MXPA96002104A - Method to produce a coating based on tib2 and the article covered asi produc - Google Patents

Method to produce a coating based on tib2 and the article covered asi produc

Info

Publication number
MXPA96002104A
MXPA96002104A MXPA/A/1996/002104A MX9602104A MXPA96002104A MX PA96002104 A MXPA96002104 A MX PA96002104A MX 9602104 A MX9602104 A MX 9602104A MX PA96002104 A MXPA96002104 A MX PA96002104A
Authority
MX
Mexico
Prior art keywords
tib2
coating
powders
substrate
alloys
Prior art date
Application number
MXPA/A/1996/002104A
Other languages
Spanish (es)
Other versions
MX9602104A (en
Inventor
Albert Sue Jiinjen
Clark Tucker Robert Jr
John Starvos Antony
Original Assignee
Praxair St Technology Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Praxair St Technology Inc filed Critical Praxair St Technology Inc
Publication of MXPA96002104A publication Critical patent/MXPA96002104A/en
Publication of MX9602104A publication Critical patent/MX9602104A/en

Links

Abstract

A coating of TiB2-M, which consists of hard-phase particles of TiB2 greater than 50% by volume, in a matrix (M) of metal or metal alloy, which is produced by a thermal spray process using TiB2 powders -M concreted. TiB2-M powders were manufactured by concreting TiB2 powders and elemental metals or metal alloys, which were selected to form a desired matrix for Ti particles.

Description

METHOD TO PRODUCE A COATING BASED ON TiB, AND The invention relates to a method for producing a coating based on T? B2 (titanium diboride) by thermally spraying a powder mixture of T? B2 and a metal component on a substrate. Suitable and the coated article thus produced Background of the Invention Titanium diboride is a very hard refractory compound with excellent anti-wear and corrosion and erosion properties It also exhibits good electrical and thermal conductivity Various processes have been developed to produce coatings based on titanium diboride , including chemical vapor deposition (DQV) dusting, electronic deposit, plasma spray synthesis and plasma spray of powders containing T? B2 The last method of thermal spraying, has only been moderately successful to produce useful coatings To a large extent, this it is due to the very high melting point (approximately 300 ° C) of T? B2 and its chemical characteristics As a result, only useful coatings have been produced with fractions of relatively low volumes of T? B2 by this technique. The normal method of the state of the art for producing powder by thermal spraying, containing T? B2, is use mechanical mixtures of T? B2 and a metallic alloy For these purposes a variety of metallic alloys, usually based on iron or nickel, have been used. To improve the microstructure of the resultant coatings by reducing the particle size of titanium diboride and improving its trapping in the coating, the mechanical alloy of the powders has been investigated. Using this technique, T? B2 coatings have been formed with up to 12% by weight (approximately 19 5% by volume) Mechanically mixed powders of TiB2 with metallic additions, have produced coatings on various substrates. These coatings are relatively porous, and, except for those that had an alloy containing boron as a matrix, the hardness of the coatings were very low For those coatings that had boron, the increased hardness was attributed to a relatively hard matrix. One objective of the present invention is to provide a method for producing a coating based on TiB2 of the concreted T? B2 powders. object of the invention to provide a substrate with a coating based on T? B 2 having a high density containing a high volume fraction of finely dispersed TiB2 particles The above and additional objects and advantages of this invention will be apparent from the consideration of the following description Summary of the Invention The invention relates to a method for producing a coating based on TiB2, on a substrate comprising the steps of: (a) concreting a powder mixture of TiB2 with powders of a metal component selected from the group consisting of at least one elemental metal, at least one metal alloy and mixtures thereof, to produce a particular product; (b) reducing the specific product of step (a) to powder; and (c) thermally depositing the powders of step (b) on a substrate to produce a coated article based on TiB2. The substrates suitable for use in this invention can be selected from the group consisting of iron, nickel, cobalt, aluminum, copper , titanium and alloys thereof It has been found that thermal spraying of TiB2-based coatings with a superior microstructure, ie, one with a high density containing a high volume fraction of finely dispersed T? B2 particles, may be better achieved by first concreting a mixture of TiB2 with a metallic matrix, subsequently reducing the concreted product to the scale of desired powder size, and then by thermal spraying. In some cases, it has been found that even better results can be achievedmixing T? B2 with elemental powders in the appropriate proportions to achieve the final metallic alloy required after concretion, instead of using a previously alloyed metal component as a precursor for the concreted T? B2 based coatings of this invention, of a hard phase of T? B2 with volume percentage greater than 50, in a metal or metal alloy matrix, and preferably a hard phase of T? B2 with a volume percentage greater than 60. Preferably, the porosity of the coatings of this invention will be less than 3.0%, more preferably less than 2.5%, and even more preferably less than 2.0%. Preferably, the weight percent of T? B2 could be from 40% by weight to 80%. by weight, of the total weight of the powders in step (b), more preferably 50% by weight to 70% by weight and even more preferably 50% by weight to 60% by weight The scale of the powder size of the product concreted reduced, p could have a "Tyler" mesh size between -140 and +1250 and more preferably, a "Tyler" mesh size between -325 and +600 The specific metal matrix to be used in the coating will depend on the application and environment Specifics in which the coatings are to be used For example, coatings based on T? B2, could be suitable for use in applications of resistance against wear, corrosion and / or erosion The preferred metal matrix for the component of? B2 of the coating of this invention could be selected from, at least one of the group consisting of nickel, chromium, iron, cobalt, molybdenum and alloys thereof The concreted product of step (b), can be prepared by heating the mixture of T B2 and the metallic matrix component at a temperature between 850 ° C and 1600 ° C and preferably between 1000 ° C and 1400 ° C Preferably, the mixture should be concreted in a vacuum environment, such as a horn or of vacuum. The concreted product can be crushed to a desirable size, depending on the characteristics of coatings to be used in a specific application. Although the coatings of the present invention are preferably applied by detonation or spray tank in plasma, it is possible to employ other spraying techniques such as, for example, methods of spraying by combustion at high speeds (including spraying with a hypersonic jet), flame spraying and plasma spraying at high speeds so called (including methods of low pressure or vacuum spraying). employ other techniques to deposit the coatings of the present invention as will occur to those skilled in the art. Brief Description of the Drawings Figures 1A 1B and 1C show the cyclic potentiodynamic corrosion curves, for various coatings based on titanium diboride EXAMPLE For demonstrate the superior unique properties of the rev Stretches formed by the method of this invention, were produced a number of coatings of T? B2 sprayed with plasma with both powders of T? B2-metals concreted and mechanically alloyed The characteristics of mtcroestructuras hardness, wear of abrasive with low effort, wear to The friction, erosive wear, bond strength, and corrosion of these coatings were determined and compared with other hard coatings. The compositions of the specific coatings used for these evaluations, are shown in Table I Consist of powders concreted with an overall composition of T? B2-30Ni, TiB2-24Ni-6Cr, TiB2-32Ni-8Cr, TiB2-40Ni-10Cr, and TiB2-32Cr-8MO; and mechanically alloyed powders of TiB2-60 (80Ni-20Cr) and TiB2-32N? -8Cr and mechanically mixed alloys of T? B2 + 30N ?. TiB? -25NÍB and T? B2 + 20N? The concretion was carried out in a vacuum oven at 1150 ° C-1400 ° C for several hours, depending on the melting temperature of the metallic powder materials. The mechanical alloy was carried out by dry milling powders with carbide balls of tungsten or stirred stainless steel, at high speed, in a disintegrator The resulting powders were crushed when necessary, and sized to the size of -325 mesh powder for plasma spraying. Scanning electron microscopy, revealed that the alloyed powders mechanically they were wrapped in a metallic alloy as a result of repeated cold welding and disintegration, as expected. The concreted powders showed a uniform distribution of the constituents, as desired. The microstructures of the coatings, produced with both concreted powders and mechanically alloyed powders, were superior to those produced with mechanically mixed powders. The coatings produced with the mechanically mixed powders had much higher porosities than those produced with powders, either , or mechanically alloyed (greater than 3.5% against less than 2.5%). Typically, the coatings deposited with mechanically alloyed powders consisted of very fine particles of titanium diboride dispersed through the coating, while those produced with concreted powders had relatively larger particles of titanium diboride, and large non-molten metal particles. properties of coatings formed using powders prepared by the different techniques, were compared in a series of experiments Experimental Group 1. The properties of coatings of TiB2-32N? -8Cr, produced using mechanically concreted and alloyed powders were compared with mechanically blended powders and the results are shown in Tables I and II The transverse microhardnesses of these coatings were measured using the "ASTM" Normal Test Method B 76-83 The alumina used in this test was nominally 27 micrometers at a particle velocity of 120 m / s. Erosion was measured at both 30 ° and 90 ° impact angles. The bond strength of the coatings was measured using the Normal Test Method of "ASTM" 633-79. The results of these tests are summarized in Table II for coating numbers from 1 to 9 of Table I. The superiority of coatings formed from concreted powders, compared with those that are mechanically mixed in a simple manner, is easily evident, comparing , for example, coatings of T? B2-30N? The hardness of the concreted coating is almost three times that of the mechanically mixed coating, although the abrasion resistance of sand and the low angle erosion are also substantially higher The relative superiority of coatings produced using concreted powders, compared with those used mechanically alloyed powders, it is evident by comparing the different properties of the concreted coating of T? B2-32N? -8Cr with the mechanically alloyed coating of T? B2-32N? -8Cr as shown in Table II Experimental Group 2 Cyclic potentiodynamic studies of the corrosion characteristics of coatings 3, 7 and 9 in Table I, were evaluated using test techniques described in the "ASTM" Designation G61-86 (Designation G61-86 of the Annual Book of Standards of "ASTM", ASTM "03 02, Philadelphia, PA, USA 1992) In this test, the coatings were applied to stainless steel substrates of 316 The electrolyte was H2SO 1 N The results are shown in Figures 1A, 1B and 1C From these data, it can be seen that the corrosion rate of the coating of this invention is substantially lower than the coatings formed by the prior art. Experimental Group 3 Residual stress is an important property of all thermal spray coatings Residual stress is present, virtually, in all coatings deposited as a result of cooling the molten powder drops by impact on a substrate essentially at room temperature, and the cooling particles try to shrink while they are attached to a relatively rigid substrate. The result, almost invariably, is a tensile stress in the coating when using plasma spray tank, and most other thermal spraying processes. it increases as the thickness of the coating increases until the coating eventually cracks A means to measure such stress is by measuring the change in the crystal lattice space using X-ray diffraction When this is done on a specimen of T? B2-32N? -8Cr coating concretely (Coating 3), surprisingly, a high sympathetic effort was found, instead of tensile stress of 297 + 78 MPa Experimental Group 4 A plasma sprayed coating of this invention was compared to normal detonation gun coatings in a test of wear of the block-on-ring adhesive (ASTM D2714-88) coupled against the 2024-T4 aluminum alloy blocks The specific coating of this invention, T? B2-32N? -8Cr concreted, was applied to the rings and connected by ground to a surface with roughness of 4572-5842 μcm RA The test was operated at 180 rpm under a load of 405 kg at 5,400 revolutions using four different milling lubricants. The results are shown in Table III The performance of the plasma spray coating is remarkably similar, even higher in some lubricants, for detonation gun coatings, which are currently the normal standards of excellence in the industry. specific embodiments of this invention have been described, it should be understood that various modifications can be made without departing from the spirit of the invention. TABLE I Number of Composition Method of Reverse Porosity Dust Powder% by Weight% 1 Concreted (ST) T? B2-30N? 2 5% 2 Concreted (ST) T? B2-24N? -6Cr 1 5% 3 Concreted (ST) T? B2-32N? -8Cr < 1% 4 Concreted (ST) T? B2-40N? -1 OCr > 1% 5 Concreted (ST) T? B2-32Cr-8Mo 6 Alloy Mee (AM) T? B2-60 (80N? -20Cr) < 1% 7 Alloy Mee (AM) T? B2-32N? -8Cr < 1% 8 Mixed Mee (MM) T? B2 + 30N? 9 Mixed Mee (MM) T? B2 + 25N? B 6% 10 Mixed Mee (MM) T? B2 + 20N? 3 5% TABLE II BOX lll Widths (cm) of Signs of Block Wear 40.5 kg, 180 rpm, 5,400 rev * Coating Type A B C D WC-22Cr-5Ni (PD) 0.46 0.603 0.38 U 529 WC-14Co (PD) 0.41 0.58 0.23 0 26 TÍB2-32Ni-8Cr (RP) 0.38 0 167 0 38 0 28 PD = Detonating gun reservoir RP = Plasma spray tank

Claims (1)

  1. CLAIMS 1. A method for producing a coating based on TiB2 on a substrate comprising the steps: (a) concreting a mixture of TiB2 powders with powders of a metal component selected from the group consisting of at least one elemental metal, at least one alloy of metal and mixtures thereof to produce a particular product, (b) reducing the concreted product of step (a) to powders, and (c) thermally depositing the powders of step (b) on a substrate for producing a coated article based on TiB2 2 The method of claim 1, wherein the metal component is selected from the group consisting of nickel, chromium, iron, molybdenum, cobalt and alloys thereof The method of claim 1 , in which the mixture of T? B2 powders with the metallic component, is heated to between 850 ° C and 1600 ° C The method of claim 3, wherein the mixture of TiB2 powders with the metal component is heated to between 1000 ° C and 1400 ° C. The method of claim 1, wherein in step (b), the concreted product is reduced to a powder on a scale between "Tyler" mesh size of -140 and "Tyler" mesh size of +1250. The method of claim 5, wherein in step (b), the concreted product is reduced to a powder on a scale between "Tyier" mesh size of -325 and "Tyier" mesh size of + 600 The method of claim 5, wherein the mixture of TiB2 powders with the metal component is heated to between 1000 ° C and 1400 ° C. The method of claim 1, wherein the pass powders ( b), are thermally deposited on a substrate to produce a coating based on TiB2 selected from the group of coatings consisting of TiB2-30Ni; TiB2-24Ni-6Cr; TiB2-32Ni-8Cr; TiB2-40Ni-1 OCr; and TiB2-32Cr-8Mo. The method of claim 8, wherein the coating based on TiB2, is selected from the coating group consisting of TiB2-32N? -8Cr and-TiB2-24Ni-6Cr The method of claim 1, wherein the substrate is selected from the group consisting of iron, nickel, cobalt, aluminum, copper, titanium and alloys thereof The method of claim 10, wherein the substrate is iron and iron alloys and the coating based on TiB2 is TiB2-32Ni-8Cr 12 The method of claim 10, wherein the substrate is nickel or nickel alloys and the coating based on TiB2 is T¡B2-32Ni-8Cr. The method of claim 10, wherein the substrate is cobalt or cobalt alloys and the coating based on TiB2 is T¡B2-32Ni-8Cr. 14. The method of claim 10, in which he. Substrate is titanium or titanium alloys and the coating based on TiB2 is TiB2-32Ni-8Cr. 15. An article coated with TiB2-M comprises a substrate coated with a coating, wherein the M of the coating represents a matrix which contains TiB2 particles and said TiB2 particles are present in an amount greater than 50 by volume percent of the coating 16 The T? B2-M coated article of claim 15, wherein the TiB2 particles are present in an amount greater than 60 volume percent of the coating 17 The article coated with T? B2 of claim 15, wherein the coating is selected from the group consisting of T? B2-30N ?, T? B2-24N? -6Cr; T? B2-32Ni-8Cr, TiB2-40N? -10Cr, and T? B2-32Cr-8M0 18 The T? B2-M coated article of claim 15, wherein the substrate is selected from the group consisting of iron, nickel, cobalt, titanium, aluminum and copper and alloys thereof. The TiB2-M coated article of claim 15, wherein the substrate is iron and iron alloy and the coating is TiB2-32N? -8Cr The TiB2 coated article of claim 15, wherein the substrate It is nickel or nickel alloy and the coating is TiB2-32Ni-8Cr
MX9602104A 1995-06-12 1996-05-31 Method for producing a tib2-based coating and the coated article so produced. MX9602104A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US48966495A 1995-06-12 1995-06-12
US489664 1995-06-12

Publications (2)

Publication Number Publication Date
MXPA96002104A true MXPA96002104A (en) 1998-04-01
MX9602104A MX9602104A (en) 1998-04-30

Family

ID=23944763

Family Applications (1)

Application Number Title Priority Date Filing Date
MX9602104A MX9602104A (en) 1995-06-12 1996-05-31 Method for producing a tib2-based coating and the coated article so produced.

Country Status (6)

Country Link
US (1) US5837327A (en)
EP (1) EP0748879B1 (en)
JP (1) JP3091690B2 (en)
CA (1) CA2177921C (en)
DE (1) DE69601829T2 (en)
MX (1) MX9602104A (en)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19714433C2 (en) * 1997-04-08 2002-08-01 Celanese Ventures Gmbh Process for producing a coating with a titanium boride content of at least 80% by weight
DE19714432C2 (en) * 1997-04-08 2000-07-13 Aventis Res & Tech Gmbh & Co Carrier body with a protective coating and use of the coated carrier body
KR100724070B1 (en) * 1999-10-12 2007-06-04 도토기키 가부시키가이샤 Composite structured material and method for preparation thereof and apparatus for preparation thereof
US7316724B2 (en) * 2003-05-20 2008-01-08 Exxonmobil Research And Engineering Company Multi-scale cermets for high temperature erosion-corrosion service
US7175687B2 (en) * 2003-05-20 2007-02-13 Exxonmobil Research And Engineering Company Advanced erosion-corrosion resistant boride cermets
US7638477B2 (en) 2005-03-09 2009-12-29 Alberto-Culver Company Sustained-release fragrance delivery system
US7731776B2 (en) 2005-12-02 2010-06-08 Exxonmobil Research And Engineering Company Bimodal and multimodal dense boride cermets with superior erosion performance
US8034153B2 (en) * 2005-12-22 2011-10-11 Momentive Performances Materials, Inc. Wear resistant low friction coating composition, coated components, and method for coating thereof
US8114473B2 (en) * 2007-04-27 2012-02-14 Toto Ltd. Composite structure and production method thereof
BR112012002034B1 (en) * 2009-07-28 2019-11-05 Alcoa Inc electrode for use in an aluminum electrolysis cell, aluminum electrolysis cell, process for electrode production, composition and use of an electrode

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55145145A (en) * 1979-04-27 1980-11-12 Noboru Ichiyama Titanium diboride-base sintered hard alloy
BR8207776A (en) * 1981-07-01 1983-05-31 Diamond Shamrock Corp ELECTRIC ALUMINUM PRODUCTION
DE3509242A1 (en) * 1985-03-14 1986-09-18 Hermann C. Starck Berlin, 1000 Berlin METHOD FOR PRODUCING SURFACE PROTECTIVE LAYERS WITH NIOB OR TANTAL
CH668776A5 (en) * 1986-02-05 1989-01-31 Castolin Sa METHOD FOR PRODUCING AN EROSION-RESISTANT SURFACE LAYER ON A METAL WORKPIECE.
US4975621A (en) * 1989-06-26 1990-12-04 Union Carbide Corporation Coated article with improved thermal emissivity
FR2691478B1 (en) * 1992-05-22 1995-02-17 Neyrpic Metallic coatings based on amorphous alloys resistant to wear and corrosion, ribbons obtained from these alloys, process for obtaining and applications to wear-resistant coatings for hydraulic equipment.

Similar Documents

Publication Publication Date Title
US4526618A (en) Abrasion resistant coating composition
CN101037566B (en) Wear resistant low friction coating composition, coated components, and method for coating thereof
US5966585A (en) Titanium carbide/tungsten boride coatings
Yin et al. Microstructures and properties of plasma sprayed FeAl/CeO2/ZrO2 nano-composite coating
WO2020056505A1 (en) Process and composition for formation of hybrid aluminum composite coating
Guilemany et al. Studies of Fe–40Al coatings obtained by high velocity oxy-fuel
Umanskyi et al. Effect of thermal spraying method on the microstructure and wear behaviour of FeNiCrBSiC-CrB2 coating
CA2177921C (en) Method for producing a tib 2-based coating and the coated article so produced
MXPA96002104A (en) Method to produce a coating based on tib2 and the article covered asi produc
Luo et al. Micro-nanostructured cermet coatings
EP1254276A1 (en) Process for the manufacture of low-density components, having a polymer or metal matrix substrate and ceramics and/or metal-ceramics coating and low density components of high surface strength thus obtained
Surzhenkov et al. Sliding wear of TiC-NiMo and Cr^ sub 3^ C^ sub 2^-Ni cermet particles reinforced FeCrSiB matrix HVOF sprayed coatings
Dai et al. In situ (Al, Cr) 2O3-Cr composite coating fabricated by reactive plasma spraying
Liu et al. Growth and properties of multi-layer nano CrAlN/TiAlN composite coating on the cermets with CrFeCoNiMo, CrFeCoNiMn, CrFeCoNiAl high entropy alloy phase
Kumar¹ et al. A review on mechanical and tribological behaviors of nickel matrix composites
Schwetzke et al. Microstructure and properties of tungsten carbide coatings sprayed with various HVOF spray systems
Surzhenkov et al. High temperature erosion wear of cermet particles reinforced self-fluxing alloy matrix HVOF sprayed coatings
Ahmad et al. Characterization of WC-10Ni HVOF coating for carbon steel blade
US6652991B1 (en) Ductile NiAl intermetallic compositions
Debasish et al. Improvement of microstructural and mechanical properties of plasma sprayed Mo coatings deposited on Al-Si substrates by pre-mixing of Mo with TiN powder
US4588606A (en) Abrasion resistant coating and method for producing the same
Wang et al. Effect of ceria on the erosion resistance of HVOF thermal sprayed NiAl intermetallic coatings.
Salman et al. Titanium based composite coatings deposited by high velocity oxygen fuel (HVOF) and plasma spraying methods
Igdas et al. SiC-AlSi composite coatings on piston alloys for diesel engine motors
Prawara et al. Wear and impact resistance of HVOF sprayedceramic matrix composites coating