, sodium bromide, lithium nitrate, sodium nitrate, potassium nitrate, lithium sulfate, sodium sulfate, potassium sulfate, lithium, magnesium, calcium, barium and ammonium acetate (and other non-basic salts of carboxylic acids, especially carboxylic acids C? _c?) diacid ammonium phosphate, sodium diacid phosphate, potassium diacid phosphate, and monoacid pyrophosphate sodium. Basic salts include: sodium hydroxide, potassium hydroxide, ammonium hydroxide, sodium carbonate, sodium bicarbonate, sodium dibasic phosphate, tribasic sodium phosphate, and potassium analogue salts and, if necessary, limitation. of lithium. From
p] OVInM advantageous mixtures or combinations of salts can be used. Preferably, the salt is soluble in the liquid phase of the epoxidation reaction mixture (which is usually comprised of hydrogen peroxide, solvent and olefin). The process of this invention also requires a chelating agent containing a plurality of donor atoms (e.g., 0, N, S) that can be combined by coordinate bonding with a single metal atom to form a cyclic structure called a chelation complex.
(what side) . The chelating agent may be of organic or inorganic character and preferably per molecule has at least two oxygen-containing functional groups, wherein the functional groups are desirably selected from the group consisting of hydroxyl, carboxyl, phosphoryl or combinations thereof . In this way, the chelating agent can be of bidentate, tridentate, tetradentate or multidentate character. Functional groups may be in protonated form or deprotonated 0 II. For example, "carboxyl" includes -COH O group as well as -C ~ group, "hydroxyl" includes -OH groups as well as -0"groups, and" phosphoryl "includes groups
F'l.Ob ioMX 0 0 0 II II II -P-OH, -P-0"and -P-0". Preferably, at least 1 I OH OH OH 0"
A carboxyl group or a phosphoryl group is present. The functional groups are advantageously located in the chelating agent, in such a way that the atoms capable of coordinating with a single metal ion are separated by between 3 and 7 atoms; the atoms involved can be phosphorus, carbon and the like. Nitrogen-containing functional groups, such as tertiary amino groups, capable of coordinating with metal ions may also be present in the chelating agent. Specific illustrative polyfunctional chelating agents include polyphosphonic acids (eg, aminotrimethylene phosphonic acid, ethylenediamine tetramethylene phosphonic acid, hydroxyethylidene diphosphonic acid), polyphosphoric acids (Hn + zpn? 30 + l 'where n> 1, including pyrophosphoric acid, triphosphoric acid, and metaphosphoric acid, as well as, organophosphoric acids such as phytic acid), hydroxycarboxylic acids (eg, malic acid, gluconic acid, hydroxyethylenediamine triacetic acid, N, N-bis (2-hydroxyethyl) glycine, tartaric acid, citric acid), acids aminocarboxylics (for example, acid
l.'O'i / ibHX ethylenediamine tetraacetic acid, ethylenediamine-di-o-hydroxy phenyl acetic acid, 1,2-diamino cyclohexane tetraacetic acid, nitrilotriacetic acid), polyamines (e.g., triethylene tetramine, triaminotriethylamine, ethylenediamine), polycarboxylic acids (for example, diglycolic acid) aminoalcohols (for example triethanolamine), as well as alkali metal, alkaline earth metal and ammonium salts thereof. When the chelating agent is used in deprotonated form it can, advantageously, function simultaneously as the ionic species in the salt. That is, the salt may be an alkali metal, alkaline earth metal or ammonium salt of a chelating agent as defined herein. These species can be introduced directly into the reaction zone or alternatively formed in situ by the combination of the chelating agent in protonated form and a base such as a
• alkali metal or ammonium hydroxide. The chelating agent in this embodiment may be partially or totally deprotonated. To avoid an undesirable decrease in the conversion rate of hydrogen peroxide, the concentration of the salt in the liquid phase within the reaction zone should generally not be greater than 0.02 M. Below 0.00001 M, an improvement is generally not observed
Pl '(>', / 'IDMX in the epoxide selectivity The optimum salt concentration will vary depending on various factors including, for example, the chemical identity of the salt, the temperature, the solvent, the space velocity and the like , but can be easily determined by routine experimentation Generally speaking, the level of the salt in the liquid phase epoxidation reaction mixture is maintained in a desirable form from about 1 to 1000 ppm.The amount of chelating agent present within the The liquid phase of the reaction zone is selected to effectively reduce the non-selective decomposition of hydrogen peroxide to molecular oxygen during the aging of the titanium-containing molecular sieve catalyst, compared to the generation level of 02 that would result in the absence of the chelating agent, the optimal amount of the chelating agent will vary depending on the parameters Chemical properties of the salt and the agent selected for use as well as the epoxidation conditions, but can be easily determined by routine experimentation. Normally, the chelating agent is used at a concentration of from about 1 to 1000 ppm in the liquid phase of the reaction mixture. The epoxidation reaction temperature
PJ.'ÜS ibMX preferably ranges from 0 ° C to 100 ° C (more preferably 20 ° C to 80 ° C), which has been found to be sufficient to effect the selective conversion of the olefin to epoxide, within a reasonably short period of time, with a minimum of non-selective decomposition of hydrogen peroxide. It is generally advantageous to carry out the reaction in order to achieve a conversion of hydrogen peroxide as high as possible, preferably at least 50%, more preferably at least 90%, and more preferably at least 99%, consistent and with reasonable selectivities. The optimum reaction temperature will be influenced by the concentration and activity of the catalyst, the reactivity of the substrate, the reagent concentrations and the type of solvent used, among other factors. Reaction or residence times ranging from approximately 10 minutes to 48 hours will normally be appropriate, depending on the variables identified above. The reaction is preferably carried out at atmospheric pressure or at an elevated pressure (normally between 1 and 100 atmospheres). Generally, it will be desirable to keep the reaction components as a liquid mixture. For example, when an olefin such as propylene having a boiling point at atmospheric pressure that is less than the epoxidation temperature is used, a higher than atmospheric pressure is preferably used to maintain the desired concentration of propylene in the liquid phase. The epoxidation process of this invention can be batchwise, continuously or semicontinuously using any suitable type of reaction vessel or apparatus, such as a fixed bed, transported bed, stirred pulp or CSTR reactor. It will generally also be suitable to use the known methods for conducting metal catalyzed epoxidations using hydrogen peroxide. In this way, the reagents can be combined all at once or sequentially. For example, hydrogen peroxide and / or olefin can be added in an increase to the reaction zone. The epoxidation can be carried out in the presence of a suitable solvent in order to dissolve or disperse the reactants and facilitate the control of the temperature. Suitable solvents include, but are not limited to, the following: water, alcohols (especially aliphatic alcohols C)C C C o such as methanol and isopropanol), ketones (especially C ^-C? G ketones such as acetone), and mixtures of these solvents. Once the epoxidation has been carried out to the desired degree of conversion, the epoxide product can be separated and recovered from the reaction mixture.
I 1 'OS / XiiM using any suitable technique such as fractional distillation, extractive distillation, liquid-liquid extraction, crystallization, or the like. After separation of the epoxidation reaction mixture by any suitable method such as filtration (as when using for example a pulp reactor), the recovered titanium-containing molecular sieve catalyst can be reused economically in subsequent epoxidations. When the catalyst is exhausted in the form of a fixed bed, the epoxidation product extracted as a stream from the epoxidation zone will be free of catalyst and the catalyst will be retained within the epoxidation zone. Similarly, any amount of olefin or unreacted hydrogen peroxide can be separated and recycled or otherwise disposed of. In certain embodiments of the present process, when the epoxide is produced on a continuous basis it may be desirable to periodically or constantly regenerate all or a portion of the catalyst used, in order to maintain optimum activity and selectivity. Suitable regeneration techniques are well known and include, for example, calcination and solvent treatment. Regeneration may also include retreatment or reimpregnation with salt. From the above description, any
?? . nr, 'i?, M experienced in the art can easily determine the essential characteristics of this invention and, without deviating from the spirit and scope thereof, can make various changes and modifications in it to adapt it to various uses, conditions and modalities.
EXAMPLES To demonstrate the benefits and advantages of the claimed process, a series of continuous epoxidation runs of propylene was performed using a rotating basket CSTR, wherein the catalyst comprised an extruded catalyst containing 50% titanium silicalite TS-1. The conditions of the runs were, in each case, 60 ° C (140 ° F), 1.38 MPa gauge (200 psig), and a hourly space velocity in weight of 0.2 Ib H202 / lb. / catalyst / hour. The base feed contained 2.5% by weight of H202, 75% by weight of isopropanol, 24% by weight of water, 0.2% by weight of methanol, 0.29% by weight of acetic acid, and 0.1% by weight of formic acid. To the base feed were added varying amounts of ammonium hydroxide and, in the runs illustrating the present invention, "Dequest 2000" ATMP (aminotrimethylene phosphonic acid) was added. The results obtained are in Table 1
Pl O.VóMX TABLE I Example No. lI33 22 33 4 5 6
NH40H in Food, ppm 7788 7788 234 234 234 234
ATMP in Food, ppm 0 0 1 12200 0 90 120 240
Catalyst in the Current, r 350 455 230 630 510 590
Rust Selectivity 77 77 84 86 85 85 Propylene2,% Selectivity to Oxygen2,% 5.0 2.5 4.0 2.5 2.5 3.0
Selectivity2 to ROP1,% 13 14 6 6 7 7
Conversion of H 0,% 78 75 79 69 70 70
1ROP = propylene oxide ring opening products = monopropylene glycol + propylene glycol isopropyl ether + the addition product of hydrogen peroxide and propylene oxide.
2based on hydrogen peroxide. 3 comparative example.
Comparative examples 1 and 3, in which the ammonium hydroxide but not the ATMP were present in the epoxidation feed, indicated that as the concentration of ammonium hydroxide increases, the amount of undesirable open-ring products produced (according to suggested by United States Patent No. 4,824,976), the catalyst tends to generate relatively high levels of 02 (from the non-selective decomposition of H202) as it ages. However, the 120 ppm co-feed of the ATMP chelating agent with the ammonium hydroxide in Example 2 significantly reduces the selectivity to 02 even though the catalyst had been in use much longer than in Example 1 (455 hours against 350 hours). Similarly, in Examples 4-6 under prolonged continuous reaction conditions, oxygen production was effectively suppressed or eliminated when the chelating agent was used together with ammonium hydroxide in the feed. Surprisingly, the chelating agent, although acidic in nature, did not interfere with the beneficial effect of ammonium hydroxide (a basic substance) on the side reactions of propylene oxide.
F 1 '0', / hMY
Claims (20)
- NOVELTY OF THE INVENTION Having described the present invention, it is considered as a novelty and, therefore, the content of the following CLAIMS is claimed as property: 1. A method for the epoxidation of an olefin characterized in that it comprises reacting the olefin with : hydrogen peroxide in liquid phase, within a reaction zone, in the presence of a titanium-containing molecular mesh catalyst; a salt comprising an anionic species and a cation selected from the group of ammonium cations, alkali metal cations and alkaline earth metal cations; and an effective amount of chelating agent to reduce the non-selective decomposition of hydrogen peroxide to molecular oxygen during aging of the titanium-containing molecular sieve catalyst.
- 2. A method according to claim 1, characterized in that the chelating agent has per molecule at least two functional groups, the functional groups are selected from amino, hydroxyl, carboxyl, phosphoryl, and combinations thereof.
- 3. A method according to claim 1 or 2, characterized in that the salt is basic, neutral or acidic.
- 4. A method according to any of the I 1 p './' l MX preceding claims, characterized in that the chelating agent is selected from polyphosphonic acids, polyphosphoric acids, hydroxycarboxylic acids, polycarboxylic acids, aminocarboxylic acids, polyamides and alkali metal, alkaline earth metal and ammonium salts of the same.
- 5. A method according to claim 4, characterized in that the chelating agent is aminotrimethylene phosphonic acid.
- 6. A method according to any of the preceding claims, characterized in that the anionic species are selected from halides, phosphates, sulfates, carbonates, carboxylates, hydroxide, alkoxides, and nitrate.
- 7. A method according to any of the preceding claims, characterized in that the reaction is carried out at a temperature of from 0 ° C to 100 ° C.
- 8. A method according to any of the preceding claims, characterized in that the reaction is carried out at a temperature of from 20 ° C to 80 ° C.
- 9. A method according to any of the preceding claims, characterized in that the hydrogen peroxide is obtained by oxidation of [j tlS / 'ínM-isopropanol.
- A method according to any of the preceding claims, characterized in that the liquid phase is comprised of a solvent selected from the group consisting of water, C? -Cig alcohols, C3-C? -ketones and mixtures thereof.
- 11- A method according to any of the preceding claims, characterized in that the titanium-containing molecular sieve catalyst has an MFI, MEL or zeolite beta topology.
- 12. A method according to any of the preceding claims, characterized in that the olefin is an aliphatic olefin of C2-C? G- 13.
- A method according to claim 12, characterized in that the aliphatic olefin C2 ~ c10 is propylene.
- A method according to any of the preceding claims, characterized in that the titanium-containing molecular sieve catalyst has a composition corresponding to the chemical formula axTi02: (l-x) Si02 wherein x is from 0.01 to 0.125.
- 15. A method according to any of the preceding claims, when carried out continuously.
- 16. A method according to any of the , / • < M preceding claims, characterized in that the titanium-containing molecular sieve catalyst is exhausted in the reaction zone in the form of a fixed bed or in the form of a pulp in the liquid phase.
- 17. A method according to any of the preceding claims, characterized in that the salt is present in a concentration from 0.00001M to 0.02M in the liquid phase.
- 18. A method according to any of claims 1 to 17, characterized in that the salt is present at a concentration of 1 to 1000 ppm in the liquid phase.
- 19. A method according to any of the preceding claims, characterized in that the polyfunctional chelating agent is present in a concentration of from 1 to 1000 ppm in the liquid phase. A method according to any of the preceding claims, characterized in that the salt and chelating agent combination is replaced by a salt comprising a chelating agent in deprotonated form. Pl I TI M
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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US51022195A | 1995-08-02 | 1995-08-02 | |
US510221 | 1995-08-02 | ||
US510,221 | 1995-08-02 |
Publications (2)
Publication Number | Publication Date |
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MX9603165A MX9603165A (en) | 1997-07-31 |
MXPA96003165A true MXPA96003165A (en) | 1997-12-01 |
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