MXPA95004281A - Absorber for water and organic molecules in a high-point laser enclosure - Google Patents
Absorber for water and organic molecules in a high-point laser enclosureInfo
- Publication number
- MXPA95004281A MXPA95004281A MXPA/A/1995/004281A MX9504281A MXPA95004281A MX PA95004281 A MXPA95004281 A MX PA95004281A MX 9504281 A MX9504281 A MX 9504281A MX PA95004281 A MXPA95004281 A MX PA95004281A
- Authority
- MX
- Mexico
- Prior art keywords
- absorber
- scale
- weight
- enclosure
- approximately
- Prior art date
Links
- 239000006096 absorbing agent Substances 0.000 title claims abstract description 109
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 239000011230 binding agent Substances 0.000 claims abstract description 51
- 239000010457 zeolite Substances 0.000 claims abstract description 32
- 239000000203 mixture Substances 0.000 claims abstract description 29
- 239000012535 impurity Substances 0.000 claims abstract description 11
- 230000003100 immobilizing Effects 0.000 claims abstract description 8
- 239000011148 porous material Substances 0.000 claims abstract description 6
- 230000003749 cleanliness Effects 0.000 claims abstract 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 47
- 239000000377 silicon dioxide Substances 0.000 claims description 20
- 150000001875 compounds Chemical class 0.000 claims description 18
- 229910052760 oxygen Inorganic materials 0.000 claims description 17
- OZAIFHULBGXAKX-UHFFFAOYSA-N precursor Substances N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 claims description 17
- 238000001354 calcination Methods 0.000 claims description 16
- 239000001301 oxygen Substances 0.000 claims description 14
- MYMOFIZGZYHOMD-UHFFFAOYSA-N oxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims description 14
- 229920002050 silicone resin Polymers 0.000 claims description 14
- 239000000835 fiber Substances 0.000 claims description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 11
- PNEYBMLMFCGWSK-UHFFFAOYSA-N AI2O3 Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 9
- -1 Vycor TM prosa Chemical compound 0.000 claims description 7
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 7
- 239000011707 mineral Substances 0.000 claims description 7
- 238000007792 addition Methods 0.000 claims description 6
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 6
- 239000000428 dust Substances 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 6
- 238000002844 melting Methods 0.000 claims description 6
- 229910052783 alkali metal Inorganic materials 0.000 claims description 5
- 150000001340 alkali metals Chemical class 0.000 claims description 5
- 239000001913 cellulose Substances 0.000 claims description 5
- 229920002678 cellulose Polymers 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 5
- 239000005350 fused silica glass Substances 0.000 claims description 5
- 150000002500 ions Chemical class 0.000 claims description 5
- 230000000737 periodic Effects 0.000 claims description 5
- 229910052723 transition metal Inorganic materials 0.000 claims description 5
- 150000003624 transition metals Chemical class 0.000 claims description 5
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 4
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 4
- 229910052878 cordierite Inorganic materials 0.000 claims description 4
- 229910052622 kaolinite Inorganic materials 0.000 claims description 4
- 230000003287 optical Effects 0.000 claims description 4
- 239000003960 organic solvent Substances 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 3
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- 238000004519 manufacturing process Methods 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 3
- 239000000725 suspension Substances 0.000 claims description 3
- CWSZBVAUYPTXTG-UHFFFAOYSA-N 5-[6-[[3,4-dihydroxy-6-(hydroxymethyl)-5-methoxyoxan-2-yl]oxymethyl]-3,4-dihydroxy-5-[4-hydroxy-3-(2-hydroxyethoxy)-6-(hydroxymethyl)-5-methoxyoxan-2-yl]oxyoxan-2-yl]oxy-6-(hydroxymethyl)-2-methyloxane-3,4-diol Chemical compound O1C(CO)C(OC)C(O)C(O)C1OCC1C(OC2C(C(O)C(OC)C(CO)O2)OCCO)C(O)C(O)C(OC2C(OC(C)C(O)C2O)CO)O1 CWSZBVAUYPTXTG-UHFFFAOYSA-N 0.000 claims description 2
- 239000004354 Hydroxyethyl cellulose Substances 0.000 claims description 2
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 claims description 2
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 claims description 2
- XAPRFLSJBSXESP-UHFFFAOYSA-N Oxycinchophen Chemical compound N=1C2=CC=CC=C2C(C(=O)O)=C(O)C=1C1=CC=CC=C1 XAPRFLSJBSXESP-UHFFFAOYSA-N 0.000 claims description 2
- 240000007313 Tilia cordata Species 0.000 claims description 2
- 238000005299 abrasion Methods 0.000 claims description 2
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 claims description 2
- UNYSKUBLZGJSLV-UHFFFAOYSA-L calcium;1,3,5,2,4,6$l^{2}-trioxadisilaluminane 2,4-dioxide;dihydroxide;hexahydrate Chemical compound O.O.O.O.O.O.[OH-].[OH-].[Ca+2].O=[Si]1O[Al]O[Si](=O)O1.O=[Si]1O[Al]O[Si](=O)O1 UNYSKUBLZGJSLV-UHFFFAOYSA-L 0.000 claims description 2
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 2
- 229910052676 chabazite Inorganic materials 0.000 claims description 2
- 229910052675 erionite Inorganic materials 0.000 claims description 2
- 230000004927 fusion Effects 0.000 claims description 2
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 claims description 2
- 239000001863 hydroxypropyl cellulose Substances 0.000 claims description 2
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 claims description 2
- 229920005989 resin Polymers 0.000 claims description 2
- 239000011347 resin Substances 0.000 claims description 2
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 claims description 2
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 claims description 2
- 239000002904 solvent Substances 0.000 claims description 2
- 240000002840 Allium cepa Species 0.000 claims 1
- 241000196324 Embryophyta Species 0.000 claims 1
- HEFNNWSXXWATRW-UHFFFAOYSA-N Ibuprofen Chemical compound CC(C)CC1=CC=C(C(C)C(O)=O)C=C1 HEFNNWSXXWATRW-UHFFFAOYSA-N 0.000 claims 1
- 239000002250 absorbent Substances 0.000 claims 1
- 230000002745 absorbent Effects 0.000 claims 1
- 238000011049 filling Methods 0.000 claims 1
- 229940071676 hydroxypropylcellulose Drugs 0.000 claims 1
- 239000004615 ingredient Substances 0.000 claims 1
- 238000002156 mixing Methods 0.000 claims 1
- 235000002732 oignon Nutrition 0.000 claims 1
- 239000008188 pellet Substances 0.000 claims 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N silicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims 1
- 229910052570 clay Inorganic materials 0.000 description 11
- 239000004927 clay Substances 0.000 description 11
- 230000001808 coupling Effects 0.000 description 8
- 238000010168 coupling process Methods 0.000 description 8
- 238000005859 coupling reaction Methods 0.000 description 8
- 230000035508 accumulation Effects 0.000 description 7
- 150000002430 hydrocarbons Chemical class 0.000 description 7
- 238000009825 accumulation Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 239000004215 Carbon black (E152) Substances 0.000 description 4
- 239000002734 clay mineral Substances 0.000 description 4
- 238000009472 formulation Methods 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000002808 molecular sieve Substances 0.000 description 3
- 239000001856 Ethyl cellulose Substances 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 229920001249 ethyl cellulose Polymers 0.000 description 2
- 235000019325 ethyl cellulose Nutrition 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N iso-propanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- 238000005453 pelletization Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- LNAZSHAWQACDHT-XIYTZBAFSA-N (2R,3R,4S,5R,6S)-4,5-dimethoxy-2-(methoxymethyl)-3-[(2S,3R,4S,5R,6R)-3,4,5-trimethoxy-6-(methoxymethyl)oxan-2-yl]oxy-6-[(2R,3R,4S,5R,6R)-4,5,6-trimethoxy-2-(methoxymethyl)oxan-3-yl]oxyoxane Chemical compound CO[C@@H]1[C@@H](OC)[C@H](OC)[C@@H](COC)O[C@H]1O[C@H]1[C@H](OC)[C@@H](OC)[C@H](O[C@H]2[C@@H]([C@@H](OC)[C@H](OC)O[C@@H]2COC)OC)O[C@@H]1COC LNAZSHAWQACDHT-XIYTZBAFSA-N 0.000 description 1
- 241000251468 Actinopterygii Species 0.000 description 1
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 1
- 229940031574 HYDROXYMETHYL CELLULOSE Drugs 0.000 description 1
- 102000014961 Protein Precursors Human genes 0.000 description 1
- 108010078762 Protein Precursors Proteins 0.000 description 1
- 241000220317 Rosa Species 0.000 description 1
- RXZBMPWDPOLZGW-XMRMVWPWSA-N Roxithromycin Chemical group O([C@@H]1[C@@H](C)C(=O)O[C@@H]([C@@]([C@H](O)[C@@H](C)C(=N/OCOCCOC)/[C@H](C)C[C@@](C)(O)[C@H](O[C@H]2[C@@H]([C@H](C[C@@H](C)O2)N(C)C)O)[C@H]1C)(C)O)CC)[C@H]1C[C@@](C)(OC)[C@@H](O)[C@H](C)O1 RXZBMPWDPOLZGW-XMRMVWPWSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
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- 230000004059 degradation Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- QYMFNZIUDRQRSA-UHFFFAOYSA-N dimethyl butanedioate;dimethyl hexanedioate;dimethyl pentanedioate Chemical compound COC(=O)CCC(=O)OC.COC(=O)CCCC(=O)OC.COC(=O)CCCCC(=O)OC QYMFNZIUDRQRSA-UHFFFAOYSA-N 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- KARVSHNNUWMXFO-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane;hydrate Chemical group O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O KARVSHNNUWMXFO-UHFFFAOYSA-N 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 229910001657 ferrierite group Inorganic materials 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229920003063 hydroxymethyl cellulose Polymers 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 101710045173 sms-5 Proteins 0.000 description 1
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- 229910052649 zeolite group Inorganic materials 0.000 description 1
Abstract
The present invention relates to an absorber for immobilizing water and / or organic molecules that may be present as impurities in an enclosure for a power laser, the absorber is formulated from selected zeolite compositions having a pore size or appropriate channel to immobilize water and / or a range of organic molecule size up to approximately 40 microns. A binder is used to provide an absorber that has sufficient strength to allow the use of the absorber in a laser enclosure in a telecommunications application. The binder also provides a substantially dust-free absorber body to maintain the cleanliness of the interior of the enclosure.
Description
ABSORBING TORQUE WATER AND ORGANIC MOLECULES IN A HIGH POWER LASER ENCLOSURE
BACKGROUND
The invention relates to absorber material for use in a sealed enclosure containing electronic circuits and at least one high power laser. As used in the present, high power refers to the intensity-i-3 light per unit area, that is, the flow of photons per 5 unit area. A high power l is one that has a photon flux density of approximately 0. Megawatts / cpv2 or more »The introduction of optical amplifiers in S telecommunication systems has led to the use of high power pump lasers. In addition, the demand for high-speed data systems with large repeater space has resulted
< £ 2 using high power signal laser. It has been discovered that the packaging of such high-power beings must be modified or modified from normal industry practice to ensure the useful life of the laser. A possible mechanism for the reduced life of the laser in the normal package is the accumulation of solid or liquid material on the intensely illuminated surfaces, such as the front face of the beam, the lenses in the beam beam or the lens. fiber and windows. Surface accumulation can occur co or follow. The mobile hydrocarbons jti t from weld flow residues, cleaning solvents, contaminants in the assembly environment, or the like are present in the sealed containers. Photoreaction can occur when a hydrocarbon encounters the flow of laser photons. The products of the reaction can form a deposit on intensely illuminated surfaces. The performance of the being will be depleted by those deposits that reflect or absorb the energy. If the deposit absorbs photons, heat accumulation can occur, causing the fusion of an active or passive surface. For the laser diode, the accumulation of heat can cause accelerated diffusion of impurifiers at or near the junction thereby destroying the junction or reducing the efficiency of the junction. It has also been found that by introducing a selected amount of oxygen into the sealed atmosphere
. Packing the gas acts to lengthen the life of the being. The action of oxygen may be combined with a hydrocarbon pollutant or the products of a photoreacted hydrocarbon to prevent or remove accumulations on passive to active components in the reservoir. However, oxygen in the enclosure can form water when combined with the hydrogen present in the atmosphere of the enclosure. The hydrogen can be present as a contaminant in the gas that fills the container or can be released as a gas from the metallic walls of the gas as the temperature of the enclosure increases. It is well known that water causes electrical shorts, corrosion or electro-erosion in the electrical circuits present in the enclosure. In this way there is a need for an absorber material which will serve to bind with or absorb, and thus immobilize, the impurities and water hydrocarbons that may be present in the atmosphere of the enclosure of the being. Such an absorber must: * - be able to immobilize a wide range of hydrocarbons due to the type of hydrocarbon impurity that is generally unknown; to be able to immobilize molecules having a wide range of sizes because the water molecule has a larger dimension of approximately 3 angstroms and the organic molecules present in the enclosure may have a larger dimension of approximately M-0 angstroms; being inert on the operating temperature scale of the enclosure can be inert when it is irradiated with light from the being; be of small year because the volume of the enclosure is small, typically approximately 1 to 10 cm: a; because of its small size, be very efficient to absorb organic and water molecules? and, be free of organic material or contain only organic material that does not ",. dßj "eXabSOrbed r low _" "ndiCÍO, lß" nCOntrad "inside the laser enclosure. An effective absorber for an enclosure should typically immobilize molecules in a range of sizes from about 2.5 angstroms to about 4-0 angstroms and be able to immobilize a mass of water and organic molecules at least approximately equal to iJ £ of the absorbed mass.
* BRIEF DESCRIPTION OF THE INVENTION
The present invention meets the need for a small and efficient absorber capable of immobilizing water and a plurality of organic molecules that can vary in molecular size. A first aspect of the invention is a soldered porous body, hereinafter called an absorber, for "immobilizing water and organic molecules in an enclosure of a high power laser." The absorber includes an inorganic binder and compounds selected from a group labeled W and a group labeled co or 0. In general, the group W is comprised of material that has an appropriate pore size or channel to immobilize water, Group 0 has an appropriate pore or channel size to immobilize the largest organic molecules.
Group W consists of zeolite type 3A,? A, 5A, Linde type M eolite, apalcima, chabazite, erionite, offerita, filipsite, ferrierite, any of the immediately preceding types of zeolites that are exchanged with ions with at least one element from alkali metals, alkaline earth metals, transition metals from the groups of the periodic table VA, VIA, VIIA, VIIIA, IB, and IIB, and combinations of those compounds. Group O consists of porous silica, Vycor ™ porous,
-ii activated carbon, porous carbon, activated alumina, porous alumina, ordenite, cloverite, MCM-22, MCM - "+ l, zeolite type SSM-5, X, Y, 10A, and beta zeolite, any of the types of zeolite logs that are exchanged with ions with at least one metal from the group of alkali metal, alkaline earth metals, transition metals from the groups of the periodic table VA, VIA, VIIA, VIIIA, IB, and IIB, and combinations of those compounds MCM-22, MCM -? + 1 are names of
# Taxes from the Mobil Research and Development Corporation. MCM-i is a licato / aluminosilicate molecular sieve having a hexagonal placement of esoporos. MCM-m is described in detail in 3. Am.Chem.Soc. 1992, 114, 10S3t + -10 £ i + 3. MCM-22 is the working name of a newly discovered molecular sieve that has the formula
Ho.o33Nao.o? * 3Ío.oosBo.o iSio.7s < t02. MCM-2 is described in Science, 264, 1910, 1994 and is mentioned in C & EN, 4 July. The binder may be one or more compositions of
^ rcilla such as members of the kaolinite group or minerals of the montillonite group. The invention contemplates other similar clays known to those skilled in the art. The binder may also include one or more of the silica group from precursors of silicone resin, fused silica, alumina, cordierite, mulite, and glass frit having a melting point below approximately 0 ° C. The particle size of the inorganic binder in the ossorber, except for one derived from the precursor, is on the scale of approximately 1 to 75 microns, with a preferred size scale of about 20 to 50 microns. The preferred inorganic binder is silica from a precursor of silicone resin that is used essentially in all absorbers. An absorber contains compounds of the group W and ti? Ipuestos of the group 0, where the percentage in total weight of each group is in the scale of 10% to 60%. Unless stated otherwise, the percentage by weight is based on the combined weight of the compounds W, the compounds 0 and the inorganic binder compounds comprising the absorber. One embodiment of the absorber of the invention, includes approximately 25% to 45% by weight of the type of zeolite 4A, from the group W, and approximately 25% to 45% by weight of ZMS-5 and approximately 15% to 25% by weight. % by weight of porous silica, based on the group O. The inorganic binder is silica from a silicone resin precursor, where enough silicone resin is added to produce about 5% to 15% by weight of silica in the absorber. Another embodiment of the absorber of the invention includes zeolite type 4A and zeolite type 2MS-5 each in an amount on the scale of approximately 20 to 40% by weight. The first inorganic binder is from about 5 to 15% by weight
1. Silica, from a silicone resin precursor. The second inorganic binder is a glass frit having a weight percent on the scale of about 20 to 40 and a melting point no greater than about 600 ° C. A preferred embodiment includes approximately 25
* - "15 to 45% by weight of zeolite type 4A, approximately 25 to 45% by weight of SMS-5, and approximately 10 to 30% by weight of Vycor ™. The binder is from about 5 to 5% by weight of silica from a 1-icon resin precursor. The binder compounds serve to make the absorber strong enough and resistant to abrasion to prevent breakage or accumulation of dust from the absorber during the handling of the absorber or the installation and use of the hermetically sealed enclosure containing the absorbed. Another aspect of the invention is an absorber for organic molecules in a high power laser enclosure which comprises an organic binder and an O component. The binder can be one or more clay compositions such as a member of the kaolinite group or minerals. from the ontmo i llonita group. The invention contemplates other similar clays known to those skilled in the art. The binder may also include one or more of the silica group from a precursor of silicone resin, fused silica, alumina, cordierite, mulite, and glass frit have a melting point below approximately.
The particle size of the inorganic binder in the absorber, except for one derived from the precursor, is on the scale of about 1 to 75 microns, with a preferred size scale of 1 to 75. Approximately 20 to 50 microns Group O consists of porous silica, porous Vycor ™, activated charcoal, porous charcoal, activated alumina, porous alumina, mordanite, cloverite, MCM-22, MCM-41, zeolite type 2SM-iíjkí X, , 10A, and beta zeolite, any of the preset zeolite types that are exchanged with ions with at least one metal from the group of alkali metals, alkaline earthquakes, transition metals from the periodic table groups VA, VIA , VIIA, VIIIA, .BI, and IIB, and combinations of those compounds.An additional aspect of the invention is a high-power packaged laser that includes an absorber, as defined above, for inorganic molecules.A hermetically sealed enclosure contains the abs Orbiter and the laser to power, ß-ß-L Even another aspect of the invention is a high-power packaged laser that includes an absorber, as defined above, for water and inorganic molecules. A hermetically sealed enclosure containing the absorber and the high power laser. The atmosphere inside the enclosure contains a gaseous medium that includes at least 100 ppm of oxygen. Even a further aspect of the invention is a device for pumping a guide fiber amplifier
Optical fibers that include a high power laser, an absorber immobilize organic impurities and means for coupling the l to the waveguide fiber amplifier. The laser and the absorber are contained in a hermetically sealed enclosure. The coupling means may be completely or partially contained within the enclosure as explained with inution. Another aspect of the invention is an apparatus for pumping an optical waveguide amplifying fiber that includes a high power laser, an absorber for immobilizing water and organic molecules, and means for coupling the light to the amplifier. waveguide fiber »The atmosphere inside the enclosure contains a gaseous medium that includes at least 100 ppm of oxygen. The invention is also a method for making an absorber for use in a sealed enclosure for a high power laser comprising the steps: to mix the components W, O, an inorganic binder and an organic binder; add and mix an organic solvent and water to plasticize the mixture? form the plasticized mixture in a green body; hardening the green body using drying means which include air drying at about 95 ° C for one to five days or by drying for a few minutes in a dielectric dryer; and '"' calcining the green body in an oven at a temperature in the range of about 500 to 700 ° C for a time in the scale of about 4 to 12 hours.Wise skilled in the art know well that hydrothermal stability gives several zeolites depends on the calcination conditions that are used, including the calcination temperature and the relative humidity »Therefore, the options the particular components (from the groups W and 0) that are used in the absorber, determines Hydrothermal conditions during the calcination process If only carbon is used in the absorber, the appropriate temperature scale is about 900 ° C to 110 ° C for a time on the scale of about 4 to 12 hours, except in cases where the carbon is included in the absorber, the furnace has an oxygen-containing atmosphere.It is well known to those of ordinary skill in the art that structural stability of the zeolite, which affects the zeolite absorption phenomena, are influenced by the calcination temperature and the furnace atmosphere, particularly the water content of the furnace atmosphere. As an example, an electric furnace operated in an essentially uncontrolled manufacturing environment is appropriate for the temperature scale established above. The binder and the component W are as defined hereinabove. Component O is continuation in the present except that it contains members of the group is excluded. The inorganic binder is selected from the group of silica from a precursor of silicone resin, fused silica, alumina, cordierite, mulite, and frita da vi rio having a melting point below 600 ° C. The inorganic binders, except those derived from a precursor, have a particle size in the scale of? Roxy to i to 75 microns. The forming step of the method includes extrusion, pressure and pelletizing. The organic binder is selected from the group of methyl cellulose, ethyl cellulose, hydroxybutyl cellulose, hydroxybutyl and cellulose, hydoxyethyl cellulose, hydroxymethyl cellulose, hydroxypropyl cellulose, hydroxypropyl ethyl cellulose, hydroxyethyl cellulose, sodium carboxymethyl cellulose, and combinations of those compounds.
When the carbon-containing compounds are adidicides in the absorber, the calcination step in the method is carried out in an oven having an inert atmosphere which does not react with the green body or the calcined body. The furnace can be evacuated or filled with an inert gas. When a clay is used, such as those from the kaolinite or montmorillonite groups, a binder can be included in one of two ways. The clay binder can be mixed with the bath and through the body of the absorber. Co or an absorber body after the calcination step can be immersed in a solution or suspension of the clay or otherwise coated with the clay. The clay-coated absorber body is then calcined again using an oven having a temperature of approximately SO ° C to approximately 700 ° C for a time in the scale of approximately 4 to 12 hours.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a cut-away side view of an enclosure of the being incorporating an absorber. Figure 2 is an exploded side view showing the typical components of a high power laser.
DETAILED DESCRIPTION OF THE INVENTION
The ability of certain compounds to immobilize organic and inorganic molecules is well known. For information related to the category of zeolite immobilizing such compounds see, "The Handbook of Molecular Sieves", Rose arie Szastak, Van Nastrand Reinhold, New York, 1992. The present invention is directed to the formulation and manufacture of a molecular trap or appropriate absorber for use in a hermetically sealed enclosure for a high power l. The absorber acts to immobilize a preselected type and size of molecule. The absorber refers to a problem discovered in packaging high-power lasers. The packaging generally accepted in the industry is one that includes an inert gas in the container. The life of high power lasers was dramatically reduced when normal packaging in the industry was done. The solution to the problem of the useful life of the laser, as discussed in the patent application of Serial No. Oß / 091,657, filed on July 14, 1993, relates to the addition of oxygen to the gaseous medium in the enclosure to avoid the photoreaction of organic impurities in the enclosure with the flow of laser photon. It was recognized that the presence of oxygen in the laser enclosure could lead to the formation of water within the enclosure, thereby causing degradation of the circuits associated with the laser apparatus. This problem was focused on a C-I-P, | .N. 0 & / Í6ß, i25, filed on December 17, 1993, of the
* patent application Serial No. ñ / 091/657. In the C-I-P, an absorber was introduced into the enclosure to absorb water. Additional work has been done on the absorber formulations and novel absorbers are proposed for use in high-power laser enclosures. t¿ ~, The compounds of the group > , which can be used as a component of the absorber, have an appropriate pore size or channel to immobilize molecules that have a dimension of approximately 2. angstroms, the water dimension. The group O has a small size or channel to immobilize the larger organic molecules, such as those from the welding or epoxy group, which have dimensions of tens of angstroms »Thus a formulation that includes compounds from both group W and O provides
* an absorber for molecules that vary in size from about 2.5 angstroms to about 40 angstroms. This scale covers substantially all the molecules that can be present as impurities in a laser enclosure or as a result of the construction of an operating laser. The scale of size could be extended to accommodate larger or smaller impurities if the need arises. The function of the inorganic binder in the consolidated porous absorber is to prevent crumbling or fracturing of the absorber during the assembly of the enclosure l
* during installation and operation of the laser. In addition, the binder provides an absorber that is not a source of dust particles that could interfere with the proper performance of the being and the associated lenses and mirrors. The reliability requirements of the telecommunications industry are strict. The telecommunications equipment is specified to operate for extended periods in environments characterized by broad temperature and humidity ranges and by vibration and iflipact.The inorganic binder in the absorber of the invention is selected to meet the exact standards of the industry. Inorganic binders are contemplated which are dispersed through the volume of the absorber and the binders which are applied only to the surface of the absorber. A preferred dispersed binder is the silica to be hardened from a silicone resin precursor, as described in the examples. Thereafter, an effective surface binder may be a layer of ground clay on the surface of the absorber before or after the ignition or calcination step. However, a clay may also be used as a binder dispersed throughout the body of the absorber. clay mineral such as a group mineral of montmorilloni a or kaolinite, or combinations thereof may be added to the absorber bath as a fluorescent. When the absorber is calcined, this clay material will impart resistance to the absorber and will improve the matter of the absorber particles thereby reducing the accumulation of dust. As an alternative, the absorber can be formed and calcined without a clay binder. After calcination, a clay mineral or combination of minerals can be ground, for example, from a solution of mineral or clay minerals, in the intergranular pore space of the absorber. After that grinding, the absorber must be dried and calcined to remove excess water. An absorber treated in this way would be resistant and essentially free of dust. The steps described above for a clay mineral can also be applied to a selected zeolite group that can be used in place of the clay to provide a strong, cohesive, and essentially free absorber J The powder. The organic binders and organic solvents and water are added to the mixture of materials that make up the absorber bath to provide a plastic consistency of the bath to facilitate the formation by extrusion, pelletization or pressure. The shape and size of the laser enclosure is typically such that the preferred absorber shape is a flat sheet approximately 1 mm thick. Extrusion is a preferred forming method because this process is cost effective to produce large amounts of body &kerde of green absorber body material having uniform dimensions and density. However, alternative forming methods are contemplated and include sedimentation, that is, pouring or washing-off, of the absorber from, for example, a suspension on a porous ceramic substrate such as silica, or an aluminosis. icata, followed by calcination at a temperature f the scale of approximately 500 to 700 ° C during approximately 4 to 12 hours. The calcination temperature is selected to be high enough to consolidate the green body and eliminate volatile particles. However, the temperature should not be so high that it reduces the immobilization ability of the zeolite. For each absorber formulation, some calcination tests may be required to establish the optimum calcination temperature in the above-mentioned scale. This method of forming can produce a sufficiently strong and dust-free absorber for use in a laser enclosure. Figure 1 is a cut-away side illustration of an absorber positioned within a high power 10 enclosure. The high power laser 6 is fixed to the substrate 2. The electronic devices and circuits that are associated with the power supply are not shown. be and typically contained in the enclosure. The means for coupling the laser light to a receiving device or to a waveguide fiber are shown as the
* waveguide fiber 4. Other coupling means such as lenses or integrated waveguide slides can be used as couplers. The light can be coupled to a receiving device or to a waveguide located inside the enclosure. As an alternative, the coupling means may allow the laser light to pass out of the enclosure through a sealed opening. The absorber of the invention is shown as a thin plate attached to the inner surface. of the hermetically sealed enclosure The absocbedar 6 can be adhesively bonded, or metallized and welded, or held in a permeable container Likewise the absorber bodies can be fixedly attached to any or all of the internal surfaces of the enclosure. typically small internal of the enclosure, a single absorber body attached to an interior surface will be
Affective to immobilize organic impurities and water that may be present. The device illustrated in Figure 1 can be a high power signal laser or a high power pump for an amplifying fiber. The typical practice in the case of a pump laser is to couple the laser to a waveguide amplifying fiber by means of coupling means which conduct the light through a sealed opening in the wall of the enclosure.
A waveguide fiber is a typical coupling medium.
Figure 2 is an illustration of the parts of a high-power ßsser. The laser operating body 12 is shown to have a front face 14. The partially reflecting mirrors of the front and rear face 20 and 16, respectively, support the operation of the operation. The flow of photon through the front mirror 20 is, in general, approximately a factor of 10 times greater than the flow through the back face. The reactions, which may cause deposits on the mirror 20 or other fish components within the enclosure, take place in the flow path beginning in the mirror 20. These photoreactions are those that the absorber eliminates or limits to quantities that affect the performance of the laser.
EXAMPLE 1
A 35% by weight bath of zeolite ZSH-5, 35% by weight Hf zeolite 4A, and 20% by weight of fused silica powder were dry mixed »19% by weight of Dow Corning silicone resin was added 06- 2230 and mix dry in the bath. This amount was sufficient to produce approximately 10% by weight of silica in the finished absorber. The Dow Corning methylocellulose at approximately 6% by weight overshoot was mixed dry in the bath. The percentage by weight of base is taken as the combined weight of the components W, 0, and the inorganic binder. A percentage of super addition is calculated on the bae by weight but is not included in the - Base rate for the weight percentage calculations. An organic solvent, either isopropyl alcohol or Dupont dibasic ester, and water were added to the dry mix to produce an extrudable bath consistency. The plasticized bath was extruded into flat sheets having a thickness no greater than about 1 mm. The green body sheets were air dried at about 95 ° C for 1-5 days. An alternative drying method is the use of a jgue dielectric oven can reduce the drying time to a few minutes. The dried sheets were calcined in the air at approximately 600 ° C for about 10 hours. The resulting absorber sheets were strong and substantially free of dust.
EXAMPLE 2
jfc. Using the same mixture, plastification and extrusion process of example 1, an absorber having a composition of 30% by weight of zeolite 4A, 30% by weight of zeolite ZSM-5, 10% by weight of silica was made from silicone resin and 30% by weight of a glass frit having a melting temperature of up to 500 ° C. The green absorber body was calcined as in Example 1. A strong and substantially dust-free absorber was obtained.
EXAMPLE 3
A more preferred embodiment of the invention is the formulation, using essentially the same procedure
than in Example 1, approximately 35% by weight of zeolite 4A, approximately 35% by weight of zeolite ZMS-5, approximately
% by weight of Vycor ™ and approximately 10% by weight of silica from a silicone resin precursor. The bath was plasticized, extruded and calcined as in example i. He
The resulting absorber had exceptional properties of
Resistance and was essentially dust-free An absorber was cut out from the sheet and inserted into a high-power laser enclosure that was then filled with a gaseous medium containing> 15 -20% of oxygen and a hermetically sealed container. * In addition, a tightly sealed container was prepared as indicated above with no oxygen in the gaseous medium.The energy of the rear face was continuously monitored and monitored.
"Deposit sensitive indicator on critical surfaces
of l. No indication of failure has been observed after more than 10 hours of operation. It will be noted that certain modes of the absorber are designed to immobilize water as well as organic molecules. However, the modes of the absorber are
contemplated where the organic molecules are the primary objective of the absorber. These last modalities are applicable in those situations where the water is aetrolled in the construction of the enclosure and the oxygen is not required due to the efficiency of the absorber. It is apparent that absorbers designed to immobilize only water are within the scope of the invention.
Claims (5)
- NOVELTY OF THE INVENTION CLAIMS 5 .1. An absorber for organic molecules and water in an enclosure of the high power being characterized in that it comprises: a consolidated porous body comprising, an inorganic binder and components W and O, wherein w "is selected from the group of, zeolite type 3A, 4A, 5A, 10 type M of Linde, analcima, chabazite, erionite, filipsite, ferrietite, any of the immediately preceding types of zeolite qua are exchanged with ion at least one element from the group of alkali metals, alkaline earth metals, transition metals of the groups of ? 15 the periodic table VA, VIA, VIIA, VIIIA, IB, and IIB, and ** combinations of these compounds, and wherein O is selected from the group, of porous silica, Vycor ™ prosa, activated carbon, porous carbon, activated alumina, porous alumina, bite ita, cloverite, MCM-22, MCM-1 , zeolite types ZSM-20 5, X, Y, 10A, and betazeolite, any of the immediately preceding types of zeolite that are exchanged with ion with at least one metal from the group of alkali metals, alkaline earth metals, transition metals of the groups of the periodic table VA, VIA, VIIA, VIIIA, IB, and IIB, and 25 combinations of those compounds.
- 2. The absorber according to claim 1, further characterized in that the biorganic binder is selected from the group of minerals of the group of kaolinite and onion morphite, silica from a precursor of silicone resin, fused silica , alumina, cordierite, mulite and glass frit having a melting point below 600 ° C, wherein the inorganic binder, except one derived from a precursor, has a particle size on the scale of about 1 miera up to 75 miera.
- 3. The absorber according to claim 2, further characterized in that the inorganic binder has a particle size in the range of about 20 to 50 microns.
- 4. The absorber according to claim 1, further characterized in that the percentage by weight of each of the components ¡and 0 is at least 10% and not greater than 60%.
- 5. The absorber according to claim 1, further characterized in that the component W is (a) a type 4A zeolite having a weight percentage on the scale of 25 to 45, and said component 0 is ZMS-5 having a percentage by weight on the scale of approximately 25 to 45, and porous silica having a weight percentage on the scale of 15 to 25, and said inorganic binder is silica, from a silicone resin precursor, having a percentage by weight on the scale of about 5% up to 5%, or (b) a zeolite type 4A having a weight percentage on the scale of 20% up to 40%, and said component Q is ZMS-5 having a percentage by weight on the scale of approximately 20% to 40%, and said inorganic binder is silica, from a precursor of silicone resin, which has a weight percentage on the scale of 5% to 15%, and a frit of glass that has a percentage by weight on the scale of approximately 20% up to 40% and a temper fusion at below 600 ° C, or (c) a type 4A zeolite having a weight percentage on the scale of 25% to 45%, component 0 is a combination of M * -eolite type ZMS-5, which has a weight percent on the scale of approximately 25 to 45% by weight, and Vycor ™ porous, which has a percentage by weight on the scale of 10% to 30%, and the inorganic binder is silica, from a silicate resin precursor, which has a weight percentage on the scale of about 5% up to 15%, 6.- The absorber according to any given Éj = claims 1-5, further characterized in that the absorber has a strength and resistance to abrasion such that essentially no dust particles are dislodged from said absorber during the construction, installation and operation of the laser enclosure »7.- The use of the absorber according to any of claims 1-6, in a high-power packaged laser comprising: a high-power laser; said absorber for immobilizing organic impurities and water; and a hermetically sealed enclosure enclosing the reservoir and absorber, optionally including a gaseous medium within said receptacle, wherein the gaseous medium contains at least 100 ppm of oxygen. The use of the absorber according to any of claims 1-6, in a device for pumping an optical waveguide amplifying fiber characterized in that it comprises: a high power laser; an optical wave guide fiber, optically coupled to the lasec of 10 ^ high power; the absorber for immobilizing organic impurities a hermetically sealed enclosure enclosing the l and the absorber, optionally having a gaseous medium whose oxygen content is at least 100 pprn filling said container. 9. The method for manufacturing an absorber according to any of claims 1-6 for use in a high power laser enclosure characterized in that J Dffiprende the steps of: mixing the ingredients W, 0, an inorganic binder and an organic binder; where W and 20 0 respectively have a weight percentage on the scale of about 10% to 60%, and, wherein the inorganic binder has a weight percentage on the scale of about 5% up to 40% and the organic binder is an over-addition having a percentage by weight on the scale gives 3% 25 to about 10%, or wherein the organic binder is an over-addition having a weight percent on the scale of approximately 3% up to 10%; or add a solvent and where the organic solvent is an over-addition in the percentage on the weight percent scale of approximately 10% up to 20% and the water is an over-addition on the 20% weight percent scale up to 45% to form a plastified mixture; form the plasticized mixture in a green body; hardening the green body using drying means, and, calcining the green body at a temperature on the scale of approximately 500 ° C to 70 ° C in an oven having 10 oxygen for a time in up to 12 hours to form an absorber. 10. The method according to claim 9, further characterized in that the training step is .15 selects from the group of extrusion, pressure and formation r 'of pellets. 11. The method according to claim 9, further characterized in that the organic binder is selected from the group of cellulose, and ilcellulose, 20 hydroxybutyl 1-cellulose, oxybutylmethylcellulase, hydroxybutylcellulose, hydroxylcellulose, hydropropylcellulose, hydroxypropylcellulose, hydroxyethylcellulose, sodium carboxymethylcellulose, and combinations of these compounds. 12. The method according to claim 9, further characterized in that it includes the steps of: immersing the absorber in a mineral solution or suspension of the quota of the kaolinite or montmori llanite; and recalcitating the absorbent as defined in the calcination step. 13. The method according to claim 9, further characterized in that the green body is calcined at approximately 500 ° C to 700 ° C for a time of about 6 to 10 hours and the calcination step is taken to cobo in an oven having an inert atmosphere that does not react with the green body or a calcined body. ABSORBATOR FOR WATER AND ORGANIC MOLECULES IN A HIGH POWER PLANT SUMMARY OF THE INVENTION An absorber for immobilizing water and / or organic molecules that may be present as impurities in an enclosure for a high power laser; The absorber is formulated from selected zeolite compositions having an appropriate pore size or channel to immobilize water and / or a size of organic molecules up to approximately 40 microns. A binder is used to provide an absorber that has sufficient strength to allow the use of the absorber in a laser enclosure in a telecommunications application. The binder also provides a substantially dust-free absorber body to maintain cleanliness of the interior of the laser enclosure. * RM / crm-H-cg *
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US08320549 | 1994-10-11 |
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MXPA95004281A true MXPA95004281A (en) | 2000-06-01 |
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